Hyster RS 45 - C222 Parts Manual PDF

Reachstacker
RS45-27, RS45-31, RS46-36,

RS46-41L, RS46-41S, RS46-41LS
(B289)
1 FRAME
2 ENGINES
3 FUEL SYSTEM
4 ELECTRICAL SYSTEM
5 TRANSMISSION
6 DRIVE AXLE
7 STEERING SYSTEM
8 BRAKE SYSTEM
9 HYDRAULIC SYSTEM
10 BOOM
11 OPTIONS
12 FIELD CONVERSION KITS
This Parts Manual is divided into 13 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.
TABLE OF CONTENTS
DESCRIPTION PAGE
A
ACCESSORY DRIVE PULLEY
TIER III ENGINE ......................................................................................................................................... 2-26
TIER IV INTERIM ENGINE ......................................................................................................................... 2-111
AIR CLEANER PLUMBING
TIER III ENGINE ......................................................................................................................................... 2-27
AIR CONDITIONER
CLIMATE CONTROL CAB .......................................................................................................................... 1-60
AIR CONDITIONER ASSEMBLY
WITH TWO-FAN CONDENSER SYSTEM (→12/2012)............................................................................. 1-64
WITH TWO-FAN CONDENSER SYSTEM (12/2012→)………………………………….....….…................... 1-66
AIR CONDITIONER FILTER AND COVER ASSEMBLY ................................................................................ 1-79
AIR CONDITIONER SYSTEM
CLOSED CAB WITH AIRCO ....................................................................................................................... 1-74
WITH TWO-FAN CONDENSER SYSTEM .................................................................................................. 1-62
AIR CONDITIONING HOSES
TIER III ENGINE ......................................................................................................................................... 1-120
AIR DUCT ASSEMBLY
AIR CONDITIONING - WITH TWO-FAN CONDENSER SYSTEM ................................................... 1-76
HEATER - WITH TWO-FAN CONDENSER SYSTEM ................................................................................ 1-54
LOUVER SYSTEM ...................................................................................................................................... 11-14
AIR HORN ....................................................................................................................................................... 1-46
AIR INTAKE CONNECTION
AIR INTAKE HOSE
AIR INTAKE SYSTEM
TIER III ENGINE ......................................................................................................................................... 3-2
AIR TRANSFER CONNECTION
TIER III ENGINE ......................................................................................................................................... 2-28
ALTERNATOR
TIER III AND IV INTERIM ENGINE (10/2013 → (TIER III ENGINE) …………………………………. 4-157
TIER III ENGINE (10/2013) ………………………………………………………………………………………. 4-156
ALTERNATOR MOUNTING
TIER III ENGINE ......................................................................................................................................... 4-158
ARMREST ASSEMBLY ................................................................................................................................... 1-106
AUTOMATIC GREASING PUMP .................................................................................................................... 9-48
AUTOMATIC GREASING SYSTEM
PAGE 1 OF 2 .............................................................................................................................................. 9-44
PAGE 2 OF 2 .............................................................................................................................................. 9-46
B
BELT TENSIONER
TIER IV INTERIM ENGINE ........................................................................................... 2-117
See Service Manual i

for service procedures.
TABLE OF CONTENTS (continued)
DESCRIPTION PAGE
BOOM
PAGE 1 OF 4 ............................................................................................................................................ 10-2
PAGE 2 OF 4 ............................................................................................................................................. 10-4
PAGE 3 OF 4 ............................................................................................................................................ 10-6
PAGE 4 OF 4 ............................................................................................................................................. 10-10
BOOM DERRICKING CYLINDER ASSEMBLY
→S/N B289E01575K INC. 01577-01578, 01581-01583 .............................................................. 10-24
S/N B289E01576K→ EXC. 01577-01578, 01581-01583…………………………………………….... 10-26
BOOM DERRICKING CYLINDER MOUNTING .............................................................................................. 10-16
BOOM HYDRAULIC SYSTEM ........................................................................................................................ 10-20
BOOM MOUNTING ......................................................................................................................................... 10-12
BRAKE ACCUMULATOR AND MOUNTING HARDWARE ................................................................... 8-7
BRAKE ASSEMBLY
PARK BRAKE (→S/N B289E01556K INC. 01558-01559, 01561-01562) …………………………. 6-10
BRAKE MANIFOLD AND ATTACHING BRAKE HOSES ........................................................................ 8-18
BRAKE PEDAL AND LINKAGE ...................................................................................................................... 8-2
BRAKE PEDAL ASSEMBLY ........................................................................................................................... 8-4
BRAKE VALVE AND ATTACHING BRAKE HOSES ....................................................................................... 8-15
BREATHER PLUMBING
TIER III ENGINE ......................................................................................................................................... 2-29
BUMPERS ...................................................................................................................................................... 10-14
INSET .......................................................................................................................................................... 10-15
C
CAB
PAGE 1 OF 3 .............................................................................................................................................. 1-28
PAGE 2 OF 3 .............................................................................................................................................. 1-30
PAGE 3 OF 3 .............................................................................................................................................. 1-32
CAB DOOR
LEFT HAND ................................................................................................................................................ 1-36
RIGHT HAND .............................................................................................................................................. 1-38
CAB ELECTRICAL AND SHIFT LEVER ......................................................................................................... 4-16
CAB FLOORMATS .......................................................................................................................................... 1-34
CAB MOUNTING
NON-POWERED SLIDING CAB ................................................................................................................. 1-18
POWERED SLIDING CAB .......................................................................................................................... 1-14
CAB RECIRCULATING FAN ........................................................................................................................... 1-48
CAB SUNSHADE
REAR .......................................................................................................................................................... 11-10
TOP ............................................................................................................................................................. 11-8
CAM FOLLOWER LEVER
TIER III ENGINE ......................................................................................................................................... 2-32
CAMSHAFT
TIER III ENGINE ......................................................................................................................................... 2-30
CLIMATE CONTROL SYSTEM ....................................................................................................................... 1-70
COMBINATION MANIFOLD ASSEMBLY
PAGE 1 OF 2 (→S/N B289E01671L) ………………………………………………………………………. 9-34
PAGE 1 OF 2 (S/N B289E01672L→) ……………………………………………………………………….. 9-38
i See Service Manual

for service procedures
DESCRIPTION PAGE
PAGE 2 OF 2 (→S/N B289E01671L) …………………………………………………………………..... 9-36

PAGE 2 OF 2 (S/N B289E01672L→) ……………………………………………………………………………. 9-40
COMBINATION MANIFOLD ATTACHING PARTS ......................................................................................... 9-32
COMPRESSOR ASSEMBLY
COMPRESSOR MOUNTING
TIER III ENGINE ......................................................................................................................................... 2-34
CONDENSER ASSEMBLY
CONSOLE
INDICATOR DISPLAY AND CONTROLS ................................................................................................... 1-50
CONTROL PANEL ASSEMBLY
HEATER ...................................................................................................................................................... 1-58
WITH TWO-FAN CONDENSER SYSTEM (→12/2012) ………………………………………………….. 1-68
WITH TWO-FAN CONDENSER SYSTEM (12/2012→) ………………………………………………………… 1-69
CONTROL VALVES HYDRAULICS ................................................................................................................ 9-24
COOLANT HEATER STARTING AID
TIER III ENGINE ......................................................................................................................................... 2-36
COOLER AND ATTACHING BRAKE HOSES ................................................................................................ 8-14
COOLER ASSEMBLY
TIER III ENGINE ......................................................................................................................................... 2-22
COOLING SYSTEM
TIER III ENGINE ......................................................................................................................................... 2-14
CORROSION RESISTOR
TIER III ENGINE ......................................................................................................................................... 2-38
COUNTERWEIGHT
RS45-27/31, RS46-36 ................................................................................................................................. 1-110
RS46-41L/LS ............................................................................................................................................... 1-109
RS46-41S .................................................................................................................................................... 1-108
COVERS
TIER III ENGINE ......................................................................................................................................... 1-22
CRANKSHAFT
TIER III ENGINE ......................................................................................................................................... 2-40
CRANKSHAFT AND MAIN BEARINGS
TIER III ENGINE ......................................................................................................................................... 2-41
CYLINDER BLOCK
TIER III ENGINE ......................................................................................................................................... 2-44
CYLINDER BLOCK PLUMBING
TIER III ENGINE ......................................................................................................................................... 2-46
CYLINDER HEAD
TIER III ENGINE ......................................................................................................................................... 2-48
CYLINDER LINER
TIER III ENGINE ......................................................................................................................................... 2-50
See Service Manual

for service procedures. iii
DESCRIPTION PAGE
DASH AND AIR DUCT ASSEMBLY

CAB ................................................................................................................................................................. 1-78
DC-DC CONVERTER AND ATTACHING PARTS ................................................................................................ 11-5
DIESEL PARTICULATE FILTER
AFTERTREATMENT MODULE DEVICE - TIER IV INTERIM ENGINE ............................................. 2-155
DIFFERENTIAL AND CARRIER
S/N B289E01557K → EXC. 01558-01559, 01561-01562 ……………………………………................ 6-10
DRIVE AXLE
DIFFERENTIAL AND CARRIER (→S/N B289E01556K INC. 01558-01559, 01561-01562) ……………. 6-4
HOUSING (→ S/N B289E01556K INC. 01558-01559, 01561-01562) ………………………………….. 6-2
HUB AND SHAFT (→ S/N B289E01556K INC. 01558-01559, 01561-01562) …………………………… 6-8
DRIVE AXLE AND ATTACHING BRAKE HOSES .......................................................................................... 8-13
DRIVE AXLE MOUNTING
S/N B289E01557K→ EXC. 01558-01559, 01561-01562 …………………………………………………. 6-6
DRIVE SHAFT
S/N B289E01556K INC. 01558-01559, 01561-01562 ......................................................................... 5-40
S/N B289E01557K→ EXC. 01558-01559, 01561-01562 …………………………………………………… 5-41
DRIVE WHEELS AND TIRES
18.00 X 25 ............................................................................................................................................................ 6-18
E
ELECTRICAL ACCESSORIES
TIER III ENGINE ................................................................................................................................................ 4-148
ELECTRICAL SYSTEM
SHEET 1 OF 4 .................................................................................................................................................. 4-4
SHEET 2 OF 4 ................................................................................................................................................... 4-8
SHEET 3 OF 4 ................................................................................................................................................ 4-12
SHEET 4 OF 4 .................................................................................................................................................. 4-14
EMERGENCY STOP SWITCH
CAB WITH AIRCO ........................................................................................................................................... 4-124
CAB WITH HEATER ....................................................................................................................................... 4-126
EMPTY SEAT ENGINE SHUTDOWN .................................................................................................................. 11-16
ENGINE BLOCK HEATER 240V .......................................................................................................................... 11-23
ENGINE CONTROL MODULE AND SENSORS
TIER IV INTERIM ENGINE ............................................................................................................................. 4-154
ENGINE CONTROL SYSTEM
TIER III ENGINE .............................................................................................................................................. 4-146
ENGINE COOLANT PLUMBING
ENGINE MOUNTING
TIER III ENGINE ............................................................................................................................................. 2-6
ENGINE OIL FILL
CYLINDER BLOCK - TIER IV INTERIM ENGINE .......................................................................................... 2-134
FRONT GEAR COVER - TIER IV INTERIM ENGINE .................................................................................... 2-133
TIER III ENGINE ............................................................................................................................................. 2-64
iv See Service Manual

DESCRIPTION PAGE
ENGINE SUPPORT
EXHAUST MANIFOLD
TIER III ENGINE ......................................................................................................................................... 2-51
EXHAUST OUTLET CONNECTION
TIER III ENGINE ......................................................................................................................................... 2-52
EXHAUST PLUMBING
AIR RECIRCULATION - TIER IV INTERIM ENGINE .................................................................................. 2-124
WATER RECIRCULATION - TIER IV INTERIM ENGINE ........................................................................... 2-125
EXHAUST RECIRCULATION
EXHAUST SYSTEM
TIER III ENGINE ......................................................................................................................................... 2-10
EXTENSION CYLINDER
BOOM ......................................................................................................................................................... 10-22
F
FAN DRIVE AND MOUNTING
FAN DRIVE AND SPACER
TIER III ENGINE ......................................................................................................................................... 2-53
FENDERS ....................................................................................................................................................... 1-26
FLOORPLATES AND STEPS
WITH RH STAIRS ....................................................................................................................................... 1-4
WITHOUT RH STAIRS ............................................................................................................................... 1-6
FLOW AMPLIFIER ATTACHING PARTS ....................................................................................................... 9-42
FLYWHEEL
TIER III ENGINE ......................................................................................................................................... 2-54
FLYWHEEL HOUSING
TIER III ENGINE ......................................................................................................................................... 2-56
FRONT DRIVE TRAIN
TIER III ENGINE ......................................................................................................................................... 2-58
FRONT ENGINE SUPPORT
TIER III ENGINE ......................................................................................................................................... 2-59
FRONT GEAR COVER
TIER III ENGINE ......................................................................................................................................... 2-60
FUEL DRAIN PLUMBING
FUEL FILTER
TIER III ENGINE ......................................................................................................................................... 3-20
FUEL FILTER PLUMBING
TIER III ENGINE ......................................................................................................................................... 3-18
See Service Manual v

DESCRIPTION PAGE
FUEL FILTERS
FUEL INJECTOR
TIER III ENGINE ......................................................................................................................................... 3-16
FUEL PUMP
FUEL PUMP COUPLING
TIER III ENGINE ......................................................................................................................................... 3-12
FUEL PUMP DRIVE
TIER III ENGINE ......................................................................................................................................... 3-10
FUEL PUMP MOUNTING
FUEL PUMP PLUMBING
TIER III ENGINE ......................................................................................................................................... 3-14
FUEL SYSTEM
TIER III ENGINE ......................................................................................................................................... 3-6
FUEL TRANSFER PUMP
G
GEAR HOUSING
TIER III ENGINE ...................................................................................................... 2-62
TIER IV INTERIM ENGINE ....................................................................................... 2-132
H
HANDRAILS
WITH POWER SLIDING CAB ..................................................................................................................... 1-10
WITHOUT POWER SLIDING CAB ............................................................................................................. 1-12
HEATED TOP WINDOW ................................................................................................................................. 11-7
HEATER AND AIR DUCT
HEATER ASSEMBLY
HEATER HOSES
TIER III ENGINE ......................................................................................................................................... 1-116
HEATER SYSTEM
HIGH PRESSURE HYDRAULIC FILTER AND ATTACHING BRAKE HOSES ..................................... 8-10
HUB ASSEMBLY
S/N B289E01557K → EXC. 01558-01559, 01561-01562 …………………………………………… 6-8
HYDRAULIC CONTROL VALVES MOUNTING .............................................................................................. 9-22
HYDRAULIC CONTROLS
JOYSTICK - CONTAINER HANDLER ........................................................................................................ 9-10
JOYSTICK - INTERMODAL HANDLER ...................................................................................................... 9-12
HYDRAULIC FILTER AND ATTACHING BRAKE HOSES ..................................................................... 8-8
HYDRAULIC MOTOR
vi See Service Manual

DESCRIPTION PAGE
HYDRAULIC PUMP AND ATTACHING BRAKE HOSES ........................................................ 8-11

HYDRAULIC PUMPS AND ATTACHING PARTS .................................................................... 9-16
HYDRAULIC SYSTEM
PAGE 1 OF 2 .............................................................................................................................................................. 9-2
PAGE 2 OF 2 .............................................................................................................................................................. 9-6
HYDRAULIC TANK ......................................................................................................................................................... 9-8
HYDRAULIC TANK AND ATTACHING BRAKE HOSES .......................................................... 8-12
I
IDLER GEAR
TIER III ENGINE ....................................................................................................................................................... 2-66
INSULATION MATS AND AIR DUCT
CLOSED CAB WITH AIRCO OR CLIMATE CONTROL ................................................................................... 11-12
INTAKE CONNECTOR
AIR COMPRESSOR - TIER III ENGINE .................................................................................................................... 2-68
INTAKE MANIFOLD
TIER III ENGINE ....................................................................................................................................................... 2-70
TIER IV INTERIM ENGINE ....................................................................................................................................... 2-135
J
JOYSTICK ASSEMBLY ............................................................................................................ 9-14
L
LABELS
SWITCHES .............................................................................................................................................................. 1-125
LIFTING BRACKET
TIER III ENGINE ..................................................................................................................................................... 2-72
LIFTING BRACKETS
TIER IV INTERIM ENGINE ..................................................................................................................................... 2-136
LIGHT BAR AND MOUNT
TWISTLOCK MODULE - LOAD MOMENT INDICATOR ( → S/N B289E01608K EXC. 01601) ……………… . 4-128
LIGHT SWITCHES ..................................................................................................................................................... 4-130
LIGHTS
ENGINE COMPARTMENT .................................................................................................................................... 4-131
FRONT .................................................................................................................................................................. 4-134
STROBE ................................................................................................................................................................ 4-136
TAIL AND BACKUP ALARM .................................................................................................................................. 4-132
WORK .................................................................................................................................................................... 4-137
LOAD HOLDING VALVE
DERRICKING ........................................................................................................................................................ 10-18
LOAD LIMITER
COLOR DISPLAY ................................................................................................................................................. 4-138
MONOCHROME .................................................................................................................................................... 4-140
LOUVER - HEAVY DUTY AIRCO ............................................................................................................................... 12-2
LOWERING CONTROL VALVE
TELESCOPING ..................................................................................................................................................... 9-19
M
MAIN CONTROL VALVE ASSEMBLY ................................................................................... 9-28
MAIN CONTROL VALVE ATTACHING PARTS ..................................................................... 9-26
See Service Manual

for service procedures. vii
DESCRIPTION PAGE
MAIN MANIFOLD AND ATTACHING BRAKE HOSES ............................................................................................. 8-6

MAIN WINDOW ASSEMBLY .............................................................................................................................................. 1-40
MAP READING LIGHT ........................................................................................................................................................ 11-3
MIRRORS
FRONT FENDER - WITHOUT FULL STROKE POWER SLIDING CAB .......................................................... 1-112
FRONT FENDER - WITH FULL STROKE POWER SLIDING CAB ................................................................... 1-114
N
NOISE PANEL
TIER III ENGINE ...................................................................................................................... 2-73
O
OIL COOLER
TIER IV INTERIM ENGINE ........................................................................................................................................... 2-137
OIL COOLER WATER PLUMBING
TIER III ENGINE ........................................................................................................................................................... 2-74
OIL FILLER
TIER III ENGINE ........................................................................................................................................................... 2-75
OIL FILTER
TIER III ENGINE .......................................................................................................................................................... 2-76
OIL FILTER AND COOLER HEAD
TIER III ENGINE .......................................................................................................................................................... 2-78
OIL FILTER ELEMENT
TIER IV INTERIM ENGINE ......................................................................................................................................... 2-139
OIL LEVEL GAUGE
TIER III ENGINE ........................................................................................................................................................... 2-80
TIER IV INTERIM ENGINE .......................................................................................................................................... 2-140
OIL PAN
TIER III ENGINE .......................................................................................................................................................... 2-82
OIL PUMP AND ATTACHING PARTS
TIER III ENGINE ......................................................................................................................................................... 2-84
OPTIONAL MOUNTING EQUIPMENT (HANDLE) ................................................................................................... 11-2
P
PARK BRAKE ASSEMBLY
S/N B289E01557K → EXC. 01558-01559, 01561-01562 ……………………………………………………… 6-14
PARK BRAKE KIT ........................................................................................................................................................... 12-2
PARK BRAKE RETAINER
S/N B289E01557K → EXC. 01558-01559, 01561-01562………………………………………………………. 6-16
PISTON AND CONNECTING ROD
TIER III ENGINE ......................................................................................................................................................... 2-86
PISTON COOLING NOZZLE
TIER III ENGINE ......................................................................................................................................................... 2-88
PIVOT ARM ASSEMBLY ................................................................................................................................................... 1-104
PROXIMITY SWITCH ASSEMBLY
CAB MOUNTING ........................................................................................................................................................ 4-144
REAR HARNESS ....................................................................................................................................................... 4-145
viii See Service Manual

DESCRIPTION PAGE
RADIATOR PLUMBING
TIER III ENGINE ......................................................................................................................................... 2-89
TIER III ENGINE WITH AIRCO (10/2013→) ……………………………………………………………………… 2-90
RADIO CONSOLE AND ATTACHING PARTS ............................................................................................... 1-130
RELAYS AND FUSES
→S/N B289E01608K EXC. 01601 ............................................................................................................ 4-46
S/N B289E01609K → INC. 01601 ……………………………………………………………………………… 4-62
ROCKER LEVERS
TIER III ENGINE ......................................................................................................................................... 2-92
S
SEAT ASSEMBLY
AIR SUSPENSION ...................................................................................................................................... 1-100
DELUXE SUSPENSION ............................................................................................................................. 1-80
MECHANICAL AND AIR SUSPENSION ..................................................................................................... 1-93
MECHANICAL SUSPENSION .................................................................................................................... 1-96
SUSPENSION (→3/2010) …………………………………………………………………………………………… 1-86
SUSPENSION (3/2010→) …………………………………………………………………………………………… 1-90
SECOND 12V SOCKET OPTION ................................................................................................................... 11-6
SENSOR ASSEMBLY
BOOM ANGLE AND EXTENSION (→S/N B289E01608K EXC. 01601) ……………………………… 4-142
BOOM ANGLE AND EXTENSION (S/N B289E01609K→ INC. 01601) ………………………………… 4-143
SERVICE BRAKE ASSEMBLY
S/N B289E01557K → EXC. 01558-01559, 01561-01562 ………………………………………….. 6-12
SOUND REDUCTION
TIER III ENGINE ......................................................................................................................................... 11-18
STABILIZER CYLINDER ................................................................................................................................. 9-54
STABILIZER VALVE ....................................................................................................................................... 9-56
STABILZER HYDRAULICS ............................................................................................................................. 9-50
START AID ...................................................................................................................................................... 11-22
STARTER
STARTER MOTOR
TIER III ENGINE ......................................................................................................................................... 4-152
TIER III ENGINE ......................................................................................................................................... 4-161
STEER AXLE AND ATTACHING PARTS
→S/N B289E01785L ................................................................................................................................. 7-12
S/N B289E01786L→ …………………………………………………………………………………………………………………………. 7-14
STEER AXLE ASSEMBLY
→S/N B289E01785L ................................................................................................................................. 7-16
STEER CYLINDER
→S/N B289E01785L ................................................................................................................................. 7-20
S/N B289E01786L ........................................................................................................................ 7-21
STEER TIRES AND WHEELS
18.00 X 25 ................................................................................................................................................... 7-21
See Service Manual ix

DESCRIPTION PAGE
18.00 X 33 - FOR TRUCKS WITH KESSLER DRIVE AXLE ONLY ............................................................ 7-26
STEERING COLUMN ................................................................................................................................................. 7-4
STEERING COLUMN AND ATTACHING PARTS ...................................................................................................... 7-6
STEERING COLUMN ASSEMBLY ............................................................................................................................. 7-2
STEERING CONTROL UNIT ...................................................................................................................................... 7-8
STEERING CONTROL VALVE .................................................................................................................................. 7-10
STEERING HOSES ................................................................................................................................................... 7-18
STORAGE COMPARTMENT AND RUNNING BOARDS ................................................................................ 1-8
SUSPENSION KIT ASSEMBLY ................................................................................................................................. 1-82
T
TELEMETRY KITS ..................................................................................................................................................... 12-2
THERMOSTAT
TIER III ENGINE ................................................................................................................................................... 2-96
TIER IV INTERIM ENGINE .................................................................................................................................. 2-144
THERMOSTAT HOUSING
TIER III ENGINE ................................................................................................................................................... 2-94
THREE-POINT SEAT BELT ....................................................................................................................................... 11-24
THROTTLE AND INCHING SENSORS .................................................................................................................... 3-32
THROTTLE PEDAL AND ATTACHING PARTS ............................................................................................... 3-34
TRAINING SEAT ...................................................................................................................................................... 11-4
TRANSMISSION
CASE AND REAR COVER ................................................................................................................................ 5-6
CONTROL VALVE ............................................................................................................................................. 5-38
FIRST SPEED CLUTCH SHAFT ....................................................................................................................... 5-26
FIRST SPEED GEARS ...................................................................................................................................... 5-17
FIRST SPEED SHAFT AND IDLER GEAR ........................................................................................................ 5-30
FORWARD CLUTCH SHAFT ............................................................................................................................ 5-18
FORWARD, REVERSE AND SECOND, - AND THIRD OR FOURTH CLUTCH SHAFTS .................. 5-16
FOURTH SPEED CLUTCH SHAFT ................................................................................................................... 5-28
INPUT DRIVE GEARS ....................................................................................................................................... 5-10
OUTPUT SHAFT ............................................................................................................................................... 5-32
PUMP DRIVE ................................................................................................................................................... 5-12
REGULATOR VALVE AND HYDRAULIC PUMP ............................................................................................ 5-34
REMOTE FILTER AND ADAPTER ................................................................................................................. 5-36
REVERSE AND SECOND CLUTCH SHAFT .................................................................................................. 5-24
THIRD SPEED CLUTCH SHAFT ................................................................................................................... 5-20
THIRD SPEED GEARS ................................................................................................................................. 5-22
TORQUE CONVERTER AND DRIVE PLATE .............................................................................................. 5-14
TORQUE CONVERTER HOUSING .............................................................................................................. 5-2
TURBINE SHAFT, STATOR SUPPORT, OIL BAFFLE ........................................................................ 5-8
TRANSMISSION LINES AND ATTACHING PARTS ................................................................................... 5-44
TRANSMISSION MOUNTING .............................................................................................................................. 5-42
TUBE ASSEMBLY
TWIN 12-PORT, BASE TRUCK - AUTOMATIC GREASING SYSTEM ................................................ 9-58
TWIN 4-PORT WITH METERING UNIT NUMBER 3, BOOM REAR - AUTOMATIC GREASING SYSTEM
............................................................................................................................................................................ 9-61
TWIN 4-PORT WITH METERING UNITS NUMBER 9 AND 10, BOOM REAR - AUTOMATIC GREASING
SYSTEM ............................................................................................................................................................ 9-62
See Service Manual

x for service procedures.
DESCRIPTION PAGE
TWIN 7-PORT, BOOM FRONT - AUTOMATIC GREASING SYSTEM ...................................................... 9-60

TURBOCHARGER
TIER III ENGINE ......................................................................................................................................................... 2-98
TIER III ENGINE WITH AIRCO (10/2013→) …………………………………………..……………..... 2-100
TIER IV INTERIM ENGINE ....................................................................................................................................... 2-146
TURBOCHARGER PLUMBING
TIER III ENGINE ......................................................................................................................................................... 2-102
TIER III ENGINE WITH AIRCO (10/2013→) ..................................................................................... 2-104
TURBOCHARGER WATER PLUMBING
V
VALVE COVER
TIER III ENGINE ..................................................................................................................... 2-106
TIER IV INTERIM ENGINE ..................................................................................................... 2-152
VIBRATION DAMPER
TIER III ENGINE ..................................................................................................................... 2-107
W
WATER COOLED TURBOCHARGER ................................................................................................................................ 12-2
WATER PUMP
TIER III ENGINE ............................................................................................................................................................ 2-108
WATER PUMP AND CONNECTIONS
TIER IV INTERIM ENGINE ........................................................................................................................................... 2-154
WINDOW WIPER SYSTEM
REAR AND ROOF WIPER KITS - AND FRONT WIPER OPTIONS .................................................................... 1-44
WASHER BOTTLE KIT ................................................................................................................................................... 1-42
WIRE HARNESS
ARMREST (→S/N B289E01608K EXC. 01601) …………………………………………………………………… 4-18
ARMREST (S/N B289E01609K→INC. 01601) …………………………………………………………………….. 4-22
ATTACHMENT SIGNALS - CAB TO FRAME ............................................................................................................... 4-25
BACK-UP ALARM ......................................................................................................................................................... 4-163
BOOM EXTENSION - INTERMODAL HANDLER ....................................................................................................... 4-26
BOOM EXTENSION - STANDARD SPREADER 2 ...................................................................................................... 4-27
BOOM EXTENSION - STANDARD SPREADER 1 ...................................................................................................... 4-28
BOOM LIGHTS ............................................................................................................................................................. 4-29
BOOM LIGHTS - INNER AND OUTER ........................................................................................................................ 4-30
BOOM VALVES (→PENDING PER ECN 68684-09) ……………………………………………………………… 4-31
BOOM VALVES (PENDING PER ECN 68684-09→) ………………………………………………………… 4-32
CAB SIDE CONSOLE - PAGE 1 OF 3 (→S/N B289E01608K EXC. 01601) ……………………………………… 4-34
CAB SIDE CONSOLE - PAGE 1 OF 3 (S/N B289E01609K→INC. 01601) ………………………………………….. 4-50
CAB UNDERFLOOR ..................................................................................................................................................... 4-66
CHASSIS - PAGE 1 OF 2 (→S/N B289E01608K EXC. 01601) …………………………………………………… 4-68
CHASSIS - PAGE 2 OF 2 (→S/N B289E01608K EXC. 01601) …………………………………………………… 4-74
CHASSIS - PAGE 1 OF 2 (S/N B289E01609K→INC. 01601) ……………………………………………………….. 4-80
See Service Manual xi

DESCRIPTION PAGE
CHASSIS - PAGE 2 OF 2 (S/N B289E01609K→INC. 01601) …………………………………………………….. 4-86

CLOSED CAB .............................................................................................................................................................. 4-92
COOLANT LEVEL SWITCH - TIER III ENGINE .......................................................................................................... 4-94
COOLANT LEVEL SWITCH - TIER IV INTERIM ENGINE ............................................................................... 4-95
ENGINE COMPARTMENT ......................................................................................................................................... 4-96
ENGINE ECM ADAPTER - TIER III ENGINE .............................................................................................................. 4-98
ENGINE ECM ADAPTER - TIER IV INTERIM ENGINE ..................................................................................... 4-100
ENGINE POWER - CAB TO FRAME .......................................................................................................................... 4-101
ETR CONTROL MODULE - TIER IV INTERIM ENGINE .................................................................................... 4-170
FRONT LIGHTS .......................................................................................................................................................... 4-102
LMI CAN CONNECTION - CAB TO FRAME ............................................................................................................... 4-103
LMI COLOR DISPLAY ................................................................................................................................................ 4-104
LMI MONOCHROME DISPLAY (→S/N B289E01608K EXC. 01601) …………………………………………. 4-105
LMI MONOCHROME DISPLAY (S/N B289E01609K→INC. 01601) ………………………………………………. 4-106
POWERTRAIN - FULL FLOW ..................................................................................................................................... 4-108
POWERTRAIN CAN CONNECTION - CAB TO FRAME .................................................................................... 4-107
POWERTRAIN SIGNAL 1 - CAB TO FRAME ............................................................................................................ 4-111
POWERTRAIN SIGNAL 2 - CAB TO FRAME ........................................................................................................... 4-112
REAR ......................................................................................................................................................................... 4-113
REAR CAB ................................................................................................................................................................. 4-114
SLIDING CAB ............................................................................................................................................................ 4-116
STABILIZER (→S/N B289E01608K EXC. 01601) …………………………………………………………………. 4-166
STABILIZER (S/N B289E01609K→INC. 01601) …………………………………………………………………. 4-168
STEER COLUMN ...................................................................................................................................................... 4-118
STOP BUTTON, FRONT - POWERED SLIDING CAB ............................................................................................. 4-120
STOP BUTTON, REAR - POWERED SLIDING CAB ............................................................................................... 4-121
TWIST MODULE AND LMI DISPLAY ....................................................................................................................... 4-164
WIF SENSOR ............................................................................................................................................................ 4-172
WINDOW WASH PUMPS .......................................................................................................................................... 4-122
WIRING ACCESSORIES
ELECTRONIC CONTROL MODULE - TIER III ENGINES ........................................................................................ 4-150
xii See Service Manual

ABBREVIATIONS QUICK REFERENCE SHEET
Listed below are abbreviations used in parts manuals to denote the following expressions:
spacer
TERM DEFINITION TERM DEFINITION
Amp Amperes FRE Freezer Environment

AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment MSTS Microprocessor Spark Timing System
D/B Date Break NPT National Pipe Threads
dbA Decibel "A" Scale O/S Oversize
DE Drive End PTO Power Take Off
ECH Empty Container Handler RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High S/N Serial Number
Stacking TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High UL Type D Diesel-Powered Safety Rating
Stacking
UL Type DS Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High
UL Type E Battery-Powered Safety Rating
Stacking
Empty Container Handler - 6 High UL Type EE Battery-Powered Safety Rating
ECH-6
Stacking UL Type ES Battery-Powered Safety Rating
ECH-7 Empty Container Handler - 7 High UL Type G Gasoline-Powered Safety Rating
Stacking UL Type GS Gasoline-Powered Safety Rating
ECM Electronic Control Module UL Type LP Gas-Powered Safety Rating
ECN Engineering Change Notice UL Type LPS LP Gas-Powered Safety Rating
EEPROM Electrically Erasable Programmable U/S Undersize
Read Only Memory
UL Underwriters Laboratory
EPA US Environmental Protection Agency
V Volts
EPROM Electrically Programmable Read Only
Memory
See Service Manual xiii

HOW TO USE THE ILLUSTRATED PARTS MANUAL
This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.
xiv See Service Manual

HOW TO FIND THE DESIRED PART NUMBER
WHEN THE PART NUMBER AND THE NEXT subparts of assemblies. In the example on the
HIGHER ASSEMBLY IS NOT KNOWN: previous page, BEARING CAP (Item 2) is a
1. Determine the function and application of the part subpart of the major assembly CASE.
required. Turn to the Sections Page. Choose the 9. Quantities shown are for one assembly. The
general area of reference most likely to include the quantities of the subpart BEARING CAP are
part. indicated as two and two. This means two per
2. Turn to the section you chose. Use the Section CASE assembly.
Table of Contents to determine the assembly 10. Serial number breaks identify the most current
which would normally contain the part required. parts information and are shown as follows:
Then locate the part on the assembly breakdown →S/N D001H2628
page. Indicates last serial number affected.
WHEN THE PART NUMBER IS NOT KNOWN S/N D001H2629→
Indicates the first serial number affected.
AND THE NEXT HIGHER ASSEMBLY IS
S/N D001H1553↔S/N D001H3291
KNOWN:
Indicates a range of serial numbers affected.
3. Determine the assembly the required part is used
ECN numbers for pending serial numbers are
on. Turn to the Table of Contents (Page i).
shown to allow for the inclusion of the most current
4. Locate the assembly the required part is used on
parts information and are identified as follows:
and turn to the page indicated for that assembly.
→S/N Pending Per ECN 63243
Then locate the part on the assembly breakdown
Indicates a pending serial number for last unit
page.
affected.
WHEN THE PART NUMBER IS KNOWN: S/N Pending Per ECN 63243→
5. Use the Numerical Index (Page 13-1) to find the Indicates a pending serial number for first unit
part number. Turn to the page listed and locate the affected.
part as indicated by the item number. Date breaks are used to indicate when a change
GENERAL: occurred but a subsequent serial number break
was not recorded. This is an arbitrary date usually
The assembly breakdowns include part numbers,
based on the ECN release and are identified as
descriptions, quantities required, keys and follows:
footnotes to help in selecting correct parts. →D/B 3/00
6. Parts Supersession Information. Part numbers that Indicates that a change occurred sometime
have this history will be displayed in the parts list within that month for the item affected.
in the order that they were superseded (from oldest D/B 3/00→
to newest). The superseded part numbers will be Indicates that a change occurred sometime
shown with a line through them. within that month for the item affected.
Five periods in the PART NO. column (. . . . .) D/B 3/00 ↔ D/B 4/00
Indicates a range of production dates of the item
indicate that the part is either Not Serviced
affected.
Separately or there is a reference to another figure.
A figure reference is denoted by a pointing hand Contact your local dealer for Hyster lift trucks for
followed by a figure number in the DESCRIPTION serial number information for items with a ECN or
column ( Figure 10) a date break.
7. Keys are used to show two or more similar ORDERING PARTS:
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E" When ordering replacement parts, give the unit serial
and the corresponding quantity column to find the number, part number, name of part and quantity
required parts. Two periods in the QTY column (..) required.
indicate that the part is not used for that assembly.
For any further information on parts, service, or
8. Indented descriptions under the DESCRIPTION
column are used to indicate assemblies and ordering, consult your local dealer for Hyster lift trucks.
See Service Manual xv

(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Hyster lift trucks.
Parts referred to in this book as right or left hand parts are in accordance with the illustration above.
xvi See Service Manual

IDENTIFICATION OF MAST SERIAL NUMBERS
(1) and (2) The first letter and number indicates the mast unit code.
(4) The four or five digit number indicates the production sequence number of the mast.
(5) Carriage travel in millimeters stamped just below the serial number.
Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).
For pending production sequence numbers contact your local dealer for Hyster lift trucks.
LIFT EQUIPMENT IDENTIFICATION

1. Fork part number, capacity rating, plant code letter,
and date of manufacture are stamped
approximately six inches below the top of most
forks.
2. The carriage group number is stamped on the right
hand side of the top crossmember (pin type) or on
the back of the right hand end of the bottom
crossmember (hook type). A date code has two
letters in line with or below the carriage group
number.
3. The mast identification number has a unit code, a
letter indicating the plant of manufacture, and a
serial number. Underneath the production
sequence number is a four digit number that
indicates the carriage travel in millimeters.
4. Tilt and lift cylinder group numbers are stamped on
the cylinder shell.
Always refer to the group, serial, or part number
when ordering service parts.
Modification of masts and carriages by SPED
(Special Products Engineering Department) are
identified by a model prefix code beginning with the
letter "S". contact your dealer for Hyster lift trucks
for information on these assemblies.
See Service Manual

for service procedures. xvii
IDENTIFICATION OF ATTACHMENT AND SIDESHIFT
CARRIAGE SERIAL NUMBERS
(1) and (2) The first letter and three numbers indicate the attachment unit code.
(4) The four or five digit number indicates the production sequence number.
For pending production sequence numbers contact your local dealer for Hyster lift trucks.
Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to identify
the attachment.
Always refer to the group, serial, or part number when ordering service parts.
Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department) are
identified by a model prefix code beginning with the letter "S". Contact your dealer for Hyster lift trucks for information
on these assemblies.
xviii See Service Manual

PUBLICATIONS
Every new lift truck is provided with an OPERATING MANUALS with complete replacement part
MANUAL. This manual has information that the identification, are available at a nominal fee from your
operator must know for inspection and operation of the Hyster dealer to assist users in effectively maintaining
lift truck. Hyster lift trucks in a safe, useful condition. See the list
below for information on ordering specific publications
SERVICE MAINTENANCE MANUALS, which provide
for this model lift truck.
service and overhaul procedures, and PARTS
PUBLICATION HYSTER PART NUMBER
Operating Manual........................................................................................................................ 4038590

Service Manual (Complete)......................................................................................................... 4038562
Parts Manual............................................................................................................................... 4038588
See Service Manual xix

NOTES
xx See Service Manual

1 FRAME
SECTION 1
FRAME
DESCRIPTION PAGE
AIR CONDITIONER
WITH TWO-FAN CONDENSER SYSTEM (→12/2012) …………………………………………………. 1-64
WITH TWO-FAN CONDENSER SYSTEM (12/2012→) …………………………………….. 1-66
AIR CONDITIONER FILTER AND COVER ASSEMBLY ................................................................................ 1-79
CLOSED CAB WITH AIRCO ....................................................................................................................... 1-74
TIER III ENGINE ......................................................................................................................................... 1-120
AIR DUCT ASSEMBLY
AIR CONDITIONING - WITH TWO-FAN CONDENSER SYSTEM ................................................... 1-76
HEATER - WITH TWO-FAN CONDENSER SYSTEM ................................................................................ 1-54
AIR HORN ....................................................................................................................................................... 1-46
ARMREST ASSEMBLY ................................................................................................................................... 1-106
CAB
PAGE 1 OF 3 .............................................................................................................................................. 1-28
PAGE 2 OF 3 .............................................................................................................................................. 1-30
PAGE 3 OF 3 .............................................................................................................................................. 1-32
CAB DOOR
LEFT HAND ................................................................................................................................................ 1-36
RIGHT HAND .............................................................................................................................................. 1-38
CAB FLOORMATS .......................................................................................................................................... 1-34
CAB MOUNTING
NON-POWERED SLIDING CAB ................................................................................................................. 1-18
CAB RECIRCULATING FAN ........................................................................................................................... 1-48
CLIMATE CONTROL SYSTEM ....................................................................................................................... 1-70
COMPRESSOR ASSEMBLY
CONDENSER ASSEMBLY
CONSOLE
INDICATOR DISPLAY AND CONTROLS ................................................................................................... 1-50
CONTROL PANEL ASSEMBLY
HEATER ...................................................................................................................................................... 1-58
WITH TWO-FAN CONDENSER SYSTEM (→12/2012) …………………………………………………. 1-68
WITH TWO-FAN CONDENSER SYSTEM (12/2012→)……………………………………… 1-69
COUNTERWEIGHT
RS45-27/31, RS46-36 ................................................................................................................................. 1-110
RS46-41L/LS ............................................................................................................................................... 1-109
RS46-41S .................................................................................................................................................... 1-108
COVERS
TIER III ENGINE ......................................................................................................................................... 1-22
See Service Manual 1-1

SECTION 1
FRAME
DESCRIPTION PAGE
DASH AND AIR DUCT ASSEMBLY

CAB ............................................................................................................................................................. 1-78
FENDERS ....................................................................................................................................................... 1-26
WITH RH STAIRS ....................................................................................................................................... 1-4
WITHOUT RH STAIRS ............................................................................................................................... 1-6
HANDRAILS
WITH POWER SLIDING CAB ..................................................................................................................... 1-10
WITHOUT POWER SLIDING CAB ............................................................................................................. 1-12
HEATER AND AIR DUCT
HEATER ASSEMBLY
HEATER HOSES
TIER III ENGINE ......................................................................................................................................... 1-116
HEATER SYSTEM
LABELS
SWITCHES ................................................................................................................................................. 1-125
MAIN WINDOW ASSEMBLY .......................................................................................................................... 1-40
MIRRORS
FRONT FENDER - WITHOUT FULL STROKE POWER SLIDING CAB ........................................ 1-112
FRONT FENDER - WITH FULL STROKE POWER SLIDING CAB .................................................. 1-114
PIVOT ARM ASSEMBLY ................................................................................................................................ 1-104
RADIO CONSOLE AND ATTACHING PARTS ............................................................................................... 1-130
SEAT ASSEMBLY
AIR SUSPENSION ...................................................................................................................................... 1-100
DELUXE SUSPENSION ............................................................................................................................. 1-80
MECHANICAL AND AIR SUSPENSION ..................................................................................................... 1-93
MECHANICAL SUSPENSION .................................................................................................................... 1-96
SUSPENSION (→3/2010) …………………………………………………………………………………………. 1-86
SUSPENSION (3/2010→) ……………………………………………………………. 1-90
STORAGE COMPARTMENT AND RUNNING BOARDS .................................................................... 1-8
SUSPENSION KIT ASSEMBLY ...................................................................................................................... 1-82
WINDOW WIPER SYSTEM
REAR AND ROOF WIPER KITS - AND FRONT WIPER OPTIONS ............................................... 1-44
WASHER BOTTLE KIT ............................................................................................................................... 1-42
1-2 See Service Manual

NOTES

FLOORPLATES AND STEPS (FIGURE 1-1)
WITH RH STAIRS

KEY: WITH RH STAIRS
A: 25" Tires
B: 33" Tires
QTY
ITEM PART NO. DESCRIPTION A B
1 4023510 Step ............................................................................................................ 1 1

2 4028417 Plate ........................................................................................................... 4 4
3 4016781 Step ............................................................................................................ 6 6
4 4028415 Plate ........................................................................................................... 2 2
5 4028416 Plate ........................................................................................................... 2 2
6 4017438 Platform ...................................................................................................... 2 2
7 4020829 Step ............................................................................................................ 4 4
8 4020828 Plate ........................................................................................................... 2 2
9 4020827 Plate ........................................................................................................... 2 ..
9 4039726 Plate ........................................................................................................... .. 2
10 4020826 Plate ........................................................................................................... 2 ..
10 4039725 Plate ........................................................................................................... .. 2
11 1581587 Capscrew ................................................................................................... 28 28
12 1581557 Washer ....................................................................................................... 44 44
13 1581567 Nut .............................................................................................................. 14 14
14 4029442 Capscrew ................................................................................................... 2 2
15 4022888 Pipe ............................................................................................................ 2 2
16 1581849 Nut .............................................................................................................. 90 90
17 1581559 Washer .............................................................................. 134 134
18 1615240 Capscrew ................................................................................................... 50 50
19 1581591 Capscrew ................................................................................................... 25 25
20 4030037 Plate (Shown) ............................................................................................. 1 ..
20 4040364 Plate ........................................................................................................... .. 1
See Service Manual

for service procedures. 1-5
FLOORPLATES AND STEPS (FIGURE 1-2)
WITHOUT RH STAIRS

KEY: WITHOUT RH STAIRS
A: 25" Tires
B: 33" Tires
QTY
1 4023510 Step ............................................................................................................ 1 1

2 4028417 Plate ........................................................................................................... 2 2
3 4016781 Step ............................................................................................................ 3 3
4 4028415 Plate ........................................................................................................... 2 2
5 4029041 Cover (Not Shown) ..................................................................................... 1 1
5 4055285 Cover (Alternate Part) (Shown) .................................................................. 1 1
6 4017438 Platform ...................................................................................................... 1 1
7 4020829 Step ............................................................................................................ 2 2
8 4020828 Plate ........................................................................................................... 1 1
9 4020827 Plate ........................................................................................................... 1 ..
9 4039726 Plate ........................................................................................................... .. 1
10 4020826 Plate ........................................................................................................... 1 ..
10 4039725 Plate ........................................................................................................... .. 1
11 1581587 Capscrew ................................................................................................... 28 28
12 1581557 Washer ....................................................................................................... 26 26
13 1581567 Nut .............................................................................................................. 9 9
14 4029442 Capscrew ................................................................................................... 1 1
15 4022888 Pipe ............................................................................................................ 5 5
16 1581849 Nut .............................................................................................................. 62 62
17 1581559 Washer ....................................................................................................... 78 78
18 1615240 Capscrew ................................................................................................... 36 36
19 1581591 Capscrew ................................................................................................... 23 23
20 4030037 Plate (Shown) ............................................................................................. 1 ..
20 4040364 Plate ........................................................................................................... .. 1
21 4030038 Plate ........................................................................................................... 1 1
22 4052992 Plate ........................................................................................................... 2 2

STORAGE COMPARTMENT AND RUNNING BOARDS (FIGURE 1-3)

STORAGE COMPARTMENT AND RUNNING BOARDS
ITEM PART NO. DESCRIPTION QTY

1 4023767 Storage Box ........................................................................................................ 1
2 4022369 Running Board (LH) ............................................................................................ 1
2 4022370 Running Board (RH) (Not Shown) ...................................................................... 1
3 1581587 Capscrew ............................................................................................................ 4
4 1581557 Washer ............................................................................................................... 24
5 1597852 Capscrew ............................................................................................................ 4
6 1597192 Isolator ................................................................................................................ 8
7 1581567 Nut ...................................................................................................................... 8
8 4019227 Bracket Wldmt (LH Shown) ................................................................................ 2
9 1581585 Capscrew ............................................................................................................ 4
10 1658934 Capscrew ............................................................................................................ 4

HANDRAILS (FIGURE 1-4)
WITH POWER SLIDING CAB

HANDRAILS
WITH POWER SLIDING CAB
1 1640500 Rail (LH, Powered Cab) ...................................................................................... 1

2 1699907 Hand Rail (LH Front) ........................................................................................... 1
3 4017645 Hand Rail (Front) (With RH Stairs Option) .......................................................... 2
4 4029439 Hand Rail (With RH Stairs Option) ..................................................................... 2
5 1643747 Plug ..................................................................................................................... 4
6 1581587 Capscrew ............................................................................................................ 9
7 1581557 Washer ............................................................................................................... 15
8 4029442 Capscrew ............................................................................................................ 2
9 1597565 Capscrew ............................................................................................................ 4
10 1581591 Capscrew ............................................................................................................ 4
11 1581559 Washer ............................................................................................................... 4
12 1607412 Rail ...................................................................................................................... 1
13 1696161 Capscrew ............................................................................................................ 2
14 1581556 Washer ............................................................................................................... 2

HANDRAILS (FIGURE 1-5)
WITHOUT POWER SLIDING CAB

HANDRAILS
WITHOUT POWER SLIDING CAB
1 1696161 Capscrew ............................................................................................................ 4

2 1581556 Washer ............................................................................................................... 4
3 4017645 Hand Rail (Front) (With RH Stairs Option) .......................................................... 2
4 4029439 Hand Rail (With RH Stairs Option) ..................................................................... 2
5 1643747 Plug ..................................................................................................................... 2
6 1607412 Rail ...................................................................................................................... 2
7 1581557 Washer ............................................................................................................... 9
8 4029442 Capscrew ............................................................................................................ 2
9 1597565 Capscrew ............................................................................................................ 4
10 1581591 Capscrew ............................................................................................................ 4
11 1581559 Washer ............................................................................................................... 4

CAB MOUNTING (FIGURE 1-6)
POWERED SLIDING CAB

CAB MOUNTING
POWERED SLIDING CAB
1 b 4025195 Guide Rail (RH) .................................................................................................. 1

1 c 4104891 Guide Rail (RH) .................................................................................................. 1
2 b 1634014 Guide (LH) .......................................................................................................... 1
2 c 4104747 Guide (LH) .......................................................................................................... 1
3 292570 Capscrew ............................................................................................................ 2
4 320165 Washer ............................................................................................................... 2
5 4027474 Spacer ................................................................................................................ 2
6 302404 Locknut ............................................................................................................... 2
7 1634354 Cover .................................................................................................................. 2
8 4032324 Subframe Wldmt ................................................................................................. 1
9 1634518
4039781 Cover .................................................................................................................. 1
10 1609940 Guide (Cable Chain) ........................................................................................... 1
10 4096519 Link (LH Side) ................................................................................................. 1
10 4096520 Link (RH Side) ................................................................................................ 1
10 4096524 Bar (Cross) ..................................................................................................... 2
11 1473895 Fitting .................................................................................................................. 2
12 1592851 Fitting .................................................................................................................. 1
13 1611089 Hose Assy ........................................................................................................... 1
14 1625218 Battery Cable (Cab) ............................................................................................ 1
15 1617651 Wire Harness (Engine Power) ............................................................................ 1
16 1607223 Wire Harness (Attachment Signals) .................................................................... 1
17 1617650 Wire Harness (Powertrain Signals 2) .................................................................. 1
19 1607227 Wire Harness (LMI CAN Connector) .................................................................. 1
20 129563 Strap Clamp ........................................................................................................ 6
21 1640991 Hose Assy ........................................................................................................... 1
22 1516653 Fitting .................................................................................................................. 3
23 1640990 Hose Assy ........................................................................................................... 1
24 1640989 Hose Assy ........................................................................................................... 1
25 887074 Plate .................................................................................................................... 1
26 1668653 Check Valve ........................................................................................................ 1
26 1672708 Kit-Seal ........................................................................................................... 1
27 1668652 Valve ................................................................................................................... 1
27 1561141 Solenoid ......................................................................................................... 2
27 1672709 Kit-Nut ............................................................................................................ 2
27 1561142 Kit-Seal ........................................................................................................... 1
28 1663897
887080 Capscrew ............................................................................................................ 4
29 1512440
302399 Nut ...................................................................................................................... 10
30 320156 Washer ............................................................................................................... 20
31 292502 Capscrew ............................................................................................................ 2
32 320157 Washer ............................................................................................................... 17
33 302400 Nut ...................................................................................................................... 3
34 1487097 Fitting .................................................................................................................. 2
35 1470838 Fitting .................................................................................................................. 2
36 1549715 Fitting .................................................................................................................. 1
37 1634355 Drain Valve ......................................................................................................... 1
38 1486740 Fitting .................................................................................................................. 1

CAB MOUNTING
POWERED SLIDING CAB
39 1633139 Hydraulic Motor ( Figure 9-9)........................................................................... 1

40 1633135 Gear .................................................................................................................... 1
41 1634482 Washer ............................................................................................................... 1
42 136681 Capscrew ............................................................................................................ 4
43 302402 Locknut ............................................................................................................... 4
44 320161 Washer ............................................................................................................... 8
45 287837 Capscrew ............................................................................................................ 4
46 287816 Capscrew ............................................................................................................ 8
47 1648554 Shim .................................................................................................................... AR
47 1648555 Shim .................................................................................................................... AR
47 1648556 Shim .................................................................................................................... AR
47 1648557 Shim .................................................................................................................... AR
48 136985 Capscrew ............................................................................................................ 2
49 15111 Locknut ............................................................................................................... 2
50 197070 Washer ............................................................................................................... 2
51 1609953 Wheel .................................................................................................................. 2
52 176640 Bolt ...................................................................................................................... 10
53 296165 Capscrew ............................................................................................................ 13
54 239503 Nut ...................................................................................................................... 2
55 2060862 Capscrew ............................................................................................................ 2
56 293655 Capscrew ............................................................................................................ 4
57 300939 Washer ............................................................................................................... 4
58 1486540 Mount (Cab) ........................................................................................................ 4
59 1609952 Wheel .................................................................................................................. 2
60 15130 Washer ............................................................................................................... 2
61 43685 Locknut ............................................................................................................... 2
62 1598366 Switch Assembly (Proximity) .............................................................................. 1
63 1607226 Wire Harness (Powertrain CAN Connector) ....................................................... 1
64 1486084 Hose Assy ........................................................................................................... 1
65 1618506 Buffer .................................................................................................................. 4
66 302401 Locknut ............................................................................................................... 2
67 320159 Washer ............................................................................................................... 4
68 4072353 Fitting (To Hose 1611089) .................................................................................. 1
69 1705858 Bolt ...................................................................................................................... 1
a 2054005 Switch ................................................................................................................. 1
FOOTNOTES:
a Not Illustrated c PENDING PER ECN 68686-21→
b →PENDING PER ECN 68686-21

NOTES

CAB MOUNTING (FIGURE 1-7)
NON-POWERED SLIDING CAB

CAB MOUNTING
1 4031787 Subframe Wldmt ................................................................................................. 1

2 4031772
4048171 Cover .................................................................................................................. 1
3 4031773
4048172 Cover .................................................................................................................. 1
4 1622280 Plate .................................................................................................................... 1
5 1622277 Guide .................................................................................................................. 1
6 4024388 Bracket (RH) ....................................................................................................... 1
7 4024389 Bracket (LH) ........................................................................................................ 1
8 1618506 Buffer .................................................................................................................. 4
9 320159 Washer ............................................................................................................... 14
10 292514 Capscrew ............................................................................................................ 6
11 4031784
4048175 Bracket Wldmt .................................................................................................... 1
12 4031786
4048177 Bracket Wldmt .................................................................................................... 1
13 4031781 Latch ................................................................................................................... 2
14 176640 Bolt ...................................................................................................................... 6
15 320157 Washer ............................................................................................................... 7
16 302400 Nut ...................................................................................................................... 3
17 302401 Locknut ............................................................................................................... 4
18 136985 Capscrew ............................................................................................................ 4
19 296165 Capscrew ............................................................................................................ 20
20 1609952 Wheel .................................................................................................................. 2
22 292570 Capscrew ............................................................................................................ 2
23 320165 Washer ............................................................................................................... 2
24 4027474 Spacer ................................................................................................................ 2
25 302404 Locknut ............................................................................................................... 2
26 1486540 Mount (Cab) ........................................................................................................ 4
27 300939 Washer ............................................................................................................... 4
28 293655 Capscrew ............................................................................................................ 4
29 1609953 Wheel .................................................................................................................. 2
30 197070 Washer ............................................................................................................... 2
31 15111 Locknut ............................................................................................................... 2
32 136681 Capscrew ............................................................................................................ 4
33 287816 Capscrew ............................................................................................................ 8
34 320156 Washer ............................................................................................................... 28
35 1512440
302399 Nut ...................................................................................................................... 14
36 1609940 Guide (Cable Chain) ........................................................................................... 1
36 4096519 Link (LH Side) ................................................................................................. 1
36 4096520 Link (RH Side) ................................................................................................ 1
36 4096524 Bar (Cross) ..................................................................................................... 2
37 129563 Strap Clamp ........................................................................................................ 6
39 1607223 Wire Harness (Attachment Signals) .................................................................... 1
41 1617651 Wire Harness (Engine Power) ............................................................................ 1
42 1625218 Battery Cable (Cab) ............................................................................................ 1
1-19
See Service Manual
CAB MOUNTING
43 1607227 Wire Harness (LMI CAN Connector) .................................................................. 1

44 1607226 Wire Harness (Powertrain CAN Connector) ....................................................... 1
45 15130 Washer ............................................................................................................... 2
46 43685 Locknut ............................................................................................................... 2
See Service Manual

1-20 for service procedures.
NOTES

COVERS (FIGURE 1-8)
TIER III ENGINE

COVERS
TIER III ENGINE
1 4021325 Grid ..................................................................................................................... 1

2 4003042 Cover Assembly .................................................................................................. 5
3 4003045 Cover .................................................................................................................. 2
4 4047141 Cover .................................................................................................................. 1
5 4021404 Cover .................................................................................................................. 1
6 4021234 Cover (Battery Box) ............................................................................................ 1
7 4035064 Trim ..................................................................................................................... 1
8 4011969 Trim ..................................................................................................................... 1
9 1532341 Gas Spring .......................................................................................................... 1
10 329069 Nut ...................................................................................................................... 2
11 320158 Washer ............................................................................................................... 2
12 1529665 Capscrew ............................................................................................................ 2
13 1581836 Capscrew ............................................................................................................ 3
14 1581556 Washer ............................................................................................................... 3
15 1628953 Clamp ................................................................................................................. 3
16 334639 Plug ..................................................................................................................... 38
17 320156 Washer ............................................................................................................... 6
18 287816 Capscrew ............................................................................................................ 6
19 362030 Handle ................................................................................................................ 3
20 302401 Locknut ............................................................................................................... 4
21 1581557 Washer ............................................................................................................... 4
22 1597444 Capscrew ............................................................................................................ 4
23 1512440
302399 Nut ...................................................................................................................... 6
See Service Manual

COVERS (FIGURE 1-9)
TIER IV INTERIM ENGINE

COVERS
1 4021325 Grid ..................................................................................................................... 1

1 4069273 Grid (Alternate) ................................................................................................... 1
2 4003041 Cover .................................................................................................................. 5
3 4003043 Cover .................................................................................................................. 2
3 4089011 Cover (Alternate) ................................................................................................ 1
4 4021324 Cover .................................................................................................................. 1
5 4021404 Cover .................................................................................................................. 1
6 4021234 Cover (Battery Box) ............................................................................................ 1
7 4035064 Trim ..................................................................................................................... 1
8 4011969 Trim ..................................................................................................................... 1
9 1532341 Gas Spring .......................................................................................................... 1
10 329069 Nut ...................................................................................................................... 2
11 320158 Washer ............................................................................................................... 2
12 1529665 Capscrew ............................................................................................................ 2
13 1581836 Capscrew ............................................................................................................ 3
14 1581556 Washer ............................................................................................................... 3
14 1581851 Washer (Alternate) .............................................................................................. 3
15 1628953 Clamp ................................................................................................................. 3
16 334639 Plug ..................................................................................................................... 38
17 320156 Washer ............................................................................................................... 6
18 287816 Capscrew ............................................................................................................ 6
19 362030 Handle ................................................................................................................ 3
20 302401 Locknut ............................................................................................................... 4
21 1581557 Washer ............................................................................................................... 4
22 1597444 Capscrew ............................................................................................................ 4
23 1512440
302399 Nut ...................................................................................................................... 22
24 4002984 Hinge .................................................................................................................. 2
24 4089012 Hinge (Alternate) ................................................................................................. 2
25 4003044 Plate .................................................................................................................... 2
25 4089014 Plate (Alternate) .................................................................................................. 2
26 4002985 Plate .................................................................................................................... 2
26 4089013 Plate (Alternate) .................................................................................................. 2
27 1530513 Latch ................................................................................................................... 2
28 296216 Capscrew ............................................................................................................ 16
29 1476421 Washer ............................................................................................................... 16
30 1709555 Latch ................................................................................................................... 1
31 296204 Capscrew ............................................................................................................ 2
32 302398 Locknut ............................................................................................................... 2
33 1336942 Latch ................................................................................................................... 1
34 4055080 Plate .................................................................................................................... 2

FENDERS (FIGURE 1-10)

