TM FB 72

RESTRICTED SM08-001
FB10P,15P,18P-72
FB20P,25P,30P-72
CONTENTS
2-3-11. Display language check and adjustment 37

1. Introduction 1
2-3-12. Optional setting check and adjustment 38
2-3-13. Display brightness check and adjustment 40
1-1. What's new in FB-72.................................1 2-3-14. Hour meter working check 41
2-3-15. Auto power off function working check 41
2-3-16. Battery electrolyte level (optional)
working check (for GS battery only) 42
2. Adjustment of SICOS-AC 2 2-3-17. Turn signal lamp working check 42
2-3-18. Hydraulic oil level (optional) working check 43
2-1. Explanation of the monitor display............2 2-3-19. Brake oil level working check 43
2-1-1. Indicator panel 2 2-3-20. Overload (optional) working check 44
2-1-2. Indication of display 3 2-3-21. Travel inhibitor (optional) working check 44
2-1-3. Function of display 4 2-3-22. Cooling fan working check 44
2-1-4. Various kinds of mode selection 10 2-3-23. Lift interrupt (optional) working check 45
2-3-24. Turning speed reduction (optional)
2-2. Explanation of the MPU board................16 adjustment and working check 46
2-2-1. Basic control board construction 16 2-3-25. Laser pointer (optional) working check 46
2-2-2. Travel/ Hydraulic board 17 2-3-26. Accelerator potentiometer adjustment 47
2-2-3. Display board 17 2-3-27. Seat switch (optional) working check 48
2-2-4. Rotary switch on the Travel/ Hydraulic board 18 2-3-28. Automated fork horizontal stop (optional) 49
2-2-5. Rotary switch on the Display board 19 2-3-29. Built-in charger (optional) working check 51
2-2-6. Adjustment Standards List for FB-72 series 20
2-2-7. Confirmation of other services 21
2-3. SICOS-AC check and adjustment ..........23

2-3-1. Chassis insulation check 23 3. Troubleshooting 52
2-3-2. Battery voltage adjustment 24
2-3-3. Current detector check 25
3-1. Self diagnosis function............................52
2-3-4. Forklift model setting check and adjustment 29
3-1-1. Display 52
2-3-5. Safety circuit for control
3-1-2. Error messages and Display conditions 54
(contactor tripping) check 31
2-3-6. Hydraulic setting check and adjustment 32 3-2. Error history memory ..............................56
2-3-7. Descending regeneration check 34 3-2-1. Error history memory 1 56
2-3-8. Switch back (plugging/ regenerative) 3-2-2. Error history memory 2 57
braking force adjustment 34 3-2-3. Clearing the error history memory
2-3-9. Regenerative braking force check (memory initialization) 59
and adjustment 35
3-3. I/O Check................................................60
2-3-10. Safety monitor symbol check and adjustment 36
3-3-1. I/O check mode display method 60
3-3-2. I/O port table 62
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2. Adjustment of SICOS-AC
2- 1. Explanation of the monitor display
2-1-1. Indicator panel
Monitor display Mode select switch
1 2 3 4 17
5 6 7
8 9 10 11 12 13 14 15 16 221T024E
1. Battery discharge indicator

2. Slow speed mode monitor (Turtle mark)
3. Fork horizontal indicator (Option)
4. Travel speed meter
5. Battery charge reservation indicator (Option with built-in charger)
6. Calendar and clock
7. Hour meter
8. Safety monitor for traction circuit
9. Safety monitor for hydraulic circuit
10.Safety monitor for power steering circuit
11. Safety monitor for brake fluid
12.Safety monitor for battery electrolyte level (Option with GS battery)
13.Safety monitor for overload (Option)
14.Safety monitor for hydraulic oil level (Option)
15.Safety monitor for parking brake
16.Service (spanner) mark
17.Mode select button
NOTE Icons of 8 to 14, and 16 shown in the illustration are displayed for the explanation. It
is not actual indication. They are displayed when abnormalities are occurred.
2
2 Adjustment of SICOS-AC
2-1-2. Indication of display

Turn on the key switch. When the key switch is turned on.
The self-diagnosis function checks the control system

and display "MONITORING OK" when no problems are
found. Icons of "Read operator's manual" and "Fasten
After 0.5 seconds
seat belt" are flashed three times for warning to the
operator.
The normal screen is displayed.

If any abnormalities are detected, the error message is
displayed. If the long message is displayed or some After 2 or 3 seconds
Normal screen
messages are displayed, they are scrolled from right to
left alternatively.
NOTE If traveling or hydraulic operation is done while

this (with-in 3 or 4 seconds), the normal screen is
221T025E
displayed after finishing the initial monitoring

function.
CAUTION Contact to your local Nichiyu dealer if the error

message is displayed.
Mode setting buttons

NOTE If travel/hydraulic operation is done while one-
touch operation screen is being displayed, it
returns to the normal screen.
121T188
Setting screen by one touch operation

Reserve charge screen Refer to the section of the
Push button. Set the starting time of battery ... reserve charging on FB-72
charge. OPERATOR'S MANUAL or
WORKSHOP MANUAL.
(This screen is displayed if the
optional built-in charger is equipped.)
Mode select screen

Slow speed mode setting
Push button. Travel mode setting
... Refer to each setting section.
(Release within 3 seconds.) Hour meter / odometer selection
Display mode setting
Coast mode setting
Push button Date / time setting screen

... Refer the page 13 for details.
for more than 3 seconds. For setting of date and time.
Hour meter screen

Three hour meters of traction,
Push one of or . ... Refer the page 6 for details.
hydraulic and the total hour are
3 displayed.
Adjustment of SICOS-AC 2
2-1-3. Function of display

This forklift truck has the self-diagnosis function.
1 2 3 4 17
5 6 7
8 9 10 11 12 13 14 15 16 221T026E
NOTE Icons of 8 to 14, and 16 shown in the illustration

are displayed for the explanation. It is not actual
indication. They are displayed when abnormalities
are occurred.
1. Battery discharge indicator

The battery discharge indicator shows the discharged
condition of the battery.
CAUTION Do not over-discharge.

The battery life can be shorten by over-dis-
charging.
Charge the battery as soon as possible when [E]
segment is lit.
Full Charge the battery immediately

charged In case of
40% discharge Less than 20% Less than 10% Empty
Discharge Discharge Discharge Discharge
When the battery capacity is When the capacity is less than 10%,
less than 20%, all blue one red segment is flashed with the
segments are disappeared frame of the indicator.
and two red segments are lit. When the capacity is empty, only the
frame of the indicator is flashed. 121T190E
4
● Lift interrupt (Option)

When all green segments are disappeared and two red
segments are lit, the lift speed is reduced by half.
At the same time, " CHARGE THE BATTERY "
message appears on the screen. Two red segments are lit.
After 10 minutes
When the truck is continued to use, only one red
segment is started to flash and the lift function is
interrupted.
One red segment is started to flash.

