A COMPANY

Harness - Clc Cummins P92-4440 - 01

© 2009 PACCAR Inc – All Rights Reserved – The information contained in this drawing is proprietary to PACCAR. Reproduction, in whole or in part, by any means is strictly prohibited without prior written authorization from PACCAR Inc.

16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

L L
GENERAL NOTES:
HARNESS VARIATION TABLE 1) USE ON T6 / T8 / W9 WITH NAMUX 3 INSTRUMENTATION,
2010 COMPLIANT MX ENGINES.
TABLE A
2) HARNESS SHALL CONFORM TO R026-170-18.
( PART VERSION )
3) HARNESS SHALL CONFORM TO R026-170-146.
VERSION DESCRIPTION
- ALL CONDUCTORS TO BE GXL EXCEPT IF NOTED OTHERWISE IN THE WIRE
K 1 INFORMATION TABLE. K
PRODUCTION 11
- HARNESS COVERINGS PER 9.0C.
- SECTION 3.0 CIRCUIT IDENTIFICATION SHALL ONLY APPLY WHEN IDENTIFYING
TABLE B CIRCUITS PER WIRING CIRCUIT CHART R076-3315, OTHERWISE PACCAR
( ADAPTIVE CRUISE AND BRAKING ) CDS0124 SHALL BE APPLIED FOR CIRCUIT IDENTIFICATION.
- TERMINAL LUBRICATION PER 4.6A.
OMIT OMIT
VAR USAGE 4) PART MARKING AND TRACEABILITY REQUIREMENTS SHALL COMPLY WITH
CIRCUITS COMPONENTS
CPS0098, ALSO APPLY THE PACCAR TRADEMARK AS DESCRIBED IN CPS0043.
1 ORN5561-0, WHT5561-0, F2, P27-1023-05 WITHOUT ADAPTIVE CRUISE AND BRAKING
P9, K333-550-202 5) PAPER TAGS SHALL BE APPLIED TO THE HARNESS WITHIN 75mm FROM THE BASE
J OF THE CONNECTOR AND SHOULD BE CLEARLY VISIBLE UPON COMPLETION OF J
2 NONE NONE WITH ADAPTIVE CRUISE AND BRAKING
THE HARNESS. PAPER TAG ALL BREAKOUTS WITH CORRESPONDING "LABEL"
STATEMENT IN THE CONNECTOR TABLE.
TABLE C
( AUX FOG LIGHTS ) 6) THE USE OF CAVITY PLUGS ON ALL UNUSED CAVITIES IS REQUIRED.

OMIT OMIT 7 CONNECTORS TO BE MATED BY HARNESS MANUFACTURER.

VAR USAGE
CIRCUITS COMPONENTS
1 YEL2950-1, RED2950-0, WHT2950-0, F1, P27-1023-10 WITHOUT AUX FOG LIGHTS 8) PART NUMBER IS GENERATED BY THE FOLLOWING:
I GRA2950-0, R1, K301-425 I
2 NONE NONE WITH AUX FOG LIGHTS
SEE TABLE A ( PART VERSION )
SEE TABLE B ( ADAPTIVE CRUISE AND BRAKING )
SEE TABLE C ( AUX FOG LIGHTS )
TABLE D SEE TABLE D ( LENGTH "L" )
( LENGTH "L" ) SEE TABLE E ( FUTURE USE )

