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Spe 163061 JPT
Spe 163061 JPT
Contents
The R&D Grand Challenges series was published in the Journal of Petroleum Technology beginning in
May, 2011.
The SPE R&D Committee shared the results of a committee effort to identify the oil and gas industry’s
major R&D challenges.
The R&D challenges comprise five broad upstream business needs:
• Increasing recovery factors
• In-situ molecular manipulation
May 2011
The Five R&D Grand Challenges Plus One
Arnis Judzis, SPE, Schlumberger; Richard Felder, SPE, consultant; David Curry, SPE, Baker Hughes; and
Bernard Seiller, SPE, Total
July 2011
Recent Developments and Remaining Challenges of Enhanced Oil Recovery
Gary A. Pope, University of Texas at Austin
October 2011
Brine Management: Produced Water and Frac Flowback Brine
David Burnett, Texas A&M University
December 2011
Can Geoscientists Resolve the CCS Paradox?
Tore A. Torp, Statoil
March 2012
Higher Resolution Subsurface Imaging
Jack Neal and Chris Krohn, ExxonMobil Upstream Research
May 2012
Unconventional Resources: Cracking the Hydrocarbon Molecules In Situ
John M. Karanikas, Royal Dutch Shell
June 2012
Grand Challenges for Earth Resources Engineering
R. Lyn Arscott, Charles Fairhurst, and Larry Lake
July 2012
A Roadmap for Addressing Environmental and Social Issues Associated With Horizontal
Drilling and Hydraulic Fracturing
Richard A. Liroff, Executive Director, Investor Environmental Health Network
September 2012
Reviewing the Five R&D Grand Challenges Plus One
Arnis Judzis, SPE, Schlumberger, and Anoop Poddar, SPE, Energy Ventures
Editor’s note: This is the first in a series of articles on the needs within the industry. The white papers will be posted on
great challenges facing the oil and gas industry as outlined the SPE website with the goal of acquainting basic science and
Arnis Judzis, SPE, is vice president of TerraTek David Curry, SPE, is a Baker Hughes
at Schlumberger Testing Services and leads the Technology Fellow who has more than
business development for worldwide opera- 25 years of experience in drilling-related
tions. He joined TerraTek in 1999 and served research and technology development. An
as executive vice president when Schlumberger SPE Distinguished Member, Curry has been
acquired the company in 2006. Previously technical editor, review chairman, and exec-
Judzis held various management and techni- utive editor of SPE Drilling & Completion.
cal positions in the US and abroad for British He is currently chairman of the SPE R&D
Petroleum after its acquisition of Standard Oil Technical Section, a member of the Books
of Ohio. Judzis has been active in SPE, the American Institute of Development and R&D committees, and of the organizing com-
Chemical Engineers, the Offshore Technology Conference, and the mittee for the SPE 2011 R&D Symposium. He is a fellow of the
Drilling Engineering Association for more than 28 years. He serves Institution of Mechanical Engineers, a professional member of
on the OTC Board of Directors and was chairman during 2006 the Institute of Materials, Minerals and Mining, and a Chartered
and 2007. He is also a member of the SPE International Board Engineer. He earned a MA in natural sciences and a PhD in fracture
of Directors. Judzis received a BS degree in chemical engineering mechanics, both from the University of Cambridge.
from Cornell University and master’s and PhD degrees in chemical
engineering from the University of Michigan. Bernard Seiller, SPE, is vice president
of research and development at Total. He
Richard Felder, SPE, is a consultant who has held numerous positions of increasing
retired from ExxonMobil Upstream Research responsibility in reservoir engineering since
Company in 2009 after 32 years of service. joining Elf Aquitaine in Gabon, Houston,
His assignments with ExxonMobil covered for- London, and Pau, France. From 1998 to
mation evaluation research, training, research early 2009, he held several technical mana-
management of reservoir description, reservoir gerial positions at Total’s E&P headquarters
engineering, software development research, and was the geoscience reserves manager
and strategic research planning. He is an SPE before taking his current position. From 2001 to 2005, Seiller
Distinguished Member and has been an SPE served on the SPE Oil and Gas Reserves Committee and was chair-
Distinguished Lecturer and Distinguished Author. He previously man in 2003. He served again as a member of that committee from
served as president of the Society of Professional Well Log Analysts. 2006 to 2009. He is 2011 R&D Symposium program co-chairman.
