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OPERATION AND

MAINTENANCE MANUAL

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Floor drilling machine
Art. T071

TRANSLATION OF THE ORIGINAL INSTRUCTIONS


MACHINES AND
ACCESSORIES

PREFACE

Please ensure you have read this manual before any


operation
TRANSLATION OF THE ORIGINAL INSTRUCTIONS
It is compulsory to read this instruction manual before starting operation. The guarantee that

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the machine will function and perform properly is strictly dependent upon the application of all
the instructions contained in this manual.

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Operator Qualifications

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The workers in charge of using this machine must possess all the necessary information
and instruction and should be given adequate training in relation to safety regarding:
a) Conditions of use for the equipment;
b) Foreseeable abnormal situations, pursuant to Article 73 of Legislative Decree
81/08.

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We guarantee the Machine complies with the specifications and technical instructions
described in the Manual on the date of its issuance (shown in this page). On the other
hand, the machine may also be subject to important technical changes in the future,
without the manual being updated.
Therefore, contact FERVI for information about modifications that may have been
implemented.

REV. 1 October 2013

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MACHINES AND
ACCESSORIES

CONTENTS
1 INTRODUCTION ........................................................................................ 5
2 GENERAL SAFETY WARNINGS ................................................................... 7
2.1 General safety rules for machine tools.......................................................................7
2.2 Safety regulations regarding the electric system of machine-tools ............................9
2.3 Technical Assistance ..................................................................................................9
2.4 Other provisions ........................................................................................................9

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3 TECHNICAL SPECIFICATIONS ................................................................. 10
4 INTENDED USE AND DESCRIPTION OF THE MACHINE............................. 11
4.1 Usage environment and support surface.................................................................. 11

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4.2 Main units of the milling drilling machine ................................................................ 12
4.3 Identification plate .................................................................................................. 13
4.4 Symbolic signs and written labels ............................................................................ 13
4.4.1 Spindle speed plates ............................................................................................. 13

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4.4.2 Pictograms and written labels ................................................................................. 14

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5 DESCRIPTION OF CONTROLS AND ADJUSTMENTS .................................. 16
5.1 Buttons and indicator lights ..................................................................................... 16
5.2 Spindle speed adjustment........................................................................................ 18
5.3 Handwheel for vertical displacement of the spindle................................................. 20
5.4 Adjusting the Work Table......................................................................................... 21

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6 MACHINE SAFETY DEVICES ..................................................................... 24
6.1 Spindle guard........................................................................................................... 24

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6.2 Pulley compartment guard....................................................................................... 25
6.3 Emergency stop switch ............................................................................................ 25
6.4 Electrical safety devices........................................................................................... 26
6.5 Use of PPE................................................................................................................ 26

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7 TRANSPORT AND LIFTING ...................................................................... 27

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8 INSTALLING THE MACHINE..................................................................... 28
8.1 Assembly ................................................................................................................. 28
8.1.1 Mounting the spindle cone and the spindle ............................................................... 28
8.1.2 Mounting the table height adjustment handle ........................................................... 29
8.1.3 Mounting the spindle adjustment handwheel ............................................................ 30
8.2 Installation .............................................................................................................. 30

9 OPERATION ............................................................................................ 31
9.1 Preliminary checks................................................................................................... 31
9.2 Drilling ..................................................................................................................... 31
9.3 Tapping .................................................................................................................... 32

10 MAINTENANCE ..................................................................................... 34
10.1 Routine maintenance ............................................................................................ 34
10.2 Lubrication............................................................................................................ 34
10.2.1 Lubrication points and frequency ............................................................................ 34

11 TROUBLESHOOTING ............................................................................. 35
12 DISPOSAL OF PARTS AND MATERIALS ................................................. 35
13 ELECTRICAL CIRCUIT ........................................................................... 36

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MACHINES AND
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14 REPLACEMENT PARTS........................................................................... 37
14.1 Base ...................................................................................................................... 37
14.2 Head ..................................................................................................................... 38

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MACHINES AND
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1 INTRODUCTION
This manual is delivered with the machine, and it must be regarded as an inseparable part of
it.
The manufacturer holds all ownership to material and intellectual property of this manual;
any disclosure or copying, even partial, of this publication without prior written consent is
forbidden.

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The purpose of this manual is to convey the necessary knowledge for the use and
maintenance of Floor drilling machine Art. T071 and to create a sense of responsibility
and knowledge of the capabilities and limits of this machine entrusted to the operator.
As the machine is entrusted to experienced and skilled operators, the following machine must

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be perfectly known by the operator if you want it to be used safely and effectively.
Operators must be properly trained and prepared, so make sure that this manual is read and
consulted by the staff responsible for commissioning, operating and maintaining the Floor

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Drilling Machine. This is to make all operations the safest and most effective possible for
those who carry out these tasks.

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Therefore, it is imperative to strictly comply with the requirements in this manual, a
necessary condition for safe and satisfactory operation of the machine.
Prior to installation and use of the Floor Drilling Machine, authorised personnel shall:
 carefully read this technical document;

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 know which protections and safety devices are available on the machines, their location
and how they work.

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It is the responsibility of the buyer to ensure that users are properly trained, that they are
aware of all the information and instructions in this document and that they are aware of the
potential risks that exist while working with the Floor Drilling Machine.

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The manufacturer waives any and all responsibility for damage to people and/or
things caused by non-observance of the instructions in this manual.
The Floor Drilling Machine has been designed and built with mechanical guards and safety
devices designed to protect the operator / user from possible injury. It is strictly forbidden to
modify or remove guards, safety devices and caution labels. If you do so temporarily (for
example, for the purposes of cleaning or repair), make sure that no one can use the machine.

