Project:

EPF and Gathering System Project

Doc Title: Load Test REV:00 Sheet/of:1/10 Date:28/04/2015

LOADING TEST
METHOD STATEMENT

0 28/04/2015 Issued for Approval M.M M.Y N.H

Company
Rev. Date Description Prepared by Checked by Approved by
Approval
 Loading Test
Method Statement

Skids Lifting lugs Testing

WORK PACKAGE DESCRIPTION:
1

2 SCOPE OF WORK OVERVIEW:

Contractor: PSI
Med Ali Boujelbane (PSI/TCOPS) , Jaber Jebri (MEDCO), Bilel
Supervisor:
Besbes (HSE supervisor)
Third Party Inspector: BECA
Location: TCOPS warehouse
Hazardous Area: No
Planned Start Date:
Planned Finish Date:
Reference Drawings: see Attached drawing "Skid Lifting"
Other related documents Skid General Arrangement drawing

3 PERMITS REQUIRED
Hot Work: No
Cold Work: Yes (Lifting Operation Permit)
Working at height: No
Confined Space/Entry Work: No
Electrical Isolation: No
Control System: No

4 RISK ASSESSMENTS USED: See attached file (RA)

5 EQUIPMENT/TOOLS: Crane 80T (Certified)

Forklift 7T (Certified)
Metal Loads
4 Lifting slings (10T)
Shakles (12T)
Dynafor (Certified)

a- NDT Test (MPI) before starting Loading Test by third party

6 DETAILED METHOD of WORK
inspector
b- Check the skid exact weight using the Dynafor
c- Fixing the Test Load Weight
d- Place the load on the Skid (1,5 x Skid weight) using a forklift
e-Fixing the lifting accessories
d-Starting the lifting using the crane 80 T
e-put down the skid with the loads
f- Dismanteling the accessories of lifting
g- NDT Test (MPI) after loading test by the Third party Inspector
h- General inspection realised by ispector to check any fracture or
defects.
i- Certification of the lifting lugs (Coding color on the lifting lugs to
be added after painting)

1 of 2
 Loading Test
Method Statement

7 Required Personnel: Mechanical Supervisor

Lifting Supervisor
Third party inspector
HSE Supervisor
Operators

8 Load Test Duration: 15 minutes

Test Photo to be added

2 of 2
 APPENDIX – 3: TASK RISK ASSESSMENT

SUBJECT: Separator Package Lifting S = Severity

0-8 Trivial
12-24 Adequate control Major Single
Slight Minor/
LOCATION: PSI Workshop, TCOPS Worshop, SCIN Workshop, Bir Ben Tartar 32-48 Moderate risk injury / Serious
Injury Fatality/ Multiple
DAFWC Permanent Fatality
Site 60+ Intolerable First Aid Injury
> 1 days Disability
L= Likelihood 2 4 6 8 10
DATE of RA: Certain 10 20 40 60 80 100
Very Likely 8 16 32 48 64 80
Responsible: Supervisors, Labours, HSSE Resp Likely 6 12 24 36 48 60
May happen 4 8 16 24 32 40
Unlikely 2 4 8 12 16 20

RISK ANALYSIS RISK ANALYSIS

(NO CONTROLS) (CONTROLLED)
EVALUATION
No HAZARD RISK CONTROL MEASURES
S L RR S L R
-Lack in Property damage 8 8 64 Arrange pre-lifting meeting 6 4 24 A
communication Assign tasks and responsibilities
Body injury
1. planning and
management of -Misunderstandings
lifting operation
Between lifting key-
persons
On-going lifting Property damage 8 8 64 Check wind speed during lifting operations 4 4 16 A
2. Check Activity Stopped in case of heavy rain or wind
operation stopped by Body injury
weather
windy or rainy speed.
forecasts
weather conditions Continuous monitoring
Misunderstandings Property damage 8 6 48 Check communication channels –test radio 2 4 8 T
3. check
communication Body injury
Between lifting key-
channels
persons

