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OPERATIONAL SAFETY ALERT

Global Boots & Coots


Alert No. 2014-03 Issue Date: 9/05/2014

Subject: For any well capable of unassisted flow, all connections between the well
control stack and the first full-opening valve shall be a flanged or a hubbed
connection
Scope: All Boots & Coots locations, HWO & CT

Purpose: Compliance with CT Operations Manual; CT Prevention – Flowback, ST-GL-HAL-CT-


401; HWO BOP Configuration, ST-GL-HAL-HWO-404; & API Specification 16ST
9.2.2

Summary:
Recent audits and previous incidents with treating iron during
operations emphasizes the need to reinforce best practice in this
critical aspect of our rig-up design and its implementation at the well
site.

Controls:
All connections from the tree to the uppermost required ram
component in the well control stack configuration shall be flanged and
shall have a minimum pressure rating (varies PSI depending upon PC
category 1-4 i.e. 3000psi – 15000psi)

Preventive Actions:
Purchase & install the correct plug & gate type valves with the correct
pressure rating & flanged connections. Location shall have adequate
spare parts & replacement valves in event of failure.

Flanged version of typical plug valve, API face flanged to create metal
to metal seal, is the only accepted type valve to meet the operations
manual & API specification requirement.

As built designs for new 15k psi stack arrangement:

Alert Contact Information: Malcolm Macmillan


Alert Legal Approved by: Tramaine Singleton
OPERATIONAL SAFETY ALERT
Global Boots & Coots
Alert No. 2014-03 Issue Date: 9/05/2014

Material Numbers:

15K psi sour service flanged 2 1/16 BX-152

 100015608 VALVE, PLUG, LO TORC, 2 1/16, API FLANGED, 15000 PSI WP, 22500 PSI
TEST, 1.75 IN BORE, SOUR SERVICE, 19 IN, FACE TO FACE, CERTIFIED
 100015609 VALVE, PLUG, LO TORC, 2 1/16, API FLANGED, 15000 PSI WP, 22500 PSI
TEST, 1.75 IN BORE, SOUR SERVICE, 19 IN, FACE TO FACE, WITH HYDRAULIC
ACTUATOR, CERTIFIED

10K psi sour service flanged 2 1/16 BX-152

 100015598 VALVE, PLUG, LO TORC, FOF, 2 IN, 10000 PSI WP, 15000 PSI TEST, SOUR
SERVICE
 101015263 VALVE, PLUG, LO TORC, 2 INCH FOF, 10000 PSI WP, 15000 PSI TEST,
WITH 2 1/16 API 10000 FLANGES, SOUR SERVICE, WITH HYDRAULIC ACTUATOR

10K psi sour service flanged 3 1/16 BX-154 – typical HWO operations

 100015897 VALVE, PLUG, LO TORC, 10000 PSI WP, 15000 PSI TEST, WITH 3 1/16 API
10000 FLANGES, SOUR SERVICE, MANUAL

5K psi sour service flanged 3 1/8 RX-35 – typical HWO operations

 100015871 VALVE, PLUG, LO TORC, 5000 PSI WP, 7500 PSI TEST, WITH 3 1/16 API
5000 FLANGES, SOUR SERVICE, MANUAL

10K psi sour service flanged 4 1/16 BX-155 – typical HWO operations

 TBC - VALVE, HCR or MANUAL GATE, 10000 PSI WP, 15000 PSI TEST, WITH 4 1/16 API
10000 FLANGES, SOUR SERVICE, MANUAL

5K psi sour service flanged 4 1/16 RX-39 – typical HWO operations

 TBC - VALVE, HCR or MANUAL GATE, 5000 PSI WP, 7500 PSI TEST, WITH 4 1/16 API
5000 FLANGES, SOUR SERVICE, MANUAL

Alert Contact Information: Malcolm Macmillan


Alert Legal Approved by: Tramaine Singleton

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