Modifications to the machine carried out by the user must be considered their sole
responsibility, therefore the manufacturer waives any and all responsibility for any
damage caused to persons and/or property resulting from maintenance performed
by unqualified personnel and in a manner unlike the operating procedures shown
below.

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MACHINES AND
ACCESSORIES

Graphic representation of safety, operational and risk warnings


The following boxes are designed to attract the attention of the reader / user for the proper
and safe use of the machine:

Pay attention
This highlights behavioural rules to prevent damage to the machine and/or the occurrence of
dangerous situations.

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Residual Risks
This highlights the presence of dangers that cause residual risks to which the operator must

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pay attention in order to avoid injury or damage to property.
For safe and simple use of the Floor drilling machine (Art. T071), you must read this
manual carefully to acquire full knowledge of the machine and the general precautions to be

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observed during operation. In other words, durability and performance are strictly dependent
on how they are used.

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Even if already familiar with this sort of machines, it is necessary to follow the instructions
herein, in addition to the general precautions to be observed while working.
 Acquire full knowledge of the machine.
Read this manual carefully to understand: operation, safety devices and all necessary
precautions. All this is to allow safe use of the machine.

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 Wear appropriate clothing for the job.
 The operator must appropriate clothing. To prevent the occurrence of unpleasant

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accidents.
 Maintain the machine with care.

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Operating the machine

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The machine must only be used by qualified personnel trained to use the machine by
authorized personnel.

For safe and simple use of the Floor drilling machine (Art. T071),
you must read this manual carefully to acquire full knowledge of the
machine and the general precautions to be observed during operation.
In other words, durability and performance are strictly dependent on
how they are used.
Even if already familiar with this sort of machines, it is necessary to
follow the instructions herein, in addition to the general precautions to
be observed while working.
 Acquire full knowledge of the machine.
Read this manual carefully to understand: operation, safety devices
and all necessary precautions. All this is to allow safe use of the
machine.
 Wear appropriate clothing for the job.
 The operator must appropriate clothing. To prevent the
occurrence of unpleasant accidents.
 Maintain the machine with care. Figure 1 - Overall
view

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MACHINES AND
ACCESSORIES

2 GENERAL SAFETY WARNINGS


2.1 General safety rules for machine tools

Accident
 The operation of drilling or tapping always presents a risk of injury associated with the
possibility of accidental contact of parts of the body with the tool in motion, detachment of

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splinters from the workpiece, tool breakage, or ejection of a badly blocked piece.
 There is no "intrinsic" means of safety, just as there is no worker who, while careful, can
"always" avoid an accident. Therefore, DO NOT underestimate the risks associated with
using the machine and concentrate on the work in progress.

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Risks related to Using the Machine

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Despite the implementation of all safety devices for safe use of the machine, it is necessary to

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take note of all the accident prevention requirements highlighted in various parts of this
manual.

Risks related to Using the Machine

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Every person who is responsible for the use and maintenance of the machine should first have

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read the instruction manual, particularly the chapter dealing with safety.
It is recommended that the plant safety manager get written confirmation of the above.

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Risks related to Using the Machine

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 During all work phases with the machine, you should proceed with great caution in order
to avoid damage to persons, to the property or to the machine itself.
 Please use the machine only for its expected uses (drilling or tapping).
 Don't tamper with the safety devices equipping the machine.

Risks associated with using the machine


Before starting any work on the machine, the operator must wear the appropriate personal
protective equipment (PPE) such as gloves and eye protection (see section 6.6 of this
manual).
1. Always check the efficiency and integrity of the machine.
2. Before connecting the machine to the mains, make sure that the rotating parts are not
damaged or badly worn. Make sure that the switch is in the neutral position.
3. Do not start the machine in an enclosed or poorly ventilated area, or in the presence of a
flammable and/or explosive atmosphere. Do not use the machine in damp and/or wet
locations, or those exposed to rain.
4. Avoid starting accidentally.

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MACHINES AND
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5. Before starting the machine, get used to ensuring that no remaining adjustment or
maintenance wrenches have remained inserted.
6. Keep the workplace tidy and free from hindrances; disorder causes accidents.
7. Make sure that the work environment is forbidden to children, non-employees and
animals.
8. Do not perform tasks on the machine other than those for which it was designed. Only
use the machine in the manner in which it was intended, as described in this instruction
manual.
9. Work without disturbances.

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10. Work areas must be well lit.
11. Always wear eye protection and protective gloves while working. If dust is produced, use
the appropriate masks.

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12. Wear appropriate clothing. Loose clothing, dangling jewelry, long hair, etc.., can get
caught in the spindle and moving parts, causing irreparable injury.
13. Firmly secure the workpiece before starting the drill.
14. Always use the tool (tip or tap) in an appropriate manner. Perform only the work for

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which the tool is made. Do not use the tool for inadequate work.

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15. Only use suitable resistance tools in relation to the work that is to be done. This is to
avoid risky and unnecessary overloading for the operator, which may be harmful for the
life of the tools themselves.
16. Do not pick up moving tools or other moving parts. To stop the spindle on the machine,
always only use the stop command device.

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17. 17. Do not remove the shavings from the table with hands, even at a standstill. To do
this, use tongs or a palette knife.

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18. When the cutting tools need to be replaced or the speed needs to be changed, stop the
motor and wait for the spindle to stop.
19. Do not leave the machine until the spindle and the tool are completely stopped.