FENDERS
KEY:
A: RS46-41L/LS-CH
B: RS45-27/31CH, RS46-36CH, RS46-41S-CH
QTY
1 4011979 Fender ........................................................................................................ 1 1
2 4011976 Fender ........................................................................................................ 1 1
3 4024337 Fender (Shown) ......................................................................................... 1 ..
3 4011202 Fender ........................................................................................................ .. 1
4 4024336 Fender (Shown) ......................................................................................... 1 ..
4 4011201 Fender ........................................................................................................ .. 1
5 4022006 Cover .......................................................................................................... 1 ..
6 1615240 Capscrew ................................................................................................... 2 ..
7 1581559 Washer ....................................................................................................... 22 20
8 1581587 Capscrew ................................................................................................... 10 6
9 1581557 Washer ....................................................................................................... 22 14
10 1581567 Nut .............................................................................................................. 8 ..
11 1581591 Capscrew ................................................................................................... 10 10
12 4010935 Bracket ....................................................................................................... 2 2
13 1581849 Nut .............................................................................................................. 10 10
14 1597852 Capscrew ................................................................................................... 4 4
15 1696161 Capscrew ................................................................................................... 14 14
16 1581556 Washer ....................................................................................................... 14 14
17 1607409 Seal ............................................................................................................ 2 2
18 1623341 Plate (RH) (Shown) .................................................................................... 1 1
18 1623342 Plate (LH) ................................................................................................... 1 1
19 1623345 Cover (RH) (Shown) ................................................................................... 1 1
19 1623344 Cover (LH) .................................................................................................. 1 1
20 1597192 Isolator ....................................................................................................... 4 4

CAB (FIGURE 1-11)
PAGE 1 OF 3

CAB
PAGE 1 OF 3
1 1492200 Cover (Dash and Cap Assembly) ....................................................................... 1

2 1493372 Foam (LH) ........................................................................................................... 1
3 1493373 Foam (RH) .......................................................................................................... 1
4 1492133 Holder (Cup And Clip Board) .............................................................................. 1
5 239503 Nut ...................................................................................................................... 3
6 1558037 Seal ..................................................................................................................... 2
7 1492236 Plate (Front Duct) ............................................................................................... 2
8 1468321 Washer (Plastic) ................................................................................................. 6
9 292501 Capscrew ............................................................................................................ 6
10 1492214 Wire (Ground) ..................................................................................................... 1
11 1498354 Rivet .................................................................................................................... 5
12 1498362 Seal ..................................................................................................................... AR
13 1492197 Plate (Air Duct Cover) ......................................................................................... 2
14 1468307 Screw .................................................................................................................. 12
15 1492166 Cover .................................................................................................................. 1
16 1492167 Trim-Bulk ................................................................................. AR
17 1468306 Screw .................................................................................................................. 5
18 1498336 Edge Protector ........................................................................................ AR
19 1566041 Screw .................................................................................................................. 14
20 320158 Washer ............................................................................................................... 3
21 1476584 Cover (Capscrew Head) ..................................................................................... 4
22 1492237 Support (Column) ............................................................................................... 1
23 136681 Capscrew ............................................................................................................ 2
24 1504942 Rubber Seal ........................................................................................................ 16
25 1504941 Washer ............................................................................................................... 12
26 4028465 Screw .................................................................................................................. 2
27 1498356 Clip ...................................................................................................................... 2
28 1498355 Bracket (Cup And Clip Board Holder) ................................................................. 1
29 1492140 Washer ............................................................................................................... 5

CAB (FIGURE 1-12)
PAGE 2 OF 3

CAB
PAGE 2 OF 3
1 1571624 Console Cover.................................................................................................... 1

2 1491028 Console Cover (RH External) ............................................................................. 1
3 4000817 Plug ..................................................................................................................... 4
4 1393474 Hinge (RH) .......................................................................................................... 2
5 1493308 Bolt ...................................................................................................................... 12
6 1468312 Washer ............................................................................................................... 4
7 1393473 Hinge (LH) .......................................................................................................... 2
8 1702286 Cover .................................................................................................................. 1
9 1635004 Cover .................................................................................................................. 1
10 1498336 Edge Protector .......................................................................... AR
11 1558041 Screw .................................................................................................................. 13
12 4028465 Screw .................................................................................................................. 14
13 1635005 Plug ..................................................................................................................... 2
14 1504406 Grommet ............................................................................................................. 1
15 1566041 Screw .................................................................................................................. 4
16 1504941 Washer ............................................................................................................... 4
17 1504942 Rubber Seal ........................................................................................................ 4
18 292667 Nut ...................................................................................................................... 8
19 1635008 Seal ..................................................................................................................... 2
20 1635007 Plate .................................................................................................................... 2
21 296415 Washer ............................................................................................................... 8
22 1498357 Screw .................................................................................................................. 10
23 320160 Washer ............................................................................................................... 7
24 1571632 Screw .................................................................................................................. 7
25 4010862 Bracket ................................................................................................................ 7
26 1493278 Mirror (Interior) .................................................................................................... 2
27 1558042 Screw .................................................................................................................. 4
See Service Manual

CAB (FIGURE 1-13)
PAGE 3 OF 3

CAB
PAGE 3 OF 3
1 1493328 Clip Window ........................................................................................................ 1

2 1498341 Seal ..................................................................................................................... 1
4 316834 Nut ...................................................................................................................... 8
5 1498342 Washer ............................................................................................................... 5
6 1493324 Window (Rear) (Curved) ..................................................................................... 1
7 1493321 Seal (Profile) ....................................................................................................... AR
8 1393466 Seal (11.5 ft.) ...................................................................................................... 1
9 1493322 Adhesive ............................................................................................................. AR
10 1493320 Window (Tempered) ........................................................................................... 1
11 1493329 Cover .................................................................................................................. 3
12 1498343 Clip (Roof) ........................................................................................................... 3
13 320156 Washer ............................................................................................................... 3
14 1498339 Sealant (Top) ...................................................................................................... AR
15 1515337 Seal (Top) ........................................................................................................... AR
16 1493326 Window (Skylight) (Top) ..................................................................................... 1
17 1655358 Switch (Door) ...................................................................................................... 2
18 1558031 Foam ................................................................................................................... 1
19 4028468 Screw .................................................................................................................. 2
20 4028463 Washer ............................................................................................................... 4
21 1468318 Screw .................................................................................................................. 3
22 1498376 Cover (Control Column) ...................................................................................... 1
23 1492139 Nut ...................................................................................................................... 1
a 1657833 Bracket (Emergency Hammer Holder) ................................................................ 1
a 1657834 Hammer (Emergency) ........................................................................................ 1
a 1654935 Screw (Emergency Hammer Holder Mounting) .................................................. 2
FOOTNOTES:
a Not Illustrated

CAB FLOORMATS (FIGURE 1-14)
1-34 `See Service Manual

CAB FLOORMATS
1 4009590 Rivet .................................................................................................................... 4

2 1493283 Floormat (Front Cowl) ......................................................................................... 1
3 1493281 Floormat (Main) .................................................................................................. 1
4 4028462 Screw .................................................................................................................. 4
5 4028463 Washer ............................................................................................................... 4
6 1498365 Strip .................................................................................................................... 1
7 1493282 Floormat (Seat) ................................................................................................... 1

CAB DOOR (FIGURE 1-15)
LEFT HAND

CAB DOOR
LEFT HAND
1623264 Door (Cab, LH) ................................................................................................... 1

1 1623266 Door ................................................................................................................ 1
2 1515337 Seal ...................................................................................... AR
3 1558446 Latch ............................................................................................................... 1
4 296229 Capscrew ................................................................................................ 2
5 1558302 Plate ............................................................................................................... 1
6 1558303 Washer .................................................................................................... 1
7 1495438 Cover .............................................................................................................. 1
8 1493308 Bolt ................................................................................................................. 1
9 1468321 Washer (Plastic) ....................................................................................... 1
10 287816 Capscrew .................................................................................................. 1
11 1558300 Cap ................................................................................................................. 1
12 1493397 Cover (Capscrew Head) ................................................................... 3
13 316834 Nut .................................................................................................................. 3
14 1506738 Washer ...................................................................................................... 3
15 1623267 Cover .............................................................................................................. 2
16 1495454 Seal ................................................................................................................ 1
17 1558447 Piston Rod (Connector) .................................................................... 1
18 1558305 Lock ................................................................................................................ 1
19 1514234 Capscrew .................................................................................................. 3
20 1558299 Seal ................................................................................................................ 4
21 1558442 Window (Door) (Lower) ...................................................................... 1
22 1558443 Seal (Lower LH) .................................................................................. 1
23 1495372 Seal ................................................................................................................ 1
24 1495431 Seal ................................................................................................................ 1
25 1495371 Handle (Push Button) ........................................................................ 1
26 1593629 Key (For Cab Door Grip) ..................................................................... 1
27 1558441
1644794 Window (Main) ( Figure 1-17).......................................................... 1
28 1558294 Seal ......................................................................................................... AR
29 1692918 Kit-Repair Sliding Window .................................................................... AR
30 1558445 Seal (Upper LH) .......................................................................................... 1
31 1558444 Sliding Window (Door) (Upper) ......................................................... 1
32 1657626 Bushing .......................................................................................................... 2
33 1657627 Bracket ........................................................................................................ 1
34 1598397 Gas Spring .................................................................................................. 1

CAB DOOR (FIGURE 1-16)
RIGHT HAND

CAB DOOR
RIGHT HAND
1634997 Door (Cab, RH) ................................................................................................... 1

1 1558297 Sliding Window (Upper) .................................................................................. 1
2 1558299 Seal ................................................................................................................ AR
3 1623268 Door ................................................................................................................ 1
4 1515337 Seal ................................................................................................................ AR
5 1514234 Capscrew ....................................................................................................... 3
6 1623267 Cover .............................................................................................................. 2
7 1495454 Seal ................................................................................................................ 1
8 1506738 Washer ........................................................................................................... 3
9 316834 Nut .................................................................................................................. 3
10 1493397 Cover (Capscrew Head) ................................................................................. 3
11 1468321 Washer (Plastic) ............................................................................................. 1
12 287816 Capscrew ....................................................................................................... 1
13 1558300 Cap ................................................................................................................. 1
14 1493308 Bolt ................................................................................................................. 1
15 1495435 Cover .............................................................................................................. 1
16 1558303 Washer ........................................................................................................... 1
17 1558305 Lock (Door Handle) ........................................................................................ 1
18 1558306 Piston Rod (Connector) .................................................................................. 1
19 1558302 Plate (Door Handle) ........................................................................................ 1
20 1558301 Latch ............................................................................................................... 1
21 296229 Capscrew ....................................................................................................... 2
22 1495372 Seal ................................................................................................................ 1
23 1495371 Handle (Push Button) ..................................................................................... 1
24 1593629 Key (For Cab Door Grip) ................................................................................ 1
25 1495431 Seal ................................................................................................................ 1
26 1558295 Window (Lower) ............................................................................................. 1
27 1558296 Frame (Lower RH) .......................................................................................... 1
28 1692918 Kit-Repair Sliding Window .............................................................................. AR
29 1558294 Seal ................................................................................................................ AR
30 1558293
1644795 Window (Main) ( Figure 1-17)...................................................................... 1
31 1558298 Frame (Upper RH) .......................................................................................... 1
32 1657626 Bushing .......................................................................................................... 2
33 1657627 Bracket ........................................................................................................... 1
34 1598397 Gas Spring ..................................................................................................... 1
See Service Manual

MAIN WINDOW ASSEMBLY (FIGURE 1-17)
( )
KEY:
A: Right Hand
B: Left Hand
QTY
1558293
1644795 Window (Main) .............................................................................. 1 ..
1558441
1644794 Window (Main) ............................................................................. .. 1
1 1644803 Frame (Sliding Window) ........................................................................ 1 ..
1 1644796 Frame (Sliding Window) ........................................................................ .. 1
2 1641640 Strip Seal ............................................................................................... AR AR
3 1644804 Seal ........................................................................................................ AR AR
4 4009782 Guide ..................................................................................................... 4 4
5 1644802 Screw ..................................................................................................... 4 4
6 1641637 Seal ........................................................................................................ AR AR
7 1644799 Guard (Window) ..................................................................................... 1 1
8 1644800 Seal ........................................................................................................ AR AR
9 1483226 Latch (Sliding Window) .......................................................................... 2 2
10 1644806 Glass ...................................................................................................... 1 ..
10 1644797 Glass ...................................................................................................... .. 1
11 1644805 Glass ...................................................................................................... 1 ..
11 1644798 Glass ...................................................................................................... .. 1

NOTES

WINDOW WIPER SYSTEM (FIGURE 1-18)
WASHER BOTTLE KIT

WINDOW WIPER SYSTEM
WASHER BOTTLE KIT
1702285 Kit-Wiper (Washer Bottle) ................................................................................... 1

1 1393509 Hose .................................................................................... AR
2 1626996 Reservoir Assembly (Window Washer) ........................................ 1
2 1635026 Cap ............................................................................................................. 1
2 1635025 Pump .......................................................................................................... 1
3 1393495
1301685 Check Valve ............................................................................................. 1
4 1492156 Relay (Wiper Timer) ................................................................................. 1
5 1566044 Bolt ................................................................................................................. 3
6 1635020 Hose ............................................................................................................... 1
7 1704396 Clamp ............................................................................................................. 4
8 1635021 Washer ..................................................................................................... 1
9 1635022 Screw ........................................................................................................ 4
10 1635023 Cover .............................................................................................................. 1
11 292500 Capscrew ................................................................................................. 4
12 1506738 Washer ..................................................................................................... 4
13 1493397 Cover (Capscrew Head) ............................................................................ 4
14 1635018 Bracket ...................................................................................................... 2
15 1635019 Plate ............................................................................................................... 1
16 1515675 Grommet ........................................................................................................ 1
17 1493336 Connector (Spray Nozzle) ................................................................ 2
18 1571632 Screw ........................................................................................................ 6
19 4010862 Bracket ...................................................................................................... 6
See Service Manual

WINDOW WIPER SYSTEM (FIGURE 1-19)
REAR AND ROOF WIPER KITS — AND FRONT WIPER OPTIONS

WINDOW WIPER SYSTEM
REAR AND ROOF WIPER KITS – AND FRONT WIPER OPTIONS
1 1493336 Connector (Spray Nozzle) .................................................................................. 6

2 1498347 Wiper Arm (Top) ................................................................................................. 1
3 1498344 Washer (Nozzle) (Dual Wiper) ............................................................................ 1
4 1493340
1690934 Wiper Blade ........................................................................................................ 1
5 1493341 Wiper Arm (Rear) ................................................................................................ 1
6 1558025 Washer ............................................................................................................... 1
7 1554125 Washer ............................................................................................................... 2
8 1493339 Wiper Motor (Rear) ............................................................................................. 1
9 1547279 Wire Harness (Wash Pumps) ............................................................................. 1
10 1493344 Wiper Motor (Top) ............................................................................................... 1
11 1493337 Hose ......................................................................................... AR
12 1498348 Wiper Blade (Top) ............................................................................................... 1
13 1573574 Wiper Blade (Dual Wiper) .................................................................... . 2
14 1493335 Wiper Blade (Single Wiper) ................................................................. 1
15 1493332 Wiper Motor (Front) ...................................................................................... . 1
16 1493333 Linkage (Front, Single Wiper) ................................................................ 1
16 4016648 Linkage (Front, Dual Wiper) .......................................................................... 1
17 1573575 Wiper Arm (Dual Wiper) ................................................................................. 1
18 1493334 Wiper Arm (Single Wiper) ....................................................................... 1
19 1393495
1301685 Check Valve (Not Illustrated) .......................................................................... 2
20 1704370 Sleeve (Not Illustrated) ................................................................................... 1
1702283 Kit-Wiper (Rear) ....................................................................................................... 1
1702284 Kit-Wiper (Roof) ........................................................................................................ 1
See Service Manual

AIR HORN (FIGURE 1-20)

AIR HORN
1 1571816 Compressor ..................................................................................................... 1

2 1671620 Compressor Box (Air Horn Compressor Box) ................................................... 1
3 239503 Nut ...................................................................................................................... 3
4 316834 Nut ...................................................................................................................... 1
5 320156 Washer ............................................................................................................... 1
6 1635011 Plate .................................................................................................................... 1
7 1492167 Trim-Bulk ................................................................................... AR
8 292501 Capscrew ...................................................................................................... 1
9 1571818 Horn .................................................................................................................... 1
10 320158 Washer ........................................................................................................ 2
11 136749 Screw .................................................................................................................. 1
See Service Manual

CAB RECIRCULATING FAN (FIGURE 1-21)

1 1312226 Fan Assembly ..................................................................................................... 1
1 1307755 Fan ................................................................................................................. 1
2 181045 Connector Body .............................................................................................. 1
3 134810 Terminal ......................................................................................................... 1
4 1301783 Ring Terminal ................................................................................................. 1
5 1468319 Screw .................................................................................................................. 4

NOTES

CONSOLE (FIGURE 1-22)
INDICATOR DISPLAY AND CONTROLS

CONSOLE
INDICATOR DISPLAY AND CONTROLS
1 1492139 Nut ...................................................................................................................... 24

2 4028463 Washer ............................................................................................................... 18
3 4028467 Screw .................................................................................................................. 20
4 1628033 Label (Override And Load Moment) ................................................................... 1
5 1659511 Switch (Park Brake) ............................................................................................ 1
6 1492147 Plate (Park Brake) .............................................................................................. 1
7 1635009 Plate .................................................................................................................... 1
8 1601933 Plug (Shown) ...................................................................................................... 1
8 1643561 Push Button (Connects to Side Console Wire Harness) ............................. 1
8 1643558 Switch ............................................................................................................. 1
8 2003972 Terminal ......................................................................................................... 4
9 1601935 Plug ..................................................................................................................... 1
10 1643559 Push Button Switch ............................................................................................. 2
11 1561540 Warning Light (Red) ............................................................................................ 2
12 1561541 Warning Light (Amber) ........................................................................................ 1
13 1635010 Warning Light (Green) ........................................................................................ 1
14 4024343 Switch (Regeneration Initiate/Inhibit) (Tier IV Interim Engine) ..................... 1
15 1498383 Plug (Switch) ....................................................................................................... 1
16 a 1702563 Control Panel Assembly, Air Conditioner (MCC) (Shown) ( Figure 1-33).... 1
16 b 4054234 Control Panel Assembly, Air Conditioner (MCC) ( Figure 1-34)................... 1
16 4000916 Heater Control Panel Assembly (MCC) ( Figure 1-27).................................. 1
17 379902 Ignition Switch ..................................................................................................... 1
17 1337197 Key Set ........................................................................................................... 1
17 186304 Key ............................................................................................................. 2
18 1571624 Console Cover ...................................................................................................... 1
19 4028468 Screw ..................................................................................................................... 4
20 4610155
4616455 Instrument Cluster ................................................................................................. 1
21 4019000 Switch (Engine Diagnostic) (Tier IV Interim Engine) ...................................... 1
FOOTNOTES:
a →12/2012 b 12/2012→
See Service Manual

HEATER AND AIR DUCT (FIGURE 1-23)
WITH TWO-FAN CONDENSER SYSTEM

1 1635008 Seal ..................................................................................................................... 1
2 1635007 Plate .................................................................................................................... 1
3 4000400 Air Duct Assembly ( Figure 1-25)......................................................................... 1
4 4000399 Heater Assembly ( Figure 1-24)........................................................................... 1

HEATER SYSTEM (FIGURE 1-24)

4000399 Heater Assembly ................................................................................................ 1
1 4000916 Heater Control Panel Assembly (MCC) ( Figure 1-27)................................ 1
2 4000915 Heater Assembly (MCC) ( Figure 1-26)....................................................... 1
3 1493276 Air Filter .......................................................................................................... 1
4 4029152 Bracket , Air Filter ............................................................................................... 1
5 4028463 Washer ............................................................................................................... 4
6 1492139 Nut ...................................................................................................................... 4
7 4028467 Screw .................................................................................................................. 4

AIR DUCT ASSEMBLY (FIGURE 1-25)
HEATER — WITH TWO-FAN CONDENSER SYSTEM

AIR DUCT ASSEMBLY
HEATER — WITH TWO-FAN CONDENSER SYSTEM
4000400 Air Duct Assembly .............................................................................................. 1

1 4000919 Foam .............................................................................................................. AR
2 4000918 Screw ............................................................................................................. 3
3 320156 Washer ........................................................................................................... 3
4 4000917 Cover Plate (Heater) ...................................................................................... 1
5 1493282 Floormat (Seat) .............................................................................................. 1
6 4000920 Foam .............................................................................................................. AR
See Service Manual

HEATER ASSEMBLY (FIGURE 1-26)

HEATER ASSEMBLY
4000915 Heater Assembly (MCC) ..................................................................................... 1

1 4004928 Cover .............................................................................................................. 1
2 4004933 Washer ........................................................................................................... 1
3 1487947 Water Valve .................................................................................................... 1
4 4004930 Bracket (Blower) ............................................................................................. 2
5 4004929 Blower ............................................................................................................ 1
6 ..... Bolt ................................................................................................................. 6
7 1487953 Grommet ........................................................................................................ 1
8 1487950 Hose Clamp .................................................................................................... 4
9 1487952 Tube (Copper) ................................................................................................ 1
10 4004926 Case ............................................................................................................... 1
11 4004931 Wire ................................................................................................................ 1
12 1487959 Switch (180 deg) ............................................................................................ 1
13 4004932 Washer ........................................................................................................... 1
14 4004934 Wire Harness .................................................................................................. 1
15 4003089 Hose ............................................................................................................... 1
16 4003088 Grommet ........................................................................................................ 1
17 4004927 Bracket (Heater) ............................................................................................. 1
18 4003091 Core (Heater Coil) .......................................................................................... 1

CONTROL PANEL ASSEMBLY (FIGURE 1-27)
HEATER

4000916 Heater Control Panel Assembly (MCC) .............................................................. 1
1 4004307
4054247 Plate ............................................................................................................... 1
2 1487960 Cover .............................................................................................................. 1
3 1487957 Knob ............................................................................................................... 2
4 1487956 Switch , Blower (with Nut) .............................................................................. 1

AIR CONDITIONER SYSTEM (FIGURE 1-28)
CLIMATE CONTROL CAB

4009593 Air Conditioner System ....................................................................................... 1
1 4009597 Air Conditioner Assembly (MCC) ( Figure 1-29).......................................... 1
2 1493276 Air Filter .......................................................................................................... 1
3 4009598 Control Panel .................................................................................................. 1
3 320169 Washer ....................................................................................................... 1
3 4021342 Control Unit ................................................................................................ 1
3 4094573 Knob ...................................................................................................... 1
3 4020899 Plate ........................................................................................................... 1

AIR CONDITIONER (FIGURE 1-29)
CLIMATE CONTROL CAB

AIR CONDITIONER
CLIMATE CONTROL CAB
4009597 Air Conditioner Assembly (MCC) ........................................................................ 1

1 4003081 Actuator (Motor) ............................................................................................. 1
2 4003085 Cover .............................................................................................................. 1
3 4003089 Hose ............................................................................................................... 1
4 4020873 Valve (Heater) ................................................................................................ 1
5 4003083 Blower ............................................................................................................ 1
5 4095373 Resistor ...................................................................................................... 1
6 4020876 Sensor (After Coil) .......................................................................................... 1
7 1487963 Bushing .......................................................................................................... 2
8 4020875 Motor (Drive Board) ........................................................................................ 1
9 4003098 Bracket ........................................................................................................... 1
10 1487953 Grommet ........................................................................................................ 1
11 1487950 Hose Clamp .................................................................................................... 4
12 1487952 Tube (Copper) ................................................................................................ 1
13 4003084 Case (Bottom Cover) ...................................................................................... 1
14 4003094
4054237 Drain Valve ..................................................................................................... 2
15 4003095 Connector ....................................................................................................... 2
16 4020874 Hose ............................................................................................................... 2
17 4020881 Hose ............................................................................................................... 1
18 4020879 Sensor (Cab) .................................................................................................. 1
19 4020878 Sensor (Outside) ............................................................................................ 1
20 4020877 Wire Harness (ECC) ....................................................................................... 1
21 1496800 Relay (24 Volt) ................................................................................................ 1
22 4003093 Plug ................................................................................................................ 1
23 1487945 Valve (Block) .................................................................................................. 1
24 4003088 Grommet ........................................................................................................ 1
25 4003087 Bracket ........................................................................................................... 1
26 4003092 Plug ................................................................................................................ 1
27 1487122 O-Ring ............................................................................................................ 2
28 4003086 Cover Plate (Flapper) ..................................................................................... 1
29 4003090 Coil (Evaporator) ............................................................................................ 1
30 4020880 Sensor (De-Icing) ........................................................................................... 1
31 4003091 Core (Heater Coil) .......................................................................................... 1
32 ..... Housing .......................................................................................................... 1


a 1702289 Air Conditioner Assembly ................................................................................... 1
b ..... Air Conditioner Assembly ................................................................................... 1
1 a 1702562 Air Conditioner Assembly (MCC) ( Figure 1-31).......................................... 1
1 b 4054233 Air Conditioner Assembly (MCC) ( Figure 1-32).......................................... 1
2 1493276 Air Filter .......................................................................................................... 1
3 a 1702563 Control Panel Assembly, Air Conditioner (MCC) ( Figure 1-33).................. 1
3 b 4054234 Control Panel Assembly, Air Conditioner (MCC) ( Figure 1-34).................. 1
FOOTNOTES:
a → 12/2012 b 12/2012→

NOTES

AIR CONDITIONER ASSEMBLY (FIGURE 1-31)
WITH TWO-FAN CONDENSER SYSTEM (→ 12/2012)


1 4003095 Connector ....................................................................................................... 2
2 4003081 Actuator (Motor) ............................................................................................. 1
3 4003085 Cover .............................................................................................................. 1
4 4003090 Coil (Evaporator) ............................................................................................ 1
5 4003091 Core (Heater Coil) .......................................................................................... 1
6 4003089 Hose ............................................................................................................... 1
7 1510538 Valve (Motorized) ........................................................................................... 1
8 4003083 Blower ............................................................................................................ 1
8 4095373 Resistor ...................................................................................................... 1
9 4003082 Thermostat ..................................................................................................... 1
10 4003098 Bracket ........................................................................................................... 1
11 1487953 Grommet ........................................................................................................ 1
12 1487950 Hose Clamp .................................................................................................... 4
13 1487952 Tube (Copper) ................................................................................................ 1
15 4003094
4054237 Drain Valve ..................................................................................................... 2
16 4003096
4058540 Hose-Bulk (M) ................................................................................................ AR
17 4003097 Wire Harness (AC) ......................................................................................... 1
18 4003088 Grommet ........................................................................................................ 1
19 1487945 Valve (Block) .................................................................................................. 1
20 4003093 Plug ................................................................................................................ 1
21 4003092 Plug ................................................................................................................ 1
22 4003087 Bracket ........................................................................................................... 1
23 1487122 O-Ring ............................................................................................................ 1
24 1487963 Bushing .......................................................................................................... 1
26 ..... Bolt ................................................................................................................. 7
27 ..... Washer ........................................................................................................... 5
28 ..... Bolt ................................................................................................................. 4
29 ..... Bolt ................................................................................................................. 1
30 ..... Lockwasher .................................................................................................... 1
31 ..... Housing .......................................................................................................... 1
a 1510542 Wire Harness (24V) ........................................................................................ 1
FOOTNOTES:
a Not Illustrated
See Service Manual

AIR CONDITIONER ASSEMBLY (FIGURE 1-32)
WITH TWO-FAN CONDENSER SYSTEM (12/2012 →)


1 4003081 Actuator (Motor) ............................................................................................. 1
2 1487952 Tube (Copper) ................................................................................................ 1
3 4003083 Blower ............................................................................................................ 1
3 4095373 Resistor ...................................................................................................... 1
5 4003085 Cover .............................................................................................................. 1
7 1487963 Bushing .......................................................................................................... 1
8 4003087 Bracket ........................................................................................................... 1
9 4003088 Grommet ........................................................................................................ 1
10 4003089 Hose ............................................................................................................... 1
11 4003090 Coil (Evaporator) ............................................................................................ 1
12 4003091 Core (Heater Coil) .......................................................................................... 1
13 4054235 Screw ............................................................................................................. 1
14 4054236 Washer ........................................................................................................... 1
15 4003092 Plug ................................................................................................................ 1
16 4003093 Plug ................................................................................................................ 1
17 4003094
4054237 Drain Valve ..................................................................................................... 1
18 4003095 Connector ....................................................................................................... 1
19 4003096
4058540 Hose ............................................................................................................... 1
20 4054238 Wire Harness (Water Valve) ........................................................................... 1
21 4054239 Screw ............................................................................................................. 4
22 4054240 Screw ............................................................................................................. 1
23 4054241 Lockwasher .................................................................................................... 1
24 4054242 Bracket (Water Valve) .................................................................................... 1
25 1487953 Grommet ........................................................................................................ 1
26 1487122 O-Ring ............................................................................................................ 2
27 1487945 Valve (Block) .................................................................................................. 1
28 4054243 Clamp ............................................................................................................. 4
29 4054244 Nut .................................................................................................................. 1
30 4054245 Valve , Water .................................................................................................. 1
31 4054246 Kit -Thermostat ............................................................................................... 1
32 4003097 Wire Harness (AC) ......................................................................................... 1
See Service Manual


1702563 Control Panel Assembly, Air Conditioner (MCC) ................................................ 1
1 1487957 Knob ............................................................................................................... 3
2 4004308 Switch (Rocker, 24V) ...................................................................................... 1
3 4004309 Potentiometer (10K Flapper) .......................................................................... 1
4 4004310 Potentiometer (10K Temperature) .................................................................. 1
6 4004307
4054247 Plate ............................................................................................................... 1

4054234 Control Panel Assembly, Air Conditioner (MCC) ................................................ 1

1 4004307
4054247 Plate ............................................................................................................... 1
3 4054248 Knob (With Stop Wedge) ................................................................................ 1
4 4054249 Bracket ........................................................................................................... 1
5 4054250 Wire Harness (Includes Stop Washer) ........................................................... 1
6 4004308 Switch (Rocker, 24V) ...................................................................................... 1
7 4054251 Wire Harness (Includes Stop Washer) ........................................................... 1
8 4054252 Washer , Stop ................................................................................................. 1
9 4054253 Kit -Potentiometer Assy (With Stop Washer and Knob) (Includes Stop
Wedge) ........................................................................................................... 1
10 4054254 Kit -Potentiometer Assy (With Stop Washer and Knob) (Includes Stop
Wedge) ........................................................................................................... 1

CLIMATE CONTROL SYSTEM (FIGURE 1-35)

CLIMATE CONTROL SYSTEM
1 1635007 Plate .................................................................................................................... 3

2 1635008 Seal ..................................................................................................................... 3
3 1498357 Screw .................................................................................................................. 1
4 1492140 Washer ............................................................................................................... 2
5 1702292 Bracket (RH) ....................................................................................................... 1
6 4009594 Nut ...................................................................................................................... 1
7 1702290 Condenser Assembly and Hose ......................................................................... 1
7 4095316 Condenser Assembly and Hose (Alternate Part) ................................................ 1
7 ..... Hose ............................................................................................................... 1
7 4002498 Condenser Assembly (MCC) ( Figure 1-36)................................................ 1
7 4095317 Condenser Assembly (Alternate Part) ............................................................ 1
8 1702291 Bracket (LH) ........................................................................................................ 1
9 1566044 Bolt ...................................................................................................................... 8
a 4009593 Air Conditioner System ( Figure 1-28).............................................................. 1
a 1702293 Air Duct Assembly ( Figure 1-38)..................................................................... 1
FOOTNOTES:
a Not Illustrated
See Service Manual

CONDENSER ASSEMBLY (FIGURE 1-36)

CONDENSER ASSEMBLY
4002498 Condenser Assembly (MCC) .............................................................................. 1

1 1487122 O-Ring ............................................................................................................ 1
2 4002507 Tube Assy ...................................................................................................... 1
3 4004770 Relay .............................................................................................................. 3
4 4002500 Wire Harness .................................................................................................. 1
5 1487118 O-Ring ............................................................................................................ 3
6 1693804 Air Dryer ......................................................................................................... 1
6 1695629 Relief Valve ................................................................................................ 1
7 4002501 Tube Assy ...................................................................................................... 1
8 1514712 Pressure Switch (2-Step) ............................................................................... 1
9 4002508 Cap ................................................................................................................. 1
10 4002510 Grommet ........................................................................................................ 1
11 4002505 Cover .............................................................................................................. 1
12 1564433 Fan (24 Volt) ................................................................................................... 2
13 4002504 Clamp ............................................................................................................. 2
14 4002502 Tube Assy ...................................................................................................... 1
15 4002509 Cap ................................................................................................................. 1
16 4002503 Bracket ........................................................................................................... 1
17 4003079 Condenser ...................................................................................................... 1
18 4002506 Case ............................................................................................................... 1
19 ..... Locknut ........................................................................................................... 1
20 ..... Locknut ........................................................................................................... 1

CLOSED CAB WITH AIRCO

CLOSED CAB WITH AIRCO
1 4031240 Bracket (RH) ....................................................................................................... 1

2 1702290 Condenser Assembly and Hose ......................................................................... 1
2 4095316 Condenser Assembly and Hose (Alternate Part) ................................................ 1
2 ..... Hose ............................................................................................................... 1
2 4002498 Condenser Assembly (MCC) ( Figure 1-36)................................................ 1
2 4095317 Condenser Assembly (Alternate Part) ................................................................ 1
3 1702291 Bracket (LH) ........................................................................................................ 1
4 1566044 Bolt ...................................................................................................................... 8
5 1635007 Plate .................................................................................................................... 1
6 1635008 Seal ..................................................................................................................... 1
7 a 1702289 Air Conditioner Assembly ( Figure 1-30).......................................................... 1
7 b ..... Air Conditioner Assembly ................................................................................... 1
8 1702293 Air Duct Assembly ( Figure 1-38)..................................................................... 1
FOOTNOTES:
a →12/2012 b 12/2012→
See Service Manual

AIR CONDITIONING — WITH TWO-FAN CONDENSER SYSTEM

AIR DUCT ASSEMBLY
AIR CONDITIONING — WITH TWO-FAN CONDENSER SYSTEM

1 ..... Floormat ......................................................................................................... 1
2 1598398 Louver (Air) ..................................................................................................... 3
3 1492163 Screw ............................................................................................................. 12
4 ..... Insulation ........................................................................................................ 1
5 ..... Insulation ........................................................................................................ 1
6 ..... Insulation ........................................................................................................ 1
7 4000919 Foam ............................................................................................................. AR
8 4000920 Foam .............................................................................................................. AR
9 ..... Insulation ........................................................................................................ 1
10 4000918 Screw ............................................................................................................. 3
11 320156 Washer ........................................................................................................... 3
12 292501 Capscrew ....................................................................................................... 1
13 1476421 Washer ........................................................................................................... 1
14 ..... Air Duct ........................................................................................................... 1

DASH AND AIR DUCT ASSEMBLY (FIGURE 1-39)
CAB

1492200 Cover (Dash and Cap Assembly) ....................................................................... 1
1 1492195 Cover .............................................................................................................. 1
2 1654935 Screw ............................................................................................................. 24
3 1512822 Seal ................................................................................................................ AR
4 1598398 Louver (Air) (Round) ....................................................................................... 4
5 1492196 Ashtray ........................................................................................................... 1
6 1468321 Washer (Plastic) ............................................................................................. 6
7 292501 Capscrew ....................................................................................................... 6

AIR CONDITIONER FILTER AND COVER ASSEMBLY (FIGURE 1-40)

1 1493276 Air Filter .............................................................................................................. 1
2 1590815 Cover Assembly, Filter ........................................................................................ 1
2 1590822 Cover , Filter ................................................................................................... 1
3 1590821 Catch .............................................................................................................. 2
4 1590820 Bracket ........................................................................................................... 1
5 1506738 Washer ........................................................................................................... 2
6 1492231 Screw ............................................................................................................. 2
7 1558294 Seal ................................................................................................................ AR

SEAT ASSEMBLY (FIGURE 1-41)
DELUXE SUSPENSION

SEAT ASSEMBLY
DELUXE SUSPENSION
4006338 Seat-Full Suspension Assembly (Deluxe) .......................................................... 1

1 1482948 Box (Book) ...................................................................................................... 1
2 4007739 Kit-Armrest (Left Hand) .................................................................................. 1
3 4007748 Seat Cushion .................................................................................................. 1
4 1482994 Plate (Adapter) ............................................................................................... 1
5 4007741 Kit -Seat Top .................................................................................................. 1
6 1482925 Plate (Book Box) ............................................................................................ 1
7 4007740 Cushion (Back) ............................................................................................... 1
8 4007749 Switch (Electric Air Lumbar) ........................................................................... 1
8 4007747 Plug (Lumbar) ................................................................................................. 1
9 4007750 Switch (Valve Seat Height Control) ................................................................ 1
10 4007745 Knob (Slide Lever) .......................................................................................... 1
10 1482979 Lever (Slide) ................................................................................................... 1
11 4007746 Rod (Latch, Cushion Extention Control) ......................................................... 1
12 1615125 Roll Pin ........................................................................................................... 1
13 ..... Seat Rail ......................................................................................................... 1
14 4007751 Kit-Suspension ( Figure 1-42)...................................................................... 1
15 1482990 Bolt ................................................................................................................. 4
16 1482917 Locknut ........................................................................................................... 13
17 1482951 Bolt ................................................................................................................. 8
18 ..... Seat Rail ......................................................................................................... 1
19 4048814
292528 Capscrew ....................................................................................................... 2
20 1615064 Spacer ............................................................................................................ 1
21 4007742 Headrest ......................................................................................................... 1
22 4007743 Knob (Back Tilt) .............................................................................................. 1
23 4007744 Knob (Slide) .................................................................................................... 1
a 1482949 Screw (Pan Head) .......................................................................................... 4
a 1584643 Screw (Truss Head) ....................................................................................... 4
a 1482997 Bracket (Support) ........................................................................................... 1
a 1482995 Washer (0.07 mm) .......................................................................................... 9
a 1615063 Washer (0.08 mm) .......................................................................................... 6
a 1482980 Washer (0.05 mm) .......................................................................................... 1
a 1482981 Locknut ........................................................................................................... 1
a 1615149 Guide Assembly ............................................................................................. 2
1482998 Kit-Seat Rail ................................................................................................... 1
FOOTNOTES:
a Not Illustrated
See Service Manual

SUSPENSION KIT ASSEMBLY (FIGURE 1-42)

SUSPENSION KIT ASSEMBLY
4007751 Kit-Suspension .................................................................................................... 1
1 ..... Hole Plug ........................................................................................................ 1
2 4102147 Spacer ............................................................................................................ 1
3 ..... Nut .................................................................................................................. 4
4 4102159 Housing (Upper) ............................................................................................. 1
5 4102145 Bolt ................................................................................................................. 2
6 1615132 Bumper ........................................................................................................... 2
7 1483053 Bumper ........................................................................................................... 2
8 1482980 Washer ........................................................................................................... 4
9 1483054 Screw ............................................................................................................. 2
10 1483067 Screw ............................................................................................................. 2
11 1615126 Bushing , Shock (Upper) ................................................................................ 1
12 4102157 Roller Assembly ............................................................................................. 2
13 275608 Fastener ......................................................................................................... 1
14 4102160 Latch Assembly (Isolator) ............................................................................... 1
15 ..... Extension Spring ............................................................................................ 1
16 1615125 Roll Pin ........................................................................................................... 1
17 4102152 Knob , Flex Shock .......................................................................................... 1
18 1483004 Nut .................................................................................................................. 3
19 ..... Bearing Shaft .................................................................................................. 1
20 1483029 Fastener ......................................................................................................... 3
21 1367144 Bearing ........................................................................................................... 2
22 1483057 Spring , Air ...................................................................................................... 1
23 1483058 Screw ............................................................................................................. 1
24 4048818
1483010 Nut .................................................................................................................. 1
25 4102151 Compressor (12V) .......................................................................................... 1
26 1482981 Locknut ........................................................................................................... 1
27 1483051 Housing (Lower) ............................................................................................. 1
28 4102148 Bumper ........................................................................................................... 1
29 1615127 Bushing , Shock (Lower) ................................................................................ 1
30 1615141 Bracket (Plastic) ............................................................................................. 1
31 ..... Shock Absorber .............................................................................................. 1
32 1483060 Fitting .............................................................................................................. 1
33 1615136 Clip ................................................................................................................. 1
34 1615137 Screw ............................................................................................................. 1
35 4102161 Arm , Suspension ........................................................................................... 1
36 1483031 Roller .............................................................................................................. 2
37 4102158 Bearing and Roller Assembly ......................................................................... 2
38 222595 Bolt ................................................................................................................. 2
39 4102144 Nut .................................................................................................................. 1
40 4102156 Bracket , Shock Mounting .............................................................................. 1
41 4102154 Bushing .......................................................................................................... 2
42 4102143 Washer ........................................................................................................... 2
43 4102146 Shock Absorber .............................................................................................. 1
44 4102155 Bushing , Shock Isolator ................................................................................. 1
45 1483003 Fastener ......................................................................................................... 21
46 4102149 Boot , Suspension .......................................................................................... 1
47 4102153 Wire Harness .................................................................................................. 1

CLIMATE CONTROL CAB

SEAT ASSEMBLY
CLIMATE CONTROL CAB
4013486 Seat Assy ............................................................................................................ 1

1 1482948 Box (Book) ...................................................................................................... 1
2 4021118 Kit-Armrest ..................................................................................................... 1
2 4021119 Switch (Seat Heater) .................................................................................. 1
3 4099565 Seat Cushion .................................................................................................. 1
4 1482994 Plate (Adapter) ............................................................................................... 1
5 4007742 Headrest ......................................................................................................... 1
6 1482925 Plate (Book Box) ............................................................................................ 1
7 4099566 Seat Cushion (Back) ...................................................................................... 1
8 4007749 Switch (Electric Air Lumbar) ........................................................................... 1
9 4007750 Switch (Valve Seat Height Control) ................................................................ 1
10 4007744 Knob (Slide) .................................................................................................... 1
10 1482979 Lever (Slide) ................................................................................................... 1
10 4021125 Washer ........................................................................................................... 3
11 4048814
292528 Capscrew ....................................................................................................... 2
12 ..... Seat Rail ......................................................................................................... 1
13 ..... Seat Rail ......................................................................................................... 1
13 1482981 Locknut ........................................................................................................... 1
13 1482980 Washer (0.05 mm) .......................................................................................... 1
14 4020678 Kit-Suspension ............................................................................................... 1
15 1482990 Bolt ................................................................................................................. 4
16 1482917 Locknut ........................................................................................................... 13
17 1482951 Bolt ................................................................................................................. 8
17 1482997 Bracket (Support) ........................................................................................... 1
17 1482995 Washer (0.07 mm) .......................................................................................... 9
18 1615064 Spacer ............................................................................................................ 1
19 4007744 Knob (Slide) .................................................................................................... 1
20 4007743 Knob (Back Tilt) .............................................................................................. 1
a 1615149 Guide Assembly ............................................................................................. 1
a 1615063 Washer (0.08 mm) .......................................................................................... 6
1482998 Kit-Seat Rail ................................................................................................... 1
FOOTNOTES:
a Not Illustrated
1-85
See Service Manual
SUSPENSION (→ 3/2010)

SEAT ASSEMBLY
1603522
1692292 Seat Assy (Mechanical Suspension) (Fabric Cover) .......................................... 1
1603524
1692293 Seat Assy (Air Suspension) (Fabric Cover) ........................................................ 1
1482798 Seat-Full Suspension (With Armrest) ............................................................. 1
a 1482915 Spacer ........................................................................................................ 1
a 4048814
292528 Capscrew ................................................................................................... 1
a 1482917 Locknut ....................................................................................................... 4
a 1615073 Bolt ............................................................................................................. 4
1 1482974 Kit-Bracket (RH) ......................................................................................... 1
1 1482806 Bracket ................................................................................................... 1
1 1482917 Locknut .................................................................................................. 3
1 1482951 Bolt ......................................................................................................... 1
1 1482919 Locknut .................................................................................................. 2
1 1482924 Screw ..................................................................................................... 2
1 1482952 Clip ......................................................................................................... 2
1 1482953 Strap Clamp ........................................................................................... 1
2 1615147 Kit-Back/Headrest Cushion ........................................................................ 1
2 1692151 Seat Cushion ......................................................................................... 1
2 1615149 Guide Assembly ..................................................................................... 2
3 1482957 Seat Back Cushion Assy, Cloth ................................................................. 1
3 1482802 Cushion .................................................................................................. 1
3 1482924 Screw ..................................................................................................... 2
4 1482959 Kit-Back Pan .............................................................................................. 1
4 1615056 Pan ........................................................................................................ 1
4 1482917 Locknut .................................................................................................. 8
4 1482919 Locknut .................................................................................................. 2
4 1482924 Screw ..................................................................................................... 2
4 1615057 Bolt ......................................................................................................... 1
4 1482913 Connector .............................................................................................. 6
5 1482960 Armrest (LH) ............................................................................................... 1
5 1482804 Armrest .................................................................................................. 1
5 1482919 Locknut .................................................................................................. 1
5 4048814
292528 Capscrew ............................................................................................... 1
5 1482920 Washer .................................................................................................. 2
5 1482961 Screw ..................................................................................................... 1
6 1470155 Information Case (Kit) ................................................................................ 1
6 1482925 Plate (Book Box) .................................................................................... 1
6 1482948 Box (Book) ............................................................................................. 1
6 1482949 Screw ..................................................................................................... 4
6 1482950 Cover ..................................................................................................... 1
7 1482969 Kit-Bracket (LH) .......................................................................................... 1
7 1482805 Bracket ................................................................................................... 1
7 1482917 Locknut .................................................................................................. 3
7 1615057 Bolt ......................................................................................................... 1
7 4048814
292528 Capscrew ............................................................................................... 1
7 1482919 Locknut .................................................................................................. 2

SEAT ASSEMBLY
7 1482924 Screw ..................................................................................................... 2

7 1482910 Nut ......................................................................................................... 1
7 1482952 Clip ......................................................................................................... 2
7 1482961 Screw ..................................................................................................... 1
7 1482953 Strap Clamp ........................................................................................... 1
8 1615062 Kit-Seat Belt ............................................................................................... 1
8 4048814
292528 Capscrew ............................................................................................... 1
8 246001 Capscrew ............................................................................................... 1
8 1615063 Washer .................................................................................................. 3
8 1615064 Spacer ................................................................................................... 2
8 1615065 Seat Belt Set .......................................................................................... 1
9 1482970 Kit-Recliner ................................................................................................. 1
9 1467531 Knob ...................................................................................................... 1
9 1482904 Lever ...................................................................................................... 1
9 1482905 Plate ....................................................................................................... 1
9 1482906 Latch ...................................................................................................... 1
9 1482907 Cover ..................................................................................................... 1
9 1482908 Spring .................................................................................................... 1
9 1482909 Spring .................................................................................................... 1
9 1482919 Locknut .................................................................................................. 2
9 1615057 Bolt ......................................................................................................... 1
9 1482917 Locknut .................................................................................................. 5
10 1482971 Kit-Seat Pan ............................................................................................... 1
10 1482801 Seat Pan ................................................................................................ 1
10 1482917 Locknut .................................................................................................. 12
10 1482951 Bolt ......................................................................................................... 6
10 1482952 Clip ......................................................................................................... 2
10 1482953 Strap Clamp ........................................................................................... 1
10 1615057 Bolt ......................................................................................................... 2
10 1482919 Locknut .................................................................................................. 2
11 1615066 Kit-Operator Presence System .................................................................. 1
11 1615067 Switch (Operator Presence System) ..................................................... 1
11 1615068 Wire Harness (Operator Presence System) .......................................... 1
11 1482953 Strap Clamp ........................................................................................... 2
11 1482952 Clip ......................................................................................................... 2
12 1615158 Seat Cushion .............................................................................................. 1
12 1482803 Seat Cushion ......................................................................................... 1
12 1482952 Clip ......................................................................................................... 2
12 1482953 Strap Clamp ........................................................................................... 1
13 1558035 Lockwasher ......................................................................................................... 4
14 1634996 Armrest Assembly ( Figure 1-50)..................................................................... 1
15 ..... Pivot Arm Assembly ( Figure 1-49).................................................................. 1
17 136681 Capscrew ............................................................................................................ 4
1561530 Kit-Back/Headrest Cushion ................................................................................. 1

FOOTNOTES:
a Not Illustrated
See Service Manual

SUSPENSION (3/2010 →)

SEAT ASSEMBLY
1603522
1692292 Seat Assy (Mechanical Suspension) (Fabric Cover) .......................................... 1
1603524
1692293 Seat Assy (Air Suspension) (Fabric Cover) ........................................................ 1
4104409 Seat Assy -Full Suspension ........................................................................... 1
a 4048814
292528 Capscrew ................................................................................................... 1
a 1482917 Locknut ....................................................................................................... 4
a 1615073 Bolt ............................................................................................................. 4
1 1482974 Kit-Bracket (RH) ......................................................................................... 1
1 1482806 Bracket ................................................................................................... 1
1 1482917 Locknut .................................................................................................. 3
1 1482951 Bolt ......................................................................................................... 1
1 1482919 Locknut .................................................................................................. 2
1 1482924 Screw ..................................................................................................... 2
1 1482952 Clip ......................................................................................................... 2
1 1482953 Strap Clamp ........................................................................................... 1
2 4104375 Kit-Seat Cushion (Gray Cloth, Seat) .......................................................... 1
2 1482952 Clip ......................................................................................................... 2
2 1482953 Strap Clamp ........................................................................................... 1
3 4104373 Kit-Seat Cushion (Gray Cloth, Back) .......................................................... 1
3 1482924 Screw ..................................................................................................... 2
4 1482959 Kit-Back Pan .............................................................................................. 1
4 1615056 Pan ........................................................................................................ 1
4 1482917 Locknut .................................................................................................. 8
4 1482919 Locknut .................................................................................................. 2
4 1482924 Screw ..................................................................................................... 2
4 1615057 Bolt ......................................................................................................... 1
4 1482913 Connector .............................................................................................. 6
5 1482960 Armrest (LH) ............................................................................................... 1
5 1482804 Armrest .................................................................................................. 1
5 1482919 Locknut .................................................................................................. 1
5 4048814
292528 Capscrew ............................................................................................... 1
5 1482920 Washer .................................................................................................. 2
5 1482961 Screw ..................................................................................................... 1
6 1470155 Information Case (Kit) ................................................................................ 1
6 1482925 Plate (Book Box) .................................................................................... 1
6 1482948 Box (Book) ............................................................................................. 1
6 1482949 Screw ..................................................................................................... 4
6 1482950 Cover ..................................................................................................... 1
7 1482969 Kit-Bracket (LH) .......................................................................................... 1
7 1482805 Bracket ................................................................................................... 1
7 1482917 Locknut .................................................................................................. 3
7 1615057 Bolt ......................................................................................................... 1
7 4048814
292528 Capscrew ............................................................................................... 1
7 1482919 Locknut .................................................................................................. 2
7 1482924 Screw ..................................................................................................... 2
7 1482910 Nut ......................................................................................................... 1

SEAT ASSEMBLY
Clip .........................................................................................................
7 1482952 2
Screw .....................................................................................................
7 1482961 Strap Clamp ........................................................................................... 1
7 1482953 Kit-Seat Belt ............................................................................................... 1
8 1615062 1
8 4048814 Capscrew ...............................................................................................
292528 Capscrew ............................................................................................... 1
8 246001 Washer .................................................................................................. 1
8 1615063 Spacer ................................................................................................... 3
8 1615064 Seat Belt Set .......................................................................................... 2
8 1615065 Kit-Recliner ................................................................................................. 1
9 1482970 Knob ...................................................................................................... 1
9 1467531 Lever ...................................................................................................... 1
9 1482904 Plate ....................................................................................................... 1
9 1482905 Latch ...................................................................................................... 1
9 1482906 Cover ..................................................................................................... 1
9 1482907 Spring .................................................................................................... 1
9 1482908 Spring .................................................................................................... 1
9 1482909 Locknut .................................................................................................. 1
9 1482919 Bolt ......................................................................................................... 2
9 1615057 Kit-Seat Pan ............................................................................................... 1
10 1482971 Seat Pan ................................................................................................ 1
10 1482801 Locknut .................................................................................................. 1
10 1482917 Bolt ......................................................................................................... 12
10 1482951 Clip ......................................................................................................... 6
10 1482952 Strap Clamp ........................................................................................... 2
10 1482953 Bolt ......................................................................................................... 1
10 1615057 Locknut .................................................................................................. 2
10 1482919 Kit-Operator Presence System .................................................................. 2
11 1615066 Switch (Operator Presence System) ..................................................... 1
11 1615067 Wire Harness (Operator Presence System) .......................................... 1
11 1615068 Strap Clamp ........................................................................................... 1
11 1482953 Clip ......................................................................................................... 2
11 1482952 Wire Harness ............................................................................................. 2
a 4051407 Kit-Back/Headrest Cushion (Optional) ....................................................... 1
a 4104380 Kit-Seat Cushion (Gray Cloth, Back) ..................................................... 1
4104373 Screw ................................................................................................ 1
1482924 Kit Head Rest ......................................................................................... 2
4104384 Guide Assembly ................................................................................ 1
1615149 1
FOOTNOTES:
a Not Illustrated
1-92
See Service Manual
MECHANICAL AND AIR SUSPENSION
KEY:
A: Mechanical Suspension
B: Air Suspension
QTY
1603522
1692292 Seat Assy (Mechanical Suspension) (Fabric Cover) .................................. 1 ..
1603524
1692293 Seat Assy (Air Suspension) (Fabric Cover) ............................................... .. 1
1 1482993 Kit-Plate (Adapter) ................................................................................. 1 1
1 1482994 Plate (Adapter) .................................................................................. 1 1
1 1482917 Locknut .............................................................................................. 8 8
1 1482951 Bolt .................................................................................................... 8 8
1 1482952 Clip .................................................................................................... 2 2
1 1482995 Washer .............................................................................................. 4 4
1 1482953 Strap Clamp ...................................................................................... 1 1
2 1482996 Kit-Bracket ............................................................................................. 1 1
2 1482997 Bracket (Support) .............................................................................. 1 1
2 1482917 Locknut .............................................................................................. 4 4
2 1482951 Bolt .................................................................................................... 4 4
2 1482995 Washer .............................................................................................. 4 4
2 1482980 Washer .............................................................................................. 1 1
2 1482981 Locknut .............................................................................................. 1 1
3 1482976 Kit-Knob ................................................................................................. 1 1
3 1467531 Knob (Recliner) ................................................................................. 1 1
3 ..... Knob (Slide) ....................................................................................... 1 1
3 1483047 Roll Pin .............................................................................................. .. 1
See Service Manual

A: Mechanical Suspension
B: Air Suspension
QTY
3 ..... Knob (Air Valve) ................................................................................ .. 1
3 1615105 Handle (Control Valve) ...................................................................... .. 1
3 1615106 Knob (Air Control Valve) .................................................................... .. 1
4 1482978 Kit-Lever (Slider) .................................................................................... 1 1
4 1482979 Lever (Slide) ...................................................................................... 1 1
4 ..... Knob .................................................................................................. 1 1
4 1482980 Washer .............................................................................................. 1 1
4 1482981 Locknut .............................................................................................. 1 1
5 1482991 Kit-Service Mech Susp Seat .................................................................. 1 ..
5 1482992 Suspension (Mechanical) .................................................................. 1 ..
5 1482917 Locknut .............................................................................................. 4 ..
5 1482990 Bolt .................................................................................................... 4 ..
5 1482953 Strap Clamp ...................................................................................... 1 ..
5 1482989
1482982 Kit-Service Air Susp Seat ...................................................................... .. 1
5 1482917 Locknut .............................................................................................. .. 4
5 1482990 Bolt .................................................................................................... .. 4
5 1482953 Strap Clamp ...................................................................................... .. 1
6 1482998 Kit-Seat Rail ........................................................................................... 1 1
6 1482990 Bolt .................................................................................................... 4 4
6 1482917 Locknut .............................................................................................. 8 8
6 1482951 Bolt .................................................................................................... 4 4
6 1482980 Washer .............................................................................................. 1 1
6 1482981 Locknut .............................................................................................. 1 1

NOTES

MECHANICAL SUSPENSION

SEAT ASSEMBLY
1482992 Suspension (Mechanical) ................................................................................... 1

1 1483001 Kit-Suspension Boot ....................................................................................... 1
1 1483002 Boot ............................................................................................................ 1
1 1483003 Fastener ..................................................................................................... 18
1 1483004 Nut .............................................................................................................. 3
2 1483007 Kit-Housing (Upper) ........................................................................................ 1
2 1483008 Housing ...................................................................................................... 1
2 1483009 Shaft ........................................................................................................... 1
2 4048818
1483010 Nut .............................................................................................................. 1
2 1483003 Fastener ..................................................................................................... 9
2 1483011 Roll Pin ....................................................................................................... 1
2 1482917 Locknut ....................................................................................................... 4
2 1482990 Bolt ............................................................................................................. 4
2 1615075 Pin .............................................................................................................. 2
2 1615076 Pin .............................................................................................................. 1
2 1615077 Clip ............................................................................................................. 4
2 1615078 Clip ............................................................................................................. 2
2 1615079 Cam Follower ............................................................................................. 1
3 1483012 Kit-Bumper ..................................................................................................... 1
3 1483013 Spring ......................................................................................................... 2
3 1483388 Nut .............................................................................................................. 2
4 1483020 Tape ............................................................................................................... 1
4 1483021 Spring ......................................................................................................... 1
4 1483022 Tape ........................................................................................................... 1
4 1483023 Guide .......................................................................................................... 1
4 1483014 Rivet ........................................................................................................... 1
5 1483024 Gas Spring ..................................................................................................... 1
5 1483025 Shock Absorber .......................................................................................... 1
5 ..... Fastener ..................................................................................................... 1
5 1615126 Bushing , Shock (Upper) ............................................................................ 2
6 1483015 Kit-Spring ........................................................................................................ 1
6 1483016 Spring ......................................................................................................... 2
6 ..... Retaining Ring ............................................................................................ 2
6 1483017 Bushing ...................................................................................................... 2
6 1483018 Spacer ........................................................................................................ 2
6 ..... Spring Shaft ............................................................................................... 1
7 1483027 Kit-Housing (Lower) ........................................................................................ 1
7 1483028 Housing ...................................................................................................... 1
7 1483009 Shaft ........................................................................................................... 1
7 4048818
1483010 Nut .............................................................................................................. 1
7 1483029 Fastener ..................................................................................................... 3
7 1483003 Fastener ..................................................................................................... 9
7 1483004 Nut .............................................................................................................. 3
7 1483031 Roller .......................................................................................................... 4
8 1483030 Kit-Bearing ...................................................................................................... 1
8 1483031 Roller .......................................................................................................... 6
8 ..... Bearing ....................................................................................................... 4
See Service Manual

SEAT ASSEMBLY
9 1483032 Arm ................................................................................................................. 1

9 1483033 Arm ............................................................................................................. 1
9 1615075 Pin .............................................................................................................. 2
9 1615076 Pin .............................................................................................................. 1
9 1615077 Clip ............................................................................................................. 4
9 ..... Retaining Ring ............................................................................................ 2
9 1615078 Clip ............................................................................................................. 2
9 1615079 Cam Follower ............................................................................................. 1
9 1483018 Spacer ........................................................................................................ 2
9 ..... Bearing ....................................................................................................... 2
9 1483031 Roller .......................................................................................................... 2
10 1483034 Knob ............................................................................................................... 1
10 1483036 Knob ........................................................................................................... 1
10 1483011 Roll Pin ....................................................................................................... 1
11 1483037 Kit-Service Susp Scissors .............................................................................. 1
11 1483039 Scissor ....................................................................................................... 1
11 1483031 Roller .......................................................................................................... 4
11 ..... Bearing ....................................................................................................... 4
11 4048818
1483010 Nut .............................................................................................................. 2
11 ..... Fastener ..................................................................................................... 1
12 1687037 Kit-Weight Adjuster ......................................................................................... 1

