00 ZA E 02018 Att2B Test Pack Contents 00A

ITEM NUMBER
SIGN:
DATE:
NAME:
WELD NUMBER
ISOMETRIC
DWG NUMBER
LINE NUMBER
LINE CLASS
CONSTRUCTION REPRESENTITIVE
MATERIAL
GRADE
PREPARED BY:
SPOOL NUMBER
WELD TYPE
SCHEDULE
DIAMETER
WELD PROCESS
FIT-UP DATE
FIT-UP
SIGN:
INSPECTIONQR
DATE:
NAME:
NUMBER
ROOT A
ROOT B
FILL A
FILL B
QC SUPERVISOR OR INSPECTOR
WELDERS SYMBOL
CAP A
CAP B
DATE WELDED
VERIFIED BY:
WELD SUMMARY, WELDER PERFORMANCE & SPECIAL PROCESS (NDE, etc) TRACKING SYSTEM
WPS NUMBER
WPS PARAMETERS
VERIFIED
POST VISUAL
RESULT
POST VISUAL
INSPECTION QR NO.
PERCENTAGE OF NDE
REQUIRED
Client:
Project:
Location:
DATE NDE WAS

REQUESTED
SIGN:
DATE:
NAME:
(SATR-W-2008)
SAUDI ARAMCO
NDE REQUEST
QR NUMBER
KHURAIS (SAUDI ARABIA)
KHURAIS CRUDE CONTRACT
1st RT
REPORT NUMBER
RESULT
T1
TRACER
WELDS
T2
2nd RT REPAIR 1
REPORT NUMBER
RESULT
3rd RT REPAIR 2
REPORT NUMBER
REVIEWED AND APPROVED BY:
RESULT
MAIN CONTRACTOR OR LSTK QA REPRESENTITIVE
10%
%
100%
REVIEWED
ACC
FILM
QUALITY
REJ
ACC
SIGN:
DATE:
NAME:
WELD
QUALITY
REJ
SAUDI ARAMCO RT FILM EVALUATION
OTHER NDE
OTHER NDE TYPE
OTHER NDE REPORT

NUMBER
PWHT
PWHT REPORT
NUMBER
HARDNESS TESTING
REVIEWED BY:
HARDNESS TESTING
REPORT NUMBER
PID REPRESENTITIVE
Unit
Date
TP No.
Job. No
PMI
TESTING
System No. :
:
:
:
PMI REPORT NUMBER
DATE NDE WAS

COMPLETED
315900
NDE BACKLOG
Client: Job. No 315900
SAUDI ARAMCO Date :
Location: Unit :
KHURAIS (SAUDI ARABIA) TP No. :
Project: System No. :
Service/Pipe Class Percentage RT Report
As per BE-653843
SAUDI ARAMCO Date :
Location: Unit :
VALVE TEST REPORT

MDT.TB.CDQ.0116
TAG/ITEM ENGINEERING DOCUMENT n. SUPPLIER DOCUMENT n. CODE/SPECIFICATION
PAGE OF
IDENTIFICATION OF MONITORING AND MEASURING DEVICES:
DATE: MANUFACTURER:
TYPE VALVE
Gate Globe Ball Check Butterfly
Size Class (Rating)

Trim Material Tag No. / Symbol
Body Material ID No.
Body Heat # Bonnet Heat #
For Cast Steel Valves Only
PRESSURE TEST
Valve Body Hydro Test
Test Duration:………..[min] Test Pressure …………………. Pass Fail

Retest
Test Duration:………..[min] Test Pressure …………………. Pass Fail
Upstream Valve Seat Downstream Valve Seat
Low Pressure Test___________________ PSIG_______ Leakage Rate. __________# Drops, Bubbles/Minute
Pass Fail
High Pressure Test__________________ PSIG_______ Leakage Rate __________# Drops, Bubbles/Minute
Pass Fail
Test Duration___________ Minutes
Test Result Accepted Rejected If rejected, see MER/NCR #
_____
NOTES INSPECTION NOTIFICATION
REFERENCE
RFI No.
PREPARED BY: ISSUE DATE:
QC SNAMPROGETTI CLIENT
NAME NAME NAME NAME
SIGNATURE SIGNATURE SIGNATURE SIGNATURE
Date Date Date Date
SAUDI ARAMCO Date :
Location: Unit :
Flange Joint Inspection Report

MDT.TB.CDQ.0106
IDENTIFICATION OF MONITORING AND MEASURING DEVICES : PAGE OF

JOINT PIPING REMOVAL OF TEMPORARY INSTALLATION OF FINAL
REF.N° ISOMETRIC GASKETS GASKETS BOLTS TIGHTENING
REF.DWG.N
-1 ° Removed Checked by date Installed Checked by date Completed Checked by date
NOTES
Notes: 1-Construction Contractor shall identify on QA/QC copy of piping isometric dwgs. the joint reference number using
an alfa numeric code, copy of this isometric shall be attached INSPECTION NOTIFICATION REFERENCE
RFI No.
PREPARED BY:
ISSUE DATE:
QC SNAMPROGETTI COMPANY
NAME NAME NAME NAME
Date Date Date Date
SAUDI ARAMCO Date :
Location: Unit :
VISUAL CHECKS OF ORIFICE FLANGES

MDT.TB.CDQ.0105
PAGE OF
IDENTIFICATION OF MONITORING AND MEASURING DEVICES
SEAL WELD
OF
ORIFICE INTERNAL GRINDING OF WELD ORIF. FLANGE ORIENT. PRESSURE THREADED
FLANGE N. SKETCH N. / LINE N. ROOT HOLES JOINTS
NOTES
INSPECTION NOTIFICATION REFERENCE
RFI No.
PREPARED BY: ISSUE DATE:
QC SNAMPROGETTI COMPANY
NAME NAME NAME NAME
Date Date Date Date
Client: Job. No : 315900
SAUDI ARAMCO Date :
Location: Unit :
Snamprogetti Project: System :
SA No.
Piping/Equipment Internal Cleaning Inspection Report (SATR-A-2008 Rev.2)

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION TEST SYSTEM No./Test Pack No. PLANT NO.
DRAWING NUMBER (P&ID/ISO) / REV. No. PIPE CLEANING DIAGRAM (If applicable) LOCATION WORK PERMIT REQD?
SCHEDULED TEST DATE & TIME ACTUAL TEST DATE & TIME
SAUDI ARAMCO TIP (SATIP) NUMBER SATIP Activity No. TEST IN ACCORDANCE WITH: a) Procedure No. b) Supporting SAIC No.
System Description:
Service Fluid: MAOP: System Material Type:
Internal Cleanliness Report for On-Plot Piping & Equipment (See Remarks)
Method of internal cleaning (For
piping systems and equipment)
Limits of internal cleaning

(State Partial or Full and terminating ends)
Type Of Debris
(sand, mill scale, electrodes, debris, etc.)
Valve Cavities & Other Low Point

System Components
Internal Cleanliness Report for Pipelines (Note 2)

Pipeline Description : ____________________________________________ Pipe Internal Diameter(s): _________________
Drawing No: Location / Date
Section No: Test No:
From KM: To KM:
Scraper Type
RUN 1 RUN 2 RUN 3 REMARKS

DATE TIME DATE TIME DATE TIME
Cleaning Start
Cleaning End
Cleaning Duration
OBSERVATIONS:
1. Indicate Amount
and/or type of debris
2. Scraper
RESULT (ACC/REJ)
REMARKS: Note 1: Items in italics above are for guidance in completion of forms prior to pressure testing.
N ote 2: Valves should be installed in systems after pressure testing whenever possible during system reinstatement. Code fabricated test implements can
easily replace valves during system hydrotests. Cavities & other low points in the line where debris can accumulate require special attention during cleaning. Typical
Contractor
flushing with air or water is inadequate /inThird-Party
the removal of debris from valve cavities and low points. This accumulated Saudi Aramco
debris (sand, scale, metal shavings, slag, etc)
creates serious corrosion
Construction and operational problems for COMPANY. Cleaning methods
Representative* shall demonstrate adequate cleaning for all piping system components and
PMT Representative
equipment. Where items such as valve cavities exhibit an inadequate level of cleanliness, adequate cleaning & inspection shall be performed at earliest opportunity and
Work is Complete and Ready for Inspection: T&I Witnessed
addressed no later than immediately after hydrotest. Avoid flushing lines through valves & install field hydrotested valves "after"QC Recordtesting
system Reviewed Work Verified
where possible.
Name, Initials and Date: Name, Initials and Date:
QC Inspector PID Representative

Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
QC Supervisor Proponent and Others

Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:
Quality Record Approved:
Name, Organization,
Initials and Date:
*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

SAUDI ARAMCO Date :
Location: Unit :
SA No.
Piping / Equipment Internal Cleaning Inspection SAIC-L-2017 1-Dec-06 MECH-

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.
LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.
SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY

SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?
SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL
ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
A General Requirements (Note: Use SATR-A-2008 to document findings using this checklist)
Method of cleaning & flushing of piping spools & systems applicable for
SAES-L-350,
A1 every individual system category was approved/agreed upon by PMT,
Para. 15.1
Proponent and Inspection. (SAES-A-004, Para. 7.1.2 )
Visual verification of end limits covered by this inspection conformed with SAES-L-350,
A2
the QR (Quality Request for inspection) Para. 15.3
B Method 1: Progressive Internal inspection (DURING ASSEMBLY)
Spools are visually inspected for internal cleanliness (no presence of

loose particles/flakes or debris) prior to welding/bolting to the preceeding
and/or succeeding spools. (Follow Notes Below) SAES-L-350,
B1
A) Visual inspection includes use of video inspection techniques, visual, Para. 15.3.2
scraping & positioning in vertical position.
B) Fine dusts are acceptable, unless specified for critical systems
Ends of Piping spools or partially completed piping system passed visual

SAES-L-350,
inspection for internal cleanliness, were covered & sealed to prevent
B2 Para 15.2.3
entry of debris (moisture, water or other foreign materials).
Note: Each section of cleaned spools or system shall be recorded
End covers were not and cannot be removed by unauthorized personnel

prior to making the joint of succeeding sections of piping.
SAES-L-350,
A) QA/QC and/or Aramco Project Inspection shall be notified
B3 Para 15.2.3
prior to removal of the end covers.
B) End covers removed without authorization shall make the
internal cleanliness null and void.
Partial cleanliness inspection certificates for each section of a completed
system are accounted for. SAES-L-350,
B4
Note: Where cleanliness cannot be fully verified, systems shall be Para. 14.2
C cleaned
Method by 2: Method
Internal2Cleaning
or 3, whichever is applicable.)
by Water Flushing
Equipment sensitive to damage during water flushing are identified and SAES-L-350,
C1
isolated. (Ex: Flow meter, sight glass, soft-seated valves) Appendix A
Equipment and in-line instruments that may interfere with the flow of
water and debris are removed. (Ex: check valve, control valve, sight SAES-A-004,
C2
glasses,orifice plates, venturies, positive displacement and turbine Para. 7.1.4
meters and other in-line equipment., etc.)
SAES-L-350,
C3 Full bore valves (ball & gate valves) are in full open position.
Appendix A
Flushing medium used are any of the following:

A) Plant/process water SAES-L-350,
C4
B) Raw water (Fire water OK when process water is not available) Appendix A
Note: Sea water is not acceptable
For stainless steel lines, flushing medium chloride ion content is less
SAES-L-350,
C5 than 50 mg/L. (NOTE: After flushing, the piping systems shall be
Appendix A
completely drained, dried to a dew point below -1°C)
SAES-L-350,
C6 For lines below 4" dia., minimum velocity of water fushing is 3 m/s.
Appendix A
For lines 4" dia. and above, high pressure jet (rotating hose or nozzle) at SAES-L-350,
C7
a minimum pressure of 60.8 mPa (8.8 psi) is used. Appendix A
D Method 3: Pneumatic Flushing
Medium used for pneumatic flushing is dry air (dew point -1°C or less) or SAES-L-350,
D1
steam with a minimum exit velocity of 15 m/s. Appendix A
Flushing is repeated until cleanliness is verified by observing the SAES-L-350,

D2
absence of any solids impact on a polished metal target at the exit. Appendix A
E Method 4: Pressurized Air Shock Blowing (PASB)
PASB method is used for the following conditions:

a. For initial cleaning of instrument air, plant air
b. As an alternative method for initial cleaning of small bore pipe SAES-L-350,
E1
(less than 2 inch). Appendix A
c. Presence of trapped liquid in the piping, or if verification of
cleanliness using video inspection is not possible.
The air shocking pressure shall never exceed the working pressure of SAES-L-350,
E2
the system and shall never be more than 810 kPa (115 psi). Appendix A
Safety precautions are considered in consultation with Area Loss SAES-L-350,

E3
Prevention Division. Appendix A
PASB is repeated until cleanliness is verified by observing the absence SAES-L-350,

E4
of any solids impact on a polished metal target at the exit. Appendix A
F Method 5: Mechanical Scrapers
Mechanical scrapers are used on piping system that will not cause SAES-L-350,
F1
damage to the pipe interior surface (ie: piping with internal coating). Appendix A
Degree of cleanliness conforms with the approved internal cleaning SAES-L-450,

F2
procedure. Para. 18.2
F3 Internal scrapers have full bore contact with the pipe diameter. Procedure detail
Additional checkpoints or Acceptance Criteria shall be added upon

F4 Procedure detail
approval of Piping Internal Cleaning Procedure by scraping.
REMARKS:
ATTACHMENT:
1. SATR-A-2008, Piping / Equipment Internal Cleaning Inspection
NOTES FOR SATR-A-2008 USE:

Note 1: Method of internal cleaning states in detail the cleaning methods used (reference Company approved procedure)
Note 2: Limits of internal cleaning state whether cleaning was full or partial and details the system limits for cleaning
(specific line #) and/or equipment details/limits "as inspected"
Note 3: Type of Debris found states what was found during cleaning and any other unusual findings that could affect
system integrity "as inspected"
Note 4: Valve Cavity & other system low point component cleaning states exactly how low points remaining in line or the
equipment were cleaned. methods are adequate for removal of debris (sample selected by Company to witness shall
demonstrate this). See Explanation below.
Explanation: Valves should be installed in systems AFTER pressure testing when possible during system reinstatement.
THE ABOVE STATEMENT IS CLEARLY STATED AND INTENDED IN SAUDI ARAMCO STDS TO PREVENT VALVE SEAT DAMAGE.
Code fabricated test implements can easily replace valves during system hydrotests. Cavities & other low points in the
line where debris can accumulate require special attention during cleaning. Typical flushing with air or water is
inadequate in the removal of debris from valve cavities and low points. This accumulated debris (sand, scale, metal
shavings, slag, etc) creates serious corrosion and operational problems for COMPANY. Cleaning methods shall
demonstrate adequate cleaning for all piping system components and equipment. Where items such as valve cavities
exhibit an inadequate level of cleanliness, adequate cleaning & inspection shall be performed at earliest opportunity and
addressed no later than immediately after hydrotest. Avoid flushing lines through valves & install field hydrotested valves
"after" system testing where possible. Preservation checks of valves utilizing "AMBIENT" Lay-up methods is required.
REFERENCE DOCUMENTS:
1. SAES-A-004, General Requirements for Pressure Testing, (30 march, 2005)
2. SAES-L-350, Construction of Plant Piping, (30 September, 2003)
3. SAES-L-450, Construction of On-Land and Near-Shore Pipelines, (30 September, 2003)
Contractor / Third-Party Saudi Aramco

Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified


Name, Organization,
Initials and Date:
SAUDI ARAMCO Date :
Location: Unit :
SA No.
Inspection of Filling & Pressurization (Hydrotest) SAIC-A-2013 1-Dec-06 MECH.


ITEM
No.
A General Requirements
Pressure Test Procedure is approved and all safety precautions per GI- SAES-A-004,
A1
0002.102 & SAES-A-007 (Chemical Handling) have been taken. Section 5.1
All in-line valves (if not test isolation) are open*. Note: A fully open valve
can leak at stem packing. Items that interfere with filling & Sensitive SAES-A-004
A2
equipment have been removed from the piping system. Para 8.1.3
System test limits are checked during Inspection walk down
Inject oxygen scavenger, biocide and other treatment chemicals

continuously at a rate that will provide the specified concentration while
SAES-A-007
A3 filling the system for the hydrostatic test. See Attachment 1 Ensure safe
Section 8
filling of systems with properly proportioned chemical treatments.
See Attachment 1 for these details.
Filling & pressurization is done upstream of check valves in system. Test

fluid enters (shall be drained) at the lowest point in the system.
All vents are open during filling. Minimize Trapped air.
SAES-A-004
A4 See Attachment 1 (Hydrotest Filling
Para 8.1.1
& Venting Practices) Quality Manager & Inspection Action
Required for Efficiency
Remove air during filling by the following measures: A)

Design/Plan Tests. Provide high point vents. B)
Mechanically (Use scrapers as needed to remove air). C)
Follow Attachment 1 regarding Efficiency Note: GI-002.102,
A5
Venting may be accomplished by vent valves or blind flanges with Para. 5.15
properly attached test implements (welded couplings, etc) that are
located at the highest point in the flange to minimize trapped air.
After venting, valves used for venting are placed in the partially open
SAES-A-004
A6 position and plugged or blinded as applicable.
Para 8.1.3
Procedure requirements are followed step by step:

