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S DATASHEET

APRI
I
NSPECTI
ONRANGE
TUBESI
ZE 7mm -1
00mm (
0.27”-5.
9”)
diamet
er
LENGTH Upt
o25m (
82’)
,i
finspect
edfr
om oneend
Upt
o50m (
164’
),i
finspec
tedf
rom bot
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DETECTABLEDEFECTS
For8mm -63.
5mm (
⁄

”-2

”)t
ubes
HOLES Mi
ni
mum di
amet
er1
mm (
0.
039”
)
BL
OKAGES Mi
ni
mum of5%ofc
ros
ssec
ti
on
EROSION Mi
ni
mum of1
0%ofwal
lt
hic
knes
s
&PITTI
NG

For63.
5mm -1
00mm (
2⁄
”-4”
)tubes
HOLES Mi
ni
mum di
amet
er3mm (
0.
11
8”)
BL
OCKAGES Mi
ni
mum of1
0%ofc
ros
ssec
ti
on
EROSION Mi
ni
mum 20%ofwal
lt
hic
knes
s
&PITTI
NG

TUBECONFI
GURATI
ON
Anyc onfi
gurati
onincl
udi
ng:
U-bends,finnedtubes
,twi
st
edt
ubes
,mul
t
ipl
ebendsands
pir
alwoundt
ubes
.

TUBEMATERI
AL
Anymateri
ali
ncl
udi
ng:
Metal
s(f
err
ousandnon-
fer
rous
)&non-
met
als(
graphi
t
e,c
ompos
it
es)

I
NSPECTI
ONSPEED
1
0secondspert
ube
(
dependi
ngontubesi
ze,
lengt
handc
onfi
gur
ati
on)

AL
GORI
THM
Pat
entedAcoust
icPul
seRefl ect
omet
ry(APR)
tec
hnol
ogy
f
eatur
ingspeci
al
ized,
propr
ietar
yal
gori
t
hmsforNDTins
pec
ti
on.

TALCYON PTE L TD |UENNo. 201


735853W
30T
ohGuanRoadEast#01
-01
/02Enterpr
iseHubSi
ngapore608577
+6565594080 @ i
nfo@t
alcyon.
com t
alc
yon.
com
APRI
S HARDWARE
DATASHEET Compac thandhelddevi c
e
Non-i
nvasi
v epr
obeas semblyi nc l
udi
ngat ransducer
,microphone,
contr
ols
,LCDs cr
eenandadapt orstofittubesofanyinternaldi
ameter
upto150mm (5.
9”).Customizedex t
ensi
ons( opti
onal
)foreasyaccesst
o
tubeopeningsi
nc hal
lengings i
tuati
onss uchasaircoolerheaders
,
handholesfors
uperheat ers,ec onomizers.

SOFTWARE
DataAc quisi
tionSoft
ware
Ext
ernalnotebook/l
aptopcomputerconnectedtohandhelddevi
ce.
Sophis
ti
c at
edAPRI Ssoft
wareins
tal
ledincomput ers
hal
lbeutil
i
zedfor
i
nspecti
ons etup,pr
obes t
atusmonit
ori
ng,testdatar
ecordi
ng.

PORTAL
Excl
usi
vefori
nteract
i
veanal
ysisusi
ngs ophi
st
ic
atedalgor
it
hmsbas
ed
onart
ific
iali
ntel
l
igence&deepl ear
ningwhic
has s
istt
ogenerat
e
qual
it
yandintui
ti
verepor
tbasedonus erneeds.
Seamlessi
nter
acti
onamongserv
iceprovi
ders
,as
s etownersand
manufac
turer
stoenhancest
heuserexperi
encet
ot r
acktheinspec
ti
on
act
iv
it
ies,r
eport
sandothers
upportper
tai
ni
ngtoinspect
ion.

REPORTI
NG
Cus
tomizabl
e,gr
aphi
calonl
i
ner
epor
ts.
(
Output
:PDForHTML )

PHYSI
CALCHARACTERI
STI
CS
Compac
t,r
uggedandl
i
ght
wei
ghtdes
ign.
TOTALBOXWEI
GHT 1
4.88l
bs(
6.
75Kg)
BOXDI
MENSI
ONS 450Lx320W x200H(
mm)
(
17.
7”x1
2.6”x7
.8”
)

POWERI
NPUT TEMPERATURERANGE
Dual
vol
t
ages
yst
em (
11
0V/
220V) -
10°
Cto+
50°
C(1
4°Ft
o122°
F)

CERTI
FICATI
ONS STANDARDS
CEDec l
arat
ionofConf ormit
y; ASTM E2906/
E2906M-1
8
Saf
etyCerti
ficat
eI EC61 010; ASMEBPVC.V-201
9-Ar
ti
cl
e18
EMCT estCert
ifi
c ate;
CompanyQual i
tySy st
em
cer
ti
fiedtoISO9001 :
2008

TALCYON PTE L TD |UENNo. 201


735853W
30T
ohGuanRoadEast#01
-01
/02Enterpr
iseHubSi
ngapore608577
+6565594080 @ i
nfo@t
alcyon.
com t
alc
yon.
com
T
ALCYON

OGY
NOL
TECH
TO
I N
SPEC USINGACOUSTICPULSE
REFLECTOMETRY(
APR)

EIN
TUB
Acoust
ic Pulse Refl
ec t
omery (APR) i
s a s peci
al
is
ed
t
echnologythatmeasur
esthe ensui
ng r
eflec
tionfr
om t
he
sur
fac
eabnor mal
it
i
esbys endi
ngs oundpulsesdownthe
t
ubeus ingai
rasamedium.