NOTES

AIR SUSPENSION

SEAT ASSEMBLY
AIR SUSPENSION
1482989
1482982 Kit-Service Air Susp Seat ................................................................................... 1
1 1483005 Kit-Suspension Boot ....................................................................................... 1
1 1483006 Boot ............................................................................................................ 1
1 1483003 Fastener ..................................................................................................... 22
1 1483004 Nut .............................................................................................................. 3
2 1483042 Kit-Housing (Upper) ........................................................................................ 1
2 1483043 Housing (Upper) ......................................................................................... 1
2 1483009 Shaft ........................................................................................................... 1
2 4048818
1483010 Nut .............................................................................................................. 1
2 ..... Plug ............................................................................................................ 1
2 1483047 Roll Pin ....................................................................................................... 1
2 1483003 Fastener ..................................................................................................... 11
2 1482917 Locknut ....................................................................................................... 4
2 1482990 Bolt ............................................................................................................. 4
2 ..... Bearing ....................................................................................................... 2
3 1483040 Wire Harness Service Kit ............................................................................... 1
3 1483041 Wire Harness ............................................................................................. 1
3 1482953 Strap Clamp ............................................................................................... 1
3 1483003 Fastener ..................................................................................................... 1
3 1483004 Nut .............................................................................................................. 1
4 1615107 Valve (Air) ....................................................................................................... 1
4 ..... Valve Body ................................................................................................. 1
4 1615109 Lockwasher ................................................................................................ 1
4 1615110 Nut .............................................................................................................. 1
4 ..... Knob (Air Valve) ......................................................................................... 1
4 1615111 Connector ................................................................................................... 1
4 1483047 Roll Pin ....................................................................................................... 2
4 1615105 Handle (Control Valve) ............................................................................... 1
4 1615106 Knob (Air Control Valve) ............................................................................ 1
5 1483049 Gas Spring Kit ................................................................................................ 1
5 1615129 Shock Absorber .......................................................................................... 1
5 ..... Fastener ..................................................................................................... 1
5 1615124 Knob (Adjuster) .......................................................................................... 1
5 1615125 Roll Pin ....................................................................................................... 1
5 1615126 Bushing , Shock (Upper) (Shock) (Upper) ................................................. 1
5 1615127 Bushing , Shock (Lower) (Shock) (Lower) ................................................. 1
5 1615128 Spring ......................................................................................................... 1
6 1483050 Kit-Housing (Lower) ........................................................................................ 1
6 1483051 Housing (Lower) ......................................................................................... 1
6 1483009 Shaft ........................................................................................................... 1
6 4048818
1483010 Nut .............................................................................................................. 1
6 1483029 Fastener ..................................................................................................... 3
6 1483003 Fastener ..................................................................................................... 9
6 1483004 Nut .............................................................................................................. 3
6 1615131 Bumper (Rubber) ....................................................................................... 1
6 1483058 Screw ......................................................................................................... 1
7 1483052 Kit-Bearing (Suspension) ............................................................................... 1

SEAT ASSEMBLY
AIR SUSPENSION
7 1483031 Roller .......................................................................................................... 4

7 1483053 Bumper ....................................................................................................... 2
7 1483054 Screw ......................................................................................................... 2
7 1483055 Nut .............................................................................................................. 2
7 ..... Bearing ....................................................................................................... 4
7 1482990 Bolt ............................................................................................................. 4
7 4048818
1483010 Nut .............................................................................................................. 2
7 1483003 Fastener ..................................................................................................... 9
7 1483004 Nut .............................................................................................................. 3
7 1482953 Strap Clamp ............................................................................................... 1
7 1615132 Bumper ....................................................................................................... 2
7 1615127 Bushing , Shock (Lower) ............................................................................ 1
7 ..... Fastener ..................................................................................................... 1
7 1482980 Washer ....................................................................................................... 4
8 1483061 Kit-Air Hose .................................................................................................... 1
8 1483062 Hose ........................................................................................................... 1
8 1615111 Connector ................................................................................................... 1
8 1483060 Fitting ......................................................................................................... 1
8 1615138 Cap ............................................................................................................. 1
8 1615139 O-Ring ........................................................................................................ 1
9 1483056 Kit-Spring (Air) ................................................................................................ 1
9 1483057 Spring , Air ................................................................................................. 1
9 1483058 Screw ......................................................................................................... 1
9 1483059 Bolt ............................................................................................................. 1
9 1483060 Fitting ......................................................................................................... 1
9 1615136 Clip ............................................................................................................. 1
9 1483062 Hose ........................................................................................................... 1
9 1483003 Fastener ..................................................................................................... 10
9 1483004 Nut .............................................................................................................. 3
9 1615137 Screw ......................................................................................................... 1
10 1528714 Kit-Compressor .............................................................................................. 1
10 1615140 Compressor (24 Volt) ................................................................................. 1
10 1615141 Bracket (Plastic) ......................................................................................... 1
10 1483067 Screw ......................................................................................................... 2
10 1483062 Hose ........................................................................................................... 1
10 1615111 Connector ................................................................................................... 1
10 1483060 Fitting ......................................................................................................... 1
11 1615143 Kit-Service Susp Scissors .............................................................................. 1
11 1615144 Scissor ....................................................................................................... 1
11 1615126 Bushing , Shock (Upper) (Shock) (Upper) ................................................. 1
11 1615127 Bushing , Shock (Lower) (Shock) (Lower) ................................................. 1
11 1483031 Roller .......................................................................................................... 4
11 ..... Bearing ....................................................................................................... 4
11 ..... Fastener ..................................................................................................... 1

NOTES

PIVOT ARM ASSEMBLY (FIGURE 1-49)

PIVOT ARM ASSEMBLY
1 1498385 Retaining Ring .................................................................................................... 1

3 316834 Nut ...................................................................................................................... 1
4 1476421 Washer ............................................................................................................... 2
5 1534475 Tube .................................................................................................................... 1
6 1506669 Screw .................................................................................................................. 1
7 1571029 Washer ............................................................................................................... 3
8 287837 Capscrew ............................................................................................................ 1
9 1493499 Screw .................................................................................................................. 1
10 1534474 Console ............................................................................................................... 1
11 296010 Capscrew ............................................................................................................ 2
12 1493494 Knob (Star Grip) .................................................................................................. 1
13 1498338 Washer ............................................................................................................... 2
14 1534476 Knob ................................................................................................................... 1
15 1506827 Nut ...................................................................................................................... 1
17 1534481 Console ............................................................................................................... 1
18 1530386 Cable .................................................................................................................. 1
19 1498357 Screw .................................................................................................................. 2
20 136985 Capscrew ............................................................................................................ 3
21 1493312 Cap (Capscrew Head) ........................................................................................ 3
22 1571030 Lever Assembly (Armrest Release) .................................................................... 1
23 1623801 Trip Lever ....................................................................................................... 1
24 1623802 Connector Body .............................................................................................. 1
25 302048 Screw ............................................................................................................. 1
26 1623800 Knob ............................................................................................................... 1
27 302023 Screw ............................................................................................................. 1
28 1468321 Washer (Plastic) ............................................................................................. 3
29 1506670 Nut .................................................................................................................. 1
31 1534477 Lever (Release) .................................................................................................. 1
32 1534425 Rod End .............................................................................................................. 1
33 1539034 Nut ...................................................................................................................... 1
34 132861 Capscrew ............................................................................................................ 2
35 296419 Washer ............................................................................................................... 4
36 1493498 Clamp ................................................................................................................. 1
37 1506825 Strap Clamp ........................................................................................................ 2
38 287805 Capscrew ............................................................................................................ 1
39 1498356 Clip ...................................................................................................................... 1
40 1530385 Gas Spring .......................................................................................................... 1
1624002 Kit-Armrest Lever Release .................................................................................. 1
See Service Manual

ARMREST ASSEMBLY (FIGURE 1-50)

ARMREST ASSEMBLY
1634996 Armrest Assembly ............................................................................................... 1
1 1637392 Cover (Armrest) .............................................................................................. 1
2 1492140 Washer ........................................................................................................... 8
3 1468319 Screw ............................................................................................................. 8
4 1637395 Frame (Armrest) ............................................................................................. 1
5 1492139 Nut .................................................................................................................. 8
6 1637394 Plate ............................................................................................................... 1
7 302023 Screw ............................................................................................................. 7
8 1637391 Cover .............................................................................................................. 1
9 1637393 Screw ............................................................................................................. 6
10 1468321 Washer (Plastic) ............................................................................................. 6
11 1571775 Screw ............................................................................................................. 1
12 1493486 Clamp ............................................................................................................. 1
13 1571776 Washer ........................................................................................................... 2
14 2043354 Switch (Window Washer) ............................................................................... 1
15 1498383 Plug (Switch) .................................................................................................. 2
16 2043353 Switch (Wipers,Top And Rear) ....................................................................... 2
17 2043352 Switch (Wipers, Front) .................................................................................... 1

COUNTERWEIGHT (FIGURE 1-51)
RS46-41S

1 4026026 Counterweight ..................................................................................................... 1
2 885189 Washer ............................................................................................................... 16
3 1594911 Capscrew ............................................................................................................ 4
4 1638878 Capscrew ............................................................................................................ 2
5 1653861 Capscrew ............................................................................................................ 2
6 292661 Nut ...................................................................................................................... 8
7 1529804 Ballast Material .......................................................................... ……………….. AR
8 1588439 Slab ..................................................................................................................... 1
9 320174 Washer ............................................................................................................... 4
10 292617 Capscrew ............................................................................................................ 4
11 1510616 Plate .................................................................................................................... 3
12 320159 Washer ............................................................................................................... 6
13 302401 Locknut ............................................................................................................... 6

RS46-41L/LS

1 4038969 Counterweight ..................................................................................................... 1
2 885189 Washer ............................................................................................................... 16
3 1594911 Capscrew ............................................................................................................ 4
4 1638878 Capscrew ............................................................................................................ 2
5 1653861 Capscrew ............................................................................................................ 2
6 292661 Nut ...................................................................................................................... 8
7 1529804 Ballast Material ................................................................................................... AR
8 1510616 Plate .................................................................................................................... 3
9 320159 Washer ............................................................................................................... 6
10 302401 Locknut ............................................................................................................... 6
See Service Manual

RS45-27/31, RS46-36
1 4038967 Counterweight (RS45-27CH) .............................................................................. 1

2 885189 Washer ............................................................................................................... 16
3 1594911 Capscrew ............................................................................................................ 4
4 1638878 Capscrew ............................................................................................................ 2
5 1653861 Capscrew ............................................................................................................ 2
6 292661 Nut ...................................................................................................................... 8
7 1529804 Ballast Material (RS46-36CH) ............................................................................ AR
8 1510616 Plate .................................................................................................................... 3
9 320159 Washer ............................................................................................................... 6
10 302401 Locknut ............................................................................................................... 6

NOTES

MIRRORS (FIGURE 1-54)
FRONT FENDER — WITHOUT FULL STROKE POWER SLIDING CAB

MIRRORS
FRONT FENDER — WITHOUT FULL STROKE POWER SLIDING CAB
1 1598029 Bracket Wldmt .................................................................................................... 2

2 1705832 Mirror .................................................................................................................. 2
3 1581556 Washer ............................................................................................................... 16
4 1696161 Capscrew ............................................................................................................ 8
5 1581566 Nut ...................................................................................................................... 8
6 1641749
4048834 Mirror .................................................................................................................. 2
7 1677053 Rod ..................................................................................................................... 2
8 4029443 Nut ...................................................................................................................... 2
9 1581850 Washer ............................................................................................................... 2
See Service Manual

MIRRORS (FIGURE 1-55)
FRONT FENDER — WITH FULL STROKE POWER SLIDING CAB

MIRRORS
FRONT FENDER — WITH FULL STROKE POWER SLIDING CAB
1 1598029 Bracket Wldmt .................................................................................................... 2

2 1705832 Mirror .................................................................................................................. 2
3 1581556 Washer ............................................................................................................... 16
4 1696161 Capscrew ............................................................................................................ 8
5 1581566 Nut ...................................................................................................................... 8
6 1641749
4048834 Mirror .................................................................................................................. 2
7 1677053 Rod ..................................................................................................................... 1
8 4029443 Nut ...................................................................................................................... 1
9 1581850 Washer ............................................................................................................... 1

HEATER HOSES (FIGURE 1-56)
TIER III ENGINE

HEATER HOSES
TIER III ENGINE
1 1624551 Coupling .............................................................................................................. 2

2 1640992 Hose ................................................................................................................... 1
3 1640993 Hose ................................................................................................................... 1
4 1624548 Hose ................................................................................................................... 2
5 127852 Fitting .................................................................................................................. 1
6 222482 Fitting .................................................................................................................. 1
7 1502008 Hose Clamp ........................................................................................................ 8
8 129563 Strap Clamp ........................................................................................................ 1
9 320157 Washer ............................................................................................................... 1
10 1396346 Clamp ................................................................................................................. 1
11 302400 Nut ...................................................................................................................... 1

HEATER HOSES (FIGURE 1-57)

HEATER HOSES
1 1624551 Coupling .............................................................................................................. 2

2 1640992 Hose ................................................................................................................... 1
3 1640993 Hose ................................................................................................................... 1
4 1624548 Hose ................................................................................................................... 2
5 16156 Fitting .................................................................................................................. 1
6 1470166 Hose Fitting ......................................................................................................... 1
7 1502008 Hose Clamp ........................................................................................................ 8
8 129563 Strap Clamp ........................................................................................................ 1
9 12845 Fitting .................................................................................................................. 1
10 166112 Clamp ................................................................................................................. 1
11 287851 Capscrew ............................................................................................................ 1
12 320157 Washer ............................................................................................................... 1
13 1350911 Strap ................................................................................................................... 2

AIR CONDITIONING HOSES (FIGURE 1-58)
TIER III ENGINE

TIER III ENGINE
1 1611149 Hose Assy ........................................................................................................... 1

2 1708996 Hose Assy ........................................................................................................... 1
3 346656 Capscrew ............................................................................................................ 4
4 1708290 Compressor Assembly ........................................................................................ 1
5 129563 Strap Clamp ........................................................................................................ 4
6 176455 Clamp ................................................................................................................. 1
7 246001 Capscrew ............................................................................................................ 1
8 320161 Washer ............................................................................................................... 1
9 302402 Locknut ............................................................................................................... 1
See Service Manual

AIR CONDITIONING HOSES (FIGURE 1-59)

1 1611149 Hose Assy ........................................................................................................... 1

2 1708996 Hose Assy ........................................................................................................... 1
3 346656 Capscrew ............................................................................................................ 4
4 1689914 Compressor Assembly (MCC) ( Figure 1-60)................................................... 1
5 129563 Strap Clamp ........................................................................................................ 5
6 176455 Clamp ................................................................................................................. 1
7 246001 Capscrew ............................................................................................................ 1
8 320161 Washer ............................................................................................................... 1
9 302402 Locknut ............................................................................................................... 1
10 1581441 V-Belt .................................................................................................................. 1

COMPRESSOR ASSEMBLY (FIGURE 1-60)

1689914 Compressor Assembly (MCC) ............................................................................ 1
1 ..... Coil ................................................................................................................. 1
2 4001308 Clutch Assy .................................................................................................... 1
3 ..... Mainfold .......................................................................................................... 1
See Service Manual

LABELS (FIGURE 1-61)
SWITCHES
1 1335146 Label (Park Brake Warning) ............................................................................... 1

2 2044400 Label (Park Brake) .............................................................................................. 1
3 2046600 Label (Twist Lock And Unlock) ........................................................................... 1
4 a 4036212 Label (Override And Load Moment) ................................................................... 1
4 b 4055536 Label (Override And Load Moment) ................................................................... 1
5 1649379 Label (Sliding Cab, Forward And Backward) ...................................................... 2
6 2089670 Label (Hydraulic Stop) ........................................................................................ 1
FOOTNOTES:
a S/N B289E01608K EXC. 01601 b S/N B289E01609K INC. 01601
See Service Manual

LABELS (FIGURE 1-62)
( )

LABELS
LABELS
1 4041030 Label (45-27CH) (For Model RS45-27) .............................................................. 2

1 1659963 Label (46-41L CH) (For Model RS46-41L) ......................................................... 2
1 1659962 Label (46-41S CH) (For Model RS46-41S) ......................................................... 2
1 1659964 Label (46-41LS CH) (For Model RS46-41LS) ..................................................... 2
2 888010 Label (Hyster) ..................................................................................................... 2
3 1490398 Label (Hyster) ..................................................................................................... 2
4 2034459 Label (Ether Warning) ......................................................................................... 1
5 1627775 Label (Pinch Point) ............................................................................................. 8
6 1335126 Label (Mast Warning) ......................................................................................... 4
7 316448 Label (Lifting Eye) ............................................................................................... 4
8 239423 Anti-Slip Tread .................................................................................................... 4
9 2074256 Label (Fuel Fill) (Tier III Engine) ......................................................................... 1
10 4606610 Label (Fuel Fill) (Tier IV Interim Engine) ............................................................. 1
11 2090765 Label (Tie Down) ................................................................................................ 4
12 1330917 Label (Operator Restraint) .................................................................................. 2
13 4032809 Label (Joystick, With 20-40' Extension) .............................................................. 1
14 322668 Label (Lug Nut Torque) ....................................................................................... 1
14 137852 Strap Clamp (Not Shown) ................................................................................... 1
15 a ..... Label (Overhead Guard) ..................................................................................... 1
16 1330920 Label (No Riders) ................................................................................................ 2
17 1345939 Label (Fan Warning) ........................................................................................... 2
18 4602440 Label (Air Conditioning) ...................................................................................... 1
19 1659375 Label (Manual Powered Sliding Cab) ................................................................. 1
20 1661329 Label (Sliding Cab Emergency Switch) .............................................................. 2
21 1335137 Nameplate (Complete Truck) .............................................................................. 1
22 1304058 Nameplate (Incomplete Truck) ........................................................................... 1
23 a ..... Capacity Plate ..................................................................................................... 1
24 389688 Nameplate Cover ................................................................................................ 1
24 1513947 Rivet (Plastic) (Not Shown) ................................................................................. 4
25 1663040 Label (Replace Operator Manual) ...................................................................... 1
26 1451416 Label (Door Release) .......................................................................................... 2
27 1515475 Label (Battery Disconnect) (Tier III Engine) ........................................................ 1
27 4637134 Label (Battery Disconnect) (Tier IV Interim Engine) ........................................... 1
28 1354165 Label (Antifreeze) ............................................................................................... 1
29 1585660 Label (Radiator Cap) .......................................................................................... 1
30 2043479 Label (Operator Warning) ................................................................................... 1
31 2084159 Label (Operator Presence) ................................................................................. 1
32 a ..... Label (Load Capacity) ......................................................................................... 1
33 1534660 Label (Patents and Trademarks) ........................................................................ 1
34 1484066 Label (Hyster) (Without Stabilizer) ...................................................................... 1
34 1466008 Label (Hyster) (With Stabilizer) ........................................................................... 1
35 4028312 Label (Fuses) ...................................................................................................... 1
36 4612187 Label (Pressure Warning) ................................................................................... 1
37 1326805 Label (Override Switch) ...................................................................................... 1
38 888011 Label (Hyster) ..................................................................................................... 2
39 1484066 Label (Hyster) ..................................................................................................... 1
40 4040063 Label (Automatic Greasing) ................................................................................ 1
b 239422 Anti-Slip Tread .................................................................................................... 2

FOOTNOTES:
a Contact Your Local Hyster Dealer b Not Illustrated

NOTES

RADIO CONSOLE AND ATTACHING PARTS (FIGURE 1-63)

RADIO CONSOLE AND ATTACHING PARTS
1492176 Console Assembly (Radio) ................................................................................. 1

1 1491468 Headliner ........................................................................................................ 1
2 1566767 Bracket ........................................................................................................... 2
3 1393528 Dome Light ..................................................................................................... 2
4 887317 Bulb ................................................................................................................ 2
5 1492163 Screw ............................................................................................................. 4
6 1566762 Bracket (Radio Console) ..................................................................................... 1
7 287854 Capscrew ............................................................................................................ 4
8 320160 Washer ............................................................................................................... 8
9 136692 Nut ...................................................................................................................... 4
10 4028462 Screw .................................................................................................................. 10
11 4028463 Washer ............................................................................................................... 10
12 1571628 Cover .................................................................................................................. 1
13 4009587 Loudspeaker ....................................................................................................... 2
14 1492139 Nut ...................................................................................................................... 8
15 1598421 Cover (Speaker) ................................................................................................. 2
16 1703737 Screw .................................................................................................................. 8
17 4009588 Antenna .............................................................................................................. 1

NOTES

2 ENGINES
SECTION 2
ENGINES
DESCRIPTION PAGE
ACCESSORY DRIVE PULLEY

TIER III ENGINE ......................................................................................................................................... 2-26
AIR CLEANER PLUMBING
TIER III ENGINE ......................................................................................................................................... 2-27
AIR INTAKE CONNECTION
AIR INTAKE HOSE
AIR TRANSFER CONNECTION
TIER III ENGINE ......................................................................................................................................... 2-28
BELT TENSIONER
BREATHER PLUMBING
TIER III ENGINE ......................................................................................................................................... 2-29
CAM FOLLOWER LEVER
TIER III ENGINE ......................................................................................................................................... 2-32
CAMSHAFT
TIER III ENGINE ......................................................................................................................................... 2-30
COMPRESSOR MOUNTING
TIER III ENGINE ......................................................................................................................................... 2-34
COOLANT HEATER STARTING AID
TIER III ENGINE ......................................................................................................................................... 2-36
COOLER ASSEMBLY
TIER III ENGINE ......................................................................................................................................... 2-22
COOLING SYSTEM
TIER III ENGINE ......................................................................................................................................... 2-14
CORROSION RESISTOR
TIER III ENGINE ......................................................................................................................................... 2-38
CRANKSHAFT
TIER III ENGINE ......................................................................................................................................... 2-40
CRANKSHAFT AND MAIN BEARINGS
TIER III ENGINE ......................................................................................................................................... 2-41
CYLINDER BLOCK
TIER III ENGINE ......................................................................................................................................... 2-44
CYLINDER BLOCK PLUMBING
TIER III ENGINE ......................................................................................................................................... 2-46
CYLINDER HEAD
TIER III ENGINE ......................................................................................................................................... 2-48
CYLINDER LINER
TIER III ENGINE ......................................................................................................................................... 2-50
DIESEL PARTICULATE FILTER
AFTERTREATMENT MODULE DEVICE - TIER IV INTERIM ENGINE ..................................................... 2-155

SECTION 2
ENGINES
DESCRIPTION PAGE
ENGINE COOLANT PLUMBING

ENGINE MOUNTING
TIER III ENGINE ......................................................................................................................................... 2-6
ENGINE OIL FILL
CYLINDER BLOCK - TIER IV INTERIM ENGINE ....................................................................................... 2-134
FRONT GEAR COVER - TIER IV INTERIM ENGINE ................................................................................. 2-133
TIER III ENGINE ......................................................................................................................................... 2-64
ENGINE SUPPORT
EXHAUST MANIFOLD
TIER III ENGINE ......................................................................................................................................... 2-51
EXHAUST OUTLET CONNECTION
TIER III ENGINE ......................................................................................................................................... 2-52
EXHAUST PLUMBING
AIR RECIRCULATION - TIER IV INTERIM ENGINE .................................................................................. 2-124
WATER RECIRCULATION - TIER IV INTERIM ENGINE ........................................................................... 2-125
EXHAUST SYSTEM
TIER III ENGINE ......................................................................................................................................... 2-10
FAN DRIVE AND MOUNTING
FAN DRIVE AND SPACER
TIER III ENGINE ......................................................................................................................................... 2-53
FLYWHEEL
TIER III ENGINE ......................................................................................................................................... 2-54
FLYWHEEL HOUSING
TIER III ENGINE ......................................................................................................................................... 2-56
FRONT DRIVE TRAIN
TIER III ENGINE ......................................................................................................................................... 2-58
FRONT ENGINE SUPPORT
TIER III ENGINE ......................................................................................................................................... 2-59
FRONT GEAR COVER
TIER III ENGINE ......................................................................................................................................... 2-60
GEAR HOUSING
TIER III ENGINE ......................................................................................................................................... 2-62
IDLER GEAR
TIER III ENGINE ......................................................................................................................................... 2-66
INTAKE CONNECTOR
AIR COMPRESSOR - TIER III ENGINE ..................................................................................................... 2-68
See Service Manual

SECTION 2
ENGINES
DESCRIPTION PAGE
INTAKE MANIFOLD
TIER III ENGINE ......................................................................................................................................... 2-70
LIFTING BRACKET
TIER III ENGINE ......................................................................................................................................... 2-72
LIFTING BRACKETS
NOISE PANEL
TIER III ENGINE ......................................................................................................................................... 2-73
OIL COOLER
OIL COOLER WATER PLUMBING
TIER III ENGINE ......................................................................................................................................... 2-74
OIL FILLER
TIER III ENGINE ......................................................................................................................................... 2-75
OIL FILTER
TIER III ENGINE ......................................................................................................................................... 2-76
TIER III ENGINE ......................................................................................................................................... 2-78
OIL FILTER ELEMENT
OIL LEVEL GAUGE
TIER III ENGINE ......................................................................................................................................... 2-80
OIL PAN
TIER III ENGINE ......................................................................................................................................... 2-82
OIL PUMP AND ATTACHING PARTS
TIER III ENGINE ......................................................................................................................................... 2-84
TIER III ENGINE ......................................................................................................................................... 2-86
PISTON COOLING NOZZLE
TIER III ENGINE ......................................................................................................................................... 2-88
RADIATOR PLUMBING
TIER III ENGINE ......................................................................................................................................... 2-89
TIER III ENGINE WITH AIRCO (10/2013 ) ............................................................................................. 2-90
ROCKER LEVERS
TIER III ENGINE ......................................................................................................................................... 2-92
THERMOSTAT
TIER III ENGINE ......................................................................................................................................... 2-96
THERMOSTAT HOUSING
TIER III ENGINE ......................................................................................................................................... 2-94
TURBOCHARGER
TIER III ENGINE ......................................................................................................................................... 2-98
TIER III ENGINE ......................................................................................................................................... 2-102

SECTION 2
ENGINES
DESCRIPTION PAGE

VALVE COVER
TIER III ENGINE ......................................................................................................................................... 2-106
VIBRATION DAMPER
TIER III ENGINE ......................................................................................................................................... 2-107
WATER PUMP
TIER III ENGINE ......................................................................................................................................... 2-108
WATER PUMP AND CONNECTIONS

NOTES

ENGINE MOUNTING (FIGURE 2-1)
TIER III ENGINE

ENGINE MOUNTING
TIER III ENGINE
1 292581 Capscrew ............................................................................................................ 2

2 320169 Washer ............................................................................................................... 4
3 1548306 Mount Assembly ................................................................................................. 1
3 1548307 Mount Weldment ............................................................................................ 1
3 199195 Mount , Rubber (Damper) .............................................................................. 1
4 1548305 Bracket ................................................................................................................ 2
5 292531 Capscrew ............................................................................................................ 4
6 320161 Washer ............................................................................................................... 16
7 302402 Locknut ............................................................................................................... 8
8 18636 Capscrew ............................................................................................................ 1
9 221358 Locknut ............................................................................................................... 1
10 4027681 Plate .................................................................................................................... 1
11 292533 Capscrew ............................................................................................................ 4
See Service Manual

ENGINE MOUNTING (FIGURE 2-2)

ENGINE MOUNTING
1 292531 Capscrew ............................................................................................................ 4

2 320162 Washer ............................................................................................................... 8
3 302402 Locknut ............................................................................................................... 8
4 292533 Capscrew ............................................................................................................ 4
5 320161 Washer ............................................................................................................... 8
6 157847 Clamp ................................................................................................................. 1
7 4029945 Bracket ................................................................................................................ 1
8 136985 Capscrew ............................................................................................................ 1
9 320159 Washer ............................................................................................................... 2
10 302401 Locknut ............................................................................................................... 5
11 4026128 Plate .................................................................................................................... 1
12 302402 Locknut ............................................................................................................... 4
13 298132 Clamp ................................................................................................................. 1

EXHAUST SYSTEM (FIGURE 2-3)
TIER III ENGINE

EXHAUST SYSTEM
TIER III ENGINE
1 4028669 Exhaust Pipe ....................................................................................................... 1

2 1672958 Clamp ................................................................................................................. 4
3 134881 Clamp ................................................................................................................. 4
4 4028882 Bracket ................................................................................................................ 1
5 4048814
292528 Capscrew ............................................................................................................ 6
6 320161 Washer ............................................................................................................... 6
7 302402 Locknut ............................................................................................................... 6
8 4028725 Exhaust Pipe ....................................................................................................... 1
9 4028781 Exhaust Pipe ....................................................................................................... 1
10 4012672 Bracket ................................................................................................................ 2
11 1608422 Muffler ................................................................................................................. 1
12 4013129 Exhaust Pipe ....................................................................................................... 1
13 1497569 Clamp ................................................................................................................. 2
14 1529583 Flex Tube ............................................................................................................ 1
15 4013128 Exhaust Pipe ....................................................................................................... 1

EXHAUST SYSTEM (FIGURE 2-4)

EXHAUST SYSTEM
1 4028669 Exhaust Pipe ....................................................................................................... 1

2 1672958 Clamp ................................................................................................................. 3
3 134881 Clamp ................................................................................................................. 3
4 4028882 Bracket ................................................................................................................ 1
5 4048814
292528 Capscrew ............................................................................................................ 8
6 320161 Washer ............................................................................................................... 8
7 302402 Locknut ............................................................................................................... 4
8 4028725 Exhaust Pipe ....................................................................................................... 1
9 4028781 Exhaust Pipe ....................................................................................................... 1
10 4012672 Bracket ................................................................................................................ 1
11 4013131 Exhaust Pipe ....................................................................................................... 1
12 4023976 Muffler ................................................................................................................. 1
13 4015472 Strap ................................................................................................................... 2
14 4015471 Bracket ................................................................................................................ 1
15 4019613 Exhaust Pipe ....................................................................................................... 1
16 300937 Nut ...................................................................................................................... 4
17 1581556 Washer ............................................................................................................... 4
18 1581566 Nut ...................................................................................................................... 4
See Service Manual

COOLING SYSTEM (FIGURE 2-5)
TIER III ENGINE

COOLING SYSTEM
TIER III ENGINE
1 4038151 Tank (Expansion) ................................................................................................ 1

1 4066045 Tank (Expansion) (Alternate Part) ...................................................................... 1
2 119055 Radiator Cap ....................................................................................................... 1
3 1498373 Plate (Fixing) ....................................................................................................... 3
4 1581557 Washer ............................................................................................................... 11
5 1581567 Nut ...................................................................................................................... 11
6 1476852 Switch (Coolant Level) ........................................................................................ 1
7 1375848 Spacer ................................................................................................................ 2
8 1569616 Hose Clamp ........................................................................................................ 6
8 1502004 Hose Clamp (Alternate Part) ............................................................................... 5
9 4018395 Hose Clamp ........................................................................................................ 2
10 4028619 Hose ................................................................................................................... 1
11 4052859 Hose ................................................................................................................... 1
11 4080053 Hose (Alternate Part) .......................................................................................... 1
12 136985 Capscrew ............................................................................................................ 6
13 320159 Washer ............................................................................................................... 10
14 302401 Locknut ............................................................................................................... 5
15 1545418 Clamp (Insulated) ............................................................................................... 1
16 129563 Strap Clamp ........................................................................................................ 7
17 17353 Fitting .................................................................................................................. 3
18 4039720 Fitting .................................................................................................................. 1
19 1391427 Clamp ................................................................................................................. 1
20 4028140 Hose ................................................................................................................... 2
21 4017929 Hose ................................................................................................................... 1
22 4036581 Plate .................................................................................................................... 1
23 4036506 Screen ................................................................................................................ 1
24 4034743 Plate .................................................................................................................... 1
25 4034744 Plate .................................................................................................................... 1
26 4032313 Hose (Coolant) .................................................................................................... 1
27 4039723 Hose ................................................................................................................... 1
28 4018397 Hose Clamp ........................................................................................................ 4
29 1581580 Capscrew ............................................................................................................ 7
30 1581556 Washer ............................................................................................................... 9
31 1581581 Capscrew ............................................................................................................ 1
32 1581566 Nut ...................................................................................................................... 1
33 361988 Foam Tape ......................................................................................................... AR
34 4015796 Bracket (Radiator) ............................................................................................... 2
35 1519855 Isolator ................................................................................................................ 4
36 4027096 Cooler Assy ( Figure 2-7)................................................................................. 1
37 4025615 Grid ..................................................................................................................... 1
38 1615240 Capscrew ............................................................................................................ 4
39 1581559 Washer ............................................................................................................... 8
40 1581849 Nut ...................................................................................................................... 8
41 1581591 Capscrew ............................................................................................................ 4
42 292519 Capscrew ............................................................................................................ 1
43 1660415 Spacer (Thin Wall) .............................................................................................. 1
44 4038168 Tube .................................................................................................................... 1

COOLING SYSTEM
TIER III ENGINE
45 4039721 Hose ................................................................................................................... 1
See Service Manual

NOTES

COOLING SYSTEM (FIGURE 2-6)

COOLING SYSTEM
1 4038151 Tank (Expansion) ................................................................................................ 1

1 4066045 Tank (Expansion) (Alternate Part) ...................................................................... 1
2 119055 Radiator Cap ....................................................................................................... 1
3 1498373 Plate (Fixing) ....................................................................................................... 3
4 1581557 Washer ............................................................................................................... 13
5 1581567 Nut ...................................................................................................................... 12
6 1689881 Sensor (Coolant Level) ....................................................................................... 1
7 1356947 Strap ................................................................................................................... 1
8 1569616 Hose Clamp ........................................................................................................ 10
9 4018395 Hose Clamp ........................................................................................................ 2
10 4028619 Hose ................................................................................................................... 1
11 4038172 Hose ................................................................................................................... 1
12 136985 Capscrew ............................................................................................................ 5
13 320159 Washer ............................................................................................................... 9
14 302401 Locknut ............................................................................................................... 4
15 385107 Clamp (Insulated) ............................................................................................... 1
16 129563 Strap Clamp ........................................................................................................ 13
17 17352 Fitting .................................................................................................................. 3
18 63111 Fitting .................................................................................................................. 1
19 1470166 Hose Fitting ......................................................................................................... 1
20 4038166 Hose ................................................................................................................... 2
21 4038165 Hose ................................................................................................................... 2
22 4014352 Plate .................................................................................................................... 1
23 4034924 Screen ................................................................................................................ 1
24 4034743 Plate .................................................................................................................... 1
25 4034744 Plate .................................................................................................................... 1
26 4010984 Hose (Coolant) .................................................................................................... 1
27 4039722 Hose ................................................................................................................... 1
28 4018397 Hose Clamp ........................................................................................................ 6
29 1581580 Capscrew ............................................................................................................ 7
30 1581556 Washer ............................................................................................................... 9
31 1581581 Capscrew ............................................................................................................ 1
32 1581566 Nut ...................................................................................................................... 1
33 361988 Foam Tape ......................................................................................................... AR
34 4015796 Bracket (Radiator) ............................................................................................... 2
35 1519855 Isolator ................................................................................................................ 4
36 4027174 Cooler Assembly ( Figure 2-8)......................................................................... 1
37 4025615 Grid ..................................................................................................................... 1
38 1615240 Capscrew ............................................................................................................ 4
39 1581559 Washer ............................................................................................................... 8
40 1581849 Nut ...................................................................................................................... 8
41 1581591 Capscrew ............................................................................................................ 4
42 4039721 Hose ................................................................................................................... 1
43 4038168 Tube .................................................................................................................... 1
44 4038164 Hose ................................................................................................................... 1
See Service Manual

COOLING SYSTEM

45 1597852 Capscrew ............................................................................................................ 1
See Service Manual

NOTES

COOLER ASSEMBLY (FIGURE 2-7)
TIER III ENGINE

COOLER ASSEMBLY
TIER III ENGINE
4027096 Cooler Assy ........................................................................................................ 1

1 4029515 Oil Cooler (Hydraulic) ..................................................................................... 1
2 4041205 Oil Cooler (Transmission) ............................................................................... 1
3 4058422 Radiator .......................................................................................................... 1
4 4058423 Air Cooler ....................................................................................................... 1
5 4041207
4058424 Shroud ............................................................................................................ 1
6 4041208 Frame ............................................................................................................. 1
7 4030430 Side Plate ....................................................................................................... 1
8 4048914 Side Plate ....................................................................................................... 1
9 4041211
4058425 Fan ................................................................................................................. 1
10 4041212 Hydraulic Motor .............................................................................................. 1
11 1636898 Bolt ................................................................................................................. 20
12 1643517 Bolt ................................................................................................................. 10
13 4041213 Bolt ................................................................................................................. 4
14 4041214 Bolt ................................................................................................................. 2
15 4041215 Nut .................................................................................................................. 10
16 1636897 Washer ........................................................................................................... 40
17 4041216 Washer ........................................................................................................... 2
18 4041217 Washer ........................................................................................................... 4
19 4041218 Seal ................................................................................................................ 2
20 4041219 Seal ................................................................................................................ 2
21 4041220 Seal ................................................................................................................ 2
See Service Manual

COOLER ASSEMBLY (FIGURE 2-8)

COOLER ASSEMBLY
4027174 Cooler Assembly ................................................................................................. 1

1 4029515 Oil Cooler (Hydraulic) ..................................................................................... 1
2 4041205 Oil Cooler (Transmission) ............................................................................... 1
3 4029516 Radiator .......................................................................................................... 1
4 4041206 Air Cooler ....................................................................................................... 1
5 4041207
4058424 Shroud ............................................................................................................ 1
6 4041208 Frame ............................................................................................................. 1
7 4041209 Side Plate ....................................................................................................... 1
8 4041210 Side Plate ....................................................................................................... 1
9 4041211
4058425 Fan ................................................................................................................. 1
10 4041212 Hydraulic Motor .............................................................................................. 1
11 1636898 Bolt ................................................................................................................. 20
12 1643517 Bolt ................................................................................................................. 10
13 4041213 Bolt ................................................................................................................. 4
14 4041214 Bolt ................................................................................................................. 2
15 4041215 Nut .................................................................................................................. 10
16 1636897 Washer ........................................................................................................... 40
17 4041216 Washer ........................................................................................................... 2
18 4041217 Washer ........................................................................................................... 4
19 4041218 Seal ................................................................................................................ 2
20 4041219 Seal ................................................................................................................ 2
21 4041220 Seal ................................................................................................................ 2

ACCESSORY DRIVE PULLEY (FIGURE 2-9)
TIER III ENGINE

a 4041499 Engine Assy-Diesel (QSM11, 224KW, With AIRCO) .......................................... 1
b 4083711 Engine Assy -Diesel (QSM11, 224KW, With AIRCO) ......................................... 1
4041501 Engine Assy-Diesel (QSM11, 224KW) ............................................................... 1
1 1708389 Pulley .............................................................................................................. 1
2 1512510 Capscrew ....................................................................................................... 1
3 1512511 Washer ........................................................................................................... 1
FOOTNOTES:
a →10/2013 b 10/2013→
See Service Manual

AIR CLEANER PLUMBING (FIGURE 2-10)
TIER III ENGINE

1 1612610 Clamp (T-Bolt) ................................................................................................ 2
2 1612773 Hose (Elbow) .................................................................................................. 1
FOOTNOTES:
a →10/2013 b 10/2013→

AIR TRANSFER CONNECTION (FIGURE 2-11)
TIER III ENGINE

1 1612791 Adapter ........................................................................................................... 1
2 1612790 O-Ring ............................................................................................................ 1
3 1568692 Clamp ............................................................................................................. 1
FOOTNOTES:
a →10/2013 b 10/2013→
2-28
See Service Manual
BREATHER PLUMBING (FIGURE 2-12)
TIER III ENGINE

1 1512592 Hose ............................................................................................................... 1
2 1512593 Clip ................................................................................................................. 1
3 1512594 Capscrew ....................................................................................................... 1
4 1512595 Tube ............................................................................................................... 1
FOOTNOTES:
a 10/2013 b 10/2013

CAMSHAFT (FIGURE 2-13)
TIER III ENGINE

1 1612805 Camshaft ........................................................................................................ 1
2 1513174 Support ........................................................................................................... 1
3 1513175 Capscrew ....................................................................................................... 2
4 1513176 Woodruff Key .................................................................................................. 1
5 1587603 Gear ............................................................................................................... 1
FOOTNOTES:
a 10/2013 b 10/2013
2-30
See Service Manual
NOTES

CAM FOLLOWER LEVER (FIGURE 2-14)
TIER III ENGINE

CAM FOLLOWER LEVER
TIER III ENGINE

1 1512513 Lever (Valve) Assembly ................................................................................. 12
1 ..... Lever .......................................................................................................... 1
2 1512514 Pin (Cam Follower Roller) .......................................................................... 1
3 1512515 Socket (Tappet) .......................................................................................... 1
4 1512516 Roller (Cam Follower) ................................................................................ 1
5 1512517 Lever (Injector) Assembly ............................................................................... 6
5 ..... Lever .......................................................................................................... 1
6 1512519 Pin (Cam Follower Roller) .......................................................................... 1
7 1512515 Socket (Tappet) .......................................................................................... 1
8 1512518 Roller (Cam Follower) ................................................................................ 1
9 1512520 Pin .............................................................................................................. 1
10 1512521 Shaft Assembly (Cam Follower) ..................................................................... 2
10 ..... Shaft ........................................................................................................... 1
11 ..... Plug ............................................................................................................ 2
12 1512522 Support (Shaft) ............................................................................................... 1
13 1512523 Support (Shaft) ............................................................................................... 1
14 1512524 Support (Shaft) ............................................................................................... 5
15 1512525 Washer ........................................................................................................... 7
16 1512526 Nut .................................................................................................................. 7
FOOTNOTES:
a 10/2013 b 10/2013
See Service Manual

COMPRESSOR MOUNTING (FIGURE 2-15)
TIER III ENGINE

COMPRESSOR MOUNTING
TIER III ENGINE

1 1660935 Spacer ............................................................................................................ 2
1 4111345 Spacer (Alternate Part) ................................................................................... 1
2 1708387 Capscrew ....................................................................................................... 1
3 1708388 Capscrew ....................................................................................................... 1
4 1708410 Bracket (Belt Tensioner) ................................................................................. 1
5 1514483 Nut .................................................................................................................. 2
6 1708393 Idler Pulley ...................................................................................................... 1
7 1708404 V-Belt (Air Con Compressor) (Ribbed) ........................................................... 1
8 1708402 Capscrew ....................................................................................................... 1
9 1568724 Capscrew ....................................................................................................... 1
10 1708392 Belt Tensioner ................................................................................................ 1
11 1708408 Capscrew ....................................................................................................... 6
12 4001190 Support ........................................................................................................... 1
FOOTNOTES:
a →10/2013 b 10/2013→

COOLANT HEATER STARTING AID (FIGURE 2-16)
TIER III ENGINE

1 1512710 Capscrew ....................................................................................................... 3
2 1587088 Plate (Cover) .................................................................................................. 1
3 1513469 Gasket (Heater Housing) ................................................................................ 1
4 1512850 Screw ............................................................................................................. 1
FOOTNOTES:
a 10/2013 b 10/2013

NOTES

CORROSION RESISTOR (FIGURE 2-17)
TIER III ENGINE

CORROSION RESISTOR
TIER III ENGINE

1 1513454 Head Assembly (Corrosion Resistor) ............................................................. 1
1 1708906 Head ........................................................................................................... 1
2 1513456 Washer ....................................................................................................... 1
3 1588212 O-Ring ........................................................................................................ 1
4 1513457 Insert (Filter Head) ..................................................................................... 1
5 1513458 Shaft (Shut-Off Valve) ................................................................................ 1
6 1513459 Washer ....................................................................................................... 1
7 1513460 Capscrew ................................................................................................... 1
8 1513461 O-Ring ............................................................................................................ 2
9 1513462 Capscrew ....................................................................................................... 1
10 1513463 Corrosion Resistor Filter ................................................................................. 1
11 1512658 Capscrew ....................................................................................................... 2
12 1512525 Washer ........................................................................................................... 1
13 1512607 Washer ........................................................................................................... 2
FOOTNOTES:
a 10/2013 b 10/2013
2-39
See Service Manual
CRANKSHAFT (FIGURE 2-18)
TIER III ENGINE

1 1513543 Crankshaft ...................................................................................................... 1
2 1513544 Woodruff Key .................................................................................................. 1
3 1513545 Gear ............................................................................................................... 1
4 1587075 Wear Sleeve (Rear) ........................................................................................ 1
4 1588234 Oil Seal (Wear Sleeve) (Rear) ........................................................................ 1
5 1513546 Wear Sleeve (Front) ....................................................................................... 1
FOOTNOTES:
a →10/2013 b 10/2013→

CRANKSHAFT AND MAIN BEARINGS (FIGURE 2-19)
TIER III ENGINE
KEY:
A: Standard
B: 0.010 in.
C: 0.020 in.
D: 0.030 in.
E: 0.040 in.
QTY
ITEM PART NO. DESCRIPTION A B C D E
a 4041499 Engine Assy-Diesel (QSM11, 224KW, With AIRCO) ....... 1 1 1 1 1
b 4083711 Engine Assy -Diesel (QSM11, 224KW, With AIRCO) ...... 1 1 1 1 1
a 4041500 Engine Assy-Diesel (QSM11, 250KW, With AIRCO) ....... 1 1 1 1 1
b 4083714 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ...... 1 1 1 1 1
4041501 Engine Assy-Diesel (QSM11, 224KW) ............................. 1 1 1 1 1
4041502 Engine Assy-Diesel (QSM11, 250KW) ............................. 1 1 1 1 1
1513548 Kit-Bearing (Standard) ................................................. 1 .. .. .. ..
1513553 Bearing Set (0.010 in.) ................................................. .. 1 .. .. ..
1513556 Bearing Set (0.020 in) .................................................. .. .. 1 .. ..
..... Bearing Set (0.030 in./0.75 mm) .................................. .. .. .. 1 ..
1513561 Bearing Set (0.040 in.) ................................................. .. .. .. .. 1
1 1513549 Bearing (Upper) ....................................................... 7 .. .. .. ..
1 1513554 Bearing (Upper) ....................................................... .. 7 .. .. ..
1 1513557 Bearing (Upper) ....................................................... .. .. 7 .. ..
1 1513559 Bearing (Upper) ....................................................... .. .. .. 7 ..
1 1513562 Bearing (Upper) ....................................................... .. .. .. .. 7
2 1513550 Bearing (Lower) ....................................................... 7 .. .. .. ..
2 1513555 Bearing (Lower) ....................................................... .. 7 .. .. ..

: Standard
B: 0.010 in.
C: 0.020 in.
D: 0.030 in.
E: 0.040 in.
QTY
ITEM PART NO. DESCRIPTION A B C D E
2 1513558 Bearing (Lower) ....................................................... .. .. 7 .. ..
2 1513560 Bearing (Lower) ....................................................... .. .. .. 7 ..
2 1513563 Bearing (Lower) ....................................................... .. .. .. .. 7
3 1675977 Thrust Bearing ......................................................... 2 2 2 2 2
4 1513552 Thrust Bearing ......................................................... 2 2 2 2 2
FOOTNOTES:
a →10/2013 b 10/2013→

NOTES

CYLINDER BLOCK (FIGURE 2-20)
TIER III ENGINE

CYLINDER BLOCK
TIER III ENGINE
b 4041499 Engine Assy-Diesel (QSM11, 224KW, With AIRCO) .......................................... 1

c 4083711 Engine Assy -Diesel (QSM11, 224KW, With AIRCO) ......................................... 1
1 1568319 Cylinder Block Assy ........................................................................................ 1
1 ..... Cylinder Block ............................................................................................ 1
2 1513521 Dowel ......................................................................................................... 2
3 1513522 Plug (Retainer) ........................................................................................... 1
4 1513523 Washer ....................................................................................................... 1
5 1513524 Valve (Disc) ................................................................................................ 1
6 1513525 Spring (Compression) ................................................................................ 1
7 1513526 Bushing ...................................................................................................... 7
8 1512584 Plug ............................................................................................................ 2
9 1513527 Valve Seat .................................................................................................. 1
10 ..... Cap (No. 4) (Main Bearing) ........................................................................ 1
10 1513528 Cap (No. 1,2,3,5, And 6) (Main Bearing) ................................................... 5
10 1513529 Cap (No. 7) (Main Bearing) ........................................................................ 1
11 1568318 Capscrew ................................................................................................... 1
12 1513531 Washer ....................................................................................................... 1
13 1513532 Stud ............................................................................................................ 7
14 1513533 Dowel ......................................................................................................... 1
15 1513534 Dowel ......................................................................................................... 2
16 1512585 Plug (Expansion) ........................................................................................ 4
17 1512586 Plug (Expansion) ........................................................................................ 9
18 1513536 Dowel ......................................................................................................... 3
19 1511952 Fitting (Pipe Plug) ....................................................................................... 1
20 1513537 Ring (Hydraulic Drive) ................................................................................ 3
20 1513539 Dowel (Non-Hydraulic Drive) ...................................................................... 3
21 1512587 Plug Assembly ........................................................................................... 4
21 ..... Plug ........................................................................................................ 1
22 1512588 O-Ring ................................................................................................... 1
23 1512589 Plug Assembly ........................................................................................... 1
23 1587079 Plug ........................................................................................................ 1
24 1511961 O-Ring ................................................................................................... 1
25 1512857 Sensor (Viscosity) ...................................................................................... 1
26 1512856 Plunger ....................................................................................................... 1
27 1512855 Spring ......................................................................................................... 1
28 1513538 Plug ............................................................................................................ 1
a 1513539 Dowel ............................................................................................................. 1
1513530 Kit-Capscrew .............................................................................................. 14
FOOTNOTES:
a Not Illustrated c 10/2013→
b →10/2013

CYLINDER BLOCK PLUMBING (FIGURE 2-21)
TIER III ENGINE

1 1512584 Plug (Pipe) ...................................................................................................... 2
2 1512585 Plug (Expansion) ............................................................................................ 4
3 1512586 Plug (Expansion) ............................................................................................ 9
4 1511952 Fitting .............................................................................................................. 1
5 1512587 Plug Assembly ................................................................................................ 2
5 ..... Plug ............................................................................................................ 1
6 1512588 O-Ring ........................................................................................................ 1
7 1512589 Plug Assembly ................................................................................................ 1
7 1587079 Plug ............................................................................................................ 1
8 1511961 O-Ring ........................................................................................................ 1
9 1512590 Fitting Assembly ............................................................................................. 1
9 1512588 O-Ring ........................................................................................................ 1
FOOTNOTES:
a →10/2013 b 10/2013→

NOTES

CYLINDER HEAD (FIGURE 2-22)
TIER III ENGINE

CYLINDER HEAD
TIER III ENGINE

1 1708384 Cylinder Head ................................................................................................. 1
2 1512586 Plug ............................................................................................................ 2
3 1513179 Plug ............................................................................................................ 2
4 1512585 Plug ............................................................................................................ 8
5 1513180 O-Ring ........................................................................................................ 6
6 1587607 Sleeve (Injector) ......................................................................................... 6
7 1513182 Insert (Valve) (Standard) ............................................................................ 24
7 1676962 Insert (Valve) .............................................................................................. AR
7 1676963 Insert (Valve) .............................................................................................. AR
7 1676964 Insert (Valve) .............................................................................................. AR
7 1676965 Insert (Valve) .............................................................................................. AR
8 1662999 Guide (Valve Stem) (Standard) .................................................................. 24
8 1612808 Guide (Valve Stem) (0.008 in Oversize) .................................................... AR
9 1513185 Spring ......................................................................................................... 24
10 1513188 Kit-Exhaust Valve ....................................................................................... 12
10 1676663 Kit-Intake Valve .......................................................................................... 12
11 1513187 Keeper ................................................................................................... 1
12 1676664 Retainer ...................................................................................................... 24
13 1513190 Guide (Spring) ............................................................................................ 24
14 1513191 Fitting ......................................................................................................... 16
15 1513192 Plug ............................................................................................................ 6
16 1587610 Seal (Valve Stem) ...................................................................................... 24
17 1513194 Plug ............................................................................................................ 2
18 1513195 Screw .................................................................................................................. 29
19 1513196 Screw .................................................................................................................. 3
20 1708385 Cylinder Head Gasket ......................................................................................... 1
21 1587611 Sealing Ring ....................................................................................................... 7
22 1513198 Screw .................................................................................................................. 5
23 1513199 Screw .................................................................................................................. 2
FOOTNOTES:
a 10/2013 b 10/2013
2-49
See Service Manual
CYLINDER LINER (FIGURE 2-23)
TIER III ENGINE

1 ..... Liner (Standard) ............................................................................................. 1
2 1513171 Seal (Rectangular) ......................................................................................... 1
a 1513540 Liner (0.005 in.) (Optional) .................................................... AR
a 1513541 Liner (0.008 in.) (Optional) ...................................................... AR
1513535 Kit-Cylinder Liner ............................................................................................ 6
FOOTNOTES:
a Not Illustrated c 10/2013
b 10/2013
See Service Manual

EXHAUST MANIFOLD (FIGURE 2-24)
TIER III ENGINE

1 1513391 Exhaust Manifold (Front And Rear) ................................................................ 2
2 1675430 Exhaust Manifold ............................................................................................ 1
3 1513393 Capscrew ....................................................................................................... 12
4 1513394 Spacer ............................................................................................................ 12
5 1513392 Gasket ............................................................................................................ 4
6 1513337 Stud ................................................................................................................ 2
7 1513392 Gasket ............................................................................................................ 2
7 b 1553965
4033384 Gasket (With AIRCO) ..................................................................................... 2
FOOTNOTES:
a →10/2013 b 10/2013→

EXHAUST OUTLET CONNECTION (FIGURE 2-25)
TIER III ENGINE

1 1515912 Clamp (V-Band) .............................................................................................. 1
FOOTNOTES:
a →10/2013 b 10/2013→
See Service Manual

FAN DRIVE AND SPACER (FIGURE 2-26)
TIER III ENGINE

1 1708418 Spacer (Fan) .................................................................................................. 1
2 1612786 Hub (Fan) ....................................................................................................... 1
3 1612785 Adapter (Pilot) ................................................................................................ 1
4 1512525 Washer ........................................................................................................... 3
5 1513407 Capscrew ....................................................................................................... 3
FOOTNOTES:
a →10/2013 b 10/2013→

FLYWHEEL (FIGURE 2-27)
TIER III ENGINE

1 1512806 Flywheel Assembly ......................................................................................... 1
2 1512807 Ring Gear ................................................................................................... 1
3 1512808 Screw ............................................................................................................. 8
4 1512809 Washer ........................................................................................................... 8
FOOTNOTES:
a →10/2013 b 10/2013→
See Service Manual

NOTES

FLYWHEEL HOUSING (FIGURE 2-28)
TIER III ENGINE

FLYWHEEL HOUSING
TIER III ENGINE

1 1512745 Washer ........................................................................................................... 14
2 1512746 Gasket ............................................................................................................ 1
3 1512292 Plug ................................................................................................................ 1
4 1512747 Fitting .............................................................................................................. 1
5 1512749 Screw ............................................................................................................. 2
6 1512750 Screw ............................................................................................................. 12
7 1512753 Screw ............................................................................................................. 2
8 1512754 Gasket ............................................................................................................ 1
9 1512755 Cover .............................................................................................................. 1
10 1512756 Plug ................................................................................................................ 3
11 1512758 Cover Plate ..................................................................................................... 1
12 1512703 Capscrew ....................................................................................................... 4
13 1512759 Flywheel Housing ........................................................................................... 1
14 1512760 Sleeve ........................................................................................................ 1
15 ..... Oil Seal ........................................................................................................... 1
16 1568471 Capscrew ....................................................................................................... 12
1588216 Kit-Seal (Rear) ................................................................................................ 1
FOOTNOTES:
a →10/2013 b 10/2013→
See Service Manual

FRONT DRIVE TRAIN (FIGURE 2-29)
TIER III ENGINE

1 1512604 Plug ................................................................................................................ 1
2 1512605 O-Ring ............................................................................................................ 1
2 1708383 Seal (Alternate Part) ....................................................................................... 1
3 1512606 Screw ............................................................................................................. 3
4 1512607 Washer ........................................................................................................... 3
FOOTNOTES:
a →10/2013 b 10/2013→
See Service Manual

FRONT ENGINE SUPPORT (FIGURE 2-30)
TIER III ENGINE

1 1512656 Washer ........................................................................................................... 1
2 1512657 Capscrew ....................................................................................................... 5
3 1512658 Capscrew ....................................................................................................... 1
4 1512659 Support ........................................................................................................... 1
FOOTNOTES:
a →10/2013 b 10/2013→

FRONT GEAR COVER (FIGURE 2-31)
TIER III ENGINE

FRONT GEAR COVER
TIER III ENGINE

1 1568684 Plug ................................................................................................................ 1
1 4111357 Plug (Alternate Part) ....................................................................................... 1
2 1512824 Capscrew ....................................................................................................... 33
3 ..... Cover(Gear) ................................................................................................... 1
4 1676049
1708409 Strip Seal ........................................................................................................ 1
5 1512816 Gasket ............................................................................................................ 1
6 ..... Oil Seal ........................................................................................................... 1
7 1606569 Capscrew ....................................................................................................... 5
8 1512817 Dust Seal ........................................................................................................ 1
9 1512821 Dust Seal ........................................................................................................ 1
10 ..... Oil Seal ........................................................................................................... 1
11 ..... Gasket ............................................................................................................ 1
1673282 Kit-Gear .......................................................................................................... 1
1512815 Kit-Seal ........................................................................................................... 1
1675942 Kit-Seal ........................................................................................................... 1
FOOTNOTES:
a →10/2013 b 10/2013→

GEAR HOUSING (FIGURE 2-32)
TIER III ENGINE

1 1675974 Gear Housing Assy ........................................................................................ 1
1 ..... Gear Housing ............................................................................................. 1
2 1513573 Needle Bearing .......................................................................................... 1
3 1513574 Needle Bearing .......................................................................................... 1
4 1513575 O-Ring ............................................................................................................ 1
5 1512594 Capscrew ....................................................................................................... 11
6 1513576 Capscrew ....................................................................................................... 5
7 1513577 Sealing Ring ................................................................................................... 6
8 1513578 Sealing Ring ................................................................................................... 1
9 1513579 Sealing Ring ................................................................................................... 1
FOOTNOTES:
a →10/2013 b 10/2013→
See Service Manual

NOTES

ENGINE OIL FILL (FIGURE 2-33)
TIER III ENGINE

ENGINE OIL FILL
TIER III ENGINE

1 1533722 Filler Cap ........................................................................................................ 1
2 1708394 Cover (Filler Tube) ......................................................................................... 1
3 1512703 Capscrew ....................................................................................................... 4
4 1708424 Gasket , Hand Hole ........................................................................................ 1
5 1512525 Washer ........................................................................................................... 2
6 1708395 Brace .............................................................................................................. 1
7 1708397 Clamp ............................................................................................................. 1
8 1708398 Bolt ................................................................................................................. 1
9 1708399 Locknut ........................................................................................................... 1
10 1512594 Capscrew ....................................................................................................... 1
FOOTNOTES:
a →10/2013 b 10/2013→
See Service Manual

IDLER GEAR (FIGURE 2-34)
TIER III ENGINE

IDLER GEAR
TIER III ENGINE

1 1513581 Idler Gear Assembly (Camshaft) .................................................................... 1
1 ..... Idler Gear ................................................................................................... 1
2 1513582 Bushing ...................................................................................................... 1
3 1513583 Shaft ............................................................................................................... 1
4 1513584 Retainer .......................................................................................................... 2
5 1513585 Thrust Bearing ................................................................................................ 4
6 1513586 Wear Plate ...................................................................................................... 1
7 1513587 Screw ............................................................................................................. 6
8 1513588 Idler Gear Assembly (Water Pump) ............................................................... 1
8 ..... Idler Gear ................................................................................................... 1
9 1513589 Bushing ...................................................................................................... 1
10 1513590 Shaft (Hydraulic Pump Spacer) ...................................................................... 1
11 1513591 Retainer .......................................................................................................... 1
12 1513592 Capscrew ....................................................................................................... 3
13 1513593 Spacer ............................................................................................................ 1
14 1513537 Ring ................................................................................................................ 1
15 1513594 Sealing Ring ................................................................................................... 1
16 1513595 Spacer ............................................................................................................ 1
FOOTNOTES:
a →10/2013 b 10/2013→

INTAKE CONNECTOR (FIGURE 2-35)
AIR COMPRESSOR — TIER III ENGINE

1 1512733 O-Ring ............................................................................................................ 1
2 1512730 Screw ............................................................................................................. 1
3 1512731 Connector (Air Intake) .................................................................................... 1
4 1513191 Fitting .............................................................................................................. 1
FOOTNOTES:
a →10/2013 b 10/2013→