A) Test Medium is applied as per approved test package
B) Test sequence is controlled. Maximum test pressure
is per approved test package SIS sheet & Pressure Test Report Form.
GI-002.102,
C) Pressure rise is staged (Adequate*
A7 Attachment 1,
hold time between stages)
Section 2
D) Inspection & Test Crew follow safety responsibilities during test
E) Safeguards (clearance, barricade, signs, permits) are in effect
*10-minute equalization time is an approximate
value used in the GI.
Preliminary check for leaks at 50% of the strength test pressure was
GI-002.102,
A8 performed. Test crews were efficient in filling practices.
Para. 5.16
See Attachment 1 regarding Testing Efficiency
Temperature of the water during hydrostatic testing was maintained well

above 60 degrees F (16 C) due to Brittle Fracture consideration A 17°C
Value is listed in 32-SAMSS-004 (tanks). This equals 62.6 F.
Note:This should never be a problem in Saudi. However, air temps
can drop to below 10 C & water temperatures will drop as well. Water
temps for Pipeline & Plant Piping testing should also follow this minimum 32-SAMSS-004
A9
reqmt. Document the "actual" test temps when low. Para 16.3.10
Note: On the other end, solar heating can create
problems when testing small diameter piping sections, with difficulty in
achieving successful test results. However, when efficient filling practices
are utilized & tests are well coordinated, this is NEVER a problem.
See Attachment 2.
REMARKS:
ATTACHMENTS:
Attachment 1 - SAES-A-007 Hydrostatic Test Water Preparation, & Hydrotest Filling & Venting Practices (Efficiency)
Attachment 2 - Efficient Practice For Acceptance of Pressure Tests
1. SA General Instruction Manual GI-002.102, Pressure Testing Safely, (July 22, 2001)
2. SAES-A-004, General Requirements for Pressure Testing, (30 March, 2005)
3. SAES-A-007, Hydrostatic Testing Fluids and Lay-Up Procedures, (5 October, 2005)
4. 32-SAMSS-004, Manufacture of Pressure Vessels, (30 March, 2005)



Name, Organization,
Initials and Date:
SAUDI ARAMCO Date :
Location: Unit :
SA No.
Visual Inspection at Test Pressure SAIC-A-2015 1-Dec-06 PIPE-


ITEM
No.
A General Requirements ... Use SATR-A-2001 with this checklist
After the test pressure is reached and before commencement of inspection

of the system, the isolation valve between the temporary test SAES-A-004,
A1
manifold/piping and the piping/equipment under pressure test shall be Para. 8.1.2
closed and the test pump disconnected. See Attachments 1 & 2.
All joints including welded shall be left exposed for visual leak detection
during the strength test. External coating & priming of such joints is not
allowed unless approved by the Manager of Inspection Department and the SAES-L-150,
A2
proponent Organization representative. The pipe itself can be externally Para. 7.3
primed and coated to a final coat. See
Attachment 3 (Walkdown Inspection Technique).
The test pressure shall be maintained for a sufficient time, but shall not be
less than 30* minutes, to determine that there are no leaks. SAES-L-150,
A3
*Large systems (Plant Piping) can take longer to complete. Para. 7.2
SAES-L-150,
Exceptions to Item A3 above, Plant Piping Pressure Testing & Visual
Section 7
A4 Inspection Requirements. See Attachment 4.
Visual Inspection & Testing meets SAES-L-150 reqmts.
Plant Piping
SAES-L-150,
Exceptions to Item A3 above, Pipeline Pressure Testing & Visual
Section 8
A5 Inspection Requirements. See Attachment 4.
Visual Inspection & Testing meets SAES-L-150 reqmts.
Pipelines
Test procedures, pressures, durations, & leakage acceptance criteria shall

be equal to those that the valves were originally purchased to.
SAES- L-108,
A6 All resilient (soft) seated isolation valves shall have zero leakage.
Para. 4.7.6
Valve Testing details are included in separate
Procedure
Test Records for each test are entered on a Pressure Test Report Form
2642-ENG. Test duration & Acceptance is shown in Comment section of
SAES-A-004,
A7 report. (Tape has test pressure & test start/finish time)
Para. 8.3
Remove tape from gage & press into Test
Report. Attachment 2.
REMARKS:
ATTACHMENTS: Attachment 1 - Pressure Testing Details --------- Attachment 2 - Efficient Practice For Acceptance of Pressure Tests
Attachment 3 - Walkdown Inspection Techniques ----------- Attachment 4 - SAES-L-150 Pressure Testing Application & Insp
REFERENCE DOCUMENTS: 1. SAES-A-004, General Requirements for Pressure Testing, (30 March, 2005)
2. SAES-L-150, Pressure Testing of Plant Piping and Pipelines, (30 September, 2003)
3. SAES-L-108, Selection of Valves, (30 March, 2005)


Name, Organization,
Initials and Date:
SAUDI ARAMCO Date :
Location: Unit :
SA No.
Pressure/Leak Test Report (SATR-A-2001 Rev.2)

DRAWING NUMBER (P&ID/ISO) / REV. No. PRESSURE TEST DIAGRAM NATURE OF TEST WORK PERMIT REQD?
SCHEDULED TEST DATE & TIME ACTUAL TEST DATE & TIME LOCATION OF TEST (PLANT NAME & NO.)
SAUDI ARAMCO TIP (SATIP) NUMBER SATIP Activity No. TEST IN ACCORDANCE WITH: a) Procedure No. b) Supporting SAIC No.
System Description: Test Details (Type):

Test/Service Fluid: MAOP: Sys Mat'l Type: Limiting Factor:
Flushing Cleaning Method Used: Accepted: Rejected:
Lay-Up Method: None: Ambient: Wet: Dry: Other :
Pressure Gages/Recorder Temp Gage/Recorder Relief Valve

Test Instruments
PG- PG- PG- PG- PR- TG- TR- RV #
Serial No/Tag No.
Make
Range
Certificate No.
Date Calibrated
Set Pressure
Re-Calibration Due
Date
ITEM Description of Test Parameters

Actual Pass Fail Remarks
No. (Complete Applicable Data Entry Prior to Test)
1 Test Medium Type/Quality (Indicate method of treatment if req'd in

Remarks, i.e., Fluid type, ph, SRB count, O2 Scavenger, etc).
2 SystemTemperature at test:
Test Pressure: Service Test/Others:________
3 Strength Test: ___________ Valve Body: ______________
Tightness Test: ___________ Valve Seat: ______________
4 Preliminary Test Conducted at __________Psig
Area of interest (Indicate flange joints, weld joints, threaded,
5
socket, body)
6 Method of leak detection (direct visual/remote)
Test Duration : a. 30 minutes min for Plant Piping
7 b. 2 hrs. Pipeline strength test/ ______ Tightness Test
c. Others_____________
REPAIRS DURING TEST:
TEST RESULTS: Test Accepted. No leak or loss in pressure observed. State reasons in
Rejected Remarks Section.
AFFIX ANY TEST TAPE TO THIS REPORT (TEST EVIDENCE)
REMARKS:
Construction Representative /Piping Engineering PMT Representative
Test is ready for inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Title, Department, Name, Initials and
Company, Initials and Date: Date:

Witnessed Test Work / Rework May Proceed Name, Initials and T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date:
Date:
QC Supervisor Proponent and Others (Optional)

Quality Record Approved: Name, T&I Witnessed QC Record Reviewed Work Verified
Name, Sign and Date: Organization,
Initials and Date:
SAUDI ARAMCO Date :
Location: Unit :
SA No.
Verify Test Equipment (Safety Assessment) SAIC-A-2009 1-Dec-06 MECH-


