Production Line Introduction

Quote
Model HSIS-IPV-15000 Capacity 15000Pc/h
Machine Configuration No Price/USD Notes

Labeling Machine Auto Labeling 1 14000

Auto Tube Loading Link with labeling machine

Tube loading 200pc/time

Inversion Detection 100/Detection

Anti Coagulant Spray（10 Small Amount；No
Tube Loading and Nozzles） Sediment in
Reagent Injection
Pipeline，Avoid
Coagulant Spray（10
Nozzles） filling less amount or
non filling
1 170000
Anti Coagulant Injection
（5 Nozzles） Big Amount Filling

PTC Constant
Auto
Vacuum Drying 4Set Temperature
Blood Ceramic heating
Collection
Tube Auto Capping 100 pc/time
Production Capping & Vacuuming &
Line Vacuuming rubber 200 pc/time;
Tray Loading Machine
Auto Tray 100 pc/time
Cap & Rubber Stopper
Both Way Assembling 1 13000 Φ13；≥300pc/min
Assembling Machine
Heat Shrink Packing 0-25pack /min；0-
Auto Packing 1 8000
Machine 10m/min
Non Centrifugal Gel Filling Precision ceramic
20 Nozzle 1 43000
Machine injection pump

Jig Ф13*75 15 Free

Jig Ф13*100 15 Free

Jig Ф16*100 5 Free

Capping Plate Ф16 3 Free

Total USD: 248000.00

TENGHU Shanghai Tenghu Biological Technology Co.,ltd. 1

Add: A107, No.99 Dongzhou Road Songjiang District, Shanghai, China Tel：021-67719039
 I Blood collection tube production line

1 Machine Overall
1.1 Overall Image

Cap
1.2 Process flow Anti Detec
13#/16#
Coagulant
。 Invert Filling
Auto Label Tube Tube
Label
Tube
Auto Auto Vacu
Detect Feeding Loading Tray
Detect Dry Cap um
Coagulant
13#/16# 13#/16# 13#/16# 13#/16# 13#/16# Filling 13#/16# 13# 13#/16# 13#

TENGHU Shanghai Tenghu Biological Technology Co.,ltd. 2

Add: A107, No.99 Dongzhou Road Songjiang District, Shanghai, China Tel：021-67719039
 2 Production Line Drawing

TENGHU Shanghai Tenghu Biological Technology Co.,ltd. 3

Add: A107, No.99 Dongzhou Road Songjiang District, Shanghai, China Tel：021-67719039
 3 Production Line
3.1 Labeling Machine

3.1.1 Fit in Φ13*75mm，Φ13*100mm，Φ16*100mm tube；

3.1.2 ★Labeling accuracy: 1mm (excluding product, label error)；

3.1.3 ★Clutch control technology, the label conveying tension is more stable,

compared with the label tension generated by the mechanical control method,
which is loose and tight, it is more stable and reliable, and has higher
accuracy.；

3.1.4 ★The eccentric wheel control technology of the lower hopper does not
jam or break the tube. Compared with other technologies, it is more stable and

reliable, easy to adjust and maintain；

3.1.5 ★Anti-pressure reduction standard wheel control technology, durability,

stability and life span are 6-10 times higher than sponge pressure standard belt;

3.1.6 ★Tube labeling and conveying positioning mechanism, test tube

conveying is stable, without jitter, and the labeling position is accurate;

3.2 Auto Tube Feeding / Loading

3.2.1 ★Fit in Φ13*75mm，Φ13*100mm，Φ16*100mm tube；

3.2.2 ★Integrated design with labeling machine, seamless docking, high-

speed conveying；

3.3 Auto Tube Loading

3.3.1 ★Fit inΦ13*75mm ， Φ13*100mm ， Φ16*100mmtube （ no Annuall

change）；

3.3.2 ★Independent transport of test tubes, independent (tube loading)

technology, no extrusion and friction between test tubes；

4
TENGHU Shanghai Tenghu Biological Technology Co.,ltd.
Add: A107, No.99 Dongzhou Road Songjiang District, Shanghai, ChinaTel：021-67719039
 03.3.3 200Pc/Time；
3.3.4 ★No damage to the tube body, no damage to the label; (test tubes
are not stacked)

3.4 Tube Invert Detect

3.4.1 Inverted pipe alarm prompt, manual processing；

3.5 Filling

3.5.1 Large filling volume： 5 filling heads；

3.5.2 Filling Amount：50-600ul;

3.5.3 Filling Amount Set：50ul、80ul、100ul、200ul、300ul、320ul、

400ul、600ul.