NOTES

INTAKE MANIFOLD (FIGURE 2-36)
TIER III ENGINE

INTAKE MANIFOLD
TIER III ENGINE

1 1515909 Capscrew ....................................................................................................... 1
2 1605239 Intake Manifold (Air Intake) ............................................................................ 1
3 1513399 Plug ................................................................................................................ 1
4 1605161 Gasket ............................................................................................................ 1
5 1605240 Plate (Cover) .................................................................................................. 1
6 1512594 Capscrew ....................................................................................................... 2
7 1511952 Fitting .............................................................................................................. 1
8 1605238 Washer ........................................................................................................... 1
9 1605241 Heat Shield ..................................................................................................... 1
10 1605243 Capscrew (Captive Washer) .......................................................................... 2
12 1512645 Screw ............................................................................................................. 2
13 1513462 Capscrew ....................................................................................................... 6
14 1513587 Screw ............................................................................................................. 14
15 1513399 Plug ................................................................................................................ 1
16 1515909 Capscrew ....................................................................................................... 1
17 1605238 Washer ........................................................................................................... 1
18 1515873 Washer ........................................................................................................... 10
19 1512525 Washer ........................................................................................................... 2
20 1512587 Plug Assembly ................................................................................................ 4
20 1512588 O-Ring ........................................................................................................ 1
21 1511952 Fitting .............................................................................................................. 1
22 1605244 Heat Shield ..................................................................................................... 1
23 1512587 Plug Assembly ................................................................................................ 3
24 1512588 O-Ring ........................................................................................................ 1
FOOTNOTES:
a →10/2013 b 10/2013→

LIFTING BRACKET (FIGURE 2-37)
TIER III ENGINE

1 1512826 Bracket ........................................................................................................... 1
2 1673986 Kit-Bracket ...................................................................................................... 1
3 1673984 Capscrew ................................................................................................... 2
FOOTNOTES:
a →10/2013 b 10/2013→

NOISE PANEL (FIGURE 2-38)
TIER III ENGINE

1 1641212 Noise Panel .................................................................................................... 1
2 1566956 Clip ................................................................................................................. 18
FOOTNOTES:
a 10/2013 b 10/2013

OIL COOLER WATER PLUMBING (FIGURE 2-39)
TIER III ENGINE

1 1708426 Cover .............................................................................................................. 1
2 1511952 Fitting ......................................................................................................... 6
3 1567034 Gasket ............................................................................................................ 1
4 1512594 Capscrew ....................................................................................................... 18
FOOTNOTES:
a →10/2013 b 10/2013→
See Service Manual

OIL FILLER (FIGURE 2-40)
TIER III ENGINE

1 1512730 Screw ............................................................................................................. 8
2 1512871 Cover .............................................................................................................. 2
3 1708424 Gasket , Hand Hole ........................................................................................ 3
4 1512868 Cover (Camshaft) ........................................................................................... 1
5 1512737 Screw ............................................................................................................. 3
6 1512869 Gasket ............................................................................................................ 1
FOOTNOTES:
a →10/2013 b 10/2013→
See Service Manual

OIL FILTER (FIGURE 2-41)
TIER III ENGINE

1 1515822 Oil Filter .......................................................................................................... 1
FOOTNOTES:
a →10/2013 b 10/2013→

NOTES

OIL FILTER AND COOLER HEAD (FIGURE 2-42)
TIER III ENGINE

TIER III ENGINE

1 1512850 Screw ............................................................................................................. 2
2 1512710 Capscrew ....................................................................................................... 4
2 1515873 Washer (Not Shown) ...................................................................................... 4
3 1676719 Oil Cooler ....................................................................................................... 1
4 1587582 Filter Head (Lube Oil Filter) ............................................................................ 1
4 4111359 Adapter , Filter Head (Alternate Part) ............................................................. 1
4 1587584 Filter Head .................................................................................................. 1
5 1512587 Plug Assembly ........................................................................................... 2
6 1512588 O-Ring ................................................................................................... 1
7 1512841 Plug ............................................................................................................ 1
8 1512842 O-Ring ................................................................................................... 1
9 1512843 Plunger ....................................................................................................... 1
10 1512847 Spring ......................................................................................................... 1
11 1512846 Plug ............................................................................................................ 1
12 1512844 Retaining Ring ............................................................................................ 1
13 1512845 Retaining Ring ............................................................................................ 1
14 1512840 Thermostat ................................................................................................. 1
15 1513637 Plug ............................................................................................................ 1
16 1512740 O-Ring ................................................................................................... 1
17 1512584 Plug ............................................................................................................ 1
18 1512848 Capscrew ....................................................................................................... 3
19 1512849 Gasket ............................................................................................................ 1
20 1512851 Capscrew ....................................................................................................... 6
21 1512589 Plug Assembly ................................................................................................ 1
22 1511961 O-Ring ........................................................................................................ 1
23 1512852 Gasket ............................................................................................................ 2
24 1512834 Sealing Ring ................................................................................................... 2
25 1512833 Adapter ........................................................................................................... 1
26 1587581 Retainer .......................................................................................................... 1
27 1512831 O-Ring ............................................................................................................ 2
FOOTNOTES:
a →10/2013 b 10/2013→

OIL LEVEL GAUGE (FIGURE 2-43)
TIER III ENGINE

1 1533716 Capscrew ....................................................................................................... 1
2 1521860 Nut .................................................................................................................. 1
3 1515906 Washer ........................................................................................................... 2
4 1513776 Clip ................................................................................................................. 1
5 1512873 Connector ....................................................................................................... 1
6 1533717 Tube (Oil Gauge) ............................................................................................ 1
7 4009661 Dipstick ....................................................................................................... 1
7 4009662 Gauge ........................................................................................................ 1
FOOTNOTES:
a →10/2013 b 10/2013→

NOTES

OIL PAN (FIGURE 2-44)
TIER III ENGINE
See Service Manual

OIL PAN
TIER III ENGINE

1 1513121 Gasket ............................................................................................................ 1
1 4111368 Gasket (Alternate Part) ................................................................................... 1
2 1650283 Oil Pan ............................................................................................................ 1
3 1513116 Plug ................................................................................................................ 1
4 1511952 Fitting .............................................................................................................. 1
5 1513115 Plug ................................................................................................................ 2
6 1513114 Gasket ............................................................................................................ 2
7 1513117 Capscrew ....................................................................................................... 11
8 1512525 Washer ........................................................................................................... 1
9 1513119 O-Ring ............................................................................................................ 1
10 1513118 Retainer .......................................................................................................... 1
11 1513120 Tube (Suction) ................................................................................................ 1
12 1513122 Capscrew ....................................................................................................... 32
FOOTNOTES:
a →10/2013 b 10/2013→
2-83
See Service Manual
OIL PUMP AND ATTACHING PARTS (FIGURE 2-45)
TIER III ENGINE

1 1512855 Spring ............................................................................................................. 1
2 1512856 Plunger ........................................................................................................... 1
3 1512857 Sensor (Viscosity) .......................................................................................... 1
4 1512866 Plug ................................................................................................................ 1
5 1512859 Capscrew ....................................................................................................... 2
6 1512860 Spacer ............................................................................................................ 2
7 1512861 Capscrew ....................................................................................................... 1
8 1512862 Oil Pump ......................................................................................................... 1
9 1512863 Capscrew ................................................................................................... 4
10 1512864 O-Ring ........................................................................................................ 1
11 1512865 O-Ring ........................................................................................................ 1
FOOTNOTES:
a →10/2013 b 10/2013→

NOTES

PISTON AND CONNECTING ROD (FIGURE 2-46)
TIER III ENGINE

TIER III ENGINE

1 ..... Piston(Top) ..................................................................................................... 1
2 1587835 Skirt (Piston) ............................................................................................... 1
3 1513164 Retaining Ring ................................................................................................ 2
4 1587836 Pin .................................................................................................................. 1
5 1513167 Piston Ring (Oil) ............................................................................................. 1
6 1513168 Piston Ring (Compression) (Second Ring) .................................................... 1
7 1513169 Piston Ring (Compression) (Top Ring) .......................................................... 1
8 1613461 Piston Rod ...................................................................................................... 6
9 1513127 Bushing ...................................................................................................... 1
10 1513128 Ring ............................................................................................................ 2
11 1513129 Capscrew ................................................................................................... 2
12 1513130 Bearing (Standard) ......................................................................................... 12
12 1513131 Bearing (0.010 in. O/S) ................................................................................... 12
12 1513132 Bearing (0.02 in. O/S) ..................................................................................... 12
12 1513133 Bearing (0.03 in. O/S) ..................................................................................... 12
12 1513134 Bearing (0.04 in. O/S) ..................................................................................... 12
1612809 Kit-Piston ........................................................................................................ 6
1513166 Kit-Piston Ring ........................................................................................... 6
FOOTNOTES:
a 10/2013 b 10/2013

PISTON COOLING NOZZLE (FIGURE 2-47)
TIER III ENGINE

1 1513124 Nozzle ............................................................................................................ 6
2 1513125 Screw ............................................................................................................. 6
FOOTNOTES:
a →10/2013 b 10/2013→

RADIATOR PLUMBING (FIGURE 2-48)
TIER III ENGINE

1 1587862 Clip ................................................................................................................. 1
3 1588226 Hose ............................................................................................................... 1
FOOTNOTES:
a →10/2013

RADIATOR PLUMBING (FIGURE 2-49)
TIER III ENGINE WITH AIRCO (10/2013 →)
See Service Manual

RADIATOR PLUMBING
4083711 Engine Assy -Diesel (QSM11, 224KW, With AIRCO) ......................................... 1

1 1515873 Washer ........................................................................................................... 1
2 1513472 Screw ............................................................................................................. 1
3 1515874 Fitting .............................................................................................................. 1
4 1533732 Manifold .......................................................................................................... 1
5 1515875 Hose ............................................................................................................... 1
See Service Manual

ROCKER LEVERS (FIGURE 2-50)
TIER III ENGINE

ROCKER LEVERS
TIER III ENGINE
c 4041499 Engine Assy-Diesel (QSM11, 224KW, With AIRCO) .......................................... 1

d 4083711 Engine Assy -Diesel (QSM11, 224KW, With AIRCO) ......................................... 1
c 4041500 Engine Assy-Diesel (QSM11, 250KW, With AIRCO) .......................................... 1
d 4083714 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) ......................................... 1
1 1708386 Housing .......................................................................................................... 1
2 1512657 Capscrew ....................................................................................................... 4
3 1513371 Capscrew ....................................................................................................... 14
4 1708422 Gasket (Housing) ........................................................................................... 1
5 1708381 Capscrew ....................................................................................................... 6
6 a 1513374 Rocker (Intake 1, 3, 5) .................................................................................... 3
7 b 1513348 Rocker (Injector 1, 2, 3, 4, 5, 6) ...................................................................... 6
8 a 1513377 Rocker (Exhaust 2, 4, 6) ................................................................................. 3
9 a 1513373 Rocker (Exhaust 1, 3, 5) ................................................................................. 3
10 a 1513376 Rocker (Intake 2, 4, 6) .................................................................................... 3
11 1513349 Nut .............................................................................................................. 1
12 1513362 Screw ......................................................................................................... 1
13 1513375 Bushing ...................................................................................................... 1
14 1513365 Plug ............................................................................................................ 2
15 ..... Retainer ...................................................................................................... 1
16 ..... Plug (Ball) ................................................................................................... 1
17 ..... Socket ........................................................................................................ 3
18 1513364 Bushing ...................................................................................................... 1
19 1513363 Socket (Tappet) .......................................................................................... 1
20 1513347 Push Rod ........................................................................................................ 12
21 1513366 Push Rod (Injector) ........................................................................................ 6
22 1513372 Shaft ............................................................................................................... 2
23 ..... Plug ............................................................................................................ 2
24 1513367 Clamp ............................................................................................................. 8
25 1512627 Screw ............................................................................................................. 8
26 1513368 Support ........................................................................................................... 2
27 1513369 Support ........................................................................................................... 2
28 1512626 Valve (Crosshead) .......................................................................................... 6
29 1513378 Support ........................................................................................................... 4
FOOTNOTES:
a Includes Items 11, 12, 13, 14, 15, 16 and 17 c →10/2013
b Includes Items 11, 12, 14, 18 and 19 d 10/2013→

THERMOSTAT HOUSING (FIGURE 2-51)
TIER III ENGINE

THERMOSTAT HOUSING
TIER III ENGINE

1 1513409 Capscrew ....................................................................................................... 2
2 1513396 Thermostat Housing ....................................................................................... 1
2 1568768 Thermostat Housing ................................................................................... 1
3 1513405 Seal (Thermostat) .................................................................................. 1
4 1511952 Fitting ......................................................................................................... 2
5 1512292 Plug ............................................................................................................ 1
6 1568767 Support ........................................................................................................... 1
7 ..... Plug Assy ....................................................................................................... 1
8 1512588 O-Ring ........................................................................................................ 1
9 1513410 Gasket ............................................................................................................ 1
10 1512747 Fitting .............................................................................................................. 1
11 1707217 Capscrew ....................................................................................................... 3
12 1513407 Capscrew ....................................................................................................... 1
13 1513412 Capscrew ....................................................................................................... 2
14 1513408 Hose ............................................................................................................... 1
15 1513411 Hose Clamp .................................................................................................... 2
FOOTNOTES:
a →10/2013 b 10/2013→

THERMOSTAT (FIGURE 2-52)
TIER III ENGINE

1 1676720 Thermostat ..................................................................................................... 1
1 4111347 Thermostat (Alternate Part) ............................................................................ 1
FOOTNOTES:
a →10/2013 b 10/2013→
See Service Manual

NOTES

TURBOCHARGER (FIGURE 2-53)
TIER III ENGINE
See Service Manual

TURBOCHARGER
TIER III ENGINE
a 4041499 Engine Assy-Diesel (QSM11, 224KW, With AIRCO) QSM11-T3 224KW .......... 1
4041501 Engine Assy-Diesel (QSM11, 224KW) QSM11-T3 224KW ................................ 1
1 1708407 Kit-Repair Turbocharger ................................................................................. 1
2 1515862 Gasket ............................................................................................................ 1
3 1513338 Nut .................................................................................................................. 4
4 1515863 Stud ................................................................................................................ 2
FOOTNOTES:
a →10/2013
See Service Manual


TURBOCHARGER

4038784 Turbocharger .................................................................................................. 1
1 ..... Actuator .......................................................................................................... 1
2 1517220 Retaining Ring ................................................................................................ 1
3 ..... Nut .................................................................................................................. 1
4 ..... Adjusting Link End .......................................................................................... 1
5 ..... Screw ............................................................................................................. 3
6 1517213 Washer ........................................................................................................... 3
7 ..... Bracket (Actuator) .......................................................................................... 1
8 1543714 Locknut ........................................................................................................... 2
9 1517225 Spacer ............................................................................................................ 3
10 1612795 Spacer ............................................................................................................ 3
11 1513336 O-Ring ............................................................................................................ 1
12 1513324 Plate ............................................................................................................... 1
13 1513331 Retaining Ring ................................................................................................ 1
14 1513333 Sealing Ring ................................................................................................... 1
15 1515859 Slinger (Oil) .................................................................................................... 1
16 ..... Baffle .............................................................................................................. 1
17 1539268 Thrust Bearing ................................................................................................ 1
18 1515861 Collar .............................................................................................................. 1
19 1515858 Retaining Ring ................................................................................................ 4
20 1515856 Bearing ........................................................................................................... 2
21 1612794 Screw ............................................................................................................. 3
22 ..... Lockwasher .................................................................................................... 3
23 1612796 Plate ............................................................................................................... 1
24 ..... Housing (Turbine) ........................................................................................... 1
25 1515855 Nut .................................................................................................................. 2
26 1515852 Clamp ............................................................................................................. 1
27 1515860 Shaft ............................................................................................................... 1
28 1513327 Heat Shield ..................................................................................................... 1
29 1515857 Sealing Ring ................................................................................................... 1
30 1515895 O-Ring ............................................................................................................ 1
31 1513435 Gasket ............................................................................................................ 1
32 1513328 Roll Pin ........................................................................................................... 2
33 ..... Housing .......................................................................................................... 1
34 1513318 Screw ............................................................................................................. 2
35 ..... Dataplate ........................................................................................................ 1
36 ..... Housing (Compressor) ................................................................................... 1
37 1513335 Locknut ........................................................................................................... 1
38 ..... Impeller ........................................................................................................... 1
39 1515854 Clamp ............................................................................................................. 1
40 1517218 Coupling ......................................................................................................... 2
41 4111571 Clamp ............................................................................................................. 2
42 1517235 Hose ............................................................................................................... 1
43 1515863 Stud ................................................................................................................ 2
44 1515862 Gasket ............................................................................................................ 1
45 1513338 Nut .................................................................................................................. 4

TURBOCHARGER PLUMBING (FIGURE 2-55)
TIER III ENGINE

TIER III ENGINE

1 1513435 Gasket ............................................................................................................ 1
2 1513429 Fitting .............................................................................................................. 2
3 1512588 O-Ring ........................................................................................................ 1
4 1513430 O-Ring ........................................................................................................ 1
5 1588229 Hose ............................................................................................................... 1
6 1513426 Fitting .............................................................................................................. 1
7 1512842 O-Ring ........................................................................................................ 1
8 1597812 Connector ....................................................................................................... 1
9 1512753 Screw ............................................................................................................. 2
FOOTNOTES:
a 10/2013

TURBOCHARGER PLUMBING (FIGURE 2-56)


1 1512753 Screw ............................................................................................................. 2
2 1513426 Fitting .............................................................................................................. 1
3 1512842 O-Ring ........................................................................................................ 1
4 1513429 Fitting .............................................................................................................. 1
5 1512588 O-Ring ........................................................................................................ 1
6 1513430 O-Ring ........................................................................................................ 1
7 1515893 Fitting .............................................................................................................. 1
8 1513430 O-Ring ........................................................................................................ 1
9 1515895 O-Ring ........................................................................................................ 1
10 1515897 Plug Assembly ................................................................................................ 2
11 ..... O-Ring ........................................................................................................ 1
12 1515902 Fitting .............................................................................................................. 1
13 4038785 Hose ............................................................................................................... 1
14 4038786 Hose ............................................................................................................... 1
15 1588229 Hose ............................................................................................................... 1
16 4038787 Tube ............................................................................................................... 1
17 ..... Elbow .............................................................................................................. 1
18 1515903 Fitting .............................................................................................................. 1
19 1515898 O-Ring ........................................................................................................ 1
20 1513435 Gasket ............................................................................................................ 1

VALVE COVER (FIGURE 2-57)
TIER III ENGINE

1 1513442 Capscrew ....................................................................................................... 16
2 1513443 Isolator ............................................................................................................ 16
3 1708419 Cover .............................................................................................................. 1
4 1513440 Tube (Breather) .......................................................................................... 1
5 1513439 Seal ............................................................................................................ 1
6 1605248 Cap (Filler) ................................................................................................. 1
7 1513441 Gasket ............................................................................................................ 1
7 1605251 Spacer ........................................................................................................ 16
FOOTNOTES:
a →10/2013 b 10/2013→

VIBRATION DAMPER (FIGURE 2-58)
TIER III ENGINE

1 1512598 Damper ........................................................................................................... 1
2 1512599 Crankshaft Pulley (Crankshaft) ...................................................................... 1
3 1512602 Plate ............................................................................................................... 1
4 1512601 Plate (Clamping) ............................................................................................. 1
5 1512600 Screw ............................................................................................................. 5
FOOTNOTES:
a →10/2013 b 10/2013→
2-107
See Service Manual
WATER PUMP (FIGURE 2-59)
TIER III ENGINE

WATER PUMP
TIER III ENGINE

1 1513476 Gasket ............................................................................................................ 1
2 1512710 Capscrew ....................................................................................................... 3
3 1513488 Connector ....................................................................................................... 1
4 1513475 O-Ring ............................................................................................................ 1
5 1708416 Water Pump Assembly ................................................................................... 1
5 4078045 Kit-Repair Water Pump (Includes Pump) (Alternate Part) .............................. 1
6 1511952 Fitting ......................................................................................................... 1
7 1512292 Plug ............................................................................................................ 1
8 1513116 Plug ............................................................................................................ 1
9 1512588 O-Ring ........................................................................................................ 2
10 4066284 Water Pump Assembly ............................................................................... 1
10 1513478 O-Ring (Not Shown) .............................................................................. 1
11 1513477 Ball Bearing ........................................................................................... 1
12 1513479 Retaining Ring ....................................................................................... 1
13 1513482 Oil Seal .................................................................................................. 1
14 1513483 Impeller .................................................................................................. 1
15 1513485 Gear ....................................................................................................... 1
16 1513481 Retaining Ring ....................................................................................... 1
17 1513489 Cover ..................................................................................................... 1
18 1512703 Capscrew ............................................................................................... 1
19 1612819 Shaft ...................................................................................................... 1
20 1708420 Seal ........................................................................................................ 1
20 4078046 Seal (Alternate Part) .............................................................................. 1
21 1512590 Fitting Assembly ......................................................................................... 1
22 ..... Fitting ..................................................................................................... 1
23 1512588 O-Ring ................................................................................................... 1
24 1512005 Capscrew ....................................................................................................... 2
25 1708382 Seal ................................................................................................................ 1
1708417 Kit-Repair Water Pump .................................................................................. 1
4078087 Kit-Repair Water Pump (Alternate Part) ......................................................... 1
FOOTNOTES:
a →10/2013 b 10/2013→
See Service Manual

ENGINE SUPPORT (FIGURE 2-60)

4008926 Engine Assy -Diesel ............................................................................................ 1
1 4039691 Capscrew ....................................................................................................... 1
2 4039692 Nut .................................................................................................................. 1
3 4039693 Lockwasher .................................................................................................... 1
4 4039488 Capscrew ....................................................................................................... 1
5 1513722 Capscrew ....................................................................................................... 1
6 4039618 Support Assembly .......................................................................................... 1
7 4039506 Isolator ....................................................................................................... 1
8 4039507 Support ........................................................................................................... 2
NOTE: Refer to plate on engine to determine engine assembly part number.

ACCESSORY DRIVE PULLEY (FIGURE 2-61)

1 1500869 Pulley (Belt) .................................................................................................... 1

AIR INTAKE CONNECTION (FIGURE 2-62)

1 1568692 Clamp ............................................................................................................. 1
2 1612791 Adapter ........................................................................................................... 1
3 4039504 Capscrew ....................................................................................................... 4
4 4039520 Capscrew ....................................................................................................... 3
5 4039632 O-Ring ............................................................................................................ 1
6 4039646 Gasket ............................................................................................................ 1
7 4033193
4054901 Sensor (Pressure) .......................................................................................... 1
7 4033230 Seal (Rectangular Ring) ............................................................................. 2
8 1513191 Fitting .............................................................................................................. 2
9 1512033 Capscrew ....................................................................................................... 2
10 4039676 Connector (Air Intake) .................................................................................... 1
11 ..... Connectors ................................................................................................. 2

NOTES

AIR INTAKE HOSE (FIGURE 2-63)

AIR INTAKE HOSE

1 1515780 Hose ............................................................................................................... 4
2 4013377 Hose Clamp .................................................................................................... 8
See Service Manual

AIR TRANSFER CONNECTION (FIGURE 2-64)

4008926 Engine Assy -Diesel .......................................................................................... 1
1 1513191 Fitting .............................................................................................................. 2
2 1515787 O-Ring ............................................................................................................ 1
3 1515785 Pipe ................................................................................................................ 1
4 1649346 Clamp ............................................................................................................. 1

BELT TENSIONER (FIGURE 2-65)

1 1517293 Screw ............................................................................................................. 1
2 4039529 Belt Tensioner ................................................................................................ 1
See Service Manual

BREATHER PLUMBING (FIGURE 2-66)

1 1643837 Clip ................................................................................................................. 1
2 1638701 Capscrew ....................................................................................................... 1
3 1512033 Capscrew ....................................................................................................... 6
4 1513749 Capscrew ....................................................................................................... 1
5 4039652 Breather Oil Separator ................................................................................... 1
5 ..... Breather Tube ............................................................................................ 1
6 4039651 Tube (Breather Oil Separator) ........................................................................ 1
7 ..... Lub Oil Drain Tube ......................................................................................... 1
8 4039583 Clip ................................................................................................................. 1
9 4039689 Breather .......................................................................................................... 1
9 4085034 Element ...................................................................................................... 1
10 4033292 Sensor ............................................................................................................ 1

COMPRESSOR MOUNTING (FIGURE 2-67)

1 1517003 Capscrew ....................................................................................................... 2
2 1514483 Nut .................................................................................................................. 2
3 1511978 Nut .................................................................................................................. 1
4 4039495 Capscrew ....................................................................................................... 1
5 1543337 Capscrew ....................................................................................................... 4
6 1532482 Adjuster .......................................................................................................... 1
7 4039514 Support ........................................................................................................... 1
8 1532484 Link ................................................................................................................. 1

EXHAUST MANIFOLD (FIGURE 2-68)

a 4008926 Engine Assy -Diesel ............................................................................................ 1
1 1517259 Gasket ............................................................................................................ 6
2 1517257 Screw ............................................................................................................. 12
3 1517256 Spacer ............................................................................................................ 12
4 4039537 Stud ................................................................................................................ 3
5 4039641 Exhaust Manifold Assembly ........................................................................... 1
6 4039489 Seal ............................................................................................................ 1
7 4039636 Exhaust Manifold ........................................................................................ 1
FOOTNOTES:
a For additional Cummins engine parts and service
information during warranty period, please contact
your local Cummins Dealer.

NOTES

EXHAUST RECIRCULATION (FIGURE 2-69)
See Service Manual


1 1512004 Capscrew ....................................................................................................... 2
2 1512005 Capscrew ....................................................................................................... 4
3 1512033 Capscrew ....................................................................................................... 6
4 ..... Capscrew ....................................................................................................... 1
5 1517257 Screw ............................................................................................................. 2
6 1517256 Spacer ............................................................................................................ 2
7 1553965
4033384 Gasket ............................................................................................................ 1
8 4033231 Sensor (Pressure) .......................................................................................... 1
8 1543435 O-Ring ........................................................................................................ 1
9 4039647 Gasket , EGR Valve ....................................................................................... 1
10 4040399 Kit -Exhaust Gas Recirculation Cooler ........................................................... 1
11 4039658 Tube ............................................................................................................... 1
12 ..... Exhaust Valve (Gas Return) ........................................................................... 1
13 4039678 Support ........................................................................................................... 1

EXHAUST PLUMBING (FIGURE 2-70)
AIR RECIRCULATION — TIER IV INTERIM ENGINE

1 4033199 Clamp ............................................................................................................. 2
2 1512005 Capscrew ....................................................................................................... 2
3 1517003 Capscrew ....................................................................................................... 1
4 ..... Capscrew ....................................................................................................... 1
5 4033237 Gasket ............................................................................................................ 1
6 4039558 Brace .............................................................................................................. 1
7 4033194 Sensor (Temperature) .................................................................................... 1
8 4033293 Hose ............................................................................................................... 1
9 4039655 Brace .............................................................................................................. 1
10 4039661 Tube (Air Transfer) ......................................................................................... 1
11 4039688 Tube (Air Transfer) ......................................................................................... 1
FOOTNOTES:
See Service Manual

EXHAUST PLUMBING (FIGURE 2-71)
WATER RECIRCULATION — TIER IV INTERIM ENGINE

1 4033196 Hose Clamp .................................................................................................... 2
2 1513451 Hose Clamp .................................................................................................... 2
3 1512097 Capscrew ....................................................................................................... 1
4 1513793 Nut .................................................................................................................. 2
5 4039575 Coupling ......................................................................................................... 1
6 4039665 Hose ............................................................................................................... 1
7 ..... Tube (Water Outlet) ........................................................................................ 1
8 4039656 Tube (Water Outlet) ........................................................................................ 1
9 4033369 Tube Assy (Water Transfer) ........................................................................... 1
10 4033197 O-Ring ........................................................................................................ 2
11 4039664 Hose ............................................................................................................... 1
12 4039576 Coupling ......................................................................................................... 1
13 4039478 O-Ring ........................................................................................................ 1
14 4033335 Tube (Water Inlet) .......................................................................................... 1
15 ..... O-Ring ........................................................................................................ 1

FOOTNOTES:

FAN DRIVE AND MOUNTING (FIGURE 2-72)

1 4012408 Plate ............................................................................................................... 1
2 1511977 Capscrew ....................................................................................................... 4
3 1513726
1517002 Support Assembly .......................................................................................... 1
4 1512015 Ball Bearing ................................................................................................ 1
5 1512024 Hub (Fan) ................................................................................................... 1
6 1512026 Retaining Ring ............................................................................................ 2
7 1512025 Hub Retainer Retainer ............................................................................... 1
8 1512027 Capscrew ................................................................................................... 1
9 1517003 Capscrew ....................................................................................................... 4
10 1512425 Fan Pulley ...................................................................................................... 1
FOOTNOTES:
See Service Manual

FLYWHEEL (FIGURE 2-73)

1 4039509 Flywheel (Includes Gear Ring) ....................................................................... 1
a 1644112 Capscrew ....................................................................................................... 8
FOOTNOTES:
a Not Illustrated
See Service Manual

FLYWHEEL HOUSING (FIGURE 2-74)

1 1512046 Plug ................................................................................................................ 1
2 1512047 Fitting .............................................................................................................. 1
3 1512048 O-Ring ............................................................................................................ 1
4 1513730 Cover (Rear) ................................................................................................... 1
5 ..... Oil Seal ........................................................................................................... 1
6 1512045 Screw ............................................................................................................. 2
7 1512050 O-Ring ............................................................................................................ 1
8 1543362 Capscrew ....................................................................................................... 8
9 1564991 Gasket ............................................................................................................ 1
10 1512053 Capscrew ....................................................................................................... 12
11 1635256 Plate ............................................................................................................... 1
12 ..... Housing .......................................................................................................... 1
13 1644095 Fitting .............................................................................................................. 2

FOOTNOTES:

FRONT GEAR COVER (FIGURE 2-75)

1 1513823 Dust Shield ..................................................................................................... 1
2 1512005 Capscrew ....................................................................................................... 15
3 1513782 Screw ............................................................................................................. 11
4 4012437 Locknut ........................................................................................................... 5
5 ..... Oil Seal ........................................................................................................... 1
6 ..... Carrier Seal .................................................................................................... 1
7 1644037 Cover .............................................................................................................. 1
1646669 Kit-Seal ........................................................................................................... 1
FOOTNOTES:
See Service Manual

GEAR HOUSING (FIGURE 2-76)

1 1512051 Capscrew ....................................................................................................... 1
2 1513751 Screw ............................................................................................................. 3
3 1519287 Screw ............................................................................................................. 2
4 1519291 Gasket ............................................................................................................ 1
5 4039637 Housing .......................................................................................................... 1
6 1643858 Plug Assembly ................................................................................................ 1
7 1635342 O-Ring ........................................................................................................ 1
FOOTNOTES:
See Service Manual

2-132
FRONT GEAR COVER — TIER IV INTERIM ENGINE

1 4013383 Cap Assembly ................................................................................................ 1
2 1512312 Sealing Ring ............................................................................................... 1
3 1512461 Connector ....................................................................................................... 1
4 1512012 Sealing Ring ................................................................................................... 1

CYLINDER BLOCK — TIER IV INTERIM ENGINE

1 1644031 Connector (Oil Drain) ..................................................................................... 1
2 1514339 Plug ................................................................................................................ 1
3 1511979 O-Ring ............................................................................................................ 1
4 1511953 Capscrew ....................................................................................................... 2

INTAKE MANIFOLD (FIGURE 2-79)

1 1512423 Capscrew ....................................................................................................... 6
2 4039511 Capscrew ....................................................................................................... 1
3 4039555 Gasket ............................................................................................................ 1
4 4048509 Kit (Exhaust Gas Recirculation Valve - Intake Manifold) ................................ 1
FOOTNOTES:
See Service Manual

LIFTING BRACKETS (FIGURE 2-80)

1 1661145 Capscrew ....................................................................................................... 2
2 1512328 Capscrew ....................................................................................................... 2
3 4039535 Capscrew (Studded Flange) ........................................................................... 1
4 4012446 Bracket (Front) ............................................................................................... 1
5 4013382
1644017 Bracket (Rear) ................................................................................................ 1
See Service Manual

OIL COOLER (FIGURE 2-81)

1 1689641 Plug ................................................................................................................ 1
2 ..... Fitting .............................................................................................................. 1
3 1512448 Fitting .............................................................................................................. 2
4 1513761 Gasket (Cooler Core) ..................................................................................... 1
5 1513764 Gasket (Cooler Cover) ................................................................................... 1
6 1513765 Plug Assembly ................................................................................................ 1
7 1513766 O-Ring ........................................................................................................ 1
8 1513773 By-Pass Valve Assembly ............................................................................... 1
9 1513774 O-Ring ........................................................................................................ 1
10 1644119 Capscrew ....................................................................................................... 3
11 ..... Plunger ........................................................................................................... 1
12 ..... Core ................................................................................................................ 1
13 ..... Capscrew ....................................................................................................... 8
14 ..... Spring ............................................................................................................. 1
15 1644068 Filter Head Assembly ..................................................................................... 1
15 ..... Head ........................................................................................................... 1
16 1513768 Ring ............................................................................................................ 1
17 1513769 Capscrew ................................................................................................... 4
18 1513772 Relief Valve (Pressure) .............................................................................. 1
19 ..... Cover .......................................................................................................... 1
20 1565733 Gasket……………………………………………………………………………. 1

FOOTNOTES:
See Service Manual

OIL FILTER ELEMENT (FIGURE 2-82)

1 1513759 Oil Filter .......................................................................................................... 1

OIL LEVEL GAUGE (FIGURE 2-83)

1 4039524 Dipstick Assembly .......................................................................................... 1
1 4039523 Dipstick ....................................................................................................... 1
2 1644159 Dipstick Tube ............................................................................................. 1
3 4039548 Clip ................................................................................................................. 1
4 1517104 Plug ................................................................................................................ 1
2-140
See Service Manual
NOTES

OIL PAN (FIGURE 2-84)

for service procedur
OIL PAN

1 1512747 Fitting .............................................................................................................. 1
2 1513791 Screw ............................................................................................................. 2
3 1513792 Capscrew ....................................................................................................... 1
4 1513793 Nut .................................................................................................................. 1
5 1513769 Capscrew ....................................................................................................... 32
6 1513797 Washer ........................................................................................................... 1
7 1512051 Capscrew ....................................................................................................... 2
8 1513795 Spacer ............................................................................................................ 2
9 1513798 Brace .............................................................................................................. 1
10 1565035 Gasket ............................................................................................................ 1
11 4039512 Fitting (OIl Suction) ......................................................................................... 1
12 4039526 Plug ................................................................................................................ 1
13 1644055 Gasket (Oil Pan) ............................................................................................. 1
14 4039530 Oil Pan ............................................................................................................ 1
15 4039631 Plug ................................................................................................................ 1

THERMOSTAT (FIGURE 2-85)

1 4039630
4064905
4105323 Thermostat ..................................................................................................... 1
FOOTNOTES:

NOTES


TURBOCHARGER

1 4041765 Kit-Service Actuator Mounting ........................................................................ 1
1 4041762 Kit-Sensor ....................................................................................................... 1
1 4091730 Kit-Repair Turbocharger (Electric Actuator) ................................................... 1
1 4091729 Kit-Repair Turbocharger ................................................................................. 1
2 ..... Data Plate ....................................................................................................... 1
3 4039490 Gasket ............................................................................................................ 1
4 4039522 Clip , Wire Retaining ....................................................................................... 1
5 4039537 Stud ................................................................................................................ 4
6 1513338 Nut .................................................................................................................. 4
7 4041737 Wire Retainer Clip .......................................................................................... 1
FOOTNOTES:
See Service Manual

TURBOCHARGER WATER PLUMBING (FIGURE 2-87)
See Service Manual


1 4039479 Adapter ........................................................................................................... 1
2 4039484 Fitting .............................................................................................................. 1
3 1517268 Hose Clamp .................................................................................................... 2
4 4033202 Screw (Banjo Connector) ............................................................................... 2
5 4033203 Washer (Sealing) ............................................................................................ 2
6 1512004 Capscrew ....................................................................................................... 2
7 4033213 Screw (Banjo Connector) ............................................................................... 2
8 4036234
1661396 Gasket , Oil Drain ........................................................................................... 1
9 4033251 Washer (Sealing) ............................................................................................ 4
10 4039569 Connector ....................................................................................................... 1
10 1515898 O-Ring ........................................................................................................ 1
11 1521960
1702184 Connector Assembly ...................................................................................... 1
11 1517069 O-Ring ........................................................................................................ 1
11 1513430 O-Ring ........................................................................................................ 1
12 4039662 Tube (Turbo Coolant Drain) ........................................................................... 1
13 4039668 Tube (Turbo Oil Supply) ................................................................................. 1
14 4039680 Tube (Turbo Coolant Supply) ......................................................................... 1
15 4039635 Hose (Turbo Oil Drain) ................................................................................... 1
16 4039682 Connector Tube (Turbo Oil Drain) .................................................................. 1
17 4039685 Tube , Oil Drain (Turbo Oil Drain) .................................................................. 1
17 1514571 Seal ............................................................................................................ 1

ENGINE COOLANT PLUMBING (FIGURE 2-88)

4053488 Connector Assembly ...................................................................................... 2
1 ..... O-Ring ........................................................................................................ 1
2 ..... Connector ................................................................................................... 1
3 1517011 O-Ring ........................................................................................................ 1
4 1512097 Capscrew ....................................................................................................... 1
5 1513793 Nut .................................................................................................................. 1
6 1517250 Fitting .............................................................................................................. 1
7 ..... Sealing Washer .............................................................................................. 2
8 4033383 Coupling ......................................................................................................... 1
9 4055749
4113459 Tube ............................................................................................................... 1
10 4055757 Clip ................................................................................................................. 1
See Service Manual

NOTES

VALVE COVER (FIGURE 2-89)

for service procedure
VALVE COVER

1 4039667 Cover .............................................................................................................. 1
2 1644076 Isolator ....................................................................................................... 8
3 1644125 Screw (Self Tapping) .................................................................................. 3
4 1644057 Gasket ........................................................................................................ 1
5 4033218 Cap ............................................................................................................. 1
6 4033219 O-Ring ................................................................................................... 1
7 1512033 Capscrew ................................................................................................... 8
8 4039580 Baffle .............................................................................................................. 1
9 4039689 Breather .......................................................................................................... 1
9 4085034 Element ...................................................................................................... 1
FOOTNOTES:
See Service Manual

WATER PUMP AND CONNECTIONS (FIGURE 2-90)

1 4041758 Kit-Pump Water (Reconditioned Equivalent) .................................................. 1
2 1517291 O-Ring ........................................................................................................ 1
3 1597807 Capscrew (Flange) ......................................................................................... 3
4 1517286 Water Inlet ...................................................................................................... 1
5 1517285 Gasket ............................................................................................................ 1
6 1511952 Fitting .............................................................................................................. 1
7 1512292 Plug ................................................................................................................ 1
8 1512004 Capscrew ....................................................................................................... 3
9 4039586 Fitting (Water Outlet) ...................................................................................... 1
10 1512005 Capscrew ....................................................................................................... 2
a 4045756 Belt (Water Pump Drive) ..................................................................................... 1
FOOTNOTES:
a Not Illustrated
See Service Manual

DIESEL PARTICULATE FILTER (FIGURE 2-91)
AFTERTREATMENT MODULE DEVICE — TIER IV INTERIM ENGINE

1 4039460 Clamp (V-Band) .............................................................................................. 2
2 4039464 Gasket ............................................................................................................ 2
3 4036448 Clip ................................................................................................................. 2
4 4039462 Module (Outlet) ............................................................................................... 1
5 ..... Inlet Catalyst Module ...................................................................................... 1
8 4036455 Capscrew ....................................................................................................... 1
9 4036456 Clamp (V-Band) .............................................................................................. 1
10 4039474 Clamp T Bolt ................................................................................................... 3
11 4036458 Bracket ........................................................................................................... 1
12 4039475 Tube (Air) ....................................................................................................... 1
13 4039476 Tube (Air) ....................................................................................................... 1
14 4039477 Module Particulate Filter ................................................................................. 1
15 4036465 Washer ........................................................................................................... 1
16 4036466 Clamp ............................................................................................................. 1
17 4036447 Gasket ............................................................................................................ 1
a 4036462 Bracket ........................................................................................................... 2
a 4048417 Sensor (Pressure) ............................................................................................... 1
See Service Manual

FOOTNOTES:
a Not Illustrated

3 FUEL SYSTEM
SECTION 3
FUEL SYSTEM
DESCRIPTION PAGE
AIR INTAKE SYSTEM

TIER III ENGINE ......................................................................................................................................... 3-2
FUEL DRAIN PLUMBING
FUEL FILTER
TIER III ENGINE ......................................................................................................................................... 3-20
TIER III ENGINE ......................................................................................................................................... 3-18
FUEL FILTERS
FUEL INJECTOR
TIER III ENGINE ......................................................................................................................................... 3-16
FUEL PUMP
FUEL PUMP COUPLING
TIER III ENGINE ......................................................................................................................................... 3-12
FUEL PUMP DRIVE
TIER III ENGINE ......................................................................................................................................... 3-10
FUEL PUMP MOUNTING
FUEL PUMP PLUMBING
TIER III ENGINE ......................................................................................................................................... 3-14
FUEL SYSTEM
TIER III ENGINE ......................................................................................................................................... 3-6
FUEL TRANSFER PUMP
THROTTLE AND INCHING SENSORS .......................................................................................................... 3-32
THROTTLE PEDAL AND ATTACHING PARTS ............................................................................................. 3-34
See Service Manual

AIR INTAKE SYSTEM (FIGURE 3-1)
TIER III ENGINE

AIR INTAKE SYSTEM
TIER III ENGINE
1 1654356 Pre-Cleaner (Sy Klone Option) ........................................................................... 1

1 1456342 Pre-Cleaner (Bowl Type Option) (Not Shown) .................................................... 1
1 b 1458358 Cover .............................................................................................................. 1
1 b 1458361 Bowl ................................................................................................................ 1
2 1456805 Air Filter Assembly .............................................................................................. 1
2 1456798 Label (Main Element) ..................................................................................... 1
2 1456803 Label (Safety Element) ................................................................................... 1
2 1456343 Air Filter .......................................................................................................... 1
2 1456800 Filter Element (Main) .................................................................................. 1
2 1456804 Filter Element (Safety) ............................................................................... 1
2 1458366 Cover (Main) .............................................................................................. 1
2 2044181 Valve , Vacuator ......................................................................................... 1
3 1456341 Clamp ................................................................................................................. 2
4 1581587 Capscrew ............................................................................................................ 4
5 1581557 Washer ............................................................................................................... 8
6 1581567 Nut ...................................................................................................................... 4
7 4010988 Bracket ................................................................................................................ 1
8 1581849 Nut ...................................................................................................................... 3
9 1581559 Washer ............................................................................................................... 3
10 1581591 Capscrew ............................................................................................................ 3
11 1556465 Clamp ................................................................................................................. 1
12 1518665 Reducer .............................................................................................................. 1
13 144157 Hose Clamp ........................................................................................................ 1
14 4024588 Tube .................................................................................................................... 1
15 1486218 Switch , Vacuum ................................................................................................. 1
ac 1589960 Tube (Air Inlet to Turbo) ...................................................................................... 1
ac 4033047 Tube (Turbo to Radiator) .................................................................................... 1
c 4101265 Tube (Turbo to Radiator) (Alternate Part) ........................................................... 1
ac 4027958 Tube (Engine to Radiator) .................................................................................. 1
FOOTNOTES:
a Air Cooler System c Not Illustrated
b For Bowl Type Pre-Cleaner

AIR INTAKE SYSTEM (FIGURE 3-2)

AIR INTAKE SYSTEM
1 1638785 Pre-Cleaner (Sy-Klone Type) ............................................................................. 1

1 196959 Pre-Cleaner (Bowl Type) (Not Shown) ............................................................... 1
1 c 1656996 Clamp (T-Bolt) ................................................................................................ 1
1 c 1656997 Insert (Rubber) ............................................................................................... 1
1 b 147983 Cover .............................................................................................................. 1
1 b 147985 Body ............................................................................................................... 1
1 b 214336 Sleeve ............................................................................................................ 1
1 b 227220 Clamp ............................................................................................................. 1
2 4023933 Air Filter Assembly .............................................................................................. 1
2 4033596 Filter (Primary) ................................................................................................ 1
2 4033597 Filter (Secondary) ........................................................................................... 1
2 4024332 Sensor (Air Filter) ........................................................................................... 1
2 4033598 Door ................................................................................................................ 1
2 1635280 Capscrew ....................................................................................................... 1
3 4010988 Bracket ................................................................................................................ 1
4 1581557 Washer ............................................................................................................... 4
5 1581585 Capscrew ............................................................................................................ 4
6 1581849 Nut ...................................................................................................................... 3
7 1581559 Washer ............................................................................................................... 3
8 1581591 Capscrew ............................................................................................................ 3
9 1486218 Switch , Vacuum ................................................................................................. 1
10 1556465 Clamp ................................................................................................................. 1
11 1518665 Reducer .............................................................................................................. 1
12 144157 Hose Clamp ........................................................................................................ 1
13 4012920 Tube .................................................................................................................... 1
14 1518717 Clamp ................................................................................................................. 1
15 1623149 Reducer .............................................................................................................. 1
16 1507394 Clamp ................................................................................................................. 1
ad 4010985 Tube (Radiator to Engine) .................................................................................. 1
ad 4010986 Tube (Radiator to Turbo) .................................................................................... 1
d 1491175 Grommet ............................................................................................................. 1
FOOTNOTES:
a Air Cooler System c For Sy Klone Type Pre-Cleaner
b For Bowl Type Pre-Cleaner d Not Illustrated
See Service Manual

FUEL SYSTEM (FIGURE 3-3)
TIER III ENGINE
See Service Manual

FUEL SYSTEM
TIER III ENGINE
1 1569866 Fuel Cap (Locking) ............................................................................................. 1

1 4099111 Fuel Cap (Locking) (Alternate Part) .................................................................... 1
1 1569867 Fuel Cap (Non-Locking) ...................................................................................... 1
1 4099112 Fuel Cap (Non-Locking) (Alternate Part) ............................................................ 1
2 4036061 Fuel Tank ............................................................................................................ 1
3 1473887 Fitting .................................................................................................................. 2
4 1531268 Drain Valve ......................................................................................................... 1
5 1676875 Fuel Sender ........................................................................................................ 1
5 4114013 Fuel Sender (Alternate Part) ............................................................................... 1
6 320155 Washer ............................................................................................................... 6
7 293743 Capscrew ............................................................................................................ 6
8 1581559 Washer ............................................................................................................... 2
9 1615240 Capscrew ............................................................................................................ 2
10 4035738 Hose Assy ........................................................................................................... 1
11 4035737 Hose Assy ........................................................................................................... 1
12 4014228 Drain Plug ........................................................................................................... 1
13 320159 Washer ............................................................................................................... 3
14 1352554 Clamp (Insulated) ............................................................................................... 1
15 1487065 Fitting .................................................................................................................. 1
16 292508 Capscrew ............................................................................................................ 2
17 320157 Washer ............................................................................................................... 4
18 302400 Nut ...................................................................................................................... 2
19 129684 Clamp ................................................................................................................. 2
20 292514 Capscrew ............................................................................................................ 2
21 1616298 Shield , Starter Motor .......................................................................................... 1
22 129563 Strap Clamp ........................................................................................................ 5
ab 2045885 Wire Harness (WIF Sensor) ( Figure 4-83)...................................................... 1
FOOTNOTES:
a Connects WIF Fuel Filter to Engine Harness b Not Illustrated
See Service Manual

FUEL SYSTEM (FIGURE 3-4)
See Service Manual

FUEL SYSTEM
1 1569866 Fuel Cap (Locking) ............................................................................................. 1

1 4099111 Fuel Cap (Locking) (Alternate Part) .................................................................... 1
1 1569867 Fuel Cap (Non-Locking) ...................................................................................... 1
1 4099112 Fuel Cap (Non-Locking) (Alternate Part) ............................................................ 1
2 4036061 Fuel Tank ............................................................................................................ 1
3 1473887 Fitting .................................................................................................................. 2
4 1531268 Drain Valve ......................................................................................................... 1
5 1676875 Fuel Sender ........................................................................................................ 1
5 4114013 Fuel Sender (Alternate Part) ............................................................................... 1
6 320155 Washer ............................................................................................................... 6
7 293743 Capscrew ............................................................................................................ 6
8 1581559 Washer ............................................................................................................... 2
9 1615240 Capscrew ............................................................................................................ 2
10 4035739 Hose Assy ........................................................................................................... 1
11 4021410 Hose Assy ........................................................................................................... 1
12 4014228 Drain Plug ........................................................................................................... 1
13 320159 Washer ............................................................................................................... 2
14 1486746 Fitting .................................................................................................................. 1
15 1486772 Fitting .................................................................................................................. 1
16 292508 Capscrew ............................................................................................................ 2
17 320157 Washer ............................................................................................................... 4
18 302400 Nut ...................................................................................................................... 2
19 129684 Clamp ................................................................................................................. 2
20 292559 Capscrew ............................................................................................................ 2
21 4018985 Drip Shield .......................................................................................................... 1
22 129563 Strap Clamp ........................................................................................................ 5

FUEL PUMP DRIVE (FIGURE 3-5)
TIER III ENGINE

1 1587382 Plug ................................................................................................................ 2
2 1512616 O-Ring ........................................................................................................ 1
3 1512610 Pin .................................................................................................................. 1
4 1512620 Support (Drive) ............................................................................................... 1
5 1512611 Screw ............................................................................................................. 1
6 1512612 Washer ........................................................................................................... 1
7 1512613 Coupling (Hub) ............................................................................................... 1
8 1512614 Thrust Bearing ................................................................................................ 1
9 1512617 Clutch Housing ............................................................................................... 1
10 1512618 Drive Gear .................................................................................................. 1
11 1512619 Drive Shaft ................................................................................................. 1
12 1512610 Pin .............................................................................................................. 1
13 1512623 Gasket ............................................................................................................ 1
14 1512622 Screw ............................................................................................................. 6

FOOTNOTES:
a →10/2013
b 10/2013→

FUEL PUMP COUPLING (FIGURE 3-6)
TIER III ENGINE

1 1512525 Washer ........................................................................................................... 8
2 1512526 Nut .................................................................................................................. 4
3 1512765 Coupling ......................................................................................................... 1
4 1512769 Screw ............................................................................................................. 4
5 1512766 Gasket (Fuel Pump) ....................................................................................... 1
FOOTNOTES:
a →10/2013 b 10/2013→

NOTES

FUEL PUMP PLUMBING (FIGURE 3-7)
TIER III ENGINE
See Service Manual

FUEL PUMP PLUMBING
TIER III ENGINE

1 1515767 Spacer ............................................................................................................ 1
2 1515768 Tube Assy (Fuel Supply) ................................................................................ 1
3 1515769 Tube (Fuel Drain) ........................................................................................... 1
4 1708425 Elbow .............................................................................................................. 1
5 1514483 Nut .................................................................................................................. 1
6 1515771 Fitting .............................................................................................................. 2
7 1515772 Hose ............................................................................................................... 1
FOOTNOTES:
a →10/2013 b 10/2013→

FUEL INJECTOR (FIGURE 3-8)
TIER III ENGINE

1 1612812 Injector ............................................................................................................ 6
2 1587847 O-Ring ........................................................................................................ 1
3 1587848 O-Ring ........................................................................................................ 1
4 1587849 O-Ring ........................................................................................................ 1
5 1587850 Wire Harness ............................................................................................. 1
6 1513286 Capscrew ....................................................................................................... 6
7 1587851 Clamp ............................................................................................................. 6
FOOTNOTES:
a →10/2013 b 10/2013→

NOTES

FUEL FILTER PLUMBING (FIGURE 3-9)
TIER III ENGINE

TIER III ENGINE

1 1515711 Hose ............................................................................................................... 1
2 1512739 Fitting .............................................................................................................. 1
3 1512740 O-Ring ........................................................................................................ 1
FOOTNOTES:
a →10/2013 b 10/2013→
See Service Manual

FUEL FILTER (FIGURE 3-10)
TIER III ENGINE

FUEL FILTER
TIER III ENGINE

1 b 4111348
1512738 Screw ............................................................................................................. 4
2 1512739 Fitting .............................................................................................................. 1
3 1512740 O-Ring ........................................................................................................ 1
4 b 4111349 Filter Head (With AIRCO) ............................................................................... 1
4 1512736 Filter Head ...................................................................................................... 1
5 b 4111351 Separator (With AIRCO) ................................................................................. 1
5 1553225 Fuel Filter (WIF) ............................................................................................. 1
6 b 1512594 Capscrew (With AIRCO) ................................................................................ 2
6 1512737 Screw ............................................................................................................. 2
7 4050092 Bracket ........................................................................................................... 1
7 b 1568467 Bracket (With AIRCO) .................................................................................... 1
FOOTNOTES:
a →10/2013 b 10/2013→
See Service Manual

FUEL DRAIN PLUMBING (FIGURE 3-11)

1 1635230 Nut .................................................................................................................. 1
2 ..... Banjo Connector ............................................................................................. 3
3 ..... Banjo Connector ............................................................................................. 1
4 1635279 Check Valve ................................................................................................... 1
5 ..... Sealing Washers ............................................................................................ 3
6 ..... Sealing Washers ............................................................................................ 7
7 4039624 Tube (Fuel Drain) ........................................................................................... 1
8 4039623 Tube (Fuel Drain) ........................................................................................... 1
FOOTNOTES:
your local Cummins Dealer

NOTES

FUEL TRANSFER PUMP (FIGURE 3-12)

FUEL TRANSFER PUMP

1 ..... Banjo Bolt ....................................................................................................... 2
2 1512051 Capscrew ....................................................................................................... 4
3 ..... Bracket ........................................................................................................... 2
4 ..... Sealing Washer .............................................................................................. 2
5 ..... Sealing Washer .............................................................................................. 6
6 4012434 Tube (Fuel Supply) ......................................................................................... 1
7 1644148 Tube Assy (Fuel Supply) ................................................................................ 1
8 ..... Check Valve ................................................................................................... 1
9 ..... Fuel Pump ...................................................................................................... 1
10 ..... Isolator ....................................................................................................... 2
11 ..... Electronic Cooler Control ............................................................................... 1

FUEL FILTERS (FIGURE 3-13)

1 1511977 Capscrew ....................................................................................................... 2
2 1512328 Capscrew ....................................................................................................... 2
3 1644010 Bracket (Filter) ................................................................................................ 1
4 4039622 Filter Head Assembly ..................................................................................... 1
5 1517010 Plug Assembly ........................................................................................... 3
5 1517011 O-Ring ................................................................................................... 1
6 1643814 Adapter (Filter Head) .................................................................................. 1
7 1644166 Sealing Ring ............................................................................................... 3
8 1644027 Adapter ....................................................................................................... 3
9 4039528
1644048 Fuel Filter ................................................................................................... 1
10 1635303 Fuel Filter ................................................................................................... 1
11 1635312 Adapter ....................................................................................................... 1
12 ..... Clip ................................................................................................................. 1
See Service Manual

FUEL FILTER PLUMBING (FIGURE 3-14)

1 1513749 Capscrew ....................................................................................................... 1
2 4039619 Brace .............................................................................................................. 1
3 4039626 Tube ............................................................................................................... 1
4 4039625 Tube ........................................................................................................... 1
]
See Service Manual
FUEL PUMP MOUNTING (FIGURE 3-15)

1 1515795 O-Ring ............................................................................................................ 1
2 1644115 Capscrew ....................................................................................................... 1
3 1514483 Nut .................................................................................................................. 4
4 1614515 Capscrew ....................................................................................................... 1
5 1517027 Sealing Ring ................................................................................................... 1
6 1565650 Stud ................................................................................................................ 4
7 1517028 Gear (Fuel Pump) ........................................................................................... 1
8 1644138 Support ........................................................................................................... 1
See Service Manual

NOTES

FUEL PUMP (FIGURE 3-16)

FUEL PUMP

1 1517033 Dowel Pin ....................................................................................................... 1
2 ..... Lockwasher .................................................................................................... 1
3 ..... Threaded Plug ................................................................................................ 2
4 1517046 O-Ring ............................................................................................................ 1
5 ..... Capscrew ....................................................................................................... 3
6 ..... Nut .................................................................................................................. 1
7 1512029 Screw ............................................................................................................. 4
8 1644126 Capscrew ....................................................................................................... 4
9 ..... Seal (Fuel Pump Body) .................................................................................. 1
10 1588728 Hub (Distributor Drive) .................................................................................... 1
11 ..... Fuel Pump ...................................................................................................... 1
12 1644141 Pump Tappet .................................................................................................. 2
13 4040456
4039487 Adapter ........................................................................................................... 1
14 ..... Screw ............................................................................................................. 3
15 ..... Fuel Control Actuator ..................................................................................... 1
16 ..... Threaded Plug ................................................................................................ 1
17 ..... Gasket ............................................................................................................ 1
18 ..... Fuel Pump Body ............................................................................................. 1
19 ..... Gasket (Fuel Pump) ....................................................................................... 1
20 ..... Fuel Pump Head ............................................................................................ 1
21 ..... Sealing Ring ................................................................................................... 3
22 1644027 Adapter ........................................................................................................... 3

THROTTLE AND INCHING SENSORS (FIGURE 3-17)

1 316834 Nut ...................................................................................................................... 4
2 1506738 Washer ............................................................................................................... 8
3 2076661 Sensor , 3-Pin ..................................................................................................... 2
4 292501 Capscrew ............................................................................................................ 4
5 320156 Washer ............................................................................................................... 8
6 1571269 Rod ..................................................................................................................... 2
7 15200 Cotter Pin ............................................................................................................ 4

NOTES

THROTTLE PEDAL AND ATTACHING PARTS (FIGURE 3-18)

THROTTLE PEDAL AND ATTACHING PARTS
1 1558053 Bolt ...................................................................................................................... 1
2 325708 Tube Assy (Pivot) ............................................................................................... 1
3 352885 Rubber Pad ......................................................................................................... 1
4 352499 Pedal (Accelerator) ............................................................................................. 1
5 136749 Screw .................................................................................................................. 1
6 1468323 Washer ............................................................................................................... 1
7 1494675 Bracket (Pedal Stop) ........................................................................................... 1
8 353195 Bumper ............................................................................................................... 1
9 352485 Shaft ................................................................................................................... 1
10 320156 Washer ............................................................................................................... 1
11 15200 Cotter Pin ............................................................................................................ 1
12 353129 Rod ..................................................................................................................... 1
13 1558052 Washer ............................................................................................................... 3
14 320158 Washer ............................................................................................................... 1
15 302401 Locknut ............................................................................................................... 2
16 316835 Nut ...................................................................................................................... 1
17 353142 Spring ................................................................................................................. 1
18 353143 Spring ................................................................................................................. 1
19 1558049 Spring ................................................................................................................. 1
See Service Manual

NOTES

4 ELECTRICAL SYSTEM
SECTION 4
ELECTRICAL SYSTEM
DESCRIPTION PAGE
ALTERNATOR
TIER III AND IV INTERIM ENGINE (10/2013→(TIER III ENGINE))………………………………………. 4-157
TIER III ENGINE (→10/2013)………………………………………………………………………………………. 4-156
ALTERNATOR MOUNTING
TIER III ENGINE ......................................................................................................................................... 4-158
CAB ELECTRICAL AND SHIFT LEVER ......................................................................................................... 4-16
ELECTRICAL ACCESSORIES
TIER III ENGINE ......................................................................................................................................... 4-148
ELECTRICAL SYSTEM
SHEET 1 OF 4 ............................................................................................................................................ 4-4
SHEET 2 OF 4 ............................................................................................................................................ 4-8
SHEET 3 OF 4 ............................................................................................................................................ 4-12
SHEET 4 OF 4 ............................................................................................................................................ 4-14
CAB WITH AIRCO ...................................................................................................................................... 4-124
CAB WITH HEATER ................................................................................................................................... 4-126
TIER III ENGINE ......................................................................................................................................... 4-146
LIGHT BAR AND MOUNT
TWISTLOCK MODULE - LOAD MOMENT INDICATOR (→S/N B289E01608K EXC. 01601)………. 4-128
LIGHT SWITCHES .......................................................................................................................................... 4-130
LIGHTS
ENGINE COMPARTMENT ......................................................................................................................... 4-131
FRONT ........................................................................................................................................................ 4-134
STROBE ...................................................................................................................................................... 4-136
TAIL AND BACKUP ALARM ....................................................................................................................... 4-132
WORK ......................................................................................................................................................... 4-137
LOAD LIMITER
COLOR DISPLAY ....................................................................................................................................... 4-138
MONOCHROME ......................................................................................................................................... 4-140
PROXIMITY SWITCH ASSEMBLY
CAB MOUNTING ........................................................................................................................................ 4-144
REAR HARNESS ........................................................................................................................................ 4-145
RELAYS AND FUSES
S/N B289E01608K EXC. 01601 ............................................................................................................ 4-46
S/N B289E01609K INC. 01601 ............................................................................................................. 4-62
SENSOR ASSEMBLY
BOOM ANGLE AND EXTENSION (→S/N B289E01608K EXC. 01601) .......................................... 4-142
BOOM ANGLE AND EXTENSION (S/N B289E01609K→INC. 01601) ............................................ 4-143
STARTER
STARTER MOTOR
TIER III ENGINE ......................................................................................................................................... 4-152
TIER III ENGINE ......................................................................................................................................... 4-161
WIRE HARNESS
ARMREST (→ S/N B289E01608K EXC. 01601) ....................................................................................... 4-18

