Professional Documents
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Tig Welding (PDFDrive)
Tig Welding (PDFDrive)
02
OXY/FUEL CUTTING
LX Series Made Side Entry Regulators LX Series Nitrogen Regulators
For bottles which Nitrogen is used in many
require the regulator to applications, including refrigeration
be connected from the and chamber purging.
side. An alternative to Our nitrogen regulators
bottom-entry are British Made and
regulators with a 90° have a 300 bar service.
adaptor. The range
includes single-stage one All have two gauges,
and two-gauge, and higher-accuracy showing bottle contents
multi-stage two-gauge models for oxygen, and output pressure and have
argon and dissolved acetylene gases. 3/8” BSP right-hand outlet fittings.
Available in LH & RH
models. Connections Extensions
are oriented at 12,
Cylinder extensions provide an additional
3 and 9 o’ clock.
distance above the bottle outlet, terminating in
Product Price Per Unit a 5/8” BSP female fitting to receive the male
Art # Exc. VAT bullnose of the regulator.
Available in LH (fuel gas)
DA360LH 3-Way Adaptor - LH 59.45 & RH (oxy/ar) versions.
DA360RH 3-Way Adaptor - RH 59.45
Product Price Per Unit
Art # Exc. VAT
90° Cylinder Valve Adaptors DAEXTLH Cylinder Extension LH 22.35
Some cylinder manufacturers now DAEXTRH Cylinder Extension RH 22.35
produce bottles which require the
regulator to be connected to the bottle
Balloon Inflator
from the side. The 90° adaptors
allow this to happen by keeping the Our economy
regulator the right way up so that handtight inflator is durable, easy
the pressure control knob and to install and easy to use. Handtight cylinder
gauges are always in view. connection requires no wrench for installation.
Safe, easy operation by rubber tilt valve, which
These adaptors are available is simple to replace if it gets damaged due to
in RH and LH versions. excessive wear and tear. Horizontal one-piece
model with all brass piston construction.
Product Price Per Unit
Art # Exc. VAT Product Price Per Unit
DA90RH Oxygen (RH) 29.35 Art # Exc. VAT
DA90LH Acetylene (LH) 29.35 AEBR125 Balloon Inflator 38.00
04
OXY/FUEL CUTTING
Twin-Outlet Hose Valves
CO2 Regulator Nut
These Twin-outlet
valves let you connect CO2 cylinders have a male outlet and
two sets of hoses and the CO2 regulator connects to it via a nut,
which can become damaged over time
torch equipment to a single
from the wear and tear of changing
gas inlet, in order to use a bottles. This damage can cause
single set of bottles, regulators leaks at the connection, so the
and flashback arrestors. regulator nuts are often replaced.
With independent adjustment knobs, you can
control the flow of gas from each outlet Product Price Per Unit
Art # Exc. VAT
individually. 3/8” BSP fitting versions are
available with Right Hand or Left Hand threads. DACO2NUT CO2 Regulator Nut 5.15
06
OXY/FUEL CUTTING
Fitted Hose Lengths - ISO 3821 Fitted Hose Sets - ISO 3821
Fitted oxygen, acetylene and propane Set of 2 high quality oxy/fuel hose
hose. High-compression crimp assemblies conforming to ISO
fittings and non-return flame-traps. Available 3821 : 2010 and
in a range of lengths and bore sizes with manufactured from
3/8" or 1/4" BSP fittings B=oxy, R=acet,P=propane. EPDM compound
for high abrasion
Product Price Per Unit and weather resistance.
Art # bore fit len Exc. VAT With high-compression
BW600514B/RFT 6mm x 1/4” x 5m B/R 18.25 fittings and non-return flame-traps. Set of 2.
BW600514PFT 6mm x 1/4” x 5m P 21.45
BW600538B/RFT 6mm x 3/8” x 5m B/R 18.25 Product Price Per Unit
BW600538PFT 6mm x 3/8” x 5m P 21.45 Art # Exc. VAT
BW6001014B/RFT 6mm x 1/4” x 10m B/R 23.75 BZ60514SETFT 6mm 5m 1/4” Oxy/Acet Set 32.15
BW6001014PFT 6mm x 1/4” x 10m P 27.85 BZ60538SETFT 6mm 5m 3/8” Oxy/Acet Set 32.15
BW6001038B/RFT 6mm x 3/8” x 10m B/R 23.75 BZ61014SETFT 6mm 10m 1/4” Oxy/Acet Set 41.45
BW6001038PFT 6mm x 3/8” x 10m P 27.85 BZ61038SETFT 6mm 10m 3/8” Oxy/Acet Set 41.45
BW6002038B/RFT 6mm x 3/8” x 20m B/R 24.65 6mm 20m 3/8” Oxy/Acet Set
8mm x 3/8” x 5m B/R 19.65
BZ62038SETFT 63.05
BW800538B/RFT 8mm 5m 3/8” Oxy/Acet Set
8mm x 3/8” x 5m P
BZ80538SETFT 34.40
8mm 5m 3/8” Oxy/Prop Set
BW800538PFT 21.85
8mm x 3/8” x 10m B/R 26.65
BZ80538SETPFT 39.60
8mm 10m 3/8” Oxy/Acet Set
BW8001038B/RFT
8mm x 3/8” x 10m P
BZ81038SETFT 46.70
8mm 10m 3/8” Oxy/Prop Set
BW8001038PFT 30.30
8mm x 3/8” x 20m B
BZ81038SETPFT 53.30
10mm 5m 3/8” Oxy/Acet Set
BW8002038B/RFT 40.05
8mm x 3/8” x 20m P BZ100538SETFT 35.20
10mm 10m 3/8” Oxy/Acet Set
BW8002038PFT 49.55
BW8003038B/RFT 8mm x 3/8” x 30m P BZ101038SETFT 49.10
10mm 10m 3/8” Oxy/Prop Set
91.30
BW8003038PFT 8mm x 3/8” x 30m R 115.05 BZ101038SETPFT 55.90
BW1000538B/RFT 10mm x 3/8” x 5m B/R 21.00 BZ102038SETFT 10mm 20m 3/8” Oxy/Acet Set 78.40
BW1000538PFT 10mm x 3/8” x 5m P 26.40 BZ102038SETPFT 10mm 20m 3/8” Oxy/Prop Set 95.50
BW10001038B/RFT 10mm x 3/8” x 10m B/R 30.15
BW10001038PFT 10mm x 3/8” x 10m P 41.40
BW10002038B/RFT 10mm x 3/8” x 20m B/R 49.55 Fitted Siamese Hose - EN559 / ISO 3821
BW10002038PFT 10mm x 3/8” x 20m P 67.85
10mm x 3/8” x 30m B/R 66.85
BW10003038B/RFT
Twin hose set assemblies joined for greater
10mm x 3/8” x 30m P
BW10003038PFT 77.50
manoeuvrability. Fitted with flame traps.
Product Price Per Unit
Single-Line Bulk Unfitted Hose - ISO 3821 Art # Exc. VAT
BZ81038SETFTSY 8mm Twin Set 10m 3/8” 54.75
8mm Twin Set 10m 3/8”
EPDM hose to ISO 3821 : 2010,
BZ81038SETPFTSY 62.10
8mm Twin Set 20m 3/8”
on 50m coils. Price per mtr. BZ82038SETFTSY 86.20
B=oxy, R=acet, PRP=propane. BZ82038SETPFTSY 8mm Twin Set 20m 3/8” 100.60
Product Price Per Unit BZ101038SETFTSY 10mm Twin Set 10m 3/8” 57.70
Art # Exc. VAT BZ101038SETPFTSY 10mm Twin Set 10m 3/8” 65.70
BW600B/R 6mm Hose Unfitted (Per Mtr) B or R BZ102038SETFTSY 10mm Twin Set 20m 3/8” 96.30
10mm Twin Set 20m 3/8”
1.50
BW600PRP 6mm Hose Unfitted (Per Mtr) PRP 2.20 BZ102038SETPFTSY 112.25
BW800B/R 8mm Hose Unfitted (Per Mtr) B or R 1.45
BW800PRP 8mm Hose Unfitted (Per Mtr) PRP 2.75
BW1000B/R 10mm Hose Unfitted (Per Mtr) B or R 1.60 Double Hose Clamp
BW1000PRP 10mm Hose Unfitted (Per Mtr) PRP 2.50 Durable metal clamp, tightened via
screw, to secure 2 lengths of a
separate hose set.
Twin Bulk Unfitted Hose - ISO 3821
Siamese oxy/fuel hoses
(acet or propane). Price per mtr. Product Price Per Unit
Art # Exc. VAT
Product Price Per Unit
Art # Exc. VAT DA084124310 Double Hose Clamp 2.90
BW600RBT 6mm TwinFlex R&B (Per Mtr) 2.60
BW800RBT 8mm TwinFlex R&B (Per Mtr) 3.00 Inspect hoses regularly for
BW800PBT 8mm TwinFlex P&B (Per Mtr) 3.95 cuts, abrasions, perishing,
BW1000RBT 10mm TwinFlex R&B (Per Mtr) 3.20 flashback incidents and
BW1000PBT 10mm TwinFlex P&B (Per Mtr) 4.15 replace as necessary.
08
OXY/FUEL CUTTING
10
OXY/FUEL CUTTING
Welding & Cutting Boxed Sets Blanking Nozzles
Complete welding or A selection of blanking nozzles for use in
welding and cutting kits testing gas hand
with all torch-end parts equipment for leaks. These
and accessories. Supplied nozzles have no outlet holes so
in a durable, plastic foam- they do not allow gases to
insulated case, the kits pass through them, thus
include a shank, mixer and forcing them to exit via leaks in
cutting attachment hoses etc.
(if required) a range of
nozzles, cleaner and Available in ANM (HD) cutting
bottle spanner. nozzle style and LW and HD swaged
welding nozzle style.
Product Price Per Unit
Art # Exc. VAT Product Price Per Unit
HD Kit Welding & Cutting
Art # Exc. VAT
BBHDKIT 315.35
BBLWKIT LW Kit Welding & Cutting 313.05 CCANMB ANM Type Blanking Nozzle 14.10
BBLWKITWLD LW Kit Welding Only 234.80 CCLWB LW Swaged Type Blanking Nozzle 7.05
CCSWB HD Swaged Type Blanking Nozzle 9.65
12
OXY/FUEL CUTTING
PNM / E Toolbox Case
PNM & PNME oxygen/ propane cutting A durable red-painted metal
nozzles. (E) = PNME extended length. toolbox case measuring
66x27x25cm and
Product Price Per Unit weighing 3kgs.
Art # No. Thickness Exc. VAT Can be sealed
CCPNM01W 1/32 6mm 11.05 shut with metal
CCPNM02W 3/64 12mm 11.05 latches and has a
CCPNM03W 1/16 75mm 11.05 pull-out tool tray.
CCPNM04W 5/64 100mm 11.05 Ideal for tool and
CCPNM05W 3/32 150mm 11.05 accessory kits.
CCPNM09W 7/64 200mm 11.05
CCPNM06W 1/8 300mm 11.05 Product Price Per Unit
CCPNME01W 1/32 (E) 6mm 14.80 Art # No. Exc. VAT
CCPNME02W 3/64 (E) 12mm 14.80 OP1000W Weldability Sif Toolbox Case 49.95
CCPNME03W 1/16 (E) 75mm 14.80
CCPNME04W 5/64 (E) 100mm 14.80
CCPNME05W 3/32 (E) 150mm 14.80 VVC (Cr) M/C Nozzles
CCPNME06W 1/8 (E) 300mm 14.80 VVC are used with machine cutters using
propane to cut quickly and efficiently,
with repeated accuracy. The popular
Victor Type Nozzles ‘Chromed’ type is available in 16 sizes.
Single-piece 2-seat oxygen acetylene
cutting nozzles for use with Victor Product Price Per Unit
style cutting torches. Art # No. Thickness Exc. VAT
CCVVC0 0 25mm 17.30
Product Price Per Unit CCVVC00 00 12mm 17.30
Art # No. Thickness Exc. VAT CCVVC000 000 9mm 17.30
CCV01101 0-1-101 13mm 18.35 CCVVC01/2 01/2 38mm 17.30
CCV11101 1-1-101 19mm 18.35 CCVVC1 1 50mm 17.30
CCV21101 2-1-101 25mm 18.35 CCVVC11/2 11/2 76mm 17.30
CCV31101 3-1-101 51mm 18.35 CCVVC2 2 100mm 17.30
CCV41101 4-1-101 76mm 18.35 CCVVC21/2 21/2 127mm 17.30
CCV51101 5-1-101 102mm 18.35 CCVVC3 3 150mm 17.30
CCV71101 7-1-101 220mm 18.35 CCVVC31/2 31/2 178mm 17.30
CCVVC4 4 180mm 17.30
CCVVC4/0 4/0 6mm 17.30
Combination Spanner CCVVC5 5 203mm 17.30
Strong, black, drop-forged spanners with CCVVC5/0 5/0 5mm 17.30
integrated cylinder key, 3/8”BSP or EU CCVVC51/2 51/2 228mm 17.30
19mm jaw for common hose nuts and CCVVC7NH 7 300mm 24.70
5/8” BSP jaw for common regulator nuts.
Product Price Per Unit Cylinder Key
Art # Exc. VAT Strong, drop-forged or nylon, black bottle
DZ0001 Combi Spanner (UK Type) 2.65 keys. Fit valves on British type gas cylinders.
DZ0001EN Combi Spanner (EU Type) 2.45
Product Price Per Unit
Art # Exc. VAT
Nozzle Cleaner Sets DZ0002 Spindle Key (Drop Forged) 1.75
Sets of reamers and a file for cleaning the DZ0002NYL Spindle Key (Nylon) 1.85
holes in an oxy/fuel gas cutting or
welding nozzle. Flip-out cases. Tank Wrench
Product Price Per Unit “T-Bar” style spindle key alternative.
Art # Exc. VAT
Product Price Per Unit
DZ0003 Nozzle Cleaners Large 3.60
Nozzle Cleaners Small (Blue)
Art # Exc. VAT
DZ0004 1.90
DZ0004WBTY Nozzle Cleaners Small (Red) 1.90 DZ0005 Tank Wrench 6.35
14
MIG WELDING
Conversion Kit Side Entry Shielding Regulators
A kit for converting the Quick- A range of economy regulators for use with
Connector fitting typically Argon or CO2 shielding gas in MIG and TIG
found on our range of mini applications. Models are available in single-
MIG welders for connection stage, one-gauge and two-gauge designs. All
to an industrial bottle feature 3/8” BSP RH outlets and 5/8” BSP RH
regulator. Complete the inlet fittings.
package by adding a 1/4”
Product Price Per Unit
(6mm) hose tail and a suitable Art # Exc. VAT
hose nut, listed on page 8.
AE2005LXSE 1S 1G Argon Reg Side-Entry 59.55
AE3005LXSEEXT 1S 2G Argon Reg Side-Entry 70.20
1S 2G CO2 Reg Side-Entry
Product Price Per Unit AE3008LXSEEXT 70.20
1S 2G Argon Reg Side-Entry
Art # Exc. VAT
AE3005LXBEEXT 64.95
TWN001 Conversion Kit 25.40 AE3008LXSEEXT 1S 2G Argon Reg Side-Entry 70.20
Flowmeter
Mini Gas Regulator
Designed to be fitted to the outlet
The mini gas regulator features a 1/8” of an argon or CO2 regulator to provide
BSP inlet bottle fitting and a quick greater control of the flow of your
connector outlet. It is used with shielding gas through the gas line. Ideal
disposable gas cylinders on small for use in MIG and TIG. 2 models
MIG and TIG machines, but can are available, with either 0-15LPM
also be used with the Conversion or 0-40LPM flow rate.
Kit to adapt the quick-connector for
use with the 3/8” BSP fitting typically Product Price Per Unit
Art # Exc. VAT
found on industrial welding machines.
AU200 Flowmeter 0 - 15LPM 31.65
Product Price Per Unit AU300 Flowmeter 0 - 40LPM 34.65
Art # Exc. VAT
TWN722120 Mini Gas Regulator 27.80 Shielding Gas Economiser
Reduces unnecessary loss of
shielding gas by up to 50%.
Shielding Gas Regulators Shipped calibrated at 8Ltr/min
Designed to step down and but can be adjusted via an allen key
allow control of gas flow, fitting in the base. Includes a flowmeter.
these regulators are for Product Price Per Unit
use with Argon or CO2 Art # Exc. VAT
Gas Economiser
shielding gas in MIG and MW15210 73.25
Gas Flow Tube 0 - 15LPM
TIG welding applications. They MW15220 7.55
feature 3/8” RH BSP outlet and MW15230 Gas Flow Tube 0 - 40LPM 8.65
5/8” BSP RH inlet fittings.
