Greener TomorrowStellen Mud Filtration Using Cross flow Filtration Innovative Technology for removing sugar and suspended load from Muddy Juice * Cross flow Technology Filtration to remove Suspended Colloids from Muddy Juice * In-Situ water washing to get Zero Pol loss in Mud * Juice after separation will be of Clear Juice Quality * Dewatering of Mud using existing vacuum filter or Decanter + No Bagazillo to be added which is major source of Leuconstoc contamination + Savings - Reduced Sugar losses ~ Bagacillo can be used as Fuel ~ Process Unknown loss is reduced Spray Imbibition water High Pressure Jet Mist impregnates and absorbed by bagasse at Mill Discharge opening covering 300% more area. * Conventional Technology uses 2 mm to 3 mm Spray Pipe * This is based on Sintered SS Nozzle which can give high pressure spray to be injected at just outlet of Discharge of Mill * Fine Spray mist which will be absorbed by bagasse at Mill Discharge opening covering 300% more area. * Optimised imbibition water requirement with mixing of water with bagasse * Savings © Lower Mixed hice % cane © Steom reduction 0.25- 1.0% on cane os les ‘h water used © Consistency in Final bayanse pal lus Engineering Today : Greener Tomorrowieee estoy Nanoporex for Sugar ETP Conventional Aeration Technology uses Perforated pipes or Membrane Diffuser - which choke and break. * Diffusers or Perforated pipes use 5 mm holes and this have low contact efficiency of air due to high bubble size. * Membrane diffuser chokes in no time and also get damaged due to clogging * Nanoporex sparger is Nano Bubbles increasing the mass transfer efficiency 600 times Microbubbles * Compressor air is used with high efficiency + Nanoporex are mounted from the top and can be removed during running operation for cleaning. * Operation life is more than 5-7 years. Savings w 40% reduction in power No maintenance of sparger ~ High level of DO ensure MLSS ~ High Quality Treated water. Brine Recovery in IEX Sugar Refinery 90-95% Caustic Brine Recovery at High temperature and High pH- saving Millions of Dollars to Sugar Industry + Porsep Membrane series is selected for High pH and Temperature tolerance + No Acid requirement for Brine pH upto Il.0 ‘+ No Anti- Scalent used in the system + 90% Brine Recovery System with two stage and 80% in Single stage ‘+ Power requirement is 20% lower than present technology + Advanced technology can be given for the Filtration step to censure turbidity removal from brine. + This evoid all filter change process Savings Chemical payback is Less than one season. (150 lacs per annum) for 1200 TPD Refinery Engineering Today : Greener Tomorrowieee estoy CPU - Distillery for Bio-Methanated Spent Wash (BMSW) Condensate Ammonia and H2S. Both are problem for direct use in fermentation or Aerobic digestion process BMSW treatment Innovative Technology - Stage |- A three-step removal of Ammonia and H2S 1.Stripping 2.Adsorption 3.Oxidation Stage Il Mix with Spent lees and equalise Stage Ill Aerobic treatment sludge process with Cross flow PORES Dynamic Filtration CFPDF (Propreitary) * Sludge is recycled back to Biological process to high MLSS level ‘High Quality water after CFPDF is taken for Fer and cooling tower Advantages © Reliable process with very low treatment cost © No Steam required for stripping CPU - Distillery for Raw Spent Wash Condensate 90-95% Caustic Brine Recovery at High temperature and High pH- saving Millions of Dollars to Sugar Industry + Raw Spent wash condensate is highly acidic with present of weak acids mainly acetic acid results in higher Volatile acid + VA above 2500 ppm cannot be tolerated by yeast + Present system involves neutralisation using caustic soda and further treatment involving many steps and final RO treatment. This results in RO reject which needs to be disposed off + Cost of Present technology both capex and opex very high + Our Technology will involve © Extraction of Volatile Acid mainly Acetic acid using Entrainer © After Phase separation, simple distillation step will be required co After removal of VA, this condensate passed through UF system and it can be reused. o Advantages Two three step process Recovery Acetic acid as valuable by-product Low opex and very low opex than present system Operation Saving of 200-300 lacs for the 100 KL Distillery for Raw spent wash condensate treatment, Engineering Today : Greener Tomorrowieee ea RUSONIC - Resonance Cavitation Biogas Enrichment using RUSONIC resonance cavitation technique. 20-40% gain in Biogas Production in existin digesters Feed Pre-Treatment + Present technology reduces 65% of Input COD + Huge Potenticl goes to waste + Theoritically Each kg of COD reduction produces 0.5 m3 of Bio-gas Process Intensifier + Raw Spent wash is passed to Rusonic reactors to break the long- cchoin organic + Rusonies makes the refractory COD more biodigestable. + With the Feed Pre-treatment, 80% orm more COD reduction con be achieved + Increase of Bio-Gas Production by 20-40% from existing digester Savings + Payback for Coal/Power is less than six months, + For Bio-CNG is three months. For Feed Feed (120,000 COD Input] Increase of Bio-Gas Qty- 100 m3/hr for 500 m3/day Parameters Coal Fuel Power Scenario CNG Scenario Oly 1Kg 2 Kw 0.4 Kg Price of Bio Gas, Rs per m3 10 10 24 Saving per day, Rs 24000 24000 $7600 Saving per annum (200 days working), Rs in Lacs 48 48 115 Other application of Rusonics L.Defoaming in Fermenter with anti-foaming chemicals 2. Defoaming in Spent wash 3. Scale reduction of Evaporators