TECHNICAL

INSTRUCTION
(Wärtsilä Internal)
Internal)

Services, Wärtsilä France

Section Engine type Ref. Date Issue Doc. N° Page
23 W220 D. Billard 14/08/2007 01 07170 1 (11)

Engine running-
running-in with "ADT" software

1. Engine type
This Technical Instruction is valid for all W220SG engines equipped
with WECS 3000.

2. General
The software “ADT” and the file for every engine projects are available
at Wärtsilä France Technical department (Mr Daniel Billard).

3. Engine running-
running-in procedure
In order to control the speed during the running-in, it is necessary to
use the software “ADT” for engine equipped with WECS 3000 control
system.
Warning : Read completely this instruction before beginning the
running-in.

Open ADT software.

If you have the ADT file of the project , open it :

 Click “File””Open”.
 Choose the required ADT file.
 Enter your password.
 The file opens.

If you don’t have the ADT file of the project , create it :

 Click “File””New”.
 Click “Ok” for I/O communications windows.
 Answer ”Yes” to the question “Do you want to read the
symbol table ?”.
 Wait few minutes.
 Enter your password.

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 The file opens.

 The uploading of all symbols begins.
 Save the ADT file when the uploading is finished.

In the menu of the ADT file, open the folder “Speed reference
Control”.

Open the symbols “Idle speed reference" and “Rated speed

reference”.

If the symbols don't exist, you have to create them. See below the
procedure :
 Select “Speed reference control”.
 Click right.
 Choose “Add””Symbol”.
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 A window “Edit symbol-New symbol” opens.

 To create the “rated speed reference“, fill the window like

below :

 The “Start address” depends on the software version. You can

find in the chart below the address for each software version.

Adress“Rated speed”
V2004 0x11144
0x11144 or 0x11100
0x11100
V2005 0x11144
0x11144 or 0x11100
0x11100
V2006 0x112cc
0x112cc or 0x11244
0x11244
V2007 0x11660
0x11660 or 0x1161c
0x1161c
V2301(Base1+) 0x13ffc
0x13ffc
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 Create a new symbol for “Idle speed reference” in “Speed

reference control” folder (see previous page).

 Fill the new windows like below :

 The “Start address” depends on the software version. You can

find in the chart below the address for each software version.

Adresse “Idle speed”

V2004 0x11146
0x11146 or 0x11102
0x11102
V2005 0x11146
0x11146 or 0x11102
0x11102
V2006 0x112ce
0x112ce or 0x11246
0x11246
V2007 0x11662
0x11662 or 0x1161e
0x1161e
V2301(Base1+) 0x13ffe
0x13ffe

To perform the running-in procedure, you have to open these two

parameters and also the symbol “Rated speed selected” and “Engine
speed”. You can find theses symbols respectively in “Speed control
reference” folder and in “Engine data” folder (see following page.)
The “Rated speed selected” is use to force the status Idle to Rated
and rated to Idle :
“0” means “Stay at Idle speed”.
“1” means “Go to Rated speed”.
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In certain cases, the symbol « rated speed selected » has to be

created in the folder « Speed reference control » (see previous page).

 To create the « rated speed selected » , fill the window like

below :

 The “Start address” depends on the software version. You can

find in the chart below the address for each software version :

V2301(Base1+) Adress“Rated
0x13f
0x13fc0
13fc0 speed selected”
V2004 0x111
0x1111c
1111c or 0x11
0x110d8
110d8
V2005 0x11
0x1111c
1111c or 0x11
0x110d8
110d8
V2006 0x112a4 or 0x112
0x1121c
1121c
V2007 0x116
0x11638
11638 or 0x11
0x115f4
115f4
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Click on “Upload” for all these symbols to see the actual values. You
have to have the following values :
 Engine speed = 0.
 Rated speed selected = 0.
 Idle Speed Reference = 600 rpm or 700 rpm or 800 rpm.
 Rated Speed reference = 1500 rpm or 1200 rpm.

Note
Note : Select “Periodic upload” for the symbol “Engine speed” to
see the value in real time.

In a normal start, the symbol “Rated Speed Selected” starts at 0.

The engine speed raises to “Idle speed” and after 15 seconds, the
symbol “Rated Speed Selected” is automatically set to 1. Then, the
engine speed up to Rated Speed.

In case of running-in, you have to set IMMEDIATELY the symbol

“Rated speed selected” to 0 when the engine speeds up from Idle
speed to Rated speed in order to maintain the engine at Idle speed.