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20. After the work is completed, clean the tool and check its efficiency.
21. Replace worn and/or damaged parts, check that the guards and protection devices work

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properly before operating. Eventually, if necessary, have it checked by Service staff. Use
only original spare parts.
22. Cut the mains voltage supply to the machine when:
 the machine is not being operated;
 is left unattended;
 you are performing maintenance or adjustment because the machine does not work
properly;
 you are replacing its tool;
 in case the machine is being moved to another location;
 you are cleaning the machine.
23. It is recommended that users of this publication, for maintenance and repair, have a basic
knowledge of mechanical principles and of repair technique procedures.
24. Management in charge of safety is to make sure that the staff responsible for
using the machine has read and understood this manual in its entirety.
25. Management is responsible for safety and verification of the company's risk
status according to Legislative Decree 81/08

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MACHINES AND
ACCESSORIES

2.2 Safety regulations regarding the electric system of machine-


tools

Risks related to Using the Machine


1. Do not modify the electrical system in any way. Any attempt in this regard may jeopardize
the operation of electrical devices, causing malfunction or accident.
2. Work carried out in the electrical system of the machine must, therefore, be carried out

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only by qualified and authorized personnel.
3. If one hears unusual noises, or feels something strange, immediately stop the machine.
Then carry out an inspection and, if necessary, perform any repairs as required.

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1. The supply voltage must correspond to that stated on the identification plate and in the
technical specifications: Precisely: 400 V AC / 50 Hz.
Never use any other type of power supply!

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2. The use of a lifesaving device on the power supply line is recommended. For more

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detailed information, contact a trusted electrician.
3. The power plug must be equipped with a grounding conductor. Any extension cords
must be of equal or greater length than the power cord on the machine (  1.5 mm2).
4. The power cord and extension should not come in contact with hot objects, wet or oiled
surfaces, and/or sharp edges.

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5. The power cord should be checked regularly and before each use to check for signs of
damage or wear. If these are not in good condition, do not use the machine and replace

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the cable.
6. Do not use the power cord to disconnect the plug.

2.3 Technical Assistance

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For any problems or concerns, please contact, without hesitation, the dealer from whom you
purchased the machine, who has competent and specialised staff, specific equipment and

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spare parts.

2.4 Other provisions


It is forbidden to tamper with safety devices
The first thing to do when starting work is to check for the presence and integrity of the
protections and the operation of the safety devices.

If any defect is detected, do not use the Milling Drilling Machine !!


Even more so, it is strictly forbidden to modify or remove guards, safety devices,
labels and indication signs.

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MACHINES AND
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3 TECHNICAL SPECIFICATIONS

Description (unit of measurement) T071

Drilling capacity (mm) 28

Morse taper MT 03

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Spindle travel (mm) 100

Number of speeds 16

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Spindle speed range (rpm) 127 ÷ 2380

Sleeve diameter (mm) 62


General Characteristics

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Column and spindle axis distance (mm) 203

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Distance between machine nose and table (mm) 145 ÷ 895

Distance between machine nose and base (mm) 1200

Column diameter (mm) 98

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Housing (mm) 12

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Usable work area (mm) 350 x 280

Working dimension of base (mm) 460 x 650

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Angle of the table (°) ± 90

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Sound pressure level (dB (A)) < 70

Vibration transmitted to the hand-arm (m/s2) < 2.5

Power (W) 500


Motor

Voltage (V) 400

Frequency (Hz) 50

Net weight (kg) 190


Weights and
Dimensions

Gross weight (kg) 280

Overall size (mm) 535 x 820 x 1700

Packing dimensions (mm) 570 x 815 x 1810

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MACHINES AND
ACCESSORIES

4 INTENDED USE AND DESCRIPTION OF THE MACHINE


Floor drilling machines (Art. T071) are machine-tools designed for executing some simple
mechanical operations, such as:
 drilling (max drilling capacity: 28 mm);
 threading;
 boring and spot-facing.

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The machine is made to perform such machining of different materials, changing the tool
depending on the operation to be performed and the material of the work-piece.

The machine has 16 different spindle rotation speeds. The motor runs at constant speed: the

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machine is equipped with a specific power transmission system by belts for varying the
spindle rotation speed.
The latter can be set by moving the belts on the pulley grooves of the transmission system.
In any case, the adjustment of the spindle speed must always be performed with the machine

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stopped and not powered.

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With the T071 drill the tool feed is manual only.

Intended use and materials

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The machine has been designed and manufactured for the use specified. Any use and lack of
respect for the technical parameters established by the manufacturer may be dangerous to
operators; therefore, the manufacturer cannot assume any liability for resulting damages.

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4.1 Usage environment and support surface

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The Drilling Machine is equipped with a support base and must be installed and used on flat
surfaces, with ergonomic features and adequate resistance.

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It is very important to remember that the machine weight is about 200 kg. For this reason,
before installing the machine it is necessary to identify an area having a surface of adequate
hardness and strength, capable of supporting such weight.
You should leave enough space around the machine to ensure proper maintenance and
cleaning of all parts of the machine.

The Drill can operate in enclosed working environments (production departments,


warehouses, etc.), i.e. those that are protected from the weather and where there is no
danger of fire or explosion.
The operating temperature is within the range of +5 / +50°C.
The environment must also be sufficiently illuminated so as to ensure operation in maximum
safety (at least 50 lux is recommended).

Risks associated with the work environment


ALWAYS comply with the instructions about the machine's work environment, especially about
the safety and strength features of the surface.