Page 1
 RISK ANALYSIS RISK ANALYSIS
(NO CONTROLS) (CONTROLLED)
EVALUATION
No HAZARD RISK CONTROL MEASURES
S L RR S L R
8 8 64 4 6 24
Multiple coordinators
4. definition of Arrange pre-lifting meeting.
providing contra Property damage
assigned tasks
Safe working practice document and A
and dictionary Body injury
identification of lifting operator
responsibilities
instructions

8 8 64 Check competence certificates related to assigned 6 4 24 A

Property damage tasks
5. competence Body injury Implement training plan (supervision , lifting
assurance Ineffective supervision operations, PPE)

6. Approaching Body injury 8 8 64 Pre-check of road path to lay down area and road 6 4 24 A
Property damage survey
and preparing Vehicle collision /
the truck for material damage
unloading the
equipment
Body injury 8 8 64 To hook the anchor points as reported in the 6 6 36 M
Property damage method statement
Safe working practice document
Inadequate lifting HSE inspection checklists
7. load hooking equipment Only authorised person within the area
Monitor lifting operation check crane

Fatality 8 8 64 Lifting supervised by competent person 8 6 48 M

Property damage Correct instructions provided to crane operator
Crane and lifting equipment properly inspected
Use tag lines and barricaded the area
Load /unload failure
Hand signals to crane operator by lifting
coordinator
Monitor lifting check crane computer
8. load lifting
and loading on Fatality 8 8 64 Use of the crane identified in the method 6 6 36 M
the truck Property damage statement
Valid 3 rd party inspection certificate for the
crane
Competent and certified crane operator
Lift equipment failure
Filling the check list before starting
Check the soil conditions (level and load
capacity)
Inspection of crane lifting equipment before
starting

Page 2
 RISK ANALYSIS RISK ANALYSIS
(NO CONTROLS) (CONTROLLED)
EVALUATION
No HAZARD RISK CONTROL MEASURES
S L RR S L R
Visual check of lifting gears before starting
Colour coding
To ensure suitability of equipment and safety
measures implementation
To start the lift very slowly to test the crane
balance.

RISK
RISK ANALYSIS ANALYSIS
(NO CONTROLS) (CONTROLLE
EVALUATION
No HAZARD RISK CONTROL MEASURES
D)
S L RR S L R
Hand and finger 8 6 48 Clearly definition of assigned tasks 6 4 24 A
injuries PPE according to tasks
Risk assessment evaluation of planned phases
of the activity
Personnel injuries Barricade the area
Restrict accesses to authorised persons only
Provide the appropriate PPE (Gloves )

8 8 64 Close supervision 6 6 36 M
Check outriggers stability
Property damage Follow method statement steps
8. load lifting Body injury Check lifting operation by competent Person
and loading on Crane over turn Check lifting parameters through crane’s
the truck computer
Provide suitable plates below outriggers
Stop lifting operations if the wind speed exceed
20 km/h
Property damage 8 8 64 Valid 3 rd party inspection certificate and colour 8 6 48 M
Body injury code
Use the lifting gears identified in the method
Loose lifting gear statement
failure Visual check of lifting gears before starting
Discarding the defected lifting gear
Close supervision

Clearly definition of the assigned tasks

9. Load Personnel injuries Body injury PPE according to tasks 6 6 36 M
unhooking
Risk assessment evaluation of planned phases

Page 3
 RISK
RISK ANALYSIS ANALYSIS
(NO CONTROLS) (CONTROLLE
EVALUATION
No HAZARD RISK CONTROL MEASURES
D)
S L RR S L R
of the activities
To unhook the anchor points as reported in the
method statement
8 8 64
To lay down the basket
To unhook the rope from the basket and from the
crane on the ground level
Only authorised person inside the area
Use of PPE
Clearly definition of the assigned tasks
PPE according to tasks
Risk assessment evaluation of planned phases
of the activities
Personnel injuries Fatality 8 8 64 8 6 48 M
Only authorised person inside the area
10.Approaching
and preparing No one in the crane movement radius
the crane and
the truck for the
unloading in the
identified area Close supervision
Hand signals to crane operator by banks –man
Truck to be turned off and secured
Property damage
Vehicle collision Body injury 8 8 64 8 6 48 M