You can follow the running-in program (see the picture on following
page). Indeed, you can quietly change the “Idle Speed” and “Rated
Speed” and go from one to the other with the “energizing” switch on
the engine control panel.
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Speed steps : To switch from one speed step to the other, the best
way is to :

 Stay in idle speed.

 Change the rated speed value to next speed step.
 Change the switch position on the engine panel to energized
(in this way you keep the speed ramp).
 Change the idle speed value to the same value than the rated
speed.
 Change the position of the switch on engine control panel (de-
energized). There must be no speed change on the engine.

 Follow same procedure for each speed step you have to do.
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Time Speed Load

Running in Speed Speed Load
(mn) (rpm) (kW)
1600 100 0 0 0
2 0 0
1400
3 800 0
8 800 0
1200 75
9 0 0
1000 20 0 0
Speed (RPM)

21 800 0

Load (%)
800 50 23 800 0
24 1000 0
600
26 1000 0
400 25
27 1200 0
29 1200 0
200 33 0 0
50 0 0
0 0 51 800 0
0 5 10 15 20 25 30 35 40 45 50 55 60
Time (min) 53 800 0
54 1000 0
STOP THE STOP THE 56 1000 0
ENGINE ENGINE 57 1200 0
59 1200 0
60 1500 0
61 1500 0

After the first step at 800 RPM during 5 minutes, you must stop the
engine :

 Open visiting doors.

 Verify the lateral conrod clearance.
 Note the lube-oil and the HT water temperatures.
 Verify the conrods temperatures. Typically, for 5 minutes of
engine running, the conrods temperatures should be at 50°C
± 5. Normally, the maximal temperature gap is 5°C between
the conrods.
If there is a problem, don’t continue the running-in without finding
the reason (call Wärtsilä France representative).
Services, Wärtsilä France
Issue Doc. N° Page
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You must stop the engine after the first step at 1200 RPM :

 Open visiting doors.

 Verify the lateral conrod clearance.
 Note the lube-oil and the HT water temperatures.
 Verify the conrods temperatures. Typically, the conrods
temperatures should be at 80°C ± 5. Normally, the maximal
temperatures gap is 5°C between the conrods.

If there is a problem, don’t continue the running-in without finding

the reason (call Wärtsilä France representative).

Restart the engine and go to Rated Speed (1200 RPM or 1500 RPM)
step by step (see previous page). At the end of the speed tests, set
idle and rated speed to normal values before starting loading
(settings you find before starting the running-in).

When the engine is at Rated Speed :

 Switch the button in energized position on the engine control

panel.
 Close the breaker.
 Switch the button in load position on the engine control panel
and start loading progressively as in the following program
(see next page).

Warning :

 Don’t stay more

more than 1 minute
minute at 1500 RPM without load.
load.
 steps..
When you increase or decrease the load, make a lot of steps
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Issue Doc. N° Page
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Time Speed Load

Running in Load Speed Load
(mn) (rpm) (kW)
1600 100 0 0 0
2 0 0
1400
3 800 0
1200 75 5 800 0
6 1000 0
1000 8 1000 0
Speed (RPM)

9 1200 0

Load (%)
800 50
11 1200 0
600 12 1400 0
14 1400 0
400 25
15 1500 0
200
16 1500 0
20 1500 25
0 0 50 1500 25
0 15 30 45 60 75 90 105 120 135 150 165 180 195 210 225 240 255 270 285 300 315 330 345 360
Time (min)
55 1500 50
95 1500 50
100 1500 25
105 1500 25

After the step at full load, you have finished 110 1500 50
the running-in. Stop the engine and do the 115 1500 50
standard controls : 120 1500 75
155 1500 75
 Rocker arm clearances. 160 1500 50
 Oil filters changing. 165 1500 50
170 1500 25
 Fluids level checking. 175 1500 25
180 1500 50
After that, you can use normally the engine. 185 1500 50
190 1500 75

Finally, reset the WECS (power OFF and 195 1500 75
power ON the WECS cabinet). Then, you 200 1500 100
will be sure that the modifications made 245 1500 100
(e.g. changes of safety Set Point) have been 250 1500 75
erased. 255 1500 75
260 1500 50
265 1500 50
270 1500 25
275 1500 25
280 1500 0
281 1500 0
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4. Distribution
Wärtsilä Network.

5. Validity
Until next version.

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correctness, errors or omissions for information contained herein. Information in this publication is subject to change without notice.

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