121T191E
2. Slow speed mode monitor (Turtle mark)

When the turtle button is pushed, the turtle mark is
indicated on the screen with the preset speed.
121T192E
3. Fork horizontal indicator (Option)

This mark is indicated when the fork is horizontal and
possible to use the laser pointer.
121T193E
4. Speed meter
The traveling speed is displayed on the screen.
121T194E
5. Reserve charge indication (Option)

The reserved date and time to start charging the battery
is displayed. Refer the section of "Battery and charger"
on FB-72 OPERATOR'S MANUAL or WORKSHOP
MANUAL for details. 121T195E
6. Date and time (Calendar and clock)

The current date and time are displayed. If the
button is pushed for more than 3 seconds, the display is
changed to the setting screen. Refer the page 14 for
details. 121T196E
5
7. Hour meter Total key-on hours

Normal screen
The hour meter shows the total hours of turning on the
key switch.
(The actual operating hours can be displayed as option.)
It is useful to know the total operating hours for the daily
job management and scheduling of the periodical
After 5 seconds,
inspection. Push the normal screen
or is displayed.
Hour meter screen
When pushing or button, each individual hours
for travel, hydraulic and total are displayed for 5
seconds.
The normal screen and hour meter screen are changed
by turn by pushing or button.
Total key-on hours
After 5 seconds, the normal screen is displayed. Total hydraulic hours
Total traveling hours
Total traveling distance
The odometer can be displayed in the normal screen Option
instead of hour meter. Refer the meter mode setting in
the setting mode section.
CAUTION The hour meter screen is returned to the normal

screen even less than 5 seconds by operating 121T197E
traveling or hydraulic function.
When the screen displays the odometer, the word of

"TRAVEL" is flashed while travelling.
121T198E
8. Safety monitor (for travel circuit)

When fault is detected in the travel circuit, the travel icon
flashes and the presumed defective part name is
displayed.
121T199E
9. Safety monitor (for hydraulic circuit)

When fault is detected in the hydraulic circuit, the
hydraulic icon flashes and the presumed defective part
name is displayed.
121T200E
10. Safety monitor (for steering circuit)

When fault is detected in the power steering circuit, the
steering icon flashes and the presumed defective part
name is displayed.
121T201E
6
11. Safety monitor (for brake fluid level)

When the brake fluid level is low, the brake icon flashes
and " REFILL BRAKE OIL " message is displayed.
NOTE When [name of a damaged part] or " REFILL 221T027E
FORK OIL " is lit, please contact the your local

Nichiyu dealer.
12. Safety monitor (for battery electrolyte

level) (for GS battery only)
When the electrolyte level is lower than the specific level,
the battery icon flashes and " REPLENISH REFINED
WATER FOR BATTERY " message is displayed. 121T202E
13. Safety monitor (for overloading)

(Option)
When overloaded, the load icon flashes and "
REDUCE THE LOAD " message is displayed on the
screen. 121T203E
14. Safety monitor (for hydraulic oil)

(Option)
If the hydraulic oil level is low, the icon is flashed and the
message of " REFILL HYDRAULIC OIL " is
displayed. 121T204E
NOTE The hydraulic oil level sensor detects the oil level
for 2 seconds after turning on the key switch. So,
the mast must be retracted completely and fork
must be lowered on the ground before turning on
the key switch. Otherwise, the warning message of
" REFILL HYDRAULIC OIL " may be displayed
even the quantity of oil is normal.
7
15. Safety monitor (for parking brake)

When the parking brake lever is pulled, the parking brake
icon is lit. if the operator move the truck without releasing
the parking lever, the icon flashes and the warning
buzzer is beeped. 221T028E
16. Service icon

The service icon warns the fault of the forklift truck to an
operator. If any faults are detected, the spanner mark is
flashed and the presumed defective part name is
displayed. If some problems are occurred at the same 121T205E
time, each part name is scrolled alternatively for every 5

seconds.
CAUTION ● If the next fault is detected, all travelling,

hydraulics and power steering functions are
shut down.
B11 : IGBT-TRAVEL
C21 : IGBT-HYD.
FAIL CURRENT-TRAVEL
FAIL CURRENT-HYD
FAIL OPERATION
● All , , , buttons are invalid while
dis-playing these messages.
17. Mode select button Slow speed mode button
Change the screen to each mode by pushing these

buttons.
Mode select button 121T206E
8
Slow speed mode button

The slow speed mode is activates by pushing this button.
Normal traveling mode (When the slow speed button is

off)
The slow speed mode indicator ( ) is not displayed.
Slow speed mode (when the slow speed button is on)

When the slow speed button is off
(Turtle mark is not displayed)
The turtle icon and preset speed are displayed on the
screen. Preset speed indication
● If the value of the slow speed mode is preset, the

maximum traveling speed can be changed in the
normal mode and slow speed mode by pushing the
turtle button. When the slow speed button is on
(Turtle mark is displayed) 121T207E
9
2-1-4. Various kinds of mode selection

[1] Slow speed setting
[2] Travel mode setting
[3] Meter mode setting
[4] Display mode setting
[5] Regeneration (Neutral) mode setting
[6] How to set the date and time
CAUTION ● These settings are invalid while traveling or

depressing the brake pedal.
● If traveling or hydraulic operation is done
while setting, the display is returned to the
normal screen immediately.
When pushing button, the mode selection screen is

displayed. If pushing button again, the normal
screen is displayed again.
121T188
NOTE When setting the mode of next [1] to [5] , each Mode select button
button works as below.
● and buttons : Move the cursor to select
the value.
● button : Move the cursor to the next item.
● button : Back the cursor to the previous
item.
Slow speed
[1] Slow speed setting Normal screen preset indication
This mode sets the limited maximum travelling speed

under the slow speed mode.
Make sure the turtle button is pushed and the turtle icon
is flashed. Then, push or button to set the
speed. Push
button
The maximum speed can be set to 8 steps of 2, 3, 4, 5,
Slow speed setting
6, 8, 10 and 12km/h.
After setting, push button to move the cursor to the
travel mode setting.
If push the button, the normal screen is displayed.
Set the value
Push Push
button button
To the setting of travel mode 121T208E
10
[2] Travel mode setting Travel mode setting
This screen is used to set the travel mode.
Make sure that the current traveling mode indication is

flashed. Push or to select the mode.
After selection, push button to move the cursor to Set the travel mode.
the meter mode setting. Push Push
If pushing the button, the cursor is moved to the button button
To the setting of meter mode
slow speed mode setting. 121T209E
The traveling mode can be set to the next three modes.
E (ECONOMY)
This mode is convenient for the slow speed inching.
This mode saves the battery energy consumption also.
N (NORMAL)
This is the normal traveling mode. The quick acceleration
and smooth inching can be realized.
P (POWER)
This is the most powerful mode for acceleration.
[3] Meter mode setting Meter mode setting
The hour meter or odometer can be selected by this

mode on the normal screen.
When the cursor is located on the meter mode, "HR"
(hour meter) or "km" (odometer) can be selected by
pushing or button. Select the meter mode.
After selection, push button to move the cursor to
Push Push
the display mode. button button
To the display mode setting screen
If pushing the button, the cursor is returned to the 121T210E
traveling mode area.

The display is switched from the normal screen to the
meter mode screen by pushing or button. The
meter mode screen has 2 kinds. Refer below for details.
11
Normal screen and meter mode screen

In the case of the hour meter (HR) mode In the case of the odometer (km) mode
Total key-on hours Total traveling distance
Normal screen Normal screen
After 5 seconds, After 5 seconds,

Push Push
or the normal screen or the normal screen
is displayed. is displayed.
Confirmation screen Confirmation screen
Total key-on hours Total traveling distance

Total hydraulic hours Total hydraulic hours
Total traveling hours Total traveling hours
Total traveling distance Total key-on hours
* The normal screen is displayed even within 5 seconds
when the traveling or hydraulic operation is done.
121T211E
[4] Display mode setting Display mode setting screen
This mode sets the brightness of the screen.
Make sure that the cursor is located on the brightness

setting area. Push or button to select the
brightness for the best. It can be selected 7 steps (from 0 Set the brightness
to 7).
Push Push
After setting, push button to get the coast mode button button
setting screen. To the setting mode of regeneration

(coast mode) 121T212E
If pushing button, the cursor is returned to the view

(contrast) setting.
NOTE Refer the table below for the brightness settings.