SECTION 4
ELECTRICAL SYSTEM
DESCRIPTION PAGE
ARMREST (S/N B289E01609K→INC. 01601)……………………………………………………….. .. 4-22

ATTACHMENT SIGNALS - CAB TO FRAME ............................................................................................. 4-25
BACK-UP ALARM ....................................................................................................................................... 4-163
BOOM EXTENSION - INTERMODAL HANDLER ....................................................................................... 4-26
BOOM EXTENSION - STANDARD SPREADER 2 ..................................................................................... 4-27
BOOM EXTENSION - STANDARD SPREADER 1 ..................................................................................... 4-28
BOOM LIGHTS ........................................................................................................................................... 4-29
BOOM LIGHTS - INNER AND OUTER ....................................................................................................... 4-30
BOOM VALVES (→ PENDING PER ECN 68684-09) ................................................................................ 4-31
BOOM VALVES (PENDING PER ECN 68684-09→) ................................................................................ 4-32
CAB SIDE CONSOLE - PAGE 1 OF 3 (→S/N B289E01608K EXC. 01601)…………………………………… 4-34
CAB SIDE CONSOLE - PAGE 2 OF 3 (→S/N B289E01608K EXC. 01601)…………………………………….. 4-38
CAB SIDE CONSOLE - PAGE 3 OF 3 → (S/N B289E01608K EXC. 01601)……………………………………. 4-42
CAB SIDE CONSOLE - PAGE 1 OF 3 (S/N B289E01609K→INC. 01601) ........................................................ 4-50
CAB SIDE CONSOLE - PAGE 2 OF 3 (S/N B289E01609K→INC. 01601)……………………………………….. 4-54
CAB SIDE CONSOLE - PAGE 3 OF 3 (S/N B289E01609K→INC. 01601)………………………………………. 4-58
CAB UNDERFLOOR ................................................................................................................................... 4-66
CHASSIS - PAGE 1 OF 2 (→B289E01608K EXC. 01601)………………………………………………. 4-68
CHASSIS - PAGE 2 OF 2 (→S/N B289E01608K EXC. 01601)………………………………………….. . 4-74
CHASSIS - PAGE 1 OF 2 (S/N B289E01609K→INC. 01601) …………………………………………..... 4-80
CHASSIS - PAGE 2 OF 2 (S/N B289E01609K→INC. 01601)………………………………………………. 4-86
CLOSED CAB ............................................................................................................................................. 4-92
COOLANT LEVEL SWITCH - TIER III ENGINE ......................................................................................... 4-94
COOLANT LEVEL SWITCH - TIER IV INTERIM ENGINE ......................................................................... 4-95
ENGINE COMPARTMENT ......................................................................................................................... 4-96
ENGINE ECM ADAPTER - TIER III ENGINE ............................................................................................. 4-98
ENGINE ECM ADAPTER - TIER IV INTERIM ENGINE ............................................................................. 4-100
ENGINE POWER - CAB TO FRAME .......................................................................................................... 4-101
ETR CONTROL MODULE - TIER IV INTERIM ENGINE ............................................................................ 4-170
FRONT LIGHTS .......................................................................................................................................... 4-102
LMI CAN CONNECTION - CAB TO FRAME .............................................................................................. 4-103
LMI COLOR DISPLAY ................................................................................................................................ 4-104
LMI MONOCHROME DISPLAY (→ S/N B289E01608K EXC. 01601) ...................................................... 4-105
LMI MONOCHROME DISPLAY (S/N B289E01609K→ INC. 01601) ....................................................... 4-106
POWERTRAIN - FULL FLOW ..................................................................................................................... 4-108
POWERTRAIN CAN CONNECTION - CAB TO FRAME ............................................................................ 4-107
POWERTRAIN SIGNAL 1 - CAB TO FRAME ............................................................................................. 4-111
POWERTRAIN SIGNAL 2 - CAB TO FRAME ............................................................................................. 4-112
REAR .......................................................................................................................................................... 4-113
REAR CAB .................................................................................................................................................. 4-114
SLIDING CAB .............................................................................................................................................. 4-116
STABILIZER (→ S/N B289E01608K EXC. 01601) .................................................................................... 4-166
STABILIZER (S/N B289E01609K→ INC. 01601) ..................................................................................... 4-168
STEER COLUMN ........................................................................................................................................ 4-118
STOP BUTTON, FRONT - POWERED SLIDING CAB ............................................................................... 4-120
STOP BUTTON, REAR - POWERED SLIDING CAB ................................................................................. 4-121
TWIST MODULE AND LMI DISPLAY ......................................................................................................... 4-164
WIF SENSOR .............................................................................................................................................. 4-172
WINDOW WASH PUMPS ........................................................................................................................... 4-122

SECTION 4
ELECTRICAL SYSTEM
DESCRIPTION PAGE
WIRING ACCESSORIES
ELECTRONIC CONTROL MODULE - TIER III ENGINES .......................................................................... 4-150

ELECTRICAL SYSTEM (FIGURE 4-1)
SHEET 1 OF 4

ELECTRICAL SYSTEM
SHEET 1 OF 4
1 ..... Battery Connection Area ( Figure 4-2)............................................................. 1

2 ..... Stabilizer Connection Area ( Figure 4-4).......................................................... 1
3 ..... Engine Connection Area ( Figure 4-3).............................................................. 1
4 1707185 Wire Harness (Rear Lights) ( Figure 4-45)....................................................... 1
5 4025006 Wire Harness (Coolant Level Switch) (Tier III Engine) ( Figure 4-30).............. 1
5 4025007 Wire Harness (Coolant Level Switch) (Tier IV Interim Engine) ( Figure
4-31).................................................................................................................... 1
6 1657923 Switch Assembly (Proximity) ( Figure 4-66)..................................................... 1
6 320177 Washer ............................................................................................................... 2
7 c 1617653 Wire Harness (Boom Valves) ( Figure 4-14).................................................... 1
7 e 4099040 Wire Harness (Boom Valves) ( Figure 4-15).................................................... 1
8 1690247 Wire Harness (Intermodal Handler Boom Extension) ( Figure 4-9).................. 1
9 885956 Connector Body (Male) .................................................................................. 1
10 885957 Insert (Male) ................................................................................................... 1
11 888139 Fitting .............................................................................................................. 1
12 885954 Connector Body (Female) ................................................................................... 1
13 1460618 Fitting (Compression) ......................................................................................... 1
14 302033 Screw .................................................................................................................. 24
15 320155 Washer ............................................................................................................... 24
16 1684322 Cover Assembly .................................................................................................. 6
16 1615946 Cover .............................................................................................................. 1
16 129887 E-Ring ............................................................................................................ 1
17 129563 Strap Clamp ........................................................................................................ 12
18 1690245 Wire Harness (Container Handler Boom Extension) ( Figure 4-10)................. 1
20 885957 Insert (Male) ................................................................................................... 1
21 1460618 Fitting (Compression) ..................................................................................... 1
22 885954 Connector Body (Female) .............................................................................. 1
23 885955 Connector (Female Insert) ............................................................................. 1
24 1690246 Wire Harness (Container Handler Boom Extension) ( Figure 4-11)................. 1
26 885957 Insert (Male) ................................................................................................... 1
30 129563 Strap Clamp ................................................................................ 140
31 885957 Insert (Male) ........................................................................................................ 1
32 d 4043841 Wire Harness (Chassis) ( Figure 4-25, Figure 4-26)......... 1
32 f 4051452 Wire Harness (Chassis) ( Figure 4-27, Figure 4-28)........... 1
33 885955 Connector (Female Insert) ................................................................ 2
34 885957 Insert (Male) ................................................................................................... 1
35 888139 Fitting (Compression) .............................................................................. 1
36 1460618 Fitting (Compression) ............................................................................... 2
37 885954 Connector Body (Female) .......................................................................... 3
38 4020872 Alternator ( Figure 4-72)................................................................................... 1
39 4021717 Motor (Starter) (Tier III Engine) ( Figure 4-76)................................................. 1
39 4039643 Motor Starter (Tier IV Interim Engine) ( Figure 4-77)....................................... 1
ab 885967 Terminal .............................................................................................................. 1
4-5
See Service Manual
FOOTNOTES:
a Included with Wire Harness 1690247 d S/N B289E01608K EXC. 01601
b Not Illustrated e PENDING PER ECN 68684-09
c PENDING PER ECN 68684-09 f S/N B289E01609K INC. 01601
4-6
See Service Manual
NOTES

SHEET 2 OF 4

ELECTRICAL SYSTEM
SHEET 2 OF 4
KEY:
A: Tier III Engine
B: Tier IV Interim Engine
QTY
1 1399332 Start Battery Wet ........................................................................................ 4 4
2 1595237 Battery Hold Down ..................................................................................... 1 1
3 1581557 Washer ....................................................................................................... 4 4
4 1581587 Capscrew ................................................................................................... 2 2
5 320160 Washer ....................................................................................................... 1 1
6 302401 Locknut ....................................................................................................... 1 1
7 1581567 Nut .............................................................................................................. 2 2
8 1598231 Battery Cable (Starter Ground) ( Figure 4-3)............................. 1 1
9 148795 Terminal (To Ground) ............................................................................ 1 1
10 1688687 Terminal (To Starter) ............................................................................. 1 1
11 4013746 Battery Cable (Starter to Switch Connecter) .................................. 1 1
12 148795 Terminal (To Switch) .............................................................................. 1 1
13 1688687 Terminal (To Starter) ............................................................................. 1 1
14 4013747 Battery Cable ............................................................................................. 1 1
15 148795 Terminal (To Ground) ............................................................................ 1 1
16 148783 Terminal (Negative) ............................................................................... 1 1
18 4013748 Battery Cable ............................................................................................. 1 1
19 148795 Terminal (To Switch) .............................................................................. 1 1
20 148782 Terminal (Positive) ................................................................................. 1 1
22 1595241 Battery Cable (Battery to Battery) .............................................................. 2 2
25 4027333 Grommet .................................................................................................... 1 1
26 4027500 Boot ............................................................................................................ 3 3
27 4027501 Boot ............................................................................................................ 2 2
28 4027502 Boot ............................................................................................................ 1 1
29 b 4043841 Wire Harness (Chassis) ( Figure 4-25, Figure 4-26)…………… 1 1
29 d 4051452 Wire Harness (Chassis) ( Figure 4-27, Figure 4-28)………… 1 1
30 129563 Strap Clamp ........................................................................... 140 137
31 370009 Boot ............................................................................................................ 2 2
32 4021412 Bracket ....................................................................................................... 1 1
33 4012879 Fuse Box .................................................................................................... 1 1
34 1617615 Fuse Holder ................................................................................................ 2 3
35 1617617 Fuse (125 Amp) ......................................................................................... 2 2
36 1532120 Fuse (150 Amp) ......................................................................................... .. 1
37 320156 Washer ....................................................................................................... 8 12
38 292501 Capscrew ................................................................................................... 4 8
39 136681 Capscrew ................................................................................................... 3 3
40 320157 Washer ....................................................................................................... 4 4
41 2072354 Capscrew ................................................................................................... 1 1
42 a 1307121 Switch (Magnetic, 24V) .............................................................................. .. 1
42 c 4099635 Solenoid ..................................................................................................... .. 1
43 1698655 Wire Harness ............................................................................................. .. 1
See Service Manual

ELECTRICAL SYSTEM
SHEET 2 OF 4
KEY:
A: Tier III Engine
B: Tier IV Interim Engine
QTY
43 806426 E-Ring .................................................................................................... .. 1
43 222523 Heat Shrink ............................................................................................ .. AR
43 1493442 Boot ....................................................................................................... .. 1
44 1493442 Boot ............................................................................................................ .. 1
45 1627709 Jumper (Wire Harness) .............................................................................. 1 2
45 806426 E-Ring .................................................................................................... 1 1
45 222523 Heat Shrink ............................................................................................ AR AR
45 1354497 E-Ring .................................................................................................... 1 1
46 1597595 Jumper (Wire Harness) .............................................................................. 1 1
46 806426 E-Ring .................................................................................................... 1 1
46 222523 Heat Shrink ............................................................................................ AR AR
46 1354497 E-Ring .................................................................................................... 1 1
47 4035923 Switch , Lockable (Starter) ......................................................................... 1 1
48 4027285 Controller , Transmission (APC 216) (TE-27) (Full Flow) .......................... 1 1
48 4027292 Controller , Transmission (APC 216) (TE32) (Full Flow) ............................ 1 1
49 292500 Capscrew ................................................................................................... 4 4
50 4021717 Motor (Starter) (Tier III Engine) ( Figure 4-76)......................................... 1 ..
50 4039643 Motor Starter (Tier IV Interim Engine) ( Figure 4-77)............................... .. 1
FOOTNOTES:
a → PENDING PER ECN 68684-09 c PENDING PER ECN 68684-09 →
b → S/N B289E01608K EXC. 01601 d S/N B289E01609K → INC. 01601
4-10
See Service Manual
NOTES

SHEET 3 OF 4

ELECTRICAL SYSTEM
SHEET 3 OF 4
1 4034590 Wire Harness (Powertrain, Full Flow) ( Figure 4-42)........................................ 1

2 a 4043841 Wire Harness (Chassis) ( Figure 4-25, Figure 4-26)........................................ 1
2 b 4051452 Wire Harness (Chassis) ( Figure 4-27, Figure 4-28)....................................... 1
3 4034818 Wire Harness (Engine ECM Adaptor) (Tier III Engine) ....................................... 1
3 4034815 Wire Harness (Engine ECM Adaptor) (Tier IV Interim Engine) ( Figure
4-34).................................................................................................................... 1
4 4003047 Bracket ................................................................................................................ 1
5 136985 Capscrew ............................................................................................................ 4
6 320159 Washer ............................................................................................................... 10
7 302401 Locknut ............................................................................................................... 5
8 2065989 Capscrew ............................................................................................................ 8
9 320154 Washer ............................................................................................................... 16
10 815597 Nut ...................................................................................................................... 8
11 292578 Capscrew ............................................................................................................ 1
12 320169 Washer ............................................................................................................... 1
13 4022889 Bracket ................................................................................................................ 1
14 302032 Screw .................................................................................................................. 4
15 320160 Washer ............................................................................................................... 2
16 296407 Lockwasher ......................................................................................................... 1
17 1598231 Battery Cable (Starter Ground) ........................................................................... 1
18 4013747 Battery Cable (Negative Terminals) ( Figure 4-2)............................................ 1
19 4013746 Battery Cable (Starter to Switch Connecter) ( Figure 4-2)............................... 1
20 129563 Strap Clamp ................................................................................... 140
21 302400 Nut ...................................................................................................................... 1
22 320157 Washer ............................................................................................................... 1
23 1356947 Strap ................................................................................................................... 1
24 4027333 Grommet ............................................................................................................. 1
25 292514 Capscrew ............................................................................................................ 2
26 146047 Clamp ................................................................................................................. 2
27 4020872 Alternator ( Figure 4-72)................................................................................... 1
28 4021717 Motor (Starter) (Tier III Engine) ( Figure 4-76)................................................. 1
28 4039643 Motor Starter (Tier IV Interim Engine) ( Figure 4-77)....................................... 1
FOOTNOTES:
a →S/N B289E01608K EXC. 01601 b S/N B289E01609K→ INC. 01601
4-13
See Service Manual
SHEET 4 OF 4
See Service Manual

ELECTRICAL SYSTEM
SHEET 4 OF 4
1 a 1615605 Transducer (Pressure) (Pressure Sensor for Derricking Valve) ......................... 4

1 b 4050237 Pressure Transducer (Pressure Sensor for Derricking Valve) ............................ 1
2 136985 Capscrew ............................................................................................................ 2
3 320159 Washer ............................................................................................................... 4
4 258590 Clamp ................................................................................................................. 4
5 302401 Locknut ............................................................................................................... 2
6 a 4027293 Controller , Hydraulic (Frame - With Software) (Not Shown) .............................. 1
6 b 4055211 Controller , Hydraulic (Frame - With Software) (Shown) .................................... 1
7 a 292507 Capscrew ............................................................................................................ 4
7 b 1367822 Capscrew ............................................................................................................ 4
8 a 1476421 Washer ............................................................................................................... 4
8 b 320156 Washer ............................................................................................................... 6
9 129563 Strap Clamp .............................................................................. 140
10 a 4043841 Wire Harness (Chassis) ( Figure 4-25, Figure 4-26)....................... 1
10 b 4051452 Wire Harness (Chassis) ( Figure 4-27, Figure 4-28)……………….. 1
11 a 4043755 Wire Harness (Stabilizer) ( Figure 4-80)............................................ 1
11 b 4055334 Wire Harness (Stabilizer) ( Figure 4-81)............................................ 1
12 a 1659272 Controller (Arm) (Stabilizer) .................................................................... 1
12 b 4050196 Controller-Midac (Stabilizer) ............................................................................... 1
13 a 293795 Capscrew ............................................................................................................ 2
13 b 292502 Capscrew ............................................................................................................ 2
14 ..... Engine Connection Area ( Figure 4-3).................................................... 1
15 b 320156 Washer ............................................................................................................... 2
16 b 4049232 Controller-Midac ................................................................................................. 1
17 b 292502 Capscrew ............................................................................................................ 2
18 b 4054840 Plate .................................................................................................................... 1
FOOTNOTES:
See Service Manual

CAB ELECTRICAL AND SHIFT LEVER (FIGURE 4-5)

CAB ELECTRICAL AND SHIFT LEVER
1 1506669 Screw .................................................................................................................. 2
2 320156 Washer ............................................................................................................... 10
3 a 4033697 Wire Harness (Side Console) ( Figure 4-16,Figure 4- Figure 4-18,
17,
Figure 4-19)...................................................................................................... 1
3 b 4051453 Wire Harness (Cab Side Console) ( Figure 4-23,Figure 4- Figure
20,
4-21, Figure 4-22)............................................................................................. 1
4 1558041 Screw .................................................................................................................. 1
5 1492146 Bracket Wldmt (Relay) ........................................................................................ 1
6 316834 Nut ...................................................................................................................... 5
7 292501 Capscrew ............................................................................................................ 5
8 1635013 Spacer ................................................................................................................ 2
9 4028463 Washer ............................................................................................................... 2
10 1579257 Gear Selector ...................................................................................................... 1
11 1558054 Screw .................................................................................................................. 2
12 1558055 Washer ............................................................................................................... 4
13 1393781 Back-Up Alarm (Slow Pulse) .............................................................................. 1
14 1558050 Bracket ................................................................................................................ 1
15 4042519 Controller (With Stabilizer) .................................................................................. 1
15 4042516 Controller (Without Stabilizer) ............................................................................. 1
16 4009578 Screw .................................................................................................................. 2
17 1623284 Bolt ...................................................................................................................... 2
18 2078867 Label (Transmission Calibration) ........................................................................ 1
19 1598408 Nut ...................................................................................................................... 2
20 1493480 Washer ............................................................................................................... 2
21 316833 Nut ...................................................................................................................... 2
22 15200 Cotter Pin ............................................................................................................ 4
23 1571269 Rod ..................................................................................................................... 2
24 292500 Capscrew ............................................................................................................ 2
25 1492167 Trim-Bulk ............................................................................................................ AR
26 1623188 Bracket (Fuse Holder) ......................................................................................... 1
28 1506738 Washer ............................................................................................................... 8
29 2076661 Sensor , 3-Pin ..................................................................................................... 2
30 1571775 Screw .................................................................................................................. 1
31 4009551 Plate .................................................................................................................... 1
32 1598236 Switch (Toggle) ................................................................................................... 1
33 1675884 Switch (Toggle) ................................................................................................... 1
34 a 4034282 Label (Fuse Panel) ............................................................................................. 1
34 b 4055531 Label (Fuse Panel) ............................................................................................. 1
35 2104456 Label (Transmission Calibration) ........................................................................ 1
36 4610025 Label (Engine Mode) .......................................................................................... 1
37 4024342 Switch (Key) ........................................................................................................ 1
FOOTNOTES:
4-17
See Service Manual
WIRE HARNESS (FIGURE 4-6)
ARMREST (→ S/N C222E01608K EXC. 01601)
See Service Manual

4-18 for service procedures
WIRE HARNESS
4033699 Wire Harness (Armrest) ...................................................................................... 1

1 ..... Connector Assembly (CPS10 Side Console) ................................................. 1
1 1484554 Connector ................................................................................................... 1
1 1330438 Terminal (Socket) ....................................................................................... 5
1 1463141 Terminal (Socket) ....................................................................................... 42
2 ..... Connector Assembly (CPS68 Front Wipe Switch) ......................................... 1
2 1484555 Connector Body (10-Way) .......................................................................... 1
2 1484556 Terminal ..................................................................................................... 5
3 1570611 Label (Front Wiper) ........................................................................................ 1
4 1570608 Label (Front) ................................................................................................... 2
5 1570614 Label (Wash) .................................................................................................. 1
6 ..... Connector Assembly (CPS69 Front Wash Switch) ........................................ 1
6 1484556 Terminal ..................................................................................................... 2
7 ..... Connector Assembly (CPS70 Roof Wash/Wipe Switch) ................................ 1
7 1484556 Terminal ..................................................................................................... 4
7 233141 Terminal ..................................................................................................... 1
8 1570612 Label (Rear/Roof Wash Wipe) ....................................................................... 2
9 1570609 Label (Roof) .................................................................................................... 1
10 ..... Connector Assembly (CPS71 Rear Wash/Wipe Switch) ................................ 1
10 1484556 Terminal ..................................................................................................... 4
10 233141 Terminal ..................................................................................................... 1
11 1570610 Label (Rear) ................................................................................................... 1
12 ..... Connector Assembly (TS72 Armrest Ground) ................................................ 1
12 1506885 Ring ............................................................................................................ 1
13 ..... Connector Assembly (CPS153 Att. Rotate) ................................................... 1
13 1493462 Connector ................................................................................................... 1
13 1493464 Connector (Secondary Lock) ..................................................................... 1
13 1463141 Terminal (Socket) ....................................................................................... 3
14 ..... Connector Assembly (CPS152 PPS) ............................................................. 1
14 1463141 Terminal (Socket) ....................................................................................... 3
14 1493462 Connector ................................................................................................... 1
15 ..... Connector Assembly (CPS151 Telescope In/Out) ......................................... 1
15 1463141 Terminal (Socket) ....................................................................................... 3
15 1493462 Connector ................................................................................................... 1
16 ..... Connector Assembly (CPS150 Derrick Lift/Lower) ........................................ 1
16 1493462 Connector ................................................................................................... 1
16 1463141 Terminal (Socket) ....................................................................................... 3
17 ..... Connector Assembly (CPS81 Joystick) .......................................................... 1
17 1525567 Connector ................................................................................................... 1
17 1351069 Secondary Lock ......................................................................................... 1
17 1484377 Plug ............................................................................................................ 2
17 1463141 Terminal (Socket) ....................................................................................... 10
18 ..... Connector Assembly (CPS650 Ind. ISO/WTP-Position) ................................ 1
18 1656408 Connector ................................................................................................... 1

WIRE HARNESS
18 1484556 Terminal ..................................................................................................... 4

19 ..... Connector Assembly (CPS21 Sliding Cab Switch) ........................................ 1
19 1484556 Terminal ..................................................................................................... 3
20 ..... Decal (Sliding Cab) ........................................................................................ 1
21 ..... Connector Assembly (CPS80 RHS Clamp/Unclamp Switch) ......................... 1
21 1484556 Terminal ..................................................................................................... 3
22 ..... Decal (RHS Clamp/Unclamp) ......................................................................... 1
23 ..... Connector Assembly (CPS79 Twistlock Switch) ............................................ 1
23 1484556 Terminal ..................................................................................................... 4
24 1570613 Label (Twist Lock) .......................................................................................... 1
25 ..... Connector Assembly (CPS78 LHS Clamp/Unclamp Switch) ......................... 1
25 1484556 Terminal ..................................................................................................... 3
26 ..... Decal (LHS Clamp/Unclamp) ......................................................................... 1
27 ..... Connector Assembly (CPS74 Pre-Clamp Switch) .......................................... 1
27 1484556 Terminal ..................................................................................................... 2
28 ..... Decal (Pre-Clamp Switch) .............................................................................. 1
29 ..... Connector Assembly (CPS76 Front Legs Fold/Unfold Switch) ...................... 1
29 1484556 Terminal ..................................................................................................... 3
30 ..... Decal (Front Legs Fold/Unfold) ...................................................................... 1
31 ..... Connector Assembly (CPS73 Rear Legs Fold/Unfold Switch) ....................... 1
31 1484556 Terminal ..................................................................................................... 3
32 ..... Decal (Rear Legs Fold/Unfold) ....................................................................... 1
33 ..... Connector Assembly (CPS75 Hydraulic Stop Switch) ................................... 1
33 1484556 Terminal ..................................................................................................... 3
34 ..... Decal (Hydraulic Stop) ................................................................................... 1
35 ..... Connector Assembly (CPS655 Ind. Slave Connected) .................................. 1
35 1656408 Connector ................................................................................................... 1
35 1484556 Terminal ..................................................................................................... 2
36 ..... Connector Assembly (CRP67 Operator Presence Switch) ............................ 1
36 1493465 Connector (2 Pin) ....................................................................................... 1
36 1330437 Terminal (Pin) ............................................................................................. 2
37 ..... Connector Assembly (TS65 Seat Ground) ..................................................... 1
37 1493459 Ring ............................................................................................................ 1
38 ..... Connector Assembly (CPS66 Suspension Seat) ........................................... 1
38 1490242 Connector (2 Way) ..................................................................................... 1
38 1490243 Connector ................................................................................................... 1
38 1330438 Terminal (Socket) ....................................................................................... 2
39 ..... Insert .............................................................................................................. 1
39 1493465 Connector (2 Pin) ....................................................................................... 1
39 1484377 Plug ............................................................................................................ 2
See Service Manual

NOTES

ARMREST (S/N C222E01609K → INC. 01601)
See Service Manual

4-22 for service procedures
WIRE HARNESS
4051455 Wire Harness (Armrest) ...................................................................................... 1

1 ..... Connector Assembly (CPS81 Armrest-Side Console) ................................... 1
1 1484554 Connector ................................................................................................... 1
1 1506881 Cap ............................................................................................................. 1
1 1506883 Clip ............................................................................................................. 1
1 1330438 Terminal (Socket) ....................................................................................... 9
1 1463139 Terminal ..................................................................................................... 13
1 1463141 Terminal (Socket) ....................................................................................... 25
2 ..... Connector Assembly (CPS144 Suspension Seat) ......................................... 1
2 1490242 Connector (2 Way) ..................................................................................... 1
2 1490243 Connector ................................................................................................... 1
2 1330438 Terminal (Socket) ....................................................................................... 2
2 4036523 Cap ............................................................................................................. 1
3 ..... Ring Terminal (TS103 Armrest Ground) ........................................................ 1
3 1493459 Ring ............................................................................................................ 1
4 ..... Connector Assembly (CRP101 Ops Switch) .................................................. 1
4 1493465 Connector (2 Pin) ....................................................................................... 1
4 1330437 Terminal (Pin) ............................................................................................. 1
5 ..... Connector Assembly (CPS86 Front Wiper Switch) ........................................ 1
5 1484556 Terminal ..................................................................................................... 5
6 1570611 Label (Front Wiper) ........................................................................................ 1
7 1570608 Label (Front) ................................................................................................... 1
8 ..... Connector Assembly (CPS89 Front Washer Switch) ..................................... 1
8 1484556 Terminal ..................................................................................................... 2
9 1570614 Label (Wash) .................................................................................................. 1
10 1570608 Label (Front) ................................................................................................... 1
11 ..... Connector Assembly (CPS90 Roof Wiper/Washer Switch) ........................... 1
11 1484556 Terminal ..................................................................................................... 2
13 1570609 Label (Roof) .................................................................................................... 1
14 ..... Ring Terminal (TS102 Armrest Ground) ........................................................ 1
14 1506885 Ring ............................................................................................................ 1
15 ..... Connector Assembly (CPS91 Rear Wiper/Washer Switch) ........................... 1
15 1484556 Terminal ..................................................................................................... 5
17 1570610 Label (Rear) ................................................................................................... 1
18 ..... Connector Assembly (CPS184 Ind Slave) ..................................................... 1
18 1656408 Connector ................................................................................................... 1
18 233141 Terminal ..................................................................................................... 2
19 ..... Connector Assembly (CPS141 LHS Unclamp) .............................................. 1
19 233141 Terminal ..................................................................................................... 3
20 ..... Connector Assembly (CPS140 Pre-Clamp) ................................................... 1
20 233141 Terminal ..................................................................................................... 2
4-23
See Service Manual
WIRE HARNESS
21 ..... Connector Assembly (CPS119 Hydraulic Stop) ............................................. 1

21 233141 Terminal ..................................................................................................... 3
22 ..... Connector Assembly (CPS118 Twist Locks) .................................................. 1
22 233141 Terminal ..................................................................................................... 3
23 ..... Connector Assembly (CPS136 Sliding Cab Switch) ...................................... 1
23 233141 Terminal ..................................................................................................... 3
24 1570613 Label (Twist Lock) .......................................................................................... 1
25 ..... Connector Assembly (CPS133 Front Legs - Unfold) ...................................... 1
25 233141 Terminal ..................................................................................................... 3
26 ..... Connector Assembly (CPS139 RHS Unclamp) .............................................. 1
26 233141 Terminal ..................................................................................................... 3
27 ..... Connector Assembly (CPS134 Rear legs - Unfold/Hydraulic Stop) ............... 1
27 233141 Terminal ..................................................................................................... 3
28 ..... Connector Assembly (CPS181 Ind ISO/WTP) ............................................... 1
28 1656408 Connector ................................................................................................... 1
28 233141 Terminal ..................................................................................................... 4
29 ..... Connector Assembly (CPS135 Switches Joystick) ........................................ 1
29 1525567 Connector ................................................................................................... 1
29 1530037 Connector ................................................................................................... 1
29 1463139 Terminal ..................................................................................................... 11
29 1484377 Plug ............................................................................................................ 1
30 ..... Connector Assembly (CPS09 Auxiliary 1 Lever) ............................................ 1
30 1493462 Connector ................................................................................................... 1
30 1463139 Terminal ..................................................................................................... 1
31 ..... Connector Assembly (CPS112 Tilt Lever) ...................................................... 1
31 1493462 Connector ................................................................................................... 1
31 1463139 Terminal ..................................................................................................... 1
32 ..... Connector Assembly (CPS114 Auxo Lever) .................................................. 1
32 1493462 Connector ................................................................................................... 1
32 1463139 Terminal ..................................................................................................... 1
33 ..... Connector Assembly (CPS113 Lift Lever) ...................................................... 1
33 1493462 Connector ................................................................................................... 1
33 1463139 Terminal ..................................................................................................... 1
See Service Manual

ATTACHMENT SIGNALS — CAB TO FRAME

1607223 Wire Harness (Attachment Signals) .................................................................... 1
1 ..... Connector Assembly (Cab) ............................................................................ 1
1 1330438 Terminal (Socket) ....................................................................................... 23
1 1502627 Connector (Socket) .................................................................................... 1
2 ..... Connector Assembly (Frame) ........................................................................ 1
2 1330438 Terminal (Socket) ....................................................................................... 23
3 1617197 Strain Relief .................................................................................................... 1
4-25
See Service Manual
BOOM EXTENSION — INTERMODAL HANDLER

1690247 Wire Harness (Intermodal Handler Boom Extension) ......................................... 1
1 885967 Terminal ......................................................................................................... 10
2 888139 Fitting .............................................................................................................. 1
4 885957 Insert (Male) ................................................................................................... 1

BOOM EXTENSION — STANDARD SPREADER 2

1690245 Wire Harness (Container Handler Boom Extension) .......................................... 1
2 885957 Insert (Male) ................................................................................................... 1

BOOM EXTENSION — STANDARD SPREADER 1

1690246 Wire Harness (Container Handler Boom Extension) .......................................... 1
5 885957 Insert (Male) ................................................................................................... 1

BOOM LIGHTS

1694261 Wire Harness (Boom Lights) ............................................................................... 1
1 ..... Connector Assembly (Strobe Light) ............................................................... 1
1 1324309 Sleeve ........................................................................................................ 1
1 1324310 Terminal ..................................................................................................... 1
1 1324307 Terminal ..................................................................................................... 1
1 1324308 Terminal ..................................................................................................... 1
2 1500914 Housing ...................................................................................................... 1
2 1330417 Connector ................................................................................................... 1
2 1330437 Terminal (Pin) ............................................................................................. 6
3 ..... Connector Assembly (Inner/Outer Boom Lights) ............................................ 1
3 1624104 Housing ...................................................................................................... 1
3 1489657 Connector ................................................................................................... 1
3 1330438 Terminal (Socket) ....................................................................................... 4

BOOM LIGHTS — INNER AND OUTER

1614673 Wire Harness (Inner and Outer Boom Lights) .................................................... 1
1 ..... Connector Assembly (Boom Lights Distribution) ............................................ 1
1 1489655 Connector (4 Way) ..................................................................................... 1
1 1330416 Connector ................................................................................................... 1
1 1330437 Terminal (Pin) ............................................................................................. 4
2 ..... Connector Assembly (Inner and Outer Boom Lights) ..................................... 4
2 1490242 Connector (2 Way) ..................................................................................... 1
2 1490243 Connector ................................................................................................... 1
2 1330438 Terminal (Socket) ....................................................................................... 2
3 1493450 Heat Shrink ..................................................................................................... 4
See Service Manual

BOOM VALVES (→ PENDING PER ECN 68684-09)

1617653 Wire Harness (Boom Valves) ............................................................................. 1
1 ..... Plug Assembly ................................................................................................ 1
1 1489656 Connector (4-Way) ..................................................................................... 1
1 1330439 Plug ............................................................................................................ 4
2 ..... Connector Assembly (Frame Harness) .......................................................... 1
2 1489655 Connector (4 Way) ..................................................................................... 1
2 1330416 Connector ................................................................................................... 1
2 1330437 Terminal (Pin) ............................................................................................. 4
3 ..... Connector Assembly (LH 3) ........................................................................... 1
3 1330438 Terminal (Socket) ....................................................................................... 2
4 ..... Connector Assembly (LH 4) ........................................................................... 1
4 1490242 Connector (2 Way) ..................................................................................... 1
4 1490243 Connector ................................................................................................... 1
4 1330438 Terminal (Socket) ....................................................................................... 2
a 1500912 Clip ................................................................................................................. 1
FOOTNOTES:
a Not Illustrated

BOOM VALVES (PENDING PER ECN 68684-09 →)

4099040 Wire Harness (Boom Valves) ............................................................................. 1
1 ..... Connector Assembly (CRP122 To Boom Valves) .......................................... 1
1 1489655 Connector (4 Way) ..................................................................................... 1
1 1330416 Connector ................................................................................................... 1
1 1330437 Terminal (Pin) ............................................................................................. 4
2 ..... Connector Assembly (CPS189 To LH-3, 2 Speed) ........................................ 1
2 1490242 Connector (2 Way) ..................................................................................... 1
2 1490243 Connector ................................................................................................... 1
2 1330438 Terminal (Socket) ....................................................................................... 2
3 ..... Connector Assembly (CPS190 To LH-4, Emergency Telescope) .................. 1
3 1490242 Connector (2 Way) ..................................................................................... 1
3 1490243 Connector ................................................................................................... 1
3 1330438 Terminal (Socket) ....................................................................................... 2
4 ..... Connector Assembly (CPS20 Diode) ............................................................. 1
4 1610950 Housing (Sealed) (4-Way) .......................................................................... 1
4 1484656 Terminal (Socket) ....................................................................................... 4
4 1482659 Seal (Rubber) ............................................................................................. 4
5 1610953 Diode .............................................................................................................. 1

NOTES

CAB SIDE CONSOLE — PAGE 1 OF 3 (→ S/N C222E01608K EXC. 01601)
(

WIRE HARNESS
4033697 Wire Harness (Side Console) ............................................................................. 1

1 ..... Connector Assembly (CPS9 CH/IH Indicator Display) ................................... 1
1 1493428 Connector (12-Way) ................................................................................... 1
1 1500913 Connector ................................................................................................... 1
1 1330439 Plug ............................................................................................................ 1
1 1518112 Terminal (Socket) ....................................................................................... 2
1 1330438 Terminal (Socket) ....................................................................................... 9
2 ..... Connector Assembly (CPS22 Front Wiper Timer) ......................................... 1
2 1484676 Housing (Socket) ........................................................................................ 1
2 1484556 Terminal ..................................................................................................... 6
3 ..... Connector Assembly (CPS1 Start Switch) ..................................................... 1
3 370728 Connector Body ......................................................................................... 1
3 1484375 Terminal ..................................................................................................... 4
4 ..... Decal (Cab Rev) ............................................................................................. 1
5 ..... Decal (Cab Fwd) ............................................................................................ 1
6 ..... Connector Assembly (CPS19 Sliding Cab Override) ..................................... 1
6 1624103 Terminal ..................................................................................................... 4
6 1610947 Receptacle ................................................................................................. 4
7 ..... Connector Assembly (CPS28 Lubrication Display 1) ..................................... 1
7 1493462 Connector ................................................................................................... 1
7 1507725 Terminal ..................................................................................................... 3
8 ..... Connector Assembly (CPS128 Lubrication Display 2) ................................... 1
8 1493462 Connector ................................................................................................... 1
8 1507725 Terminal ..................................................................................................... 3
9 ..... Connector Assembly (CPS149 LMI Indicator, Red) ....................................... 1
9 1624103 Terminal ..................................................................................................... 2
9 1610947 Receptacle ................................................................................................. 2
10 ..... Decal (Red) .................................................................................................... 1
11 ..... Connector Assembly (CPS42 LMI Indicator, Yellow) ..................................... 1
11 1624103 Terminal ..................................................................................................... 2
11 1610947 Receptacle ................................................................................................. 2
12 ..... Decal (Yellow) ................................................................................................ 1
13 ..... Connector Assembly (CPS150 LMI Indicator, Green) .................................... 1
13 1624103 Terminal ..................................................................................................... 2
13 1610947 Receptacle ................................................................................................. 2
14 ..... Decal (Green) ................................................................................................. 1
15 ..... Connector Assembly (CPS14 MIDAC 256) .................................................... 1
15 1623054 Housing ...................................................................................................... 1
15 1623058 Cam ............................................................................................................ 1
15 1623055 Terminal ..................................................................................................... 4
15 1561146 Terminal ..................................................................................................... 17
15 1623059 Plug ............................................................................................................ 3
16 ..... Connector Assembly (CPS170 Cab Pos. Jumper) ......................................... 1
16 1493430 Connector (6 Way Housing) ....................................................................... 1
16 1330438 Terminal (Socket) ....................................................................................... 5
16 1330439 Plug ............................................................................................................ 1
17 ..... Connector Assembly (CPS25 Accessory Socket, 12V) ................................. 1

WIRE HARNESS
17 1465378 Connector Body ......................................................................................... 1

17 1484556 Terminal ..................................................................................................... 2
18 1570645 Label (12 Volt) ................................................................................................ 1
19 ..... Connector Assembly (CPS11 Heater) ............................................................ 1
19 1489656 Connector (4-Way) ..................................................................................... 1
19 1489657 Connector ................................................................................................... 1
19 1363886 Terminal (Socket) ....................................................................................... 2
19 1330438 Terminal (Socket) ....................................................................................... 2
20 ..... Connector Assembly (CPS12 Map Light) ....................................................... 1
20 1465378 Connector Body ......................................................................................... 1
20 1484556 Terminal ..................................................................................................... 2
21 ..... Connector Assembly (CPS13 Rear Wiper) .................................................... 1
21 1489656 Connector (4-Way) ..................................................................................... 1
21 1489657 Connector ................................................................................................... 1
21 1330438 Terminal (Socket) ....................................................................................... 4
22 1570644 Label (Rear Wash/Wipe Switch) .................................................................... 1
23 ..... Connector Assembly (CPS2 Cabin Roof) ...................................................... 1
23 1484654 Connector (14-Way) ................................................................................... 1
23 1484655 Retainer (Socket) ....................................................................................... 1
23 1484611 Seal (Blanking) ........................................................................................... 1
23 1484708 Terminal (Socket) ....................................................................................... 2
23 1484595 Seal ............................................................................................................ 2
23 1484656 Terminal (Socket) ....................................................................................... 11
23 1484597 Seal ............................................................................................................ 11
24 1500927 Clip ................................................................................................................. 3
25 ..... Connector Assembly (CPS119 Diode - SLD Cab Buzzer) ............................. 1
25 1610941 Seal (Dummy) ............................................................................................ 1
25 1610954 Seal ............................................................................................................ 1
25 1482659 Seal (Rubber) ............................................................................................. 2
25 1484656 Terminal (Socket) ....................................................................................... 3
26 ..... Insert .............................................................................................................. 1
26 1610942 Diode .......................................................................................................... 1
27 ..... Connector Assembly (CPS123 Diodes) ......................................................... 1
27 1610954 Seal ............................................................................................................ 2
27 1482659 Seal (Rubber) ............................................................................................. 2
27 1484656 Terminal (Socket) ....................................................................................... 4
28 ..... Insert .............................................................................................................. 1
28 1610953 Diode .......................................................................................................... 1
29 ..... Insert .............................................................................................................. 1
29 1610953 Diode .......................................................................................................... 1
30 ..... Connector Assembly Diodes .......................................................................... 1
30 1484656 Terminal (Socket) ....................................................................................... 4
30 1482659 Seal (Rubber) ............................................................................................. 2
30 1610954 Seal ............................................................................................................ 2
31 ..... Connector Assembly (CRP10 Armrest Harness) ........................................... 1
31 1484664 Housing ...................................................................................................... 1
31 1484685 Locknut ....................................................................................................... 1

WIRE HARNESS
31 1484686 Washer (Spring) ......................................................................................... 1

31 1484377 Plug ............................................................................................................ 2
31 1330437 Terminal (Pin) ............................................................................................. 7
31 1463140 Terminal (Pin) ............................................................................................. 38
31 ..... Relays ( Figure 4-19)................................................................................... 1
32 ..... Insert .............................................................................................................. 1
32 1610953 Diode .......................................................................................................... 1
34 ..... Connector Assembly (CPS120 Diode, LH) .................................................... 1
34 1484656 Terminal (Socket) ....................................................................................... 4
34 1610954 Seal ............................................................................................................ 4
35 ..... Insert .............................................................................................................. 1
35 1610953 Diode .......................................................................................................... 1
36 ..... Connector Assembly (CPS132 Diode - Main Power 2/Cab Override) ........... 1
36 1484656 Terminal (Socket) ....................................................................................... 4
36 1482659 Seal (Rubber) ............................................................................................. 2
36 1610954 Seal ............................................................................................................ 2
4-37
See Service Manual
(
See Service Manual

WIRE HARNESS

1 ..... Connector Assembly (CPS16 Strobe) ............................................................ 1
1 1484556 Terminal ..................................................................................................... 4
2 1570639 Label (Beacon Switch) ................................................................................... 1
3 ..... Connector Assembly (CPS15 Hazard) ........................................................... 1
3 1484675 Switch ......................................................................................................... 1
3 233141 Terminal ..................................................................................................... 1
3 1484556 Terminal ..................................................................................................... 7
4 1570638 Label (Hazard Light) ....................................................................................... 1
5 ..... Connector Assembly (CPS23 Boom/RR Drive) ............................................. 1
5 1484556 Terminal ..................................................................................................... 2
5 233141 Terminal ..................................................................................................... 2
6 1497361 Label (Front Worklight Switch) ....................................................................... 1
7 ..... Connector Assembly (CPS24 Side/Front Drive) ............................................ 1
7 1484556 Terminal ..................................................................................................... 2
7 233141 Terminal ..................................................................................................... 2
8 1570641 Label (Roadlight Switch) ................................................................................ 1
9 ..... Connector Assembly (CPS17 Attachment Lights) .......................................... 1
9 1484556 Terminal ..................................................................................................... 2
10 1570643 Label (Mast And Attachment Worklight) ......................................................... 1
11 ..... Connector Assembly (CPS195 Powered Sliding Cab) ................................... 1
11 1529052 Connector ................................................................................................... 1
11 1330439 Plug ............................................................................................................ 2
11 1330438 Terminal (Socket) ....................................................................................... 4
12 ..... Insert .............................................................................................................. 1
12 1330439 Plug ............................................................................................................ 6
12 1525589 Connector (6-Pin) ....................................................................................... 1
13 ..... Connector Assembly (CRP139 Rear Cab 2) .................................................. 1
13 1529052 Connector ................................................................................................... 1
13 1363886 Terminal (Socket) ....................................................................................... 2
13 1330438 Terminal (Socket) ....................................................................................... 4
14 ..... Connector Assembly (CPS125 Rear Cab 1) .................................................. 1
14 1525589 Connector (6-Pin) ....................................................................................... 1
14 1330417 Connector ................................................................................................... 1
14 1330437 Terminal (Pin) ............................................................................................. 6
16 ..... Connector Assembly (CPS47 Manual Regen / Regen Inhibit) ....................... 1
16 1484556 Terminal ..................................................................................................... 4
17 ..... Decal (Diagnostic / Manual Regen Switch) .................................................... 1
18 1500927 Clip ................................................................................................................. 3
19 ..... Connector Assembly (CPS115 Diagnostic) .................................................... 1
19 1484556 Terminal ..................................................................................................... 2

WIRE HARNESS
20 ..... Decal (Regen Inhibit Switch) .......................................................................... 1

21 ..... Connector Assembly (CPS147 Diagnostic Plug) ........................................... 1
21 1610944 Lock ............................................................................................................ 1
21 1484397 Connector (3-Way) ..................................................................................... 1
21 1330439 Plug ............................................................................................................ 1
21 1518112 Terminal (Socket) ....................................................................................... 2
22 ..... Insert .............................................................................................................. 1
22 1484397 Connector (3-Way) ..................................................................................... 1
22 1330439 Plug ............................................................................................................ 3
23 ..... Decal (LMI) ..................................................................................................... 1
24 ..... Connector Assembly (CPS29 Service Switch) ............................................... 1
24 4016843 Connector Body ......................................................................................... 1
24 1484375 Terminal ..................................................................................................... 5
25 ..... Connector Assembly (CPS3 Calibration Switch) ............................................ 1
25 4016844 Connector Body ......................................................................................... 1
25 1484375 Terminal ..................................................................................................... 2
26 1624103 Terminal ..................................................................................................... 2
26 1610947 Receptacle ................................................................................................. 2
27 ..... Connector Assembly (CRS5 Powertrain Signals 2) ....................................... 1
27 1623062 Housing ...................................................................................................... 1
27 1484685 Locknut ....................................................................................................... 1
27 1484686 Washer (Spring) ......................................................................................... 1
27 1330438 Terminal (Socket) ....................................................................................... 31
28 ..... Connector Assembly (CRP4 Powertrain Signals 1) ....................................... 1
28 1484666 Housing ...................................................................................................... 1
28 1484685 Locknut ....................................................................................................... 1
28 1484686 Washer (Spring) ......................................................................................... 1
28 1330437 Terminal (Pin) ............................................................................................. 31
29 ..... Connector Assembly (CPS8 Converter) ......................................................... 1
29 1484397 Connector (3-Way) ..................................................................................... 1
29 1330426 Connector ................................................................................................... 1
29 1330438 Terminal (Socket) ....................................................................................... 3
30 ..... Insert .............................................................................................................. 1
30 4029927 Housing ...................................................................................................... 1
30 1330439 Plug ............................................................................................................ 4
31 ..... Connector Assembly (CRP14 Undercab) ....................................................... 1
31 4029927 Housing ...................................................................................................... 1
31 1484685 Locknut ....................................................................................................... 1
31 1484686 Washer (Spring) ......................................................................................... 1
31 1484377 Plug ............................................................................................................ 5
31 1330437 Terminal (Pin) ............................................................................................. 5
31 1463140 Terminal (Pin) ............................................................................................. 37
32 ..... Connector Assembly (CRP104 CAN Conn - Powertrain) ............................... 1
32 1570605 Housing ...................................................................................................... 1
32 1330439 Plug ............................................................................................................ 1
32 1502712 Terminal (Pin) ............................................................................................. 2
33 ..... Connector Assembly (C73 Empty Seat Engine Shutdown) ........................... 1
33 1489656 Connector (4-Way) ..................................................................................... 1

WIRE HARNESS
33 1489657 Connector ................................................................................................... 1

33 1330438 Terminal (Socket) ....................................................................................... 4
34 ..... Insert (C173 Empty Seat Engine Shutdown) .................................................. 1
34 1489656 Connector (4-Way) ..................................................................................... 1
34 1489657 Connector ................................................................................................... 1
34 1330437 Terminal (Pin) ............................................................................................. 2
35 ..... Connector Assembly (CRP111 CAN Conn - LMI) .......................................... 1
35 1570605 Housing ...................................................................................................... 1
35 1330415 Connector ................................................................................................... 1
35 1330439 Plug ............................................................................................................ 1
35 1502712 Terminal (Pin) ............................................................................................. 2
36 ..... Connector Assembly (CRP7 Attachment Signal) ........................................... 1
36 1500919 Connector ................................................................................................... 1
36 1484685 Locknut ....................................................................................................... 1
36 1484686 Washer (Spring) ......................................................................................... 1
36 1330437 Terminal (Pin) ............................................................................................. 23
37 ..... Connector Assembly (CRP6 Powertrain Power) ............................................ 1
37 1484665 Housing ...................................................................................................... 1
37 1484686 Washer (Spring) ......................................................................................... 1
37 1484685 Locknut ....................................................................................................... 1
37 1484709 Terminal (Pin) ............................................................................................. 16
38 ..... Connector Assembly (CPS122 Cab Rear Pos. Switch) ................................. 1
38 1484397 Connector (3-Way) ..................................................................................... 1
38 1330438 Terminal (Socket) ....................................................................................... 3
39 ..... Connector Assembly (CPS80 Hydraulic Controller) ....................................... 1
39 1698666 Connector (50 Way Socket Housing) ......................................................... 1
39 1507725 Terminal ..................................................................................................... 38
39 1484377 Plug ............................................................................................................ 12

(

WIRE HARNESS

1 ..... Connector Assembly (CRP800 Jumper) ........................................................ 1
1 1484397 Connector (3-Way) ..................................................................................... 1
1 1330415 Connector ................................................................................................... 1
1 1484709 Terminal (Pin) ............................................................................................. 3
2 ..... Connector Assembly (CPS45 Diagnostic Plug) ............................................. 1
2 1484397 Connector (3-Way) ..................................................................................... 1
2 1610944 Lock ............................................................................................................ 1
2 1330439 Plug ............................................................................................................ 1
2 1518112 Terminal (Socket) ....................................................................................... 2
3 ..... Insert .............................................................................................................. 1
3 1484397 Connector (3-Way) ..................................................................................... 1
3 1330439 Plug ............................................................................................................ 3
4 ..... Fuse Box 3 (CPS33 Engine) ( Figure 4-19)................................................. 1
4 1484681 10 Way Fuse Box ....................................................................................... 1
4 1484682 Secondary Lock ......................................................................................... 1
4 1489957 Connector (1-Way) ..................................................................................... 11
4 1490249 Connector (1-Way) ..................................................................................... 3
4 1389479 Terminal ..................................................................................................... 2
4 1496884 Terminal (3-Way) ....................................................................................... 1
5 ..... Fuse Box 4 (CPS34 12V) ( Figure 4-19)...................................................... 1
5 1484681 10 Way Fuse Box ....................................................................................... 1
5 1484682 Secondary Lock ......................................................................................... 1
5 1490250 Terminal (2-Way) ....................................................................................... 2
5 1490249 Connector (1-Way) ..................................................................................... 1
5 1489957 Connector (1-Way) ..................................................................................... 8
5 1389479 Terminal ..................................................................................................... 2
6 ..... Connector Assembly (CPS43 Terminating Resistor) ..................................... 1
6 1484397 Connector (3-Way) ..................................................................................... 1
6 1610944 Lock ............................................................................................................ 1
6 1330439 Plug ............................................................................................................ 1
6 1518112 Terminal (Socket) ....................................................................................... 2
7 ..... Insert .............................................................................................................. 1
7 1607772 Connector (Termination) ............................................................................ 1
8 ..... Connector Assembly (CPS35 Buzzer) ........................................................... 1
8 1624103 Terminal ..................................................................................................... 2
8 1610947 Receptacle ................................................................................................. 2
9 ..... Connector Assembly (CRP27 Park Brake Switch) ......................................... 1
9 1484394 Crimp Ferrule ............................................................................................. 4
9 1500928 Switch (2-way) ............................................................................................ 1
10 ..... Connector Assembly (CPS26 Instrument Cluster) ......................................... 1
10 1484677 Plug (24-Way) ............................................................................................ 1
10 1484716 Terminal ..................................................................................................... 17
11 ..... Insert (CPS30 Accessory Socket 24V) ........................................................... 1
11 4035906 Cap ............................................................................................................. 1
12 ..... Connector Assembly (CPS30 Accessory Socket 24V) .................................. 1
12 1330438 Terminal (Socket) ....................................................................................... 1
12 1363886 Terminal (Socket) ....................................................................................... 2
13 1490245 Clip ................................................................................................................. 3
14 ..... Fuse Box 1 (CPS31 Hydraulics) ( Figure 4-19)........................................... 1
4-43
See Service Manual
WIRE HARNESS
14 1484681 10 Way Fuse Box ....................................................................................... 1

14 1484682 Secondary Lock ......................................................................................... 1
14 1496884 Terminal (3-Way) ....................................................................................... 2
14 1489957 Connector (1-Way) ..................................................................................... 9
14 1389479 Terminal ..................................................................................................... 3
14 1496884 Terminal (3-Way) ....................................................................................... 1
15 ..... Fuse Box 2 (CPS32 Lights) ( Figure 4-19)................................................... 1
15 1484681 10 Way Fuse Box ....................................................................................... 1
15 1484682 Secondary Lock ......................................................................................... 1
15 1490250 Terminal (2-Way) ....................................................................................... 4
15 1489957 Connector (1-Way) ..................................................................................... 9
15 1389479 Terminal ..................................................................................................... 3

NOTES

RELAYS AND FUSES (FIGURE 4-19)
(→ S/N C222E01608K EXC. 01601)

RELAYS AND FUSES
(→ S/N C222E01608K EXC. 01601)

1 1484715 Clip , Micro Relay Base (Passive Side-Mounting) (Passive Side
Mounting) ....................................................................................................... 2
2 1484714 Clip , Side-Mounting (Active Side Mounting) .................................................. 2
3 ..... Relays (CPS141 Boom Down, Boom Retract) ............................................... 1
3 1484683 Relay (Base) .............................................................................................. 1
3 1489957 Connector (1-Way) ..................................................................................... 4
3 1570602 Terminal (Socket) ....................................................................................... 4
3 1489960 Relay (24 Volt) ................................................................................................ 1
4 ..... Relays (CPS38 Boom Lights, Lights) ............................................................. 1
4 1484683 Relay (Base) .............................................................................................. 1
4 1490249 Connector (1-Way) ..................................................................................... 4
4 1570602 Terminal (Socket) ....................................................................................... 4
4 1489960 Relay (24 Volt) ................................................................................................ 1
5 ..... Relays (CPS37 Start Inhibit, Neutral) ............................................................. 1
5 1484683 Relay (Base) .............................................................................................. 1
5 1489957 Connector (1-Way) ..................................................................................... 4
5 1570602 Terminal (Socket) ....................................................................................... 4
5 1489960 Relay (24 Volt) ................................................................................................ 1
6 ..... Relays (CPS36 CM11 Interrupt, Reverse) ..................................................... 1
6 1484683 Relay (Base) .............................................................................................. 1
6 1489957 Connector (1-Way) ..................................................................................... 4
6 1570602 Terminal (Socket) ....................................................................................... 4
6 1489960 Relay (24 Volt) ................................................................................................ 1
7 ..... Relays (CPS110 Main Power 1) ..................................................................... 1
7 1484684 Single Mini Relay Base .............................................................................. 1
7 1610952 Terminal ..................................................................................................... 2
7 1489957 Connector (1-Way) ..................................................................................... 2
7 1610946 Relay (24 Volt, 70 Amp) ................................................................................. 1
8 ..... Relays (CPS46 Flasher) ................................................................................. 1
8 1489957 Connector (1-Way) ..................................................................................... 3
8 1489960 Relay (24 Volt) ................................................................................................ 1
9 ..... Relays (CPS41 Auxiliary, Twistlock Unlock) .................................................. 1
9 1484683 Relay (Base) .............................................................................................. 1
9 1489957 Connector (1-Way) ..................................................................................... 4
9 1570602 Terminal (Socket) ....................................................................................... 5
9 1489960 Relay (24 Volt) ................................................................................................ 1
10 ..... Relays (CPS40 12V, Override) ...................................................................... 1
10 1484683 Relay (Base) .............................................................................................. 1
10 1489957 Connector (1-Way) ..................................................................................... 3
10 1570602 Terminal (Socket) ....................................................................................... 5
10 1489960 Relay (24 Volt) ................................................................................................ 1
11 ..... Relays (CPS39 Horn, Ops) ............................................................................ 1
11 1484683 Relay (Base) .............................................................................................. 1
11 1489957 Connector (1-Way) ..................................................................................... 3
11 1570602 Terminal (Socket) ....................................................................................... 4
11 1389479 Terminal ..................................................................................................... 1
11 1489960 Relay (24 Volt) ................................................................................................ 1
12 ..... Relays (CPS140 Red LMI, Not Locked) ......................................................... 1

RELAYS AND FUSES
(→ S/N C222E01608K EXC. 01601)
12 1484683 Relay (Base) .............................................................................................. 1

12 1489957 Connector (1-Way) ..................................................................................... 4
12 1570602 Terminal (Socket) ....................................................................................... 4
12 1489960 Relay (24 Volt) ................................................................................................ 1
13 ..... Fuse Box 1 (CPS31 Hydraulics) ..................................................................... 1
14 370646 Fuse (5 Amp) (ECM) .................................................................................. 1
15 1638985 Fuse (7.5 Amp) (Transmission) .................................................................. 1
16 1310630 Fuse (15 Amp) (Attachment Controls) ....................................................... 1
17 1320669 Fuse (30 Amp) (Hydraulic Controller) ........................................................ 1
18 370646 Fuse (5 Amp) (Park Brake Solenoid) ......................................................... 1
19 370647 Fuse (10 Amp) (Converter) ........................................................................ 1
20 370647 Fuse (10 Amp) (Front Screen Wash Wipe) ................................................ 1
21 370647 Fuse (10 Amp) (Roof Screen Wash Wipe) ................................................. 1
22 370647 Fuse (10 Amp) (Rear Screen Wash Wipe) ................................................ 1
23 370646 Fuse (5 Amp) (Ops System) ...................................................................... 1
24 ..... Fuse Box 2 (CPS32 Lights) ............................................................................ 1
25 370647 Fuse (10 Amp) (Engine Compartment Light) ............................................. 1
26 370647 Fuse (10 Amp) (Stop Lights) ...................................................................... 1
27 1310630 Fuse (15 Amp) (Head Lights) ..................................................................... 1
28 370646 Fuse (5 Amp) (Interior Lighting) ................................................................. 1
29 1310630 Fuse (15 Amp) (Attachment Lights) ........................................................... 1
30 370647 Fuse (10 Amp) (Turn Signal Lamps) .......................................................... 1
31 370647 Fuse (10 Amp) (Side/Tail Lights) ............................................................... 1
32 1310630 Fuse (15 Amp) (Rear Drive Lights) ............................................................ 1
33 370647 Fuse (10 Amp) (Reverse Lights/Alarm and Strobe) ................................... 1
34 ..... Fuse Box 3 (CPS33 Engine) .......................................................................... 1
35 1320669 Fuse (30 Amp) (Engine Start) .................................................................... 1
36 1320669 Fuse (30 Amp) (Boom Lights) .................................................................... 1
37 370647 Fuse (10 Amp) (Instrumentation) ............................................................... 1
38 370647 Fuse (10 Amp) (Horn) ................................................................................ 1
39 370647 Fuse (10 Amp) (Optional Lubrication) ........................................................ 1
40 370646 Fuse (5 Amp) (Alternator) .......................................................................... 1
41 1310630 Fuse (15 Amp) (Seat Suspension Compressor) ........................................ 1
42 370648 Fuse (20 Amp) (Heater/AC/Ventilation) ..................................................... 1
43 370646 Fuse (5 Amp) (Reverse Lights/Alarm) ........................................................ 1
44 ..... Fuse Box 4 (CPS34 12V) ............................................................................... 1
45 370647 Fuse (10 Amp) (Power Socket 12V) .......................................................... 1
46 370647 Fuse (10 Amp) (Radio/CB/Intercom) .......................................................... 1
47 1310630 Fuse (15 Amp) (Air Conditioning) ............................................................... 1
48 370647 Fuse (10 Amp) (Hazard Flashers) .............................................................. 1
49 370646 Fuse (5 Amp) (Strobe Light B+) ................................................................. 1
50 1337828 Fuse (3 Amp) (12V Relay) ......................................................................... 1
52 370646 Fuse (5 Amp) (Power Socket Switched 24V) ............................................. 1