ITEM
No.
Note TEST EQUIPMENT SAFETY ASSESSMENT (Notes 1-7) ... Perform along with SAIC-A-2011.
On New & Existing Projects, Test Equipment shall be thoroughly inspected & certified for safety (new & existing test equipment).
1
Responsible persons shall be Project QA/QC Mgr and designated Hydrotest Engineer and Mechanical Inspector(s).
Regular inspection/maintenance of appropriate test equipment is mandatory to assure Safety on SA Projects. Use of existing equipment
2 is permitted if equipment does not exhibit signs of deterioration & is regularly inspected (Per Note 7) and meets GI-2.102 Safety
Requirements. Recommended is use of corrosion inhibitor when equipment is not in use for long periods.
Check component corrosion & wear (especially small fittings, nipples, etc) on existing equipment, especially test pumps. A thorough visual
exam includes accessible internal components (use mirror & sunlight technique), a UT exam or hammer test (never hammer pressurized
3 piping). Perform this exam in presence of COMPANY Inspection for new projects just prior to testing existing manifolds. Fittings and
components found with heavy corrosion or thinning (verified wall loss) shall be replaced. Heavily Corroded fittings give a dull sound when
hammer tested (new steel = ringing sound). Perform UT on suspect fittings or replace ASAP.
Existing Manifolds proposed for use on projects without detailed code construction documents (Engineering calcs & Inspection) must be
certified for fitness and safety. Existing test reports alone are not acceptable support documents. Code construction detail, calculations (SIS
sheet), appropriate Inspection and NDE are necessary for Safety. Unknown piping schedules can be determined by using a UT Thickness
4
meter. Ratings for most fittings are stamped/visible. Weld quality is verified by VT or RT. Test manifolds frequently used, older than two years
and stored in ambient conditions are highly susceptible to accelerated internal corrosion and thinning of components due to corrosive nature
of test waters used in many locations. Detail Manifold Arrangement Dwgs.
Fabricated test components (blinds, spools, welded couplings, etc) are of proper code construction, receive inspection and are
properly identification/marked for their pressure rating, inspection acceptance/fitness (Insp Ok, initial, date). Never allow uninspected non-
5
code test component use. Components found unfit for testing (non-code, under thickness or schedule & without calculations, deteriorated,
damaged, corroded) are reported and removed ASAP from Company Projects.
Manifold design shall include limiting factor for all components (isolation valves, piping, fittings, tubing, etc). that are calculated (by design)
to provide a PRESSURE RATING of 20% above the maximum expected system for test. Isolation valves shall be one Class higher than
systems tested. Example: Project's greatest System Class = Class 900, CS (Normal), pressure rating 2,220 psi (test pressure = 3,350 psi). A
manifold is needed to meet COMPANY safety requirements. Step 1: Maximum test pressure for Class 900 systems = 2,220 x 1.5 = 3,330,
6 round up to nearest increment of 25 = 3,350 psi. Step 2: Manifold minimum design pressure (manifold test pressure) SHALL = 3,350 x 1.2 =
4,020 psi. Step 3: Manifold isolation valve must be Class 1500 minimum (one class above Class 900) See ASME B16.34 Tables & Para 7.2 =
a 110% pressurization rule for valve seat closure tests. Step 5: Components (piping, fitting, tubing, etc) are rated for 4,020 psi minimum
and have engineering calcs to support their use. Manifolds without construction details (arrangement drawings) are not accepted until
CERTIFIED & RATED for Safety.
Perform safety checks for Notes 1-6 at least yearly* & before the start-up of pressure testing on projects. *Observation: The Diving
Industry requires appropriate test equipment maintenance inspections on an annual basis. Scuba Tanks are pressurized frequently to 3,200
psi, often on a daily basis. Annual inspections use remote visual means (fiberscope). Corroded Tanks are replaced before they fail. Pressure
7
Testing equipment sees similar and even greater pressures and service use. Safety of Test Crews, Inspectors & personnel on Projects
deserve similar consideration. Keep Test equipment in good condition (Coated as needed, clean, legibly rated for pressure, legibly
marked "as inspected, and regularly inspected).
A Test Manifold & Appurtanances (Piping, Fittings, Hoses) - Verify Test Package Content before Testing
Manifold Arrangement Drawing(s) attests to equipment safety:
A) Fabrication is per code construction with component
details listed such (Class, size, schedule piping, type isolation valve, etc).
B) Maximum Safe Test
Pressure Rating based on limiting factor. C)
G.I.-2.102,
A1 Each test manifold is identified with a unique number (certificate)
Para. 5.5
D) Shows actual arrangement including hose
configuration used Note 1:
Manifold permanent marking (unique ID #, pressure rating) is legible,
traceable & certified for safety (Support documenation).
Manifold Design Pressure Rating (Compare SIS for manifold & the G.I.-2.102,
A2 system to be tested) exceeds system test pressure by 20%. Para. 5.5,
Safety Note 6
B Verification of Actual Test Equipment Set-up (Manifold Arrangement)
Test Set-up* matches actual Test Manifold Arrangement.

Note 1: *Pressure Test Diagram with an
appropriate Legend for symbols, Test Manifold Arrangement (& pressure G.I.-2.102,
hoses/piping) show all high points (vents), low points (drains), gage Para. 5.2 b,
B1
locations & provide documentation that attests to the actual test as SAEP-1160,
performed. In event of testing accident, Loss Prevention Dept must be Section 8
able to use diagrams & sketches to recreate actual test
set-up/conditions.
Blow down valve is adequately rated at higher class than system under
G.I.-2.102,
B2 test, and is installed to depressurize the system safely and is easily
Para. 5.5
accessible to operator. (Safety Note 6, Isolation valve)
Temporary Test Piping, spools, fittings to equipment and hose

G.I.-2.102,
B3 connections have adequate* pressure ratings, as marked, stamped or
Section 4
documented in test pkg. (*Match/exceed test pressure)
Hoses are adequately rated, in good condition, safely arranged (tripping G.I.-2.102,
B4
hazards) and protected from Heavy equipment traffic. Section 4
Paddles or spectacle blinds & other fabricated test items for isolation
SAES-A-004
B5 are at least the same code class rating of systems under test or have
Para. 7.3
code calcs to support them. Safety Note 5
C Test Relief Valve(s)
Relief valve is located in the system under test and near the test pump
G.I.-2.102,
C1 with Isolation valves on the inlet and outlet of the relief valve sealed open
Para. 5.5
during the test. (SAEP-1160, Bullet Item # 3)
Relief valve(s) of adequate capacity (*SIS Sheet & Calcs available) are
set to relieve at 5%* above the hydrotest pressure. SAES-A-004
C2
*Note: Test pressures less than 85% of SMYS can have relief valves Para 5.5
set at 10% above test pressure. Verify SIS sheets/calcs.
Tested relief valve(s) with a tag stamped with the word "TEST", the set
pressure, and date is checked. Stamp date validity is a period of one SAES-A-004
C3
week for project pressure tests. Stickers are legible & valid. Para 5.5
A roster is kept for Pressure Relief Valves (M&TE) on projects.
D Pressure Gages and Recorders
A minimum of two pressure gages are required for test systems, with
accuracy within 5% of one another.
Note 1: When large systems are tested, Inspection personnel will
determine the need for additional gages.
SAES-A-004
D1 Note 2: Elevation changes (hydrostatic head considerations) &
Para 7.1.5
hot weather create pressure testing problems with frequent popping of
relief valves. For this reason, gage accuracy within 2% is best.
Note 3: Careful handling of delicate instruments as test gages is
practiced by test crews. No gage damage or mishandling is found.
Pressure gages and pressure recorders are calibrated within (1) month SAES-A-004
D2
prior to test. Stickers applied indicate latest calibration date. Para 7.1.5
Test gauge is located at bottom of any equipment/system under test to
G.I.-2.102,
enable reading test pressures inclusive of hydrostatic head.
Sec.4 &
D3 Note: Locate test manifold (with gage) at low points in systems
SAES-A-004,
under test. One foot of water (30 cm) @ ambient temperature = pressure
Para 5.3
increase of .433 psi. (1-meter = 1.42, 10-meter = 14 psi).
All gages have a range such that the test pressure is within 30% to 80% SAES-A-004
D4
of the full range. Para 7.1.5
E Temperature Gages and Recorders (When Required, ie: 24-hr Recorded Tests)
Bubble Leak Test (associated with Pneumatic strength/service test)

surface metal temperatures shall be recorded and compatible with test
methods (including test solution used to detect leaks). SAES-A-004
E1
Note: ASME V, Art 10, Man. App. 1, Table 1-1021 requires surface Para 5.6.1
metal temp measurements during testing (detailed in procedure). Record
maximum (direct sun) & minimum test temperatures.
Thermocouples are installed to obtain accurate pipe metal temperature

measurements and to determine the acceptance of the pressure test SAES-L-150,
E2
where pressure variations due to test water temperature changes occur, Para. 11.3
such as in cross-country pipelines.
REMARKS:
2. GI-2.102, Saudi Aramco General Instruction-Pressure Testing Safely, (22 July, 2001)
4. Pro Forma Contract Schedule Q (Nov 2003)
5. SAEP-1160 (First Edition June 7, 2006)



Name, Organization,
Initials and Date:
SAUDI ARAMCO Date :
Location: Unit :
SA No.
Depressurization & Disposal of Hydrotest Water SAIC-A-2017 1-Dec-06 MECH.


ITEM
No.
Depressurization is done slowly and safely after completion of test or on

GI-002.102,
A1 discovery of leaks. Bleed off the system slowly to an approved safe
Section 5.17
discharge area and monitor discharge.
Inspection ensures written procedures approved prior to testing are

followed upon disposal of any test medium containing chemical additives GI-002.102,
A2
for control of corrosion and bacteria. Section 5.20
Disposal methods follow SAEP-327, Section 3 requirements.
B Specific Disposal Requirements

New pipelines, and pipelines in gas service do not require oil/water SAEP-327,
B1
separation prior to wastewater discharge/disposal Section 3
Do not discharge wastewater to local wadi environments. Discharge

SAEP-327,
B2 separated wastewater to non-sabkhah areas into approved pits or to
Section 3
lined evaporation ponds constructed.
As far as possible locate the disposal site within the existing pipeline
corridor while ensuring adequate pipeline access and without causing SAEP-327,
B3
damage to the existing roadways, pipelines, private entities or other Section 3
structures
Do not dispose wastewater within or adjacent to wetland or sensitive SAEP-327,

B4
environments, including specified conservation areas Section 3
Disposal to Sabkhah
Discharge separated wastewater directly to the sabkhah for evaporation
provided that the wastewater remains on land, and does not flow directly
to the marine environment. An oil/water Separator Pond is required SAEP-327,
B5
before wastewater is discharged to sabkhah to ensure retention of Section 3
residual hydrocarbon for subsequent collection and proper handling.
Separator pond site is downwind to minimize exposure risk to nearby
facilities personnel.
Disposal to an Evaporation Pond

Oil/water separator ponds are required upstream of evaporation ponds to SAEP-327,
B6
collect residual hydrocarbon and improve evaporation in the evaporation Section 3
ponds.
Disposal to Industrial Wastewater Treatment Plant