3.5.4 Online monitoring of the minimum position of the dosing bottle,

prompting an alarm.

3.6 Anti Coagulant Filling

3.6.1 Small filling amount，10 Nozzle；

3.6.2 ★Dosing Accuracy:≤±5%

3.6.3 ★Using precision ceramic syringe components (plunger material:

zirconia ceramic (zero wear of moving parts), stainless steel metal).

3.6.4 ★Service life: uL level, 10 nozzles can produce 200 million test
tubes (over 2 million cycles, 100 per cycle).

3.6.5 ★Advanced zirconia ceramic plunger processing technology, strict

inspection procedures, and unique sealing scheme ensure that the

syringe and transmission components are in the service life cycle without

maintenance.

3.6.6 ★During the life cycle of the syringe, it has extremely high and
stable quantitative suction and discharge accuracy;

5
TENGHU Shanghai Tenghu Biological Technology Co.,ltd.
Add: A107, No.99 Dongzhou Road Songjiang District, Shanghai, ChinaTel：021-67719039
 3.6.7 Filling Amount：5～45ul;

3.6.8 ★Self-priming intelligent dosing control technology, there will be no

drug precipitation in the dosing system pipeline. Compared with traditional

dosing technology (after a short shutdown, the coagulant is

easy to precipitate and layer, and the spray will cause some test tubes

If it is sprayed with powder, the pipe wall is very dirty, if it is sprayed

with water, it will not have the effect of accelerating coagulation), which

will significantly improve the quality of product production.

3.6.9 ★It can avoid less liquid and no liquid addition due to bubbles,
blockage or precipitation in the pipeline;

3.6.10 ★The phenomenon of no liquid and less liquid caused by blockage

or bubbles, intelligent alarm prompt;

3.6.11 ★The liquid dosing nozzle is cleaned regularly by ultrasonic, and the

work is stopped for a short time. The cleaning time can be set to avoid the
instability of the dosing volume caused by the crystallization of the

needle and the accumulation of liquid on the nozzle;

3.7 Coagulant Srpay

3.7.1 Small Spray Amount，10 nozzle；

3.7.2 ★Spray Accuracy:≤±6%;

3.7.3 ★Using precision ceramic syringe components (plunger material:

zirconia ceramic (zero wear of moving parts), stainless steel metal).

3.7.4 ★Service life: uL level, 10 nozzles can produce 200 million test
tubes (over 2 million cycles, 100 per cycle).

3.7.5 ★Advanced zirconia ceramic plunger processing technology, strict

inspection procedures, and unique sealing scheme ensure that the syringe

6
TENGHU Shanghai Tenghu Biological Technology Co.,ltd.
Add: A107, No.99 Dongzhou Road Songjiang District, Shanghai, ChinaTel：021-67719039
 and transmission components are in the service life cycle without

maintenance.

3.7.6 ★During the life cycle of the syringe, it has extremely high and
stable quantitative suction and discharge accuracy;

3.7.7 Filling Amount：5～45ul;

3.7.8 ★Self-priming intelligent dosing control technology, there will be no

drug precipitation in the dosing system pipeline. Compared with

traditional dosing technology (after a short shutdown, the coagulant is

easy to precipitate and layer, and the spray will cause some test tubes

If it is sprayed with powder, the pipe wall is very dirty, if it is sprayed

with water, it will not have the effect of accelerating coagulation), which

will significantly improve the quality of product production.