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MACHINES AND
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4.2 Main units of the milling drilling machine

1
2

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3

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5

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6

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Figure 2 - Main parts Art. T071

1 Electric motor 5 Work surface (table);

2 Spindle and tool 6 Support base;

3 Spindle feed handwheel 7 Work surface up/down handwheel

4 Vertical support column;

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MACHINES AND
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4.3 Identification plate


On the Drill, the identification plate is located on the right side of the head.

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Figure 3 - Identification Plate

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4.4 Symbolic signs and written labels
4.4.1 Spindle speed plates

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The plate indicating the speed of rotation of the spindle corresponding to different gearbox
configurations is attached to the front part of the head.

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Minimum speed:
f Figure 4 – Left side pictograms.

T071: 127 rev/min - Pulley configuration: A5 and speed selector in pos. “I”
Maximum speed:
T071: 2380 rev/min - Pulley configuration: B1 and speed selector in pos. “II”

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4.4.2 Pictograms and written labels

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MACHINE
 KEEP HANDS AWAY FROM THE MOVING TOOL
 DO NOT GRAB THE PIECE BY HAND TO STOP IT
 DO NOT ADJUST THE MACHINE WHILE IT IS IN OPERATION

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 ALWAYS WEAR SUITABLE PROTECTIVE EQUIPMENT SUCH AS
GOGGLES AND MASKS IF POWDER IS PRODUCED
 DISCONNECT THE MACHINE FROM THE POWER SUPPLY IN THE
EVENT OF REPAIRS OR ADJUSTMENTS BEING MADE
 DO NOT WEAR CHAINS OR BRACELETS THAT CAN GET CAUGHT
IN THE MACHINE AND CAUSE IRREVERSIBLE DAMAGE
 DISCONNECT THE MACHINE FROM THE POWER SUPPLY BEFORE
PERFORMING MAINTENANCE, REPAIRS AND ADJUSTMENTS

Figure 5 - Pictograms T047/400V60

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MACHINES AND
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PLATE IN ITALIAN PLATE IN ENGLISH

 -LEGGERE ATTENTAMENTE LE ISTRUZIONI PRIMA DI UTILIZZARE  -PLEASE READ THE INSTRUCTIONS BEFORE USING THE MACHINE
LA MACCHINA  KEEP HANDS AWAY FROM THE MOVING TOOL
 NON AVVICINARE LE MANI ALL’UTENSILE IN MOVIMENTO  DO NOT GRAB THE PIECE BY HAND TO STOP IT
 NON AFFERRARE L’UTENSILE CON LE MANI PER ARRESTARLO  DO NOT ADJUST THE MACHINE WHILE IT IS IN OPERATION
 NON REGOLARE LA MACCHINA MENTRE È IN FUNZIONE  ALWAYS WEAR SUITABLE PROTECTIVE EQUIPMENT SUCH AS
 INDOSSARE SEMPRE IDONEE PROTEZIONI QUALI OCCHIALOI E GOGGLES AND MASKS IF POWDER IS PRODUCED
MASCHERINE QUALORA VENGA PRODOTTA POLVERE  DISCONNECT THE MACHINE FROM THE POWER SUPPLY IN THE EVENT
 SCOLLEGARE LA MACCHINA DALL’ALIMENTAZIONE ELETTRICA IN OF REPAIRS OR ADJUSTMENTS BEING MADE
CASO DI RIPARAZIONI O REGOLAZIONI  DO NOT WEAR CHAINS OR BRACELETS THAT CAN GET CAUGHT IN
 NON INDOSSARE INDUMENTI SVOLAZZANTI, GIOIELLI, CATENINE THE MACHINE AND CAUSE IRREVERSIBLE DAMAGE
E BRACCIALI CHE POSSONO AGGANCIARSI ALLA MACCHINA E DISCONNECT THE MACHINE FROM THE POWER SUPPLY BEFORE

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CAUSARE DANNI IRREPARABILI PERFORMING MAINTENANCE, REPAIRS AND ADJUSTMENTS
 SCOLLEGARE LA MACCHINA DALL’ALIMENTAZIONE ELETTRICA
PRIMA DI ESEGUIRE MANUTENZIONE, REGOLAZIONI, E
RIPARAZIONI

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ATTENZIONE ATTENTION
È VIETATO ESEGUIRE LAVORI SU DO NOT CARRY OUT WORK ON LIVE ELECTRICAL
APPARECCHIATURE ELETTRICHE SOTTO EQUIPMENT
TENSIONE  ANY EXCEPTIONS MUST BE APPROVED BY THE

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 EVENTUALI DEROGHE DEVONO ESSERE MANAGER IN CHARGE
AUTORIZZATE DAL CAPO RESPONSABILE  IN PARTICULARLY DANGEROUS CONDITIONS
 IN CONDIZIONI DI PARTICOLARE PERICOLO DEVE ANOTHER PERSON MUST BE PRESENT IN ADDITION

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ESSERE PRESENTE UN’ALTRA PERSONA OLTRE A CHI TO THE OPERATOR PERFORMING THE WORK
ESEGUE IL LAVORO ONLY BEGIN WORK AFTER THE ACTIVATION OF
INIZIARE I LAVORI SOLO AD AVVENUTA SAFETY MEASURES
ATTAZIONE DELLE MISURE DI SICUREZZA In accordance with Legislative Decree 81/08 relating to
In ottemperanza al Dgs.81/08 relativo alla prevenzioni accident prevention
infortuni

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NON DO NOT
RIMUOVERE REMOVE
I DISPOSITIVI DI THE SAFETY DEVICES
SICUREZZA

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MACHINES AND
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5 DESCRIPTION OF CONTROLS AND ADJUSTMENTS


5.1 Buttons and indicator lights
At the front of the Floor Drilling Machine (Art. T071), to the left of the head and spindle
there is the following control panel.