Discharge wastewater directly to the local industrial wastewater
SAEP-327,
B7 treatment plant if disposal does not affect the normal operations of the
Section 3
plant. Obtain concurrence from the operators of the treatment plant prior
to selection of this disposal option.
Disposal to Injection Well
Dispose wastewater into injection wells if it does not affect the well
operation. Obtain concurrence from the operators of the well prior to SAEP-327,
B8
selection of this disposal option. Injection well operators will provide Section 3
water quality criteria for any wastewater that will be introduced to their
system for disposal
Disposal Offshore
Dispose wastewater offshore to the Arabian Gulf or Red Sea per SAEP-
SAEP-327,
B9 327 Table 1 (See Excel Sh # 2 Att'd). Adequate dispersal of wastewater
Section 3
in marine environment by diffuser or similar method or transfer
wastewater onshore for treatment/disposal.
Biocides other than Troskil-1 (Polyhexamethylene biguanide

hydrochloride or PHMB) require evaluation & approval by EPD/EED prior SAEP-327,
B10
to disposal to the Arabian Gulf or the Red Sea. Water Section 3
Disposal Approval Form has been submitted
Dispose wastewater with Rhodamine B and TROS (fluorescent) dyes

into deep water, shallow water and embayment systems per SAEP-327
SAEP-327,
B11 Table 1 (See Excel Sh # 2 Attached). For other dyes provide toxicity
Section 3
data, submit Water Disposal Approval Form. Notify Frontier Force of any
discharges of dyes to sea to prevent alarm.
Use a spray nozzle to allow maximum oxygenation of discharge of SAEP-327,

B12
waters containing oxygen scavenger added Section 3
Submit Water Disposal Approval Form and obtain approval from

SAEP-327,
B13 EPD/EED before discharge of any wastewater to embayments and/or
Section 3
conservation areas in the Arabian Gulf
Discharge of contaminated wastewaters follows SAES-A-103.

A) Discharge locations are where water columns are
deepest. B) Discharge there is as close to the
water surface as practicable. C) If only oxygen SAEP-327,
B14
scavenger is used, discharge is into the air and discharge rate is less Section 3
than five cubic meters per minute D)
Alternatively, SAES-A-104 allows injection of wastewater into any
petroleum reservoir producing hydrocarbons.
Submit Water Disposal Approval Form and obtain approval from SAEP-327,
B15
EPD/EED before disposal of wastewater to the Red Sea Section 3
For pipelines, dewatering is performed by scraping. If sea water was

used for testing a pipeline, remove salt deposits by scraping with slugs of
SAES-A-007
B16 water containing less than 4500 mg/L total dissolved solids until the
Para 5.2.3.1
water soluble sulfates and chlorides on the steel surface at the drain or
outlet end are reduced to <80 mg/m².
REMARKS:
1. SAES-A-007, Hydrostatic Testing Fluids and Lay-Up Procedures, (5 October 2005)
2. SAEP-327, Disposal of Wastewater from Cleaning, Flushing, and Dewatering Pipelines and Vessels (31 May, 2003)
3. SA General Instruction Manual GI-002.102 (July 22, 2001) Pressure Testing Safely



Name, Organization,
Initials and Date:
SAUDI ARAMCO Date :
Location: Unit :
SA No.
System Lay Verification Report and Certificate (SATR-A-2009 Rev.2)

Note: This Cert is used for Lay-up Checklists SAIC-A-2018 (Plant Piping & Equipment) & SAIC-L-2124 (Pipelines)
Certificate No. Date:
Equipment: Service Fluid:
System Lay-up Duration: Start - End Date:
Hydro Test Medium: Type of Lay-up:
METHOD OF LAY-UP Actual Pass Fail Remarks
Wet Lay-Up
Minimum residual oxygen scavenger concetration in water

shall be 20 ppm & maximum O2 concentration of 10 ppb
Maintain the system under a positive pressure between 30 to

50 psig using nitrogen, sweet hydrocarbon gas or hydraulic
pressure of the treated water
Use gages to monitor the positive pressure in the system

during lay-up with a scale range not exceeding three times the
target pressure. (Gages must withstand MAOP)
Use gages to monitor the positive pressure in the system

during lay-up with a scale range not exceeding three times the
target pressure. (Gages must withstand MAOP)
Dry Lay-Up
Test water drained from the system until no visible water or
moisture is present.
If sea water was used for testing, remove salt deposits until
sulfates and chlorides on the steel surface reduced to less than
80 mg/msquare.
Dry the system to a dew point of -1°C
Shut in system (positive pressure) not less than 12 hours
Measure Dew Point Temp -1°C or less after Shut-In Period
Shut in system, maintain & monitor during lay-up period.
Inert Gas Lay-Up
Displace the hydrostatic test water with nitrogen or sweet gas
until no water drains out of the system.
Shut in the system at 2-10% of operating pressure but not
exceeding 50 psig with nitrogen or hydrocarbon gas.
Ambient Lay-Up
Test water drained completely until no visible water or moisture
is present.
Valves (400 SS or 13CR trim, etc) tested in-line having cavities
were removed, dried & relubricated per procedure
Cover pipe to prevent ingress of dirt and moisture
Vapor-Phase Corrosion Inhibitor (VCI)
Test water drained completely until no visible water or Volume of System: _______
moisture is present. Amount of VCI Applied: _______
System shut-in to prevent ingress of moisture and debris



Name, Organization,
Initials and Date:
Quality Record Approved:
Name, Organization,
Initials and Date:
*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

SAUDI ARAMCO Date :
Location: Unit :
SA No.
Review Procedure - Lay-up of Piping Systems or Vessels SAIC-A-2007 1-Dec-06 0


ITEM
No.
Lay-Up Procedure or Method Statement shall be project specific and

identified in Project Quality Plan. (SPECIAL CONSTR. PROCESS). Sch Q,
A1
Note Significant changes to SAES-A-007 (Oct 2005 Para. 3.1
Revision)
As SAES-A-007 is intended to be a procedure guide, the Contractor shall SAES-A-007,

A2 cut and paste as much of the document as applicable into any Section 1
procedures to be submmited to Saudi Aramco for review/approval. (Scope)
Procedure covers SAES-A-007 General Reqmts regarding: A)

SAES-A-007,
Water Quality B)
A3 Section 4
Planning & System Design for Lay Up
See Attachment 1
B CARBON STEEL & LOW ALLOY (P-No. 3/4/5) PRESSURE PIPING SYSTEM LAY-UP (See Section C for Specific Applications)
Procedure details Treatment of Hydrostatic Test Water:
When the CS equipment contact time with hydrotest water may exceed
14 days (14-day rule), approved oxygen scavenger (App. 1) shall be
added to the hydrostatic test water. Treat water before it enters the SAES-A-007,
B1
system. Use batching scrapers and/or a slug of nitrogen to separate the Para. 5.1
air in the system from coming in contact with treated water, then fill
systems with water injecting sufficient oxygen scavenger to maintain its
residual concentration at greater than 20 ppm & an oxygen concentration
of less than 10 ppb.
Procedure meets/addresses/details the following requirements:

A) Equipment must be laid-up after
hydrotesting unless it can be ensured that it will be returned to service
within 30 days from the first introduction of hydrotest water to the
system. B) One of the lay-up
methods in Item B3 shall then be selected.
SAES-A-007,
B2 C) Section C of this checklist (Specific system & equipment
Para. 5.2.1
reqmts) D) Lay-up procedures for
pipelines under the responsibility of
Pipelines Dept shall be approved prior to hydrotest by the General
Supervisor, Pipelines Technical Services Division (PTSD), & by the
Mgr of the concerned area. Approval of lay-up procedure for other
equipment shall be the responsibility of SA Eng Suptd. or designate.
Procedure identifies different lay-up methods selected:
A) Wet Lay-up (Attachment 2)
B) Dry Lay-up (Attachment 3)
SAES-A-007,
B3 C) Inert Gas Lay-up (Attachment 4)
Para. 5.2.1
D) Ambient Lay-up (Attachment 4)
E) Other Approved Lay-up Methods
(Attachment 4)
Procedure states step by step for implementation of Lay-up method:
A) Verify the appropriate steps cover
SAES-A-007,
B4 specific lay-up procedure in attachments 2, 3, & 4 and refer to SAIC-A-
Sec. 5.2.1
2018 (Application). B) SAIC-A-2018 &
SATR-A-2009 may be used as a supplementary Lay-up Procedure.
At end of lay-up, commission & start up heat exchangers shall be

SAES-A-007,
B5 within 14 days, & other equipment within 60 days.
Para. 5.3
This statement is included in Procedure for Carbon Steel Equip.
C SPECIFIC & SPECIAL LAY-UP REQUIREMENTS (Specific Applications)
Tank requirements are listed in applicable procedures: Carbon steel

open-roof, floating-roof, or API atmospheric cone
roof tanks not designed for service above atmospheric pressure, SAES-A-007,
C1
do not require treatment of of hydrostatic water. Immediately after Para 7.1
completion of the hydrostatic test, drain and remove all traces of visible
water. Cleaning shall consider any coating operations.
Utility System requirements are listed in applicable procedures:

A) Utility and potable water systems shall be tested in accordance with
SAES-S-060 or SAES-S-070, as appropriate.
B) Potable water systems shall be tested with fresh potable water only
following the requirements of SAES-S-070, Para 18.2. Oxygen
scavengers and biocides shall not be used in potable systems.
SAES-A-007,
C2 C) For potable water systems, use Dry lay-up per Para. 5.2.3, Inert gas
Para 7.2
lay-up using nitrogen per Para. 5.2.4, or Ambient lay-up per Para. 5.2.5.
See Attachments 3 & 4.
D) For Dry-up (moisture removal), sweet gas shall
not be used. Methanol or other dehydrating chemicals shall not be used.
Procedure details dry-up methods used & means
of verification
Dry Gas & Refined Hydrocarbon Product Pipelines & Piping. See SAES-A-007,
C3
Attachment 5. Section 7.3
SAES-A-007,
C4 Sour Gas & Sour Oil Pipelines. See Attachment 5.
Section 7.4
PLANT SYSTEMS (PIPING & EQUIPMENT) SHALL BE LAYED UP SAES-A-007,

C5
PER ATTACHMENT 6. Inspectors are familiar with these reqmts. Section 7.4
D STAINLESS STEEL PRESSURE PIPING SYSTEM & EQUIPMENT (P-No. 6 & above) LAY-UP (INCLUDING NEW VALVE REQMTS)
Type 300-series stainless steel systems* shall be tested only with water
having maximum allowable chloride concentration of 50 ppm. Quality of
SAES-A-007,
D1 water shall be per Attachment 1. Para. 4.2 in entirety. CS
Para. 6.1
system with 300 Series SS trim valve is not a SS "system".
WATER QUALITY IS TESTED & CERTIFIED (SATR-A-2014)
Type-400-series stainless steels are highly prone to atmospheric

corrosion. This includes valves with trim designated 13Cr*.
*Note: Trims # 1, 4, 6, 7, 8, and 8A are affected by new
rule.
SAES-A-007,
Corrosion Controls shall be implemented in procedures as follows:
Para. 6.2 &
A) Type 400-series stainless steel trimmed valves
shall be removed from pipelines before hydrotest. (In-line spools are
D2 SAES-L-105
used for testing) B) Option B: If it impossible to
remove such valves from the line, then written hydrotest procedures
Valve Trim
must be prepared and approved ahead of time allowing the valves to
Table
remain in place. See
Attachment 7 (Special Notes for 13Cr Trim Valves)
Quality Managers & Inspectors are aware of the new
reqmt
When equipment containing any Type-400 series stainless steels is left

SAES-A-007,
D3 in place (Option B above), it shall be hydrotested per reqmts of
Para. 6.2
Paragraph 6.3, 6.4, and 6.5 of SAES-A-007. See Attachment 7.
Hydrotest procedure shall carefully detail measures to prevent corrosion
including lay-up of the equipment. See Attachment 7. SAES-A-007,
D4
Do not use ambient lay-up for equipment of Para. 6.2
400-series SS.
REMARKS:
NOTES: 1. Utilize SAIC-A-2018 and SATR-A-2014 in conjunction with this checklist.

2. Quality Managers shall ensure Procedures address the new revisions of SAES-A-007 & Valve Lay-up Considerations.
ATTACHMENTS:
Attachment 1 - SAES-A-007 (Oct 2005 Rev) GENERAL SYSTEM REQMTS
Attachment 2 - LAY-UP FOR CARBON STEEL SYSTEMS (WET METHOD)
Attachment 3 - LAY-UP FOR CARBON STEEL SYSTEMS (DRY METHOD)
Attachment 4 - LAY-UP FOR CARBON STEEL SYSTEMS (INERT GAS, AMBIENT & OTHER METHODS)
Attachment 5 - SPECIAL LAY UP PROCEDURES (Dry Gas & Refined Hydrocarbon Product Pipelines & Piping, Sour Gas & Sour Oil Pipelines)
Attachment 6 - SPECIAL LAY UP PROCEDURES (Plant Applications, Piping Systems & Equipment)
Attachment 7 - LAY UP PROCEDURE (STAINLESS STEEL SYSTEMS & EQUIPMENT)
Attachment 8 - SAES-A-007 Appendix 1, Approved Oxygen Scavengers
1. SAES-A-007, Hydrostatic Testing Fluids and Lay-Up Procedures, (5 October 2005)



Name, Organization,
Initials and Date:
SAUDI ARAMCO Date :
Location: Unit :
SA No.
Review Procedure - Post Test Reinstatement & Checklist SAIC-A-2006 1-Dec-06 Piping-

ITEM
No.
A Post Test
General Reinstatement
Requirements Procedure
(Complete & Checklist is
SATR-A-2007, required
listed as Attachmentto 5 & use SATR-A-2011 & SATR-A-6133)
be developed in accordance with & as part of pressure testing.
This is a pressure testing procedure & test package component to be
developed during package creation as based on workscope & specific
SAEP-1160,
A1 "system" requirements.
Section 8
Comment: A standard post-test checklist does not
provide a procedure for reinstatement. A detailed procedure to give
clear field direction along with a checklist for this activity shall be
submitted before the start of work.
Inspection strategies & plans shall be prepared and agreed on prior to
SAES-L-350,
A2 commencing of testing. This is in common with Pipelines.
Para. 17.2
Pipelines simply follow their reinstatement procedure.
Specifically, Procedure shall detail PLAN or STRATEGY to reach

"SYSTEM" COMPLETION (Quality Certification) as efficiently as
possible while accomplishing critical goals of:
A) Effective Water
Removal, Disposal & Lay-Up (Post Test)
No test fluid shall remain in low spots. Specifically, valve cavities. SAES-L-350,
B) Test Vents and Drains (plugged, seal welded & PT'd) Para. 17.2 &
A3 C) Removal & reconnection of components
All temporary items SAES-A-004,
installed for testing (e.g., manifolds, valves, Section 9
blinds, spacers, supports) shall be removed. Valves Installed. Items that
were removed from testing shall be reinstalled. Items, such as instrument
air tubing, check valve discs reconnected (witnessed). Valve line-up &
gasket installations meet specifications.
Effective Corrosion Control & Preservation Measures

Inspection Coverage and
Responsibilities (Package Clearance) SAES-L-350,
A4
Clearly detailed provisions for Retesting after reinstatement Evaluations Para. 17.2
by Inspection. Construction related provisions.
Note: The Pre-Test Checklist & Attachments 1-4 were left in this
checklist. Many apply to post-test requirements and shall help Contractor
Note info only
develop this procedure & checklist. Further assistance can be provided
upon request.
A5 Seal welding of threaded connections and NDT associated info only
Welding of attachment welds for non-pressure containing parts such as

A6 info only
wear pads.
Completion of open-ended Piping such as drains, vents and piping

A7 downstream of pressure relieving devices that discharge directly to the info only
atmosphere (excluded from in-situ pressure testing).
A8 Installation of valves not tested in the line (field test and cert req'd) info only
A9 Instrument impulse line testing and completion (tested with sytem) info only
A10 Coating & insulation, steam tracing & final inspection (Clearances) info only
Support Installations & Reinspection of Systems for Plant Piping

A11 info only
Alignment, clearances, fabrication tolerances and workmanship.
C SAIC-A-2010 Checklist (Reinstatement Procedure & Checklist item required (when bold.
SPEC CHECK SHALL BE UTILIZED BY SAUDI ARAMCO INSPECTORS FOR FIELD WALK-DOWNS (See E-Library, Folder 25)
Final Coating
All joints (flange, threaded, welded or mechanical seals) are left exposed SAES-L-150,
& Insulation
for visual leak detection during the strength test. Para. 7.3
Protection
C1 A) External coating & priming of joints is allowed only if approved by Insp System
Controls
Dept Mgr & proponent Organization Representative. clearance
B) The pipe itself can be externally primed & coated to a final coat. (Controls)
Plan/Strategy
All permanent flange joints were inspected, gasket mat'l verified & SAES-L-450, Final & Perm
C2
properly torqued. (Review Flange joint report, SAIC-L-2014) Para. 9.4 Gasket Install
Drains shall be provided at all low points of the piping system.
SAES-L-150, Water removal
C3 Note: Exceptions are submarine & buried*
Para. 6.2 Lay-up
pipelines (*pump-outs)
Vents and drain valves, both temporary and permanent, conforms with SAES-L-105, Plug, cap seal
C4
the piping class or rating. ( Refer SAES-L-108) Para. 5.9 welding, PT
Supports are installed. Additional temporary support may be SAES-L-150, Tolerances,