BRIGHTNESS (Intensity of back light)
1 7
Dark Bright
12
[5] Regeneration (Neutral) mode setting Setting mode of regeneration (neutral)
This mode can be set the regenerative braking force

when releasing the accelerator pedal while travelling.
Make sure that the REGEN(NEUTRAL) mode screen is
displayed. Then push or button to select the
strength. Set the regenerative braking force
when releasing the accelerator pedal
The braking strength can be set to 4 steps of "NON" (No
braking), "LOW", "MID" (Middle) and "HIGH". Push Push
button button
Return to the normal screen.
NOTE It is set to "MID" (Middle) as default. 121T214E
After setting, push button to return to the normal

screen.
If pushing the button, the display mode setting
screen is displayed.
[6] How to set the date and time Normal screen
When the button is pushed for more than 3 seconds,

the date and time setting screen is displayed.
Push button to return to the normal screen.
CAUTION If traveling or hydraulic operation is done while Push button

for more than
setting, the display is returned to the normal 3 seconds.
screen immediately.
NOTE When setting the mode of next [1] to [6] ,

each button works as below.
● and buttons : Move the cursor to select
Year is flashed.
the value.
121T215E
● button : Move the cursor to the next item.

● button : Back the cursor to the previous
item.
1. Set the year

Make sure the cursor is located on the year area.
Push or button to set the year. The year can be
set from 2000 to 2999.
After setting, push button to move the cursor to the Set the current year.
month area.
Push Push
If push button, the normal screen is displayed. button button
121T216E
13
2. Set the month

Make sure the cursor is located on the month area.
Push or button to set the month. the month can
be selected from 1 to 12.
After setting, push button for the date setting.
Set the month
If pushing button, the cursor is returned to the year
area. Push Push
button button
121T217E
3. Set the date

Make sure the cursor is located on the date area.
push or button to set the date. The date can be
set from 1 to 31. When setting the date, the day of the
week is set automatically.
Set the date
After setting, push button to move the cursor to the (Day of the week is set automatically)
AM/PM area.
If pushing button, the cursor is returned to the month Push Push
button button
area.
121T218E
4. Set the AM or PM
Push or button to select the AM or PM.
After setting, push button to move the cursor to the
hour area.
If pushing button, the cursor is returned to the data Set "AM" or "PM".
area.
Push Push
button button
121T219E
5. Set the hour

Push or " " button to set the hour. The hour
can be set from 1 to 12.
After setting, push the " " button to move the cursor to
the minute area.
Set the hour
If pushing " " button, the cursor is returned to the AM
or PM area. Push Push
button button
121T220E
14
6. Set the minute

Push the " " or " " button to set the minute. The
minute can be set from 00 to 59.
Set the minute
Push
button
121T221E
After setting, push the " " button.

Then "COMPLETE" message is flashed three times.
In any cases, push " " button to get the previous step.
CAUTION ● When pushing the " " or " " button, the "COMPLETE" is flashed three times.
second is set to "00".
● After setting the minute and push the " "
Return to the normal screen.
button, the second is set to "00".
121T222E
● If set the date and time, the reserve charge
setting is also renewed.
15
2- 2. Explanation of the MPU board

2-2-1. Basic control board construction
As shown in the figure below, the SICOS-AC uses the
display board as the central point for connecting all other
boards for the exchange of data. In addition, all control
boards use a one-chip CPU (with flash ROM) as their
main CPUs, so their ROM can not be removed.
Travel/ Hydraulic board
Switch
Display unit
board Travel circuit
Gate board Motor
control CPU
Display board Hydraulic circuit

Gate board Motor
control CPU
121T051E
Microcomputer EPS control

charger board
16
2-2-2. Travel/ Hydraulic board

<Type : PB104-XX>
Flashes while the hydraulic CPU is on
● This board controls the traction motor and the Flashes while the travel CPU is on
hydraulic motor. Lights when the 6V power source is normal
Lights when the 15V power source is normal
[RS1] : Rotary switch for truck model selection
CU harness (1)
Connector for personal computer
CN10 CN9
H CN7
HYD TRV
CN4
CN3
Body harness
CN2
CN1
PB104 T
CN5
CU harness (2) 221W069E
2-2-3. Display board

<Type : PB106-XXX>
● This board controls both the data exchanged between
the other boards and the display.
Lights when the 7V power source is normal
Buzzer Flashes while the CPU is on
[RS1] : Rotary switch for monitor selection

Connector for
Connector for
mode select switch
flourscent monitor
F 0 12
B CDE
34 56
7 8 9A
Connector for
personal computer
Backup battery
PB106-XXX CN2 CN1
Body harness 121T240E
CAUTION Even when the key is turned off, voltage from the
battery is still sent to the display board.
Disconnect the battery plug before performing
this work.
17
2-2-4. Rotary switch on the Travel/ Hydraulic board

The rotary switch (RS1) on the travel/hydraulic board is used to select forklift models.
When replacing the travel/hydraulic board, be sure to refer to the table below to match it with
the forklift.
● RS1 Setting forklift models.
RS1 Applicable forklift models

0 FB10P
1 FB15P
2 FB18P
3 FB20P
4 FB25P
6 FB30P
Note: The standard board is not equipped with volumes.

Volume No. Function Remarks
Turning the volume clockwise increases the
Attachment 3 proportional control
VR1 current.
valve current adjustment
(Only with optional proportional control valve)

VR2 current.

VR3 current.

Tilt proportional control valve
VR4 current.
current adjustment

Lift proportional control valve
VR5 current.
current adjustment
18
2-2-5. Rotary switch on the Display board

The rotary switch (RS1) on the display board is used for selecting the displays and
adjustments shown in the table below.
● RS1 setting functions
RS1 Functions Remarks
MONITORING OK Turn the key switch ON.
Normal monitor Meters etc. (See p.4.)
Hour meter check Total, travel, and hydraulic hour meters appear.
Reserve charge screen Specify when charging begins.
Date and time setting Set the date and time.
Set the maximum speed under the slow speed
0 Slow speed setting
mode. (2, 3, 4, 5, 6, 8, 10, 12km/h)
Travel mode setting Select ECONOMY, NORMAL, or POWER.
Meter mode setting Select the hour meter or odometer.
VIEW (contrast)
Display mode setting
BRIGHTNESS (0-F intensity of back light)
Adjustment of regenerative power
Select NON, LOW, MID, or HIGH
when accelerator is released
1 Monitor symbol setting STEER, BATT, OIL, LOAD, BRAKE
2 Forklift model check Displays the settings for the travel/hydraulic board
Plugging strength setting 0 - 32
3 Brake strength setting 0 - 32
Anti-slip setting NON LOW MID HIGH
Maximum lift speed 1 0 - 32 (Fast) : For travel speeds of 0 - 5 Km/h
Maximum lift speed 2 0 - 32 (Fast) : For travel speeds of 5 - 10 Km/h
Maximum lift speed 3 0 - 32 (Fast) : For travel speeds of 10 Km/h
Lift speed 1 0 - 32 (Fast) : 1st microswitch
4 Lift speed 2 0 - 32 (Fast) : 2nd microswitch
Tilt speed 0 - 32 (Fast)
Reach speed 0 - 32 (Fast)
Attachment 1 speed 0 - 32 (Fast)
Attachment 2 speed 0 - 32 (Fast)
5 Display language selection Six languages
6 Option setting Set the options.
7 Voltage, current, and temperature check
8 RAM and I/O memory data check
Error history memory 1 Displays the details of the 10 latest cases
9
Error history memory 2 Records all past errors
A Battery voltage setting Voltage settings for capacity standards
B Turning speed reduction 0 - 16
C AOS setting 1 Sets the lift/tilt end and others
D AOS setting 2 Checks the lever switch
E Memory initial Clears the error history
F Normal screen 2 No errors are displayed on the RS0 screen
* Refer to the Adjustment Standards List on page 20 for parameters.
19
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2-2-7. Confirmation of other services
Display
<Confirmation>
After pressing " " button for more than 3 seconds, it
shows display as shown below.
● Model confirmation
Shows the models set by RWS

of travel, hydraulic board
121T178
● Software number confirmation
Shows the software numbers :