VAR LENGTH "L" P92 - 4440 - XXXXX

H 1 70 MM 9 USE RED TAG WITH CONTRASTING COLOR FOR TEXT, GENERAL NOTE 5. H
2 600 MM
10 HARNESS MANUFACTURER TO APPLY CONNECTOR CLIP ON CONNECTOR
TABLE E AS SHOWN.
( FUTURE USE )
11 VERSIONS WITH "OBSOLETE" STATUS ARE SUPERSEDED BY VERSION WITH
OMIT OMIT
VAR USAGE "PRODUCTION" STATUS. THERE SHALL BE NO VERSION WITH STATUS OF "SERVICE."
CIRCUITS COMPONENTS
0 NONE NONE NONE 12) XLP INSULATION SPECIFICATION:
G G
DESCRIPTION: 8 GAUGE 133 STRAND BARE COPPER 0.022 CROSSLINKED POLYOLEFIN
NOMINAL OD: 0.205" + / - 0.005" ( 5.207mm + / - 0.127mm )
MAX OD: 0.210" ( 5.334mm )
INSULATION: XLP
TEMP & VOLTAGE RATINGS: SAE J1128 TXL 135C
WIRE INFORMATION FOR HARNESS: P92-4440-00000 ENGLISH SIZE: 8 GAUGE
METRIC SIZE: 8.0MM2
FROM TO C
CIRCUIT WIRE WIRE WIRE WEIGHT: 0.895KG / M
TERM TERM OF DESCRIPTION
NUMBER COMPONENT TERM SHEET COMPONENT TERM SHEET SIZE GAUGE TYPE
PLATE PLATE C
F BLK3112-0 C3_85 CEP 1 4 S1 SPLICE 1 4 0.8mm^2 ( 18 ) GXL GROUND
AR - VINYL TAPE ADHESIVE BACKED, BLACK F
BLK3237-0 P2 K333-562-208-1 G 4 C1_2 CEP 1 4 0.8mm^2 ( 18 ) GXL HOSE HTRS RELAY LOW AR - K344-813 CONVOLUTED TUBING
GRA2950-0 C2_1 CEP 1 4 P4 K333-550-207 D 4 0.8mm^2 ( 18 ) GXL AUX FOG LP CTL
1 T1 K333-46-20 RING, TERMINAL, ( 3 / 8" )
GRA3237-4 P2 K333-562-208-1 F 4 C1_1 CEP 1 4 0.8mm^2 ( 18 ) GXL HOSE HTRS REALY HIGH
ORN3215-0 P4 K333-550-207 F 4 C3_86 CEP 1 4 0.8mm^2 ( 18 ) GXL IGN POWER 1 R1 K301-425 SWITCH - MICRO ISO RELAY
ORN3215-1 B12_24 CEP 1 4 P2 K333-562-208-1 D 4 0.8mm^2 ( 18 ) GXL DCU WAKEUP
1 P9 K333-550-202 BLACK, PACKARD, METRI - PACK 280 SERIES, SEALED
ORN3250-0 C3_87 CEP 1 4 B12_23 CEP 1 4 5.0mm^2 ( 10 ) GXL AFTERTREATMENT PWR
ORN3250-1 P2 K333-562-208-1 E 4 B11_21 CEP 1 4 1.0mm^2 ( 16 ) GXL AFTERTREATMENT POWER 1 P8 K333-190 BLACK, PACKARD
ORN3250-2 B12_23 CEP 1 4 B7_14 CEP 1 4 3.0mm^2 ( 12 ) GXL AFTERTREATMENT PWR
E ORN3256-3 B10_20 CEP 1 4 P2 K333-562-208-1 C 4 1.0mm^2 ( 16 ) GXL UPSTREAM NOX POWER
1 P4 K333-550-207 BLACK, PACKARD, METRI - PACK 280 SERIES, SEALED E
ORN5561-0 B9_17 CEP 1 4 P9 K333-550-202 B 4 2.0mm^2 ( 14 ) TXL ADAPTIVE CRUISE AND BRAKING PWR 1 P3 K333-550-205 GRAY, PACKARD, METRI - PACK 280 SERIES, SEALED
RED1121-0 J5 P20-6019 1 4 A1_1 CEP 1 4 2.0mm^2 ( 14 ) TXL PWR_G1
RED1122-0 J5 P20-6019 2 4 A2_4 CEP 1 4 2.0mm^2 ( 14 ) TXL PWR_G2 1 P2 K333-562-208-1 BLACK, PACKARD, METRI - PACK 150 SERIES, SEALED
RED1123-0 J5 P20-6019 3 4 A3_5 CEP 1 4 2.0mm^2 ( 14 ) TXL PWR_G3 1 J6 K333-537-3 BLACK, DEUTSCH, DTHD SERIES, SEALED