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5 1

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4 2

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3
7

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Figure 6 – Machine control panel.


1) Power indicator light
The "POWER" indicator light, warns of the presence of voltage in the machine.

2) Start button for clockwise rotation of the spindle


Pressing the green "RIGHT" button will start clockwise rotation of the spindle.

3) Start button for anti-clockwise rotation of the spindle


Pressing the green "LEFT" button will start anti-clockwise rotation of the spindle.

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MACHINES AND
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4) Stop button
Pressing the red "STOP" button will stop the spindle rotation.

5) Operating mode selector


The operating mode selector, has three positions:
 Drilling (to perform blind holes or through holes);
 Stop (to stop the rotation of the spindle);

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 Tapping (to perform threading).

6) Spindle speed selector


The selector adjusts the spindle rotation speed between two different speeds in relation to the

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positioning of the drive belts inside the casing of the machine.

7) Emergency stop button (red mushroom)

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The red button mushroom stops the movement of the machine and disconnects the power

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supply.
Once the emergency button has been pressed, in order to start the machine again it
is necessary to re-arm the button by turning it clockwise (as indicated by the
arrows).

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Risk of injury

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Before starting the Drill, make sure all guards are properly in place

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Upon pressing the ordinary stop button or the emergency stop button, the spindle
will keep rotating by inertia for a few seconds before stopping completely. Don't
approach the tool until it isn't fully stopped!

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Risk of injury
It is absolutely forbidden to by-pass, inhibit or modify the safety established by the
emergency stop button and its circuitry.

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MACHINES AND
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5.2 Spindle speed adjustment

Risk of injury
Before changing the spindle rotation speed, stop the machine and disconnect its electric
power supply.

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For changing the spindle rotation speed, proceed as
follows:

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1. Lift the top shield to gain access to the drive belts
and pulleys (Figure 7).

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2. Manually loosen the motor locking knob positioned
on the left side of the head (Figure 8).
Figure 7 – Pulley compartment

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Figure 8 - Motor locking knob.
3. Unlock the pulley locking knob located on the right
side of the head (Figure 9).

Figure 9 - Pulley locking knob.

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MACHINES AND
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4. Loosen the belt tension of the motor by rotating


the motor using the relative lever (Figure 10).

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Figure 10 – Motor movement
lever.
5. Loosen the belt tension of the spindle by moving
the central pulley to the left (Figure 11).

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.i Figure 11 - Loosening the
tension.

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6. Set the desired speed by changing the position of the belts according to the indications
shown on the spindle speed labels attached to the machine.

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7. Put the belts under tension by turning the motor tensioning handle (Figure 10)
anticlockwise
8. Tighten the knobs which lock the central pulley (Figure 9), by using a wrench.

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9. Tighten the motor locking knob (Figure 8).
10. Check for the correct belt tension by exerting a light pressure with your fingers.

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Belt tension
It is very important that the belts are under tension, in order not to compromise the efficiency
of the Drill.

11.Close again the top shield and lock it by tightening its screw.

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MACHINES AND
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5.3 Handwheel for vertical displacement of the spindle


On the right hand side of the head there is a handwheel for “manual” vertical (upward or
downward) displacement of the spindle (Figure 12).
For lowering the spindle, namely for approaching the tool to the workpiece, fetch one of the
knobs and rotate the handwheel anticlockwise; vice versa, for raising the spindle, namely for
separating the tool from the workpiece, rotate the handwheel clockwise.

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Figure 12 – Feed handwheel.

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MACHINES AND
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5.4 Adjusting the Work Table


With the Drill T071 it is possible to adjust the height and angle of the work surface (table)
and the longitudinal sliding of the piece holder clamp. The height of the work surface can be
adjusted thanks to the presence of a rack on the bearing column of the machine.

Table height is adjustable manually by means of:


 a handle located on the right hand side of the table (ref. A in Figure 13);
 two locking screws located on the left hand side of the table (ref. B in Figure 13).

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A B

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Figure 13 – Table height adjustment parts.

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To adjust the table height, proceed as follows:
1. Manually undo the locking screws (B), as shown in Figure 14.

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Figure 14 – Unlocking the screw.

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MACHINES AND
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2. Fetch handle (A) and turn it clockwise for raising the


table, or anticlockwise for lowering it, until reaching
the desired height.
3. Manually tighten the locking screws (B).

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Figure 15 – Unlocking the screw.

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Moreover, the work surface can be tilted (± 90°).
To adjust the angle of the table, proceed as follows:

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1. Unlock the locking bolt (C) located under the table
(Figure 16).
2. Hold the table and rotate it until reaching the
desired position, viewable through the graduated
scale (D)

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3. Tighten the locking bolt (C).

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C

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D

Figure 16 - Table inclination and


graduated scale.

Modifying the table height and inclination


It is absolutely forbidden to change the work table height, or rotate it, while the spindle is
moving.

To carry out the longitudinal displacement of the piece holder clamp, simply unscrew the
clamp locking knob (Figure 17), on the right side of the clamp, then slide the clamp to the
desired position and then secure the clamp by tightening the locking knob.

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MACHINES AND
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Figure 17 Clamp displacement locking knob

Modifying the table height and inclination

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It is absolutely forbidden to change the work table height, or rotate it, while the spindle is

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moving.