Felder received a BS in physics from Texas A&M University and
master’s and PhD degrees in physics from Rice University.
Editor’s note: This is the second in a There has been a renaissance in water increases its viscosity. The benefit
series of articles on the great challeng- chemical EOR during the past few of polymer flooding increases as the oil
Editor’s note: This is the third in a The world is changing. The transfor- shale plays offer the US more than
series of articles on the great chal- mation from onshore infill drilling and a 400-year supply of this abundant,
trol in these brines varied widely: shows the almost asymptotic growth
enhanced oil recovery (EOR) projects in reserves.
were experiencing injectivity declines; Technology has driven this growth.
isochronal tests measuring wellbore Many of these technology develop-
skins showed large formation dam- ments have been aimed at reducing
age; and operations fought effects of the environmental footprint of drilling
reservoir souring from sulfate-reduc- operations. Multiwell pads for drilling
ing bacteria. Eventually, researchers at are now common. Multilateral well-
Amoco, Texaco, and Chevron labora- bores with more than 20 stage fractures
tories showed the detrimental effect of are being adopted and the record is
excess oil carry-over into formations more than 40 stages. Lightweight drill
and the harmful effects of suspended rigs, top drive rigs, and casing drilling
solids in the waters and the need for have become common.
Fig. 1—Growth in US shale gas re- careful bacterial control. Water use for multistage fracs has
serves, according to Securities and In 1981, the first Barnett Shale risen to more than 10 million gal-
Exchange Commission. well, C.W. Slay No. 1, was drilled by lons. Water is held in large volume-
Editor’s note: This is the fourth in a series ronmental organizations say that mak- be split roughly 75%-10%-15% for
of articles on the great challenges fac- ing our energy use more efficient and capture-transport-storage.
Editor’s note: This is the fifth in a series control points. Selection of the right dep- and depositional bars hold the coars-
of articles on the great challenges facing ositional model, facies distribution, and est sediments with the most porosity
the oil and gas industry as outlined geostatistical analog depends on having while oxbow lakes and floodplain muds
ervoir target is undermasking layers of medium highlight not only the challenge part of the challenge. Accurate place-
salt, thrust sheets, or volcanics. It may to achieve higher resolution, but also ment of a target can be even more criti-
be more than 30,000 feet below the sur- concerns on depth conversion. Diffract- cal and correct depth placement is espe-
face, hidden within a producing field, or ed, attenuated, and multiply reflected cially important for exploration drilling
have physical properties that are near- signal energy can result from the com- in areas of overpressure. Increasing com-
ly indistinguishable from surrounding plex physical property structure of rock putational power, multicomponent and
rocks. The problems generated by imag- layers to degrade subsurface imaging, but rich azimuth data collection, and algo-
ing through a complex and unknown a higher resolution of the image is only rithm efficiency are bringing the indus-
try forward toward a more accurate and
detailed Earth model that uses all of the
signals possible in seismology; even bet-
ter seismic data acquisition and process-
ing technologies are needed.
Reflection Seismology
What progress is being made toward
delivering more accurate and higher res-
olution subsurface images? Seismology
has earth physics challenges to overcome.