T (travel), H (hydraulic), E
121T179
(EPS), D (display)
● Buzzer mode, rotary SW mode setting
Shows buzzer mode setting by

flashing
● Set buzzer mode by pressing
121T180
" " or " " button (OFF/

ON)
(continues on next page) ON: (Normal)
OFF: (turns off all the buzzer
except blinkers)
● Shows rotary SW mode
setting turned over
21
(continued from previous page)
● Shows buzzer mode setting

by flashing
121T181
● Set rotary SW mode by

Shows number of rotary SW
pressing " " or " "
button (OFF/ ON)
ON: normal
OFF: ignores the RSW setting
on display board and
changes display mode
change SW
CAUTION ● When unable to communicate between travel,

hydraulic, EPS (broken wires etc.), software
numbers are not displayed.
● If buzzer mode is set to OFF, all buzzer sounds
are turned off except blinker sound.
● If rotary SW mode is set to OFF, the rotary SW
is disabled on the board. You can rotate the
rotary SW by "keeping pressing down
button for more than 3 seconds while pressing
button" or "keeping pressing down
button for more than 3 seconds while pressing
button.
22
2- 3. SICOS-AC check and adjustment
CAUTION ● Even if the key is turned off, battery voltage is

● Display board
still supplied to the display board. Disconnect
the battery plug before performing this work. F01
CDE
23
● After finishing the setting, be sure to return
456
AB
rotary switch RS1 to "0". 789
● When measuring the electric current, measure
Return RS1 to "0".
the motor current in AC mode and the battery
current in DC mode.
2-3-1. Chassis insulation check

<Checking procedure>
1. Disconnect the battery plug.
2. Remove the connector on the battery electrolyte level
detection line (green/black) in the control unit.
[Only models of electrolyte level detector is equipped]
3. Use a tester to measure the insulation resistance

between positive (+) terminal of the chassis battery
plug and chassis, and between negative (-) terminal of
the chassis battery plug and chassis.
Standard value 1M or greater
23
2-3-2. Battery voltage adjustment

<Measuring points>
● Pull the battery out and disconnect the plug. At the
terminal section where the battery line appears,
measure the battery voltage. Depending on the model
setting, display for 24V or 48V is automatically
selected.
<Measuring conditions>
Specific gravity of the battery electrolyte : more than 1.25
o
at 20 C
<Measuring instrument>
Use a digital tester that can measure 1/100V.
Use Direct current (DC) mode.
<Adjusting procedure> ●
Display board
1. Set rotary switch RS1 on the display board to "A". F01
CDE
23
456
AB
789
2. Turn the key switch ON and the following screen
Set RS1 to "A".
appears.
● Battery voltage setting screen
121T127
Battery Voltage Parameter (flashing)
3. Set the parameter for battery voltage the same as the

measured value for the tester.
NOTE The allowable error is within 0.1 V.
● Press button to increase the parameter.

● Press button to decrease the parameter.
24
2-3-3. Current detector check

Traction motor current check
<Measuring point>
IU: traction motor U phase electric current (V phase and
W phase are also possible.)
o
at 20 C
Alternating current (AC) mode
Control unit
Traction motor
Blower U phase
2P
White Analog clamp
ammeter
2P
White <5>
U1
<8>
U2
CN5
Board comp.,
CN8 <6>
V1
CN6 MPU CN7
<9>
V2
EPS
controller <7>
W1
<10>
CN1 CN2 CN3 CN4
W2
Harness, M
2P
Black
10P
+
2P-X 2P-Y
(waterproof)
-
<3> <2>
<12>
221T018E
CAUTION When measuring AC motor current, use the

recommended ammeter below:
Recommended ammeter :
Hioki 3109-01 (Analog)
Hioki 3209 AC/DC high tester (Digital)
CAUTION When measuring locked travel/hydraulic motor

current using Hioki 3209 AC/DC (Digital), you
need to:
1. Use AC + DC mode
2. Use H mode (do not use AUTO range)
3. Use SLOW response
25
1. Set rotary switch RS1 on the display board to "7". ● Display board
F01
CDE
23
456
AB
2. Turn the key switch ON and the following screen 789
appears.
Set RS1 to "7".
NOTE If TRV is not flashing, press button to make it
flash.
● Voltage, current, and temperature checking screen.
Flashing Traction motor Current Display
121T128
Flashing
3. With the electric current off, check if the traction motor

current display (MOTOR) shows 000A.
4. Jack up the drive wheel and perform the following.
Idling
Idle away by applying the accelerator fully.
Locked
Release the brake pedal, turn the brake micro switch
ON, strengthen the brake spring (up to the level which
stops the revolution) and then apply the accelerator
fully.
WARNING Before measurement, be sure to jack up the

drive wheel.
5. Check if the traction motor current display (MOTOR)

shows a traction motor current (IU) meter value within
20A.
26
Hydraulic motor current check

<Measuring point>
IU: hydraulic motor U phase electric current (V phase and
W phase are also possible.)
o
at 20 C
Alternating current (AC) mode
Control unit
Blower
2P
White Hydraulic
2P
motor
White <5> U phase Analog clamp
U1
ammeter
<8>
U2
CN5
Board comp.,
CN8 <6>
V1
CN6 MPU CN7
<9>
V2
EPS
controller <7>
W1
<10>
CN1 CN2 CN3 CN4
W2
Harness, M
2P
Black
+
10P 2P-X 2P-Y

(waterproof)
-
<3> <2>
<12>
221T019E
CAUTION When measuring AC motor current, use the

recommended ammeter below:
Recommended ammeter :
Hioki 3109-01 (Analog)
Hioki 3209 AC/DC high tester (Digital)
CAUTION When measuring locked travel/hydraulic motor

current using Hioki 3209 AC/DC (Digital), you
need to:
1. Use AC + DC mode
2. Use H mode (do not use AUTO range)
3. Use SLOW response
27
F01
CDE
23
456
AB
appears.
3. Press either or button to make HYD flash. Set RS1 to "7".
● Voltage, current, and temperature checking screen.
Flashing Hydraulic motor Current Display
121T129
Flashing
4. With the electric current off, check if the hydraulic

motor current display (MOTOR) shows 000A.
5. Set the lift in the relief state.
6. Check if the hydraulic motor current display (MOTOR)
shows a hydraulic motor current (IU) meter value
within 20A.
28
2-3-4. Forklift model setting check and adjustment

<Checking procedure 1>
● Display board
1. Set rotary switch RS1 on the display board to "2".
2. Turn the key switch ON and the following screen F01
CDE
23
appears.
456
AB
789
3. Make sure the model is set correctly.
Set RS1 to "2".
<Checking procedure 2>