3.7.9 ★It can avoid less liquid and no liquid addition due to bubbles,
blockage or precipitation in the pipeline;

3.7.10 ★The phenomenon of no liquid and less liquid caused by blockage or

bubbles, intelligent alarm prompt;

3.7.11 ★The liquid dosing nozzle is cleaned regularly by ultrasonic, and the

work is stopped for a short time. The cleaning time can be set to avoid
the instability of the dosing volume caused by the crystallization of the

needle and the accumulation of liquid on the nozzle;

3.8 Auto Dry（4 Set）

3.8.1 Temp Control：0-70℃；

3.8.2 Using PTC ceramic constant temperature heating technology, heating

protection control technology, safe and stable；

3.8.3 The air is directly filtered to avoid dust pollution；

7
TENGHU Shanghai Tenghu Biological Technology Co.,ltd.
Add: A107, No.99 Dongzhou Road Songjiang District, Shanghai, ChinaTel：021-67719039
 3.8.4 Configure high temperature and low temperature alarm: low

temperature, the system will not start; high temperature, the system will stop

working；

3.9 Cap Assembling

3.9.1 Fit in Φ13*75mm，Φ13*100mm Φ16*100mm tube；

3.9.2 ★Cap plug positioning and grabbing technology, capping has military-
grade reliable stability；

3.9.4 ★Cap-removing variable pitch technology, cap-removing nozzle anti-

falling technology, stable, firm and reliable, not falling off;

3.9.5 Cap match transport cache, greatly improving the efficiency of cap

delivery;

3.9.6 Cap in place detection, missing cap detection function;

3.9.7 Cap pass rate≥99.9%；

3.10 Vacuum

3.10.1 Fit in Φ13*75mm，Φ13*100mm，Φ16*100mm tube

3.10.2 ★100% vacuum；The isolation technology of test tube and cap plug

avoids the risk of attaching the nozzle to the rubber plug during the production

process and guarantees the vacuum qualification rate (except for raw material

problems);

3.10.3 ★Vacuum 200 pieces each time, adopt servo proportional high-
precision control, vacuum chamber uniformity pressure-keeping technology,

touch screen to directly set vacuum value, vacuum is stable, accuracy is not

interfered by external conditions, high reliability and stability, ultra-low leakage;

3.10.4 ★Hydraulic plugging system, greatly reducing air consumption and

obtaining stable plugging pressure；

8
TENGHU Shanghai Tenghu Biological Technology Co.,ltd.
Add: A107, No.99 Dongzhou Road Songjiang District, Shanghai, ChinaTel：021-67719039
 3.10.5 The plugging pressure can be adjusted, and there is no bad situation

such as crushed glass test tube, PET test tube deformation or plugging in place;

3.10.6 Vacuum：-99Kpa～0；

3.11 Tray Loading

3.11.1 Fit inΦ13*75mm，Φ13*100mm tube；100pc/time；Manual loading

for Φ16*100mm tube

3.11.2 Adopting high-precision variable pitch technology, directly variable

pitch after taking the tube into the pallet without turnover;

3.11.3 Loading detection technology, no damage to the pallet；

3.12 Gel Filling Machine

3.12.1 Production capacity: stable output per hour 12000 pieces/hour

(affected by viscosity and filling volume);

3.12.2 Filling Tech: 10 precision volumetric valves, one valve control and two

glue rods, 10×2 pieces/time; (20 glue heads)

3.12.3 Gel amount: 0.6-1.5g (base 0.7g), ±10%.

9
TENGHU Shanghai Tenghu Biological Technology Co.,ltd.
Add: A107, No.99 Dongzhou Road Songjiang District, Shanghai, ChinaTel：021-67719039
 4 Brands of purchased components

5 Other Machine
5.1 Cap & Rubber Stopper Assembling Machine

5.1.1 Capacity：≥300Pc/min

5.1.2 Combined finished product qualification rate≥99.6%；

5.2 Heat Shrink Packing Machine

10
TENGHU Shanghai Tenghu Biological Technology Co.,ltd.
Add: A107, No.99 Dongzhou Road Songjiang District, Shanghai, ChinaTel：021-67719039
 5.2.1 Max Packing Size：420*320mm

5.2.2 Machine Size：1600*600*1260；

5.2.3 Material：PE,PP,PVC Film；

5.2.4 Capacity：0-25bag/min；0-10m/min；

5.2.5 Powder：7KW；

5.2.6 Weight：160kg；
5.2.7 Automatic temperature control, hot air circulation, heat shrinking

chamber heating uniformly, stable and reliable；

5.2.8 The transportation, heating, skinning and cooling of parcels and

wrapped articles can be completed at one time;

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TENGHU Shanghai Tenghu Biological Technology Co.,ltd.
Add: A107, No.99 Dongzhou Road Songjiang District, Shanghai, ChinaTel：021-67719039