made even more cost-effective by using is seismic modeling, in which geolog- is acoustic RTM or isotropic elastic RTM,
simultaneous sources. ic realizations are converted into seis- using a simplified version of the wave
Low-frequency data has been a tar- mic images by passing a seismic signal equation. Elastic RTM without isotropic
get for processors seeking greater band- of some frequency through the geologic assumptions is emerging with increas-
width for years. This low-frequency model. Inversion modeling can be done ing computing power to include more of
extension of bandwidth is particularly at many scales and with different lev- the wavefield in image reconstructions,
important in its ability to penetrate deep- els of conditioning. Quantitative rock promising even more imaging improve-
er into the earth and through rugose lay- property inversion can be done at a field ment. Inverting for an earth model that
ers such as basalt, salt and volcanics. scale with well log calibration of the seis- matches the recorded data takes massive
Also, a body of work exists to suggest mic signal. Of interest to engineers are computing power and could be limited in
low-frequency signals and spectral anal- parameters such as porosity and per- effectiveness without the fullest possible
ysis as a direct hydrocarbon indicator meability that must be derived through bandwidth, especially the low-frequency
(DHI) tool (Walker, 2008). Challenges to calibrated transforms using well data or spectrum. RTM data has demonstrated
acquire this data type lie in the need for empirical approximations. A good inver- improved sub-salt imaging, but it cannot
nonstandard sources, including passive sion produces a geologic realization that solve all the subsurface resolution and
monitoring of earthquake signals, and matches the recorded seismic signal. Full detection challenges such as fluid effect,
increasing signal-to-noise ratios. Gen- wavefield inversion is the purest form subvolcanics imaging, and complicated
erating sufficient low-frequency signal of the technique. In it, all output data velocity thin bed imaging.
energy requires very large sources. The collected from the reflected, refracted,
presence of much larger environmen- diffracted and converted energy modes Imaging Within a Field
tal noise and surface-wave noise further are used to create a visco-elastic earth Time-lapse (4D) acquisition of seismic
complicates low-frequency data acqui- model. Currently, this capability is out of data over a producing field to image
sition. Low-frequency data may ulti- reach despite marketing claims of “full movement of fluids in a reservoir has
mately become another competitive DHI wavefield inversion,” which really invert obvious benefits, but the practical mat-
tool; even if not, the collection of this parts of the wavefield using simplifying ters of actually achieving that objective
data may be a key to the next break- assumptions. Still, amazing results have have slowed deployment of the technol-
through in subsurface imaging—full been achieved by partially solving the ogy. In a recent special section of The
wavefield inversion. problem, thus showing the promise of Leading Edge, case studies presented
Full wavefield and general seis- the technique. show the promise and challenges to 4D
mic inversion is the other aspect of Reverse time migration (RTM) is a seismic data acquisition as it evolved
improved subsurface resolution that processing technique that uses the wave over the past 20 years to gain wide accep-
increased computing power enables. equation in reverse to model the subsur- tance in the marine environment, partic-
Seismic inversion is the process to con- face velocity field and obtain improved ularly among the reservoir engineering
vert seismic data into a rock property images of geology at steep dips or under community as a complement to produc-
realization. The flip side of this process salt (Fig. 3). Current industry capability tion logging techniques (MacBeth and
Fig. 4—Effect of 4D seismic interpretation at Marlim field, offshore Brazil, on the field flow model. New 4D
data water flood anomalies confirmed a new conceptual sedimentological model of the field that differed
from the flow model constructed just from well data (Johan et al, 2011)
Michelena, 2011). Planning early in field Alternatives to Surface Seismic veillance in the giant field (Ferguson et
development for 4D seismic acquisition Not all technologies targeted to improve al., 2008). This work highlighted the
over the field life is beneficial because subsurface resolution of hydrocarbons challenges to achieving a reliable base-
repeat surveys take significant time to involve traditional reflection seismol- line for corrected measurements, but
acquire, process, and accurately align ogy. Advances in field instrumentation also showed the technology feasibility.
with past surveys. Permanent geophones sensitivity and robustness combined Modeling work to track CO2 injection for
or ocean-bottom cable options help with improvements to computer mod- sequestration and enhanced oil recov-
some of the alignment challenges and eling capabilities have brought several ery shows a time-lapse microgravity sig-
can produce a better result. The upfront alternative geophysical sensing technol- nal when oil and water are displaced,
cost of this investment is a difficult hur- ogies onto a higher resolution hydro- consistent with an independent analy-
dle for many operators to overcome. It is carbon imaging plane. Micrograv- sis with seismic data (Krahenbuhl et al.,
hard to quantify before production start ity, crosswell seismic, and controlled 2011). High-quality reservoir models,
just how much benefit 4D images will source electromagnetic (CSEM) imaging precise measurement, and careful quan-
have over a field’s life. The one constant are alternative geophysical technologies tification of uncertainty are required
of 4D acquisition seems to be that the that have been used in field examples to gain full benefit from time-lapse
results will surprise you. Repeat survey to track fluid movement in reservoirs. microgravity but the low cost makes the
results continually change flow models Time-lapse microgravity technology effort worthwhile.