1. Keep pressing button for 5 seconds.
2. The display changes as shown below.
3. Confirm the correct model is set.
4. After confirmation, press button again to exit the
checking.
● Forklift model checking screen
● Travel/hydraulic board
(If rotary switch RS1 on the travel/hydraulic board is set
to "2") F01
CDE
23
456
AB
789
RS1="2"
121T178
29
<Adjusting procedure>
1. Forklift model setting: set the model with rotary switch RS1 on the travel/ hydraulic board.
● RS1 setting forklift models (Travel/ Hydraulic board)

RS1 Applicable forklift models
0 FB10P
1 FB15P
2 FB18P
3 FB20P
4 FB25P
6 FB30P
30
2-3-5. Safety circuit for control (contactor tripping) check

1. Turn the key switch to OFF, and disconnect the battery
plug.
2. Disconnect connectors of travel/hydraulic board (CN2
and CN4).
H CN7
CN10 CN9
CN4
CN4
CN3
Travel/hydraulic board
CN1 CN2
CN2
CN5 T
Disconnect CN2 and CN4 simultaneously.
221T022E
CAUTION Do not travel or manipulate the hydraulic when

only one end of CN2 or CN4 is disconnected. It
may damage lGBT module.
3. Connect the battery plug and turn the key switch on.
4. Operate the accelerator, and make sure an alarm
sounds, main contactor trips, and the error messages
comes on as shown below.
● Error messages
B 11 : IGBT-TRAVEL
B 13: FAIL OPERATION
B 13: TURN OFF KEY SWITCH
31
2-3-6. Hydraulic setting check and adjustment

F01
CDE
23
456
appears.
AB
789
3. Make sure that the parameter items are set the same
as the values on the Adjustment Standards List on Set RS1 to "4".
page 20.
● Hydraulic speed setting screen
The parameters flash.

● Set hydraulic speed limit of traveling
speed 0-5km/h by pressing or

221T002 button (0 - 32).

●
Set hydraulic speed limit of traveling
221T003
speed 5-10km/h by pressing or
button (0 - 32).

● Set hydraulic speed limit of traveling
speed 10-km/h by pressing or

221T004 button (0 - 32).

●
Set LIFT1 hydraulic speed by pressing
or button (0 - 32).
221T005
(continues on next page)
32
(continued from previous page)

221T006
●
Set LIFT2 hydraulic speed by pressing
or button (0 - 32).

● Set TILT hydraulic speed by pressing
or button (0 - 32).
221T007

221T008
●
Set ATT.1 hydraulic speed by pressing
or button (0 - 32).

●
Set ATT.2 hydraulic speed by pressing
or button (0 - 32).
221T009

● Set ATT.3 hydraulic speed by pressing
221T010
or button (0 - 32).
1. Press either or button to move the flashing
icon to the parameter you want to change.
2. Press button to increase the parameter.
3. Press button to decrease the parameter.
<Attachment parameter>
Parameter of attachment is listed below.
Attachment HYD ATTAT parameter
33 SF 09
2-3-7. Descending regeneration check

1. Release the brake pedal to stop the truck on a slope.
2. Make sure that the truck descends the slope at a
speed of 1 km/h 0.5 when the brake pedal is
stepped on.
2-3-8. Switch back (plugging/ regenerative)

braking force adjustment
<Standard parameter>
● Refer to the Adjustment Standards List on page 20.
● Flat ground, unladen, and full speed
● Specific gravity of the battery electrolyte : more than
o
1.25 at 20 C
F01
CDE
23
456
AB
789
appears. Set RS1 to "3".
● Plugging and braking strength setting screen
221T011
Plugging Strength Parameter (flashing)
3. Check if the PLUGGING parameter is flashing.
NOTE If the PLUGGING parameter is not flashing, press

button.
4. Press button to increase the braking force.

5. Press button to decrease the braking force.
34
2-3-9. Regenerative braking force check

and adjustment
1. Cancel the neutral (released accelerator) regeneration.
Refer to "[5] Regeneration (Neutral) mode setting" on
page 13.
121T141
2. Travel forward at a moderate speed and return the

accelerator lever to the neutral position.
3. Lightly depress the brake pedal.
4. Check if a light braking force (regenerative braking) is
applied.
F01
CDE
23
456
AB
789
appears. Set RS1 to "3".
● Plugging and braking strength setting screen
221T012
Braking Strength Parameter (flashing)
3. Press button to move the flashing icon to the

BRAKE parameter.
4. Press button to increase the braking force.
5. Press button to decrease the braking force.
35
2-3-10. Safety monitor symbol check and

adjustment
F01
CDE
23
456
AB
appears. 789
3. Make sure that the parameter items are set the same
as the values on the Adjustment Standards List on Set RS1 to "1".
page 20.
● Monitoring symbol setting screen

The operator can select ON or OFF (flashing).
TRAVEL
HYD
STEER
BATT
BRAKE
LOAD
OIL
221T013
36
icon to the item you want to change.
2. Press button to turn the item ON.
3. Press button to turn the item OFF.
4. Turn the key switch OFF and return rotary switch RS1 ● Display board
to "0". F01
CDE
23
5. Turn the key on again.
456
AB
The symbol indicating that the monitoring symbol 789
setting screen is set to ON is displayed.
Return RS1 to "0".
121T145E
NOTE When the display board is reset, TRAVEL, HYD,

STEER and BRAKE are automatically turned ON.
2-3-11. Display language check and adjustment

F01
CDE
23

456
AB
appears. 789
3. Check if the display language is set to your preference.
Set RS1 to "5".
● Display language setting screen.
121T146
Language (flashing)
1. Press either or button to select your preferred
language.
37
2-3-12. Optional setting check and adjustment

F01
CDE
23
456
AB
appears. 789
3. Check if the options are set to your preferences.
Set RS1 to "6".
● Optional setting screen
The operator can select ON or OFF (flashing).
121T147
38
Standard
Optional setting mode Remarks
setting
Lift locks when only one red segment is left
LIFT LOCK Lift interrupt ON
on battery discharge indicator
SPEED LIMIT High lift height OFF Need to install action switch separately
SEAT SWITCH With seat switch OFF Need to install seat switch separately
Equipped with finger tip system hydraulic
FINGER TIP With finger tip OFF
lever models
AOS With AOS OFF Equipped with AOS function models
POWER MODE Can change to travel mode ON ON fixed, for FB (disabled to set power mode)
CHARGER Can set a timer for charging OFF Does not show timer charging display
Equipped with Tilt Automatic Stop function
TILT STOP Automatic tilt leveling OFF
models
1: Key switch ON
2: Actual operation time (motor operation time)
HOUR METER 1 1
Changing view
(both counting)
1: Using standard turtle switch

SPEED SWITCH 1 1
2: Using old turtle switch
NOTE All modes on standard forklifts other than POWER

MODE are set to OFF. An optional mode can only
be turned ON if that option has been installed on
the forklift.
icon to the item you want to change.
2. Press button to turn the item ON.
3. Press button to turn the item OFF.
39
2-3-13. Display brightness check and

adjustment
● Make sure that the information on the display can be
read clearly even indoors.
1. Press or button repeatedly till the display
adjustment screen appears.
● Display adjustment screen
221T016
Display brightness parameter (flashing)
2. Check if the BRIGHTNESS parameter is flashing.