RED1124-0 J5 P20-6019 4 4 A4_8 CEP 1 4 2.0mm^2 ( 14 ) TXL PWR_G4
RED1125-0 J5 P20-6019 5 4 A9_17 CEP 1 4 2.0mm^2 ( 14 ) TXL PWR_G5 1 J5 P20-6019 BLACK, CONNECTOR FCI 10 - WAY HIGH HEAT, SEALED
RED1126-0 A10_20 CEP 1 4 J5 P20-6019 6 4 2.0mm^2 ( 14 ) TXL PWR_G6 1 J4 7116-3285-02 9.5MM TERMINAL ( YAZAKI )
RED1127-0 J5 P20-6019 7 4 A11_21 CEP 1 4 2.0mm^2 ( 14 ) TXL PWR_G7
D 1 J3 7116-3285-02 9.5MM TERMINAL ( YAZAKI ) D
RED1128-0 A12_24 CEP 1 4 J5 P20-6019 8 4 2.0mm^2 ( 14 ) TXL PWR_G8
RED1210-0 J6 K333-537-3 1 4 T1 K333-46-20 1 4 13.0mm^2 ( 6 ) SGX BATTERY ( + ) 1 J2 7116-3285-02 9.5MM TERMINAL ( YAZAKI )
RED1210-1 A1_2 CEP 1 4 J1 7116-3285-02 1 4 8.0mm^2 (8) XLP POWER FEED 1
RED1210-2 A12_23 CEP 1 4 J2 7116-3285-02 1 4 8.0mm^2 (8) XLP POWER FEED 2 1 J1 7116-3285-02 9.5MM TERMINAL ( YAZAKI )
RED1210-3 B1_2 CEP 1 4 J3 7116-3285-02 1 4 8.0mm^2 (8) XLP POWER FEED 3 1 F2 P27-1023-05 SWITCH MINI FUSE
RED2950-0 B4_8 CEP 1 4 C2_3 CEP 1 4 1.0mm^2 ( 16 ) GXL AUX FOG LP POWER
RED3111-0 P3 K333-550-205 B 4 F28-28B_c4 CEP 1 4 3.0mm^2 ( 12 ) TXL ECM SUPPLY ( BAT + ) 1 F1 P27-1023-10 SWITCH MINI FUSE
RED3111-1 P3 K333-550-205 C 4 B6_12 CEP 1 4 3.0mm^2 ( 12 ) TXL ECM SUPPLY ( BAT + ) 1 E6 R53-1028 LABEL - CAUTION
C RED3111-3 J4 7116-3285-02 1 4 B6_11 CEP 1 4 3.0mm^2 ( 12 ) GXL ENGINE POWER C
RED3215-1 J4 7116-3285-02 1 4 C3_30 CEP 1 4 5.0mm^2 ( 10 ) GXL AFTERTREATMENT POWER 1 E5 156-00070 CABLE TIE WITH FT9A MOUNT
RED3215-3 P3 K333-550-205 D 4 B1_1 CEP 1 4 2.0mm^2 ( 14 ) TXL DCU POWER 1 E4 P53-1139-006 LABEL - CHASSIS LOAD CENTER
RED3237-0 B3_5 CEP 1 4 C1_3 CEP 1 4 2.0mm^2 ( 14 ) GXL LINE HEATER POWER
RED3311-0 B5_9 CEP 1 4 P4 K333-550-207 E 4 3.0mm^2 ( 12 ) TXL AUTO TMSN POWER 1 E3 R64261-001 GROMMET ( AEES )
WHT1517-0 S1 SPLICE 1 4 P4 K333-550-207 A 4 3.0mm^2 ( 12 ) TXL GROUND 1 E2 P93-1023-012 CHASSIS LOAD CENTER ASSEMBLY
WHT2950-0 C2_2 CEP 1 4 S1 SPLICE 1 4 0.8mm^2 ( 18 ) GXL AUX FOG LP CTL GND
WHT5561-0 P9 K333-550-202 A 4 S1 SPLICE 1 4 2.0mm^2 ( 14 ) TXL ADAPTIVE CRUISE AND BRAKING GND 1 E1 P22-1042 CHASSIS LOAD CENTER HOUSING
WHT5913-0 P8 K333-190 1 4 S1 SPLICE 1 4 0.8mm^2 ( 18 ) GXL WINDSHIELD WASHER RETURN
1 C1 P16-1003-3101 CLIP - DEUTSCH CONNECTOR
B YEL2950-1 C2_5 CEP 1 4 P4 K333-550-207 C 4 1.0mm^2 ( 16 ) GXL AUX FOG LAMP B
YEL3237-0 C1_5 CEP 1 4 P3 K333-550-205 E 4 2.0mm^2 ( 14 ) TXL HOSE HTRS POWER
YEL5913-1 P4 K333-550-207 G 4 P8 K333-190 2 4 0.8mm^2 ( 18 ) GXL WINDSHIELD WASHER BOTTLE