Versions are available in single-
stage, one-gauge and two-gauge (with 3.5 or 240v CO2 heater (25W)
10 bar maximum outlets), plugged, or multi- Allows flow of up to 40cfh
stage 2 gauge designs. without risk of freezing or
noticeable changes in flow/
Product Price Per Unit pressure. Fits onto a CO2 cylinder
Art # Exc. VAT and heats the CO2 gas prior to
AE6005W 1S Plugged Argon Reg B/E 54.10 entering the regulator to prevent damage
AE2005LX 1S 1G Argon Reg Bot-Entry 56.80 to the regulator in high flow applications.2m
AE2008LXSE 1S 1G CO2 Reg Side-Entry 66.00 mains cable. 20LPM flow rate. IP44 rated.
AE2005LXPS 1S 1G Argon Reg Pre-Set 56.80
1S 2G Argon Reg Bot-Entry
AE3005LX 60.85
Product Price Per Unit
1S 2G Argon Reg 10 Bar B/E 60.85
Art # Exc. VAT
AE3005LX10
AE7008LX 2S 2G CO2 Regulator 105.85 AE1000 CO2 Heater 230V 157.45
16
MIG WELDING
Disposable Gas Cylinders Solvent-Based Anti-Spatter
A range of Argon, CO2 and Argon/CO2 mix A popular anti-spatter spray
mini shielding gas cylinders which are typically compound with a solvent-base
used with portable MIG and TIG welding which is used in applications
machines. Two sizes are where water-based compounds
available; a 390g and a 600g are unsuitable.
version. They feature 1/8” BSP Supplied in a 450g aerosol can.
fittings and are a handy, cost- Low-odour formula. Prolongs tip
effective alternative to & shroud life and prevents the
stationary industrial size adhesion of weld spatter to the
gas cylinders. area surrounding the weld zone.
Product Price Per Unit
Art # Exc. VAT Product Price Per Unit
Art # Exc. VAT
TWN802038 CO2 390g
Solvent-Based Anti-Spatter 450g
15.85
TWN802038L CO2 600g 20.40 EG261005 2.45
TWN802048 Argon/CO2 390g 15.85
TWN802048L Argon/CO2 600g 20.40
TWN802050 Argon 390g 15.85 Water-Based Anti-Spatter
A water-based, silicone-free, non-toxic, non-
Tip-Dip Gel flammable anti-spatter solution that does not
Tip-dip gel is used in MIG contain harmful solvents which can smoke and
welding to help prevent the produce harmful fumes.
build-up of welding spatter on Does not affect weld porosity.
your contact tips and shrouds. Use to prolong tip & shroud life
Spatter build-up can clog your and to prevent adhesion of
torch and restrict the flow of weld spatter to the area
shielding gas. This can result in surrounding the weld zone.
contamination of your MIG It is available in a full range
weld. Our ‘Sif’ tip-dip is supplied in of container types and
hard-wearing tins - ideal for use in workshop sizes from a 400ml spray
environments. Just dip your warm MIG torch to a 25ltr bulk drum.
into the gel to protect it. The gel is a red colour
Product Price Per Unit
and contains no harmful solvents, which can Art # Exc. VAT
smoke and fume. Available in 225g or 500g tin.
Non-toxic, non-flammable, silicone free. EG1001W 400ml Spray 3.70
EG1001WB 400ml Spray x24 88.70
Product Price Per Unit EG1001100W 1ltr Trigger Spray 6.45
Art # Exc. VAT EG1001100BW 1ltr Empty Bottle 6.15
EG10015000 5ltr Bulk Bottle
Tip-Dip Gel - 225g
13.65
EG1001BLK 25ltr Bulk Drum
FXTIPDIP22 6.45
SIF Tip-Dip - 500g Tin
69.55
FXTIPDIP50 9.20
18
MIG WELDING
Our ceramic backing material strips enable welding to be carried out from one side with full
penetration, and provide the following advantages:
G Removes the need for welding G Quick execution improves
from the reverse side operation economy
G Helps reduce oxidation G Can be used with every weldable metal
G Does not create hydrogen inclusion G Supplied in box qtys, cut to 60cm strips.
Mini-To-Euro Converter
Mini MIG Tips and Shrouds
Mini MIG torches are
Copper contact tips and chromed often manufacturer-
nozzles for use with our MIG 130T. specific and wired through
Product Price Per Unit into the body of the machine.
Art # Exc. VAT This product converts mini MIGs
0.6mm MIG 130 pk 10
to use Euro torches. Not compatible
TWN722661W 6.05
0.6mm MIG 130 pk 50
TWN722661WBLK 28.75
with all machines - requires gas solenoid valve.
TWN722667W 0.8mm MIG 130 pk 10 6.05 Product Price Per Unit
TWN722667WBLK 0.8mm MIG 130 pk 50 28.75 Art # Exc. VAT
TWN723051 Euro Adaptor 32.10
TWN722054W Shroud MIG 130 each 4.50
TWN722054WBLK Shroud MIG 130 pk 25 32.80
XO001 K-300 Coil Hub Adapter 6.65 ETMTS Magnetic Torch Stand 11.10
20
MIG WELDING
Short Tips
Genuine Bernard elliptical
contact tips for use with the
EZ-200A, EZ-300A and EZ-400A MIG torches.
Available in a range of sizes from 0.8mm to Bernard MIG Torches
2.0mm. In short length for use with the short World-famous brand
style head assemblies (QBD4335 and QBD4635). of quality, durable
torches for high-amp
Product Price Per Unit MIG welds. Rated at 60%
Art # Exc. VAT and fitted with a Euro plug.
QBD7488 0.8mm Short Contact Tip 1.50 10’ & 15’ cable length versions.
QBD7489 0.9mm Short Contact Tip 1.65
QBD7496 1.0mm Short Contact Tip 1.50 Product Price Per Unit
QBD7490 1.2mm Short Contact Tip 1.25 Art # Exc. VAT
QBD7498 1.3mm Short Contact Tip 1.25 QBD2-4E310AE EZ-300A 10FT Torch 312.15
QBD7491 1.6mm Short Contact Tip 1.50 QBD2-4E315AE EZ-300A 15FT Torch 368.25
QBD7492 2.0mm Short Contact Tip 1.65 QBD2-4E410AE EZ-400A 10FT Torch 358.45
QBD2-4E415AE EZ-400A 15FT Torch 415.65
QBD2-4E415BE EZ-400A 15FT Torch 337.10
Long Tips
Genuine Bernard
elliptical contact tips Torch Liners
for use with the EZ-200A, EZ- Torch liners are used to carry the
300A and EZ-400A MIG torches. wire up through the MIG torch
Available in a range of sizes from 0.8mm to from the reel to the contact tip
2.0mm. Long length for use with long head & can become blocked by wire
assemblies (QBD4235 & QBD4435). dust so should be changed
accordingly. In 10ft & 15ft versions.
Product Price Per Unit
Art # Exc. VAT Product Price Per Unit
QBD1588 0.8mm Long Contact Tip 2.00 Art # Exc. VAT
QBD1589 0.9mm Long Contact Tip 1.80 QBD43015 2/300A 15ft 0.6-0.8mm 25.95
QBD1596 1.0mm Long Contact Tip 1.90 QBD43115 2/300A 15ft 0.9-1.2mm 26.60
QBD1590 1.2mm Long Contact Tip 1.40 QBD44110 400A 10ft 0.9-1.2mm 27.20
QBD1598 1.4mm Long Contact Tip 1.55 QBD44115 400A 15ft 0.9-1.2mm 32.45
QBD1591 1.6mm Long Contact Tip 1.55 QBD44210 400A 10ft 1.2-1.6mm 27.20
QBD1592 2.0mm Long Contact Tip 2.00 QBD44215 400A 15ft 1.2-1.6mm 28.40
BZL
Binzel®-compatible
The popular, established “industry standard” design of
MIG torches with Euro plug connection.
1
Available in Economic or Ergonomic styles, in 3m or 4m
2 lengths, under the following model designations:
WB15 - 180A@60% (CO2) - Air-Cooled
WB25 - 250A@60% (CO2) - Air-Cooled
WB36 - 360A@60% (CO2) - Air-Cooled
WB40 - 500A@100%(CO2) - Water-Cooled
22
MIG WELDING
BZL - Liners
Art # Product Price Per Unit
QH180320W Liner 3m 0.6mm - 0.8mm 2.55
QH180420W Liner 4m 0.6mm - 0.8mm 2.95
QH180520W Liner 5m 0.6mm - 0.8mm 3.50
24
MIG WELDING
BND
Bernard®-compatible
3 1
2
6 4
5
BND - Nozzles
Fig # Art # Product Price Per Unit
SW4391 Brass Nozzle (use with SW4235) 9.00
Brass Nozzle (use with SW4335)
6
SW4392 9.00
SW4491 Brass Nozzle (use with SW4435/4635) 9.85
SW4492 Brass Nozzle (use with SW4435/4635) 9.85
TWC
Tweco®-compatible
Fig. 1 Fig. 2
2
1
4 5
3
7
8
6
9
10
11
12
TWC #1 / #2 - Nozzles
Fig # Art # Product Price Per Unit
SW21-37 Nozzle Self Insulated 9mm 5.60
11 SW21-50 Nozzle Self Insulated 12mm 5.60
SW21-62 Nozzle Self Insulated 16mm 5.60
26
MIG WELDING
TWC
Tweco®-compatible
4 1
2
6 5
TWC #3 / #4 - Nozzles
Fig # Art # Product Price Per Unit
SW23-50 Nozzle Self Insulated 12mm 10.90
4 SW23-62 Nozzle Self Insulated 16mm 10.90
SW23-75 Nozzle Self Insulated 19mm 10.90
TWC - Liners
Fig # Art # Product Price Per Unit
SW42-3035-15 Liner Conduit 0.8-0.9mm X 15ft 8.85
SW42-4045-15 Liner Conduit 1.0-1.2mm X 15ft 8.85
FRS
Fronius®-compatible
6 5 4 3 2 1
Third party logos, brands and trademarks are acknowledged property of their respective owners. References to Binzel®,
Bernard®, Cebora®, Fronius®, Hypertherm®, Kemppi®, Murex®, Thermal Dynamics®, Trafimet®, Tweco® and Weldcraft®
are to explain compatibility of our generic products and do not imply that the products offered are of original equipment
manufacturersʼ origin. Weldability Sif is in no way directly affiliated with these manufacturers and any part number similarity is
for the readerʼs convenience only.
28
MIG WELDING
MRX
Murex®-compatible
MRX - Insulators
Fig # Art # Product Price Per Unit
SW1408620 Insulator L=36mm 220L/300L 2.10
2 SW1408621 Insulator L=37mm 400L/500W 2.25
SW1408623 Insulator L=37mm 500L/600W 2.60
MRX - Nozzles
Fig # Art # Product Price Per Unit
SW1411350 Nozzle Conical 12,5mm 220L/300L 8.55
Nozzle Cylindrical 19,3mm 400L/500W
3
SW1411351 9.90
SW1406336 Nozzle Conical 15mm 400L/500W 7.76
SW1408607 Nozzle Conical 17mm 500L/600W 12.77
30
STICK WELDING
‘Optimum’ Style Holder Screw Type Clamp
A versatile holder that 600A max current load.
can hold the rod at 180º Operated by a screw- driven
or 90º angles. jaw. Rubber insulated handle,
which cable connects through.
Product Price Per Unit
Art # Exc. VAT Product Price Per Unit
300A ʻOptimumʼ Style
Art # Exc. VAT
EW300OPT 19.10
EW400OPT 400A ʻOptimumʼ Style 22.35 EW600SC 600 Amp Clamp 14.70
32
STICK WELDING
Optimus is a high quality electrode holder that Victory is a quick-action, single-position, high
is popular around the world for its durability, quality electrode holder with a slim and smooth
powerful grip and multi-position head, which appearance for welding in the most confined
makes it ideal for overhead welding. Optimus areas. With no exposed metal parts, Victory
is made to EN60974-11 from robust materials provides the highest level of isolation and
to provide drop resistance to approximately electrical safety (class A for 400). The high-
2m, and includes isolation between the head, alloy brass head features a stainless ball-
spring and body - for extra safety and bearing tip to provide a reliable, consistent
increased lifetime. Optimus will hold contact with the electrode. Victory is built to
electrodes in 3 positions and includes cooling EN60974-11 and is available in 400A and 600A
ribs in the handle for optimal cooling. versions.
34
STICK WELDING
Arc 140i Inverter DC Arc 200i Inverter DC
A portable, user-friendly 140amp inverter, A portable, user-friendly 200amp inverter,
weighing only 5kg and incorporating IGBT weighing only 6kg and incorporating IGBT
technology. Featuring arc-force and hot start technology. Featuring arc-force and hot start
MMA function and smooth DC output. MMA function and smooth DC output.
Ideal for scratch- Ideal for scratch-start
start TIG with TIG with the optional
the optional torch kit.
torch
kit.
Complete kits incorporating our single-phase Complete kits incorporating our single-phase
inverters (above) plus an earth clamp cable, inverters (above) plus an earth clamp cable,
electrode holder, handshield and starter-pack electrode holder, TIG torch, regulator and
of electrodes. Supplied in a durable toolbox accessories. Supplied in a durable toolbox
carry case. carry case.
Product Price Per Unit Product Price Per Unit
Art # Exc. VAT Art # Exc. VAT
TWX1A140IPS Arc 140i Toolbox Package - Stick 399.90 TWX1A140IPT Arc 140i Toolbox Package - Stick + TIG 619.50
TWX1A200IPS Arc 200i Toolbox Package - Stick 467.90 TWX1A200IPT Arc 200i Toolbox Package - Stick + TIG 685.25
36
STICK WELDING Test certificates are available when requested at order.
Product Price Per Unit TX3162525 2.5mm 316L Rods 2.27kg 67.40
TX3163225 3.2mm 316L Rods 2.27kg 65.50
4.0mm 316L Rods 2.27kg
Art # Exc. VAT
TX3164025 64.30
TX60132050 2.0mm 6013 Rods 5kg 24.85
TX60132550 2.5mm 6013 Rods 5kg 16.50
TX60133250 3.2mm 6013 Rods 5kg 15.70
4.0mm 6013 Rods 5kg
TX60134050 15.70
Dissimilar MMA Rods
TX60135050 5.0mm 6013 Rods 5kg 15.70 Where the exact grade of stainless is
not known, or an application
TX70182550 2.5mm 7018 Rods 5kg 23.00 requires welding of stainless to
TX70183250 3.2mm 7018 Rods 5kg 21.75 mild steel, a dissimilar electrode
TX70184050 4.0mm 7018 Rods 5kg 21.75 can be used. 312 is a high CrNi
TX70185050 5.0mm 7018 Rods 5kg 21.75 content rod which is also suitable for difficult-
to-weld steels and carbon-steels. Supplied in
Mild Steel MMA Rods “Superweld” 2.27kg resealable tubes. Surcharge may apply.
6013 is a general purpose rod, sold in
a handy re-sealable plastic tube. 4 Product Price Per Unit
Art # Exc. VAT
diameters available.
TX3122525 2.5mm 312 Rods 2.27kg 86.80
TX06101620 1.6mm 6013 Rods 2.0kg Re-Seal 19.50 TX3123225 3.2mm 312 Rods 2.27kg 84.50
TX06102525 2.5mm 6013 Rods 2.5kg Re-Seal 6.60 TX3124025 4.0mm 312 Rods 2.27kg 82.70
TX06103225 3.2mm 6013 Rods 2.5kg Re-Seal 6.60
TX06104025 4.0mm 6013 Rods 2.5kg Re-Seal 6.60
Cast Iron MMA Rods
TX06152525 2.5mm Superweld 7018 8.65
3.2mm Superweld 7018
TX06153225 8.65
A nickel-cored electrode for welding
TX06154025 4.0mm Superweld 7018 8.65 grey cast iron and for joining cast
TX06155025 5.0mm Superweld 7018 8.65 irons to other ferrous or non-
ferrous metals. Leaves an easily-
Hardfacing MMA Rods machineable heat-affected zone.
Supplied in 1kg packs. Surcharge may apply.
Our 600 is a Hardfacing rod that provides
corrosion and abrasion protection to shovel
buckets, digger teeth, blades, spades, etc. Product Price Per Unit
Art # Exc. VAT
Surcharge may apply.
TX50025010 2.5mm Ni-Cl Rods 1kg 106.75
Product Price Per Unit TX50032010 3.2mm Ni-Cl Rods 1kg 103.45
Art # Exc. VAT TX50040010 4.0mm Ni-Cl Rods 1kg 101.35
TX6003250 3.2mm 600 Rods 5kg 44.60
TX6004050 4.0mm 600 Rods 5kg 57.50
5.0mm 600 Rods 5kg
A full range of ARC consumables is available in the
TX6005050 60.15
Sif range detailed at the rear of this catalogue.
38
CARBON ARC GOUGING
Upper Arm Brass Body
Connect to the The lower jaw of the torch. Holds the
pivot of the Head Assembly
brass body and connects to
part to complete the monocable.
the upper jaw and
hold the carbon in place.