C5
installed as required. Para. 6.3 specs
Expansion joints and spring hangers or spring supports are provided with SAES-L-150, Final alignment,
C6
temporary restraints. Para. 6.4 specs
Arc strikes, gouges, and other indications of careless workmanship (such rework
as surface porosity, uneven weld profiles, and undercut) shall be SAES-W-011, provisions,
C7
removed by grinding and inspected by magnetic particle or liquid Para. 11.6 Controls,
penetrant method. retesting
Temporary welded attachments to the pipe were ground off and SAES-W-011,
C8 N/A
inspected by magnetic particle or liquid penetrant method Para. 11.7
All threaded joints and faying surfaces shall be seal welded by a SAES-W-011, pack heavy
C9
continuous fillet weld (required weep holes shall be left unwelded). Para. 11.15.1 grease
Isolation valves are verified to have been body and seat tested prior to SAES-L-108, Valve
C10
installation through verification of field test certificates. Section 4.7 Installation
All in line valves that are not used as test isolation valves are in open SAES-A-004,
C11 Valve Line-up
position. Para. 7.3.2
During water filling, Permanent vent and drain valves are in open position SAES-A-004,
C12
and plugged, after water filling and air venting. Para 8.1.1
SAES-A-004,
C13 Drains are provided immediately above check valves (vertical lines). water removal
Para. 7.4.2
Disc of check valve is removed, unless check valve has by-pass. Method SAES-A-004, WITNESS
C14
for storage (plastic bag & tie) allows visual verification. Para. 7.4.3 POINT
SAES-L-110,
C15 Spare taps of orifice flanges are plugged and seal welded.
Para. 8.2
All threaded joints up to the first block valve of hydrocarbon pipeline are SAES-L-110,
C16 Repairs
seal welded. Thread engagement has been verified & accepted. Para. 8.2
Process instruments and equipment that may be damaged by the SAES-A-004,

C17 Reconnect
strength test pressure are disconnected. Para. 7.2
The pressure testing manifold is separately pressure tested to at least

SAES-A-004,
C18 1.2 times the system test pressure but not less than the discharge Preservation
Para. 5.5.4
pressure of the pump used for the pressure testing.
Buried pipeline are adequately bermed or covered to anchor the line SAES-L-450
C19 Inspection
during pressure test. Appendix C
Pressure gages and pressure recorders are calibrated within one (1) SAES-A-004,
C20 M&TE
month before the test. Check stickers at the time of the test. Para. 7.1.5 (a)
Paddle or spectacle blinds shall be used to isolate test sections. SAES-A-004,

C21 P&ID Line-up
Safety of test "implements" has been checked (SAIC-A-2009) Para. 7.3.1
A bleed valve readily accessible is provided in case immediate SAES-A-004,

C22
depressurization is required. Para. 5.5.2
EVALUATE CLEANING (PROCEDURES) & PROPOSED LAY-UPS:
For pipe up to 12-inch NPS - flushed clean
of loose scale/debris or scraped prior to commencement of pressure
testing per procedure
Note 1: If flushing was done with valves in line, cavity cleanliness is
highly suspect where no low point drains exist. Verify post-test removal Water removal
of scale/debris/water in low points (Check valve cavities). SAES-A-004, & Preservation
C23
Random verification involves Inspection of valve Para. 7.1.2 & LAY-
cavities. This is a standard comment UP (Follow-up)
or addition to the punchlist. Note 2: Internal
Cleaning procedure for pipe size larger than 14 inch shall be submited
for review and approval) See SATIP-L-108.
Flushing Cert is available in the test
package for review
All pressure containing components of pipeline, except instruments that

may be damaged by the test pressure, were physically verified to be SAES-A-004,
C24 Reconnect
included in test using P&ID, ISOs (Pressure Test Diagram) Para. 5.6.1
C25
PRE-TEST SPEC CHECK Inspection
Verify correct
specs all special
SEE ATTACHMENT 4.
Excellence
processes
Use SAIC-A-2011 along with this

C26
checklist (inspection efficiency) As Referenced
whenever walkdown is done on
the same day as press. testing
REMARKS:

2. SAES-L-105, Piping Material Specifications, (30 March, 2005)
3. SAES-L-108, Selection of Valves, (30 March, 2005)
4. SAES-L-110, Limitations on Pipe Joints and Components, (30 March, 2005)
7. SAES-L-450, Construction of On-Land and Near-Shore Pipelines, (30 September, 2003)
8. SAES-W-011, Welding Requirements for On-Plot Piping, (30 March, 2005)



Name, Organization,
Initials and Date:
SAUDI ARAMCO Date :
Location: Unit :
SA No.
Re-instatement Checklist (Form) SATR-A-2011 25-May-05 MECH-

PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR
DRAWING NUMBER (P&ID/ISO) / REV. No. PRESSURE TEST DIAGRAM NATURE OF TEST WORK PERMIT REQD?
SAUDI ARAMCO TIP (SATIP) NUMBER SATIP Activity No. SUPPORTING SAIC Number SAIC QR No.
Notes: 1) This
Form shall be used in conjunction with an applicable Reinstatement Procedure for all Test Packages (SAEP-1160). 2) "B" items from Pre-
Test Checklist are cleared after testing during re-instatement to close & certify Test Pkgs. 3) Any items not completed during the
re-instatement shall be added to Mechanical Completion Punchlists and submitted to Saudi Aramco (FEIL). ETC = Estimated Time of
Completion (Affects lay-up selections)
Verified Certify Test

Item Description Reference
Origi- ETC
complete
Concur
Package
# (Use with applicable Re-Instatement Procedure) nator (Note 3) (PID)
by QC Complete
All above items have been completed on Reinstatement per procedure and test package is certified complete:
BK 1/2/2005
Remarks:

Technician Performing Test* PMT Representative
Test Performed Successfully and Results are Acceptable:
Name, Title, Department, T&I Witnessed QC Record Reviewed Work Verified
Company, Initials and Name, Initials and Date:
Date:
Witnessed Test Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified

Name, Organization,
Initials and Date:
SAUDI ARAMCO Date :
Location: Unit :
SA No.
Final Piping Punchlisting (Piping Re-Instatement) SAIC-L-2022 1-Dec-06 PIPE-


ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A Y/N RE-INSP DATE
No.
NOTE: See " REMARKS" for instruction of use of this checklist.
A Documentation:
Mechanical Scope of Works are complete. Any exceptions were GI-2.710
A1 Y
identified and listed in the Sytem punchlist. Para. 4.1.1.2
Test and Inspection Plan (SATIPs) and Inspection Checklists for field
GI-2.710
A2 installation as detailed in SATIP-L-350-01 have been verified to be Y
Para. 4.1.1.2
complete and accepted.
All non-conformance reports and worksheets have been resolved to the GI-2.710
A3 Y
satisfaction of Inspection Department. Para. 4.1.1.4
All log book entries have been resolved to the satisfaction of Inspection GI-2.710
A4 Y/N
Department. Para. 4.1.1.4
All piping fabrication documents, inspection record books and are GI-2.710
A5 Y
available for review. Para. 4.1.1.6
B P&ID Check/Walkthrough:
All piping components are installed in their respective locations as shown

P&ID #
B1 in the P&ID. (i.e: piping, removable pipe spools, valves, vents, drains, Y
____________
spectacle plates, blinds, flange spacers, etc)
All in-line equipment & Instruments are installed in their respective

locations as shown in the P&ID. (i.e: Strainer, meter tube, straightening P&ID #
B2 Y
vanes, flow meter, orifice fitting, Pressure Indicators, Temperature, ____________
temperature indicators, sample probes, etc)
Header pipe are stenciled with the following:

SAES-L-350
B3 a. Flow directional arrows and fluid service N
Sec. 20 a & b
b. Line designation number, size, class and specification
Identication are stencilled on major components of the PIPING such as

but not limited to : (Note: Identification shall follow Equipment
identification number designated on the P&ID)
a. Identification number for metering skid
b. Identification number for prover when installed SAES-L-350,
B4 N
b. Strainer Sec. 20
c. Flow element/flow meter
d. Control Valves
e. MOV's
f. Relief Valves
Installed Relief Valves were verified and the corresponding Form 3099A SAES-J-600,
B5 Y
signed. Sec. 10
Delete if
P&ID #
B6 Pressure gages installed are of the same range as shown in the P&ID. Y covered by
____________
Instrumentation
Delete if
Pressure gages are installed with block and bleed valves. (The bleed SAES-J-200'
B7 Y covered by
valve shall be plugged.) Para. 6.1 & 6.4
Instrumentation
P&ID # Delete if
Temperature Gages installed are of the same range as shown in the
B8 Y covered by
P&ID.
____________ Instrumentation
Thermowells are provided with chained plug and plug installed where Delete if
SAES-J-400,
B9 temperature indicators are not provided. (Std.Dwg. N covered by
Para. 5.2.5
AB-36019) Instrumentation
Flow direction of Control valves and globe valves follow the process flow P&ID #
B10 Y
direction. ____________
P&ID #
B11 Flow direction of check valves follow the process flow direction. Y
____________
C Piping:
Pipe are resting fully on pipe supports. Shims are installed and seal SAES-L-350,
C1 Y
welded to pipe supports to maintain contact where required. Para. 14.2.2
SAES-L-350,
C2 Pipe clamps are tightened and in full contact with the pipe. Y
Para. 14.2.2
SAES-L-350,
C3 Weld attachments to the pipe are seal welded. Y
Para. 11.4
SAES-L-350,
C5 Jack screw bolts installed in flanges with spectacle plates. Y/N
Para. 10.5
A 6 mm weep hole shall be drilled for all dummy supports and shall be
SAES-L-350,
C6 located near the base plate for all vertical dummy supports, and near the N
Para. 13.2.3
run pipe at 6 o'clock position for all horizontal dummy supports.
Atmospheric drain and vent valves shall be provided with a plug or blind SAES-L-108,
C7 N
on the discharge side. Para. 7.7
GI-2.710-6,
C8 Pressure test of field installed piping and components are complete. Y
Item 4a
GI-2.710-6,
C9 All nuts and bolts of flange connections are fully engaged. Y
Item 1.j.
Flange joints for piping Class ANSI 600# and above were verified to be GI-2.710-6,
C10 Y
tightened using the applicablr Torque procedure. Item 1.j.
A minimum clearance of 50 mm shall be provided for inspection and