3. Press or button to adjust the brightness (0-7).
● Press button to increase the parameter.
● Press button to decrease the parameter.
40
2-3-14. Hour meter working check

1. Connect the following connector terminal.
NOTE Connector terminal

Location : Inside the front cover, underneath Cup holder
the cup holder Black/ White

Wire colors : Blue/black and black/white Blue/ Black
2. Make sure that the hourglass symbol on the display

flashes when the hydraulic or travel controls are
operated.
2211050E
CAUTION ● After completing the check, be sure that the

connector terminal is left unplugged until the
forklift is delivered to the customer.
● When hour meter actual operation time is
used, set HOUR METER to "2".
("1" is for Key SW linked indication)
121T148E
Hourglass (flashing)
Normal : key SW ON (white)
Option : actual operation (colored)
2-3-15. Auto power off function working check

1. Turn the key switch ON.
2. Make sure that the key turns off automatically after
about 15 minutes.
41
2-3-16. Battery electrolyte level (optional)

working check (for GS battery only)
1. Remove the battery electrolyte level sensor and make
an electrolyte level drop status.
2. Make sure that " REPLENISH REFINED WATER
FOR BATTERY " scrolls from right to left across the
display.
● Battery electrolyte level
121T149E
Scrolls from right to left Flashing
2-3-17. Turn signal lamp working check

1. When the turn signal lever is operated, make sure that
the turn signal lamp flashes and at the same time a
buzzer sounds.
2. When the turn signal lever is operated in one direction
and the steering wheel is turned in the other direction
within 12 seconds, make sure that the turn signal lamp
goes off. However, if the steering wheel is not turned
within 12 seconds, the turn signal will go off
automatically.
42
2-3-18. Hydraulic oil level (optional)

working check
1. Fully lift-up the lift and turn the key switch to ON.
2. Make sure that " REFILL HYDRAULIC OIL "
scrolls from right to left across the display.
● Hydraulic oil (optional)
121T150E
2-3-19. Brake oil level working check

1. Remove the sensor and make an oil level drop status.
2. Make sure that " REFILL BRAKE OIL " scrolls
from right to left across the display.
(The display will appear different from below if a
language other than English has been selected.)
● Brake oil
221T015E
43
2-3-20. Overload (optional) working check

1. Fully lift-up the fork and make a relief valve work.
2. Make sure that " REDUCE THE LOAD " scrolls
from right to left across the display.
● Over loading (optional)
121T151E
2-3-21. Travel inhibitor (optional) working check

1. Connect the [-] line of "Black/ White" to the connector
of "CN5-2 pin" on the Travel/ Hydraulic board.
(Refer to "4-1. FB-72 System wiring".)
2. Make sure that the truck does not start even if the
accelerator pedal is operated.
2-3-22. Cooling fan working check

1. Make sure that the cooling fan operates during travel
or hydraulic operation.
2. While travel and hydraulic operation are stopped,
make sure that the cooling fan stops when the
o
temperature inside the control unit is 35 C or less, and
that it operates at low speed when the temperature
o
inside the control unit is 40 C or higher.
44
2-3-23. Lift interrupt (optional) working check

2. Turn the key switch ON. F01
CDE
23
3. Set "LIFT LOCK" mode to "ON".
456
AB
Refer to "2-3-12. Optional setting check and adjustment" 789
on page 38.
Set RS1 to "6".
● Option setting screen Set to ON (flashing)
121T152
4. Turn the key switch OFF and return the rotary switch ● Display board
RS1 to "0".
F01
5. Connect a 40 - 46V power supply to the battery plug.
CDE
23
456
6. Turn the key on again.
AB
789
7. Make sure that " CHARGE THE BATTERY "
scrolls from right to left across the display. (The display Return RS1 to "0".
will appear different from below if a language other
than English has been selected.)
121T153E
"E" lights up Scrolls from right to left
NOTE Under the above conditions, the lift speed will be

50%. If the battery discharge indicator flashes one
segment, CHARGE THE BATTERY will scroll
continuously across the display and the lift will
stop (There is no need to check this).
45
2-3-24. Turning speed reduction (optional)

adjustment and working check
● Display board
1. Set rotary switch RS1 on the display board to "B".
F01
CDE
23
456
AB
789
appears. Set RS1 to "B".
● Turning limit speed setting screen
121T154
Parameter (flashing)
3. Press either the or button to adjust the

parameter (0-16km/h).
● Press the button to increase the parameter.
● Press the button to decrease the parameter.
1. Turn the steering wheel all the way to either the right
or the left.
2. Operate the accelerator lever.
3. Make sure that the speed limitation is applied and that
the forklift does not accelerate excessively.
CAUTION A turning detection limit switch must be

installed in order to use this option.
2-3-25. Laser pointer (optional) working check

1. Turn on the laser pointer switch on the front panel.
2. Operate the tilt lever to tilt the mast horizontal.
3. Set the laser pointer horizon sensor to detect
evenness.
4. In a horizontal position, the display shows the status
and LD is output.
46
2-3-26. Accelerator potentiometer adjustment

<Adjusting procedure 1>
F01
CDE
23
456
AB
appears.
Set RS1 to "8".
121T155
3. Press , , , or to select "I/O", "TRV",

and "W0012".
(See "3-3. I/O check" on page 60 to learn setting.)
4. Loosen and adjust the screw on the accelerator

potentiometer to set "DATA" to AFH 20H with the
accelerator in the neutral position.
● I/O check mode
DATA
8F/0000000010001111
CF/0000000011001111
121T156
<Adjusting procedure 2>

1. Provide 5 V power supply to the accelerator
Tester
potentiometer. Accelerator
potentiometer
2. Unplug the connector and insert the voltage measuring
adaptor.
Red/Yellow
Blue
White
Black/Yellow
3. Measure the voltage of the white cord by the tester. Tester pole
4. Loosen and adjust the screw on the accelerator (+)
potentiometer to set output voltage to 0.85 0.1 V

with the accelerator in the neutral position. 4P
Tester pole (-)
221T021E
47
2-3-27. Seat switch (optional) working check

F01
CDE
23
456
AB
appears.
Set RS1 to "6".
221T017
Set to ON (flashing)
3. Press or button to set "SEAT SWITCH" to

"ON".
1. Travel without taking a seat.
2. Make sure it is not traveling.
48
2-3-28. Automated fork horizontal stop (optional)
What is automated fork horizontal stop?

● It detects the mast's tilt angle by potentiometer. It also Automated fork
Forward
horizontal stop button
turns [ON/OFF] the oil flowing in the hydraulic circuit, inclining
and turns [ON/OFF] the hydraulic motor.

● If the fork is located upper than the horizontal position,
pressing "automated fork horizontal stop" button and
then inclining the tilt lever forward makes the fork to
stop at the horizontal position.
Tilt lever Backward

inclining
2211259
Adjusting the potentio for tilt angle detection

1. Set the rotary switch RS1 to "6" on the display board. ● Display board
F01
3. Set the "TILT STOP" to "ON".
CDE
23
456
AB
789
● Option setting screen
Set RS1 to "6".
221T023
Set to "ON" (flashing)
4. Turn the key switch OFF, and set the rotary switch ● Display board
RS1 to "C".
F01
5. After turning the key switch ON, the following screen
CDE
23
456
will appear.
AB
789
● AOS setting screen Set RS1 to "C".
121S031
flashing
49
6. The tilt potentiometric value flashes after a while.
121S032
"Tilt potentiometric value" flashes
If th e tilt p o te n tio m e tr ic v a lu e d o e s n o t a p p e a r
● "Display board" and "travel/hydraulic board" cannot
correspond.
Check the wire breaks.
7. Operate the tilt lever and adjust the rod of the Potentiometer
potentiometer for tilt angle detection so that the value

is set as follows. Rod
When the tilt is inclined

most forward Tilt potentiometric value 40
When the tilt is inclined

most backward Tilt potentiometric value 980
2211244
50
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3. Troubleshooting
3- 1. Self diagnosis function
3-1-1. Display
If abnormalities or errors are detected with the self-
diagnosis function, the following symbols and error
messages will be displayed on the screen.
● The applicable abnormality and/or error symbol will
flash on the display.

