SERVICE DEVELOPMENT PT FAJAR MAS MURNI

SERVICING MAJOR
COMPONENTS

MOTOR SERVICING
SERVICE DEVELOPMENT PT FAJAR MAS MURNI

 GREASE MOTOR EVERY 3 MONTHS FOR 3600 RPM AND 6

MONTHS FOR 1800 RPM.
 FOR SEVERE DUTY REDUCE INTERVAL BY ONE HALF
 ONLY GREASE MOTOR WHEN POWER HAS BEEN
REMOVED FROM THE UNIT
 REMOVE OUTLET PLUGS
 GREASE GUN FITTING AND SPRING LOADED OUTLETS OR
PLUG ARE ARRANGED AT EACH END ON THE MOTOR
HOUSING.

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SERVICE DEVELOPMENT PT FAJAR MAS MURNI

MOTOR SERVICING
SERVICE DEVELOPMENT PT FAJAR MAS MURNI

 ADD VOLUME OF GREASE TO EACH BEARING PER

FOLLOWING:
 FRAME 1800 3600
 182 - 215 0.5 0.5 CU.IN.
 254 - 286 1.0 1.0 CU.IN.
 324 - 365 1.5 1.5 CU.IN.
 404 - 449 2.5 1.0 CU.IN.
 RUN MOTOR FOR ABOUT 30 MINUTES PRIOR TO
REPLACING OUTLET PLUG
 RECOMMENDED COMPATIBLE MOTOR GREASES
 CHEVRON OIL SRI No.2
 EXXON UNIREX No.2
 EXXON POLYREX
 TEXACO INC. PREMIUM RB
 BE CONSISTENT WITH GREASE USED

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SERVICE DEVELOPMENT PT FAJAR MAS MURNI AIR FILTER

 REPLACE EVERY 4000 HOURS / 6

MONTHS OPERATION OR AS SITE
CONDITIONS REQUIRE
 NEVER CHANGE FILTER WHILE UNIT
IS RUNNING
SERVICE DEVELOPMENT PT FAJAR MAS MURNI

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SERVICE DEVELOPMENT PT FAJAR MAS MURNI OIL & OIL FILTER

 ALWAYS CHANGE THE OIL FILTER

WHENEVER THE OIL IS TO BE
REPLACED.
 USE LUBRICANT ULTRACOOLANT,
 CHANGE INITIAL OIL AT 150 HOURS
 THEREAFTER EVERY 8000 HOURS
OR 12 MONTHS OPERATION,
WHICH EVER COMES FIRST
SERVICE DEVELOPMENT PT FAJAR MAS MURNI

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SERVICE DEVELOPMENT PT FAJAR MAS MURNI

GEARCASE BREATHER
SERVICE DEVELOPMENT PT FAJAR MAS MURNI

 CLEAN GEARCASE BREATHER

EVERY 4000 HOURS OR 6 MONTHS
OPERATION, WHICHEVER OCCURS
FIRST
 NORMAL GEARCASE STATIC
PRESSURE
– <.5” OF WATER WITH MANOMETER
VENTED OUTSIDE ENCLOSURE

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SERVICE DEVELOPMENT PT FAJAR MAS MURNI THERMAL VALVE

 THE THERMAL VALVE DOES NOT

REQUIRE MAINTENANCE UNDER
NORMAL OPERATING CONDITIONS.
SHOULD THE VALVE MALFUNCTION,
FOLLOW THE PROCEDURE LISTED
BELOW.
SERVICE DEVELOPMENT PT FAJAR MAS MURNI

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 CONTROL VALVE
SERVICING
SERVICE DEVELOPMENT PT FAJAR MAS MURNI

 THREE MAJOR COMPONENTS

– INLET VALVE
» NOTHING SERVICEABLE
» ADJUST TO .012” UNLOADED
– HYDRAULIC CYLINDER
» REBUILD KIT AVAILABLE
– BLOWDOWN VALVE
» REBUILD KIT AVAILABLE