to drive better field production history shows promise as a low-cost alternative Crosswell CSEM was described as a
matches, which improve predictability to 4D seismic for shallow reservoirs as practical subsurface hydrocarbon detec-
and bypassed pay identification (Johan instrumentation and modeling capabili- tion tool by Wilt et al. in 1995. As instru-
et al., 2011). If the data are collected ties improve (Krahenbuhl et al., 2011). mentation and modeling capabilities
and processed correctly, those surprises This technique was meticulously applied have improved, the technology moved
should help an operator to more profit- over Prudhoe Bay, Alaska, for a period from basic detection to potentially pro-
ably develop fields, even if they dramati- from 2003 to 2007 to confirm a micro- viding higher resolution imaging of sub-
cally change the existing understanding. gravity signal to enable water flood sur- surface fluid movement. By inducing
Jack E. Neal is the strategic technology capabilities. He has published on Society of Exploration Geophysics
advisor at ExxonMobil Upstream geology and geophysical integration (SEG) Research Committee. As part
Research. He is a member of the SPE in many environments, including the of the committee, she has organized
R&D Committee and co-chaired the current SEPM best-seller, Concepts several research workshops and
imaging session of the 2011 SPE R&D in Sedimentology and Paleontology given keynote speeches. During her
Symposium from which this white #9, “Sequence Stratigraphy of career, she has worked and published
paper grew. He has worked globally in Siliciclastic Systems: The ExxonMobil extensively in diverse areas such as
research, exploration, development, Methodology”. Neal received a BSc seismic acquisition, receiver coupling,
and production assignments with from the University of Tulsa and a rock physics, near surface geophysics,
Exxon and ExxonMobil since 1994. PhD. from Rice University in geology crosshole seismic, 3D VSPs, first arrival
His current role at ExxonMobil and geophysics. and surface wave tomography, seismic
is to interface between research, noise mitigation, vibroseis, and seismic
operations and external parties to Christine E. Krohn is a senior research inversion. Krohn received a BSc. from
develop technology strategies and associate at ExxonMobil Upstream Emory University and a PhD from
communicate differentiating technical Research and the current chair of the University of Texas at Austin in physics.
Discoveries of accumulations of light oil shale, it is the only realistic recovery to 80% of the oil sands in Alberta are
crude oil are dwindling, and known option. There are three approaches by deposited at intervals that are too deep
resources are increasingly concentrated which in-situ manipulation of molecules (deeper than 60 m) to mine economical-
in areas that are predominantly acces- can be accomplished: biological, chemi- ly, and the same holds true for the richest
sible by state-owned or state-affiliated cal, and thermal. Although this article and thickest sections of oil shale (deeper
energy companies. As a result, the qual- focuses on the thermal route, it should than 1,000 ft). Ever-increasing concerns
ity of (conventional) crude oil—partic- be noted that hybrid recovery meth- about the environmental impact of min-
ularly oil sourced from non-OPEC res- ods may be more effective in satisfying ing (soil removal, tailings ponds, etc.)
ervoirs—has been declining. The trend the requirement to maximize economic provide additional incentives toward the
is bound to accelerate as unconvention- value while minimizing water consump- use of in-situ recovery methods.
al hydrocarbons such as bitumen are tion, emissions, and land usage.