Anyc hangesi
nthec r
osssecti
onalar
eainthet
ubularsys
tem
generatesareflec
tion.Thesereflect
i
onsaregenerat
edfrom
t
hec hangeingeometryinthet
ubewhens oundtr
avelsdown
t
hetube.

Each defect has i


t own si
gnatur
e and our pat
ent
ed

APRI
S al
gori
t
hmsi
ofdef
ect.
denti
fy
,cl
assi
fy
,andrepor
tthel
ocat
ionandsi
ze

KEYUNI
QUEFEATURES

I
NSPECTSANYSHAPE, ULTRAFASTANDSAVES USER-
FRI
ENDLY
SI
ZEANDMATERIAL! COST! SOFTWARE!
APRIS has the c apabi
lityt o Shutdownsinpl
ant
sar
eamajor APRISsof
twareissi
mpletouse
examine tubes of di fferent di
srupti
onindai
l
yoper
ati
onand wit
hani nt
uit
i
v etube mappi
ng
geometri
c such as U- bend, ar
eex pensi
ve. f
uncti
on.
twis
tedands pi
ralwoundt ube.
Materi
al such as f er r
ous, Maint
enanceteamshav eat i
ght Theadv ancesoft
warei ssmart
nonferr
ous, gr aphite and schedul
e duri
ng shutdown t o enoughtodetecttubediameter
plast
ic does not hav e any i
nspectt he heat ex
c hangers which al
lows y
ou t o do t
ube
i
mpac t on APR t echnol ogy andboil
ers. sheetmappinginmi nutes
.

APRIS (Acousti
c Pul s
e Theinterac
ti
veanaly
sisf
eatur
e
Reflec t
ometry Inspec ti
on al
lows you and operat
orsto
System)us es APR t echnol ogy generate prel
i
minaryreport
s
with apatented algor i
thm t hat on-si
te.
exami neseacht ubei njus t10
seconds . Thi
s speedy Buil
tonart
ifici
alint
elli
genc ethat
examinati
on al
lows the i
nteract
s wi th y ou when
maintenancet eam t or educ e detecti
ng, c l
as s
ifyi
ng, and
overti
me, meet t he pl ant’s si
zing defect
s.Y ou c an then
t
urnaround s chedul e and generateacustomisedr eport.
reduceunplanneddownt i
me.

TALCYON PTE L TD
30 Toh Guan Road East
,#01-01/
02 Ent
er pri
se Hub,Singapore 608577
(
65)6559 4080 | sal es@tal
cyon.com | www. t
alcyon.
com
01
Tubemappi
ng
02
Sendss
oundpul
se
03
Det
ectdef
ect
s

I
nterac
ti
v
04
eanalys
is;
Gener
atereport

APRI
S SPECI
FICATI
ONS

TubeConfigur
ati
on U-
bends
,finnedt
ubes
,twi
st
edt
ubes
,mul
t
ipl
ebendsands
pir
alwoundt
ubes
TubeMat
eri
al Fer
rousandnon-
fer
rousmet
al;Gr
aphi
t
e,c
ompos
it
es,
pol
ymer
s
TubeI
DRange 7mm t
o100mm (
⁄

”to4”
)
Max
.TubeL
engt
h Upt
o25m (
f
rom oneend)
.Upt
o50m (
f
rom t
woends
).
I
nspec
tionRange 8mm t
o63.
5mm (
⁄

”t
o2.
5”)
Tubes 63.
5mm t
o100mm (
2.5”t
o4”
)Tubes
Mi
n.Hol
eDi
amet
er 1
mm (
⁄

”) 3mm (

⁄
”)
Mi
n.Bl
ockages 5%ofc
ros
ssec
ti
onr
educ
ti
on 1
0%ofc
ros
ssec
ti
onr
educ
ti
on
Mi
n.Wal
lLos
s 1
0%ofwal
lt
hic
knes
s 20%ofwal
lt
hic
knes
s
I
nspec
tionSpeed 1
0sec
ondspert
ube
Repor
ts T
ubes
heetmappi
ng,
cus
tomi
zabl
erepor
t.PDFf
ormat