Product Price Per Unit Product Price Per Unit
Art # Exc. VAT Art # Exc. VAT
ELC231307 Upper Arm - K3/K5 9.80 ELC231309 Brass Body - K3/K5 24.75
ELC231307 Upper Arm - K4000 9.80 ELC234012 Brass Body - K4000 115.70
ELC232204 Upper Arm - Flair 2 11.00 ELC232206 Brass Body - Flair 2 50.10
Insulating Caps
Lever Insulators
Upper & lower insulators
Help to raise and lower
to prevent live jaw contact.
the upper arm jaw
and to insulate live
parts against
Product Price Per Unit contact.
Art # Exc. VAT Sold each.
ELC231301 Insulating Caps - K3/K5 (Set 2) 7.65
ELC231303 Insulating Cap Screw - K3/K5 0.24 Product Price Per Unit
ELC234001 Upper Insulating Cap - K4000 6.45 Art # Exc. VAT
ELC234002 Lower Insulating Cap - K4000 6.45 Lever Insulator - K3/K5/K4000
Insulating Caps - Flair 2
ELC231311 4.80
ELC232203 7.25 ELC232209 Lever Insulator - Flair 2 3.95
40
TIG WELDING
Single-Stage 1 Gauge Reg Multi-Stage 2-Gauge Reg
This simple regulator is Designed to allow control of
designed to allow basic shielding gas flow and provide
control of shielding gas more accuracy and control
flow and to indicate bottle over pressure. 5/8” BSP inlet
contents. It has a 5/8” BSP fitting and a 3/8” BSP outlet.
inlet fitting and a 3/8” BSP Model available to suit argon
outlet fitting, for use with either (used in most TIG welding
an argon or mixed Ar/CO2 gas cylinder. applications). One gauge shows
Pressure can be set via markings on knob. pressure, the other shows bottle
Bottle contents shown on gauge. contents. 300 bar service. 7 bar output.
An economical option, where accuracy isn’t
essential. A flowmeter can be attached. Product Price Per Unit
Art # Exc. VAT
Product Price Per Unit
Art # Exc. VAT AE7005LX 2-Stage, 2-Gauge Argon Reg 158.35
AE2005LX 1-Stage 1-Gauge Argon Reg 56.80
Flowmeter
Pre-Set 1 Gauge Reg
Designed to be fitted to the outlet
Commonly used with a
of an argon or CO2 regulator to provide
flowmeter to provide
greater control of the flow of your
greater control over the
shielding gas through the gas line.
shielding gas flow. Pre-set to
Ideal for use in MIG and TIG. 2
2 bar, with no pressure
models are available, with either
adjustment knob, this model
0-15LPM or 0-40LPM flow rate.
displays bottle contents, on
gauge. 3/8” BSP RH outlet. Owing to the Product Price Per Unit
single-stage nature of this regulator, output Art # Exc. VAT
pressure can fluctuate as bottle contents drop.
AU200 Flowmeter 0-15 LPM 31.65
Flowmeter 0-40 LPM
For greater accuracy use a multi-stage reg.
AU300 34.65
Product Price Per Unit
Art # Exc. VAT
AE2005LXPS 1S 1G Pre-Set Argon Reg 56.80
Leak Detection Spray
Non-toxic milky spray in a 400ml can.
Shielding Gas Economiser
Use on hoses, regulator nuts, shank
Proven to reduce the unnecessary loss of valves, headnuts, etc..
shielding gas by up to 50%. The shielding gas
economiser works by quickly closing its valve Product Price Per Unit
when welding stops and reducing the amount Art # Exc. VAT
of gas that is lost through the torch. The EG3001 Leak-Tek Spray 3.40
economiser is shipped calibrated with a flow
rate of 8Ltr/min but can be adjusted via an
allen key fitting in the base.
TIG welding has become a
Sold as a package, including popular choice of process for
a flow tube and a universal many fabrication
hose tail & nut combination applications, especially on
that suits 3/8” BSP and stainless steel and
1/4” BSP fittings. The flow aluminium, because of the
high weld integrity and finish
tube is also available separately. quality which can be
Product Price Per Unit achieved. TIG is also used
heavily in pipeline installation
and repair work, and we now
Art # Exc. VAT
MW15210 Gas Economiser 73.25 offer a complete range of
MW15220 Gas Test Flowmeter 0-15 LPM 7.55 pipe tools for use in such
MW15230 Gas Test Flowmeter 0-40 LPM 8.65 tasks - see our pipe section.
42
TIG WELDING
Thoriated - Tungsten 150mm Lanthanated - Tungsten 150mm
Used to strike and maintain a TIG welding arc. In ‘black-tip’ (1%) Lanthanated (AC/DC) for
In ‘red-tip’ Thoriated (DC negative) for mild & ferrous & non-ferrous metals - with good
stainless steel. ISO 6848 WTh20 re-ignition. ISO 6848 WLa10
Turbo-Sharp is a complete solution for the axial grinding of tungsten electrodes. Supplied
complete in a suitcase with a mounting brace, standard adjustment knob and blue grinding head
for electrodes with diameters 1.6mm / 2.0mm / 2.4mm and 3.2mm, dust extraction adapter,
tungsten electrode holder and both EU and UK input power plugs. Turbo-Sharp collects and
stores the resulting tungsten grinding dust for later safe disposal. To empty, simply undo the 3
retaining screws at the end of the unit. Turbo-Sharp features a 30,000 RPM motor which is
powered by a 240v input supply.
44
TIG WELDING Test certificates are available when requested at order.
46
TIG WELDING
Gas Lens Ceramics
Wider body concentrates gas flow.
Used with Gas Lens Collet Bodies
Product Price Per Unit
Genuine Weldcraft Air-Cooled Torches Art # (Packs of 10) Exc. VAT
The original, Weldcraft brand of TIG torches. RW53N58* 6mm (1/4”) For 9/20 11.94
The WP-9 torch is suitable for use up to RW53N59* 8mm (5/16”) For 9/20 11.94
10mm (3/8”) For 9/20
125A, the WP-17 is suitable for use up to RW53N60* 11.94
150A and the WP-26 is suitable for use
up to 200A. The WP-18 is suitable
for use up to 350A. The WP-20 is RW54N17* 8mm (5/16”) For 17/18/26 15.50
suitable for use up to 250A. RW54N16* 10mm (3/8”) For 17/18/26 15.24
Product Price Per Unit RW54N15* 11mm (7/16”) For 17/18/26 15.24
Art # Exc. VAT
RW912-1R WP-9 12 /2Ft
1
Mono 74.47 Back Caps
RW9F12-1R-BSW WP9F Flexi Torch S+S Mono 12ft 161.39 Fits rear of the torch head. Accommodates
RW925-1R WP-9 25 Ft Mono 84.54 surplus tungsten and adjusts length.
RW9F25-1R-BSW WP9F Flexi Torch S+S Mono 25ft 155.49
RW1712-1R WP-17 121/2 Ft Mono 81.04 Product Price Per Unit
RW17F12-1R-BSW WP17F Flexi Torch S+S Mono 12ft 161.39
WP-17 25 Ft Mono 93.84
Art # (Packs of 2) Exc. VAT
RW1725-1R
RW17F25-1R-BSW WP17F Flexi Torch S+S Mono 25ft 176.76 RW41V33 Short Cap For 9/20 9.67
RW2612-1R WP-26 121/2 Ft Mono 110.83 RW41V35 Medium Cap For 9/20 8.27
RW2625-1R WP-26 25 Ft Mono 132.59 RW41V24 Long Cap For 9/20 8.52
RW57Y04 Short Cap For 17/18/26 4.84
Long Cap For 17/18/26
WP-18 121/2 Ft Water-Cooled Torch 131.45
RW57Y02 5.97
RW18-12
RW18-25 WP-18 25 Ft Water-Cooled Torch 153.32
RW20-12 WP-20 121/2 Ft Water-Cooled Torch 144.87 Collets
RW20-12-BSW WP20 Rigid Torch S+S W/C 12ft 163.31
WP-20 25 Ft Water-Cooled Torch 136.95
RW20-25
Used with collet body to hold tungsten.
RW20-25-BSW WP20 Rigid Torch S+S W/C 25ft 188.29
Product Price Per Unit
Art # (Packs of 5) Exc. VAT
Gas Lens Collet Bodies
RW13N21 1.0mm (0.04”) For 9/20 10.94
Used to smooth & focus gas flow. RW13N22 1.6mm (1/16”) For 9/20 10.94
Product Price Per Unit RW13N23 2.4mm (3/32”) For 9/20 10.82
Art # (Packs of 5) Exc. VAT RW13N24 3.2mm (1/8”) For 9/20 7.44
RW45V43 1.6mm (1/16”) 9/20 16.74
RW45V44 2.4mm (3/32”) 9/20 16.46 RW10N23 1.6mm (1/16”) For 17/18/26 15.24
RW45V45 3.2mm (1/8”) 9/20 16.47 RW10N24 2.4mm (3/32”) For 17/18/26 15.07
RW10N25 3.2mm (1/8”) For 17/18/26 15.24
4.0mm (5/32”) For 17/18/26
1.6mm (1/16”) 17/18/26
RW54N20 15.37
RW45V25 24.86
RW45V26 2.4mm (3/32”) 17/18/26 24.18
RW45V27 3.2mm (1/8”) 17/18/26 24.18 Collet Bodies
Tighten or loosen grip on tungsten.
Ceramics
Alumina cup to direct shielding gas Product Price Per Unit
flow on and around the weld zone. Art # (Packs of 5) Exc. VAT
Product Price Per Unit RW13N26 1.0mm (0.04”) For 9/20 16.25
Art # (Packs of 10) Exc. VAT RW13N27 1.6mm (1/16”) For 9/20 15.96
RW13N08* 6mm (1/4”) For 9/20 11.94 RW13N28 2.4mm (3/32”) For 9/20 15.96
RW13N09* 8mm (5/16”) For 9/20 11.94 RW13N29 3.2mm (1/8”) For 9/20 15.96
RW13N10* 10mm (3/8”) For 9/20 11.94
RW10N31 1.6mm (1/16”) For 17/18/26 25.61
RW10N49* 8mm (5/16”) For 17/18/26 12.30 RW10N32 2.4mm (3/32”) For 17/18/26 25.61
RW10N48* 10mm (3/8”) For 17/18/26 12.30 RW10N28 3.2mm (1/8”) For 17/18/26 25.61
RW10N47* 11mm (7/16”) For 17/18/26 12.30 RW406488 4.0mm (5/32”) For 17/18/26 17.10
WCF
Weldcraft®-compatible
The popular,
industry-standard design
of TIG torches & parts
WCF - Ergo Flexi TIG Torches c/w Integrated Switch & Rubber Sheath
Art # Product Price Per Unit
RWN9F12SS 9F 12.5ft Torch Pkg A/C S/W+SHTH 109.65
RWN9F25SS 9F 25ft Torch Pkg A/C S/W+SHTH 158.65
17F 12.5ft Torch Pkg A/C S/W+SHTH
Air
RWN17F12SS 109.65
17F 25ft Torch Pkg A/C S/W+SHTH
Cooled
RWN17F25SS 166.35
RWN26F12SS 26F 12.5ft Torch Pkg A/C S/W+SHTH 161.35
RWN26F25SS 26F 25ft Torch Pkg A/C S/W+SHTH 196.05
WCF - Ceramics
Art # Product Price Per Unit
RWN13N08 1/4 Alumina Nozzle (Pk10) 5.50
RWN13N09 5/16 Alumina Nozzle (Pk10) 5.50
RWN13N10 3/8 Alumina Nozzle (Pk10) 5.50
48
TIG WELDING
WCF - Collets
Art # Product Price Per Unit
RWN13N21 0.040 Collets (Pk5) - to suit 9 & 20 2.05
RWN13N22 1/16 Collets (Pk5) - to suit 9 & 20 2.05
RWN13N23 3/32 Collets (Pk5) - to suit 9 & 20 2.05
RWN13N24 1/8 Collets (Pk5) - to suit 9 & 20 2.05
RWN45V25 1.6mm Gas Lens Collet Body (Pk5) - to suit 17,18 & 26 23.60
RWN45V26 2.4mm Gas Lens Collet Body (Pk5) - to suit 17,18 & 26 22.85
RWN45V27 3.2mm Gas Lens Collet Body (Pk5) - to suit 17,18 & 26 22.85
RWN45V28 4.0mm Gas Lens Collet Body (Pk5) - to suit 17,18 & 26 22.85
RWN57Y04 Short Back Cap - to suit torch types 17,18 & 26 0.75
RWN57Y02 Long Back Cap - to suit torch types 17,18 & 26 0.90
WCF - Switches
Art # Product Price Per Unit
RWNSW1 Tig Torch Switch (On/Off) 9.35
RWNSW1-4 Switch And 4M Lead 17.10
RWNSW1-8 Switch And 8M Lead 20.00
50
SPOT WELDING
SPOT 20/TI DIGITAL SPOT 230
A portable, single phase, manually-operated A 230v single phase, portable, micro-
resistance spot welder that is capable of processor-controlled, manually operated spot
welding 1mm to 1mm maximum thickness mild welding machine. This unit features a new
steel sheets. The unit features an electronic "fuzzy logic" control system that simplifies its
spot weld timer, which can be adjusted by the use and increases the spot welding quality, by
user to suit a range of metal thicknesses, from automatic adjustment of the welding time and
0.1 seconds to 1.2 seconds. Operated by the current with respect to the thickness of the
manual top lever, the unit is held via a top material. Suitable for spot welding sheets to a
handle, which is made from heat insulating maximum thickness of 2mm to 2mm. Choose
material, and a side handle, which can be between continuous and pulsed operation
adjusted for left hand or right hand operation. (suitable for sheets with high yield points).
Arm pressure can be adjusted from Arm pressure can be adjusted from
40kgs to 120kgs. 40kgs to 120kgs.
Fitted with standard Fitted with standard
120mm arms. 120mm arms.
8 kVA 18 kVA
52
SPOT WELDING
PCP 18 Pneumatic Pedestal Spot PCP 28 Pneumatic Pedestal Spot
400v 1ph column spot 400v 1ph column spot
welder, with pneumatic arm welder with pneumatic arm
control. The PCP 18 is rated control. The PCP 28 is rated
at 15kVA @50% (22kVA max). at 25kVA @50% (60kVA
Welds a maximum of 3mm to max). Welds a maximum of
3mm mild steel. Fitted with 5mm to 5mm mild steel.
standard 350mm arms. 350mm arms. Includes
Includes stepless electronic stepless electronic thyristor
thyristor output control, output control, electronic
electronic timer, fan-cooled timer, fan-cooled cabinet,
cabinet, adjustable electrode adjustable electrode force &
force and water-cooled arms water-cooled arms and
and electrodes, which require electrodes, which require
cooling by an additional cooling by an additional
cooler. A range of arms and cooler. A range of optional
electrodes to suit most arms and electrodes is
applications is available. available.
(b) (c)
(a)
(d)
54
PLASMA CUTTING
BZL
Binzel®-compatible
5
4 3 2
1
2
7
1
9 5
8 4
3
6
HYP
Hypertherm®-
compatible
2
1
4
3 2 1
2 1
5
4 3
56
PLASMA CUTTING
4
8 1
3 2
7 5
4
5 3 2 1
CEB
Cebora®-compatible
3 1
6 2
5 4
3 1
6
5 4
58
PLASMA CUTTING
2
4
8 7
THD
Thermal-Dynamics®
-compatible
2
8
7
6 5 4
3 2 1
4 3 2 1
60
PLASMA CUTTING
2 1
3 2 1
TRF
Trafimet®-
compatible
6
4
3 2 1
8
3 1
6 2
5 4
7
62
PLASMA CUTTING
7 6 5 4
3 2 1
7 6 5 4
3 2 1
Adjustable Spanners
MIG Side Cutters Satin finished, chromed steel,
Suitable for a variety of applications, adjustable spanners in 6in, 8in,
side cutters are essential for any 10in and 12in lengths.
welders’ toolbox. With rubber
handle covers and strong jaws, Product Price Per Unit
the side cutters can trim filler Art # Exc. VAT
wire and clear contact tip jams. ET1006 6in Adjustable Spanner 5.15
They are drop-forged for ET1008 8in Adjustable Spanner 7.15
greater reliability. ET1010 10in Adjustable Spanner 9.00
ET1012 12in Adjustable Spanner 12.50
Product Price Per Unit
Art # Exc. VAT
ET000 MIG Side Cutters 4.55 Joggler Punch
A bending and
Hose Cutters punching tool
which produces a
This versatile cutting tool has 10mm lip on 18-20
many uses in all welding and
gauge mild steel or aluminium sheet. All steel
cutting processes. These cutters
are ideal for cutting and trimming construction with non-slip grips and swivel
welding cable and gas hose. They head. Push and turn head to produce 5mm
feature rubber covered handles holes. 290mm approx overall length and ideal
and half moon jaws. for spot/mig welding car panels.