A A
DWG
SIZE
A0
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
 A COMPANY
Harness - Clc Cummins P92-4440 - 02
© 2009 PACCAR Inc – All Rights Reserved – The information contained in this drawing is proprietary to PACCAR. Reproduction, in whole or in part, by any means is strictly prohibited without prior written authorization from PACCAR Inc.

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L L

TERMINAL INFORMATION FOR: P2

K333-562-208-1, BLACK, ( 8 CAVITIES )
LABEL: P2, CHASSIS EMISSION HARNESS
TERMINAL INFORMATION FOR: P3 TERM CIRCUIT NO.
E H
K333-550-205, GRAY, ( 5 CAVITIES ) E ORN3250-1
LABEL: P3, CHASSIS EMISSION HARN F GRA3237-4
K K
TERM CIRCUIT NO. A G BLK3237-0
E A D
B RED3111-0 D ORN3215-1 TERMINAL INFORMATION FOR: P9
MATING VIEW
C RED3111-1 C ORN3256-3 K333-550-202, BLACK, ( 2 CAVITIES )
D RED3215-3 LABEL: P9, HEADLAMP HARNESS ( ACB PWR ) USAGE NOTE:
MATING VIEW E YEL3237-0 TERM CIRCUIT NO.
TERMINAL INFORMATION FOR: P8 USE ON T4 / T6 / T8 / C5 / W9 WITH
A WHT5561-0
P2 K333-190, BLACK, ( 2 CAVITIES ) NAMUX 3 INSTRUMENTATION,
TERMINAL INFORMATION FOR: P4 B ORN5561-0 LABEL: P8, WASHER BOTTLE 2010 COMPLIANT CUMMINS ENGINES.
K333-550-207, BLACK, ( 7 CAVITIES )
TERM CIRCUIT NO.
LABEL: P4, FRONT CHASSIS HARN
J P3 1 WHT5913-0 J
TERM CIRCUIT NO. SEE HARNESS VARIATION TABLE 2 YEL5913-1
D E F ORN3215-0 DCB A FOR OMISSION INFORMATION
G YEL5913-1
E P8
A WHT1517-0 D
C F C YEL2950-1 C P9
B 100
D GRA2950-0 P4 A
E RED3311-0 E1, E2, E3 & E4
B G ( SEE DETAILS A, B, C AND D ON SHEET 3 )
A 150
A
MATING VIEW B
50 250
I TERMINAL INFORMATION FOR: J5 I
150 50
P20-6019, ( 10 CAVITIES )
LABEL: J5, FRONT CHASSIS HARN 200 7
J5 TERMINAL INFORMATION FOR: T1
TERM CIRCUIT NO. 100
10 1
1 RED1121-0 K333-46-20, 3 / 8" TERMINAL, TYPE B
E5 TAPE GROMMET
( SEE DETAIL "G" LABEL: T1, HOUSING POWER STUD
2 RED1122-0 TO BUNDLE HERE
200 "L" ON SHEET 3 ) TERM CIRCUIT NO.
3 RED1123-0
4 RED1124-0
1 RED1210-0
5 RED1125-0
H T1 H
7 RED1127-0 200 K344-813
J6 C1
6 5 6 RED1126-0
8 RED1128-0 9 10
MATING VIEW