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MACHINES AND
ACCESSORIES

6 MACHINE SAFETY DEVICES


Accident
UNDER NO CIRCUMSTANCES SHOULD PROTECTION AND SAFETY DEVICES BE MODIFIED OR
REMOVED!
Before using the machine, always check the condition and the correct operation of the safety
devices provided by the manufacturer.

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6.1 Spindle guard
A plexiglass guard protects the operator against contact

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with the rotating tool or against parts ejected during the
machining process (Figure 18).
This guard is equipped with a micro-switch, which stops

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the power supply to the machine when it is not in closed
position (protection of the spindle).

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Accident

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Before using the machine, always check the status and the proper operation of the spindle
guard.

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MACHINES AND
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6.2 Pulley compartment guard


A mobile guard made of metal sheet protects the operator against contacts with pulleys, belts
and other moving parts of the power transmission system and of the speed change (Figure 19).
This guard is equipped with a micro-switch, which stops the power supply to the machine
when it is not in closed position (protection of the pulleys).

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Figure 19 – Pulley guard and micro-switch.

6.3 Emergency stop switch

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The emergency stop is constituted by a cap red which, if pressed,
activates the stop button thus interrupting the power supply of the
machine.

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Figure 20 - Emergency
button.

Upon pressing the emergency stop button, the spindle will keep rotating by inertia
for a few seconds before stopping completely. Don't approach the tool until it has
fully stopped!

Belt tension
Before starting any work on the machine, the operator must ensure that the emergency stop
button works.

In case of emergency
In an emergency, press the red emergency button to stop the machine.

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MACHINES AND
ACCESSORIES

6.4 Electrical safety devices


In the event of its malfunction or failure, the machine is equipped with an electric cable which
has an earthing lead to protect the operator from electrocution (electric shock). This lead
provides a path of minimal resistance to the electric current; thus it reduces the danger of
electrocution.

Electric shock

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Improper connection of the machine’s grounding conductor can result in the risk of electric
shock. Do not make any modifications to the electrical system.
The machine must be connected to an electrical system with plant grounding and
devices for the automatic interruption of the power supply to ensure an adequate

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level of protection.
If you are not sure whether the electrical system connected to the network which
the machine is equipped with is grounded or if you doubt its effectiveness, perform

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a check with a qualified electrician.
Repair or replace damaged or worn cables immediately.

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6.5 Use of PPE
Even if the Floor Drilling Machine (Art. T071) is equipped with safety devices, there are
dangers of injury related to execution of the work.

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It is therefore imperative that the operator wear the following personal protective equipment
before starting work:

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 wear goggles or face shield to prevent splinters or other parts from damaging your eyes or
face;
 wear gloves to protect your hands from burrs on the piece;

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 wear safety shoes to protect your feet from falling objects;
 use suitable clothing at work, close-fitting and free of dangling parts.

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Use of PPE
ALWAYS use appropriate personal protective equipment (PPE) such as (see Figure 21):
 Gloves,
 Goggles or face shields;
 Overalls or aprons;
 Safety shoes.

Figure 21 – Personal Protective Equipment.

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MACHINES AND
ACCESSORIES

7 TRANSPORT AND LIFTING


Use suitable lifting equipment to move the Drill. Please remember that the machine weighs
about 200 kg, so please use lifting equipment with a higher maximum load capacity.
Lifting cranes, cranes and hoists with sufficient load capacity may be considered appropriate.

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Figure 22 – Lifting the machine.

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Means of transport
For choosing an adequate lifting equipment, you should take into account the weight of the
machine and of its packaging (if any).

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MACHINES AND
ACCESSORIES

8 INSTALLING THE MACHINE


8.1 Assembly
The Drill is supplied completely assembled, with the exception of:
 spindle cone;
 spindle;
 table height adjustment handle;
 spindle adjustment handwheels.

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Upon delivery of the machine, check that all parts are present and check them for
damage !

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8.1.1 Mounting the spindle cone and the spindle

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Proceed as follows to assemble the spindle cone and the spindle:
1. With a dry cloth, clean the internal surface of the coupling of the spindle cone. Similarly,

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clean also the spindle and the spindle cone.
2. Insert the end with the two flat surfaces of the spindle cone inside the coupling by
pressing firmly upwards.
3. Insert the spindle shaft in the bore of the cone spindle, then beat the tip of the spindle

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with a rubber or wood mallet (as shown in Figure 23).

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Spindle shaft

A B
Figure 23 - spindle (A: tap with a hammer - B: overview).

Proceed as follows to assemble the spindle cone and the spindle:


1. Lower the spindle in order to uncover the slit on the side of the barrel.
Lock the barrel using the special locking knob located on the front of the head (
2. Figure 24).
3. Insert the spindle dismounting “knife” into the slit and beat such knife it with a hammer.

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MACHINES AND
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Slit

Knife

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Figure 24 – Dismounting the spindle.

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Hold the spindle

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 Hold the spindle with one hand, while tapping the knife with the hammer, as shown in
 Figure 24.
 Do not drop the spindle on the worktable, so as not to damage these parts.

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8.1.2 Mounting the table height adjustment handle

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For mounting the table height adjustment handle, proceed as
follows:
Connect the handle to the shaft located at the rear part of
the work table; then tighten the locking screw by using the

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Allen wrench supplied (Figure 25).
1. Screw the knob on the adjustment handle.

f Figure 25 – Installing the


handle.

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MACHINES AND
ACCESSORIES

8.1.3 Mounting the spindle adjustment handwheel


Proceed as follows to assemble the spindle adjustment handwheel:
1. Screw by hand the 3 “rods” of the handwheels on the central
hub.
At the end, tighten the rods by means of a wrench for
hexagonal nuts !