Product Price Per Unit Product Price Per Unit
Art # Exc. VAT Art # Exc. VAT
DZ0021 Hose & Cable Cutters 19.30 ET161202 Joggler and 5mm Punch Tool 48.30
64
TOOLS AND MARKING
Vice Grip Clamps G-Clamps
A simple and cost-effective G-Clamps are a quick & easy
range of vice grip clamps ET2003 method for clamping the work
used to in place for welding. Drop-forged
hold metal work and available in a
ET2002
pieces in place range of 6 sizes.
while welding.
3 designs are available; Product Price Per Unit
ET2001
Art # Exc. VAT
Flat-Type, C-Type and 2-Prong-Type.
ET0053 G-Clamp 3” Jaw 4.35
Product Price Per Unit ET0054 G-Clamp 4” Jaw 12.20
Art # Exc. VAT ET006 G-Clamp 6” Jaw 14.90
ET2001 C11 C Clamp 20.15 ET007 G-Clamp 8” Jaw 18.50
ET2002 SM10 Flat Clamp 18.70 ET008 G-Clamp 10” Jaw 25.05
ET2003 W10 2 Prong Clamp 30.90 ET00812 G-Clamp 12” Jaw 30.00
66
TOOLS AND MARKING
The control of parent metal temperature has an important part to play in a
successful weld, especially in pipe and structural steel applications, and on
difficult-to-weld metals such as cast iron. Pre-heating, re-heating and
controlled-cooling and management of interpass temperature can be more
easily achieved when using fast, accurate temperature measurement devices,
such as those shown below.
68
TOOLS AND MARKING
Bottle Paint Markers Paint Sticks Type-B
Metal-tipped, easy-
flowing, quick-drying
paint. Apply to a
variety of
surfaces by 1 Durable, long lasting, lead free paint in crayon
squeezing the form. For use on a wide variety of materials inc
wood, plastic, concrete, rubber, glass, cardboard
plastic bottle.
and paper. Marks on smooth, rough, rusty or
Available in a
dirty surfaces and also through oil & water.
range of colours.
Product Price Per Unit
Plastic 2 Art # Exc. VAT
tipped ‘Markal’ MBSO Type-B Paint Stick - Orange 3.60
model also MBSW Type-B Paint Stick - White 2.20
available (2). MBSY Type-B Paint Stick - Yellow 3.60
Brite-Mark Bleed-Thru
BRITE-MARK® is a BLEED-THRU®
fast-drying, general is a fast drying
purpose, permanent ink marker that
marker for making writes on almost
clear, bold markings on any surface. It is
almost any surface - ideal for fabricating
metal, rubber, plastic, structural steel or
glass, concrete, leather, layout work where
stone, wood, vinyl and marks are required to
more! Its oil-based paint bleed through a primer
withstands indoor and coat or oil/solvent based
outdoor conditions without paints and primers. Makes
fading, chipping or losing its permanent marks on plastic,
opacity. Valve action metal, glass, ceramics, and
mechanism prevents paint in most non-porous surfaces. Can
barrel from drying when cap is be used for identification
left off. Drying time 35 seconds. purposes. Heavy duty aluminum
Available in 4 colours. body with large ink capacity. Valve
action prevents ink in barrel from
Product Price Per Unit drying when cap is left off.
Art # Exc. VAT Available in black only.
MD84002 BRITE-MARK® 916 Black - Medium Tip 4.50
MD84003 BRITE-MARK® 916 White - Medium Tip 4.50 Product Price Per Unit
MD84004 BRITE-MARK® 916 Yellow - Medium Tip 4.50 Art # Exc. VAT
MD84006 BRITE-MARK® 916 Red - Medium Tip 4.50 MD44541 BLEED THRU® Marker Black - Medium Tip 4.10
70
PIPE TOOLS
Contour Pipe Flange Aligner Contour Centering Heads
Fast, accurate pipe construction is Centering Heads aid in the
possible with the self- setting of centre lines,
determining Pipe Flange establishing angles and
Alinger. This tool inserts easily marks for butt-ins, locating
into a pipe and automatically aligns points inside pipes and tanks,
with the pipe axis. The Pipe Flange
Aligner is quickly adjustable for all laying out keyways and
types of flanges or pipe sizes measuring declivity.
ranging from 3 to 12 inches (8cm to Standard model is
30cm) in diameter. suitable for 12mm
diameter pipe and
Product Price Per Unit larger, Jumbo model is
Art # Exc. VAT
suitable for 25mm
EJ07210009 Pipe Flange Aligner 121.80 diameter pipe and
EJ07210029 Flange Aligner Base 111.35
above. Both feature a
Y-Type head and
Contour Marker Standard adjustable dial
A compact, time-saving bubble
tool used to lay out pipe protractor.
and structural steel
laterals at any angle, ‘T’s, Product Price Per Unit
‘Y’s, ‘X’s and elbows without the Art # Exc. VAT
need for complicated mathematical
formulae or needless waste from “cut and EJ07210005 Centering Head - Standard 85.00
try” methods. Consists of an X-shaped frame, EJ07210006 Centering Head - Jumbo 126.80
calibrated protractor, a triple-jointed marking EJ07220000 Dial & Level Combi 33.65
arm and a soapstone holder. The holder can
also accommodate a felt pen, crayon or pencil.
Contour Radius Markers
Product Price Per Unit
Art # Exc. VAT
EJ07210000 Contour Marker Standard 128.75
EJ07210008 Fitter Weld Protractor 81.50
Pipe Wrap-A-Rounds
A popular tool for marking
straight lines around pipe,
made from flexible gasket
material with good
durability and heat
resistance. Available in Radius Markers are used for scribing circles up
regular (B) and hi-temp to 80” (200cm) in diameter. All are of a
(GG) versions to suit a folding type design. The mini and small models
will fit conveniently into a shirt pocket.
variety of pipe diameters.
All have sturdy friction joints to maintain rigidity
Product Price Per Unit and accuracy and are manufactured from
Art # Exc. VAT lightweight, rustproof aluminium for durability
and a long working life. The holders will
EJ07200001 150B Wrap-A-Round 1”-3” Dia 9.85 accommodate round, square or flat soapstone
EJ07200004 152B Wrap-A-Round 1”-3” Dia 10.00 crayons, pencils or steel point scribes.
EJ07200007 164B Wrap-A-Round 3”-6” Dia 12.50
EJ07200010 176B Wrap-A-Round 3”-10” Dia 13.35 Product Price Per Unit
EJ07200013 177B Wrap-A-Round 4”-12” Dia 18.70 Art # Exc. VAT
EJ07200016 179B Wrap-A-Round 6”-16” Dia 31.05 EJ07210010 Radius Marker Mini (max 40cm dia) 27.15
EJ07200029 164GG Wrap-A-Round 3”-6” Dia 17.95 EJ07210011 Radius Marker Small (max 100cm dia) 45.95
EJ07200030 176GG Wrap-A-Round 3”-10” Dia 17.50 EJ07210012 Radius Marker STD (max 120cm dia) 47.15
EJ07200032 179GG Wrap-A-Round 6”-16” Dia 40.00 EJ07210013 Radius Marker Jumbo (max 200cm dia) 57.90
72
PIPE TOOLS
74
HANDLING
Cylinder Rack Oxy/Fuel Cylinder Trolleys
This ideal workshop add-on sits over your gas Twin cylinder trolleys
cylinder and has hooks and holders for your with solid tyre wheels,
torch, anti-spatter spray, of a robust, fully-welded
helmet, hoses, etc.. It makes construction.
an essential addition to
your welding Versions available
equipment setup and to support
helps you to keep tidy oxygen/acetylene
and well-organised. (base measures
580mm x 260mm)
Product Price Per Unit or oxygen/propane
Art # Exc. VAT
(base measures
DZ10006 MIG Rack 13.60 700mm x 310mm).
Chain and
Single Cylinder Trolley rubber grips.
A cylinder trolley for a single industrial cylinder,
incorporating 200mm diameter solid tyre Product Price Per Unit
wheels. Robust, fully-welded Art # Exc. VAT
steel construction. DZ10001 Oxy/Acetylene Trolley 104.35
Red-painted. The base DZ10002 Oxy/Propane Trolley 110.10
measures 285mm x
225mm. Height 1030mm.
It will accommodate a single Trolley Tool Bin
industrial size gas cylinder
Clips over top bar of large
containing either oxygen,
oxy/fuel cylinder trolleys.
acetylene, argon, helium or
nitrogen, for safe storage
and moving. A version Product Price Per Unit
suitable for Propane Art # Exc. VAT
cylinders is also DZ135055 Trolley Tool Bin 67.90
available. Includes
galvanised bottle chain
and rubber Portable Cylinder Trolleys
handle grips.
Solid wheeled trolleys for
Product Price Per Unit use with small industrial
Art # Exc. VAT cylinders. Two versions
DZ10003 Single Cylinder Trolley 74.25
are available; a ‘small’
DZ10003P Propane Single Trolley 79.75
version with a 390mm x
150mm base and a
900mm height to suit
the FlamePak 20
MIG Inverter Trolley
(X / M) and a ‘large’
A black-painted, robust version with a 460mm
and solidly-constructed x 200mm base and a
trolley, designed to 1050mm height -
accommodate portable to suit FlamePak 50
MIG welders and (Y / J). Includes a
inverter power sources. bracket to secure
the cylinders.
Self-assembly required.
Product Price Per Unit
Product Price Per Unit Art # Exc. VAT
Art # Exc. VAT DZ10004 Portable Trolley Small 68.65
DZ10012 MIG / Inverter Trolley 99.75 DZ10005 Portable Trolley Large 77.80
76
DRYING OVENS
Portable Drying Oven Electrode Quiver
Our portable drying oven provides a greater A commonly used product for transporting,
storage and heating capacity than the standard dispensing and storing your stick welding rods
quivers. This unit measures 175mm wide, in warm, dry conditions prior to welding.
610mm deep and 210mm high (260mm high
This
including handle).
model has
Capable of storing up to a 150 watt
15kgs of stick welding (approx)
rods, this unit is ‘Dual heater that
Voltage’, so can be can warm
used on either a the rods to
110v or 230v single- between
phase power supply. 80ºC and
100ºC and
The thermostatically-
improve their
controlled 300 watt (approx)
welding
heater is variable and can
performance. 5kg rod capacity.
heat the rods to a suitable
temperature between The carrying handle also serves as a stand for
100ºC and 300ºC. the quiver to rest on. Versions are available
Product Price Per Unit which use a 230v or 110v supply; the 110v is
Art # Exc. VAT ideal for site use.
ZMR200110 110v / 230v Portable Drying Oven 577.10 Product Price Per Unit
ZMR210110 Portable Oven c/w Thermometer 596.65 Art # Exc. VAT
ZAM300110W 110v Quiver 79.70
ZAM300230W 230v Quiver 79.70
Stationary Drying Oven
Our most industrial
Mid-Range Oven With LED
solution for
ongoing storage A mid-market 750W
and heating of semi-portable drying oven
stick welding rods, with a 50kg capacity and
the stationary built-in LED digital
drying oven has temperature display and
the capacity to adjustable temperature
accommodate up range 0-350°C. Available in
to 136kgs of rods. 110v and 230v models.
Two, thermostatically Product Price Per Unit
controlled, variable Art # Exc. VAT
heaters, all with 3 interior ZMR000110 Stationary Oven LED 110V 998.00
shelves for practical, organised ZMR000240 Stationary Oven LED 230V 998.00
storage are available; Our standard, 1500 watt
(approx) type, available in either 110v or 230v,
that can heat the rods to a suitable temperature Sif Yellow Rod Cannister
between 100°C and 300°C, or our 2250 watt A durable plastic airtight
(approx), 230v model for heating rods at a cannister providing great
higher temperature of between 100°C and storage for your welding
400°C. electrodes. Supplied with a
threaded cap and a belt clip
All ovens measure 530mm wide, 620mm deep
for easy storage and transport.
and 620mm high.
Standard 14in (for 350mm
Product Price Per Unit electrodes).
Art # Exc. VAT
ZMR100110 110v Stationary Drying Oven 100°C - 300°C 1,298.10 Product Price Per Unit
ZMR100240 230v Stationary Drying Oven 100°C - 300°C 1,298.10 Art # Exc. VAT
ZMR400240 230v Stationary Drying Oven 400°C 1,958.50 RG100SIF 14in Sif Yellow Rod Cannister 12.40
Water-Based Anti-Spatter
Solar Flux
A water-based, silicone-free, non-toxic, non-
A fine powder TIG flux made
flammable anti-spatter solution that does not
in the USA, originally
contain harmful solvents which can smoke and
developed for use in high-
produce harmful fumes. Does not affect weld
integrity welding of US navy
porosity. Use to prolong
aircraft engines. As a WWII
tip & shroud life and to
military secret, Solar Flux is
prevent adhesion of weld
now popularly used in
spatter to the area
modern applications to
surrounding the weld
shield the rear of a weld
zone. It is available in a
joint from oxygen
full range of container
contamination, dissipate heat and oxides
types and sizes from
during welding and prevent re-oxidation.
a 400ml spray to a
Formulated to suit stainless steel and high
25ltr bulk drum.
nickel super alloys. To apply mix flux with
Product Price Per Unit methanol & brush over rear of joint. Solar Flux
Art # Exc. VAT is Inert, non-flammable and non- explosive.
Ideal for pipe and tube welding applications.
EG1001W 400ml Spray 3.70
Supplied in a 1lb (454g) jar.
EG1001WB 400ml Spray x24 88.70
EG1001100W 1ltr Trigger Spray 6.45
Product Price Per Unit
EG1001100BW 1ltr Empty Bottle 6.15
EG10015000 5ltr Bulk Bottle 13.65
Art # Exc. VAT
EG1001BLK 25ltr Bulk Drum 69.55 FR192110 Solar Flux Type B - 1lb Jar 62.65
78
CHEMICALS
80
WELDING SAFETY
Phantom XL Large-Lens ADF Helmet Phantom Passive Helmet
An attractive mid-market welding helmet with A lightweight,
professional technology auto- durable, welding
darkening lens for the helmet made from
precision TIG welder strong
and discerning thermoplastic, with
production the largest lens size
fabricator. for maximum
Suitable for all visibility. Offering
applications comfort and safety
>2Amp min for every welder.
current. Internally- Point-of-sale
adjustable from 9- packaged for retail
13 with largest display.
viewing area.
Comfortable and Product Price Per Unit
Art # Exc. VAT
lightweight with
'fire' decal design. FXST200 Phantom Passive DIN10/11 23.90
Point-of-sale ES4254SP Replacement Inner Lens 1.88
packaged for retail ES288520 Replacement Outer Lens 1.69
display.
Product Price Per Unit Aluminised Flip-Up Welding Hood
Art # Exc. VAT In high-heat applications
FXADF800S Phantom XL 9-13 Variable 139.00 where access to
ES9866SP Replacement Inner Lens 1.15 restricted spaces is
ES288520 Replacement Outer Lens 1.69 required, a welding
hood can be a preferable
alternative to a welding
Phantom Active Auto-Darkening Helmet helmet. This aluminised
A stylish auto-darkening welding helmet, hood incorporates a flip-
suitable for all welding and cutting applications up 4 1/4" x 2" window
at >10Amp min current. Externally-adjustable for observation.
from 9-13. Fully automatic on/off. Comfortable
and lightweight with 'ice' Product Price Per Unit
decal design. Art # Exc. VAT
Point-of-sale packaged
ESF240040 Alum Hood C/W SH5 Flip Up Goggle 56.10
EHW442005G Glass 4 1/4 X 2 5GW Lens CE
for retail display.
0.63
• Popular 110 x 90 x ES4420SP 4 1/4 X 2 Polycarb Clear Lens 0.39
9mm Cartridge
• Auto-Darkens in When purchasing a
<1/10,000s
welding helmet with a
• 10A Minimum ʻgrind modeʼ ensure
that the helmetʼs shell
Current Sensitivity
is approved for
For Many MIG,
Stick & TIG Tasks
• 2x Light-Detection impact to EN175 B.
Sensors Any lower impact
• Adjustable Sensitivity rating than ʻBʼ is not
and Delay recommended for
grinding applications
Product Price Per Unit (eg ʻSʼ or ʻFʼ) and
Art # Exc. VAT may not offer you the
FXADF600S Phantom Active 9-13 Variable 79.00 adequate protection.
EE700000011 Replacement Inner Lens 1.45
ES288420 Replacement Outer Lens 0.96
EF810440.2 Combi Helmet System 22.10 EP284005ASS 41/4”x 2” Helmet - Assembled 8.95
EF933181 Hard Hat c/w Ratchet 8.80 EP284010 41/4”x 31/4” Helmets - Unassembled 8.75
82
WELDING SAFETY
Lamador Headshields Gamador Headshields
The Lamador flip-front welding The Gamador flip-front
headshield adopts a cutaway welding headshield adopts a
design. Its strong, streamlined, full face design. Its strong,
lightweight construction, streamlined, lightweight
manufactured from non construction, manufactured
moisture-sensitive from non moisture-sensitive
thermoplastic provides good thermoplastic provides good
resistance from impact, resistance from impact,
temperatures up to 190º C, spatter, UV & IR temperatures up to 190º C, spatter, UV & IR
Maintains shape even under intense heat. Maintains shape even under intense heat.