TAG HERE
TERMINAL INFORMATION FOR: J6
K333-537-3, BLACK, ( 1 CAVITIES ) 500
RED LABEL: J6, FRONT CHASSIS HARN
TERM CIRCUIT NO.
G 1 RED1210-0 G

F F

E E

D D

C C

B B

A A
DWG
SIZE
A0
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
 A COMPANY
Harness - Clc Cummins P92-4440 - 03
© 2009 PACCAR Inc – All Rights Reserved – The information contained in this drawing is proprietary to PACCAR. Reproduction, in whole or in part, by any means is strictly prohibited without prior written authorization from PACCAR Inc.

16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

L DETAIL "A" E4 ( FUSE LABEL L

CHASSIS LOAD CENTER ( CLC ) HOUSING INSIDE OF TOP COVER )
E1
( INCLUDES HOUSING AND TOP COVER )
N
IO
UT E6
CA ( CAUTION LABEL OUTSIDE OF TOP COVER
ORIENT TEXT AS SHOWN )

K K

USAGE NOTE:
DETAIL "C" E3
GROMMET USE ON T4 / T6 / T8 / C5 / W9 WITH
NAMUX 3 INSTRUMENTATION,
2010 COMPLIANT CUMMINS ENGINES.

J J
A

I I

DETAIL "D"
MODULAR BLOCK POSITION INSIDE HOUSING

DETAIL "G"
H CABLE MOUNT ORIENTATION ON BUNDLE H
A B C D
1 A1 2 3 A2 4 1 B1 2 3 B2 4
86
SEE SH 4 ZN H9
FOR DIMENTION
87 30

C1 C2
D1
85

86 86

G 87 87A
30
87 87A
30

VIEW A - A
G
21 22 23 24 21 22 23 24
A11 A12 B11 B12 C3
85 85 D2

F F
DETAIL "B"
CLC MODULAR BLOCKS PINOUTS

A B C D
4 ( 87A )

4 ( 87A )
3 ( 30 )

1 ( 86 )
2 ( 85 )

2 ( 85 )
1 ( 86 )

5 ( 87 )
5 ( 87 )

E E
E2
( INCLUDES BLOCKS A, B & C
LOADED WITH FUSES AND RELAYS
& D IS EMPTY )

1 A1 2 3 A2 4 1 B1 2 3 B2 4
86

D D
87 30 E5

C1 C2
D1
85

C C

86 86

87 87A 87 87A
30 30

B B
21 22 23 24 21 22 23 24
A11 A12 B11 B12 C3
85 85 D2

A A
DWG
SIZE
A0
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
 A COMPANY
Harness - Clc Cummins P92-4440 - 04
© 2009 PACCAR Inc – All Rights Reserved – The information contained in this drawing is proprietary to PACCAR. Reproduction, in whole or in part, by any means is strictly prohibited without prior written authorization from PACCAR Inc.

16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

L L
A1-A12 B1-B12
MODULAR BLOCK MODULAR BLOCK
20A
25A DCU PWR
PWR_G1
RED1210-3, 8.0mm^2 2 1 RED3215-3, 2.0mm^2
GRA3237-4, 0.8mm^2 USAGE NOTE:
RED1210-1, 8.0mm^2 2 1 RED1121-0, 2.0mm^2
C1-C3
25A MODULAR BLOCK USE ON T4 / T6 / T8 / C5 / W9 WITH
PWR_G2
3 4 NAMUX 3 INSTRUMENTATION,
3 4 RED1122-0, 2.0mm^2 LINE HEAT
2010 COMPLIANT CUMMINS ENGINES.
20A 87A
20A LINE HT 87A
PWR_G3 F1 30
6 5 RED3237-0, 2.0mm^2 30
K 6 5 RED1123-0, 2.0mm^2
10A
87
87 K
20A AUX FOG LP
PWR_G4 86 85
7 8 RED1124-0, 2.0mm^2
7 8 RED2950-0, 1.0mm^2 86 c 85 BLK3237-0, 0.8mm^2
D1-D2
30A
AUTO TMSN MODULAR BLOCK
R1
10 9 RED3311-0, 3.0mm^2
10 9 AUX FOG LP
30A 87A
ENG PWR 87A
30 30
RED3111-3, 3.0mm^2 11 12 RED3111-1, 3.0mm^2 30 87
11 12 EMPTY 87
87
RED3111-0, 3.0mm^2 86 85 86 85
J 14 13
14 13 86 c 85 WHT2950-0, 0.8mm^2 J
F2
15 16