NOTES

CAB SIDE CONSOLE — PAGE 1 OF 3 (S/N C222E01609K → INC. 01601)
See Service Manual

WIRE HARNESS
4051453 Wire Harness (Cab Side Console) ...................................................................... 1

1 ..... Connector Assembly (CPS9 CH/IH Indicator Display) ................................... 1
1 1493428 Connector (12-Way) ................................................................................... 1
1 1500913 Connector ................................................................................................... 1
1 1330439 Plug ............................................................................................................ 1
1 1518112 Terminal (Socket) ....................................................................................... 2
1 1330438 Terminal (Socket) ....................................................................................... 9
2 ..... Connector Assembly (CPS22 Front Wiper Timer) ......................................... 1
2 1484676 Housing (Socket) ........................................................................................ 1
2 1484556 Terminal ..................................................................................................... 6
3 ..... Connector Assembly (CPS1 Start Switch) ..................................................... 1
3 370728 Connector Body ......................................................................................... 1
3 1484375 Terminal ..................................................................................................... 4
4 ..... Decal (Cab Rev) ............................................................................................. 1
5 ..... Decal (Cab Fwd) ............................................................................................ 1
6 ..... Connector Assembly (CPS19 Sliding Cab Override) ..................................... 1
6 1624103 Terminal ..................................................................................................... 4
6 1610947 Receptacle ................................................................................................. 4
7 ..... Connector Assembly (CPS28 Lubrication Display 1) ..................................... 1
7 1493462 Connector ................................................................................................... 1
7 1507725 Terminal ..................................................................................................... 3
8 ..... Connector Assembly (CPS128 Lubrication Display 2) ................................... 1
8 1493462 Connector ................................................................................................... 1
8 1507725 Terminal ..................................................................................................... 3
9 ..... Connector Assembly (CPS149 Load Over Cab) ............................................ 1
9 1624103 Terminal ..................................................................................................... 2
9 1610947 Receptacle ................................................................................................. 2
10 ..... Connector Assembly (CPS20 Rotating Override Switch) ............................... 1
10 1624103 Terminal ..................................................................................................... 2
10 1610947 Receptacle ................................................................................................. 2
11 ..... Decal (Rot No) ................................................................................................ 1
12 ..... Decal (Yellow) ................................................................................................ 1
13 ..... Connector Assembly (CPS132 Diode - Main Power 2/Cab Override) ........... 1
13 1484656 Terminal (Socket) ....................................................................................... 4
13 1482659 Seal (Rubber) ............................................................................................. 2
13 1610954 Seal ............................................................................................................ 2
14 ..... Insert .............................................................................................................. 1
14 1610953 Diode .......................................................................................................... 1
15 1623059 Plug ............................................................................................................ 3
15 ..... Connector Assembly (CPS120 Diode, LH) .................................................... 1
15 1484656 Terminal (Socket) ....................................................................................... 4
15 1610954 Seal ............................................................................................................ 4
16 ..... Connector Assembly (CPS170 Cab Pos. Jumper) ......................................... 1
16 1330438 Terminal (Socket) ....................................................................................... 5

WIRE HARNESS
16 1330439 Plug ............................................................................................................ 1

17 ..... Connector Assembly (CPS25 Accessory Socket, 12V) ................................. 1
17 1465378 Connector Body ......................................................................................... 1
17 1484556 Terminal ..................................................................................................... 2
18 1570645 Label (12 Volt) ................................................................................................ 1
19 ..... Connector Assembly (CPS11 Heater) ............................................................ 1
19 1489656 Connector (4-Way) ..................................................................................... 1
19 1489657 Connector ................................................................................................... 1
19 1363886 Terminal (Socket) ....................................................................................... 2
19 1330438 Terminal (Socket) ....................................................................................... 2
20 ..... Connector Assembly (CPS12 Map Light) ....................................................... 1
20 1465378 Connector Body ......................................................................................... 1
20 1484556 Terminal ..................................................................................................... 2
21 ..... Connector Assembly (CPS13 Rear Wiper) .................................................... 1
21 1489656 Connector (4-Way) ..................................................................................... 1
21 1489657 Connector ................................................................................................... 1
21 1330438 Terminal (Socket) ....................................................................................... 4
22 1570644 Label (Rear Wash/Wipe Switch) .................................................................... 1
23 ..... Connector Assembly (CPS2 Cabin Roof) ...................................................... 1
23 1484654 Connector (14-Way) ................................................................................... 1
23 1484655 Retainer (Socket) ....................................................................................... 1
23 1484611 Seal (Blanking) ........................................................................................... 1
23 1484708 Terminal (Socket) ....................................................................................... 2
23 1484595 Seal ............................................................................................................ 2
23 1484656 Terminal (Socket) ....................................................................................... 11
23 1484597 Seal ............................................................................................................ 11
24 1500927 Clip ................................................................................................................. 3
25 ..... Connector Assembly (CPS119 Diode - SLD Cab Buzzer) ............................. 1
25 1610941 Seal (Dummy) ............................................................................................ 1
25 1610954 Seal ............................................................................................................ 1
25 1482659 Seal (Rubber) ............................................................................................. 2
25 1484656 Terminal (Socket) ....................................................................................... 3
26 ..... Insert .............................................................................................................. 1
26 1610942 Diode .......................................................................................................... 1
27 ..... Connector Assembly (CPS123 Diodes) ......................................................... 1
27 1610954 Seal ............................................................................................................ 2
27 1482659 Seal (Rubber) ............................................................................................. 2
27 1484656 Terminal (Socket) ....................................................................................... 4
28 ..... Insert .............................................................................................................. 1
28 1610953 Diode .......................................................................................................... 1
29 ..... Insert .............................................................................................................. 1
29 1610953 Diode .......................................................................................................... 1
30 ..... Connector Assembly (Diodes) ........................................................................ 1
30 1484656 Terminal (Socket) ....................................................................................... 4
30 1482659 Seal (Rubber) ............................................................................................. 2
30 1610954 Seal ............................................................................................................ 2
31 ..... Connector Assembly (CRP10 Armrest Harness) ........................................... 1

WIRE HARNESS
31 1484664 Housing ...................................................................................................... 1

31 1484685 Locknut ....................................................................................................... 1
31 1484686 Washer (Spring) ......................................................................................... 1
31 1484377 Plug ............................................................................................................ 2
31 1330437 Terminal (Pin) ............................................................................................. 7
31 1463140 Terminal (Pin) ............................................................................................. 38
31 ..... Relays ( Figure 4-19)................................................................................... 1
32 ..... Insert .............................................................................................................. 1
32 1610953 Diode .......................................................................................................... 1


WIRE HARNESS

1 ..... Connector Assembly (CPS16 Strobe) ............................................................ 1
1 1484556 Terminal ..................................................................................................... 4
2 1570639 Label (Beacon Switch) ................................................................................... 1
3 ..... Connector Assembly (CPS15 Hazard) ........................................................... 1
3 1484675 Switch ......................................................................................................... 1
3 233141 Terminal ..................................................................................................... 1
3 1484556 Terminal ..................................................................................................... 7
4 1570638 Label (Hazard Light) ....................................................................................... 1
5 ..... Connector Assembly (CPS23 Boom/RR Drive) ............................................. 1
5 1484556 Terminal ..................................................................................................... 2
5 233141 Terminal ..................................................................................................... 2
6 1497361 Label (Front Worklight Switch) ....................................................................... 1
7 ..... Connector Assembly (CPS24 Side/Front Drive) ............................................ 1
7 1484556 Terminal ..................................................................................................... 2
7 233141 Terminal ..................................................................................................... 2
8 1570641 Label (Roadlight Switch) ................................................................................ 1
9 ..... Connector Assembly (CPS17 Attachment Lights) .......................................... 1
9 1484556 Terminal ..................................................................................................... 2
10 1570643 Label (Mast And Attachment Worklight) ......................................................... 1
11 ..... Connector Assembly (CPS195 Powered Sliding Cab) ................................... 1
11 1529052 Connector ................................................................................................... 1
11 1330439 Plug ............................................................................................................ 2
11 1330438 Terminal (Socket) ....................................................................................... 4
12 ..... Insert .............................................................................................................. 1
12 1330439 Plug ............................................................................................................ 6
12 1525589 Connector (6-Pin) ....................................................................................... 1
13 ..... Connector Assembly (CRP139 Rear Cab 2) .................................................. 1
13 1529052 Connector ................................................................................................... 1
13 1363886 Terminal (Socket) ....................................................................................... 2
13 1330438 Terminal (Socket) ....................................................................................... 4
14 ..... Connector Assembly (CPS125 Rear Cab 1) .................................................. 1
14 1525589 Connector (6-Pin) ....................................................................................... 1
14 1330417 Connector ................................................................................................... 1
14 1330437 Terminal (Pin) ............................................................................................. 6
16 ..... Connector Assembly (CPS47 Manual Regen / Regen Inhibit) ....................... 1
16 1484556 Terminal ..................................................................................................... 4
17 ..... Decal (Diagnostic / Manual Regen Switch) .................................................... 1
18 1500927 Clip ................................................................................................................. 3
19 ..... Connector Assembly (CPS115 Diagnostic) .................................................... 1
19 1484556 Terminal ..................................................................................................... 2

WIRE HARNESS
20 ..... Decal (Regen Inhibit Switch) .......................................................................... 1

21 ..... Connector Assembly (CPS147 Diagnostic Plug) ........................................... 1
21 1610944 Lock ............................................................................................................ 1
21 1484397 Connector (3-Way) ..................................................................................... 1
21 1330439 Plug ............................................................................................................ 1
21 1518112 Terminal (Socket) ....................................................................................... 2
22 ..... Insert .............................................................................................................. 1
22 1484397 Connector (3-Way) ..................................................................................... 1
22 1330439 Plug ............................................................................................................ 3
23 ..... Decal (LMI) ..................................................................................................... 1
24 ..... Connector Assembly (CPS29 Service Switch) ............................................... 1
24 4016843 Connector Body ......................................................................................... 1
24 1484375 Terminal ..................................................................................................... 5
25 4016844 Connector Body ......................................................................................... 1
25 1484375 Terminal ..................................................................................................... 2
26 1624103 Terminal ..................................................................................................... 2
26 1610947 Receptacle ................................................................................................. 2
27 ..... Connector Assembly (CRS5 Powertrain Signals 2) ....................................... 1
27 1623062 Housing ...................................................................................................... 1
27 1484685 Locknut ....................................................................................................... 1
27 1484686 Washer (Spring) ......................................................................................... 1
27 1330438 Terminal (Socket) ....................................................................................... 31
28 ..... Connector Assembly (CRP4 Powertrain Signals 1) ....................................... 1
28 1484666 Housing ...................................................................................................... 1
28 1484685 Locknut ....................................................................................................... 1
28 1484686 Washer (Spring) ......................................................................................... 1
28 1330437 Terminal (Pin) ............................................................................................. 31
29 ..... Connector Assembly (CPS8 Converter) ......................................................... 1
29 1484397 Connector (3-Way) ..................................................................................... 1
29 1330426 Connector ................................................................................................... 1
29 1330438 Terminal (Socket) ....................................................................................... 3
30 ..... Insert .............................................................................................................. 1
30 4029927 Housing ...................................................................................................... 1
30 1330439 Plug ............................................................................................................ 4
31 ..... Connector Assembly (CRP14 Undercab) ....................................................... 1
31 4029927 Housing ...................................................................................................... 1
31 1484685 Locknut ....................................................................................................... 1
31 1484686 Washer (Spring) ......................................................................................... 1
31 1484377 Plug ............................................................................................................ 5
31 1330437 Terminal (Pin) ............................................................................................. 5
31 1463140 Terminal (Pin) ............................................................................................. 37
32 ..... Connector Assembly (CRP104 CAN Conn - Powertrain) ............................... 1
32 1570605 Housing ...................................................................................................... 1
32 1330439 Plug ............................................................................................................ 1
32 1502712 Terminal (Pin) ............................................................................................. 2
33 ..... Connector Assembly (C73 Empty Seat Engine Shutdown) ........................... 1
33 1489656 Connector (4-Way) ..................................................................................... 1
See Service Manual

WIRE HARNESS
33 1489657 Connector ................................................................................................... 1

33 1330438 Terminal (Socket) ....................................................................................... 4
34 ..... Insert (C173 Empty Seat Engine Shutdown) .................................................. 1
34 1489656 Connector (4-Way) ..................................................................................... 1
34 1489657 Connector ................................................................................................... 1
34 1330437 Terminal (Pin) ............................................................................................. 2
35 ..... Connector Assembly (CRP111 CAN Conn - LMI) .......................................... 1
35 1570605 Housing ...................................................................................................... 1
35 1330415 Connector ................................................................................................... 1
35 1330439 Plug ............................................................................................................ 1
35 1502712 Terminal (Pin) ............................................................................................. 2
36 ..... Connector Assembly (CRP7 Attachment Signal) ........................................... 1
36 1500919 Connector ................................................................................................... 1
36 1484685 Locknut ....................................................................................................... 1
36 1484686 Washer (Spring) ......................................................................................... 1
36 1330437 Terminal (Pin) ............................................................................................. 23
37 ..... Connector Assembly (CRP6 Powertrain Power) ............................................ 1
37 1484665 Housing ...................................................................................................... 1
37 1484686 Washer (Spring) ......................................................................................... 1
37 1484685 Locknut ....................................................................................................... 1
37 1484709 Terminal (Pin) ............................................................................................. 16
38 ..... Connector Assembly (CPS122 Cab Rear Pos. Switch) ................................. 1
38 1484397 Connector (3-Way) ..................................................................................... 1
38 1330438 Terminal (Socket) ....................................................................................... 3
39 ..... Connector Assembly (CPS80 Hydraulic Controller) ....................................... 1
39 1507725 Terminal ..................................................................................................... 38
39 1484377 Plug ............................................................................................................ 12
40 ..... Connector Assembly (CPS30 Accessory Socket 24V) .................................. 1
40 1484397 Connector (3-Way) ..................................................................................... 1
40 1363886 Terminal (Socket) ....................................................................................... 2
40 1330438 Terminal (Socket) ....................................................................................... 1
41 ..... Insert (Accessory Socket 24V) ....................................................................... 1
41 4035906 Cap ............................................................................................................. 1
See Service Manual

CAB SIDE CONSOLE — PAGE 3 OF 3 (S/N C222E01609K → INC. 01601))

WIRE HARNESS

1 ..... Connector Assembly (CRP800 Jumper) ........................................................ 1
1 1484397 Connector (3-Way) ..................................................................................... 1
1 1330415 Connector ................................................................................................... 1
1 1484709 Terminal (Pin) ............................................................................................. 3
2 ..... Connector Assembly (CPS45 Diagnostic Plug) ............................................. 1
2 1484397 Connector (3-Way) ..................................................................................... 1
2 1610944 Lock ............................................................................................................ 1
2 1330439 Plug ............................................................................................................ 1
2 1518112 Terminal (Socket) ....................................................................................... 2
3 ..... Insert .............................................................................................................. 1
3 1484397 Connector (3-Way) ..................................................................................... 1
3 1330439 Plug ............................................................................................................ 3
4 ..... Fuse Box 3 (CPS33 Engine) ( Figure 4-19)................................................. 1
4 1484681 10 Way Fuse Box ....................................................................................... 1
4 1484682 Secondary Lock ......................................................................................... 1
4 1489957 Connector (1-Way) ..................................................................................... 11
4 1490249 Connector (1-Way) ..................................................................................... 3
4 1389479 Terminal ..................................................................................................... 2
4 1496884 Terminal (3-Way) ....................................................................................... 1
5 ..... Fuse Box 4 (CPS34 12V) ( Figure 4-19)...................................................... 1
5 1484681 10 Way Fuse Box ....................................................................................... 1
5 1484682 Secondary Lock ......................................................................................... 1
5 1490250 Terminal (2-Way) ....................................................................................... 2
5 1490249 Connector (1-Way) ..................................................................................... 1
5 1489957 Connector (1-Way) ..................................................................................... 8
5 1389479 Terminal ..................................................................................................... 2
6 1484397 Connector (3-Way) ..................................................................................... 1
6 1610944 Lock ............................................................................................................ 1
6 1330439 Plug ............................................................................................................ 1
6 1518112 Terminal (Socket) ....................................................................................... 2
7 ..... Insert .............................................................................................................. 1
8 ..... Connector Assembly (CPS35 Buzzer) ........................................................... 1
8 1624103 Terminal ..................................................................................................... 2
8 1610947 Receptacle ................................................................................................. 2
9 ..... Connector Assembly (CRP27 Park Brake Switch) ......................................... 1
9 1484394 Crimp Ferrule ............................................................................................. 4
9 1500928 Switch (2-way) ............................................................................................ 1
10 ..... Connector Assembly (CPS26 Instrument Cluster) ......................................... 1
10 1484677 Plug (24-Way) ............................................................................................ 1
10 1484716 Terminal ..................................................................................................... 17
11 ..... Fuse Box 1 (CPS31 Hydraulics) ( Figure 4-19)........................................... 1
11 1484681 10 Way Fuse Box ....................................................................................... 1
11 1484682 Secondary Lock ......................................................................................... 1
11 1496884 Terminal (3-Way) ....................................................................................... 2
11 1489957 Connector (1-Way) ..................................................................................... 9
11 1389479 Terminal ..................................................................................................... 3
11 1496884 Terminal (3-Way) ....................................................................................... 1
See Service Manual

WIRE HARNESS
12 ..... Fuse Box 2 (CPS32 Lights) ( Figure 4-19)................................................... 1

12 1484681 10 Way Fuse Box ....................................................................................... 1
12 1484682 Secondary Lock ......................................................................................... 1
12 1490250 Terminal (2-Way) ....................................................................................... 4
12 1489957 Connector (1-Way) ..................................................................................... 9
12 1389479 Terminal ..................................................................................................... 3
13 1490245 Clip ................................................................................................................. 3
See Service Manual

NOTES

RELAYS AND FUSES (FIGURE 4-23)
(S/N C222E01609K → INC. 01601)

RELAYS AND FUSES
(S/N C222E01609K → INC. 01601)

1 1484715 Clip , Micro Relay Base (Passive Side-Mounting) (Passive Side
Mounting) ....................................................................................................... 2
2 1484714 Clip , Side-Mounting (Active Side Mounting) .................................................. 2
3 ..... Relays (CPS141 Boom Down, Boom Retract) ............................................... 1
3 1484683 Relay (Base) .............................................................................................. 1
3 1489957 Connector (1-Way) ..................................................................................... 4
3 1570602 Terminal (Socket) ....................................................................................... 4
3 1489960 Relay (24 Volt) ................................................................................................ 1
4 ..... Relays (CPS38 Boom Lights, Lights) ............................................................. 1
4 1484683 Relay (Base) .............................................................................................. 1
4 1490249 Connector (1-Way) ..................................................................................... 4
4 1570602 Terminal (Socket) ....................................................................................... 4
4 1489960 Relay (24 Volt) ................................................................................................ 1
5 ..... Relays (CPS37 Start Inhibit, Neutral) ............................................................. 1
5 1484683 Relay (Base) .............................................................................................. 1
5 1489957 Connector (1-Way) ..................................................................................... 4
5 1570602 Terminal (Socket) ....................................................................................... 4
5 1489960 Relay (24 Volt) ................................................................................................ 1
6 ..... Relays (CPS36 CM11 Interrupt, Reverse) ..................................................... 1
6 1484683 Relay (Base) .............................................................................................. 1
6 1489957 Connector (1-Way) ..................................................................................... 4
6 1570602 Terminal (Socket) ....................................................................................... 4
6 1489960 Relay (24 Volt) ................................................................................................ 1
7 ..... Relays (CPS110 Main Power 1) ..................................................................... 1
7 1610952 Terminal ..................................................................................................... 2
7 1489957 Connector (1-Way) ..................................................................................... 2
7 1610946 Relay (24 Volt, 70 Amp) ................................................................................. 1
8 ..... Relays (CPS46 Flasher) ................................................................................. 1
8 1489957 Connector (1-Way) ..................................................................................... 3
8 1489960 Relay (24 Volt) ................................................................................................ 1
9 ..... Relays (CPS41 Auxiliary, Twistlock Unlock) .................................................. 1
9 1484683 Relay (Base) .............................................................................................. 1
9 1489957 Connector (1-Way) ..................................................................................... 4
9 1570602 Terminal (Socket) ....................................................................................... 5
9 1489960 Relay (24 Volt) ................................................................................................ 1
10 ..... Relays (CPS40 12V, Override) ...................................................................... 1
10 1484683 Relay (Base) .............................................................................................. 1
10 1489957 Connector (1-Way) ..................................................................................... 3
10 1570602 Terminal (Socket) ....................................................................................... 5
10 1489960 Relay (24 Volt) ................................................................................................ 1
11 ..... Relays (CPS39 Horn, Ops) ............................................................................ 1
11 1484683 Relay (Base) .............................................................................................. 1
11 1489957 Connector (1-Way) ..................................................................................... 3
11 1570602 Terminal (Socket) ....................................................................................... 4
11 1389479 Terminal ..................................................................................................... 1
11 1489960 Relay (24 Volt) ................................................................................................ 1
12 ..... Relays (CPS140 Red LMI, Not Locked) ......................................................... 1

RELAYS AND FUSES
(S/N C222E01609K → INC. 01601)
12 1484683 Relay (Base) .............................................................................................. 1

12 1489957 Connector (1-Way) ..................................................................................... 4
12 1570602 Terminal (Socket) ....................................................................................... 4
12 1489960 Relay (24 Volt) ................................................................................................ 1
13 ..... Fuse Box 1 (CPS31 Hydraulics) ..................................................................... 1
14 370646 Fuse (5 Amp) (ECM) .................................................................................. 1
15 1638985 Fuse (7.5 Amp) (Transmission) .................................................................. 1
16 1310630 Fuse (15 Amp) (Attachment Controls) ....................................................... 1
17 1320669 Fuse (30 Amp) (Hydraulic Controller) ........................................................ 1
18 370646 Fuse (5 Amp) (Park Brake Solenoid) ......................................................... 1
19 370647 Fuse (10 Amp) (Converter) ........................................................................ 1
20 370647 Fuse (10 Amp) (Front Screen Wash Wipe) ................................................ 1
21 370647 Fuse (10 Amp) (Roof Screen Wash Wipe) ................................................. 1
22 370647 Fuse (10 Amp) (Rear Screen Wash Wipe) ................................................ 1
23 370646 Fuse (5 Amp) (Ops System) ...................................................................... 1
24 ..... Fuse Box 2 (CPS32 Lights) ............................................................................ 1
25 370647 Fuse (10 Amp) (Engine Compartment Light) ............................................. 1
26 370647 Fuse (10 Amp) (Stop Lights) ...................................................................... 1
27 1310630 Fuse (15 Amp) (Head Lights) ..................................................................... 1
28 370646 Fuse (5 Amp) (Interior Lighting) ................................................................. 1
29 1310630 Fuse (15 Amp) (Attachment Lights) ........................................................... 1
30 370647 Fuse (10 Amp) (Turn Signal Lamps) .......................................................... 1
31 370647 Fuse (10 Amp) (Side/Tail Lights) ............................................................... 1
32 1310630 Fuse (15 Amp) (Rear Drive Lights) ............................................................ 1
33 370647 Fuse (10 Amp) (Reverse Lights/Alarm and Strobe) ................................... 1
34 ..... Fuse Box 3 (CPS33 Engine) .......................................................................... 1
35 1320669 Fuse (30 Amp) (Engine Start) .................................................................... 1
36 1320669 Fuse (30 Amp) (Boom Lights) .................................................................... 1
37 370647 Fuse (10 Amp) (Instrumentation) ............................................................... 1
38 370647 Fuse (10 Amp) (Horn) ................................................................................ 1
39 370647 Fuse (10 Amp) (Optional Lubrication) ........................................................ 1
40 370646 Fuse (5 Amp) (Alternator) .......................................................................... 1
41 1310630 Fuse (15 Amp) (Seat Suspension Compressor) ........................................ 1
42 370648 Fuse (20 Amp) (Heater/AC/Ventilation) ..................................................... 1
43 370646 Fuse (5 Amp) (Reverse Lights/Alarm) ........................................................ 1
44 ..... Fuse Box 4 (CPS34 12V) ............................................................................... 1
46 370647 Fuse (10 Amp) (Radio/CB/Intercom) .......................................................... 1
47 370648 Fuse (20 Amp) (Air Conditioning) ............................................................... 1
48 370647 Fuse (10 Amp) (Hazard Flashers) .............................................................. 1
49 370646 Fuse (5 Amp) (Strobe Light B+) ................................................................. 1
50 1337828 Fuse (3 Amp) (12V Relay) ......................................................................... 1
52 370646 Fuse (5 Amp) (Power Socket Switched 24V) ............................................. 1

NOTES

CAB UNDERFLOOR

WIRE HARNESS
CAB UNDERFLOOR
4021713 Wire Harness ...................................................................................................... 1

1 ..... Connector Assembly (Cab Side Console) ...................................................... 1
1 1611033 Housing (Socket) ........................................................................................ 1
1 1330438 Terminal (Socket) ....................................................................................... 4
1 1463141 Terminal (Socket) ....................................................................................... 38
1 1484377 Plug ............................................................................................................ 5
2 ..... Connector Assembly (Brake Light SW) .......................................................... 1
2 1490242 Connector (2 Way) ..................................................................................... 1
2 1490243 Connector ................................................................................................... 1
2 1330438 Terminal (Socket) ....................................................................................... 8
3 ..... Connector Assembly (Horn Diode) ................................................................. 1
3 1610941 Seal (Dummy) ............................................................................................ 2
3 1484656 Terminal (Socket) ....................................................................................... 2
3 1482659 Seal (Rubber) ............................................................................................. 2
4 1610953 Diode .............................................................................................................. 1
5 ..... Terminal Group (Horn) ................................................................................... 1
6 1624103 Terminal ..................................................................................................... 2
6 1610947 Receptacle ................................................................................................. 2
7 ..... Connector Assembly (Inching Pedal) ............................................................. 1
7 1484397 Connector (3-Way) ..................................................................................... 1
7 1330438 Terminal (Socket) ....................................................................................... 3
8 ..... Terminal Group (Inching Switch) .................................................................... 1
9 1529026 Label .......................................................................................................... 1
10 1624103 Terminal ..................................................................................................... 2
10 1610947 Receptacle ................................................................................................. 2
11 ..... Connector Assembly (Steering Column) ........................................................ 1
11 1484654 Connector (14-Way) ................................................................................... 1
11 1484655 Retainer (Socket) ....................................................................................... 1
11 1484656 Terminal (Socket) ....................................................................................... 13
11 1484597 Seal ............................................................................................................ 13
11 1484611 Seal (Blanking) ........................................................................................... 1
12 ..... Connector Assembly (Front Stop Button Harness) ........................................ 1
12 1525589 Connector (6-Pin) ....................................................................................... 1
12 1330417 Connector ................................................................................................... 1
12 1330437 Terminal (Pin) ............................................................................................. 6
13 ..... Plug Assembly ................................................................................................ 1
13 1330439 Plug ............................................................................................................ 3
14 ..... Connector Assembly (Accelerator Pedal) ...................................................... 1
14 1484397 Connector (3-Way) ..................................................................................... 1
14 1330438 Terminal (Socket) ....................................................................................... 3
15 ..... Connector Assembly (Front Wiper) ................................................................ 1
15 1489656 Connector (4-Way) ..................................................................................... 1
15 1489657 Connector ................................................................................................... 1
15 1330438 Terminal (Socket) ....................................................................................... 4

CHASSIS — PAGE 1 OF 2 (→ S/N C222E01608K EXC. 01601)
See Service Manual

WIRE HARNESS
4043841 Wire Harness (Chassis) ...................................................................................... 1

1 ..... Connector Assembly (C220 Air Filter) ............................................................ 1
1 1493435 Connector (2-Way) ..................................................................................... 1
1 1493436 Terminal (Socket) ....................................................................................... 2
1 1623890 Seal ............................................................................................................ 2
2 ..... Connector Assembly (C60 Fuel Sender) ........................................................ 1
2 1610948 Receptacle ................................................................................................. 2
2 1610947 Receptacle ................................................................................................. 2
3 ..... Connector Assembly (CPS161 LH 5-LH) ....................................................... 1
3 1490242 Connector (2 Way) ..................................................................................... 1
3 1490243 Connector ................................................................................................... 1
3 1330438 Terminal (Socket) ....................................................................................... 2
4 ..... Decal (LH5) .................................................................................................... 1
5 1490242 Connector (2 Way) ..................................................................................... 1
5 1490243 Connector ................................................................................................... 1
5 1330438 Terminal (Socket) ....................................................................................... 2
6 ..... Decal (LH2) .................................................................................................... 1
7 ..... Connector Assembly (CPS97 LH 1-LH) ......................................................... 1
7 1490242 Connector (2 Way) ..................................................................................... 1
7 1490243 Connector ................................................................................................... 1
7 1330438 Terminal (Socket) ....................................................................................... 2
8 ..... Decal (LH1) .................................................................................................... 1
9 ..... Connector Assembly (CRS04 Pressure Transducer -2) ................................ 1
9 1647869 Housing ...................................................................................................... 1
9 1640182 Terminal (Socket) ....................................................................................... 2
9 1640183 Wire Seal .................................................................................................... 2
10 ..... Decal (CM-) .................................................................................................... 1
11 1640182 Terminal (Socket) ....................................................................................... 2
11 1640183 Wire Seal .................................................................................................... 2
12 ..... Decal (CM+) ................................................................................................... 1
13 ..... Connector Assembly (C20 Front Lamps LH) ................................................. 1
13 1489656 Connector (4-Way) ..................................................................................... 1
13 1489657 Connector ................................................................................................... 1
13 1363886 Terminal (Socket) ....................................................................................... 1
13 1330438 Terminal (Socket) ....................................................................................... 3
14 ..... Connector Assembly (CPS125 Hydraulic Manifold) ....................................... 1
14 1493428 Connector (12-Way) ................................................................................... 1
14 1529046 Connector ................................................................................................... 1
14 1330438 Terminal (Socket) ....................................................................................... 12
15 ..... Connector Assembly (CPS80 Hydraulic Controller Frame) ........................... 1
15 1507725 Terminal ..................................................................................................... 35
15 1484377 Plug ............................................................................................................ 15
16 ..... Connector Assembly (C25 LH Hub Temperature) ......................................... 1
16 1490242 Connector (2 Way) ..................................................................................... 1
16 1490243 Connector ................................................................................................... 1
16 4036526 Boot ............................................................................................................ 1
16 1330438 Terminal (Socket) ....................................................................................... 2

WIRE HARNESS
17 ..... Connector Assembly (CPS99 Stabilizer) ........................................................ 1

17 1502625 Connector ................................................................................................... 1
17 1502626 Connector ................................................................................................... 1
17 1330438 Terminal (Socket) ....................................................................................... 8
18 ..... Connector Assembly CRP99 Stabilizer Jumper) ............................................ 1
18 1623050 Housing ...................................................................................................... 1
18 1330418 Connector ................................................................................................... 1
18 1330439 Plug ............................................................................................................ 6
18 1330437 Terminal (Pin) ............................................................................................. 2
19 ..... Connector Assembly (C15 RH Hub Temperature) ......................................... 1
19 1490242 Connector (2 Way) ..................................................................................... 1
19 1490243 Connector ................................................................................................... 1
19 4036526 Boot ............................................................................................................ 1
19 1330438 Terminal (Socket) ....................................................................................... 2
20 ..... Connector Assembly (CPS160 LH 5-RH) ...................................................... 1
20 1490242 Connector (2 Way) ..................................................................................... 1
20 1490243 Connector ................................................................................................... 1
20 1330438 Terminal (Socket) ....................................................................................... 2
21 ..... Decal (LH5) .................................................................................................... 1
22 1490242 Connector (2 Way) ..................................................................................... 1
22 1490243 Connector ................................................................................................... 1
22 1330438 Terminal (Socket) ....................................................................................... 2
23 ..... Decal (LH1) .................................................................................................... 1
24 1490242 Connector (2 Way) ..................................................................................... 1
24 1490243 Connector ................................................................................................... 1
24 1330438 Terminal (Socket) ....................................................................................... 2
25 ..... Decal (LH2) .................................................................................................... 1
26 1647869 Housing ...................................................................................................... 1
26 1640182 Terminal (Socket) ....................................................................................... 3
26 1640183 Wire Seal .................................................................................................... 3
27 ..... Decal (CM+) ................................................................................................... 1
28 1647869 Housing ...................................................................................................... 1
28 1640182 Terminal (Socket) ....................................................................................... 3
28 1640183 Wire Seal .................................................................................................... 3
29 ..... Decal (CM-) .................................................................................................... 1
30 ..... Connector Assembly (C10 Front Lamps RH) ................................................. 1
30 1489656 Connector (4-Way) ..................................................................................... 1
30 1489657 Connector ................................................................................................... 1
30 1363886 Terminal (Socket) ....................................................................................... 1
30 1330438 Terminal (Socket) ....................................................................................... 3
31 ..... Connector Assembly (CPS130 Cooler Fan Control) ...................................... 1
31 1490242 Connector (2 Way) ..................................................................................... 1
31 1490243 Connector ................................................................................................... 1
31 ..... Ring ............................................................................................................ 1
31 1330438 Terminal (Socket) ....................................................................................... 2
32 ..... Connector Assembly (CRP208 Attachment Signals) ..................................... 1

WIRE HARNESS
32 1500919 Connector ................................................................................................... 1

32 1484685 Locknut ....................................................................................................... 1
32 1484686 Washer (Spring) ......................................................................................... 1
32 1330437 Terminal (Pin) ............................................................................................. 23
33 ..... Connector Assembly (CRP207 Engine Power) .............................................. 1
33 1647870 Housing ...................................................................................................... 1
33 1484685 Locknut ....................................................................................................... 1
33 1484686 Washer (Spring) ......................................................................................... 1
33 1654795 Housing ...................................................................................................... 16
34 ..... Connector Assembly (CRP205 Powertrain Signal 1) ..................................... 1
34 1484666 Housing ...................................................................................................... 1
34 1484685 Locknut ....................................................................................................... 1
34 1484686 Washer (Spring) ......................................................................................... 1
34 1330437 Terminal (Pin) ............................................................................................. 30
34 1330439 Plug ............................................................................................................ 1
35 ..... Connector Assembly (CRS206 Powertrain Signal 2) ..................................... 1
35 1623062 Housing ...................................................................................................... 1
35 1484685 Locknut ....................................................................................................... 1
35 1484686 Washer (Spring) ......................................................................................... 1
35 1330438 Terminal (Socket) ....................................................................................... 30
35 1330439 Plug ............................................................................................................ 1
36 ..... Connector Assembly (CRP204 CAN Powertrain) .......................................... 1
36 1570605 Housing ...................................................................................................... 1
36 1502712 Terminal (Pin) ............................................................................................. 2
36 1330439 Plug ............................................................................................................ 1
37 ..... Connector Assembly (CRP203 CAN-LMI Display) ......................................... 1
37 1570605 Housing ...................................................................................................... 1
37 1330415 Connector ................................................................................................... 1
37 1502712 Terminal (Pin) ............................................................................................. 2
37 1330439 Plug ............................................................................................................ 1
38 ..... Connector Assembly (CPS166 Power Train) ................................................. 1
38 4036522 Plug ............................................................................................................ 1
38 4028009 Connector (Strike Back Shell) .................................................................... 1
38 1330438 Terminal (Socket) ....................................................................................... 5
38 1463141 Terminal (Socket) ....................................................................................... 27
38 4028010 Seal ............................................................................................................ 2
38 4028008 Wire Seal .................................................................................................... 2
38 4028120 Connector ................................................................................................... 1
38 4036525 Contact ....................................................................................................... 1
39 ..... Connector Assembly (C105 Ground) ............................................................. 1
39 1502921 Ring ............................................................................................................ 2
39 1493443 Heat Shrink ................................................................................................ 2
40 ..... Connector Assembly (C250 ECM Ground) .................................................... 1
40 1692408 Ring Terminal ............................................................................................. 1
40 1484383 Heat Shrink ................................................................................................ 1
41 ..... Connector Assembly (CPS03 DPF Pressure) ................................................ 1
41 4010944 Connector (4 Way) ..................................................................................... 1
41 4010946 Terminal ..................................................................................................... 4
42 ..... Insert .............................................................................................................. 1

WIRE HARNESS
42 4028121 Connector (4 Way Male Housing) .............................................................. 1

42 4028123 Plug ............................................................................................................ 4
43 ..... Connector Assembly (CPS100 DPF Temperature) ........................................ 1
43 4031205 Connector (10 Pole) ................................................................................... 1
43 4010946 Terminal ..................................................................................................... 4
44 ..... Insert .............................................................................................................. 1
44 4028122 Connector (4 Way Male) ............................................................................ 1
44 4028123 Plug ............................................................................................................ 10
See Service Manual

NOTES


WIRE HARNESS

1 ..... Connector Assembly (C170 CAN Conn) ........................................................ 1
1 1484397 Connector (3-Way) ..................................................................................... 1
1 1610944 Lock ............................................................................................................ 1
1 1518112 Terminal (Socket) ....................................................................................... 2
1 1330439 Plug ............................................................................................................ 1
2 ..... Connector Assembly (CPS02 Engine ECM) .................................................. 1
2 1623062 Housing ...................................................................................................... 1
2 1484685 Locknut ....................................................................................................... 1
2 1484686 Washer (Spring) ......................................................................................... 1
2 1363886 Terminal (Socket) ....................................................................................... 4
2 1330438 Terminal (Socket) ....................................................................................... 23
2 1330439 Plug ............................................................................................................ 4
3 ..... Connector Assembly (CPS79 Brake Pressure Filter) ..................................... 1
3 1490242 Connector (2 Way) ..................................................................................... 1
3 1490243 Connector ................................................................................................... 1
3 1330438 Terminal (Socket) ....................................................................................... 2
4 ..... Connector Assembly (CPS10 Hydraulic Temperature) .................................. 1
4 1490242 Connector (2 Way) ..................................................................................... 1
4 1490243 Connector ................................................................................................... 1
4 1330438 Terminal (Socket) ....................................................................................... 2
5 ..... Connector Assembly (CPS11 Diode Relay) ................................................... 1
5 1610941 Seal (Dummy) ............................................................................................ 2
5 1484656 Terminal (Socket) ....................................................................................... 2
5 1482659 Seal (Rubber) ............................................................................................. 2
6 ..... Insert .............................................................................................................. 1
6 1611029 Diode (1-Way) ............................................................................................ 1
7 ..... Connector Assembly (TS19 Grid Heater Relay) ............................................ 1
7 1493448 E-Ring ........................................................................................................ 1
7 1484383 Heat Shrink ................................................................................................ 1
8 1493448 E-Ring ........................................................................................................ 1
8 1484383 Heat Shrink ................................................................................................ 1
9 1493442 Boot ............................................................................................................ 1
9 1610971 Ring ............................................................................................................ 1
9 1484383 Heat Shrink ................................................................................................ 1
10 ..... Connector Assembly (CPS157 Resistor) ....................................................... 1
10 1484656 Terminal (Socket) ....................................................................................... 4
10 1482659 Seal (Rubber) ............................................................................................. 4
11 ..... Insert .............................................................................................................. 1
11 1610949 Resistor ...................................................................................................... 1
12 ..... Connector Assembly (CPS27 Transmission Controller) ................................ 1
12 1607842 Connector (30 Way) ................................................................................... 1
12 1532571 Terminal ..................................................................................................... 27
12 1323581 Plug ............................................................................................................ 3
13 ..... Connector Assembly (CPS155 Transmission Controller) .............................. 1
13 1602433 Connector ................................................................................................... 1

WIRE HARNESS
13 1323581 Plug ............................................................................................................ 8

13 1532571 Terminal ..................................................................................................... 10
14 ..... Connector Assembly (CPS19 Transmission Jumper) .................................... 1
14 1490242 Connector (2 Way) ..................................................................................... 1
14 1490243 Connector ................................................................................................... 1
14 1330438 Terminal (Socket) ....................................................................................... 2
15 ..... Connector Assembly (CRP19 Transmission Connection Jumper) ................. 1
15 1493465 Connector (2 Pin) ....................................................................................... 1
15 1330437 Terminal (Pin) ............................................................................................. 2
16 ..... Connector Assembly (CPS124 Fuse Box) ..................................................... 1
16 1545202 Connector ................................................................................................... 1
16 1546697 Connector ................................................................................................... 1
16 1493434 Terminal (Socket) ....................................................................................... 2
17 ..... Connector Assembly (C135 Fuse Box) .......................................................... 1
17 1529052 Connector ................................................................................................... 1
17 1330438 Terminal (Socket) ....................................................................................... 2
17 1330439 Plug ............................................................................................................ 4
18 ..... Connector Assembly (C275 Fuse Alt) ............................................................ 1
18 ..... Ring ............................................................................................................ 1
18 1484383 Heat Shrink ................................................................................................ 1
19 ..... Connector Assembly (C280 Fuse Cab) .......................................................... 1
19 1610971 Ring ............................................................................................................ 1
19 1484383 Heat Shrink ................................................................................................ 1
20 ..... Connector Assembly (C130 Disconnect Switch) ............................................ 1
20 1692408 Ring Terminal ............................................................................................. 1
20 1484383 Heat Shrink ................................................................................................ 1
21 ..... Connector Assembly (CPS165 Sliding Cab Switch) ...................................... 1
21 1484556 Terminal ..................................................................................................... 3
22 ..... Connector Assembly (CPS187 Engine Compartment Light) .......................... 1
22 1490242 Connector (2 Way) ..................................................................................... 1
22 1490243 Connector ................................................................................................... 1
22 1330438 Terminal (Socket) ....................................................................................... 2
23 ..... Insert .............................................................................................................. 1
23 4035905 Cap ............................................................................................................. 1
24 ..... Connector Assembly (C190 Lubrication System) ........................................... 1
24 1489656 Connector (4-Way) ..................................................................................... 1
24 1489657 Connector ................................................................................................... 1
24 1330438 Terminal (Socket) ....................................................................................... 4
25 ..... Insert .............................................................................................................. 1
25 4036523 Cap ............................................................................................................. 1
26 ..... Connector Assembly (C35 Diode Alarm) ....................................................... 1
26 1610941 Seal (Dummy) ............................................................................................ 2
26 1484656 Terminal (Socket) ....................................................................................... 2
26 1482659 Seal (Rubber) ............................................................................................. 2
27 ..... Insert .............................................................................................................. 1
27 1611029 Diode (1-Way) ............................................................................................ 1

WIRE HARNESS
28 ..... Connector Assembly (C50 Work Light) .......................................................... 1

28 1490242 Connector (2 Way) ..................................................................................... 1
28 1490245 Clip ............................................................................................................. 1
28 1330438 Terminal (Socket) ....................................................................................... 2
29 ..... Insert .............................................................................................................. 1
29 4035905 Cap ............................................................................................................. 1
30 ..... Connector Assembly (CPS126 Boom Valves) ............................................... 1
30 1489656 Connector (4-Way) ..................................................................................... 1
30 1489657 Connector ................................................................................................... 1
30 1330438 Terminal (Socket) ....................................................................................... 4
31 ..... Insert .............................................................................................................. 1
31 4036523 Cap ............................................................................................................. 1
32 ..... Connector Assembly (CRP09 ACQ Sensor) .................................................. 1
32 1463184 Connector ................................................................................................... 1
32 4046140
1463193 Connector ................................................................................................... 1
32 1463140 Terminal (Pin) ............................................................................................. 4
33 ..... Insert .............................................................................................................. 1
33 1489656 Connector (4-Way) ..................................................................................... 1
33 1484377 Plug ............................................................................................................ 4
34 ..... Connector Assembly (CPS13 Boom Position Sensor) ................................... 1
34 1633692 Housing ...................................................................................................... 1
34 1463141 Terminal (Socket) ....................................................................................... 3
35 ..... Connector Assembly (C40 Work Light LH) .................................................... 1
35 1490242 Connector (2 Way) ..................................................................................... 1
35 1490243 Connector ................................................................................................... 1
35 1330438 Terminal (Socket) ....................................................................................... 2
36 ..... Insert .............................................................................................................. 1
36 4035905 Cap ............................................................................................................. 1
37 ..... Connector Assembly (CPS103 Coolant Level) .............................................. 1
37 1489656 Connector (4-Way) ..................................................................................... 1
37 1489657 Connector ................................................................................................... 1
37 1330438 Terminal (Socket) ....................................................................................... 4
38 ..... Connector Assembly (C210 Rear Lamps) ...................................................... 1
38 1529052 Connector ................................................................................................... 1
38 1330438 Terminal (Socket) ....................................................................................... 6
39 ..... Connector Assembly (CPS188 Boom Lights) ................................................ 1
39 1529052 Connector ................................................................................................... 1
39 1330438 Terminal (Socket) ....................................................................................... 6
40 ..... Connector Assembly (CPS190 Standard Spreader -2) .................................. 1
40 1460618 Fitting (Compression) ................................................................................. 1
40 885955 Connector (Female Insert) ......................................................................... 1
41 1570622 Label (1234) (2) .............................................................................................. 1
42 ..... Connector Assembly (CPS191 Standard Spreader -1) .................................. 1

WIRE HARNESS
42 885957 Insert (Male) ............................................................................................... 1

43 1570622 Label (1234) (1) .............................................................................................. 1
44 ..... Connector Assembly (CPS192 Intermodal Handler Spreader -3) .................. 1
44 888139 Fitting ......................................................................................................... 1
45 1570622 Label (1234) (3) .............................................................................................. 1
See Service Manual

NOTES

CHASSIS — PAGE 1 OF 2 (S/N C222E01609K → INC. 01601)
See Service Manual

WIRE HARNESS

1 ..... Connector Assembly (CPS130 Cooler Fan Control) ...................................... 1
1 1490242 Connector (2 Way) ..................................................................................... 1
1 1490243 Connector ................................................................................................... 1
1 3010711 Terminal Lead ............................................................................................ 1
1 1330438 Terminal (Socket) ....................................................................................... 2
2 ..... Connector Assembly (C250 ECM Ground) .................................................... 1
2 1692408 Ring Terminal ............................................................................................. 1
2 1484383 Heat Shrink ................................................................................................ 1
3 ..... Connector Assembly (C105 Ground) ............................................................. 1
3 1502921 Ring ............................................................................................................ 2
3 1493443 Heat Shrink ................................................................................................ 2
4 ..... Connector Assembly (CPS166 Powertrain) ................................................... 1
4 4036522 Plug ............................................................................................................ 1
4 4028008 Wire Seal .................................................................................................... 2
4 4028120 Connector ................................................................................................... 1
4 4036525 Contact ....................................................................................................... 1
4 1330438 Terminal (Socket) ....................................................................................... 3
4 1463141 Terminal (Socket) ....................................................................................... 27
4 4028011 Wire Seal .................................................................................................... 2
4 1330439 Plug ............................................................................................................ 1
4 1484377 Plug ............................................................................................................ 1
4 1330434 Terminal ..................................................................................................... 2
5 ..... Connector Assembly (CRP208 Attachment Signals) ..................................... 1
5 1500919 Connector ................................................................................................... 1
5 1484685 Locknut ....................................................................................................... 1
5 1484686 Washer (Spring) ......................................................................................... 1
5 1330437 Terminal (Pin) ............................................................................................. 23
6 ..... Connector Assembly (CRP207 Engine Power) .............................................. 1
6 1647870 Housing ...................................................................................................... 1
6 1484685 Locknut ....................................................................................................... 1
6 1484686 Washer (Spring) ......................................................................................... 1
6 1493434 Terminal (Socket) ....................................................................................... 16
7 ..... Connector Assembly (CRP205 Powertrain Signal 1) ..................................... 1
7 1484666 Housing ...................................................................................................... 1
7 1484685 Locknut ....................................................................................................... 1
7 1484686 Washer (Spring) ......................................................................................... 1
7 1330439 Plug ............................................................................................................ 7
7 1330437 Terminal (Pin) ............................................................................................. 24
8 ..... Connector Assembly (CRS206 Powertrain Signal 2) ..................................... 1
8 1623062 Housing ...................................................................................................... 1
8 1484685 Locknut ....................................................................................................... 1
8 1484686 Washer (Spring) ......................................................................................... 1
8 1330439 Plug ............................................................................................................ 3
8 1330438 Terminal (Socket) ....................................................................................... 28
9 ..... Connector Assembly (CRP204 CAN Powertrain) .......................................... 1
9 1570605 Housing ...................................................................................................... 1
9 1502712 Terminal (Pin) ............................................................................................. 2

WIRE HARNESS
9 1330439 Plug ............................................................................................................ 1

10 ..... Connector Assembly (CRP203 CAN-LMI Display) ......................................... 1
10 1570605 Housing ...................................................................................................... 1
10 1330415 Connector ................................................................................................... 1
10 1502712 Terminal (Pin) ............................................................................................. 2
10 1330439 Plug ............................................................................................................ 1
11 ..... Connector Assembly (CPS195 Pitch Sensor) ................................................ 1
11 1489656 Connector (4-Way) ..................................................................................... 1
11 1489657 Connector ................................................................................................... 1
11 1330438 Terminal (Socket) ....................................................................................... 4
12 ..... Insert (Pitch Sensor) ....................................................................................... 1
12 4036523 Cap ............................................................................................................. 1
13 ..... Connector Assembly (C10 Front Lamps RH) ................................................. 1
13 1489656 Connector (4-Way) ..................................................................................... 1
13 1489657 Connector ................................................................................................... 1
13 1363886 Terminal (Socket) ....................................................................................... 1
13 1330438 Terminal (Socket) ....................................................................................... 3
14 ..... Connector Assembly (CRS02 pRr) ................................................................ 1
14 1489656 Connector (4-Way) ..................................................................................... 1
14 1489657 Connector ................................................................................................... 1
14 1330438 Terminal (Socket) ....................................................................................... 4
15 ..... Decal (CM-) .................................................................................................... 1
16 ..... Connector Assembly (CRS03 pRp) ................................................................ 1
16 1489656 Connector (4-Way) ..................................................................................... 1
16 1489657 Connector ................................................................................................... 1
16 1330438 Terminal (Socket) ....................................................................................... 4
17 ..... Decal (CM+) ................................................................................................... 1
18 1490242 Connector (2 Way) ..................................................................................... 1
18 1490243 Connector ................................................................................................... 1
18 1330438 Terminal (Socket) ....................................................................................... 2
19 ..... Decal (LH2) .................................................................................................... 1
20 1490242 Connector (2 Way) ..................................................................................... 1
20 1490243 Connector ................................................................................................... 1
20 1330438 Terminal (Socket) ....................................................................................... 2
21 ..... Decal (LH1) .................................................................................................... 1
22 1490242 Connector (2 Way) ..................................................................................... 1
22 1490243 Connector ................................................................................................... 1
22 1330438 Terminal (Socket) ....................................................................................... 2
23 ..... Decal (LH5) .................................................................................................... 1
24 ..... Connector Assembly (C15 RH Hub Temperature) ......................................... 1
24 1490242 Connector (2 Way) ..................................................................................... 1
24 1490243 Connector ................................................................................................... 1
24 4036526 Boot ............................................................................................................ 1
24 1330438 Terminal (Socket) ....................................................................................... 2
25 ..... Connector Assembly (CPS99 Stabilizer) ........................................................ 1
25 1502625 Connector ................................................................................................... 1
25 1502626 Connector ................................................................................................... 1

WIRE HARNESS
25 1330439 Plug ............................................................................................................ 1

25 1330438 Terminal (Socket) ....................................................................................... 7
26 ..... Connector Assembly (CRP99 Stabilizer Jumper) .......................................... 1
26 1623050 Housing ...................................................................................................... 1
26 1330418 Connector ................................................................................................... 1
26 1330439 Plug ............................................................................................................ 6
26 1330437 Terminal (Pin) ............................................................................................. 2
27 ..... Connector Assembly (C25 LH Hub Temperature) ......................................... 1
27 1490242 Connector (2 Way) ..................................................................................... 1
27 1490243 Connector ................................................................................................... 1
27 4036526 Boot ............................................................................................................ 1
27 1330438 Terminal (Socket) ....................................................................................... 2
28 ..... Connector Assembly (CPS80 Hydraulic Controller Frame) ........................... 1
28 1463141 Terminal (Socket) ....................................................................................... 35
28 1484377 Plug ............................................................................................................ 15
29 ..... Connector Assembly (CPS141 LLMI Controller) ............................................ 1
29 2056243 Connector (35 Way) ................................................................................... 1
29 1561017 Terminal Socket ......................................................................................... 21
29 2068741 Plug ............................................................................................................ 14
30 ..... Connector Assembly (CPS125 Hydraulic Manifold) ....................................... 1
30 1493428 Connector (12-Way) ................................................................................... 1
30 1507725 Terminal ..................................................................................................... 1
30 1330438 Terminal (Socket) ....................................................................................... 12
31 ..... Connector Assembly (C20 Front Lamps LH) ................................................. 1
31 1489656 Connector (4-Way) ..................................................................................... 1
31 1489657 Connector ................................................................................................... 1
31 1363886 Terminal (Socket) ....................................................................................... 1
31 1330438 Terminal (Socket) ....................................................................................... 3
32 ..... Connector Assembly (CRS05 pLp) ................................................................ 1
32 1489656 Connector (4-Way) ..................................................................................... 1
32 1489657 Connector ................................................................................................... 1
32 1330438 Terminal (Socket) ....................................................................................... 4
33 ..... Decal (CM+) ................................................................................................... 1
34 ..... Connector Assembly (CRS04 pLr) ................................................................. 1
34 1489656 Connector (4-Way) ..................................................................................... 1
34 1489657 Connector ................................................................................................... 1
34 1330438 Terminal (Socket) ....................................................................................... 4
35 ..... Decal (CM-) .................................................................................................... 1
36 ..... Connector Assembly (CPS97 LH 1-LH) ......................................................... 1
36 1490242 Connector (2 Way) ..................................................................................... 1
36 1490243 Connector ................................................................................................... 1
36 1330438 Terminal (Socket) ....................................................................................... 2
37 ..... Decal (LH1) .................................................................................................... 1
38 1490242 Connector (2 Way) ..................................................................................... 1
38 1490243 Connector ................................................................................................... 1
38 1330438 Terminal (Socket) ....................................................................................... 2
39 ..... Decal (LH2) .................................................................................................... 1
See Service Manual

WIRE HARNESS
40 1490242 Connector (2 Way) ..................................................................................... 1

40 1490243 Connector ................................................................................................... 1
40 1330438 Terminal (Socket) ....................................................................................... 2
41 ..... Decal (LH5) .................................................................................................... 1
42 ..... Connector Assembly (C60 Fuel Sender) ........................................................ 1
42 1610948 Receptacle ................................................................................................. 2
42 1610947 Receptacle ................................................................................................. 2
43 ..... Connector Assembly (C220 Air Filter) ............................................................ 1
43 1493435 Connector (2-Way) ..................................................................................... 1
43 1493436 Terminal (Socket) ....................................................................................... 2
43 1479109 Seal ............................................................................................................ 2
44 ..... Connector Assembly (CPS100 DPF Temp) ................................................... 1
44 4031205 Connector (10 Pole) ................................................................................... 1
44 4028123 Plug ............................................................................................................ 6
44 4010946 Terminal ..................................................................................................... 4
45 ..... Insert (DPF Temp) .......................................................................................... 1
45 4046138 Connector (10 Way Male) .......................................................................... 1
45 4028123 Plug ............................................................................................................ 10
46 ..... Connector Assembly (CPS03 DPF Pressure) ................................................ 1
46 4010944 Connector (4 Way) ..................................................................................... 1
46 4010946 Terminal ..................................................................................................... 4
47 ..... Insert (DPF Pressure) .................................................................................... 1
47 4028122 Connector (4 Way Male) ............................................................................ 1
47 4028123 Plug ............................................................................................................ 4

NOTES


WIRE HARNESS

1 ..... Connector Assembly (C170 CAN Conn) ........................................................ 1
1 1484397 Connector (3-Way) ..................................................................................... 1
1 1610944 Lock ............................................................................................................ 1
1 1518112 Terminal (Socket) ....................................................................................... 2
1 1330439 Plug ............................................................................................................ 1
2 ..... Connector Assembly (CPS02 Engine ECM) .................................................. 1
2 1623062 Housing ...................................................................................................... 1
2 1484685 Locknut ....................................................................................................... 1
2 1484686 Washer (Spring) ......................................................................................... 1
2 1363886 Terminal (Socket) ....................................................................................... 4
2 1330438 Terminal (Socket) ....................................................................................... 23
2 1330439 Plug ............................................................................................................ 4
3 ..... Connector Assembly (CPS79 Brake Pressure Filter) ..................................... 1
3 1490242 Connector (2 Way) ..................................................................................... 1
3 1490243 Connector ................................................................................................... 1
3 1330438 Terminal (Socket) ....................................................................................... 2
4 ..... Connector Assembly (CPS10 Hydraulic Temperature) .................................. 1
4 1490242 Connector (2 Way) ..................................................................................... 1
4 1490243 Connector ................................................................................................... 1
4 1330438 Terminal (Socket) ....................................................................................... 2
5 ..... Connector Assembly (CPS11 Diode Relay) ................................................... 1
5 1610941 Seal (Dummy) ............................................................................................ 2
5 1484656 Terminal (Socket) ....................................................................................... 2
5 1482659 Seal (Rubber) ............................................................................................. 2
6 ..... Insert (Diode Relay) ....................................................................................... 1
6 1611029 Diode (1-Way) ............................................................................................ 1
7 1493448 E-Ring ........................................................................................................ 1
7 1484383 Heat Shrink ................................................................................................ 1
8 1493448 E-Ring ........................................................................................................ 1
8 1484383 Heat Shrink ................................................................................................ 1
9 1493442 Boot ............................................................................................................ 1
9 1610971 Ring ............................................................................................................ 1
9 1484383 Heat Shrink ................................................................................................ 1
10 ..... Connector Assembly (CPS157 Resistor) ....................................................... 1
10 1484656 Terminal (Socket) ....................................................................................... 4
10 1482659 Seal (Rubber) ............................................................................................. 4
11 ..... Insert (Resistor) .............................................................................................. 1
11 1610949 Resistor ...................................................................................................... 1
12 ..... Connector Assembly (CPS27 Transmission Controller) ................................ 1
12 1607842 Connector (30 Way) ................................................................................... 1
12 1532571 Terminal ..................................................................................................... 27
12 1323581 Plug ............................................................................................................ 3
13 ..... Connector Assembly (CPS155 Transmission Controller) .............................. 1
13 1607782 Connector (18-Way) ................................................................................... 1

WIRE HARNESS
13 1323581 Plug ............................................................................................................ 8