Available in 41/4” x 2", 41/4” x 31/4” & Available in 41/4” x 2", 41/4” x 31/4” &
110mm x 90mm lens-holder sizes. 110mm x 90mm lens-holder sizes.
84
WELDING SAFETY
Ski-Type Goggles 41/4” x 2” Flip-Up Goggles
Shade 5 or Shade 3 A comfortable and
panorama goggle, convenient model of
designed for use in oxy/fuel goggle with a flip-up
gas welding. They both lens holder.
feature indirect vent. Used in oxy/fuel gas welding applications.
CE approved to EN166 & EN169. Include clear and shade 5 41/4” x 2” lenses.
86
WELDING SAFETY
‘CR’ Type Lens Blue Welding Lenses
To EN166. Protect filters Blue shaded welding
from spatter in 1.4mm lenses for use in oxy/
and 2mm thicknesses acetylene gas-fluxed
(HD) either individually or brazing jobs. 2 sizes.
in bulk quanitites. Each
lens is individually enveloped. Product Price Per Unit
Art # Exc. VAT
Product Price Per Unit EHW4420BLUE 4 /4” x 2” Blue Lens
1
9.62
Art # Exc. VAT EE1990BLUE 2” Round Blue Lens 10.71
ES288120 41/4” x 2” Lens Each 0.63
ES420PBLK 41/4” x 2” Box 100 53.10
ES420PBLKHD 41/2” x 2” (2mm) Box 50 39.90
50mm (2”) Round Lenses
ES288220 41/4” x 31/4” Lens Each 0.85 Replacement lenses for use in
ES430PBLK 41/4” x 31/4” Box 100 78.90 the round lens goggles and
ES430PBLKHD 41/4” x 31/4” (2mm) Box 50 57.60 leather mask goggles.
ES288520 41/2” x 51/4” Lens Each 1.69
ES450PBLK 41/2” x 51/4” Box 100 199.30 Product Price Per Unit
ES288320 110 x 60mm Lens Each 0.92 Art # Exc. VAT
ES1160PBLK 110 x 60mm Box 100 87.65 EE19900GS 50mm Dia Clear Lens 0.26
ES288420 110 x 90mm Lens Each 0.96 EE19903 50mm Dia Sh 3 Lens 0.76
ES1190PBLK 110 x 90mm Box 100 92.50 EE19904 50mm Dia Sh 4 Lens 0.73
ES100120PBLK 100 x 120mm Box 100 111.10 EE19905 50mm Dia Sh 5 Lens 0.73
ES5000P 50mm (2”) Round Lens Each 0.62 EE19906 50mm Dia Sh 6 Lens 0.73
EE19909 50mm Dia Sh 9 Lens 0.76
Compatible Shaped Lenses EE19910 50mm Dia Sh 10 Lens 0.78
A range of special shaped EE19911 50mm Dia Sh 11 Lens 0.77
clear cover lenses, EE19912 50mm Dia Sh 12 Lens 0.76
compatible with
popular helmet models 'CR' Printed Lenses
including Optrel® and 3M/Hornell®. Our CR type clear cover
Product Price Per Unit lenses, to EN166, and pad-
Art # Exc. VAT printed per lens. Supplied in
EH426000 Speedglass Type Outer Lens (Pk 10) 22.05
3 most popular sizes and
EWT0491405P1 Optrel Type Lens 107 x 51 (Pk 5) 4.60 packed in boxes of 100pcs.
EWT0491416P10 Optrel Type Lens 110 x 85 (Pk 10) 13.15 Product Price Per Unit
Art # Exc. VAT
Compatible Clear Lenses ES1190PBLKMKD CR 110x90mm Clear Printed x100 99.70
A range of replacement compatible clear lenses ES420PBLKMKD CR 4 1/4 X 2 Clear Printed x100 59.00
for use in a wide variety of popular 3rd party ES430PBLKMKD CR 4 1/4 X 3 1/4 Clear Printed x100 85.10
manufacturers’ welding helmets.
All brands are ® their respective owners.
Product Price Per Unit
Art # Exc. VAT
EE700000010 Eyetech® Type 115 x 93 (X1) 2.75
EE700000011 Eyetech® Type 45 x 98 (X1) 1.45
EH227000 Speedglass® Type 117x72 (X10) 14.55
EH228000 Speedglass® Type 103x47 (X5) 7.25
EH327000 Speedglass® Type 126x90 (X10) 14.55
EH328000 Speedglass® Type 117x59 (X10) 7.25
EH428000 Speedglass® Type 90x42 (X5) 7.25
EH428010 Speedglass® Type 104x53 (X5) 8.00
EHB770237 Hobart® Type 108 x 51 (X1) 0.75
EHB770240 Hobart® Type 114 x 85 (X1) 0.99
EM10751 Modulo® Type 107 x 51 (X1) 0.93
EM137120 Modulo® Type 137 x 120 (X1) 2.24
EWT501221201 Ose® Satellite® Front Type (X5) 17.30
88
WELDING SAFETY
Green GP Gauntlets Skintex Blue Gloves
Fully lined. Green split leather Fully-lined & padded
with a one-piece back, Skintex offer good
welted thumb and fingers. protection to the
A good general-purpose wearer in MIG, Stick or
gauntlet. Oxy/Fuel welding and in
plasma or oxy/fuel cutting.
Product Price Per Unit
Art # Exc. VAT Product Price Per Unit
EAD000 GP Green Gloves 4.40 Art # Exc. VAT
EAD007 Skintex Blue Gloves 8.65
Reversible Green Gauntlets
Gold Welders' Gauntlets
Fully lined. Green split leather.
Comfortable, lined high quality
Central thumb, enabling
glove to be used on either Cat 2 welders' gauntlets
left or right hand. A popular
glove for general use.
Product Price Per Unit
Art # Exc. VAT
Product Price Per Unit EAD012 Gold Welding Gloves 6.77
Art # Exc. VAT
EAD000REV Reversible Gloves 6.95 Mordant Leather TIG Gloves
Designed to be lightweight
Green Welders’ Mitts and comfortable to wear
and allow easy movement
Fully-lined, green split of a TIG rod across the
leather with thumb,
palm. Soft leather
index and mitt-style
palm and fingers.
fingers.‘Cat 2’ type
product for welding. Product Price Per Unit
Art # Exc. VAT
Product Price Per Unit
Art # Exc. VAT EAD005 Mordant TIG Gloves 5.80
EAD017 Green Lined Mitts 5.35
Fine Hide TIG Gloves
Red Superior Gauntlets Popular among TIG
welders the fine hide
By popular demand, our design allows easy
red superior gauntlets are movement of a TIG rod
fully lined and provide a across the palm and are
high level of comfort & comfortable to wear.
protection.
Product Price Per Unit
Product Price Per Unit Art # Exc. VAT
Art # Exc. VAT
EAD006 Fine Hide TIG Gloves 11.80
EAD009 Red Superior Gauntlets 4.45
90
INDUSTRIAL SAFETY
Clear Goggles Pulsafe Clearways Visor
Our goggles are The Pulsafe Clearways visor
designed to protect the system is safe, practical and
eyes against impact economical. It offers
from flying particles, liquid strength and durability.
splashes and coarse material, in applications At only 160g, it is
such as turning, occasional grinding, chipping comfortable enough to wear all
and sanding. Made of a flexible PVC frame, with day. Integral visor fitting ensures
a strong, clear, single-piece screen. extra protection against chemical
Comfortable fit, weighing <75 grams. Three seepage. Economical and replaceable clear or
shaded acetate visors available separately.
versions available, with a choice of either
indirect or direct ventilation, or anti-fog. Both Product Price Per Unit
are CE approved and meet the requirements of Art # Exc. VAT
EN166 for occular safety & protection. ES1002346 CB-14 Browguard Headgear 6.34
ES1002360 CV84A Clear Acetate Visor 4.82
Product Price Per Unit ES1002370 CV85/5 Shaded Acetate Visor 13.18
Art # Exc. VAT ES1002353 CV83P Clear Visor pack 10 54.90
ES1000 Clear Goggles - Direct Vent 2.95 ES1002365 CV84AG Green Visor pack 10 62.40
ES1000AF Clear Goggles - Anti-Fog 5.80 ES1002369 CV85/3W Green Visor 11.33
ES1001 Clear Goggles - Indirect Vent 3.45
Supervisus Mach II Visor System
The Supervisus II visor system
Clear Visor provides total protection with
An economical browguard a comfortable fit. It was
and visor combination designed with input from
that provides protection workers wearing
to the wearer from liquid splash faceshields in the most
and medium-energy particle demanding environments
impact. Optical quality, with visor and applications. The
removable protective shipping film. all-in-one innovative, strong
Comfortable browguard with adjustable pivot and lightweight design of the
Supervisus II offers built-in chin
headgear for all head sizes. Used in many
protection, a two-position headgear with
chipping, grinding and materials handling breathable soft headband, and a large visor
applications to protect face and eyes. which is easy to remove and change for longer
shell product life. Replacement visors are
Product Price Per Unit available in clear and shade 5. Supervisus II is
Art # Exc. VAT CE approved to EN166 and is not compatible
ES281000 Browguard 6.70 with the previous Supervisus parts.
ES281010 Clear Visor 3.95
Product Price Per Unit
Art # Exc. VAT
Forestry Kit ES1011623 Supervisus Mach II C/W Clear Visor 24.55
ES1011625 Supervisus Mach II Clear Visor 8.30
Safety helmet, ear defender and visor. Fully
ES1011629 Supervisus Mach II SH5 Green Visor 35.30
ES1011628 Supervisus Mach II SH3 Green Visor 27.05
integrated protection for agriculture
and forestry environments. For
use by professional foresters,
WideVision Goggles
when cleaning vegetation
or trimming verges with A clear panorama
power tools. Includes a goggle for a wider field
metal wire Forestry Visor, of vision. Lightweight,
polyethylene Safety comfortable design.
Helmet & Ear Defenders. Provides good ventilation
and CE approved to EN166.
Product Price Per Unit Product Price Per Unit
Art # Exc. VAT Art # Exc. VAT
EF839494 Forestry Kit 34.10 ES1001001 Wide Vision Goggles 9.90
Particulate Respirators
Our range of comfort-fit, valved
respirators incorporate nose
clips and adjustable twin-straps
to fit a range of face sizes.
Each provides protection
against dusts, mists and metal
fumes to their respective levels
under EN149. Include an
exhalation valve to allow exhaled
air to be vented from the masks
without compromising their protection. This
reduces perspiration and increases comfort.
The soft-sealing inner ring provides a reliable
Product Price Per Unit seal close to the face. Four models are
Art # Exc. VAT available, each providing a higher protection
PC600630T Welding Table (600x630mm) Slotted 195.65 factor under EN149. FFP1S and FFP2S are
supplied in boxes of 10.
92
INDUSTRIAL SAFETY
Proban Balaclava Ear Defenders
A product commonly used in Designed to protect your
high heat & spatter hearing and ears in areas
applications such as carbon- where a danger of loud noise
arc gouging and high-amp stick or physical damage exists.
welding, the proban balaclava Consist of comfortable,
provides protection to the head, noise-reducing ear muffs on a durable
forehead, ears, the side of the headband. CE approved to EN352.
face and the neck. Designed to
be worn beneath a headshield, Product Price Per Unit
the balaclava incorporates Art # Exc. VAT
strong velcro connectors EAH1001 Ear Defenders 5.95
which join the product around the
neck and hold it in place. Proban is a proven
strong, durable material. ‘One size fits Ear Plugs
all’ design. CE approved.
Available with or without cape. Represent high quality and value for money.
Good attenuation and comfortable to wear.
Product Price Per Unit Cylindrical, soft-foam, compress-to-fit plugs for
Art # Exc. VAT general purpose use in low to medium
ESF240030 Proban Balaclava 9.25 volume environments. Packed in
ESF240035 Proban Balaclava C/W Cape 13.85 pairs in cellophane pouches.
Available in a box of 200 pairs
2m x 2m x 2m Work Shelters CE approved and meets EN 352.
94
INDUSTRIAL SAFETY
Protecto 500 Super Light Duty Blanket
Protecto 500 Super light Duty Blanket.
Uncoated Super-light Duty 550°C Glass Fibre Welding Blanket.
580g/m weight. Approved to BSEN 1869:1997. Now includes
eyelets at sides for fastening.
Available in 2 x 1 mtr and 2 x 2 mtr and tested to BS476:Pt7 Class 1.
Product Price Per Unit
Art # Exc. VAT
ESF5010 550°C Blanket in 580g/m weight 1 mtr x 2 mtr 23.50
ESF5011 550°C Blanket in 580g/m weight 2 mtr x 2 mtr 47.00
ESF5015 550°C Blanket in 580g/m weight 1 mtr x 50 mtr 201.60
ESF501 range ESF5016 550°C Blanket in 580g/m weight 2 mtr x 50 mtr 402.90
96
INDUSTRIAL SAFETY
Weld-O-Tex Pyrovatex flame retardant overalls Red HR Leather Aprons
Weld-O-Tex royal blue overalls are Worn over clothes to protect
flame-retardant and meet the the wearer from spatter,
requirements of EN531: A, B1, C1. sparks and heat. Supplied
They are made from durable with ties. Made from high
350gsm Pyrovatex cotton and quality red leather which has
feature knee pockets, waist a good heat resistance and
pockets, breast pockets, a back more durability than standard
pocket, a ruler pocket and a chrome leather. Available only
collar. They are fastened by snap- in a 36” long size.
fit buttons, which are concealed for
extra safety, and have an CE approved to EN470.
elasticated waist for heightened
comfort. Weld-O-Tex overalls Product Price Per Unit
are available in 5 sizes and are Art # Exc. VAT
supplied individually wrapped.
ESF240100 HR Red Apron - 36” c/w Ties 40.40
Operating with low noise (<70dB[A]) and weighing only 15kg the
ProtectoVac incorporates 2 filters and a spark arrestor, and is
supplied with a 2.5m hose, a standard welding nozzle and spare
motor brushes for ongoing maintenance.
98
PRODUCT SELECTOR by process & workpiece material
Aluminium
MIG Page 100 TIG Page 106 GAS Page 106-112 Brazing Page 106-112 ARC Page 116
SIFMIG 1050 SIFALUMIN No 14 SIFALUMIN No 14 SIFALUMIN No 16 HILCO ALUMINIL SI5
SIFMIG 4043 SIFALUMIN No 15 SIFALUMIN No 15 SIF 555 AL SOLDER HILCO ALUMINIL SI12
SIFMIG 4047 SIFALUMIN No 16 SIF FLUXCORE ALUMINIUM
SIFMIG 5356 SIFALUMIN No 27
SIFMIG 5183 SIFALUMIN No 28
SIFMIG 5556 SIFALUMIN No 37
Brass/Bronze
MIG Page 101 TIG Page 107 GAS Page 114+120 Brazing Page 110 ARC Page 116
SIFMIG 8 SIFPHOSPHOR BRONZE No 8 SIFCUPRON No 17-2Ag HILCO BRONSIL
SIFMIG 328 SIFPHOSPHOR BRONZE No 82 SIFCUPRON No 17-15Ag
SIFMIG 968 SIFSILCOPPER No 968 SIF SILVER SOLDER No 38/39/43
Cast Iron
MIG Page 101 TIG Page 107 GAS Page 112 Brazing Page 111 ARC Page 114-116
SIFMIG 8 SIFPHOSPHOR BRONZE No 8 SUPER SILICON No 9 SIFBRONZE No 1 HILCO PURE NICKEL
SIGMIG 328 SUPER SG CAST IRON HILCO NICKEL IRON
SIFTRODE CAST IRON
Copper
MIG Page 101 TIG Page 107 GAS Page 112 Brazing Page 110 ARC Page 116
SIFMIG 985 SIFSILCOPPER No 985 SIFSILCOPPER No 7 SIFCUPRON No 17 HILCO BRONSIL
SIFMIG 968 SIFSILCOPPER No 968 SIFCUPRON No 17-2Ag
SIFMIG 8 SIFPHOSPHOR BRONZE No 8 SIFCUPRON No 17-5Ag
SIFMIG 328 SIFPHOSPHOR BRONZE No 82 SIFCUPRON No 17-15Ag
SIFMIG 44 SIFALBRONZE No 32 SIF SILVER SOLDER No 38/39/43
SIFALBRONZE No 44 SIFSILVERCOTE No 43
Magnesium
MIG Page 110 TIG Page 106 GAS Page 114+120 Brazing Page 114+120 ARC Page 124
SIF MAGNESIUM No 23
Stainless
MIG Page 103 TIG Page 104-108 GAS Page 108 Brazing Page 110-119 ARC Page 114-117
SIFMIG 308LSI SIFSTEEL STAINLESS 308L SIFSTEEL STAINLESS 308L SIFBRONZE No 2 HILCHROME 308 R
SIFMIG 316LSI SIFSTEEL STAINLESS 316LSI SIFSTEEL STAINLESS 316LSI SIF SILVER SOLDER No 43 HILCHROME 316 R
SIFMIG 347 SIFSTEEL STAINLESS 347 SIFSTEEL STAINLESS 347 SIFSILVERCOTE No 43 HILCHROME 309 R
SIFMIG 309LSI SIFSTEEL STAINLESS 309L HILCHROME 309Mo R
SIFMIG 312 SIFSTEEL STAINLESS 312 HILCHROME 312 R
SIFSTEEL STAINLESS 310 SIFTRODE STAINLESS 316
SIFSTEEL DUPLEX SIFTRODE STAINLESS 312
SIFSTEEL SUPER DUPLEX
Steel
MIG Page 102-103 TIG Page 109 GAS Page 113 Brazing Page 106-112 ARC Page 114-115
SIFMIG SG2 SIFSTEEL A15 SIFSTEEL No 11 SIFBRONZE No 1 HILCO RED EXTRA
SIFMIG SG3 SIFSTEEL A17 SIFSTEEL No 22 SIFBRONZE No 2 HILCO VELVETA
SIFMIG A15 SIFSTEEL A18 SIF AUTOBRONZE HILCO VELORA
SIFMIG A32 SIFSTEEL A31 SIFBRONZE No 101 HILCO REGINA 160
SIFMIG HF600 SIFSTEEL A32 SIFREDICOTE No 1 HILCO BASIC SUPER
FLUX CORED WIRES SIFSTEEL A33 SIFREDICOTE No 2 HILCO BASIC 55
SIFMIG GASLESS SIFSTEEL HF6 HILCO HARDMELT 600
SIFCORED E71T-1 SIFTRODE 6013
HILCORD 600 SIFTRODE 7018
Aluminium AL
SIFMIG 4043 Dia mm Art # 0.5kg Spl Art # 2.0kg Spl Art # 6.5kg Spl
An Aluminium alloy with 5% silicon 0.8 WO150805 10.45 WO150820 53.25 WO150865 84.25
giving excellent flow characteristics
1.0 WO151005 10.10 WO151020 47.35 WO151065 75.70
and penetration. Suitable for welding
duralumin, cast and wrought alloys 1.2 WO151205 9.85 WO151220 45.05 WO151265 71.30
6063 (H9), 6061 (H20) and 6082 1.6 WO151665 68.80
(H30). Weld will discolour if anodised.