● The applicable error message will be displayed. (If
multiple abnormalities and/or errors are detected, the

applicable error messages will be displayed in order.)
Travel system errors
The service (spanner) mark flashes.
The travel system error message scrolls from

right to left.
The travel symbol flashes.
121T105E
Hydraulic (including AOS) system errors
The hydraulic system error message scrolls

from right to left.
The hydraulic symbol flashes.
121T106E
Steering (EPS) system errors
The steering (EPS) system error message

scrolls from right to left.
The steering symbol flashes.
121T107E
52
3 Troubleshooting
Other errors
121T108E
Multiple abnormalities and/or errors
The detected error messages are scrolled in

order from right to left.
All of the symbols for the abnormalities

and/or errors detected flash from the right in
121T109E the order they are detected.
NOTE ● If the following abnormalities and/or errors

occur, travel, hydraulics, and EPS are
interlocked.
B11 : IGBT-TRAVEL
C21 : IGBT-HYD.
FAIL OPERATION
FAIL CURRENT-TRAVEL
FAIL CURRENT-HYD
● The , , , and buttons are

inoperable while the self-diagnosis screen is
displayed. (You can not switch to the reserve ● Display board
charge screen.)
F01
CDE
23
● If rotary switch RS1 on the display board is set to

456
AB
F, the self-diagnosis screen will not be 789

displayed. (The normal screen will be displayed.)
● When the abnormalities and/or errors are RS="F"
resolved, the display will return to the basic

screen.
53
Troubleshooting 3
3-1-2. Error messages and Display conditions

Error
Error Message Probable Cause Notes
No.
1 A1 : CONTACTOR-MAIN Poor contactor connection
10 B10 : FUSE-MAIN Blown main fuse
*FAIL OPERATION*
11 B11 : IGBT-TRAVEL Travel phase IGBT error
*TURN OFF KEY SWITCH*
B12 : SENSOR-CURRENT Electric current sensor (traction

12
TRAVEL motor U phase, V phase) error
15 B15 : ACCELERATOR Accelerator error *TURN OFF KEY SWITCH*
*FAIL OPERATION*
21 C21 : IGBT-HYD. Hydraulic phase IGBT error
C24 : SENSOR-CURRENT Electric current sensor (hydraulic

22
HYD. motor U phase, V phase) error
23 C25 : SWITCH-LIFT Lift lever microswitch error
24 C26 : POTENTIO-MAST Tilt level or lift potentiometer error
Blown EPS fuse (Decelerates by

30 D30 : FUSE-EPS
half)
D31 : SENSOR-EPS EPS torque sensor error

31 *TURN OFF KEY SWITCH*
TORQUE (Decelerates by half)
32 D32 : TR-EPS MAIN EPS FET error (Decelerates by half) *TURN OFF KEY SWITCH*
40 E40 : TR-AOS Valve electric current error *TURN OFF KEY SWITCH*
E41 : POTENTIO-HYD. Error in the potentiometer for AOS

41
LEVER control
E42 : ENCODER-HYD
42 Error in the encoder for lift height
MAST
Traction motor electric current error

51 *FAIL CURRENT-TRAVEL* *TURN OFF KEY SWITCH*
(F51)
Hydraulic motor electric current error

52 *FAIL CURRENT-HYD* *TURN OFF KEY SWITCH*
(F52)
53 *FAIL VOLTAGE-TRAVEL* Travel electric current error (F53)
54 *FAIL VOLTAGE-HYD* Hydraulic voltage error (F54)
*REDUCE DUTY-
55 Board or IGBT temperature error
OPERATION*

58 *FAIL BUS SYSTEM* Display transmission error Transmission error between CPUs
from the display
54
3 Troubleshooting
Error
Error Message Probable Cause Notes
No.
Travel/hydraulic operation tripping

*FAIL OPERATION* Displayed when the error occurs
(W00)
Significant error in travel/hydraulic

*TURN OFF KEY SWITCH* Displayed when the error occurs
operations (W01)
The operator attempted to drive the

*RELEASE PARKING When attempted to travel as the
forklift with the parking brake on.
BRAKE* side brake key is on
(W02)
*REPLENISH REFINED Replenish refined water to the When the battery electrolyte gets
WATER FOR BATTERY* battery (W03) below minimum level
When the brake oil gets below

*REFILL BRAKE OIL* Brake oil (W04)
minimum level
*REDUCE THE LOAD* Overload (W05) When overloaded
When the fork oil gets below

*REFILL HYDRAULIC OIL* Fork oil (W06)
minimum level
The battery must be recharged.

*CHARGE THE BATTERY* When the battery is discharging
(W07)
*RELEASE ACCEL TO The accelerator was depressed When the travel CPU is in the
NEUTRAL* when the key was turned on. (W08) neutral safety mode
*OFF HYD. LEVER TO The hydraulic lever was engaged When the hydraulic CPU is in the
NEUTRAL* when the key was turned on. (W09) neutral safety mode
When the emergency stop switch

*AOS FAIL OPERATION* No current on solenoid (W 10)
is pressed
Lift location is set in the wrong way When the lift location is set in the
*RACK MISSET*
(W 11) wrong way
Dismounted from the truck without Seat switch is turned OFF without
*APPLY PARKING BRAKE*
applying the parking brake (W12) applying the parking brake
55
Troubleshooting 3
3- 2. Error history memory

3-2-1. Error history memory 1
<The 10 most recently detected errors/ abnormalities>
appears. F01
CDE
23
456
AB
NOTE ● To view less than the ten most recent errors/ 789
abnormalities, place the flashing cursor on the
Set RS1 to "9".
last error/abnormality and press button to
go to "Previously detected errors/abnormalities".
● If there are no errors/abnormalities, press
button to go to "Previously detected errors/
abnormalities".
● The 10 most recently detected errors/abnormalities ● Error/abnormality details

The most recent error/abnormality flashes as "A01". Number of times the error/abnormality
occurred when it was detected
121T165E
121T159
Year, month, day, and the time
of the error occurrence
Error/abnormality detection date, time, travel
The second error/abnormality flashes as "B10". distance, and travel and hydraulic hour meter
121T160 121T166E
121T161 121T167E
The ninth error/abnormality flashes as "B10".
(To the next page)

56
3 Troubleshooting
(From the previous page)
121T162 121T168E
The tenth error/abnormality flashes as F55.
The next page is "Previously detected errors/abnormalities (1)".
3-2-2. Error history memory 2

<Previously detected errors/abnormalities (1)>
● Rotary switch RS1 on display board : 9 ● Display board
NOTE ● If there are no previous errors/abnormalities F01
CDE
23
displayed in the list, press button to go to
456
AB
"Previously detected errors/abnormalities (2)". 789
● If the same error/abnormality was detected
RS1="9".
multiple times previously, the data of the most
recent detection will be displayed under
"Error/abnormality details".
● Flashing : Indicates the position of cursor.
Highlighted : Only highlighted numbers are
memorized as error items.
● Previously detected errors/abnormalities (1) ● Error/abnormality details

The previous page is "The 10 most recently detected
errors/abnormalities".
121T163 121T165E
121T163 121T166E
The next page is "Previously detected errors/abnormalities (4)".