13 1532571 Terminal ..................................................................................................... 10
14 ..... Connector Assembly (CPS19 Transmission Jumper) .................................... 1
14 1490242 Connector (2 Way) ..................................................................................... 1
14 1490243 Connector ................................................................................................... 1
14 1330438 Terminal (Socket) ....................................................................................... 2
15 ..... Connector Assembly (CRP19 Transmission Connection Jumper) ................. 1
15 1493465 Connector (2 Pin) ....................................................................................... 1
15 1330437 Terminal (Pin) ............................................................................................. 2
16 ..... Connector Assembly (CPS165 Switch Sliding Cab) ...................................... 1
16 1484556 Terminal ..................................................................................................... 3
17 ..... Connector Assembly (C130 Disconnect Switch) ............................................ 1
17 1692408 Ring Terminal ............................................................................................. 1
17 1484383 Heat Shrink ................................................................................................ 1
18 ..... Connector Assembly (C280 Fuse Cab) .......................................................... 1
18 1610971 Ring ............................................................................................................ 1
18 1484383 Heat Shrink ................................................................................................ 1
19 ..... Connector Assembly (C275 Fuse Alt) ............................................................ 1
19 3010711 Terminal Lead ............................................................................................ 1
19 1484383 Heat Shrink ................................................................................................ 1
20 ..... Connector Assembly (C135 Fuse Box) .......................................................... 1
20 1529052 Connector ................................................................................................... 1
20 1330438 Terminal (Socket) ....................................................................................... 2
20 1330439 Plug ............................................................................................................ 4
21 ..... Connector Assembly (CPS124 Fuse Box) ..................................................... 1
21 1545202 Connector ................................................................................................... 1
21 1546697 Connector ................................................................................................... 1
21 1493434 Terminal (Socket) ....................................................................................... 2
22 ..... Connector Assembly (C35 Diode Alarm) ....................................................... 1
22 1610941 Seal (Dummy) ............................................................................................ 2
22 1482659 Seal (Rubber) ............................................................................................. 2
22 1484656 Terminal (Socket) ....................................................................................... 2
23 ..... Insert (Diode Alarm) ....................................................................................... 1
23 1611029 Diode (1-Way) ............................................................................................ 1
24 ..... Connector Assembly (CPS187 Engine Compartment Light) .......................... 1
24 1490242 Connector (2 Way) ..................................................................................... 1
24 1490243 Connector ................................................................................................... 1
24 1330438 Terminal (Socket) ....................................................................................... 2
25 ..... Insert (Engine Compartment Light) ................................................................ 1
25 4035905 Cap ............................................................................................................. 1
26 ..... Connector Assembly (C190 Lubrication System) ........................................... 1
26 1489656 Connector (4-Way) ..................................................................................... 1
26 1489657 Connector ................................................................................................... 1
26 1330438 Terminal (Socket) ....................................................................................... 4
27 ..... Insert (Lubrication System) ............................................................................ 1
27 4036523 Cap ............................................................................................................. 1

WIRE HARNESS
28 ..... Connector Assembly (C50 Work Light RH) .................................................... 1

28 1490242 Connector (2 Way) ..................................................................................... 1
28 1490243 Connector ................................................................................................... 1
28 1330438 Terminal (Socket) ....................................................................................... 2
29 ..... Insert (Work Light RH) .................................................................................... 1
29 4035905 Cap ............................................................................................................. 1
30 ..... Connector Assembly (CPS126 Boom Valves) ............................................... 1
30 1489656 Connector (4-Way) ..................................................................................... 1
30 1489657 Connector ................................................................................................... 1
30 1330438 Terminal (Socket) ....................................................................................... 4
31 ..... Insert (Boom Valves) ...................................................................................... 1
31 4036523 Cap ............................................................................................................. 1
32 ..... Connector Assembly (CRP09 ACQ) .............................................................. 1
32 1463184 Connector ................................................................................................... 1
32 4046140
1463193 Connector ................................................................................................... 1
32 1463140 Terminal (Pin) ............................................................................................. 4
33 ..... Insert (ACQ) ................................................................................................... 1
33 1463189 Connector ................................................................................................... 1
33 1484377 Plug ............................................................................................................ 4
34 ..... Connector Assembly (CPS13 Boom Position Sensor) ................................... 1
34 1633692 Housing ...................................................................................................... 1
34 1463141 Terminal (Socket) ....................................................................................... 3
35 ..... Connector Assembly (C40 Work Light LH) .................................................... 1
35 1490242 Connector (2 Way) ..................................................................................... 1
35 1490243 Connector ................................................................................................... 1
35 1330438 Terminal (Socket) ....................................................................................... 2
36 ..... Insert (Work Light LH) .................................................................................... 1
36 4035905 Cap ............................................................................................................. 1
37 ..... Connector Assembly (CPS103 Coolant Level) .............................................. 1
37 1489656 Connector (4-Way) ..................................................................................... 1
37 1489657 Connector ................................................................................................... 1
37 1330438 Terminal (Socket) ....................................................................................... 4
38 ..... Connector Assembly (C210 Rear Lamps) ...................................................... 1
38 1529052 Connector ................................................................................................... 1
38 1330438 Terminal (Socket) ....................................................................................... 6
39 ..... Connector Assembly (CPS188 Boom Lights) ................................................ 1
39 1529052 Connector ................................................................................................... 1
39 1330438 Terminal (Socket) ....................................................................................... 6
40 ..... Connector Assembly (CPS190 Standard Spreader 2) ................................... 1
41 1570622 Label (1234) ................................................................................................... 1
42 ..... Connector Assembly (CPS191 Standard Spreader 1) ................................... 1
42 885957 Insert (Male) ............................................................................................... 1

WIRE HARNESS

43 1570622 Label (1234) ................................................................................................... 1
44 ..... Connector Assembly (CPS192 Intermodal Handler Spreader 3) ................... 1
44 888139 Fitting ......................................................................................................... 1
45 1570622 Label (1234) ................................................................................................... 1

NOTES

CLOSED CAB

WIRE HARNESS
CLOSED CAB
1643745 Wire Harness (Closed Cab) ................................................................................ 1

1 ..... Connector Group (Interior Light) (RH) ............................................................ 1
1 1624103 Terminal ..................................................................................................... 2
1 1610947 Receptacle ................................................................................................. 2
2 ..... Connector Group (Door Switch) (RH) ............................................................ 1
2 1484600 Terminal ..................................................................................................... 4
2 1484383 Heat Shrink ................................................................................................ 4
3 ..... Connector Group (Speaker) (RH) .................................................................. 1
3 1484600 Terminal ..................................................................................................... 1
3 1624103 Terminal ..................................................................................................... 1
3 1484383 Heat Shrink ................................................................................................ 1
3 1610947 Receptacle ................................................................................................. 1
4 ..... Connector Group (Speaker) (LH) ................................................................... 1
4 1484600 Terminal ..................................................................................................... 1
4 1624103 Terminal ..................................................................................................... 1
4 1484383 Heat Shrink ................................................................................................ 1
4 1610947 Receptacle ................................................................................................. 1
5 ..... Connector Group (Door Switch) (LH) ............................................................. 1
5 1484600 Terminal ..................................................................................................... 4
5 1484383 Heat Shrink ................................................................................................ 4
6 ..... Connector Group (Interior Light) (LH) ............................................................ 1
6 1624103 Terminal ..................................................................................................... 2
6 1610947 Receptacle ................................................................................................. 2
7 1570645 Label (12 Volt) ................................................................................................ 2
8 ..... Connector Assembly (Radio Power) .............................................................. 1
8 1484609 Housing (Socket) ........................................................................................ 1
8 1484719 Terminal ..................................................................................................... 3
9 ..... Connector Assembly (Radio Speakers) ......................................................... 1
9 1484608 Housing (Socket) ........................................................................................ 1
9 1484610 Terminal ..................................................................................................... 4
10 ..... Connector Assembly (Roof Wiper) ................................................................. 1
10 1489656 Connector (4-Way) ..................................................................................... 1
10 1489657 Connector ................................................................................................... 1
10 1330438 Terminal (Socket) ....................................................................................... 4
11 ..... Connector Group (Radio Communications) ................................................... 1
11 1624103 Terminal ..................................................................................................... 2
11 1610947 Receptacle ................................................................................................. 2
12 ..... Connector Group (Ventilation Fan) ................................................................ 1
12 1624103 Terminal ..................................................................................................... 1
12 1610947 Receptacle ................................................................................................. 1
13 ..... Connector Assembly (Cab Connection) ......................................................... 1
13 1484592 Connector ................................................................................................... 1
13 1484593 Retainer ...................................................................................................... 1
13 1484594 Terminal (Pin) ............................................................................................. 4
13 1484595 Seal ............................................................................................................ 4
13 1484656 Terminal (Socket) ....................................................................................... 11
13 1484597 Seal ............................................................................................................ 11
13 1484611 Seal (Blanking) ........................................................................................... 1

COOLANT LEVEL SWITCH — TIER III ENGINE

4025006 Wire Harness (Coolant Level Switch) ................................................................. 1
1 ..... Connector Assembly (CPS104 Coolant Level Switch) ................................... 1
1 1477400 Connector ................................................................................................... 1
1 1330357 Terminal ..................................................................................................... 1
1 1330355 Terminal ..................................................................................................... 4
1 1330356 Seal ............................................................................................................ 4
2 ..... Connector Assembly (CRP103 Coolant Level - Frame) ................................. 1
2 1489655 Connector (4 Way) ..................................................................................... 1
2 1330416 Connector ................................................................................................... 1
2 1330437 Terminal (Pin) ............................................................................................. 4

COOLANT LEVEL SWITCH — TIER IV INTERIM ENGINE

4025007 Wire Harness (Coolant Level Switch) ................................................................. 1
1 ..... Connector Assembly (CPS104 Coolant Level Switch) ................................... 1
1 1476067 Connector ................................................................................................... 1
1 1330355 Terminal ..................................................................................................... 3
1 1330356 Seal ............................................................................................................ 3
2 ..... Connector Assembly (CRP103 Coolant Level - Frame) ................................. 1
2 1489655 Connector (4 Way) ..................................................................................... 1
2 1330416 Connector ................................................................................................... 1
2 1330437 Terminal (Pin) ............................................................................................. 3
2 1330439 Plug ............................................................................................................ 1

ENGINE COMPARTMENT

1533476 Wire Harness (Engine Compartment) ................................................................. 1
1 ..... Connector Assembly ...................................................................................... 1
1 1502920 Connector ................................................................................................... 1
1 1330437 Terminal (Pin) ............................................................................................. 2
2 ..... Connector Assembly ...................................................................................... 1
2 1610972 Housing ...................................................................................................... 1
2 1610973 Pin Retainer ............................................................................................... 1
2 1463138 Terminal Pin ............................................................................................... 2

NOTES

ENGINE ECM ADAPTER — TIER III ENGINE

WIRE HARNESS
ENGINE ECM ADAPTER — TIER III ENGINE
4034818 Wire Harness (Engine ECM Adaptor) ................................................................. 1

1 ..... Connector Assembly (CRP02 Engine ECM Signals) ..................................... 1
1 1330437 Terminal (Pin) ............................................................................................. 14
1 1330439 Plug ............................................................................................................ 17
1 1623049 Housing (Pin) ............................................................................................. 1
2 ..... Connector Assembly (CRP66 CAN) ............................................................... 1
2 1493466 Connector ................................................................................................... 1
2 1502712 Terminal (Pin) ............................................................................................. 1
2 1518112 Terminal (Socket) ....................................................................................... 1
2 1330439 Plug ............................................................................................................ 1
3 ..... Connector Assembly (CRP800 CAN) ............................................................. 1
3 1493466 Connector ................................................................................................... 1
3 1502712 Terminal (Pin) ............................................................................................. 2
3 1330439 Plug ............................................................................................................ 1
4 ..... Connector Assembly (CPS05 CAN Termination Resistor) ............................. 1
4 1484397 Connector (3-Way) ..................................................................................... 1
4 1532664 Connector ................................................................................................... 1
4 1518112 Terminal (Socket) ....................................................................................... 2
4 1330439 Plug ............................................................................................................ 1
5 ..... Connector Assembly (CPS03 ECM) .............................................................. 1
5 1611033 Housing (Socket) ........................................................................................ 1
5 1330439 Plug ............................................................................................................ 5
5 1484377 Plug ............................................................................................................ 28
5 1507725 Terminal ..................................................................................................... 14
6 ..... Connector Assembly (CPS176 Engine) ......................................................... 1
6 1611032 Socket (Socket) .......................................................................................... 1
6 1330439 Plug ............................................................................................................ 27
6 1330438 Terminal (Socket) ....................................................................................... 4

ENGINE ECM ADAPTER — TIER IV INTERIM ENGINE

4034815 Wire Harness (Engine ECM Adaptor) ................................................................. 1
1 ..... Connector Assembly (CRP02 Engine ECM Frame) ....................................... 1
1 1623049 Housing (Pin) ............................................................................................. 1
1 1363885 Terminal (Pin) ............................................................................................. 4
1 1330437 Terminal (Pin) ............................................................................................. 22
1 1330439 Plug ............................................................................................................ 5
2 ..... Connector Assembly (CRP170 CAN Conn Frame) ........................................ 1
2 1493466 Connector ................................................................................................... 1
2 1502712 Terminal (Pin) ............................................................................................. 2
2 1330439 Plug ............................................................................................................ 1
3 1484397 Connector (3-Way) ..................................................................................... 1
3 1610944 Lock ............................................................................................................ 1
3 1518112 Terminal (Socket) ....................................................................................... 2
3 1330439 Plug ............................................................................................................ 1
4 ..... Insert .............................................................................................................. 1
5 ..... Connector Assembly (C400 ECM) ................................................................. 1
5 4029058 Connector ................................................................................................... 1
5 1507725 Terminal ..................................................................................................... 30
5 1484377 Plug ............................................................................................................ 30
6 ..... Connector Assembly (CRS04 24 Pin OEM Break Out) .................................. 1
6 4028022 Terminal ..................................................................................................... 1
6 4028023 Seal ............................................................................................................ 8
6 4028021 Seal ............................................................................................................ 14
6 4028020 Terminal ..................................................................................................... 2

ENGINE POWER — CAB TO FRAME

1617651 Wire Harness (Engine Power) ............................................................................ 1
1 1493434 Terminal (Socket) ....................................................................................... 16
1 1493433 Housing (Socket) ........................................................................................ 1
2 1484709 Terminal (Pin) ............................................................................................. 16
2 1623052 Housing (Pin) ............................................................................................. 1
3 1617197 Strain Relief .................................................................................................... 1
See Service Manual

FRONT LIGHTS

1688688 Wire Harness (Front Lights) ................................................................................ 1
1 1489655 Connector (4 Way) ..................................................................................... 1
1 1330416 Connector ................................................................................................... 1
1 1363885 Terminal (Pin) ............................................................................................. 1
1 1330437 Terminal (Pin) ............................................................................................. 3
2 ..... Connector Assembly (Drive Lights) ................................................................ 1
2 1490242 Connector (2 Way) ..................................................................................... 1
2 1490243 Connector ................................................................................................... 1
2 1634082 Terminal (Socket) ....................................................................................... 2
2 1493465 Connector (2 Pin) ....................................................................................... 2
3 ..... Connector Assembly (Side Indicators) ........................................................... 1
3 1484394 Crimp Ferrule ............................................................................................. 2
3 1493448 E-Ring ........................................................................................................ 1
3 1484383 Heat Shrink ................................................................................................ 1
4 ..... Connector Assembly (Drive Lights) ................................................................ 1
4 1490242 Connector (2 Way) ..................................................................................... 1
4 1490243 Connector ................................................................................................... 1
4 1634082 Terminal (Socket) ....................................................................................... 2
4 1493465 Connector (2 Pin) ....................................................................................... 2

LMI CAN CONNECTION — CAB TO FRAME

1607227 Wire Harness (LMI CAN Connector) .................................................................. 1
1 1484397 Connector (3-Way) ..................................................................................... 1
1 1330439 Plug ............................................................................................................ 1
1 1518112 Terminal (Socket) ....................................................................................... 2
2 1484397 Connector (3-Way) ..................................................................................... 1
2 1330439 Plug ............................................................................................................ 1
2 1518112 Terminal (Socket) ....................................................................................... 2

LMI COLOR DISPLAY

1615725 Wire Harness (LMI Color Display) ...................................................................... 1
1 ..... Connector Assembly (Twist Module Harness and LMI Display) .................... 1
1 1489655 Connector (4 Way) ..................................................................................... 1
1 1330416 Connector ................................................................................................... 1
1 1502712 Terminal (Pin) ............................................................................................. 2
1 1330437 Terminal (Pin) ............................................................................................. 2
2 ..... Connector Assembly (LMI Display) ................................................................ 1
2 1624100 Plug (Straight) ............................................................................................ 1
2 1624101 Terminal (Socket) ....................................................................................... 4
4-104
See Service Manual
LMI MONOCHROME DISPLAY (→ S/N C222E01608K EXC. 01601)

1628930 Wire Harness (LMI Monochrome Display) .......................................................... 1
1 ..... Connector Assembly (Harness, Twist Module And LMI Display) ................... 1
1 1489655 Connector (4 Way) ..................................................................................... 1
1 1330416 Connector ................................................................................................... 1
1 1502712 Terminal (Pin) ............................................................................................. 2
1 1330437 Terminal (Pin) ............................................................................................. 2
2 1637653 Housing (14 Way) ...................................................................................... 1
2 1637654 Terminal ..................................................................................................... 4

LMI MONOCHROME DISPLAY (S/N C222E01609K → INC. 01601)

4057893 Wire Harness (LMI Monochrome Display) .......................................................... 1
1 ..... Connector Assembly (CRP127 Harness - Twist Module and LMI
Display) .......................................................................................................... 1
1 1489655 Connector (4 Way) ..................................................................................... 1
1 1330416 Connector ................................................................................................... 1
1 1502712 Terminal (Pin) ............................................................................................. 2
1 1330437 Terminal (Pin) ............................................................................................. 2
2 ..... Connector Assembly (CPS222 LMI Display 2) ............................................... 1
2 1637654 Terminal ..................................................................................................... 1
2 ..... Terminal (18-Way) ..................................................................................... 1
3 ..... Connector Assembly (CPS221 LMI Display 1) ............................................... 1
3 1637653 Housing (14 Way) ...................................................................................... 1
3 1637654 Terminal ..................................................................................................... 4

POWERTRAIN CAN CONNECTION — CAB TO FRAME

1607226 Wire Harness (Powertrain CAN Connector) ....................................................... 1

1 1484397 Connector (3-Way) ..................................................................................... 1
1 1330439 Plug ............................................................................................................ 1
1 1518112 Terminal (Socket) ....................................................................................... 2
1 1610944 Lock ............................................................................................................ 1
2 1484397 Connector (3-Way) ..................................................................................... 1
2 1330439 Plug ............................................................................................................ 1
2 1518112 Terminal (Socket) ....................................................................................... 2
2 1610944 Lock ............................................................................................................ 1

POWERTRAIN — FULL FLOW

WIRE HARNESS
4034590 Wire Harness (Powertrain, Full Flow) ................................................................. 1

1 ..... Connector Assembly (C10 Frame Harness) .................................................. 1
1 4034533 Receptacle ................................................................................................. 1
1 1330437 Terminal (Pin) ............................................................................................. 3
1 4028011 Wire Seal .................................................................................................... 2
1 4028007 Pin .............................................................................................................. 1
1 4028008 Wire Seal .................................................................................................... 2
1 1484377 Plug ............................................................................................................ 1
1 4036518 Pin .............................................................................................................. 1
1 4028010 Seal ............................................................................................................ 1
1 1463140 Terminal (Pin) ............................................................................................. 27
1 1330433 Terminal ..................................................................................................... 2
2 ..... Connector Assembly (C130 Rev Selector) ..................................................... 1
2 1490242 Connector (2 Way) ..................................................................................... 1
2 1490243 Connector ................................................................................................... 1
2 1330438 Terminal (Socket) ....................................................................................... 2
3 ..... Connector Assembly (C140 Fwd Selector) .................................................... 1
3 1490242 Connector (2 Way) ..................................................................................... 1
3 1490243 Connector ................................................................................................... 1
3 1330438 Terminal (Socket) ....................................................................................... 2
4 ..... Connector Assembly (C150 Fwd/Rev Solenoid) ............................................ 1
4 1490242 Connector (2 Way) ..................................................................................... 1
4 1490243 Connector ................................................................................................... 1
4 1330438 Terminal (Socket) ....................................................................................... 2
5 ..... Connector Assembly (C160 2nd Solenoid) .................................................... 1
5 1490242 Connector (2 Way) ..................................................................................... 1
5 1490243 Connector ................................................................................................... 1
5 1330438 Terminal (Socket) ....................................................................................... 1
6 ..... Connector Assembly (C170 1st/3rd Solenoid) ............................................... 1
6 1490242 Connector (2 Way) ..................................................................................... 1
6 1490243 Connector ................................................................................................... 1
6 1330438 Terminal (Socket) ....................................................................................... 1
7 ..... Connector Assembly (C180 1st/3rd Selector) ................................................ 1
7 1490242 Connector (2 Way) ..................................................................................... 1
7 1490243 Connector ................................................................................................... 1
7 1330438 Terminal (Socket) ....................................................................................... 1
8 ..... Connector Assembly (C190 2nd/4th Selector) ............................................... 1
8 1490242 Connector (2 Way) ..................................................................................... 1
8 1490243 Connector ................................................................................................... 1
8 1330438 Terminal (Socket) ....................................................................................... 1
9 ..... Connector Assembly (C200 2nd/4th Pressure) .............................................. 1
9 1327957 Connector ................................................................................................... 1
9 1532571 Terminal ..................................................................................................... 3
10 ..... Connector Assembly (C210 1st/3rd Pressure) ............................................... 1
10 1327957 Connector ................................................................................................... 1
10 1532571 Terminal ..................................................................................................... 3
11 ..... Connector Assembly (C20 Engine Speed) ..................................................... 1
11 1508206 Connector (2 Way) ..................................................................................... 1
11 1508232 Terminal (Pin) ............................................................................................. 2
See Service Manual

WIRE HARNESS
11 2060555 Wire Seal (Yellow) ...................................................................................... 2

12 ..... Decal (ENG) ................................................................................................... 1
13 ..... Connector Assembly (C50 Turbine Speed) .................................................... 1
13 1508206 Connector (2 Way) ..................................................................................... 1
13 1508232 Terminal (Pin) ............................................................................................. 2
13 2060555 Wire Seal (Yellow) ...................................................................................... 2
14 ..... Decal (TUR) ................................................................................................... 1
15 ..... Connector Assembly (C40 Drum Speed) ....................................................... 1
15 1508206 Connector (2 Way) ..................................................................................... 1
15 1508232 Terminal (Pin) ............................................................................................. 2
15 2060555 Wire Seal (Yellow) ...................................................................................... 2
16 ..... Decal (DRU) ................................................................................................... 1
17 ..... Connector Assembly (C60 Output Speed) ..................................................... 1
17 1508206 Connector (2 Way) ..................................................................................... 1
17 1508232 Terminal (Pin) ............................................................................................. 2
17 2060555 Wire Seal (Yellow) ...................................................................................... 2
18 ..... Decal (OUT) ................................................................................................... 1
19 ..... Connector Assembly (C220 Sump Temperature) .......................................... 1
19 1479108 Connector ................................................................................................... 1
19 1479109 Seal ............................................................................................................ 2
19 1479107 Terminal ..................................................................................................... 2
20 ..... Connector Assembly (C30 Temp Sw Cooler In) ............................................ 1
20 1610948 Receptacle ................................................................................................. 1
20 1610947 Receptacle ................................................................................................. 1
21 ..... Connector Assembly (TS1 Alternator +VE) .................................................... 1
21 1610971 Ring ............................................................................................................ 1
21 1493442 Boot ............................................................................................................ 1
22 ..... Connector Assembly (TS2 Alternator +VE) .................................................... 1
22 1610971 Ring ............................................................................................................ 1
22 1493442 Boot ............................................................................................................ 1
23 ..... Connector Assembly (C100 Alternator Ground) ............................................. 1
23 ..... Ring ............................................................................................................ 1
24 ..... Connector Assembly (C230 Alternator) .......................................................... 1
24 4035543 Connector ................................................................................................... 1
24 4036519 Cover .......................................................................................................... 1
24 4036520 Plug ............................................................................................................ 4
24 4036521 Terminal ..................................................................................................... 1
25 ..... Connector Assembly (C90 AC) ...................................................................... 1
25 1659115 Connector ................................................................................................... 1
25 1659116 Terminal ..................................................................................................... 1
25 1330281 Terminal ..................................................................................................... 1
25 1323579 Seal ............................................................................................................ 1
26 ..... Connector Assembly (C110 Grid Heater) ....................................................... 1
26 1610970 Ring ............................................................................................................ 1
27 ..... Connector Assembly (C80 Start) .................................................................... 1
27 1502921 Ring ............................................................................................................ 1
28 ..... Connector Assembly (C70 Ground On Starter Motor) ................................... 1
28 ..... Ring ............................................................................................................ 1
See Service Manual

POWERTRAIN SIGNAL 1 — CAB TO FRAME

1607224 Wire Harness (Powertrain Signals 1) .................................................................. 1
1 1330438 Terminal (Socket) ....................................................................................... 30
1 1330439 Plug ............................................................................................................ 1
2 1330438 Terminal (Socket) ....................................................................................... 30
2 1330439 Plug ............................................................................................................ 1
3 1617197 Strain Relief .................................................................................................... 1

POWERTRAIN SIGNAL 2 — CAB TO FRAME

1617650 Wire Harness (Powertrain Signals 2) .................................................................. 1
1 1330437 Terminal (Pin) ............................................................................................. 30
1 1330439 Plug ............................................................................................................ 1
1 1623049 Housing (Pin) ............................................................................................. 1
2 1330437 Terminal (Pin) ............................................................................................. 30
2 1330439 Plug ............................................................................................................ 1
2 1623049 Housing (Pin) ............................................................................................. 1
3 1617197 Strain Relief .................................................................................................... 1

REAR

1707185 Wire Harness (Rear Lights) ................................................................................ 1
1 ..... Connector Assembly (RH Rear Lamp) ........................................................... 1
1 1529052 Connector ................................................................................................... 1
1 1330438 Terminal (Socket) ....................................................................................... 5
1 1330439 Plug ............................................................................................................ 1
2 1525589 Connector (6-Pin) ....................................................................................... 1
2 1330417 Connector ................................................................................................... 1
2 1330437 Terminal (Pin) ............................................................................................. 6
3 ..... Connector Assembly (Reverse Alarm) ........................................................... 1
3 1493465 Connector (2 Pin) ....................................................................................... 1
3 1330437 Terminal (Pin) ............................................................................................. 2
4 ..... Connector Assembly (LH Rear Lamp) ........................................................... 1
4 1529052 Connector ................................................................................................... 1
4 1330438 Terminal (Socket) ....................................................................................... 5
4 1330439 Plug ............................................................................................................ 1

REAR CAB

WIRE HARNESS
REAR CAB
4046176 Wire Harness (Rear Cab) ................................................................................... 1

1 ..... Connector Assembly (Cab Console 1) ........................................................... 1
1 1529052 Connector ................................................................................................... 1
1 1363885 Terminal (Pin) ............................................................................................. 6
2 ..... Connector Assembly (Rear Stop Button Harness) ......................................... 1
2 1489655 Connector (4 Way) ..................................................................................... 1
2 1330416 Connector ................................................................................................... 1
2 1330437 Terminal (Pin) ............................................................................................. 4
3 ..... Plug Assembly ................................................................................................ 1
3 1624104 Housing ...................................................................................................... 1
3 1330439 Plug ............................................................................................................ 4
4 ..... Connector Assembly (Rear Window Washer Pump) ..................................... 1
4 1465378 Connector Body ......................................................................................... 1
4 1484556 Terminal ..................................................................................................... 2
5 ..... Connector Assembly (Roof Window Washer Pump) ...................................... 1
5 1465378 Connector Body ......................................................................................... 1
5 1484556 Terminal ..................................................................................................... 2
6 ..... Connector Assembly (Front Window Washer Pump) ..................................... 1
6 1465378 Connector Body ......................................................................................... 1
6 1484556 Terminal ..................................................................................................... 2
7 ..... Connector Assembly (Air Conditioning) ......................................................... 1
7 1529052 Connector ................................................................................................... 1
7 1330438 Terminal (Socket) ....................................................................................... 5
7 1330439 Plug ............................................................................................................ 1
7 ..... Decal .......................................................................................................... 1
8 ..... Connector Assembly (Cab Console 2) ........................................................... 1
8 1525589 Connector (6-Pin) ....................................................................................... 1
8 1330417 Connector ................................................................................................... 1
8 1330437 Terminal (Pin) ............................................................................................. 6

SLIDING CAB

1638017 Wire Harness (Sliding Cab) ................................................................................ 1
1 ..... Connector Assembly (Side Console Cab) ...................................................... 1
1 1330439 Plug ............................................................................................................ 2
1 1525589 Connector (6-Pin) ....................................................................................... 1
1 1330417 Connector ................................................................................................... 1
1 1330437 Terminal (Pin) ............................................................................................. 4
2 ..... Connector Assembly (Forward) ...................................................................... 1
2 1493449 Connector Body ......................................................................................... 1
2 1484394 Crimp Ferrule ............................................................................................. 2
2 1570616 Seal ................................................................................................................ 1
3 ..... Connector Assembly (Reverse) ..................................................................... 1
3 1570621 Housing ...................................................................................................... 1
3 1484394 Crimp Ferrule ............................................................................................. 2
3 1570616 Seal ................................................................................................................ 1

NOTES

STEER COLUMN

WIRE HARNESS
STEER COLUMN
1599374 Wire Harness (Steering Column) ........................................................................ 1

1 ..... Connector Assembly (Horn Button) ................................................................ 1
1 1484557 Connector (2 Socket) ................................................................................. 1
1 1484558 Connector ................................................................................................... 1
1 1463141 Terminal (Socket) ....................................................................................... 1
1 1484377 Plug ............................................................................................................ 1
2 ..... Terminal Group (DI) ....................................................................................... 1
3 1484394 Crimp Ferrule ............................................................................................. 3
4 ..... Terminal Group (Master Warning) .................................................................. 1
5 1484394 Crimp Ferrule ............................................................................................. 2
6 ..... Connector Assembly (Transmission Lever) ................................................... 1
6 1502625 Connector ................................................................................................... 1
6 1502626 Connector ................................................................................................... 1
6 1330438 Terminal (Socket) ....................................................................................... 8
7 ..... Connector Assembly (Cabin) ......................................................................... 1
7 1484592 Connector ................................................................................................... 1
7 1484593 Retainer ...................................................................................................... 1
7 1484596 Terminal (Pin) ............................................................................................. 14
7 1484597 Seal ............................................................................................................ 14

STOP BUTTON, FRONT — POWERED SLIDING CAB

1609344 Wire Harness (Front Stop Button) ...................................................................... 1
1 ..... Connector Assembly (Cab Underfloor) .......................................................... 1
1 1529052 Connector ................................................................................................... 1
1 1330438 Terminal (Socket) ....................................................................................... 6
2 ..... Connector Assembly (Stop Button) ................................................................ 1
2 1624102 Terminal (Pin) ............................................................................................. 4
2 1484383 Heat Shrink ................................................................................................ 4
3 ..... Connector Assembly (Sliding Cab Buzzer) .................................................... 1
3 1624103 Terminal ..................................................................................................... 2
3 1610947 Receptacle ................................................................................................. 2

STOP BUTTON, REAR — POWERED SLIDING CAB

1608851 Wire Harness (Rear Stop Button) ....................................................................... 1
1 ..... Connector Assembly (Rear Cab) ................................................................... 1
1 1489656 Connector (4-Way) ..................................................................................... 1
1 1489657 Connector ................................................................................................... 1
1 1330438 Terminal (Socket) ....................................................................................... 4
2 ..... Connector Assembly (Stop Button) ................................................................ 1
2 1624102 Terminal (Pin) ............................................................................................. 4
2 1484383 Heat Shrink ................................................................................................ 4
See Service Manual

WINDOW WASH PUMPS

1547279 Wire Harness (Wash Pumps) ............................................................................. 1
1 1489655 Connector (4 Way) ..................................................................................... 1
1 1330416 Connector ................................................................................................... 1
1 1330437 Terminal (Pin) ............................................................................................. 4
2 ..... Connector Assembly (Rear Wash Pump) ...................................................... 1
2 1484395 Housing (Socket) ........................................................................................ 1
2 1484396 Terminal ..................................................................................................... 2
3 ..... Connector Assembly (Roof Wash Pump) ....................................................... 1
3 1484395 Housing (Socket) ........................................................................................ 1
3 1484396 Terminal ..................................................................................................... 2
4 ..... Connector Assembly (Front Wash Pump) ...................................................... 1
4 1484395 Housing (Socket) ........................................................................................ 1
4 1484396 Terminal ..................................................................................................... 2

NOTES

EMERGENCY STOP SWITCH (FIGURE 4-52)
CAB WITH AIRCO

CAB WITH AIRCO
1 1646520 Switch (Emergency Stop Switch) ........................................................................ 2

2 1571789 Screw .................................................................................................................. 4
3 296415 Washer ............................................................................................................... 6
4 4028803 Bracket (Emergency Stop) (Rear) ...................................................................... 1
5 1566044 Bolt ...................................................................................................................... 2
6 1598408 Nut ...................................................................................................................... 2
7 296419 Washer ............................................................................................................... 2
8 1468313 Nut ...................................................................................................................... 2

EMERGENCY STOP SWITCH (FIGURE 4-53)
CAB WITH HEATER

CAB WITH HEATER
1 1646520 Switch (Emergency Stop Switch) ........................................................................ 2

2 1571789 Screw .................................................................................................................. 4
3 296415 Washer ............................................................................................................... 6
4 4028803 Bracket (Emergency Stop) (Rear) ...................................................................... 1
5 1566044 Bolt ...................................................................................................................... 2
6 1598408 Nut ...................................................................................................................... 2
See Service Manual

LIGHT BAR AND MOUNT (FIGURE 4-54)
TWISTLOCK MODULE — LOAD MOMENT INDICATOR (→ S/N C222E01608K EXC. 01601)
See Service Manual

LIGHT BAR AND MOUNT
TWISTLOCK MODULE — LOAD MOMENT INDICATOR (→ S/N C222E01608K EXC. 01601)
1 1506674 Control Box (Twistlock) ....................................................................................... 1

1 1554156 Key Set ........................................................................................................... 1
2 1506672 Bracket (RH) ....................................................................................................... 1
3 1506738 Washer ............................................................................................................... 8
4 1506669 Screw .................................................................................................................. 2
5 1506668 Screw .................................................................................................................. 4
6 1506670 Nut ...................................................................................................................... 2
7 1506667 Plate .................................................................................................................... 1
8 1468319 Screw .................................................................................................................. 3
9 1506671 Plate .................................................................................................................... 2
10 1506673 Bracket (LH) ........................................................................................................ 1
11 1571805 Wire Harness (Light Bar) .................................................................................... 1

LIGHT SWITCHES (FIGURE 4-55)

1 2052773 Switch (Mast And Attachment Worklight) ........................................................... 1
2 2052775 Switch (Cab Mounted Drive Lights) .................................................................... 2
3 b 1581404 Switch (Rotating Beacon) ................................................................................... 1
4 2043351 Switch (Hazard Light) ......................................................................................... 1
a 1545521 Wire Harness (Rotating Beacon Adapter) .......................................................... 1
a 2104177 Jumper (Lights By Ignition) ................................................................................. 1
a 2104176 Jumper (Lights By Battery) ................................................................................. 1
FOOTNOTES:
a Not Illustrated b This switch is only used on trucks with Ignition and
Switch Strobe Light Activation. Use 1498383 Blank
Switch for trucks with Ignition Only Strobe Light
Activation.

LIGHTS (FIGURE 4-56)
ENGINE COMPARTMENT

1 1595680 Light Assembly ................................................................................................... 1
1 1595679 Lamp .............................................................................................................. 1
1 1310668 Bulb (Halogen) ........................................................................................... 1
1 1484557 Connector (2 Socket) ..................................................................................... 1
1 1484558 Connector ....................................................................................................... 1
1 1463139 Terminal ......................................................................................................... 1
2 320157 Washer ............................................................................................................... 8
3 176640 Bolt ...................................................................................................................... 4
4 302400 Nut ...................................................................................................................... 4
5 129563 Strap Clamp ........................................................................................................ 5
6 1533476 Wire Harness (Engine Compartment) ( Figure 4-32)....................................... 1
7 339969 Grommet ............................................................................................................. 1

TAIL AND BACKUP ALARM

1 1638877 Bracket ................................................................................................................ 2
2 320157 Washer ............................................................................................................... 8
3 176640 Bolt ...................................................................................................................... 4
4 1479898 Rear Light Assembly ........................................................................................... 2
4 1491816 Rear Light ....................................................................................................... 1
4 1491810 Strap Clamp ................................................................................................... 1
4 345355 Bulb ................................................................................................................ 3
4 887334 Bulb ................................................................................................................ 1
4 1491814 Wire Harness .................................................................................................. 1
5 1367282 Back-Up Alarm .................................................................................................... 1
5 1367281 Alarm .............................................................................................................. 1
5 1330419 Connector ....................................................................................................... 1
5 1330424 Connector (Secondary Lock) .......................................................................... 1
5 1330438 Terminal (Socket) ........................................................................................... 2
6 136681 Capscrew ............................................................................................................ 2
7 302400 Nut ...................................................................................................................... 2

NOTES

FRONT

LIGHTS
FRONT
1 1688688 Wire Harness (Front Lights) ( Figure 4-36)...................................................... 1

2 339969 Grommet ............................................................................................................. 4
3 1677061 Bracket ................................................................................................................ 2
4 1664559 Work Light (Halogen) .......................................................................................... 4
4 1310668 Bulb (Halogen) ............................................................................................... 1
5 373091 Turn Signal Light ................................................................................................. 2
5 378070 Lens ................................................................................................................ 1
6 1310638 Bulb ..................................................................................................................... 2
7 384014 Bulb ..................................................................................................................... 2
8 296155 Capscrew ............................................................................................................ 4
9 376505 Spacer ................................................................................................................ 4
10 320155 Washer ............................................................................................................... 4
11 302398 Locknut ............................................................................................................... 4
12 302401 Locknut ............................................................................................................... 2
13 320159 Washer ............................................................................................................... 4
14 136985 Capscrew ............................................................................................................ 2

STROBE

1 1694076 Strobe Light Assembly ........................................................................................ 1
1 1324308 Terminal ......................................................................................................... 1
1 1324307 Terminal ......................................................................................................... 1
1 1324310 Terminal ......................................................................................................... 1
1 1677396 Strobe Light .................................................................................................... 1
1 1707034 Tube ........................................................................................................... 1
1 1707035 Lens ........................................................................................................... 1
1 1707036 Bracket ....................................................................................................... 1
1 1707037 Guard ......................................................................................................... 1
1 1707038 Dust Cover ................................................................................................. 1
1 1707039 Kit -Vibration Dampening ........................................................................... 1
1 1707040 Cover .......................................................................................................... 1
1 1707041 Kit -Mounting Hardware ............................................................................. 1
2 1597565 Capscrew ............................................................................................................ 2
3 1581557 Washer ............................................................................................................... 4
4 302401 Locknut ............................................................................................................... 2
5 137852 Strap Clamp ........................................................................................................ 6
6 1694261 Wire Harness (Boom Lights) ( Figure 4-12)..................................................... 1
7 1686695 Bracket Wldmt .................................................................................................... 1

WORK

1 277279 Screw .................................................................................................................. 4
2 132131 Clamp ................................................................................................................. 4
3 137852 Strap Clamp ........................................................................................................ 4
4 1614673 Wire Harness (Inner and Outer Boom Lights) ( Figure 4-13)........................... 1
5 1694261 Wire Harness (Boom Lights) ( Figure 4-12)..................................................... 1
6 136985 Capscrew ............................................................................................................ 5
7 320159 Washer ............................................................................................................... 5
8 302401 Locknut ............................................................................................................... 5
9 1610936 Work Light (HID) ................................................................................................. 5
9 1635114 Bulb (HID) ....................................................................................................... 1
See Service Manual

LOAD LIMITER (FIGURE 4-61)
COLOR DISPLAY

1 a 1609963 Display (Color) .................................................................................................... 1
1 b 4056791 Display (Color) .................................................................................................... 1
2 292507 Capscrew ............................................................................................................ 2
3 320156 Washer ............................................................................................................... 12
4 1512440
302399 Nut ...................................................................................................................... 6
5 1693400 Spacer ................................................................................................................ 2
6 292501 Capscrew ............................................................................................................ 4
7 1615725 Wire Harness (LMI Color Display) ( Figure 4-38)............................................. 1
8 1692686 Plate .................................................................................................................... 1
FOOTNOTES:
See Service Manual

NOTES

LOAD LIMITER (FIGURE 4-62)
MONOCHROME

LOAD LIMITER
MONOCHROME
1 a 1609962 Display (Monochrome) ........................................................................................ 1

1 b 4056844 Display (Monochrome) ........................................................................................ 1
2 292507 Capscrew ............................................................................................................ 2
3 320156 Washer ............................................................................................................... 4
4 1512440
302399 Nut ...................................................................................................................... 2
5 1693400 Spacer ................................................................................................................ 2
6 302398 Locknut ............................................................................................................... 2
7 320155 Washer ............................................................................................................... 4
8 2072354 Capscrew ............................................................................................................ 2
9 a 1628930 Wire Harness (LMI Monochrome Display) ( Figure 4-39)................................. 1
9 b 4057893 Wire Harness (LMI Monochrome Display) ( Figure 4-40)................................. 1
10 1692686 Plate .................................................................................................................... 1
FOOTNOTES:

SENSOR ASSEMBLY (FIGURE 4-63)
BOOM ANGLE AND EXTENSION (→ S/N C222E01608K EXC. 01601)

1691932 Sensor Assembly ................................................................................................ 1
1 ..... Sensor ............................................................................................................ 1
2 1624553 Cable (Shielded) ............................................................................................. 1
3 1463141 Terminal (Socket) ........................................................................................... 4
3 1463196 Connector ....................................................................................................... 1
3 1532905 Connector ....................................................................................................... 1

SENSOR ASSEMBLY (FIGURE 4-64)
BOOM ANGLE AND EXTENSION (S/N C222E01609K → INC. 01601)

4050236 Sensor Assembly ................................................................................................ 1
1 1532905 Connector ....................................................................................................... 1
2 1463196 Connector ....................................................................................................... 1
3 1463141 Terminal (Socket) ........................................................................................... 4
4 1624553 Cable (Shielded) ................................................................... AR

PROXIMITY SWITCH ASSEMBLY (FIGURE 4-65)
CAB MOUNTING

1598366 Switch Assembly (Proximity) .............................................................................. 1
1 1636468 Switch ............................................................................................................. 1
2 1330410 Connector ....................................................................................................... 1
3 1330415 Connector ....................................................................................................... 1
4 1502712 Terminal (Pin) ................................................................................................. 3
See Service Manual

PROXIMITY SWITCH ASSEMBLY (FIGURE 4-66)
REAR HARNESS

1657923 Switch Assembly (Proximity) .............................................................................. 1
1 1517721 Switch ............................................................................................................. 1
2 1463180 Connector ....................................................................................................... 1
3 1463191 Connector ....................................................................................................... 1
4 1463136 Terminal ......................................................................................................... 3

ENGINE CONTROL SYSTEM (FIGURE 4-67)
TIER III ENGINE

TIER III ENGINE
1 1515844 Support (ECM) ............................................................................................... 1
2 1568721 Capscrew ....................................................................................................... 3
3 1568723 Support (Heat Exchanger) .............................................................................. 1
4 1515842 Washer (Insulating) .................................................................................... 7
5 1515841 Cooler ............................................................................................................. 1
6 1568724 Capscrew ....................................................................................................... 4
7 1513712 Nut .................................................................................................................. 2
8 1515843 Washer (Insulating) .................................................................................... 1
9 1588236 Electronic Control Module .............................................................................. 1
10 1515828 Washer ........................................................................................................... 3
11 1512111 Capscrew ....................................................................................................... 4
12 1515832 Capscrew ....................................................................................................... 2
13 ..... Data Plate ....................................................................................................... 1
14 1515833 Tape ............................................................................................................... AR
15 1658984 Sensor (Charge Air Pressure) (Intake Manifold) ............................................ 1
16 1515836 O-Ring ........................................................................................................ 1
17 1663000 Sensor (Oil Pressure And Oil Temperature) .................................................. 1
18 1515836 O-Ring ........................................................................................................ 1
19 1565040
1691873 Sensor Assembly (Temperature) ................................................................... 1
20 1543435 O-Ring ........................................................................................................ 1
21 1515831 Temperature Sender (Intake Manifold) .......................................................... 1
22 1512588 O-Ring ........................................................................................................ 1
23 1708423 Camshaft Position Sensor .............................................................................. 1
24 1511961 O-Ring ........................................................................................................ 1
25 1511977 Capscrew ....................................................................................................... 1
26 1635345 Sensor (Pressure) .......................................................................................... 1
FOOTNOTES:
a →10/2013

ELECTRICAL ACCESSORIES (FIGURE 4-68)
TIER III ENGINE

1 1515695 Wire Harness .................................................................................................. 1
2 1515694 Nut .................................................................................................................. 1
3 1515696 Brace .............................................................................................................. 1
FOOTNOTES:
a →10/2013

NOTES

WIRING ACCESSORIES (FIGURE 4-69)
ELECTRONIC CONTROL MODULE — TIER III ENGINES

WIRING ACCESSORIES
ELECTRONIC CONTROL MODULE — TIER III ENGINES
1 1515908 Brace .............................................................................................................. 1
2 1515694 Nut .................................................................................................................. 1
3 1512594 Capscrew ....................................................................................................... 2
4 1512761 Capscrew ....................................................................................................... 5
5 ..... Capscrew ....................................................................................................... 3
6 1515911
4026773 Wire Harness (ETR Control Module) (Connects to Injectors) ........................ 1
7 1512651 Strap Clamp ................................................................................................... 3
8 1512783 Nut .................................................................................................................. 3
9 1708403 Spring Washer ................................................................................................ 3
10 1605262 Stud ................................................................................................................ 1
11 1514483 Nut .................................................................................................................. 1
12 1515910
4047985 Wire Harness (ETR Control Module) .............................................................. 1
13 1635345 Sensor (Pressure) .......................................................................................... 1
FOOTNOTES:
a →10/2013

STARTER MOTOR (FIGURE 4-70)
TIER III ENGINE

1 1587865 Starter ............................................................................................................. 1
2 1587864 Capscrew ....................................................................................................... 3
FOOTNOTES:
a →10/2013

NOTES

ENGINE CONTROL MODULE AND SENSORS (FIGURE 4-71)


1 1644129 Sensor (Crankshaft Speed and Position) ....................................................... 1
1 1644128 O-Ring ........................................................................................................ 1
2 1644131 Cam Position Sensor ...................................................................................... 1
2 1644128 O-Ring ........................................................................................................ 1
3 ..... Data Plate ....................................................................................................... 1
4 1644123 Capscrew ....................................................................................................... 1
5 1513712 Nut .................................................................................................................. 1
6 1635325 Wire (Ground) ................................................................................................. 1
7 1512004 Capscrew ....................................................................................................... 1
8 1513725 Capscrew ....................................................................................................... 1
9 1512111 Capscrew ....................................................................................................... 4
12 1635277 Isolator ............................................................................................................ 4
13 1635278 Isolator ............................................................................................................ 4
14 1635280 Capscrew ....................................................................................................... 1
15 4039538 Sensor (Pressure Temperature Intake Manifold) ........................................... 1
15 1635387 O-Ring ........................................................................................................ 1
16 1644133 Sensor (Oil Pressure) ..................................................................................... 1
16 1702109 O-Ring ........................................................................................................ 1
17 1565040
1691873 Sensor Assembly (Temperature) ................................................................... 1
17 1543435 O-Ring ........................................................................................................ 1
18 4041728 Electronic Control Module .............................................................................. 1
19 ..... Electronic Control Cooler ............................................................................... 1

ALTERNATOR (FIGURE 4-72)
TIER III ENGINE (→ 10/2013)

a 4041499 Engine Assy-Diesel (QSM11, 224KW, With AIRCO) (Tier III Engine) ................ 1
a 4041500 Engine Assy-Diesel (QSM11, 250KW, With AIRCO) (Tier III Engine) ................ 1
4041501 Engine Assy-Diesel (QSM11, 224KW) (Tier III Engine) ..................................... 1
4041502 Engine Assy-Diesel (QSM11, 250KW) (Tier III Engine) ..................................... 1
1 4020872 Alternator ( Figure 4-74, Figure 4-75)....................................................... 1
FOOTNOTES:
a →10/2013

ALTERNATOR (FIGURE 4-73)
TIER III AND IV INTERIM ENGINE (10/2013 → (TIER III ENGINE)

4083711 Engine Assy -Diesel (QSM11, 224KW, With AIRCO) (Tier III Engine) ............... 1
4083714 Engine Assy -Diesel (QSM11, 250KW, With AIRCO) (Tier III Engine) ............... 1
4008926 Engine Assy -Diesel (Tier IV Interim Engine) ..................................................... 1
1 4055704 Alternator ........................................................................................................ 1

ALTERNATOR MOUNTING (FIGURE 4-74)
TIER III ENGINE
See Service Manual

ALTERNATOR MOUNTING
TIER III ENGINE

1 1513472 Screw ............................................................................................................. 2
2 1512525 Washer ........................................................................................................... 2
3 1673281 Support ........................................................................................................... 1
4 1612775 Brace .............................................................................................................. 1
5 1512594 Capscrew ....................................................................................................... 2
7 4015344 Belt Tensioner ................................................................................................ 1
8 1612777 Idler Pulley ...................................................................................................... 1
8 1612780 Idler Pulley ................................................................................................. 1
9 1612782 Capscrew (Captive Washer) ...................................................................... 1
10 1612778 Cover (Idler Pulley) .................................................................................... 1
11 1612781 Ball Bearing ................................................................................................ 1
12 1612779 Shaft ........................................................................................................... 1
13 1612787 V-Belt (Serpentine) ......................................................................................... 1
a 4015345 Support (Alternator Pad Mount) ..................................................................... 1
FOOTNOTES:
a Not Illustrated c 10/2013→
b →10/2013

ALTERNATOR MOUNTING (FIGURE 4-75)

1 1512003 Capscrew ....................................................................................................... 1
2 1512006 Capscrew ....................................................................................................... 1
3 1511977 Capscrew ....................................................................................................... 3
4 1511978 Nut .................................................................................................................. 1
5 4012350 Pulley (Alternator) ........................................................................................... 1
6 4039531 Brace .............................................................................................................. 1
7 4039571 Support ........................................................................................................... 1

STARTER MOTOR (FIGURE 4-76)
TIER III ENGINE

1 4021717 Motor (Starter) ................................................................................................ 1
1 4111575 Starter ............................................................................................................. 1
2 1587864 Capscrew ....................................................................................................... 3
FOOTNOTES:
a →10/2013 b 10/2013→
See Service Manual

STARTER (FIGURE 4-77)

1 4039643 Motor Starter .................................................................................................. 1
a 1514562
1593856 Capscrew ....................................................................................................... 3
FOOTNOTES:
a
Not Illustrated
See Service Manual

BACK-UP ALARM

2045885 Wire Harness (Backup Alarm) ............................................................................ 1
1 1490242 Connector (2 Way) ......................................................................................... 1
2 1490243 Connector ....................................................................................................... 1
3 1330438 Terminal (Socket) ........................................................................................... 2
4 1493465 Connector (2 Pin) ........................................................................................... 1
6 1330437 Terminal (Pin) ................................................................................................. 2

TWIST MODULE AND LMI DISPLAY

WIRE HARNESS
TWIST MODULE AND LMI DISPLAY
1607228 Wire Harness (Twist Module and LMI Display) ................................................... 1

1 ..... Connector Assembly (Cab Console) .............................................................. 1
1 1500925 Connector ................................................................................................... 1
1 1352603 Secondary Lock ......................................................................................... 1
1 1330437 Terminal (Pin) ............................................................................................. 9
1 1502712 Terminal (Pin) ............................................................................................. 2
1 1330439 Plug ............................................................................................................ 1
2 ..... Connector Assembly (Indicator Display) ........................................................ 1
2 1493428 Connector (12-Way) ................................................................................... 1
2 1500913 Connector ................................................................................................... 1
2 1330438 Terminal (Socket) ....................................................................................... 9
2 1330439 Plug ............................................................................................................ 3
3 1489656 Connector (4-Way) ..................................................................................... 1
3 1489657 Connector ................................................................................................... 1
3 1518112 Terminal (Socket) ....................................................................................... 2
3 1330438 Terminal (Socket) ....................................................................................... 2
4 ..... Plug Assembly ................................................................................................ 1
4 1489655 Connector (4 Way) ..................................................................................... 1
4 1330439 Plug ............................................................................................................ 4
5 ..... Connector Assembly (Terminating Resistor) .................................................. 1
5 1484397 Connector (3-Way) ..................................................................................... 1
5 1610944 Lock ............................................................................................................ 1
5 1518112 Terminal (Socket) ....................................................................................... 2
5 1330439 Plug ............................................................................................................ 1
6 1607772 Connector (Termination) ................................................................................ 1
7 1493452 Heat Shrink ..................................................................................................... 2

STABILIZER (→ S/N C222E01608K EXC. 01601)

4043755 Wire Harness (Stabilizer) .................................................................................... 1
1 ..... Connector Assembly (CPS635 Steering Pressure Sensor) ........................... 1
1 1640182 Terminal (Socket) ....................................................................................... 3
1 1640183 Wire Seal .................................................................................................... 3
2 ..... Connector Assembly (CPS802 Arm) .............................................................. 1
2 1670297 Housing ...................................................................................................... 1
2 1670298 Cover .......................................................................................................... 1
2 1670299 Cam ............................................................................................................ 1
2 1623057 Terminal ..................................................................................................... 18
2 1623059 Plug ............................................................................................................ 32
2 1561146 Terminal ..................................................................................................... 6
3 ..... Connector Assembly (CPS640 Stabilizer Up Left Sensor) ............................. 1
3 1484397 Connector (3-Way) ..................................................................................... 1
3 1518112 Terminal (Socket) ....................................................................................... 3
4 ..... Connector Assembly (CPS641 Stabilizer Up Right Sensor) .......................... 1
4 1484397 Connector (3-Way) ..................................................................................... 1
4 1518112 Terminal (Socket) ....................................................................................... 3
5 ..... Connector Assembly (CPS639 Stabilizer Valve) ............................................ 1
5 1493428 Connector (12-Way) ................................................................................... 1
5 1500913 Connector ................................................................................................... 1
5 1330438 Terminal (Socket) ....................................................................................... 12
6 ..... Connector Assembly (CPS648 Pressure Sensor C-) ..................................... 1
6 1640182 Terminal (Socket) ....................................................................................... 3
6 1640183 Wire Seal .................................................................................................... 3

7 ..... Connector Assembly (CPS636 Pressure Sensor C1) .................................... 1

7 1640182 Terminal (Socket) ....................................................................................... 3
7 1640183 Wire Seal .................................................................................................... 3
8 1640182 Terminal (Socket) ....................................................................................... 3
8 1640183 Wire Seal .................................................................................................... 3
9 ..... Connector Assembly (CRP99 Stabilizer) ....................................................... 1
9 1623050 Housing ...................................................................................................... 1
9 1330418 Connector ................................................................................................... 1
9 1502712 Terminal (Pin) ............................................................................................. 2
9 1330437 Terminal (Pin) ............................................................................................. 6

STABILIZER (S/N C222E01609K → INC. 01601)

4055334 Wire Harness (Stabilizer) .................................................................................... 1
1 ..... Connector Assembly (CPS635 Steering Pressure Sensor) ........................... 1
1 1484397 Connector (3-Way) ..................................................................................... 1
1 1518112 Terminal (Socket) ....................................................................................... 3
2 ..... Connector Assembly (CPS802 Midac+) ......................................................... 1
2 2056243 Connector (35 Way) ................................................................................... 1
2 2068741 Plug ............................................................................................................ 10
2 2035276 Connector (Socket Female) ....................................................................... 25
3 ..... Connector Assembly (CPS640 Stabilizer Up Left Sensor) ............................. 1
3 1484397 Connector (3-Way) ..................................................................................... 1
3 1518112 Terminal (Socket) ....................................................................................... 3
4 ..... Connector Assembly (CPS641 Stabilizer Up Right Sensor) .......................... 1
4 1484397 Connector (3-Way) ..................................................................................... 1
4 1518112 Terminal (Socket) ....................................................................................... 3
5 ..... Connector Assembly (CPS639 Stabilizer Valve) ............................................ 1
5 1493428 Connector (12-Way) ................................................................................... 1
5 1500913 Connector ................................................................................................... 1
5 1330438 Terminal (Socket) ....................................................................................... 12
6 ..... Connector Assembly (CPS648 Pressure Sensor C-) ..................................... 1
6 1489656 Connector (4-Way) ..................................................................................... 1
6 1489657 Connector ................................................................................................... 1
6 1330438 Terminal (Socket) ....................................................................................... 4

7 1489656 Connector (4-Way) ..................................................................................... 1

7 1489657 Connector ................................................................................................... 1
7 1330438 Terminal (Socket) ....................................................................................... 4
8 1489656 Connector (4-Way) ..................................................................................... 1
8 1489657 Connector ................................................................................................... 1
8 1330438 Terminal (Socket) ....................................................................................... 4
9 ..... Connector Assembly (CRP99 Stabilizer) ....................................................... 1
9 1623050 Housing ...................................................................................................... 1
9 1330418 Connector ................................................................................................... 1
9 1502712 Terminal (Pin) ............................................................................................. 2
9 1330437 Terminal (Pin) ............................................................................................. 5

ETR CONTROL MODULE — TIER IV INTERIM ENGINE

WIRE HARNESS
ETR CONTROL MODULE — TIER IV INTERIM ENGINE

1 4039548 Clip ................................................................................................................. 2
2 ..... Screw ............................................................................................................. 1
3 1513712 Nut .................................................................................................................. 1
4 1513836 Screw ............................................................................................................. 2
5 1512051 Capscrew ....................................................................................................... 3
6 4039511 Capscrew ....................................................................................................... 1
7 ..... Wire Retaining Clip ......................................................................................... 8
8 ..... Wire Harness .................................................................................................. 1
8 1517270 O-Ring ........................................................................................................ 1
9 ..... Wiring Retainer Bracket ................................................................................. 1
10 ..... ECM Wire Harness ......................................................................................... 1

WIF SENSOR

2045885 Wire Harness (WIF Sensor) ................................................................................ 1
1 1490242 Connector (2 Way) ......................................................................................... 1
2 1490243 Connector ....................................................................................................... 1
3 1330438 Terminal (Socket) ........................................................................................... 2
4 1493465 Connector (2 Pin) ........................................................................................... 1
6 1330437 Terminal (Pin) ................................................................................................. 2

5 TRANSMISSION
SECTION 5
TRANSMISSION
DESCRIPTION PAGE
DRIVE SHAFT
→S/N B289E01556K INC. 01558-01559, 01561-01562 ..................................................................... 5-40
S/N B289E01557K→ EXC. 01558-01559, 01561-01562 ............................................................ 5-41
TRANSMISSION
CASE AND REAR COVER ......................................................................................................................... 5-6
CONTROL VALVE ...................................................................................................................................... 5-38
FIRST SPEED CLUTCH SHAFT ................................................................................................................ 5-26
FIRST SPEED GEARS ............................................................................................................................... 5-17
FIRST SPEED SHAFT AND IDLER GEAR ................................................................................................. 5-30
FORWARD CLUTCH SHAFT ..................................................................................................................... 5-18
FORWARD, REVERSE AND SECOND, - AND THIRD OR FOURTH CLUTCH SHAFTS . 5-16
FOURTH SPEED CLUTCH SHAFT ............................................................................................................ 5-28
INPUT DRIVE GEARS ................................................................................................................................ 5-10
OUTPUT SHAFT ......................................................................................................................................... 5-32
PUMP DRIVE .............................................................................................................................................. 5-12
REGULATOR VALVE AND HYDRAULIC PUMP ........................................................................................ 5-34
REMOTE FILTER AND ADAPTER ............................................................................................................. 5-36
REVERSE AND SECOND CLUTCH SHAFT .............................................................................................. 5-24
THIRD SPEED CLUTCH SHAFT ................................................................................................................ 5-20
THIRD SPEED GEARS ............................................................................................................................... 5-22
TORQUE CONVERTER AND DRIVE PLATE ............................................................................................ 5-14
TORQUE CONVERTER HOUSING ............................................................................................................ 5-2
TURBINE SHAFT, STATOR SUPPORT, OIL BAFFLE .............................................................................. 5-8
TRANSMISSION LINES AND ATTACHING PARTS ...................................................................................... 5-44
TRANSMISSION MOUNTING .................................................................................................................................. 5-42