ORN3250-2, 3.0mm^2
15 16 AFTM PWR
20A
5A
ACB POWER
87A 87A
PWR_G5 30 87A
30
18 17 ORN5561-0, 2.0mm^2 30 87
18 17 RED1125-0, 2.0mm^2 87
15A 87 EMPTY
20A NOX UPSTR
PWR_G6 86 85 86 85
19 20 RED1126-0, 2.0mm^2
19 20 ORN3256-3, 1.0mm^2 86 c 85 BLK3112-0, 0.8mm^2
S1
10A
25A NOX TAIL
PWR_G7
I 22 21 RED1127-0, 2.0mm^2
22 21 I
10A
25A DCU WAKE
PWR_G8
23 24
23 24 RED1128-0, 2.0mm^2

ORN3250-0, 5.0mm^2

H H

G G
RED3215-1, 5.0mm^2
RED1210-3, 8.0mm^2
RED1210-1, 8.0mm^2

RED1210-2, 8.0mm^2

F F
PART OF HOUSING ASSEMBLY )
( STUD & MAIN BUSS BAR ARE

J1 J2 J3 J4
BUSS BAR
MAIN

STUD

E E

T1
RED1210-0, 13.0mm^2

ORN3250-1, 1.0mm^2

ORN3256-3, 1.0mm^2
RED3215-3, 2.0mm^2
WHT5561-0, 2.0mm^2

ORN3215-1, 0.8mm^2
ORN5561-0, 2.0mm^2

WHT1517-0, 3.0mm^2

WHT5913-0, 0.8mm^2

GRA3237-4, 0.8mm^2
ORN3215-0, 0.8mm^2
RED1128-0, 2.0mm^2

RED1127-0, 2.0mm^2

RED1126-0, 2.0mm^2

RED1125-0, 2.0mm^2

RED1124-0, 2.0mm^2

RED1123-0, 2.0mm^2

RED1122-0, 2.0mm^2

RED1121-0, 2.0mm^2

GRA2950-0, 0.8mm^2
RED3111-0, 3.0mm^2

RED3111-1, 3.0mm^2

RED3311-0, 3.0mm^2

YEL2950-1, 1.0mm^2

YEL5913-1, 0.8mm^2
YEL3237-0, 2.0mm^2

BLK3237-0, 0.8mm^2
D D

J6 J5 P3 P4 P8 P2
P9
10 9 8 7 6 5 4 3 2 1 B A A B C D E E D F C A B G 2 1 D E C G F A B H
PWR_G1

"ECM SUPPLY ( BAT + )"

"DCU POWER"
PWR_G8

PWR_G5

"DCU WAKEUP"
GROUND
"HOSE HTRS POWER"

"AUX FOG LAMP"

"HOSE HTRS RELAY LOW"

PWR_G2

"AFTERTREATMENT POWER"

"UPSTREAM NOX POWER"

"HOSE HTRS REALY HIGH"

"IGN POWER"
PWR_G7

PWR_G6

PWR_G4

"AUX FOG LP CTL"

PWR_G3

"AUTO TMSN POWER"

"WINDSHIELD WASHER BOTTLE"

"ECM SUPPLY ( BAT + )"
CHASSIS EMISSION HARN

FRONT CHASSIS HARN

HEADLAMP HARNESS ( ACB PWR )

CHASSIS EMISSION HARNESS

FRONT CHASSIS HARN

WASHER BOTTLE
FRONT CHASSIS HARN

C C

P8
P4
J5

P3
J6

P2
B B
P9

A A
DWG
SIZE
A0
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1