APRI
SWei
ght Handhel
ddev
ice:
1.24Kg(
2.
73l
bs);T
otal
wei
ghtwi
t
hbox
:6.
75Kg(
14.
88l
bs)
Sof
twar
e APRI
SMeas
urement(
PTSM)
anddat
aanal
ysi
ssof
twar
e(PTSA)
PCOS Wi
ndows7
,10
I
nputVol
tage 1
10-
220V,
50-
60Hz

T
emper
atur
eRange -
10°t
o+50°C(
14°t
o122°F)

CEDeclar
ati
onofConfor
mity;Saf
etyCer
ti
ficat
eIEC61
010;
EMCT
estCer
ti
ficat
e;
Compl
i
anc
e
CompanyQuali
t
ySystem cert
i
fiedtoISO9001:
2015
ASTM E2906/
E2906M-1
8
St
andar
dsCode
ASMEBPVC.V-201
9-Ar
ti
cl
e18

Tubeoughttobecleanedpri
ort
otheins
pecti
on.
Cl
eani
ngRequi
rement I
fthecl
eaningmethodinvol
veswat
erjet
ti
ng,
blowdr
yingisr
ecommendedt oavoi
dwaterst
agant
i
on.

TALCYON PTE L TD
30 Toh Guan Road East
,#01-01/
02 Ent
er pri
se Hub,Singapore 608577
(
65)6559 4080 | sal es@tal
cyon.com | www. t
alcyon.
com
APRIS FT Procedure
Doc#: FT 001 Rev:1

APRIS FUNCTIONAL TEST REPORT

APRIS TRANSCEIVER functional test performed with Demo Rig (10pcs). Details measurement data
and signal as follows,
S/N of APRIS Transceiver: ASG210007, S/N of POE: PSG210007
Inspection Date: 21-May-2022
APRIS FT Procedure
Doc#: FT 001 Rev:1

Demo Rig, Tube ordering

Details:
Tubes Hole Wall Loss Blockage
No. Position Size Position Wall Reduction Position Cross Section
Reduction
1 Flawless Tube
2 300mm 67% (ID12mm)
3 600mm ᴓ1mm
4 100mm 55% (ID WL)
5 1000mm ᴓ2mm 300mm 40%(ID16.5m
m)
6 600mm ᴓ2mm
7 Flawless Tube
8 1000mm ᴓ2mm 300mm 10% (ID
20.2mm)
9 1000mm ᴓ1mm 300mm 20% (ID
19mm)
10 200mm 80%(Pit(P))
300mm 60% (Pit (P))
400mm 40% (P)
550mm 20% (P)
1100mm 20%(WL/Erosion
)
Demo Rig Configuration
Outer Diameter of the tube 1in.(25.4mm)
Thickness of the tube 0.08in.(2.11mm)
Length of the tube 47.2in.(1200mm)
Configuration Straight
Material Aluminum
APRIS FT Procedure
Doc#: FT 001 Rev:1

Parameters for Assessment:


1.Hole
Tube Position Size APR Correlation* Tolerance
# Intensity
3 23.6in(600mm) 0.039in(1mm) -1.46 96.7% +/-10%
5 39.4in(1000mm) 0.078in(2mm) -4.04 97.1% +/-10%
6 23.6in(600mm) 0.078in(2mm) -3.88 97.4% +/-10%
8 39.4in(1000mm 0.078in(2mm) -5.92 97.3% +/-10%
9 39.4in(1000mm 0.039in(1mm) -0.97 96.9% +/-10%

*Correlation represents the alignment level of theoretical and actual signatures.


Tolerance is applicable for APR intensity of respective defects.
APR intensity should be more focused on magnitude value rather than the positive or negative
sign.

2. Wall Loss & Pits


Wall loss Reduction Remarks
Position
43in. (1100mm) 20% Circumferential ID wall loss
22in.(550mm) 20% ID Pits 3/16in. (4.75mm)
16in.(400mm) 40% ID Pits 3/16in. (4.75mm)
12in.(300mm) 60% ID Pits 3/16in. (4.75mm)
8in.(200mm) 80% ID Pits 3/16in. (4.75mm)
4in (100mm) 55% Circumferential ID wall loss
Tolerance is applicable for APR intensity of respective defects.APR intensity should be more
focused on magnitude value rather than the positive or negative sign.

3. Blockage
Tube Position Size APR Tolerance
# Intensity
2 11.8in(300mm) 67% 6.07 +/-10%
5 11.8in(300mm) 40% 4.06 +/-10%
8 11.8in(300mm) 10% 1.17 +/-10%
9 11.8in(300mm) 20% 2.11 +/-10%
APRIS FT Procedure
Doc#: FT 001 Rev:1

Tube Signals with defect signatures


Tube #1:

Tube #2:
APRIS FT Procedure
Doc#: FT 001 Rev:1

Tube #3:

Tube #4:
APRIS FT Procedure
Doc#: FT 001 Rev:1

Tube #5

Tube#6:
APRIS FT Procedure
Doc#: FT 001 Rev:1

Tube #7

Tube #8
APRIS FT Procedure
Doc#: FT 001 Rev:1

Tube #9

Tube #10

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