EN ISO 18273 S Al 4043A (AlSi5),
BS: 2901 4043A, (NG21)
5 Si Bal Al 635 120 40 118
SIFMIG 5356 Dia mm Art # 0.5kg Spl Art # 2.0kg Spl Art # 6.5kg Spl
A general purpose aluminium wire with 0.8 WO270805 10.65 WO270820 54.15 WO270865 85.60
5% magnesium that has excellent
corrosion resistance and high strength. 1.0 WO271005 10.20 WO271020 48.45 WO271065 77.10
Suitable for welding magnesium 1.2 WO271205 10.00 WO271220 45.80 WO271265 72.35
bearing aluminium alloys such as 5251
1.6 WO271665 70.70
(N4), 5154 (N5), 5454 (N51) and also
heat treatable alloys 6063 (H9), 6061
(H20) and 6082 (H30)
EN ISO 18273 S Al 5356 (AlMg5), 5 Mg Bal Al 640 250 60 118
BS: 2901 5356, (NG6)
SIFMIG 5556 Dia mm Art # 0.5kg Spl Art # 2.0kg Spl Art # 6.5kg Spl
Aluminium alloy containing 5.3% 1.0 WO371065 96.55
Magnesium: all elements are closely
1.2 WO371205 13.00 WO371220 48.55 WO371265 90.60
controlled for optimum weld strength.
Normally used on 5083 (N8) and for 1.6 WO371665 89.50
military applications
EN ISO 18273 S Al 5556A
(AlMg5Mn), BS: 2901 5556 5.3 Mg, 0.8 Mn,0.1Cr, 0.1Ti, Bal Al 640 300 70 118
100
MIG PROCESS Additional Metal Surcharge(s) May Apply
SIFMIG 8 Dia mm Art # 0.7kg Spl Art # 4.0kg Spl Art # 12.5kg Spl
This phosphor bronze wire contains 0.8 WO080807 48.35 WO080840 229.05 WO080812 530.80
7% tin and is suitable for fusion
welding of phosphor bronze castings 1.0 WO081007 45.60 WO081040 212.85 WO081012 493.95
and copper alloys (brass). It is also 1.2 WO081207 43.40 WO081240 206.40 WO081212 477.90
used for MIG brazing on ferrous and
dissimilar metals or for applying a
bearing surface.
ISO 24373 Cu 5180A (CuSn6P), 7 Sn, Bal Cu 900-1050 260 80 124 & 125
BS: 2901 C11
SIFMIG 968 Dia mm Art # 0.7kg Spl Art # 4.0kg Spl Art # 12.5kg Spl
A copper wire containing 3% silicon 0.8 WO960807 41.70 WO960840 176.65 WO960812 398.00
and 1% manganese used for fusion
welding materials of similar 1.0 WO961007 39.50 WO961040 168.10 WO961012 373.65
composition, copper alloys (brass) and 1.2 WO961240 163.90 WO961212 368.30
for MIG brazing steels. It is also
suitable for surfacing steel and
dissimilar metal applications.
ISO 24373 Cu 6560 (CuSi3Mn1), 1 Mn, 3 Si, Bal Cu 980-1020 350 90 120
BS: 2901 C9
SIFMIG SG2 Dia mm Art # 0.7kg Spl Art # 5.0kg Spl Art # 15kg Spl Art # 250kg Spl
Copper coated mild steel MIG wire 0.6 WA180607 4.90 WA180650 20.95 WA180615 68.80
for welding mild and medium tensile
0.8 WA180807 4.15 WA180850 19.60 WA180815 45.65 WA1808250 675.00
steels, for impact toughness down
to -20C 1.0 WA181050 17.20 WA181015 42.85 WA1810250 643.75
EN ISO 14341-A G3Si1 1.2 WA181215 42.15 WA1812250 637.50
EN 440 G3Si1, (BS 2901: A18)
(Din SG2)
0.1 C, 0.8 Si, 1.3 Mn 1450 400 120 126
0.1 C, 0.6 Si, 1.3 Mn, 0.2 Al 1450 440 120 136
SIFMIG GASLESS Dia mm Art # 0.45kg Spl Art # 0.9kg Spl Art # 4.55kg Spl
Self shielding steel MIG wire; 0.8 WG180805 10.80 WG180809 18.00 WG180845 97.65
ideal for DIY use
AWS: E71T-GS
0.25 C, 0.4 Si, 0.7Mn, 2.4 Al 1450 400 120
102
MIG PROCESS Additional Metal Surcharge(s) May Apply
SIFMIG 316LSI Dia mm Art # 0.7kg Spl Art # 3.75kg Spl Art # 12.5/15kg Spl
A molybdenum bearing, stainless steel 0.6 WO210607 18.80 WO210640 81.35 WO210612 182.35
with low carbon content. It is corrosion
0.8 WO210807 15.60 WO210840 63.25 WO210815 120.05
resistant for welding molybdenum
bearing austenitic stainless steels. 1.0 WO211007 14.40 WO211040 57.30 WO211015 114.60
EN ISO 14343: 19 12 3 LSi, 1.2 WO211207 14.30 WO211240 53.90 WO211215 113.55
BS: 2901 316 S93,
AWS A5.9 : ER316LSi (0.7kg)
0.02 C, 0.8 Si, 1.5 Mn, 12 Ni, 19 Cr, 2 Mo 1440 650 180 125
SIFMIG 308LSI Dia mm Art # 0.7kg Spl Art # 3.75kg Spl Art # 12.5/15kg Spl
Stainless steel filler wire suitable for 0.8 WO330807 15.40 WO330840 61.05 WO330815 125.35
welding 18/8 (304) austenitic stainless
1.0 WO331007 14.40 WO331040 59.65 WO331015 117.30
steels, providing good corrosion and
wear resistance. 1.2 WO331207 14.30 WO331240 58.80 WO331215 115.70
EN ISO 14343: 19 9 LSi,
BS: 2901 308 S93
0.02 C, 0.8 Si, 1.5 Mn, 10 Ni, 21 Cr 1440 650 180 125
SIFMIG 309LSI Dia mm Art # 3.75kg Spl Art # 12kg Spl Art # 15kg Spl
This stainless steel wire contains 0.8 WO340840 98.15 WO340812 171.40 WO340815 205.70
higher chromium and Nickel. It can be
1.0 WO341040 88.85 WO341015 193.10
used for joining material of similar
composition and also dissimilar 1.2 WO341240 85.10 WO341215 190.75
stainless steels.
EN ISO 14343: 23 12 LSi,
BS: 2901 309 S93 0.1 C, 0.4 Si, 1.5 Mn, 13 Ni, 26 Cr 1440 650 180 125
SIFLITE Helmet
SIFLITE Art # 4 Helmets per Carton
SIFlite is a variable-shade, auto FXADF913 89.75
darkening welding helmet, with
adjustable sensitivity and delay, for MIG,
Arc and TIG >50amps. It is comfortable
to wear with a large viewing ares.
CE: EN379, EN175, ANSI Z87.1
104
TIG PROCESS Additional Metal Surcharge(s) May Apply
Aluminium AL
106
TIG PROCESS Additional Metal Surcharge(s) May Apply
SIFPHOSPHOR BRONZE No 8 Dia mm Art # 1kg Pkt Art # 2.5kgCtn Art # 5.0kg Ctn
The phosphor bronze rod contains 7% 1.2 RO081201 76.70 RO081225 141.30 RO081250 255.45
tin and is suitable for fusion welding of
1.6 RO081601 72.90 RO081625 130.65 RO081650 243.00
phosphor bronze castings and copper
alloys (brass). It is also used for TIG 2.4 RO082401 61.75 RO082425 110.55 RO082450 205.60
brazing on ferrous and dissimilar 3.2 RO083201 59.90 RO083225 107.15 RO083250 199.55
metals.
ISO 24373 Cu 5180A (CuSn6P),
BS: 2901 C11 7 Sn, Bal Cu 900-1050 260 80 121
SIFPHOSPHOR BRONZE No 82 Dia mm Art # 1kg Pkt Art # 2.5kgCtn Art # 5.0kg Ctn
Phosphor bronze rod with 12% Tin, 1.6 RO821601 111.50 RO821625 200.00 RO821650 371.50
for improved colour match on brass
and bronze. 2.4 RO822401 89.10 RO822425 157.00 RO822450 296.95
SIFALBRONZE No 32 Dia mm Art # 1kg Pkt Art # 2.5kgCtn Art # 5.0kg Ctn
This is a 90/10 aluminium bronze rod 1.6 RO321601 87.70 RO321625 157.50 RO321650 292.25
suitable for welding materials of a
similar composition. It is used for 2.4 RO322401 80.70 RO322425 144.45 RO322450 268.95
surfacing and dissimilar metal joints, 3.2 RO323201 76.15 RO323225 136.80 RO323250 253.85
also TIG brazing on ferrous and
dissimilar metals.
ISO 24373 Cu 6180 (CuA11oFe),
BS: 2901 C.13 10 Al, 1 Fe, Bal Cu 1030 500 95 121
SIFALBRONZE No 44 Dia mm Art # 1kg Pkt Art # 2.5kgCtn Art # 5.0kg Ctn
Nickel aluminium bronze for AB2 2.4 RO442401 109.70 RO442425 197.05 RO442450 365.55
material and marine/corrosive
applications.
ISO 24373 Cu 6328 (CuAl9Ni5Fe3Mn2),
BS: 2901 C20/C26 83 Cu, 9 Al, 3 Fe, 4 Ni, 1 Mn 1050 700 290
SIFSILCOPPER No 968 Dia mm Art # 1kg Pkt Art # 2.5kgCtn Art # 5.0kg Ctn
A copper rod, containing 3% silicon 1.2 RO961201 56.40 RO961225 101.70 RO961250 187.90
and 1% manganese used for fusion
welding materials of similar 1.6 RO961601 52.45 RO961625 97.30 RO961650 175.90
composition, copper alloys (brass) 2.4 RO962401 45.75 RO962425 82.15 RO962450 149.00
and for TIG brazing steels. It is also
3.2 RO963201 42.85 RO963225 76.75 RO963250 139.65
suitable for surfacing steel and
dissimilar metal applications.
ISO 24373 Cu 6560 (CuSi3Mn1),
BS: 2901 C9 1 Mn, 3 Si, Bal Cu 980-120 350 90 121
SIFSILCOPPER No 985 Dia mm Art # 1kg Pkt Art # 2.5kgCtn Art # 5.0kg Ctn
High quality rod containing a minimum 1.2 RO981201 72.20 RO981225 124.55 RO981250 240.60
of 98.5% copper with deoxidizing
1.6 RO981601 69.35 RO981625 121.10 RO981650 231.00
elements. It is ideal for TIG welding
of copper. 2.4 RO982401 59.05 RO982425 106.05 RO982450 196.55
ISO 24373 Cu 1898 (CuSn1) 3.2 RO983201 57.30 RO983225 102.00 RO983250 189.60
BS: 2901 C7
SIFSTEEL STAINLESS 347 Dia mm Art # 1kg Pkt Art # 2.5kg Ctn Art # 5.0kg Ctn
Stainless steel filler rod, niobium 1.0 RO201001 28.35 RO201025 50.35 RO201050 97.70
stabilised to prevent weld decay, giving
1.2 RO201201 24.90 RO201225 44.60 RO201250 86.45
excellent corrosion resistance. Suitable
for use on 18/8 type stainless steel, Nb 1.6 RO201601 21.95 RO201625 36.00 RO201650 69.80
and Ti stabilised, such as 304, 321 2.4 RO202401 21.60 RO202425 33.35 RO202450 64.70
and where the weld is subjected to
temperatures above 400ºC
EN ISO 14343: 19 9 Nb, 0.04 C, 0.4 Si, 1.5 Mn, 10 Ni, 20 Cr 0.6 Nb 1440 650 180 125
BS: 2901 347S96
SIFSTEEL STAINLESS 316L Dia mm Art # 1kg Pkt Art # 2.5kg Ctn Art # 5.0kg Ctn
A molybdenum bearing, stainless steel 0.8 RO210801 35.05 RO210825 56.10
filler rod with low carbon content. It is
1.0 RO211001 29.85 RO211025 47.50 RO211050 83.90
corrosion resistant for welding
molybdenum bearing austenitic 1.2 RO211201 27.70 RO211225 41.70 RO211250 72.00
stainless steels. 1.6 RO211601 20.90 RO211625 30.50 RO211650 43.70
EN ISO 14343: 19 12 3 L, 2.4 RO212401 20.55 RO212425 30.00 RO212450 42.90
BS: 2901 316S92
3.2 RO213201 19.90 RO213225 28.80 RO213250 41.40
0.02 C, 0.4 Si, 1.5 Mn, 12 Ni, 19 Cr, 2 Mo 1440 650 180 125
SIFSTEEL STAINLESS 308L Dia mm Art # 1kg Pkt Art # 2.5kg Ctn Art # 5.0kg Ctn
Stainless steel filler rod suitable for 1.6 RO331601 20.00 RO331625 32.40 RO331650 57.15
welding 18/8 (304) austenitic stainless
2.4 RO332401 19.45 RO332425 31.55 RO332450 55.70
steels, providing good corrosion and
wear resistance. 3.2 RO333201 18.70 RO333225 30.10 RO333250 53.15
EN ISO 14343: 19 9 L,
BS: 2901 308S92
0.02 C, 0.4 Si, 1.5 Mn, 10 Ni, 21 Cr 1440 650 180 125
SIFSTEEL STAINLESS 309LSI Dia mm Art # 1kg Pkt Art # 2.5kg Ctn Art # 5.0kg Ctn
This stainless rod contains higher 1.6 RO341601 22.65 RO341625 37.30 RO341650 64.60
chromium and nickel. It can be used
for joining material of similar 2.4 RO342401 20.35 RO342425 33.50 RO342450 58.50
composition and also dissimilar
stainless steels.