brought into production to satisfy the The oil sands of Alberta, Canada, Steam Injection
world’s energy demand, which is expect- and the oil shale deposits in Colorado Steam-based recovery methods such
ed to increase by slightly less than 50% contain volumes of hydrocarbons that as cyclic steam stimulation (CSS) and
in the next 20 years. are at least comparable to the conven- steam-assisted gravity drainage (SAGD)
Because the recovery and surface tional oil resources in the Middle East are practically the only commercial in-
processing of these heavier molecules (Fig. 1). Extraction by open pit mining is situ recovery methods in oil sands; their
is more difficult, it is appropriate to ask the dominant recovery method for com- applicability in oil shale deposits is ques-
whether a portion of the surface pro- mercial exploitation of the oil sands and tionable. The operating steam satura-
cessing can be performed downhole (in is the only commercially practiced recov- tion temperature is 200°C to 325°C, cor-
situ). In fact, in the case of deeper-lying ery method for oil shale. However, 70% responding to the operating pressure,
which is dictated by the depth of the only a few centipoise at temperatures The lighter cuts generated in the
resource. Deeper targets can sustain in the range of 200°C to 250°C, so it can section of the steamed volume that
higher pressures—and therefore high- flow to the production well without suf- reached visbreaking temperatures
er steam temperatures—but heat loss- ficient exposure to visbreaking. spread through the cooler parts, mix with
es in the overburden section limit the The benefit of in-situ visbreaking the unaltered oil, and reduce its viscos-
amount of enthalpy that is deposited in can be gleaned from reservoir simula- ity sufficiently to facilitate its sweep to
the reservoir. tions for deeper targets in which the the production well. The benefit of mix-
Laboratory data show that when the production wells could be operated at ing a small volume of in-situ-generated
crude oil is subjected to temperatures in sufficiently high bottomhole pressures lighter products of thermal cracking with
the upper third (280°C to 325°C) of the to ensure that the bulk of the reservoir extra-heavy oil can also be assessed by
operating range, its viscosity undergoes achieves visbreaking temperatures while analogy from the results of steam/sol-
an irreversible reduction of up to three the hydrocarbons are subjected to long vent coinjection at Cold Lake in Alberta,
orders of magnitude while its API grav- residence times. At a cutoff point of Canada, where gains of about 30% in
Weight, %
men, the reactions of interest are not 35
occurring at a thin interface because 30 Resid-Simulation
thermal conduction or steam convection Resid-Data
25 HO-Simulation
tends to spread (diffuse) the tempera-
HO-Data
ture front. Therefore, field scale grid- 20
LO-Simulation
blocks of the order of 1 m to 10 m can 15 LO-Data
A recent report by the US National ◗ Minimize the environmental subsurface infrastructure such as elec-
Academy of Engineering (Grand Chal- footprint. trical cables or pipelines.
lenges for Engineering, NAE 2008) ◗ Protect people.
During 2010, the SPE Research and Development the benefits of R&D in the upstream oil and gas industry so
(R&D) Committee developed a list of some of the great this third series of invited guest JPT articles was begun in
challenges facing the oil and gas industry. The committee May 2011. These have been published every two or three
prioritized these needs and called them the “R&D Grand months with two remaining articles to appear.
Challenges”: increasing recovery factors, in-situ molecular Readers will find interesting the recent effort by the
manipulation, carbon capture and sequestration, produced Earth Resources Section of the US National Academy of
water management, higher resolution subsurface imaging Engineering to also identify critical challenges. After carbon
of hydrocarbons, and the environment. These “grand capture and sequestration and clean water, it identified
challenges” incorporate as much as possible enabling transparent Earth, coupled processes, environmental
technologies (e.g., drilling performance can improve footprint, and protection of people as their grand challenges.
recovery) as well as address the technical disciplines within These critical areas correlate very well with the view of
the SPE organization—Drilling and Completions; Facilities the SPE R&D Committee and add clear messages related to
and Construction; Reservoir Description and Dynamics; complex underground processes and protection of people
Production and Operations; Health, Safety, and the through operational excellence and isolation of wastes.
Environment; and Management and Information. It is the Arnis Judzis, Schlumberger
intent of the SPE R&D Committee to articulate and promote Chairman SPE R&D Committee
Ra
dio
mass expansion and displacement and,
che
mic
al
consequently, fluid flow and permeabili-
Permeability Alteration
Eq ty. Aqueous ionic reactions, such as those
Frictional/Deformational Heating
uili n
bri atio
lter
Mass Transfer
um
ty A ge
s occurring in groundwater, are affected by
bili an
m ea e Ch pore surface electrical charges, the ionic
r r Ch
Pe ssu em
e Pre ica
l strength of the aqueous solution, and the
r R
Po ea
ctio
Re ns applied electrical field. Moreover, when
act
ion
Kin
etic organic contaminants enter groundwa-
Minimize the water supply. Thus, the real-time moni- that, companies recognize the business
Environmental Footprint toring of fluid flow, both in and around imperative to be more socially respon-
Minimizing the environmental footprint the ore deposit, is critical to success. sible. The 2010 Deepwater Horizon oil
of operations is a major challenge for When producing oil and gas, one way spill in the Gulf of Mexico reinforced
all industries, but particularly for Earth to reduce the environmental footprint is this trend.