2. Screw the knobs at the end of each rod (handle) by hand, as

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shown in Figure 26.

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the rods.

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8.2 Installation

Cleaning

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Before installing the machine, clean with care all its components and the area where it will be
installed. Install the machine in a building having a flat and sufficiently strong floor.

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1. The area for the machine and the spaces around it must be enough to work safely.
Recommended area: 2.5 m X 2 m.
2. Secure the machine to the floor (Figure 27).

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First insert the fastening screws into the concrete of the foundation or support base, checking

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the correct positioning with respect to the holes present on the base of the machine. Once
the cement has hardened, install the machine making sure it is positioned horizontally.
Finally, tighten the fastening nuts on the base of the Drill.

4 Washers -  16
4 Nuts – M16
4 Screws – M16 ×
300

Figure 27 - Securing the machine to the floor.

3. Check the stability and safety of the Drill.

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MACHINES AND
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9 OPERATION
Operating the machine
The Floor Drilling Machine must be used only for performing envisaged processes, with
suitable tools.

Risk of Crushing

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Before using the machine, make sure that the base is fixed rigidly to the floor to prevent
movement or loss of stability.

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Operating the machine

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The Floor Drilling Machine should be used only by skilled, trained staff: the machine is to be
used only after having read and understood this manual.

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Risk of injury
The workpiece must be firmly fixed to the work bench (with the vice) while operating the

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machine. The workpiece must never be held in place with your hand.

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9.1 Preliminary checks
Make sure that the tool holder spindle is securely fastened. Use only appropriate tool holders.
Clean the machine and lubricate where required (see chapter "Maintenance"), to turn the

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machine starting from the lowest speed up to the maximum, making sure that everything is
working properly.

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9.2 Drilling
This model is designed for manual operation only.
1. Choose an appropriate tool for the next process and insert it between the jaws of the spindle.
2. With the wrench supplied, secure the tool by tightening the spindle as shown in Figure 28.

Figure 28 – Spindle wrench.

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MACHINES AND
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Mounting the tool


Make sure that the tool is properly and securely assembled before starting the machine.
3. Set the rotation speed of the spindle (and thus of the tool) as a function of the operation
to be performed, by displacing the Drill's drive belts as indicated in paragraph 5.2.
4. Secure the workpiece on the work surface by tightening it with the spindle.
5. Adjust the height of the work surface, as well as its inclination.
6. Close the spindle's interlocked guard protection.
7. Turn on the drill and start the rotation, moving the selector switch (ref. 5 in Figure 6) to

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the “DRILLING” position, then press the start button for clockwise spindle rotation (ref. 2
in Figure 6).
8. Lower the spindle using the hand wheel for vertical displacement and drill the hole (see
the Figure 29).

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Figure 29 - Lowering the spindle.

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Drilling depth

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Check drilling depth on the graduated scale on the spindle feed hand wheel.

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9. When finished, release the wheel.

9.3 Tapping
To successfully carry out the tapping, proceed as follows:
1. Choose an appropriate tool for the next process and insert it between the jaws of the
spindle.
2. With the wrench supplied, secure the tool by tightening the spindle as shown in Figure 28.
3. Set the rotation speed of the spindle (and thus of the tool) as a function of the operation
to be performed, by displacing the Drill's drive belts as indicated in paragraph 5.2.
4. Secure the workpiece on the work surface by tightening it with the spindle.

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MACHINES AND
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5. Adjust the height of the work surface, as well as its


inclination.
6. Close the spindle's interlocked guard protection.
7. Set the tapping depth by using the appropriate graduated
ring and the travel limit for reversal of the automatic
rotation (Figure 30).

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Figure 30 Graduated ring
and travel limit

8. Move the selector (ref. 5 Figure 6) to the “TAPPING” position, then press the start button

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for clockwise spindle rotation (ref. 2 Figure 6).
9. Gradually lower the spindle until it comes into the contact with the workpiece, and then
continue to advance executing the threading, once the travel limit has reached the

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rotation inversion micro switch, the tip will stop and reverse rotation.
10. Once rotation has been reversed make sure the tool is exiting the workpiece properly,

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without applying any force on the feed handwheel, when the threading has just been
made, make sure the tool exits the workpiece.

Tapping

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During tapping operations:
 Do not perform the work at a high speed;

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 Do not exert too much pressure on the spindle lowering handwheel during the
execution of the tapping;
 Do not force the tool when exiting the workpiece;

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Lubrication

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During tapping operations the tool and the workpiece should be kept constantly lubricated
with oil, in order to avoid excessive overheating of the parts, with the consequent loss of
precision and cleanliness of the threading.

The reversal in the direction of spindle rotation can be performed manually by the
operator, by stopping the machine at the end of threading via the button (ref.4
Figure 6) and by starting anti-clockwise rotation via the button (ref.3 Figure 6).

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MACHINES AND
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10 MAINTENANCE
10.1Routine maintenance
Remove dust accumulated inside the motor and machining residues on the work surface using
compressed air.

Every 300 hours or every 6 months during the life of the machine, a thorough check of
operation, and wear and tear on the machine is to be carried out by a qualified technician.

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10.2Lubrication
10.2.1 Lubrication points and frequency

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Oil Type Quantity frequency

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Oilers Oil for machines 4 – 5 times Every day

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Oilers of cover Oil for machines 8 – 10 drops Every day

Conical joint Special white oil 4 – 5 times Every 3 days

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Sliding surfaces Oil for machines 3 – 4 times Every day

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Risk of injury

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Only access the gears after turning off the machine and waiting for all the moving parts to
completely stop.