EN ISO 14343: 23 12 LSi,
0.02 C, 0.7 Si, 1.8 Mn, 13 Ni, 23 Cr 1440 650 180 125
BS: 2901 309S93
SIFSTEEL STAINLESS 312 Dia mm Art # 1kg Pkt Art # 2.5kg Ctn Art # 5.0kg Ctn
This is a 29.9 stainless TIG filler rod, 1.0 RO351001 36.90 RO351025 75.70 RO351050 146.75
suitable for difficult-to-weld steels
1.2 RO351201 34.20 RO351225 70.05 RO351250 135.95
(Mn steels, tool and spring steels),
also dissimilar materials. High 1.6 RO351601 28.30 RO351625 57.30 RO351650 111.20
resistance to weld metal cracking. 2.4 RO352401 27.35 RO352425 55.30 RO352450 107.25
EN ISO 14343: 29 9,
BS: 2901 312S94
0.1 C, 0.4 Si, 1.7 Mn, 9 Ni, 30 Cr, 0.1 Mo 1440 750 200 125
108
TIG PROCESS Additional Metal Surcharge(s) May Apply
Steel STL
0.1 C, 0.5 Si, 1 Mn, 1.3 Cr, 0.5 Mo 1450 500 180 126
1 C, 0.5 Si, 0.3Mn, 4Cr, 8Mo, 2V, 1.5W n/a n/a 60 HRC
SIFCUPRON No 17 Dia mm Art # 1kg Pkt Art # 2.5kgCtn Art # 5.0kg Ctn
This copper phosphorus alloy rod is 1.5 RO171501 49.70 RO171525 88.30 RO171550 165.55
self-fluxing on copper. Its good
electrical conductivity and corrosion 2.4 RO172401 48.10 RO172425 86.10 RO172450 160.10
resistance make it ideal for copper 3.2 RO173201 46.75 RO173225 85.30 RO173250 155.65
tubing, switchgear, motors etc.
EN ISO 17672 CuP 180
EN 1044: CP201, BS: 1845 CP3 7 P, Bal Cu 705-800 500 200 122
SIFCUPRON No 17-2Ag Dia mm Art # 1kg Pkt Art # 2.5kgCtn Art # 5.0kg Ctn
A copper phosphorus alloy with the 1.6 RO181601 91.95 RO181625 177.20 RO181650 328.30
addition of 2% silver to improve
ductility and flowing characteristics. 2.4 RO182401 85.50 RO182425 164.20 RO182450 305.35
Highly resistant to corrosion and not 3.2 RO183201 82.70 RO183225 159.50 RO183250 295.25
subject to dezincification. It is ideal for
hot water cylinders, electric motors
and also general maintenance work.
EN ISO 17672 CuP 280 2 Ag, 6 P, Bal Cu 645-740 430 195 122
EN 1044: CP105, BS: 1845 CP2
SIFCUPRON No 17-5Ag Dia mm Art # 1kg Pkt Art # 2.5kgCtn Art # 5.0kg Ctn
Copper/Phosphorus alloy with 5% 1.5 RO1815015Ag 152.70 RO1815255Ag 289.80 RO1815505Ag 545.10
silver, having ductility and capillary
flow characteristics between 17-2 AG 2.5 RO1825015Ag 151.25 RO1825255Ag 288.00 RO1825505Ag 540.15
and 17-15 AG.
EN ISO 17672 CuP 282
EN 1044: CP104, BS: 1845 CP4 5 Ag, 6 P, Bal Cu 645-730 600 190 122
SIF SILVER SOLDER No 39 Dia mm Art # 4 rod/Pkt Art # 6 rod/Pkt Art # 1kg Pkt
CADMIUM FREE silver solder suitable 1.5 RO391506 53.00 RX391500 POA
for use on all ferrous and non-ferrous
metals, except aluminium. It can be 2.0 RX392000 POA
used with a range of heat sources. 2.5 RO392504 80.70 RX392500 POA
Use SIF SILVER SOLDER flux.
EN ISO 17672 Ag 138 38 Ag, 32 Cu, 28 Zn, 2 Sn 650-725 460 140 122
SIF SILVER SOLDER No 40 Dia mm Art # 4 rod/Pkt Art # 6 rod/Pkt Art # 1kg Pkt
A popular grade of Silver Solder 1.5 RX401500 POA
offering good capillary action and
ductility in many ferrous and non- 2.0 RX402000 POA
ferrous applications. Use with SIF
SILVER SOLDER flux. 40 Ag, 30 Cu, 28 Zn, 2 Sn 670-710 440 130 122
EN ISO 17672 Ag 140
SIF SILVERCOTE No 43 Dia mm Art # 4 rod/Pkt Art # 6 rod/Pkt Art # 1kg Pkt
CADMIUM FREE Silver Solder No.43 1.5 RR431506 89.35 RR431501 POA
with full flux coating.
EN ISO 17672 Ag 155
EN 1044: AG 103, BS: 1845 AG14
55 Ag, 21 Cu, 22 Zn, 2Sn 630-660 415 145 122
For SIF Silver Solder bulk 1kg; nett prices available on application.
110
BRAZING & GAS Additional Metal Surcharge(s) May Apply
SIFBRONZE No 1 Dia mm Art # 1kg Pkt Art # 2.5kgCtn Art # 5.0kg Ctn
Original multi-purpose Sifbronze low 1.6 RO011601 32.80 RO011625 62.85 RO011650 117.25
temperature rod for brazing and
bronze welding of steels, cast iron , 2.4 RO012401 29.50 RO012425 56.75 RO012450 105.40
copper and its alloys. Ideally suited for 3.2 RO013201 27.15 RO013225 52.15 RO013250 96.95
general mild steel work, galvanised 4.8 RO014850 96.95
steel and dissimilar metal applications.
Use SIFBRONZE flux.
EN 1044: CU 302,
BS: 1845 CZ6A, 1453 C2 60 Cu, 0.3 Sn, 0.3 Si, Bal Zn 875-895 430 120 122 & 123
SIFREDICOTE No 1 Dia mm Art # 1kg Pkt Art # 2.5kgCtn Art # 5.0kg Ctn
This rod is Sifbronze No.1 with a full 1.6 RR011601 57.50 RR011625 108.85
flux coating providing the added
benefit of faster, continuous brazing 2.4 RR012401 39.70 RR012425 75.55 RR012450 140.70
through not having to flux-dip. It is 3.2 RR013201 32.85 RR013225 63.85 RR013250 118.25
ideally suited for general mild steel
work, galvanised steel and dissimilar
metal applications.
EN 1044: CU 302, 60 Cu, 0.3 Sn, 0.3 Si, Bal Zn 875-895 430 120 122
BS: 1845 CZ6A, 1453 C2
SIF AUTOBRONZE Dia mm Art # 1kg Pkt Art # 2.5kgCtn Art # 5.0kg Ctn
Free flowing flux impregnated brazing 2.4 RS412401 44.05 RS412425 85.20 RS412450 165.60
rod, ideal for brazing clean mild steel.
3.2 RS413201 40.90 RS413225 80.45 RS413250 153.70
EN 1044: CU 302,
BS: 1845 CZ6A, 1453 C2
60 Cu, 0.3 Sn, 0.3 Si, Bal Zn 875-895 430 120 122
SIFBRONZE No 101 Dia mm Art # 1kg Pkt Art # 2.5kgCtn Art # 5.0kg Ctn
A special brazing rod containing 1.5 RO101501 37.15 RO101525 72.00 RO101550 134.40
specific additions of Manganese and
2.0 RO102001 34.25 RO102025 66.30 RO102050 122.40
Tin, giving it free flowing
characteristics. It is particularly 2.5 RO102501 32.40 RO102525 62.15 RO102550 115.65
suitable for use with 'gas flux'. 3.0 RO103001 30.65 RO103025 58.30 RO103050 109.60
60 Cu, 0.2 Mn, 0.1 Si, 0.1 Sn, Bal Zn 870-890 460 130 122 & 123
SIFBRONZE No 2 Dia mm Art # 1kg Pkt Art # 2.5kgCtn Art # 5.0kg Ctn
Brazing rod containing 9% nickel, for 1.6 RO021601 78.55 RO021625 150.70 RO021650 280.40
use on cast iron, copper alloys,
stainless and alloy steels. It has 2.4 RO022401 68.40 RO022425 131.15 RO022450 244.05
excellent wearing properties and high 3.2 RO023201 63.25 RO023225 121.15 RO023250 225.80
strength making it ideal for tubular
structures, brazing cutting tips and as 4.8 RO024850 225.80
a general maintenance alloy. Use
SIFBRONZE or SIF TOOL TIP/BRAZE
STAINLESS flux.
48 Cu, 10 Ni, 0.3 Si, Bal Zn 920-980 540 200 122 & 123
EN ISO 17672 Cu773
EN 1044: CU305,
BS: 1845 CZ8, 1453 C5
SIFREDICOTE No 2 Dia mm Art # 1kg Pkt Art # 2.5kgCtn Art # 5.0kg Ctn
This rod is Sifbronze No.2 with a full 2.4 RR022401 87.25 RR022425 167.60 RR022450 311.65
flux coating and with similar
characteristics. The UTS is 3.2 RR023201 72.85 RR023225 139.40 RR023250 259.50
approximately 25% greater than
Sifredicote No.1 and is ideal for high
strength production and maintenance
applications. 48 Cu, 10 Ni, 0.3 Si, Bal Zn 920-980 540 200 122
EN ISO 17672 Cu773
EN 1044: CU305,
BS: 1845 CZ8, 1453 C5
SIF 555 AL SOLDER Dia mm Art # 12 rod/Pkt Art # 1kg Pkt Art # 2.5kgCtn
Self fluxing solder for use on 3.0 RO553212 23.55 RO553201 68.40 RO553225 140.40
Aluminium and its alloys. Separate
instruction sheet available.
93 Zn, 4 Al, 3 Cu 380 200 100 119
SIFSILCOPPER No 7 Dia mm Art # 1kg Pkt Art # 2.5kgCtn Art # 5.0kg Ctn
An easy flowing, high quality copper 1.6 RO071601 77.85 RO071625 139.70 RO071650 259.10
rod for full fusion welding of
2.4 RO072401 70.25 RO072425 125.85 RO072450 234.20
deoxidised copper. Suitable for
fabrication and repairs to copper 3.2 RO073201 65.50 RO073225 118.55 RO073250 218.25
pipes, tanks etc. Use SIFSILCOPPER
flux.
EN 14640 Cu 1897 (CuAg1), 1 Ag, Bal Cu 1060 200 75 124
BS:1453 C1
SIF SUPER SG CAST IRON Dia mm Art # 1kg Pkt Art # 5.0kg Ctn
This rod is suitable for full fusion 6.0 RO296001 26.70 RO296050 113.05
oxy-acetylene welding of Spheroidal
Graphite cast iron, providing a 10.0 RO291050 85.90
machinable weld.
Use SIF CAST IRON flux.
3.7 C, 2.5 Si, 0.1 Mn 1250 400 190 126
SIFSTEEL STAINLESS 308L Dia mm Art # 1kg Pkt Art # 2.5kgCtn Art # 5.0kg Ctn
Stainless steel filler rod suitable for 1.6 RO331601 20.00 RO331625 32.40 RO331650 57.15
welding 18/8 (304) austenitic stainless
2.4 RO332401 19.45 RO332425 31.55 RO332450 55.70
steels. For gas welding use SIF
STAINLESS flux. 3.2 RO333201 18.70 RO333225 30.10 RO333250 53.15
EN ISO 14343: 19 9 L,
BS: 2901 308S92
0.02 C, 0.4 Si, 1.5 Mn, 10 Ni, 21 Cr 1440 650 180 125
1 12
BRAZING & GAS Additional Metal Surcharge(s) May Apply
Steel
SIFSTEEL No 11 Dia mm Art # 1kg Pkt Art # 2.5kgCtn Art # 5.0kg Ctn
A low-carbon mild steel rod ideal for all 1.6 RO111601 7.25 RO111625 15.85 RO111650 25.50
types of mild steel and wrought iron
2.4 RO112401 6.75 RO112425 14.90 RO112450 23.40
welding. It is free-flowing and produces
a high strength ductile weld. It is 3.2 RO113201 6.35 RO113225 13.80 RO113250 22.35
copper coated to ensure long shelf life. 4.8 RO114850 25.20
Particularly suitable for sheet metal
panels, plates, tubes and fittings.
EN 12536 01 0.06 C, 0.4 Mn 1450 350 120 126
BS: 1453 A1, EN 12536: 01
SIFTRODE STL
SIFTRODE 6013 Dia mm Art # 2.0kg Pkt Art # 5.0kg Ctn Pcs/Pkt
General purpose multi-positional rutile- 1.6 RE601602 21.85 285
coated mild steel electrode with stable
arc and easy-lifting slag. 2.5 RE602550 18.80 265
3.2 RE603250 17.80 170
EN13479
4.0 RE604050 17.80 115
AWS A5.1: E 6013
EN ISO 2560 E 42 0 RC 11
1 14
ARC PROCESS Additional Metal Surcharge(s) May Apply
11 6
ARC PROCESS Additional Metal Surcharge(s) May Apply
Hilchrome - Stainless SS
Aluminium
Years ago ‘aluminium’ was considered a difficult aggressive flux or ensure the arc has reverse polarity
material to weld, since when using oxy-acetylene (electrode positive). Correct gas shielding (argon) will
there was no change in colour to indicate the metal’s prevent oxides reforming in the weld.
temperature and suddenly it could melt and collapse!
Thermal: as aluminium is a very good thermal
With the introduction of TIG and MIG welding
conductor, it will rapidly disperse heat. Care must be
processes, these ‘welder fears’ have been put to one
taken to avoid distortion and possibly cracking.
side, providing that the properties of aluminium are
understood. This article is intended to give a general Colour: unlike steel, there is no change in colour as
overview. it is being heated. Look out for a ‘wet’ appearance.
For gas brazing, melting of flux powder is a
Aluminium and its alloys have special properties of
temperature indicator.
lightness, strength, conductivity, malleability etc,
which make it a particularly useful material in a Preparation: smooth all edges of workpiece to
variety of industries. The metal can be either in ‘cast’ minimise trapped dirt. Use a commercial degreaser
form or extruded (wrought), which then divides into and stainless steel brush to remove dirt, oil, paint.
non-heat treatable and heat treatable. Generally, it is Dry surface thoroughly. If TIG welding, wipe filler rod
readily weldable, but it is important to understand clean of any surface oil.
some of its characteristics:
Application: support the joint to be welded,
Oxidation: in air aluminium immediately forms an preferably with a jig, but spot tacking can be used.
oxide layer on its surface, which will increase in Keep the arc travelling at the right speed to build up a
thickness with time. This oxide layer must be bead of the right proportions. Do not stop/start on
controlled during the welding process, by chemically one weld, as this can lead to oxidation/porosity. Carry
and mechanically cleaning the metal, using an out the weld quickly to minimise distortion.
Conclusion: it is hoped that these comments will lead to sound welds being produced. However, provided
the right filler wire has been used, defects are usually due to inadequate cleaning/preparation or poor technique
(shielding gas not effective, too long an arc, incorrect torch angle).
11 8
TIPS Additional Metal Surcharge(s) May Apply
There is another ‘low temperature’ process, which is called soldering, although the workpiece is melted. The
parts to be joined are heated (even by a small propane burner) and the rod rubbed on the work surface. At the
correct temperature (370ºC), the rod is seen to melt and creates an exothermic reaction generating sufficient
heat to locally melt the aluminium. An advantage of this process is that flux is NOT required. We refer to the
material as SIF 555 Aluminium Solder. The product gives high strength deposits that do not have the problem of
galvanic corrosion between base metal and solder. The low working temperature keeps distortion and
discoloration of the work to a minimum.
This process is commonly used by manufacturers of aluminium windows and doors. It is ideal for repairing and
sealing defects in aluminium boats, gutters, engine parts, castings and sheets, being especially recommended
for applications where flux residue removal is a problem.
The correct procedure is as follows; cracks and joints should be bevelled to a 60º to 90º Vee. Remove all dirt,
grease and foreign material from the surface to be bonded. For a higher strength bond, roughen the surface
before applying the alloy. Using a carburizing flame, heat the part broadly. As the temperature approaches
370ºC, rub the rod on the surface to be soldered. Continue heating base metal until enough heat is present to
cause the rod to melt off when it is rubbed on the joint. Do not overheat, but be sure the entire joint surface is
tinned before adding additional alloy to make a build-up. Tinning action may be improved by using a clean,
stainless steel wire brush to brush through the molten metal to the base metal surface. Allow part to cool slowly.
The process is applicable to pure aluminium and alloys with up to 2% magnesium. Other alloys will prove
difficult, especially if containing high % of silicon. The joint design should be lap type with a good mechanical fit.
Parts must be thoroughly cleaned and if magnesium bearing wire brushing is essential. The brazing operation
should be carried out as soon as possible after cleaning .
The SIF Aluminium flux is used as a temperature indicator and can be applied via the rod or applied direct to
the workpiece as a paste, made by mixing the flux with water. The whole workpiece should be pre-heated with
the blowpipe moving backwards and forwards along the joint line. As the flux melts, the rod is applied to flow
freely along and through the joint. It is important to avoid overheating which can destroy the properties of
Sifalumin No 16.
Aluminium flux is highly corrosive and the residue must be removed within 30 minutes of the brazing operation.
Where joints are accessible, wire brush with very hot water or even a steam jet, alternatively treatment with 5%
nitric acid solution may be required.
Since there is no fusion of the base metal, it therefore has more in common with a brazed joint than a welded one.