resources engineering because it deals to drill many wells from a single surface Management systems involve a com-
with enormous volumes of both Earth site by using extended-reach boreholes. prehensive set of instructions, policies,
material and materials introduced to the The direction of the inclined holes is con- best practices, and operational proce-
subsurface, many of which are flamma- trolled from the surface by signals to the dures to minimize risk. Engineers must
ble, corrosive, or toxic. The effect of steerable rotary drill to stay within the design equipment and processes that
the extraction process on surface water narrow producing horizon. The number minimize accidents. Operators must be
and groundwater ranks among the major of boreholes needed to develop an oil or trained in safe operating procedures and
concerns of the industry and the public. gas reservoir can be reduced if effective to respect the environment. Clearly, the
Conclusion
The Earth is richly endowed with many
Editor’s note: This is the latest nential growth of combined horizontal Africa, among other jurisdictions, have
in a series of articles on the great drilling and hydraulic fracturing during enacted moratoria.
from Hydraulic Fracturing Operations. ◗ Evaluation of the environmental control equipment; monitor ambient air
The guide evolved from two parallel impact of chemical additives quality before and during operations.
investor engagements with companies. ◗ Efforts to minimize water use ◗ Prevent contamination from
The first was a collaborative 18-month or minimize the impact of disposal on solid waste and sludge residuals:
consultation jointly organized by Bos- surface waters Minimize risks and impacts by
ton Common Asset Management and deploying closed loop systems for
Apache Corporation to provide a safe The guide is organized around 12 solid waste and sludge residuals from
harbor for conversation between inves- core management goals, recommended drilling and fracturing operations and
tors and energy companies on risks, practices to implement them, and indica- fully characterizing and tracking toxic
management practices, and disclosure. tors for reporting progress. substances.
Six meetings were held in 2010 and 2011 The 12 core management goals for ◗ Assure best in class contractor
that included a shifting mix of inves- natural gas operations include performance: Systematically assess
Editor’s note: This is the last in our desire to minimize environmental “The ultimate potential to increase
ing fluids, proppants, etc. will enable tries. Some proposed projects have won tems or the effectiveness of nanoscale
wells to be drilled and completed at approval and some have not. The compa- catalysts has improved sufficiently—
lower overall cost. Well plans will require nies that succeeded spent much time and and persuasively—to overcome the
that water management practices spec- effort explaining to their future neigh- reluctance of operators to adopt new
ify clean, solids-free brines. Chemicals bors what their plans were and answered recovery schemes.”
used in frac operations will be moni- many questions. In some cases, the
tored and frac flowback brines and pro- company went ‘back home’ to find the Higher Resolution Subsurface
duced water will be recycled and con- answer for the enquirer. The next step Imaging of Hydrocarbons
taminant disposal will be handled by safe for CCS implementation is to build more Jack E. Neal, strategic technology advis-
environmental practices. CO2 storage injection pilots. This is an er, and Christine E. Krohn, senior
“Finally, our industry will have opportunity for geoscientists in the oil research associate, both at Exxon-
regarding the long-term risks associ- during well drilling and field
ated with CO2 sequestration in reser- injection operations?
voirs; emphasis on improved predic- ◗◗What R&D efforts are required
tion of pore pressure, fracture pressure, to enable improved world-
geomechanics, rock physics, and frac- class seal integrity analysis and
ture propagation modeling; reliability containment risk mitigation?
concerns with aging wells and infra- ◗◗What new insights and lessons
structure, and questions related to cap can the industry draw from
rock integrity in conjunction with the recent subsurface containment
expanding use of thermal EOR methods. failure incidents?
Under consideration are articles and We hope you have enjoyed reading