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ONLY access the gears with a brush, do not introduce your fingers inside the hole.

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MACHINES AND
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11 TROUBLESHOOTING
PROBLEM PROBABLE CAUSE SOLUTION
A) Dry spindle A) Remove the spindle and
B) Broken bearing lubricate
Noisy operation C) Motor bolts loose B) Replace the bearing
D) Belts loose C) Tighten the screws
D) Pull the belts
A) Loose spindle. A) Tighten the spindle

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Excessive wobbling (eccentric B) Worn spindle shaft or B) Replace the shaft or the
rotation) of the spindle. bearings bearing
C) Broken spindle C) Replace the spindle
A) Power supply A) Check the mains power supply

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B) Motor connection B) Check the motor connections
The motor will not start C) Connections of the switches C) Check the switch connections
D) Burnt motor windings D) Replace the motor
E) Broken switch E) Replace the switch
A) Excessive pressure on the A) Apply less pressure

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The tip is jammed in the feed hand-wheel B) Tighten the tip
workpiece B) Loose tip C) Change the speed

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C) Speed is too fast
A) Incorrect speed. Revolutions A) See table speed
per minute. B) Clean the tip
B) Shavings will not discharge C) Check the sharpness and taper
The tip is burning or smoking C) Tip is worn or does not cut D) Lubricate while drilling
the material well E) Apply less pressure

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D) Needs lubrication
E) Incorrect feeding pressure
 The tip was sharpened off  Sharpen the tip correctly
The tip vibrates, the hole is

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centre  Replace the tip
not round
 Bent tip
The temperature of the spindle  Insufficient lubrication.  Lubricate the spindle holder.
holder is too high

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 Dirt, grease or oil in the  Use detergents (alcohol, etc.)
morse taper to clean the conical part of the
The spindle will not stick to the
 You are executing an spindle

f
sleeve
unauthorized operation  Milling operations causing the
fall

12 DISPOSAL OF PARTS AND MATERIALS


If the machine is to be scrapped, its parts must be disposed of separately.
Machine materials include:
 Steel, aluminium and other metal components.
 Plastic materials.
 Copper cables, motors and electric components.

Respect the environment!


Contact a specialist centre for the collection of waste materials.

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MACHINES AND
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13 ELECTRICAL CIRCUIT

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14 REPLACEMENT PARTS
14.1Base

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No. Description No. Description
T071/101 Base T071/120 Nut M10

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T071/102 Pillar T071/121 Pin 6x30
T071/103 Rack T071/122 Washer
T071/104 Table support T071/123 Washer
T071/105 Gear T071/124 Screw M10x25
T071/106 Spiral shaft T071/125 Screw M8x12
T071/107 Washer T071/126 Screw M12x90
T071/109 Lever T071/127 Nut M12
T071/110 Work Plan T071/128 Handle M12x90
T071/111 Clamp body T071/129 Shaft
T071/112 Vice slide T071/130 Washer
T071/113 Plate T071/131 Locking lever
T071/114 Screw M8x20 T071/132 Screw M12x50
T071/115 Guide screw T071/133 Pin 6x50
T071/116 Washer T071/134 Knob
T071/117 Lever T071/135 Bolt M14x100
T071/118 Handle M10x65 T071/136 Locking shim
T071/119 Screw M10x100 T071/137 Screw M8x30

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14.2Head

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MACHINES AND
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No. Description No. Description


T071/201 Head lock T071/240 Knob
T071/202 Head cover T071/241 Shaft
T071/203 Hinge T071/242 Bearing
T071/204 Guard T071/243 Elastic ring 17x1
T071/205 Knob T071/244 Spring housing
T071/206 Screw M10x10 T071/245 Spring

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T071/207 Spindle sleeve T071/246 Graduated scale
T071/208 Spindle T071/247 Crank
T071/209 Bearing T071/248 Pin 6x45

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T071/210 Bearing T071/249 Handwheel lever
T071/211 Bearing T071/250 Stroke limiter
T071/212 Ring nut M24x1.5 T071/251 Nut M6

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T071/213 Sleeve T071/252 Screw M6x16
T071/214 Elastic ring 61.5x3.55 T071/253 Plate

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T071/215 Bearing T071/254 Lifting bracket
T071/216 Lockwasher T071/255 Guard housing
T071/217 Spacer T071/257 Guard
T071/218 Spindle pulley T071/258 Locking shim

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T071/219 Key T071/259 Knob
T071/220 Pulley housing T071/260 Locking shim

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T071/221 Elastic ring 52x2 T071/261 Electrical box
T071/222 Bearing T071/262 Lid
T071/223 Shaft T071/263 Plate

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T071/224 Elastic ring 25x1.2 T071/264 Buttons
T071/225 Washer T071/265 Switch

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T071/226 Pulley T071/266 Button
T071/227 Key T071/267 Emergency button
T071/228 Washer T071/268 Mother board
T071/229 Screw M8x25 T071/269 Button
T071/230 Washer T071/270 Selector box
T071/231 Ring nut M30x1.5 T071/272 Selector
T071/232 Motor T071/273 Pin 6x20
T071/233 Motor cover T071/274 Screw M8x20
T071/234 Crank T071/275 Screw M10x30
T071/235 Crank T071/276 Screw M10x12
T071/236 Motor pulley T071/277 Screw M6x10
T071/237 Motor washer T071/278 Greaser
T071/238 Eccentric sleeve T071/279 Drive belt
T071/239 Guide lock T071/280 Drive belt

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