General Hints
Copper alloy MIG wires require ‘soft’ or formed wire feed drive rollers and a soft or Teflon type wire liner in the
torch cable. If the welding machine has been used with steel MIG wire, ensure any steel particles are removed
from the wire feed system. This is to avoid carbon contamination on the copper alloy wire.
Procedure Tips
On thin sheet steel and galvanised sheet use 0.8mm / 1.0mm SIFMIG 968, keeping heat input to a minimum
(approx 45-65 amps). Select a shielding gas, which will maintain a stable arc, such as pure Argon or Argon 2%
CO2 mix. Pushing MIG torch (as conventional MIG welding) will ensure not too deep penetration, avoiding burn
through on thin sheet. If galvanised coating is thick, use dip transfer with a short arc.
For best results, use a programmable synergic MIG machine. This type of system will produce a neat, clean
brazed joint, requiring a minimal amount of joint dressing and preparation prior to painting. low coating burn off
no corrosion to the joint seam low distortion dissimilar joints (any combination of material, except aluminium)
easy after joint machining fast deposition saving labour costs minimal spatter
120
TIPS Additional Metal Surcharge(s) May Apply
TIG Brazing
(Comments and a few Applications)
'TIG Brazing' can cover a wide range of applications, from the point of view of materials to be joined, joint design,
one off special repair job to quantity production. Perhaps the title is a confusion of terms. Initial reaction is that
TIG is a fusion welding process and brazing gets obscured with the thought of oxy-acetylene torches, flux powder
etc. In practice, the heat source is the TIG arc but run on a low current so as not to melt the material with a
suitable filler rod fed into the arc. This filler rod is quite different from conventional oxy-acetylene 'silicon bronze'
brazing rod. As the TIG torch provides a protective gas shroud, there is no need for the addition of flux, as with
the long established brazing process.
There are typically three different copper alloys filler rods to be considered for TIG Brazing:
Procedure tips
TIG brazing is relatively straightforward. The TIG torch needs a thoriated tungsten and dc current (torch +).
Whereas TIG welding with say 1.6mm Sifsteel A15 would require 80-95 amps, TIG brazing will only require less
than half that current, more in the order of 35-45 amps. As you can imagine, it is important for the welder to be
comfortably positioned with regards to the parts being joined, so that the whole procedure can flow at a relatively
fast rate. Maintaining torch and filler rod angles with respect to the workpiece is key, to prevent breakdown of the
inert gas envelope to avoid atmospheric contamination of the joint.
Silver Soldering
As with all brazed joints, preparation and cleaning of the workpiece is essential to produce a successful joint.
When silver soldering, lap type joints (rather than butt) are preferred and the recommended clearance is 0.04 to
0.15mm.
Apply SIF Silver Solder flux to both joint faces before assembling the parts. Using a neutral flame, heat assembly
quickly and evenly, avoiding overheating the silver solder (wipe rod on joint rather than melting it directly in the
flame). Use in a well ventilated area and be aware of health and safety procedures.
To silver solder stainless, a high silver content alloy is required (such as SIF Silver Solder No 43 — 55% Ag Cd
free) and a suitable flux (SIF Flux - Silver Solder). Alternatively, a ‘nickel bronze’ brazing rod such
as Sifbronze No 2 together with ‘Tool Tipping/Brazing Stainless’ flux (note: do NOT use
Stainless flux as it is for gas welding of stainless).
122
TIPS Additional Metal Surcharge(s) May Apply
GasFlux Process
With changing technology, the ‘old’ established methods of joining metals by gas welding or brazing are being
converted to TIG or MIG processes. However, there is still a place for the ‘old’ processes for either production of
parts designed for brazing and also for repair and maintenance work, which is dependent on welder skill and
technique.
The Process
The ‘GasFlux’ process is a very attractive alternative to
1. Consists of a
using powder flux or flux coated rods. It literally puts Gasfluxer
flux into the fuel gas and it is delivered to wherever the installed in the
flame is directed, resulting in superior fluxing and fuel gas line.
wetting action, which encourages the brazing alloy to
flow evenly and follow the flame smoothly giving
optimum strength and outstanding appearance.
As shown in the diagram, a GasFluxer unit is installed 2. Liquid Gasflux 3. The fuel gas carries Gasflux
vaporizes into through the torch to the flame.
in the fuel gas line (usually acetylene). The Reserve the flow of the
Tank is detachable, so that it can be removed from the fuel gas.
welding area and any possible source of ignition,
when it is topped up with GasFlux Liquid, which is
flammable; an important health and safety point.
The Gasfluxer unit can control the gas flow rate and 4. A bright
also the amount of liquid flux being collected, thereby green flame
ensuring that just the right amount of flux is delivered indicates
that Gasflux
to the joint, ensuring a sound braze with a minimum of is being
flux residue removal work. The flame with Gasflux applied.
burns with a green hue and ideally blue goggle lenses
should be used to clearly view the joint area during the
brazing process.
Applications
Immediate thoughts turn to tubular applications, where a smooth fillet joint is required, which is then possibly
painted or plated to look attractive. Such items might be bicycles, wheelchairs, hospital furniture, go-karts,
automotive assemblies. The list could go on and on. These are all predominantly produced from steel, but
GasFluxers are also used on copper and brass components to aid the brazing process and reduce subsequent
cleaning operations. Many assemblies are suitable for automatic brazing and the GasFlux system is an ideal
method for delivering flux to the joint area.
For steel applications, the ideal rods to use are Sifbronze No 1 (EN 1044 CU 302) and also our Special bronze
‘Sifbronze No 101’, which is ideal for production work with the GasFlux process. For work on copper and brass,
filler rods such as Sifcupron No 17 (EN 1044 CP201) and No 17-2Ag (EN 1044 CP105) and a range of silver
solders would be considered.
Benefits
The GasFlux process improves brazing quality and reduces costs by:
Optimum joint strength
Reduced filler rod consumption
Minimising post joint cleaning operations
Quicker brazing times.
General
The flux is only delivered where the flame is directed. With a complicated design where the flame cannot access
a blind side or where deep penetration is required, it maybe necessary to mix a powder flux to paste and add to
the ‘blind’ areas prior or during assembly.
Tough pitch copper, which includes most varieties of high conductivity copper, contains up to 0.5% oxygen
(cuprous oxide) and is not suitable for fusion welding since it has a tendency to embrittlement and cracking,
though it can be brazed.
Deoxidised copper, where the oxygen has been removed during manufacture by the use of deoxidising agents,
can be fusion welded.
For MIG and TIG welding, It will be necessary to preheat workpiece if it is over 6mm thick. The usual shielding
gas is argon, but with thicker material an argon/helium mixture can beneficially increase the arc temperature.
Consumables to be used are SIFMIG 985 and Sifsilcopper No 985, although Sifsilcopper No 7 can be used for
TIG welding sheet up to 3mm thick.
Gas welding of copper, such as whiskey stills, tanks etc, requires the parts to be preheated to 600ºC and slowly
cooled on completion of the joint. Sifsilcopper No 7 together with Sifsilcopper flux will produce a joint with
excellent colour match.
Copper is not generally joined using arc welding electrodes. But in circumstances where there is no other
welding equipment other than a transformer, Hilco Bronsil proves ideal.
Brass
Brass is a generic term covering a wide range of copper alloys containing additions of zinc. All brasses, which
includes Gilding Metal, can be silver soldered, MIG and TIG welded successfully. However, the addition of lead
for free cutting brass and in gunmetal (LG1 & LG2) causes porosity and fume problems with gas shielded arc
welding. Phosphor Bronze, copper/tin alloys such as PB2, can be readily brazed or welded.
Gas welding of brass is not recommended as the zinc will tend to vaporise causing fumes (zinc oxide) and
porosity. However, PB2 phosphor bronze can be joined with oxy-acetylene and Sifphosphor Bronze No 8, as
sometimes used by sculptors.
For MIG and TIG welding a shielding gas of argon or argon/carbon dioxide mixture is used. If it is felt necessary
to use preheat, this must be limited to less than 80ºC, otherwise the structure of the brass may become altered.
The choice of filler wire or rod will depend on the composition of the alloy being joined. As a general comment,
SIFMIG 8 or Sifphosphor Bronze No8 is recommended as first consideration. However, SIFMIG 328 and 968 or
Sifalbronze No 32 and Sifsilcopper No 968 may also be suitable. If colour match with brass is important,
Sifphosphor Bronze No 82 is recommended.
124
TIPS Additional Metal Surcharge(s) May Apply
Stainless
Stainless steel is a generic term for a range of steels that contain a minimum of 12% chromium, although other
elements such as nickel and molybdenum are added to improve corrosion resistance, which is their primary
feature and use. They sub-divide into five groups, but our main interest is with austenitic, which is the most
popular and weldable range of stainless used in chemical plants, food processing equipment etc.
TIG welding is ideal for high quality work or root runs, prior to filling with an alternative process. Whereas the
main advantage of MIG is speed. Shielding gas is typically argon or a mix of argon, helium and CO2 There is a
range of matching consumables in 2. SIFMIG and Sifsteel Stainless, covering 347, 308, 316, 309 and 312
grades. Whilst talking MIG and TIG process, stainless can be TIG or MIG brazed using say Sifphosphor Bronze
No 8 or SIFMIG 8, which can be very useful if the material needs to be joined to copper or steel.
It is possible to gas welding the common grades of stainless (18/8), but it is important to use Stainless flux and
also apply the flux in paste form (mix powder with water) to the reverse side of the joint. Also, stainless can be
silver soldered or brazed, which is again a benefit for dissimilar metal applications. To silver solder stainless, a
high silver content alloy is required (such as SIF Silver Solder No 43 55% Ag Cd free) and a suitable flux (SIF
Flux Silver Solder). Alternatively, a 'nickel bronze' brazing rod such as Sifbronze No 2 together with 'Tool
Tipping/Brazing Stainless' flux (note: do NOT use Stainless flux as it is for gas welding of stainless).
A widely used process is arc welding. Our range of Hilchrome electrodes are ideal in the flat and vertical up
positions and produce a concave bead from which the slag will easily lift.
Procedure Tips:
Cleanliness of the workpiece and working area is most important. Only use stainless wire brushes for cleaning.
As stainless is considered a poor thermal conductor, preheat is not normally required and a high heat input
should be avoided. Avoid striking the arc outside the joint, as this can lead to pitting and cracks.
With TIG, use a thoriated tungsten and do not allow it to contact the workpiece, which can lead to
contamination. After welding, clean thoroughly using a stainless brush. Use SIF Pickling Paste to clean
discoloration from surface and restore chrome oxide layer on the stainless.
The weld can become contaminated and 'rust' spots appear on the stainless if ferrous particles have
inadvertently been allowed to enter the weld area. This can be caused by poor housekeeping (stainless brush
being used on steel) or other operations in the welding area which produce air borne metal particles, such as
grinding.
Steel
As a general statement, steel is readily weldable by the majority of welding processes. With alloy steels, it is
necessary to select an appropriate filler metal for the material and service situation that the weld will be
subjected to. As a guide, carbon content is the first consideration, followed by silicon and manganese. If there
are other elements such as chromium, molybdenum etc, then these will usually take priority over carbon.
In today’s world, the first thought for welding steel is to use the MIG process and SIFMIG SG2 wire, or perhaps
if a higher UTS is required SIFMIG SG3. In fact, welding is symbolised by a MIG welder and a ‘shower of
sparks’!
Having touched on the MIG process, if deposition rate is important, then Sifcored E71T-1 flux cored wire should
be considered. It should also be borne in mind that steel can be MIG brazed, as in the automotive industry on
manganese boron steel with SIFMIG 968. Our other copper alloy wires SIFMIG 8 and 328 are also suitable for
MIG brazing.
TIG filler rods are available for a range of mild and alloy steels. A frequently asked question is ‘what do we use
on 4130 (0.3C, 0.3Si, 0.5Mn, 1.0Cr, 0.2Mo)’; the answer is Sifsteel A32. With spring and high carbon steels,
Sifsteel Stainless 312 is often the answer. For joining steel to stainless, consider Sifsteel Stainless 309LSi.
It is also worth remembering that TIG brazing with Sifphosphor Bronze No 8, Sifalbronze No 32 or Sifsilcopper
No 968 can be very useful with difficult steel applications, dissimilar joints or where heat must be kept to a
minimum.
The Sifbronze business developed due the ability of Sifbronze No 1, No 101 and No 2 to ‘bronze weld’ and
braze steel, with minimum of distortion and producing a neat fillet joint, especially on tubular structures. Perhaps
we should also add silver solder for those steel to brass/copper joints. From a gas welding point of view, the filler
rod is Sifsteel No 11, which is also referred to as CCMS.
Now to arc welding electrodes, which come with three different types of coating. The most common and popular
electrode, such as Hilco Red Extra, Velveta and Velora have a ’rutile’ coating, which is predominantly titanium
oxide to decrease spatter and improve slag removal. Cracking in steels is often due to the formation of minute
quantities of steam from hydrogen in the electrode combing with oxygen from the air. This can be overcome by
using ‘basic’ coated electrodes (Hilco Basic Super and Basic 55), also known as ‘low hydrogen’. Finally, for high
deposition rates, iron powder is added to the coating to substantially increase the amount of material deposited
compared with a rutile type electrode. They are referred to as ‘high recovery’, such as Hilco Regina 160.
An oxy-acetylene flame, of ample capacity for the thickness of metal to be welded, is adjusted to a neutral
condition. The edges of the fracture, or the sides of the vee groove, are melted by flame application; a little SIF
Cast Iron Flux sprinkled in the weld area assists in forming a fluid pool of metal.
It is recommended that, on completion of welding, the casting should be brought once again to a uniform
temperature of 600ºC-800ºC and then allowed to cool very slowly inside the muffle. Cast iron welds correctly
made by the oxy-acetylene process using Super Silicon No. 9 rods can be relied upon to provide a soft and
easily machinable deposit with full physical properties similar to those of the parent metal.
For spheroidal graphite cast iron, follow the above procedure and ensure you are using Sif Super SG Cast Iron.
12 6
THE FIRST 80 YEARS
Sifbronzing is an almost universally recognised
way of describing the low temperature bronze
welding of sheet steel, cast iron and other
metals. The reason behind this fact summarises
why Sifbronze, the company which first
developed and promoted the technique, is
generally considered to be a supplier of top-
quality welding rods, wires, fluxes and
equipment.
In 1914 a young man called Louis Tibbenham
took on part of a factory in Stowmarket which
had gone bankrupt, and set up his own
company, the Suffolk Iron Foundry, to make
castings such as flywheels and ploughshares.
Just as the business got going, the Great War
started, the bank-rate went up and business
ground to a halt. It looked as though the
company was doomed.
However, Louis Tibbenham struggled on,
picking up small contracts and learning, in many
cases by bitter experience, about business. At
one stage, having built up a good trade in
ploughshares, he signed a contract which, he
discovered later, forced him to stop making
Louis Tibbenham, the founder,
them. So he turned to making mangles; then,
photographed in the early 1920’s.
before the age of the tumble-drier, an essential
part of every household's washing equipment.
By the end of the Great War the company was performed so well that they became a
doing well. It had grown too big for its premises production item in due course, under the brand
and so another site, some six acres of bog and name, 'Super-Silicon Rod'.
rubbish tip by the River Gipping in Stowmarket,
was bought for £500. The railway company At around this time Mr Tibbenham learned of
provided a siding close by and work began on the techniques of low temperature bronze
the site. The whole site was planned by Louis welding for cast-iron, so he developed a rod
Tibbenham, and the buildings were designed by which, subsequently, was found to be suitable
him, resulting in his winning a first prize in a for welding virtually any metal except
competition run by the Foundry Trade Journal. aluminium. Taking the initials SIF from Suffolk
Iron Foundry, and adding 'bronze', he gave a
The new factory coincided with a major contract name to the technique and formed a division to
which took up nearly all the Foundry's capacity handle the products. The name Sifbronze has
and then, in the form of having too many eggs remained a fact in welding ever since, and has
in one basket, disaster struck and the contract come to describe a technique which is
was cancelled. Louis Tibbenham had to find universally accepted.
something to fill the void and so he decided to
turn to specialist castings. Prime amongst these Over the years the nature of the company at
was the lawn mower, soon to become Stowmarket has changed little beyond
recognised as the 'Suffolk' range. expanding to meet increased demand and
keeping ahead of technology. During the
Though casting and iron -founding was a major Second World War most of the company's
part of the business, Louis Tibbenham had efforts were devoted to war work, largely for the
always been interested in welding, and during Royal Air Force. This included the production of
the Great War he had met a young engineer in ground equipment such as the bomb-trolleys
London who was experimenting with welding which were a prominent feature of so many air
cast-iron using an oxy-acetylene flame. Suffolk stations. Sifbronze was used for, amongst many
Iron Foundries was asked to supply a few cast- other military applications, the fabrication of air
iron rods containing extra silicon. They frames.
This is an extract from a Siftips magazine circa 1967 where the QEII super structure was welded with SIFMIG 5356
12 8
INDEX Your Customer Number:
129