57
Troubleshooting 3
<Previously detected errors/abnormalities (2)>

● Rotary switch RS1 on display board : 9 ● Display board
F01
NOTE
CDE
If the same error/abnormality was detected
23
456
multiple times previously, the data of the most
AB
789
recent detection will be displayed under
"Error/abnormality details". RS1="9"
● Previously detected errors/abnormalities (2) ● Error/abnormality details
The previous page is "Previously detected

errors/abnormalities (1)". Number of times the error/abnormality
occurred when it was detected
Error/abnormality message display
121T164 121T169E
Error/abnormality detection date, time, travel

distance, and travel and hydraulic hour meter
121T164 121T168E
58
3 Troubleshooting
3-2-3. Clearing the error history memory

(memory initialization)
1. Set rotary switch RS1 on the display board to "E". ● Display board
F01
3. When the screen shown below is displayed, memory
CDE
23
456
initialization is complete.
AB
789
4. Return rotary switch RS1 on the display board to "0".
Set RS1 to "E".
● Memory Initialization Completion Screen
121T170
NOTE The following items are returned to their initial

values:
● Slow speed (turtle) : 5km/h
● Travel mode : N (NORMAL)

● Meter mode : HR (hour meter)
● Accelerator released (neutral) regenerative
force: MID
● Error history : All clear
● BRIGHTNESS (back light brightness): 5
59
Troubleshooting 3
3- 3. I/O Check
3-3-1. I/O check mode display method

F01
appears.
CDE
23
456
3. Press button to enter the I/O check mode. The
AB
789
"I/O" icon will flash.
The RAM icon flashes. Set RS1 to "8".
● CPU selection
TRV : Travel
HYD : Hydraulic
EPS : Power steering
DSP : Display
121T155
● I/O check mode
The I/O icon flashes.
121T156
The I/O icon is highlighted.

●
The selected CPU is highlighted.
●
Press either or button to select a
CPU.
The currently selected data length is
121T171
displayed.
The current data address setting is displayed.

● The W icon (2 bytes) flashes.

121T172
●
(This can not be changed.)
(To the next page)
60
3 Troubleshooting
(From the previous page)

● The W icon (2 bytes) is displayed.
● The 0 icon flashes. (This can not be
121T173 changed.)

●
The 0 icon flashes. (This can not be
121T174 changed.)

● The data address (first byte) setting
121T175 flashes.
●
Press either or button to set the
data address (first byte).
(This is limited to the selected CPU.)

● The data address (first byte) setting
121T176 flashes.
●
Press either or button to set the
data address (first byte).
(1-F)

●
The W icon (2 bytes) is displayed.
●
The current data address setting is
displayed.
121T177
The data is displayed.
NOTE ● The data length is set to W (2 bytes), regardless

of the CPU selected.
● The second byte of the data address is set to 00,
regardless of the CPU selected.
61
Troubleshooting 3
3-3-2. I/O port table

Travel CPU
● I/O port table
PortNO. Bit IN/OUT Contents Remarks
4 IN Directional neutral "1" when in neutral
5 IN Directional forward "1" when traveling forward
6 IN Directional backward "1" when traveling backward
8 IN Seat switch "0" when ON
W0004 9 IN Travel inhibitor "0" when ON
10 IN Turning detector "0" when ON
11 IN Brake switch "0" when the brake is ON
12 IN Main contactor contact "1" when ON
13 IN Main fuse "0" when ON
15 IN EPS fuse "0" when ON
0 OUT Forward output Forward travel when "0"

1 OUT Backward output Backward travel when "0"
W0006
2 OUT Fan output 1 Fan on when "0"
3 OUT Fan output 2 Fan on when "0"
W0012 AN4 A/D Accelerator voltage 1 0-5V

W0014 AN5 A/D Accelerator voltage 2 0-5V
I/O port table
Hydraulic CPU
● I/O port table

0 IN Lift 1 switch "0" when ON
1 IN Lift 2 switch "0" when ON
2 IN Tilt switch "0" when ON
3 IN Attachment 1 switch "0" when ON
W0004 4 IN Attachment 2 switch "0" when ON
5 IN Attachment 3 switch "0" when ON
12 IN Main contactor contact "0" when ON
14 IN Hydraulic fuse "0" when open
62
3 Troubleshooting
I/O port table
Display CPU
● I/O port table

4 IN Hour meter count start "0" when ON
W0000
5 IN Key switch "Start" position "1" when ON
4 IN Brake oil level Forward travel when "0"

5 IN Hydraulic oil level backward travel when "0"
W0006
6 IN Overload sensor Fan on when "0"
7 IN Parking brake Fan on when "0"
2 OUT Turn signal lamp (right) "0" when ON

W0008
3 OUT Turn signal lamp (left) "0" when ON
63
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2WVVJGUNGGXG ( 49
HQTUWTGTGEGRVCENG
0QVG
4&)0 F %
9CVGTTGUKUVCPV
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9*)0
4&9*
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4&9*
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4&;'
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8 % 4GEGRVCENG
9CVGTTGUKUVCPV
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2WVVJGUNGGXG ( 49
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RESTRICTED SM08-001

2-3-11. Display language check and adjustment 37

2-3. SICOS-AC check and adjustment ..........23

 9JCV UPGYKP($ L

1. Battery discharge indicator

2-1-2. Indication of display

The self-diagnosis function checks the control system

The normal screen is displayed.

NOTE If traveling or hydraulic operation is done while

displayed after finishing the initial monitoring

CAUTION Contact to your local Nichiyu dealer if the error

Mode setting buttons

Setting screen by one touch operation

Mode select screen

Push button Date / time setting screen

Hour meter screen

2-1-3. Function of display

NOTE Icons of 8 to 14, and 16 shown in the illustration

1. Battery discharge indicator

CAUTION Do not over-discharge.

Full Charge the battery immediately

Discharge Discharge Discharge Discharge

● Lift interrupt (Option)

One red segment is started to flash.

2. Slow speed mode monitor (Turtle mark)

3. Fork horizontal indicator (Option)

5. Reserve charge indication (Option)

6. Date and time (Calendar and clock)

7. Hour meter Total key-on hours

CAUTION The hour meter screen is returned to the normal

traveling or hydraulic function.

When the screen displays the odometer, the word of

8. Safety monitor (for travel circuit)

9. Safety monitor (for hydraulic circuit)

10. Safety monitor (for steering circuit)

11. Safety monitor (for brake fluid level)

NOTE When [name of a damaged part] or " REFILL 221T027E

FORK OIL " is lit, please contact the your local

12. Safety monitor (for battery electrolyte

13. Safety monitor (for overloading)

14. Safety monitor (for hydraulic oil)

15. Safety monitor (for parking brake)

16. Service icon

time, each part name is scrolled alternatively for every 5

CAUTION ● If the next fault is detected, all travelling,

17. Mode select button Slow speed mode button

Change the screen to each mode by pushing these

Mode select button 121T206E

Slow speed mode button

Normal traveling mode (When the slow speed button is

The slow speed mode indicator ( ) is not displayed.

Slow speed mode (when the slow speed button is on)

● If the value of the slow speed mode is preset, the

2-1-4. Various kinds of mode selection

CAUTION ● These settings are invalid while traveling or

When pushing button, the mode selection screen is

This mode sets the limited maximum travelling speed

Set the value

[2] Travel mode setting Travel mode setting

This screen is used to set the travel mode.

Make sure that the current traveling mode indication is

The traveling mode can be set to the next three modes.

9JCV UPGYKP($ L