Clearly definition of the assigned tasks

PPE according to tasks
11. load hooking Risk assessment evaluation of planned phases
of the activities
To hook the anchor points as reported in the
method statement
Fatality 8 8 64 To hook the ropes to the basket and the crane on 8 6 48 M
Personnel injuries
the ground level
Only authorised person inside the area
Use of PPE

Page 4
 RISK
RISK ANALYSIS ANALYSIS
(NO CONTROLS) (CONTROLLE
EVALUATION
No HAZARD RISK CONTROL MEASURES
D)
S L RR S L R
Close supervision
Competent rigger and dedicated banks-man
Use tag lines and cordon off the area
Load Failure Property damage 8 8 64 8 6 48 M
Body injury Hand signals to crane operator by banks-man
To proper hook and fix the basket.

Use of the crane identified in the method

statement
Valid 3 rd party inspection certificate for the
crane
Competent and certified crane operator
Check the soil conditions (level and load
capacity)
Lifting equipment Inspection of crane lifting equipment before
Property damage 8 8 64 starting 8 6 48 M
failure Body injury
Visual check of lifting gears before starting
Colour coding
To ensure suitability of equipment and safety
12. load lifting measures implementation
and unloading To start the lift very slowly to test the crane
balance.

Clearly definition of the assigned tasks

PPE according to tasks
Risk assessment evaluation of planned phases
of the activities
Personnel injuries Body injury 8 8 64 Use tag lines and cordon off the area 6 4 24 A
Only authorised person inside the area
To use guide ropes
No one under the boom radius area.

Page 5
 RISK
RISK ANALYSIS ANALYSIS
(NO CONTROLS) (CONTROLLE
EVALUATION
No HAZARD RISK CONTROL MEASURES
D)
S L RR S L R
Clearly definition of the assigned tasks
PPE according to tasks
Risk assessment evaluation of planned phases
of the activities
Use tag lines and cordon off the area
Use tag lines and cordon off the area
8 8 64 6 6 36 M
Personnel injuries Body injury
Only authorised person inside the area
To use guide ropes
No one under the boom radius area.
Guide the load with ropes

To displace the equipment as indicated in the

method statement
Close supervision
13. displace the
equipment into Unloading failure To stop the horizontal movement before proceed
final conditions (
Property damage 8 8 64 with the final vertical load down in order to 6 6 36 M
and load damage Body injury
for each stabilise the load
equipment)
To adjust the load into the best final position

Close supervision
Visual check
To move the load a little in different vertical and
Not proper load horizontal direction to ensure the proper final
Property damage 8 8 64 position 6 6 36 M
final position Body injury

Crane overturn due Pre -check lifting phases

to interference Property damage Pre- check loading capability

8 8 64 8 6 48 M
between tailing Fatality Pre -check and inspection of lifting gears
crane and main Clear instructions to crane operators

Page 6
 RISK
RISK ANALYSIS ANALYSIS
(NO CONTROLS) (CONTROLLE
EVALUATION
No HAZARD RISK CONTROL MEASURES
D)
S L RR S L R
crane TBT involving crane operators , lifting
coordinator , riggers
Continuous monitoring during lifting of load
lines vertically , simultaneous information to
lifting coordinator

Clearly definition of the assigned tasks

PPE according to tasks
Risk assessment evaluation of planned phases
of the activities
To unhook the anchor points as reported in the
14. load
method statement
unhooking (after
confirmation of Personnel injuries Body injury 8 8 64 To lay down to the basket 6 4 24 A
equipment final
position ) To unhook the rope from the basket and from the
crane on the ground level
Only authorised person inside the area
Use of PPE

Page 7