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AB UL508A SCCR CustPres 100106
AB UL508A SCCR CustPres 100106
Excerpts from “UL Standard for Safety for Industrial Control Panels, UL508A” are copyright
Underwriter’s Laboratories Inc.
Excerpts from the “2005 National Electrical Code” are copyright National Fire Protection
Association
1
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Presentation Chapters
2
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Understanding
NEC Article 409 &
UL 508A Supplement SB
Short Circuit Current
Ratings
4
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NEC Article 409 Code Change Panel SCCR
50kA RMS Symmetrical
480V Maximum
5
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Definition of Short Circuit Current Rating
6
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UL508A SCCR of Components or Combinations
or Overcurrent
Protective
Device
• Combinations of the two
Power
components
7
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Evaluating Short Circuit Current Rating
• Preliminary Considerations
– Know available fault current at panel location
Available Fault:
40kA @ 480V
8
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Available Fault Current
460 Volt
52.2kA Available System studies are
used to determine
X the available fault at
any specific
200 A 100 A 450 A electrical location
X 42.6kA X 44.4kA
Isolation Transformer
Industrial
Control X 13.4kA X 4.0kA
175 kVA
460V primary
460 V secondary
Panel Industrial Z=5%
Industrial Control
A Control Panel
Panel
C
B Copyright © 2006 Rockwell Automation, Inc. All rights reserved.
9
Panel Short Circuit Rating Requirements
5 10 25 50 100
Determining Panel
Short Circuit Current
Ratings
15
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SB4.2.2 – Establish SCCR of Components
100-C Contactor Nameplate & Instruction Sheet PowerFlex 70 Drive User Manual
16
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SB4.2.2 – Establish SCCR of Components
SB4.2.2 The short-circuit current rating of a component shall be established by one of the
following methods:
a) The short-circuit current rating marked on the component or on instructions provided
with the component;
b) The short-circuit current rating determined by the voltage rating of the component and the
assumed (assigned) short-circuit current from Table SB4.1; or
c) The short-circuit current rating….
100-C Contactor Nameplate & Instruction Sheet PowerFlex 70 Drive User Manual
17
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SB4.2.2 – Establish SCCR of Components
100-C Contactor Nameplate & Instruction Sheet PowerFlex 70 Drive User Manual
19
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Table SB4.1 - Unmarked Components
20
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SB4.2.2 – Establish SCCR of Components
c) The short-circuit current rating for a
load controller, motor overload
relay, or combination motor
controller that has been
investigated (tested) in
accordance with the performance
requirements, including short-circuit
test requirements for standard fault
currents or high fault currents
specified in the Standard for
Industrial Control Equipment, UL
508, and described in the
manufacturer’s (panel builder’s)
procedure. Copyright © 2006 Rockwell Automation, Inc. All rights reserved.
21
SB4.2.3 – High Fault SCCR of Components
• Exception 1:
– When the specified BCPD related to the high fault SCCR is a
Class CC, G, J, L, RK1, RK5 or T fuse, a fuse of different
class is able to be used at the same high fault rating where
the Ip let-through current and I2t of the new fuse is not
greater than that of the specified fuse. See Table SB4.2
for maximum let-through currents (Ip) and I2t
• Exception 2:
– The specified branch circuit protective device is able to be
provided in the field when the panel is marked in accordance
to SB5.1.2.
• Exception 3:
– When the specified BCPD related to the high fault SCCR is a
listed circuit breaker marked “current limiting”, a different
current-limiting circuit breakers is able to be used at the
SCCR: 100kA, 600V with
same high fault rating…… UL Class J or CC Fuses
22
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SB4.3 – Current-Limiting
xxkA
• SB4.3 provides current limiting provisions SCC
Available
applicability
– Often difficult to achieve desired design
xxkA Ip
• More on current limiting later.. Let-
through
Branch Circuit PD
23
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SB4.4 Overall SCCR of the Panel
24
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“Feeder Circuit” Definition
“Feeder Circuit”
“Branch” CPD
25
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“Branch Circuit” Definition
• “Branch Circuit” covers
all power conductors
and components from
the load-side of the
branch circuit, …. to the
controller load-side
connections.
“Branch Circuit”
“Branch” CPD
• Terms used for
protection devices:
– Over-current Protection
Device (OPD)
– Branch Circuit
Protection Device
(BCPD) 26
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SB4.4 Overall SCCR of the Panel
70kA 100kA
27
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SB4.4 Overall SCCR of the Panel
28
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SCCRs for Single Branch Circuit Panels
30
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High Fault Ratings of Components
31
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High Short Circuit Current Ratings Made Easy
32
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NEC Marking Requirements
33
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UL508A Marking Requirements
• SB5.1 General
– SB5.1.1 The nameplate rating of an industrial control panel shall include:
“Short circuit current: ___kA rms symmetrical, ___V maximum” or
the equivalent.