SIERRA INLET VALVE ASSEMBLY UNLOADED

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SIERRA INLET VALVE ASSEMBLY STARTING TO LOAD

SIERRA INLET VALVE ASSEMBLY FULLY LOADED

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SIERRA INLET VALVE ASSEMBLY STARTING TO UNLOAD

SIERRA INLET VALVE ASSEMBLY UNLOADED

Animate

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SERVICE DEVELOPMENT PT FAJAR MAS MURNI UNLOADED INLET VACUUM

 50 HP
 60 HP
 75 HP
 9.3 - 9.8 PSI VACUUM 100 HP
 9.5 - 11.2 PSI VACUUM 125 HP
 11.1 - 11.8 PSI VACUUM 150 HP
 11.9 - 12.4 PSI VACUUM 200 HP

COOLING FAN AND MOTOR

SERVICE DEVELOPMENT PT FAJAR MAS MURNI

 NEITHER THE FAN NOR THE FAN

MOTOR HAVE SERVICEABLE
PARTS. IF A PROBLEM OCCURS
WITH EITHER OF THESE
COMPONENTS THE PART MUST BE
REPLACED OR REBUILT IN THE
CASE OF THE MOTOR.
 FAN MOTOR SHOULD BE GREASED
AT THE SAME INTERVAL AS THE
MAIN MOTOR.

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 SERVICE DEVELOPMENT PT FAJAR MAS MURNI SERVICE DEVELOPMENT PT FAJAR MAS MURNI

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SERVICE DEVELOPMENT PT FAJAR MAS MURNI MARMON COUPLING

 UNDER NORMAL OPERATING CONDITIONS THE

MARMON TYPE COUPLING SHOULD GIVE MANY
YEARS OF TROUBLE FREE SERVICE, HOWEVER
IF THE 2nd STAGE AIREND MUST BE REMOVED
USE THE FOLLOWING PROCEDURE FOR
REINSTALLATION
 IF RUBBER SEALS ON COUPLING HAVE BECOME
HARD AND BRITTLE A NEW COUPLING SHOULD
BE ORDERED
SERVICE DEVELOPMENT PT FAJAR MAS MURNI

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SERVICE DEVELOPMENT PT FAJAR MAS MURNI CONDENSATE DRAIN
 THE CONDENSATE DRAINS SHOULD BE
CHECKED FOR PROPER OPERATION
EVERY 8 HOURS OF OPERATION OR
DAILY.
 THE CONDENSATE DRAIN Y-Y-STRAINER
SHOULD BE CLEANED AFTER THE FIRST
150 HOURS OPERATION AND INSPECTED
ONCE A YEAR, EVERY 8000 HOURS OR
ANY TIME THAT AIR DOES NOT PURGE
FROM DRAIN VALVES WHEN THE VALVE
IS OPEN.
SERVICE DEVELOPMENT PT FAJAR MAS MURNI

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SERVICE DEVELOPMENT PT FAJAR MAS MURNI OIL PUMP

 THERE ARE NO SERVICEABLE

PARTS WITH THE OIL PUMP,
THEREFORE IF PROBLEMS ARE
ENCOUNTERED WITH PUMP
OPERATION EITHER THE PUMP
AND/OR THE PUMP COUPLING
MUST BE REPLACED
SERVICE DEVELOPMENT PT FAJAR MAS MURNI

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SERVICE DEVELOPMENT PT FAJAR MAS MURNI

AIRENDS
SERVICE DEVELOPMENT PT FAJAR MAS MURNI

 THERE ARE NO SERVICEABLE

PARTS WITHIN THE AIREND SO
WHEN A PROBLEM DEVELOPS
WHICH IS DETERMINED TO BE
INTERNAL TO THE AIREND, THE
AIREND WILL HAVE TO BE
REPLACED

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SERVICE DEVELOPMENT PT FAJAR MAS MURNI

COOLERS
SERVICE DEVELOPMENT PT FAJAR MAS MURNI

 COOLERS MAY BE CLEANED IN

UNIT USING A NON CAUSTIC
CLEANING SOLUTION THAT IS NON
CORROSIVE TO ALUMINUM
 COVER AIR FILTER, MAIN MOTOR,
1SV AND FAN MOTOR TO KEEP
CLEANING SOLUTION AND RINSE
FROM CONTAMINATING
COMPONENTS

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 SERVICE DEVELOPMENT PT FAJAR MAS MURNI SERVICE DEVELOPMENT PT FAJAR MAS MURNI

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