freedom of pipe movement between above ground piping crossing with SAES-L-310,
C11 Y
any structure (including pipe support structure). This clearance is also Para. 12.4
required for above ground piping crossing with another pipe.
Branch connections, 4 inch and smaller, including drain and vent valves
SAES-L-310,
C12 and drip legs of all sizes, are not located at a horizontal distance less Y
Para. 12.5
than 610 mm (24 inches) from any fixed obstruction.
D Pipe Supports
Pipe guides are installed at locations as shown in the AFC isometric SAES-L-310,
D1 Y
drawings. Para. 15.2.1
Details of the installed pipe supports conforms with the Pipe Support AFC
D2 Y
Detail per project specification. Drawings
Intermediate anchors or axial line stops are provided for above-ground

SAES-L-310,
D3 unrestrained piping between and/or at the center of expansion loops or Y
Para. 15.2.2
offsets.
Axial line stops and guides shall be provided for above ground
unrestrained lines subject to slug forces in services listed below.
• Two-phase flow lines
• Liquid intermittent lines, such those used to control liquid level in the
SAES-L-310,
D4 drums Y
Para. 15.2.3
• Pressurized drain lines
• Relief and blow-down lines
• Flare lines
• High-pressure gas lines
SAES-L-310,
D5 All pipe supports are in full contact with the support and carries the load. Y
Para. 14.2.2
SAES-L-310,
D6 Travel stops of spring supports are removed after hydrotest. Y
Para. 14.4.4
The pipe shall not be used to support other pipes and structures without SAES-L-310,
D7 Y
an appropriate analysis. Para. 16.1.2
E Structural Items:
Access is provided for equipment regularly operated or maintained or

SAES-B-054,
E1 operated in an emergency, such as valve hand wheels, instrumentation, N
Para. 4.2
controls, and their associated manifolds,
Edges of all tightly contacting surfaces of steel structures are seal SAES-M-001,
E2 N
welded. Para. 7.1.3.3
Access gratings are firmly anchored with a minimum of 2 fasteners at

each support with a minimum of 4 fasteners per panel. 12-SAMSS-007,
E3 Y
(Note: Non-compliance shall be identified as "YES" item in the Facility Para. 6.1.16
Exception Item List for the MCC.)
Lifting equipment were tested and sticker issued by ID Crane Inspection G.I-2.710-6
E4 Y
Rep. Item 1.i.
F Painting:
External coating on piping is complete and conforms with the project

coating requirements. (Note: Pipes, vessels, valves, and related SAES-L-350
F1 Y/N
structural supports shall be painted a neutral background color such as Para. 21.1
aluminum, gray, or black per SAES-B-067, Para.4.1.1)
Coating on structural items is complete and conforms with the project

F2 Scope of Work N
coating requirements.
Safety yellow-and-black stripes are painted on obstructions that present

bump hazards. (concrete supports at the base of stairways or ladders, SAES-B-067,
F3 Y
passageway pinch points, unguarded edges, tripping hazards). Stripes Para. 4.2.3 a
shall be 100 mm wide.
Lifting equipment and devices shall be painted safety yellow and clearly
SAES-B-067,
F4 marked with the rated capacity of the equipment in Arabic and English in N
Para. 4.4
metric tons.
Insulation is complete per applicable SATIP-N-001-01 or SATIP-N-001-

F5 Scope of Work Y
02
General Notes:
1. Any Item marked as "Fail" requires to be identified with the specific description and location of the descripancy/violation and shall be
listed in the Re-Instatement Punchlist Form (SATR-A-2011).
2. Column "Y/N" is used to pre-determine each respective item as required for start-up (Y), or not required for start-up (N). Final
designation of "Y/N" items will be at the Mechanical Completion Punchlisting by Saudi Aramco Inspection.
3. This Checklist along with the Re-Instatement Punchlist Form (SATR-A-2011), with or with out cleared items, shall be submitted to Saudi
Aramco on or before the requested time for Mechanical Completion Punchlisting.
4. Where blank lines are provided, please indicate the applicable requirements or actual data/information required for verification.
REMARKS:
1. G.I.-2.710, Mechanical Completion and Performance Acceptance of Facilities, (13 July, 2004)
2. SAES-L-310, Design of Plant Piping, (30 September, 2003)
3. SAES-L-108, Selection of Valves, (21 December 2005)
4. SAES-M-001, Structural Design Criteria for Non-Building Structures, (30 June, 2004)
6. SAES-J-200, Pressure, (31 May, 2003)
7. SAES-J-400, Temperature, (31 May, 2004)
8. SAES-J-600, Pressure Relief Devices, (30 March, 2005)
9. SAES-B-054, Access, Egress, and Materials Handling for Plant Facilities, (15 March 2006)
10. SAES-B-067, Safety Identification and Safety Colors, (30 November, 2003)


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ITEM NUMBER

DATE NDE WAS

KHURAIS CRUDE CONTRACT

OTHER NDE TYPE

OTHER NDE REPORT

PMI REPORT NUMBER

DATE NDE WAS

Service/Pipe Class Percentage RT Report

VALVE TEST REPORT

Gate Globe Ball Check Butterfly

Size Class (Rating)

Test Duration:………..[min] Test Pressure …………………. Pass Fail

Test Duration:………..[min] Test Pressure …………………. Pass Fail

Upstream Valve Seat Downstream Valve Seat

Low Pressure Test___________________ PSIG_______ Leakage Rate. __________# Drops, Bubbles/Minute

High Pressure Test__________________ PSIG_______ Leakage Rate __________# Drops, Bubbles/Minute

Flange Joint Inspection Report

TAG/ITEM ENGINEERING DOCUMENT n. SUPPLIER DOCUMENT n. CODE/SPECIFICATION

IDENTIFICATION OF MONITORING AND MEASURING DEVICES : PAGE OF

VISUAL CHECKS OF ORIFICE FLANGES

Piping/Equipment Internal Cleaning Inspection Report (SATR-A-2008 Rev.2)

Limits of internal cleaning

Valve Cavities & Other Low Point

Internal Cleanliness Report for Pipelines (Note 2)

RUN 1 RUN 2 RUN 3 REMARKS

QC Inspector PID Representative

QC Supervisor Proponent and Others

*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

Piping / Equipment Internal Cleaning Inspection SAIC-L-2017 1-Dec-06 MECH-

SAUDI ARAMCO USE ONLY

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

B Method 1: Progressive Internal inspection (DURING ASSEMBLY)

Spools are visually inspected for internal cleanliness (no presence of

Ends of Piping spools or partially completed piping system passed visual

End covers were not and cannot be removed by unauthorized personnel

Flushing medium used are any of the following:

Flushing is repeated until cleanliness is verified by observing the SAES-L-350,

PASB method is used for the following conditions:

Safety precautions are considered in consultation with Area Loss SAES-L-350,

PASB is repeated until cleanliness is verified by observing the absence SAES-L-350,

F Method 5: Mechanical Scrapers

Degree of cleanliness conforms with the approved internal cleaning SAES-L-450,

Additional checkpoints or Acceptance Criteria shall be added upon

NOTES FOR SATR-A-2008 USE:

Contractor / Third-Party Saudi Aramco

QC Inspector PID Representative

QC Supervisor Proponent and Others

Inspection of Filling & Pressurization (Hydrotest) SAIC-A-2013 1-Dec-06 MECH.

SAUDI ARAMCO USE ONLY

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

Inject oxygen scavenger, biocide and other treatment chemicals

Filling & pressurization is done upstream of check valves in system. Test

Remove air during filling by the following measures: A)

Procedure requirements are followed step by step:

Temperature of the water during hydrostatic testing was maintained well

Contractor / Third-Party Saudi Aramco

QC Inspector PID Representative

QC Supervisor Proponent and Others

Visual Inspection at Test Pressure SAIC-A-2015 1-Dec-06 PIPE-

SAUDI ARAMCO USE ONLY

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

A General Requirements ... Use SATR-A-2001 with this checklist

Low Pressure Test_______________ PSIG_ Leakage Rate. ________# Drops, Bubbles/Minute

High Pressure Test______________ PSIG_ Leakage Rate ________# Drops, Bubbles/Minute