• This is required for each incoming circuit
branch overcurrent
protective device or 65kA 70kA 65kA
combination of components
35
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Panel SCCR – 3 Checks to Validate the Results
36
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Panel SCCR – 3 Checks to Validate the Results
Available Fault:
3. The panel SCCR must meet 40kA @ 480V
37
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Applying SB4.3 Current Limiting Provisions
# of Occurrences
5 10 25 50 100
38
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What is Current Limiting?
• Circuit breakers have the ability to open high fault currents in just
a few milliseconds, very comparable to fuses.
39
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Use of Power Transformers with Isolated Secondary
40
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SB4.3.1 - Current Limiting w/ Power Transformers
41
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Power Transformers up to 10kVA
42
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SB4.3.1 - Current Limiting w/ Power Transformers
b) For a power transformer rated not more than 5 kVA and a
120 V maximum secondary voltage, and where the
short circuit current rating of all components in the
secondary circuit are not less than 2 kA, the short-
circuit current rating of the primary over-current protective
device (OPD) is able to be assigned to the line side of the
power transformer circuit. OPD
SCCR
Motor Controller
18kA SCCR
44
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SB4.3.2 – Current-Limiting w/ Circuit Breakers
65kA
SB4.3.2 SCC
Available
45
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Current Limitation – UL Listed Circuit Breakers
17kA Let
Through
65kA Available
“Current Limiting Circuit Breakers”
46
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SB4.3.2 – Current-Limiting w/ Circuit Breakers
65kA
SB4.3.2 SCC
Available
65kA
a) The short-circuit current rating of the feeder
circuit breaker when all of the components in Feeder CB
47
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SB4.3.2 – Current-Limiting w/ Circuit Breakers
65kA
SB4.3.2 SCC
Available
65kA
b) The smallest short-circuit current
rating of any branch circuit protective Feeder CB
“Current Limiting”
48
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SB4.3.2 – Current-Limiting w/ Circuit Breakers
65kA
SB4.3.2 SCC
Available
10kA
Branch Circuit PD
to 10kA.
Motor Controller
Note: Branch does not meet 10kA SCCR
49
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SB4.3.3 - Current Limiting w/ Fuses
65kA
SB4.3.3 For branch circuits supplied by SCC
Available
Branch Circuit PD
200kA SCCR
Motor Controller
10kA SCCR
50
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SB4.3.3 - Current Limiting w/ Fuses
65kA
SB4.3.3 SCC
Available
51
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Current Limitation – UL Listed Fuses
65kA available
Must use 100kA or
200kA columns
Using 100kA
limits let through
to < 10kA needed
for branch
components
controller SCCR.
Branch SCCR is 100kA.
54
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SB4.3.3 - Current Limiting w/ Fuses
65kA
SB4.3.3 SCC
Available
limits rating.
10kA SCCR
55
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SB4.3.3 - Current Limiting w/ Fuses
65kA
SB4.3.3 SCC
Available
56
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25kA
Current Limiting Devices – Fuses or CB’s Available
SCCR: 50kA
• Feeder “low” let-
thru affect on the
Branch
– Motor Controller
SCCR is 10kA
– Let through of
feeder fuse is
8kA at 50kA
available
58
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25kA
Current Limiting Devices – Fuses or CB’s Available
SCCR: 25kA
Notes:
• All BCPD’s must cover
the available fault level
• The SCCR of all
BCPDs must be > 25kA
• Cannot use Feeder
let-through current
limiting to use BCPDs
with an SCCR rating
less than the available
fault
•Panel rating is 25kA
59
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Difficulties Applying Current Limiting with Standard
Fault Rated Components
• SCPD Sizing/Coordination
– Difficult to properly size
branch circuit protection
devices to get low let-thru
and avoid nuisance
tripping/poor coordination Sizing/Coordination issues
• Motor Controller Over-sizing
– E.g. Minimum 51 hp rated
controller needed to get
10kA
61
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Need Additional Assistance with Your Application??
1. Contact by e-mail at
raictechsupport@ra.rockwell.com
2. Contact by calling Rockwell Automation Technical
Support Line at 1-440-646-5800, select Allen-Bradley
Brand, then select Industrial Control.
62
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