TRANSMISSION (FIGURE 5-1)
TORQUE CONVERTER HOUSING

TRANSMISSION
TORQUE CONVERTER HOUSING
4024314 Transmission Assy (TE27) .................................................................................. 1

1 1612291 Converter Housing Assembly ......................................................................... 1
1 1612292 Converter Housing Expansion Plug Assembly .......................................... 1
2 1612293 Plug (Expansion) ................................................................................... 3
3 330504 Nut .............................................................................................................. 1
4 1612302 Sleeve ........................................................................................................ 1
5 330520 Washer ....................................................................................................... 3
6 15155 Lockwasher ................................................................................................ 5
7 16374 Capscrew ................................................................................................... 5
8 1612304 Sleeve ........................................................................................................ 1
9 1612303 Sleeve ........................................................................................................ 1
10 1612294 Plug ............................................................................................................ 1
11 1612295 O-Ring ........................................................................................................ 1
12 1389118 Clip ............................................................................................................. 2
13 1612298 Tube ........................................................................................................... 1
14 1314145 O-Ring ........................................................................................................ 2
15 1612297 Tube ........................................................................................................... 1
16 1612296 Tube ........................................................................................................... 1
17 330511 Plug ............................................................................................................ 1
18 1612305 Plug ............................................................................................................ 2
19 1390055 O-Ring ........................................................................................................ 2
20 1612301 Tube ........................................................................................................... 1
21 1579021 Sensor (Engine Speed) .................................................................................. 1
22 1579011 O-Ring ........................................................................................................ 1
23 15316 Fitting .............................................................................................................. 1
24 330527 Breather .......................................................................................................... 1
25 15370 Fitting .............................................................................................................. 1
26 1556912
4027241 Switch (Temperature) ..................................................................................... 1
27 1556911 Adapter ........................................................................................................... 1
28 1612305 Plug ................................................................................................................ 1
29 1390055 O-Ring ............................................................................................................ 1
30 14349 Fitting (Pipe Plug) ........................................................................................... 2
31 1612312 O-Ring ............................................................................................................ 3
32 1612311 Cover .............................................................................................................. 3
33 1612314 Lockwasher .................................................................................................... 12
34 1612313 Capscrew ....................................................................................................... 12
35 330502 Pin .................................................................................................................. 2
36 1390038 Gasket ............................................................................................................ 1
37 15157 Lockwasher .................................................................................................... 23
38 1612306 Capscrew ....................................................................................................... 14
39 1384794 Screw ............................................................................................................. 9
40 1612309 Sensor-Speed (Turbine) ................................................................................. 1
41 1579011 O-Ring ........................................................................................................ 1
a 1612321 Bracket ........................................................................................................... 2
4027260 Kit-Seal ........................................................................................................... 1
See Service Manual

FOOTNOTES:
a Not Illustrated

NOTES

CASE AND REAR COVER
See Service Manual

TRANSMISSION
CASE AND REAR COVER

1 1612334 Tube (Suction) ................................................................................................ 1
2 15156 Lockwasher .................................................................................................... 2
3 16597 Capscrew ....................................................................................................... 2
4 1612335 O-Ring ............................................................................................................ 1
5 1612330 Gasket ............................................................................................................ 1
6 4027243 Cover Assy (Rear) .......................................................................................... 1
7 1612293 Plug (Expansion) ........................................................................................ 1
8 15157 Lockwasher .................................................................................................... 44
9 1504229 Screw ............................................................................................................. 37
10 1390037 Screw ............................................................................................................. 7
11 1612313 Capscrew ....................................................................................................... 7
12 1612314 Lockwasher .................................................................................................... 4
13 1612338
4027244 Cover (Baffle) ................................................................................................. 1
14 1612337 Baffle .............................................................................................................. 1
15 1612339 Tube ............................................................................................................... 3
16 330502 Pin .................................................................................................................. 2
17 130625 O-Ring ............................................................................................................ 6
18 14385 Fitting .............................................................................................................. 2
19 1612322 Case ............................................................................................................... 1
20 330504 Nut .............................................................................................................. 6
21 1612323 Tube (First Speed Clutch Pressure) ........................................................... 1
22 1612324 Tube (Low Shaft Rear Bearing Lube) ........................................................ 1
23 1612325 Tube (Third Speed Clutch Pressure) ......................................................... 1
24 1612332 Drain Plug (Magnetic) ..................................................................................... 1
25 1612342 Screw ............................................................................................................. 3
26 1612312 O-Ring ............................................................................................................ 1
27 1612311 Cover .............................................................................................................. 1
28 1612333 Sensor-Speed (Output) .................................................................................. 1
29 1579011 O-Ring ........................................................................................................ 1
30 1579021 Sensor (Engine Speed) .................................................................................. 1
31 1579011 O-Ring ........................................................................................................ 1
33 1708911 Washer ........................................................................................................... 6
a 1612347 Bracket ........................................................................................................... 4
4027260 Kit-Seal ........................................................................................................... 1
FOOTNOTES:
a Not Illustrated

TURBINE SHAFT, STATOR SUPPORT, OIL BAFFLE

TRANSMISSION
TURBINE SHAFT, STATOR SUPPORT, OIL BAFFLE

1 1389152 Piston Ring ..................................................................................................... 1
2 1612351 Snap Ring ....................................................................................................... 1
3 1612350 Spacer ............................................................................................................ 1
4 1612348 Bearing (Front) ............................................................................................... 1
5 1612361 Shaft (Turbine) ............................................................................................... 1
6 1612360 Snap Ring ....................................................................................................... 1
7 1612349 Bearing (Rear) ................................................................................................ 1
8 1530734 O-Ring ............................................................................................................ 1
9 1612353 Support (Stator) .............................................................................................. 1
10 1313903 Lockwasher .................................................................................................... 7
11 1707492 Screw ............................................................................................................. 7
12 1456013 Sealing Ring ................................................................................................... 1
13 330532 Seal ................................................................................................................ 1
14 1389158 Sealing Ring ................................................................................................... 1
15 1389159 Baffle .............................................................................................................. 1
16 1457147 Retainer .......................................................................................................... 1
4027260 Kit-Seal ........................................................................................................... 1

INPUT DRIVE GEARS

1 1612361 Shaft (Turbine) ............................................................................................... 1
2 1612362 Gear (Clutch Driven) ...................................................................................... 2

NOTES

PUMP DRIVE

TRANSMISSION
PUMP DRIVE

1 1504252 Snap Ring ....................................................................................................... 2
2 1708933 Ball Bearing .................................................................................................... 2
3 1612363 Support ........................................................................................................... 2
4 1504253 Gear ............................................................................................................... 2
5 1492678 Screw ............................................................................................................. 4
6 1492679 Washer ........................................................................................................... 4
7 1708934 Drive Gear ...................................................................................................... 1
8 330534 Snap Ring ....................................................................................................... 1
9 1612470 Gear (Impeller Hub) ........................................................................................ 1
10 15158 Washer ........................................................................................................... 2
11 1504250 Screw ............................................................................................................. 2
12 1612472 Washer ........................................................................................................... 4
13 1708936 Ball Bearing .................................................................................................... 1
14 1311816 Retaining Ring ................................................................................................ 1
15 1708935 Support ........................................................................................................... 1
See Service Manual

5-13
TORQUE CONVERTER AND DRIVE PLATE

TRANSMISSION
TORQUE CONVERTER AND DRIVE PLATE

1 1612475 Hub (Turbine) ................................................................................................. 1
2 1612476 Snap Ring ....................................................................................................... 1
3 1389153 Snap Ring ....................................................................................................... 1
4 1566639 Stator .............................................................................................................. 1
5 1389188 Spacer ............................................................................................................ 1
6 1389189 Snap Ring ....................................................................................................... 1
7 1389190 Bearing ........................................................................................................... 1
8 1566643 Hub (Impeller) ................................................................................................. 1
9 1389192 O-Ring ............................................................................................................ 1
10 1566642 Impeller ........................................................................................................... 1
11 1389194 Ring ................................................................................................................ 1
12 1389195 Screw ............................................................................................................. 8
13 1566640 Turbine ........................................................................................................... 1
14 1389204 Screw ............................................................................................................. 5
15 1389203
1708941 Capscrew ....................................................................................................... 10
16 1471418 O-Ring ............................................................................................................ 1
17 1492675 Kit-Drive Plate Torque Converter ................................................................... 1
18 ..... Drive Plate .................................................................................................. 5
19 1389207 Back-Up Ring ............................................................................................. 1
20 1389208 Capscrew ................................................................................................... 14
21 1566644
1707493 Cover .............................................................................................................. 1
22 15157 Lockwasher .................................................................................................... 32
23 18558 Capscrew ....................................................................................................... 32
24 1389200 Bearing ........................................................................................................... 1
25 1389201 O-Ring ............................................................................................................ 1
26 1612350 Spacer ............................................................................................................ 1
27 1612351 Snap Ring ....................................................................................................... 1
28 1612477 Snap Ring ....................................................................................................... 1
29 1389202 Hub ................................................................................................................. 1
4027260 Kit-Seal ........................................................................................................... 1

FORWARD, REVERSE AND SECOND, — AND THIRD OR FOURTH CLUTCH SHAFTS

1 4027247 Shaft (Forward) .............................................................................................. 1
2 4027248 Shaft (Reverse, Second Speed) ..................................................................... 1
3 1612909 Shaft (Third, Fourth Speed) ............................................................................ 1

FIRST SPEED GEARS

1 1707497 Shaft (Third Clutch) ........................................................................................ 1
2 1612495 Gear (First Speed) .......................................................................................... 1
5-17
See Service Manual
FORWARD CLUTCH SHAFT

TRANSMISSION
FORWARD CLUTCH SHAFT
KEY:
A: TE27 Transmission
B: TE32 Transmission
QTY
4024314 Transmission Assy (TE27) ......................................................................... 1 ..
4024315 Transmission Assy (TE32) ......................................................................... .. 1
1 1612510 Piston Ring ............................................................................................ 2 2
2 1566652 Retaining Ring ....................................................................................... 3 3
3 1612509 Bearing (Rear) ....................................................................................... 1 1
4 1612507 Bearing .................................................................................................. 1 1
5 1612508 Bearing .................................................................................................. 1 1
6 1612362 Gear ....................................................................................................... 1 1
7 4027250 Spring (Piston Return) ........................................................................... 1 1
8 4027251 Sleeve .................................................................................................... 1 1
9 1612504 Snap Ring .............................................................................................. 1 1
10 1612503 Seal ........................................................................................................ 1 1
11 1612502 Plate ....................................................................................................... .. 1
11 1707618 Plate ....................................................................................................... 1 ..
12 4001167 Clutch Disk (Inner) ................................................................................. 8 11
13 1612501 Outer Clutch Disk ................................................................................... 8 11
14 1612497 Clutch Assy (Clutch Piston) ................................................................... 1 1
15 ..... Screen ............................................................................................... 1 1
16 1504264 Seal ................................................................................................... 1 1
17 1612498 Seal ................................................................................................... 1 1
18 1612514 Retainer ................................................................................................. 1 1
19 1612351 Snap Ring .............................................................................................. 1 1
20 1612350 Spacer ................................................................................................... 1 1
21 1389200 Bearing .................................................................................................. 1 1
22 1612515 Snap Ring .............................................................................................. 1 1
23 4027247 Shaft (Forward) ...................................................................................... 1 1
4027260 Kit-Seal .................................................................................................. 1 1
See Service Manual

THIRD SPEED CLUTCH SHAFT

TRANSMISSION
THIRD SPEED CLUTCH SHAFT
KEY:
QTY
1 1612532 Piston Ring ............................................................................................ 2 2
2 1612531 Snap Ring .............................................................................................. 1 1
3 1389220 Bearing .................................................................................................. 1 1
4 1612530 Snap Ring .............................................................................................. 2 2
5 1389219 Bearing .................................................................................................. 1 1
6 1311716 Washer .................................................................................................. 1 1
7 1566652 Retaining Ring ....................................................................................... 1 1
8 1612540 Gear (Third Speed) ................................................................................ 1 1
9 1612526 Spacer ................................................................................................... 1 1
10 1612525 Return Spring ......................................................................................... 1 1
11 1612527 Retainer ................................................................................................. 1 1
12 330617 Retainer Plate ........................................................................................ 1 1
13 1611597 Plate ....................................................................................................... 1 ..
13 1612523 Plate ....................................................................................................... .. 1
14 4001168 Clutch Disk (Outer Half) ......................................................................... 8 11
16 4001169 Clutch Disk (Outer) ................................................................................ 2 2
17 1612516 Clutch Assy (Clutch Piston) ................................................................... 1 1
18 ..... Screen ............................................................................................... 1 1
19 1504264 Seal ................................................................................................... 1 1
20 1612517 Seal ................................................................................................... 1 1
21 143452 Capscrew ............................................................................................... 4 4
22 1389214
15159 Washer .................................................................................................. 4 4
23 1707498 Cap ........................................................................................................ 1 1
24 1557007 Plug ........................................................................................................ 1 1
25 1557008 O-Ring ............................................................................................... 1 1
26 79970 O-Ring ................................................................................................... 1 1
27 109453 O-Ring ................................................................................................... 1 1
28 1612351 Snap Ring .............................................................................................. 1 1
29 1612350 Spacer ................................................................................................... 1 1
30 1389200 Bearing .................................................................................................. 1 1
31 1612909 Shaft (Third, Fourth Speed) ................................................................... 1 1
4027260 Kit-Seal .................................................................................................. 1 1
See Service Manual

THIRD SPEED GEARS

1 1612540 Gear (Third Speed) ........................................................................................ 1
2 1612541 Gear (Third Speed, Driven) ............................................................................ 1

NOTES

REVERSE AND SECOND CLUTCH SHAFT

TRANSMISSION
REVERSE AND SECOND CLUTCH SHAFT
KEY:
QTY
1 1612510 Piston Ring ............................................................................................ 3 3
2 1566652 Retaining Ring ....................................................................................... 4 4
3 1504290 Bearing .................................................................................................. 1 1
4 1504291 Ring ....................................................................................................... 1 1
5 1612567 Thrust Washer ....................................................................................... 1 1
6 1612507 Bearing .................................................................................................. 1 1
7 1612508 Bearing .................................................................................................. 1 1
8 1612362 Gear (Clutch Driven Input Drive) ........................................................... 1 1
9 1612504 Snap Ring .............................................................................................. 2 2
10 1612503 Seal ........................................................................................................ 1 1
11 1612502 Plate ....................................................................................................... .. 1
11 1707618 Plate ....................................................................................................... 1 ..
13 1612501 Outer Clutch Disk ................................................................................... 8 11
14 4027250 Spring .................................................................................................... 1 1
15 4027251 Sleeve .................................................................................................... 1 1
16 1612497 Clutch Assy ............................................................................................ 2 2
17 ..... Screen ............................................................................................... 1 1
18 1504264 Seal ................................................................................................... 1 1
19 1612498 Seal ................................................................................................... 1 1
20 4027248 Shaft (Reverse, Second Speed) ............................................................ 1 1
21 1612568 Hub (Second Clutch Disc) ..................................................................... 1 1
22 1389232 Ring ....................................................................................................... 1 1
23 1389231 Retaining Ring ....................................................................................... 1 1
24 1612569 Snap Ring .............................................................................................. 1 1
25 1611600 Plate ....................................................................................................... 1 ..
25 1612550 Plate ....................................................................................................... .. 1
26 1612549 Friction Disk (Outer) ............................................................................... 6 7
27 4027253 Spring .................................................................................................... 1 1
28 1612547 Spacer (Clutch Piston) ........................................................................... 1 1
4027260 Kit-Seal .................................................................................................. 1 1

FIRST SPEED CLUTCH SHAFT
See Service Manual

TRANSMISSION
FIRST SPEED CLUTCH SHAFT
KEY:
QTY
1 1612693 Snap Ring .............................................................................................. 1 1
2 1612684 Retainer ................................................................................................. 1 1
3 1612690 Bearing .................................................................................................. 1 1
4 1612691 Spacer ................................................................................................... 1 1
5 1612692 Snap Ring .............................................................................................. 1 1
6 1612541 Gear (Third Speed, Driven) ................................................................... 1 1
7 1504295 Bearing .................................................................................................. 1 1
8 1612717 Shaft (First Speed) ................................................................................. 1 1
9 1612497 Clutch Assy ............................................................................................ 1 1
10 ..... Screen ............................................................................................... 1 1
11 1612498 Seal ................................................................................................... 1 1
12 1504264 Seal ................................................................................................... 1 1
13 1612504 Snap Ring .............................................................................................. 1 1
14 1611600 Plate ....................................................................................................... 1 ..
14 1612550 Plate ....................................................................................................... .. 1
15 1612549 Friction Disk (Outer) ............................................................................... 10 11
17 1566652 Retaining Ring ....................................................................................... 1 1
18 1612680 Retainer ................................................................................................. 1 1
19 1612678 Spring (Disc) .......................................................................................... 1 1
20 1612679 Spacer ................................................................................................... 1 1
21 143452 Capscrew ............................................................................................... 4 4
22 1389214
15159 Washer .................................................................................................. 4 4
23 1557007 Plug ........................................................................................................ 2 2
24 1557008 O-Ring ............................................................................................... 1 1
25 1612686
4032669 Kit -Bearing Cap .................................................................................... 1 1
25 1707501 Cap .................................................................................................... 1 1
26 79970 O-Ring ............................................................................................... 2 2
27 1608626 O-Ring ................................................................................................... 1 1
28 1612532 Piston Ring ............................................................................................ 2 2
29 1612697 Nut ......................................................................................................... 1 1
30 1612696 Disk Spring (Disc) .................................................................................. 1 1
31 1612695 Bearing .................................................................................................. 1 1
32 1612694 Bearing .................................................................................................. 1 1
33 1311716 Washer .................................................................................................. 1 1
34 1612346
1612682 Bearing .................................................................................................. 1 1
35 1612495 Gear (First Speed) ................................................................................. 1 1
4027260 Kit-Seal .................................................................................................. 1 1

FOURTH SPEED CLUTCH SHAFT

TRANSMISSION
FOURTH SPEED CLUTCH SHAFT

1 1612532 Piston Ring ..................................................................................................... 2
2 1612477 Snap Ring ....................................................................................................... 1
3 1612710 Bearing ........................................................................................................... 1
4 1612711 Snap Ring ....................................................................................................... 1
5 1612909 Shaft (Third, Fourth Speed) ............................................................................ 1
6 1612516 Clutch Assy .................................................................................................... 1
7 ..... Screen ........................................................................................................ 1
8 1612517 Seal ............................................................................................................ 1
9 1504264 Seal ............................................................................................................ 1
10 1612713 Hub ................................................................................................................. 1
11 1389232 Ring ................................................................................................................ 1
12 1566652 Retaining Ring ................................................................................................ 1
13 1612527 Retainer .......................................................................................................... 1
14 1612525 Return Spring ................................................................................................. 1
15 1612526 Spacer ............................................................................................................ 1
16 330617 Retainer Plate ................................................................................................. 1
17 1612523 Plate ............................................................................................................... 1
18 4001169 Clutch Disk (Outer Half) ................................................................................. 2
19 1708942 Clutch Disk (Inner) .......................................................................................... 11
20 4001168 Clutch Disk (Outer) ......................................................................................... 10
4027260 Kit-Seal ........................................................................................................... 1

FIRST SPEED SHAFT AND IDLER GEAR

1 1612716 Idler Gear ....................................................................................................... 1
2 1612717 Shaft (First Speed) ......................................................................................... 1

NOTES

OUTPUT SHAFT

TRANSMISSION
OUTPUT SHAFT

1 1504387
1566695 Bearing ........................................................................................................... 1
2 1612723 Snap Ring ....................................................................................................... 1
3 1612721 Retainer .......................................................................................................... 1
4 1612720 Bearing ........................................................................................................... 1
5 1612692 Snap Ring ....................................................................................................... 2
6 1612716 Idler Gear ....................................................................................................... 1
7 1612718 Shaft ............................................................................................................... 1
8 1504393 Nut .................................................................................................................. 1
9 1612732 Washer ........................................................................................................... 1
10 1504391 O-Ring ............................................................................................................ 1
11 1612734 Flange ............................................................................................................ 1
12 1612725 Oil Seal ........................................................................................................... 1
13 1557007 Plug ................................................................................................................ 1
14 1557008 O-Ring ........................................................................................................ 1
15 1389215 Nut .................................................................................................................. 4
16 1389214
15159 Washer ........................................................................................................... 4
17 1707593 Cap ................................................................................................................. 1
18 1311830 Stud ................................................................................................................ 4
19 79970 O-Ring ............................................................................................................ 1
20 109453 O-Ring ............................................................................................................ 1
21 1389200 Bearing ........................................................................................................... 1
4027260 Kit-Seal ........................................................................................................... 1

REGULATOR VALVE AND HYDRAULIC PUMP

TRANSMISSION
REGULATOR VALVE AND HYDRAULIC PUMP

1 1612740 Snap Ring ....................................................................................................... 1
2 1612739 Shaft (Gear To Pump) .................................................................................... 1
3 1612736 Gasket ............................................................................................................ 1
4 4027255 Regulator Valve .............................................................................................. 1
5 177946 Lockwasher .................................................................................................... 8
6 1612748 Screw ............................................................................................................. 8
7 1612311 Cover .............................................................................................................. 1
8 1612314 Lockwasher .................................................................................................... 4
9 1612313 Capscrew ....................................................................................................... 4
10 1612312 O-Ring ............................................................................................................ 1
11 1612737 O-Ring ............................................................................................................ 1
12 1612743 Adapter (Suction) ........................................................................................... 1
13 1612741 Screw ............................................................................................................. 2
14 1612738 Hydraulic Pump .............................................................................................. 1
15 1612747 O-Ring ............................................................................................................ 2
16 1612746 Clamp ............................................................................................................. 2
17 1612745 Hose ............................................................................................................... 1
18 1612742 Adapter ........................................................................................................... 1
19 1612744 Capscrew ....................................................................................................... 8
4027260 Kit-Seal ........................................................................................................... 1

REMOTE FILTER AND ADAPTER

TRANSMISSION
REMOTE FILTER AND ADAPTER

1 1612313 Capscrew ....................................................................................................... 16
2 1612314 Lockwasher .................................................................................................... 16
3 1612311 Cover .............................................................................................................. 4
4 1612312 O-Ring ............................................................................................................ 4
5 1612864 Adapter ........................................................................................................... 2
6 1556992 Transmission Filter ......................................................................................... 2
7 1612863 Adapter ........................................................................................................... 2
See Service Manual

CONTROL VALVE

TRANSMISSION
CONTROL VALVE

4027257 Hydraulic Control Valve .................................................................................. 1
1 4027258 Valve .......................................................................................................... 1
2 ..... Expansion Plug ...................................................................................... 29
3 4015496 Plug (Orifice) .......................................................................................... 1
4 4015132 Solenoid ..................................................................................................... 3
5 1324792 O-Ring ................................................................................................... 1
6 1324790 Retainer ................................................................................................. 2
7 1655638 Capscrew ................................................................................................... 6
8 4015497 Solenoid Assembly ..................................................................................... 1
9 4012265 O-Ring ................................................................................................... 1
10 4012267 O-Ring ................................................................................................... 1
11 1655799 O-Ring ................................................................................................... 1
12 4012266 O-Ring ................................................................................................... 1
13 4027259 Solenoid ..................................................................................................... 2
14 1504400 O-Ring ................................................................................................... 1
15 1612905 O-Ring ................................................................................................... 1
16 1530732 O-Ring ................................................................................................... 1
17 1324790 Retainer ................................................................................................. 1
18 4015133 Spool .......................................................................................................... 3
19 4015134 Pin .............................................................................................................. 3
20 4024031 Spring ......................................................................................................... 3
21 4015499 Plug ............................................................................................................ 1
22 104681 O-Ring ................................................................................................... 1
23 1655633 Sensor (Valve Pressure) ............................................................................ 2
24 1655459 Plug ............................................................................................................ 2
25 60653 O-Ring ................................................................................................... 1
26 1655460 Plug ............................................................................................................ 10
27 1557008 O-Ring ................................................................................................... 1
28 1590532 Lockwasher ................................................................................................ 16
29 4015500 Capscrew ................................................................................................... 16
30 4012272 Gasket (Valve to Transmission Case) ........................................................ 1
4027260 Kit-Seal ........................................................................................................... 1

DRIVE SHAFT (FIGURE 5-20)
(→ S/N C222E01556K INC. 01558-01559, 01561-01562)

1 1375899 Capscrew ............................................................................................................ 4
2 303111 Nut ...................................................................................................................... 8
3 1564068 Drive Shaft .......................................................................................................... 1
4 1536295 Plate .................................................................................................................... 1
5 1611525 Plate .................................................................................................................... 1
6 246001 Capscrew ............................................................................................................ 6
7 320161 Washer ............................................................................................................... 12
8 302402 Locknut ............................................................................................................... 6

DRIVE SHAFT (FIGURE 5-21)
(S/N C222E01557K → EXC. 01558-01559, 01561-01562)

1 1375899 Capscrew ............................................................................................................ 4
2 303111 Nut ...................................................................................................................... 4
3 4010980 Drive Shaft .......................................................................................................... 1
4 1536295 Plate .................................................................................................................... 1
5 302402 Locknut ............................................................................................................... 6
6 246001 Capscrew ............................................................................................................ 6
7 320161 Washer ............................................................................................................... 12
8 293667 Capscrew ............................................................................................................ 4
9 1611525 Plate .................................................................................................................... 1

TRANSMISSION MOUNTING (FIGURE 5-22)

TRANSMISSION MOUNTING
1 4011160 Bracket ................................................................................................................ 1
2 320169 Washer ............................................................................................................... 2
3 221358 Locknut ............................................................................................................... 2
4 296430 Washer ............................................................................................................... 8
5 293706 Capscrew ............................................................................................................ 8
6 159367 Mount .................................................................................................................. 2
7 159368 Washer ............................................................................................................... 2
8 16279 Capscrew ............................................................................................................ 2
9 292682 Lockwasher ......................................................................................................... 8
10 1329259 Capscrew ............................................................................................................ 8
11 4011161 Bracket ................................................................................................................ 1
12 131137 Capscrew ............................................................................................................ 12
13 15157 Lockwasher ......................................................................................................... 11
14 1350911 Strap ................................................................................................................... 1
See Service Manual

TRANSMISSION LINES AND ATTACHING PARTS (FIGURE 5-23)

TRANSMISSION LINES AND ATTACHING PARTS
1 1568219 Hose Assy ........................................................................................................... 3
2 287860 Capscrew ............................................................................................................ 44
3 292682 Lockwasher ......................................................................................................... 44
4 190757 Clamp (Split Half) ................................................................................................ 22
5 169787 O-Ring ................................................................................................................ 11
6 1473943 Adapter ............................................................................................................... 4
7 320159 Washer ............................................................................................................... 8
8 136985 Capscrew ............................................................................................................ 6
9 1568165 Hose Assy ........................................................................................................... 1
10 4014189 Hose Assy ........................................................................................................... 1
11 302401 Locknut ............................................................................................................... 1
12 287854 Capscrew ............................................................................................................ 1
13 1618450 Bracket ................................................................................................................ 1
14 1326948 Clamp ................................................................................................................. 1
15 1565357 Tube Wldmt ........................................................................................................ 1
16 1555062 Dipstick (Oil Level) .............................................................................................. 1
17 1568164 Hose Assy ........................................................................................................... 1
18 1470852 Fitting .................................................................................................................. 3
19 1483901 By-Pass Valve (Thermo By-Pass) ...................................................................... 1
20 1482400 Fitting .................................................................................................................. 1
21 4012559 Hose Assy ........................................................................................................... 1
22 4012560 Hose Assy ........................................................................................................... 1
23 1516211 Fitting .................................................................................................................. 2
24 398074 Clamp ................................................................................................................. 2
25 320161 Washer ............................................................................................................... 4
26 302402 Locknut ............................................................................................................... 2
27 292531 Capscrew ............................................................................................................ 2
28 320157 Washer ............................................................................................................... 2
29 302400 Nut ...................................................................................................................... 2
30 287750 Capscrew ............................................................................................................ 2
31 4012561 Bracket ................................................................................................................ 1
32 287854 Capscrew (Tier III Engine) .................................................................................. 2
33 320159 Washer (Tier III Engine) ...................................................................................... 2
34 320161 Washer (Tier IV Interim Engine) ......................................................................... 2
35 132860 Capscrew (Tier IV Interim Engine) ...................................................................... 2

NOTES

6 DRIVE AXLE
DRIVE AXLE MOUNTING (FIGURE 6-5)
(S/N C222E01557K → EXC. 01558-01559, 01561-01562)

1 H4010800 Drive Axle Assembly ........................................................................................... 1
2 4010976 Bolt ...................................................................................................................... 12
3 221728 Nut ...................................................................................................................... 12

NOTES

HUB ASSEMBLY (FIGURE 6-6)
(S/N C222E01557K → EXC. 01558-01559, 01561-01562)

HUB ASSEMBLY
(S/N C222E01557K → EXC. 01558-01559, 01561-01562)
4040498 Drive Axle Assembly ........................................................................................... 1

1 4052210 Drive Axle Housing ......................................................................................... 1
2 4021729 Breather .......................................................................................................... 1
3 4052211 Plug ................................................................................................................ 3
4 1482357 Sealing Ring ................................................................................................... 3
5 4021784 Pin .................................................................................................................. 6
6 4021786 Roll Pin ........................................................................................................... 6
7 4021730 Axle Shaft ....................................................................................................... 2
8 4021782 Needle Bearing ............................................................................................... 6
9 4021733 Sealing Ring ................................................................................................... 4
10 4021737 Snap Ring ....................................................................................................... 2
11 4021735 Spacer ............................................................................................................ 2
12 4052212 Bearing ........................................................................................................... 4
13 4021731 Wheel Hub ...................................................................................................... 2
14 ..... Thrust Washer ...................................................................... AR
15 4021788 Carrier ............................................................................................................ 2
16 4021787 Ring Gear ....................................................................................................... 2
17 4021789 Retainer .......................................................................................................... 6
18 4021790 Capscrew ....................................................................................................... 12
19 1482345 Nut .................................................................................................................. 2
20 1472787 Bolt ................................................................................................................. 2
21 4021777 Thrust Plate .................................................................................................... 2
22 4021774 Gear ............................................................................................................... 2
23 4021776 Snap Ring ....................................................................................................... 2
24 4021775 Snap Ring ....................................................................................................... 2
25 4021767 Carrier ............................................................................................................ 2
26 4021771 Thrust Plate .................................................................................................... 4
27 4021773 Gear ............................................................................................................... 2
28 1472800 Thrust Washer ................................................................................................ 12
29 4021768 O-Ring ............................................................................................................ 2
30 4021772 Screw ............................................................................................................. 44
31 4021766 Housing .......................................................................................................... 2
32 4021770 Sealing Ring ................................................................................................... 2
33 4052338 Plug ................................................................................................................ 2
34 4021778 Gear ............................................................................................................... 10
35 4021785 Roll Pin ........................................................................................................... 10
36 1568101 Wheel Nut ....................................................................................................... 48
37 4021783 Pin .................................................................................................................. 10
38 4021779 Gear ............................................................................................................... 6
39 4021791
4085333 O-Ring ............................................................................................................ 10
40 4021780 Thrust Washer ................................................................................................ 20
41 ..... Thrust Washer ....................................................................... AR
42 4021782 Needle Bearing ............................................................................................... 6

DIFFERENTIAL AND CARRIER (FIGURE 6-7)
(S/N C222E01557K → EXC. 01558-01559, 01561-01562)

DIFFERENTIAL AND CARRIER
(S/N C222E01557K → EXC. 01558-01559, 01561-01562)

4021792 Differential Carrier Assembly .......................................................................... 1
1 4021808 Ring ............................................................................................................ 2
2 4021804 Bearing ....................................................................................................... 1
3 4052215 Bearing , Tapered Roller ............................................................................ 1
4 4021796 Differential Housing .................................................................................... 1
5 4021823 Roll Pin ....................................................................................................... 6
6 4021800 Disk ............................................................................................................ 2
7 4021798 Gear ........................................................................................................... 2
8 4021797 Spider ......................................................................................................... 1
9 4021799 Pinion ......................................................................................................... 4
10 4021821 Nut .............................................................................................................. 1
11 4021801 Bushing ...................................................................................................... 4
12 4021794 Ring Gear ................................................................................................... 1
13 4021795 Differential Housing .................................................................................... 1
14 4021802 Screw ......................................................................................................... 12
15 4021803 Capscrew ................................................................................................... 16
16 4021807 Capscrew ................................................................................................... 4
17 4021806 Differential Carrier ...................................................................................... 1
18 4021810 Capscrew ................................................................................................... 16
19 4021790 Capscrew ................................................................................................... 2
20 4021809 Lockplate .................................................................................................... 2
21 4021811 Plug ............................................................................................................ 1
22 4021812 Ring ............................................................................................................ 1
23 4021793 Pinion ......................................................................................................... 1
24 4021813 Bearing ....................................................................................................... 1
25 4021814 Thrust Washer ............................................................................................ 1
26 4021816 Bushing ...................................................................................................... 1
27 4021815 Thrust Washer ............................................................................................ 1
28 4021817 Bearing ....................................................................................................... 1
29 ..... Seal Ring .................................................................................................... 1
30 4021819 Sealing Ring ............................................................................................... 1
31 4021822 O-Ring ........................................................................................................ 1
32 4021818 Cover .......................................................................................................... 1
33 296010 Capscrew ................................................................................................... 6
34 ..... Screw ......................................................................................................... 10
35 4021820 Flange ........................................................................................................ 1
4031244 Kit (Ring and Pinion) ........................................................................................... 1

SERVICE BRAKE ASSEMBLY (FIGURE 6-8)
(S/N C222E01557K → EXC. 01558-01559, 01561-01562)

SERVICE BRAKE ASSEMBLY
(S/N C222E01557K → EXC. 01558-01559, 01561-01562)

4052209 Brake Assy ..................................................................................................... 1
1 4021745 O-Ring ........................................................................................................ 2
2 4021743 Disk Carrier ................................................................................................ 2
3 4021744 Capscrew ................................................................................................... 48
4 4021757 Seal ............................................................................................................ 2
5 4052213 Housing ...................................................................................................... 2
6 4021750 O-Ring ........................................................................................................ 2
7 4021759 Plug ............................................................................................................ 2
8 4021760 Sealing Ring ............................................................................................... 4
9 4052214 Brake Disk .................................................................................................. 16
10 4021739 Brake Disk .................................................................................................. 16
11 4021742 Screw ......................................................................................................... 4
12 4021741 Bushing ...................................................................................................... 4
13 4021764 Capscrew ................................................................................................... 16
14 ..... Washer ....................................................................................................... 16
15 4021763 Pipe ............................................................................................................ 16
16 4021765 Spring ......................................................................................................... 16
17 4021740 Piston ......................................................................................................... 2
18 4021746 Gasket ........................................................................................................ 2
19 4021747 Gasket ........................................................................................................ 2
20 4021748 Housing ...................................................................................................... 2
21 4021753 O-Ring ........................................................................................................ 6
22 4021756 Capscrew ................................................................................................... 32
23 4021761 Socket ........................................................................................................ 2
24 4021755 Screw ......................................................................................................... 8
25 4021762 Bleeder Valve ............................................................................................. 2
26 4021751 O-Ring ........................................................................................................ 2
27 4021752 O-Ring ........................................................................................................ 2
28 1482356 Plug ............................................................................................................ 2
29 4021758 Sealing Ring ............................................................................................... 2
30 296076 Capscrew ................................................................................................... 52

PARK BRAKE ASSEMBLY (FIGURE 6-9)
(S/N C222E01557K → EXC. 01558-01559, 01561-01562)

PARK BRAKE ASSEMBLY
(S/N C222E01557K → EXC. 01558-01559, 01561-01562)
4021824 Brake Assy .......................................................................................................... 1

1 4021837 Capscrew ....................................................................................................... 2
2 4021838 Nut .................................................................................................................. 2
3 4021835 Dust Cap ........................................................................................................ 1
4 4021847 Sealing Ring ................................................................................................... 1
5 4021846 Screw ............................................................................................................. 1
6 4021839 Cotter Pin ....................................................................................................... 2
7 4021836 Shaft ............................................................................................................... 1
8 4021841 Magnet ........................................................................................................... 2
9 4021830 Bleeder Valve ................................................................................................. 1
10 4021843 O-Ring ............................................................................................................ 1
11 4021832 Disk Spring ..................................................................................................... 5
12 4021831 Snap Ring ....................................................................................................... 1
13 4021834 Setscrew ......................................................................................................... 1
14 4021844 O-Ring ............................................................................................................ 1
15 4021833 Nut .................................................................................................................. 1
16 4021840 Gasket ............................................................................................................ 1
17 4021829 Brake Lining Set (Includes 2 Brake Liners) .................................................... 1
18 4021842 Spacer ............................................................................................................ 2
See Service Manual

PARK BRAKE RETAINER (FIGURE 6-10)
(S/N C222E01557K → EXC. 01558-01559, 01561-01562)

1 4021825 Brake Carrier .................................................................................................. 1
2 4021826 O-Ring ............................................................................................................ 2
3 ..... Park Brake ( Figure 6-9).............................................................................. 1
4 4021845 Capscrew ....................................................................................................... 6
5 ..... Nut .................................................................................................................. 4
6 4021827 Brake Disk ...................................................................................................... 1
7 4021828 Capscrew ....................................................................................................... 12

NOTES

6-18
6-19
NOTES

7 STEERING SYSTEM
SECTION 7
STEERING SYSTEM
DESCRIPTION PAGE

→S/N B289E01785L ................................................................................................................................. 7-12
S/N B289E01786L→ ................................................................................................................................. 7-14
STEER AXLE ASSEMBLY
→S/N B289E01785L ................................................................................................................................. 7-16
STEER CYLINDER
→S/N B289E01785L ................................................................................................................................. 7-20
S/N 289E01786L→ ................................................................................................................................. 7-21
STEER TIRES AND WHEELS
18.00 X 25 ................................................................................................................................................... 7-21
18.00 X 33 ................................................................................................................................................... 7-24
18.00 X 33 - FOR TRUCKS WITH KESSLER DRIVE AXLE ONLY ............................................................ 7-26
STEERING COLUMN ...................................................................................................................................... 7-4
STEERING COLUMN AND ATTACHING PARTS .......................................................................................... 7-6
STEERING COLUMN ASSEMBLY ................................................................................................................. 7-2
STEERING CONTROL UNIT .......................................................................................................................... 7-8
STEERING CONTROL VALVE ....................................................................................................................... 7-10
STEERING HOSES ......................................................................................................................................... 7-18

STEERING COLUMN ASSEMBLY (FIGURE 7-1)

STEERING COLUMN ASSEMBLY
1492260 Steering Column Assembly ................................................................................ 1
1 1608622 Horn Button .................................................................................................... 1
2 1387159 Wire (Horn Button) ......................................................................................... 1
3 2043287 Steering Column ( Figure 7-2)..................................................................... 1
4 347126 Terminal ......................................................................................................... 1
5 1700341 Steering Wheel ............................................................................................... 1
6 1520541 Cover (Upper) ................................................................................................. 1
7 1468319 Screw ............................................................................................................. 6
8 1492139 Nut .................................................................................................................. 6
9 1647654 Washer ........................................................................................................... 6
10 1520542 Warning Light (With Circuit Board) ................................................................. 1
11 1489845 Cover (Upper LH) ........................................................................................... 1
12 1489847 Cover (Lower LH) ........................................................................................... 1
13 1492252 Cover (Boot) ................................................................................................... 1
14 1489848 Cover (Lower RH) .......................................................................................... 1
15 1468321 Washer (Plastic) ............................................................................................. 12
16 302048 Screw ............................................................................................................. 12
17 1489846 Cover (Upper RH) .......................................................................................... 1
18 1647655 Nut .................................................................................................................. 4

STEERING COLUMN (FIGURE 7-2)

STEERING COLUMN
2043287 Steering Column ................................................................................................. 1
1 1487124 Pipe (Upper) ................................................................................................... 1
2 1479473 Pin .................................................................................................................. 1
3 1388428 Nut .................................................................................................................. 1
4 1487107 Shaft (Upper) .................................................................................................. 1
5 1487131 Spring ............................................................................................................. 1
6 1388434 Snap Ring ....................................................................................................... 4
7 1504861 O-Ring ............................................................................................................ 2
8 1487111 Screw ............................................................................................................. 2
9 1504862 Nut (Zinc Plated) ............................................................................................ 2
10 1487132 Screw ............................................................................................................. 2
11 1487108 Screw ............................................................................................................. 2
12 1487103 Pipe (Lower) ................................................................................................... 1
13 1487126 Shaft (Lower) .................................................................................................. 1
14 1504865 Support ........................................................................................................... 1
15 1487123 Screw ............................................................................................................. 8
16 1487121 Washer ........................................................................................................... 8
17 1487110 Nut .................................................................................................................. 8
18 1487133 Bracket ........................................................................................................... 1
19 1487109 Boot ................................................................................................................ 1
20 1388438 Handle ............................................................................................................ 1
21 1487114 Spacer ............................................................................................................ 1
22 1487130 Spring ............................................................................................................. 1
23 1487112 Nut (Stop) ....................................................................................................... 2
24 1487105 Lever (Back) ................................................................................................... 1
25 1487106 Lever (Front) ................................................................................................... 1
26 1487115 Washer ........................................................................................................... 1
27 1487104 Support ........................................................................................................... 1
28 1487120 Cotter Pin ....................................................................................................... 1
29 1504867 Ring ................................................................................................................ 1
30 1504863 Support (Includes Horn Relay) ....................................................................... 1
31 1504868 Connector (Connects to Horn Button) ........................................................ 1
32 1504866 Nut .................................................................................................................. 2
33 1487129 Screw ............................................................................................................. 2
34 1504864 Regulator (Tilt) ................................................................................................ 1
35 1388435 Ring ................................................................................................................ 1
36 1388436 Boot ................................................................................................................ 1

STEERING COLUMN AND ATTACHING PARTS (FIGURE 7-3)

STEERING COLUMN AND ATTACHING PARTS
1 136681 Capscrew ............................................................................................................ 4
2 320158 Washer ............................................................................................................... 7
3 239503 Nut ...................................................................................................................... 3
5 1566041 Screw .................................................................................................................. 2
6 1492237 Support (Column) ............................................................................................... 1
7 1492260 Steering Column Assembly ( Figure 7-1)................................................... 1
8 1514033 Switch (Turn Signal) ........................................................................................... 1
8 2003859 Flasher ................................................................................................................ 1
8 1566411 Screw .................................................................................................................. 2
9 1700342 Wheelspinner ...................................................................................................... 1
10 1524213 Steering Valve Assembly ( Figure 7-4, Figure 7-5)................................... 1
11 1492236 Plate (Front Duct) ............................................................................................... 2
12 296025 Capscrew ............................................................................................................ 2
13 1477228 Plate (Steer Pump) ............................................................................................. 1
14 16080 Capscrew ............................................................................................................ 4
15 296012 Capscrew ............................................................................................................ 4
16 1300117 Washer ............................................................................................................... 4
17 376505 Spacer ................................................................................................................ 4
18 216735 Grommet ............................................................................................................. 4
19 339969 Grommet ............................................................................................................. 1
20 292501 Capscrew ............................................................................................................ 6
21 1468321 Washer (Plastic) ................................................................................................. 6
See Service Manual

STEERING CONTROL UNIT (FIGURE 7-4)

STEERING CONTROL UNIT
1 216735 Grommet ............................................................................................................. 4
2 339969 Grommet ............................................................................................................. 1
3 1524213 Steering Valve Assembly ( Figure 7-5)............................................................. 1
4 296025 Capscrew ............................................................................................................ 2
5 1477228 Plate (Steer Pump) ............................................................................................. 1
6 16080 Capscrew ............................................................................................................ 4
7 296012 Capscrew ............................................................................................................ 4
8 1300117 Washer ............................................................................................................... 4
9 376505 Spacer ................................................................................................................ 4

STEERING CONTROL VALVE (FIGURE 7-5)

STEERING CONTROL VALVE
1524213 Steering Valve Assembly .................................................................................... 1
1 1524173 Valve Block ..................................................................................................... 1
1 1520809 Steering Valve ................................................................................................ 1
1 ..... Sleeve ........................................................................................................ 1
1 ..... Housing ...................................................................................................... 1
1 ..... Spool .......................................................................................................... 1
2 345408 Ball (8,50 mm) ............................................................................................ 1
3 345409 Bushing ...................................................................................................... 1
4 345410 Bearing Set ................................................................................................ 1
5 345411 Ring ............................................................................................................ 1
6 345412 Pin .............................................................................................................. 1
7 ..... Spring Set .................................................................................................. 1
8 1355326 Shaft ........................................................................................................... 1
9 1357026 Plate (Distributor) ....................................................................................... 1
10 ..... Spacer ........................................................................................................ 1
11 ..... Gear Set ..................................................................................................... 1
12 345424 End Cover .................................................................................................. 1
13 345418 Pin .............................................................................................................. 1
14 366069 Screw ......................................................................................................... 1
15 371344 Capscrew ................................................................................................... 6
16 ..... Nameplate .................................................................................................. 1
17 ..... Screw ......................................................................................................... 2
18 ..... O-Ring ........................................................................................................ 1
19 ..... Ring ............................................................................................................ 1
20 ..... O-Ring ........................................................................................................ 1
21 ..... O-Ring ........................................................................................................ 2
22 ..... Washer ....................................................................................................... 7
23 ..... Seal Ring .................................................................................................... 1
2032229 Kit-Seal ....................................................................................................... 1
366066 Kit-Repair Valve ......................................................................................... 1
See Service Manual

STEER AXLE AND ATTACHING PARTS (FIGURE 7-6)
(→ S/N C222E01785L)
(

(→ S/N C222E01785L)
1 1479043 Steering Axle Assembly ( Figure 7-8)............................................................... 1

2 885136 Bushing (Bronze) ................................................................................................ 2
3 4025961 Thrust Washer (4 mm) ................................................................ AR
3 4025960 Thrust Washer (3 mm) ............................................................... AR
4 4005189 Pin ....................................................................................................................... 1
5 888987 Plate .................................................................................................................... 1
6 292582 Capscrew ............................................................................................................ 2
7 887068 Grease Fitting ..................................................................................................... 3
8 292661 Nut ...................................................................................................................... 4
9 1568100 Wheel Stud ......................................................................................................... 48
10 888266 Pin ....................................................................................................................... 2
11 346696 Thrust Washer .................................................................................................... 4
12 12921 Snap Ring ........................................................................................................... 4
12 58938 Snap Ring ........................................................................................................... 2
13 888264 Bushing ............................................................................................................... 2
14 1613746 Spacer ................................................................................................................ 2
15 320181 Washer ............................................................................................................... 2
16 303147 Nut ...................................................................................................................... 2
17 15248 Cotter Pin ............................................................................................................ 2
18 293756 Capscrew ............................................................................................................ 4
19 a 4018611 Steering Cylinder ( Figure 7-10)....................................................................... 1
19 b 4051365 Steering Cylinder ( Figure 7-10)....................................................................... 1
20 1516211 Fitting .................................................................................................................. 2
20 244167 O-Ring ............................................................................................................ 1
20 16487 O-Ring ............................................................................................................ 1
21 885139 Pin ....................................................................................................................... 1
22 296438 Washer ............................................................................................................... 8
23 320169 Washer ............................................................................................................... 2
FOOTNOTES:
a →S/N B289E01557K b S/N B289E01558K→
7-13
See Service Manual
STEER AXLE AND ATTACHING PARTS (FIGURE 7-7)
(S/N C222E01786L →)

(S/N C222E01786L →)
1 4079341 Steering Axle Assembly ...................................................................................... 1

2 1568100 Wheel Stud ......................................................................................................... 48
3 885136 Bushing (Bronze) ................................................................................................ 2
4 4025961 Thrust Washer (4 mm) ........................................................................................ 4
5 4025960 Thrust Washer (3 mm) ........................................................................................ 4
6 4005189 Pin ....................................................................................................................... 1
7 888987 Plate .................................................................................................................... 1
8 320169 Washer ............................................................................................................... 2
9 292582 Capscrew ............................................................................................................ 2
10 292661 Nut ...................................................................................................................... 4
11 296438 Washer ............................................................................................................... 8
12 293756 Capscrew ............................................................................................................ 4
13 1516211 Fitting .................................................................................................................. 2
14 885139 Pin ....................................................................................................................... 1
15 a 4069559 Steering Cylinder (18 x 25" and 18 x 33" Tires) ( Figure 7-11)........................ 1
15 b 4105273 Steering Cylinder (18 x 33" Tires Only) ( Figure 7-11)..................................... 1
16 287854 Capscrew ............................................................................................................ 2
17 4069563 Plate .................................................................................................................... 2
18 887068 Grease Fitting ..................................................................................................... 3
19 4069562 Pin ....................................................................................................................... 2
20 58938 Snap Ring ........................................................................................................... 4
21 1663207 Ball Joint ............................................................................................................. 2
22 302408 Locknut ............................................................................................................... 2
FOOTNOTES:
a PENDING PER ECN 68686-25 (18 x 33" Tires) b PENDING PER ECN 68686-25 (18 x 33" Tires)

STEER AXLE ASSEMBLY (FIGURE 7-8)
(→ S/N C222E01785L)

STEER AXLE ASSEMBLY
(→ S/N C222E01785L)
1479043 Steering Axle Assembly ...................................................................................... 1

1 1482333 King Pin .......................................................................................................... 2
2 1482364 Bushing .......................................................................................................... 2
3 1482335 Bushing .......................................................................................................... 4
4 1482334 Bushing .......................................................................................................... 4
5 1482348 Cover .............................................................................................................. 4
6 1482350 Grease Fitting ................................................................................................. 6
7 296088 Capscrew ....................................................................................................... 12
8 293645 Capscrew ....................................................................................................... 4
9 1482363 Plate ............................................................................................................... 2
10 1482353 Bolt ................................................................................................................. 2
11 1482354 Bearing ........................................................................................................... 2
12 1482355 Snap Ring ....................................................................................................... 4
13 1482331 Steer Axle ....................................................................................................... 1
14 1482365 Bushing .......................................................................................................... 2
15 1482347 Tie Rod ........................................................................................................... 2
16 1482362 Setscrew ......................................................................................................... 8
17 1482361 Ring ................................................................................................................ 4
18 1482360 Ring ................................................................................................................ 4
19 1482358 Cover .............................................................................................................. 2
20 1482332 Spindle ........................................................................................................... 2
21 1482336 Disk ................................................................................................................ 2
22 1482337 Disk ................................................................................................................ 2
23 1482356 Plug ................................................................................................................ 4
24 296010 Capscrew ....................................................................................................... 24
25 1482352 O-Ring ............................................................................................................ 4
26 1482345 Nut .................................................................................................................. 2
27 1482357 Sealing Ring ................................................................................................... 4
28 1482351 Cover .............................................................................................................. 2
29 296023 Capscrew ....................................................................................................... 2
30 1482346 Ring ................................................................................................................ 2
31 1482344 Thrust Washer ................................................................................................ 2
32 1482342 Bearing ........................................................................................................... 2
33 1482338 Wheel Hub ...................................................................................................... 2
34 1482341 Bearing ........................................................................................................... 2
35 1482339 Ring ................................................................................................................ 1
36 1482340 Sealing Ring ................................................................................................... 4
37 1482343 Ring ................................................................................................................ 2
38 1495186 Sealing Ring ................................................................................................... 4

STEERING HOSES (FIGURE 7-9)

STEERING HOSES
KEY:
A: RS45-27/31CH, RS46-36CH, RS46-41S-CH
B: RS46-41L/LS-CH
QTY
1 1689763 Hose Assy .................................................................................................. 1 ..

1 1653833 Hose Assy .................................................................................................. .. 1
2 1689762 Hose Assy .................................................................................................. 1 ..
2 1653832 Hose Assy .................................................................................................. .. 1
3 1533657 Clamp ......................................................................................................... 7 9
4 1560006 Cover Plate (Cover) ................................................................................... 5 6
5 1533662 Lockwasher ................................................................................................ 10 12
6 292521 Capscrew ................................................................................................... 10 12
7 1533654 Plate (Locking) ........................................................................................... 2 3
8 1533834 Bolt (Stacking) ............................................................................................ 4 6

STEER CYLINDER (FIGURE 7-10)

STEER TIRES AND WHEELS ARRANGEMENT (FIGURE 7-11)
18.00X25-RS 45-27CH,RS45-31CH
7-21
7-22
8 BRAKE SYSTEM
SECTION 8
BRAKE SYSTEM
DESCRIPTION PAGE
BRAKE ACCUMULATOR AND MOUNTING HARDWARE ............................................................................ 8-7

BRAKE MANIFOLD AND ATTACHING BRAKE HOSES ................................................................................ 8-18
BRAKE PEDAL AND LINKAGE ...................................................................................................................... 8-2
BRAKE PEDAL ASSEMBLY ........................................................................................................................... 8-4
BRAKE VALVE AND ATTACHING BRAKE HOSES ....................................................................................... 8-15
COOLER AND ATTACHING BRAKE HOSES ................................................................................................ 8-14
DRIVE AXLE AND ATTACHING BRAKE HOSES .......................................................................................... 8-13
HIGH PRESSURE HYDRAULIC FILTER AND ATTACHING BRAKE HOSES .............................................. 8-10
HYDRAULIC FILTER AND ATTACHING BRAKE HOSES ............................................................................. 8-8
HYDRAULIC PUMP AND ATTACHING BRAKE HOSES ............................................................................... 8-11
HYDRAULIC TANK AND ATTACHING BRAKE HOSES ................................................................................ 8-12
MAIN MANIFOLD AND ATTACHING BRAKE HOSES ................................................................................... 8-6

BRAKE PEDAL AND LINKAGE (FIGURE 8-1)

BRAKE PEDAL AND LINKAGE
4010861 Brake Pedal And Linkage ................................................................................... 1
1 292502 Capscrew ....................................................................................................... 1
2 316834 Nut .................................................................................................................. 2
3 340213 Capscrew ....................................................................................................... 1
4 1493386 Washer ........................................................................................................... 1
5 292501 Capscrew ....................................................................................................... 2
6 320156 Washer ........................................................................................................... 6
7 313860 Flange ............................................................................................................ 2
8 1571631 Plate ............................................................................................................... 1
9 136687 Nut .................................................................................................................. 2
10 320158 Washer ........................................................................................................... 13
11 239503 Nut .................................................................................................................. 1
12 4001209 Return Spring ................................................................................................. 1
13 316835 Nut .................................................................................................................. 2
14 1623195 Capscrew ....................................................................................................... 1
15 1492221 Nut .................................................................................................................. 2
16 1558039 Grommet ........................................................................................................ 1
17 1491020 Rod (Inching Pedal) ........................................................................................ 1
18 1623197 Foam .............................................................................................................. 1
19 15201 Cotter Pin ....................................................................................................... 2
20 1558040 Screw ............................................................................................................. 1
21 302014 Screw ............................................................................................................. 2
22 374159 Switch ............................................................................................................. 1
23 1623196 Bracket ........................................................................................................... 1
24 1506738 Washer ........................................................................................................... 1
25 1556343 Brake Valve Assembly ........................................................................................ 1
26 1558038 Screw .................................................................................................................. 1

BRAKE PEDAL ASSEMBLY (FIGURE 8-2)

BRAKE PEDAL ASSEMBLY
4009591 Brake Pedal Assembly ........................................................................................ 1
1 1520596 Cover (Pedal) ................................................................................................. 2
2 287851 Capscrew ....................................................................................................... 4
3 1476584 Cover (Capscrew Head) ................................................................................. 4
4 239503 Nut .................................................................................................................. 4
5 320158 Washer ........................................................................................................... 8
6 1492225 Bearing ........................................................................................................... 2
7 1520841 Shim ............................................................................................................... 3
8 1491015 Shaft (Brake Pedal) ........................................................................................ 1
9 1493380 Bearing ........................................................................................................... 2
10 1491016 Inching Pedal .................................................................................................. 1
11 136692 Nut .................................................................................................................. 2
12 287854 Capscrew ....................................................................................................... 2

MAIN MANIFOLD AND ATTACHING BRAKE HOSES (FIGURE 8-3)

1 b 4024090 Manifold (Combination) ....................................................................................... 1
1 c 4070097 Manifold Assembly .............................................................................................. 1
2 1557792 Hose Assy (To Park Brake) ................................................................................ 1
3 1486740 Fitting .................................................................................................................. 2
4 1611087 Hose Assy (To Brake Accumulator) ( Figure 8-4)............................................ 1
5 1490533 Fitting .................................................................................................................. 1
6 4014805 Hose Assy (To Brake Valve) ( Figure 8-11)..................................................... 1
8 1486745 Fitting .................................................................................................................. 1
a 1557756 Strap (Static) ....................................................................................................... 2
FOOTNOTES:
a Not Illustrated c S/N B289E01672L→
b →S/N B289E01671L

BRAKE ACCUMULATOR AND MOUNTING HARDWARE (FIGURE 8-4)

1 4007455 Accumulator ........................................................................................................ 1
2 1473887 Fitting .................................................................................................................. 1
3 1611087 Hose Assy (To Main Manifold) ( Figure 8-3).................................................... 1
4 1376844 Bracket ................................................................................................................ 2
5 320161 Washer ............................................................................................................... 6
6 4048814
292528 Capscrew ............................................................................................................ 2
7 292539 Capscrew ............................................................................................................ 2
8 302402 Locknut ............................................................................................................... 4
a 4612187 Label (Pressure Warning) ................................................................................... 1
FOOTNOTES:
a Not Illustrated

HYDRAULIC FILTER AND ATTACHING BRAKE HOSES (FIGURE 8-5)

HYDRAULIC FILTER AND ATTACHING BRAKE HOSES
1 4023420 Hose Assy (To Brake Manifold) ( Figure 8-12)................................................. 1
2 1487077 Fitting .................................................................................................................. 1
3 1557747 Filter Head .......................................................................................................... 1
4 1390702 Hydraulic Filter (Brake) ....................................................................................... 1
5 1487078 Fitting .................................................................................................................. 1
6 4023421 Hose Assy (To Hydraulic Tank) ( Figure 8-8)................................................... 1
7 292514 Capscrew ............................................................................................................ 3
8 320159 Washer ............................................................................................................... 3
a 210403 Clamp ................................................................................................................. 1
FOOTNOTES:
a Not Illustrated
8-9
See Service Manual
HIGH PRESSURE HYDRAULIC FILTER AND ATTACHING BRAKE HOSES (FIGURE 8-6)

2 1486556 Fitting .................................................................................................................. 1
3 4034738 Pressure Switch .................................................................................................. 1
4 1701341
4002174 Hydraulic Filter (High Pressure) .......................................................................... 1
4 4601310 Filter Element (With O-Ring) .......................................................................... 1
4 4014216 Plug ................................................................................................................ 1
4 1707630 Kit-Seal ........................................................................................................... 1
5 4012677 Hose Assy (To Cooler) ( Figure 8-10).............................................................. 1
7 1473898 Fitting .................................................................................................................. 3
8 4023423
4055835 Hose Assy (To Cooler) ( Figure 8-10).............................................................. 1
9 287854 Capscrew ............................................................................................................ 2
10 320159 Washer ............................................................................................................... 1
a 273775 Strap Clamp ................................................................................ AR
FOOTNOTES:
a Not Illustrated

HYDRAULIC PUMP AND ATTACHING BRAKE HOSES (FIGURE 8-7)

1 b 4012300 Hydraulic Pump (Variable, 60 Ml/Rev) ................................................................ 1
1 c 4083439 Hydraulic Pump (Variable, 60 Ml/Rev) ................................................................ 1
1 4027075
4091891 Kit -Control ..................................................................................................... 1
1 1697293
4060602 Kit-Seal ........................................................................................................... 1
3 16828 Capscrew ............................................................................................................ 4
4 15156 Lockwasher ......................................................................................................... 4
5 190757 Clamp (Split Half) ................................................................................................ 2
6 199085 O-Ring ................................................................................................................ 1
a 273775 Strap Clamp .............................................................................. AR
a 279033 Clamp ................................................................................................................. 3
FOOTNOTES:
a Not Illustrated c S/N B289E01723L→
b →S/N B289E01722L

HYDRAULIC TANK AND ATTACHING BRAKE HOSES (FIGURE 8-8)

2 4023421 Hose Assy (To Hydraulic Filter) ( Figure 8-5)................................................... 1

DRIVE AXLE AND ATTACHING BRAKE HOSES (FIGURE 8-9)

1 4050317 Adapter ............................................................................................................... 2
8 1557756 Strap (Static) ....................................................................................................... 2
9 4016819 Fitting .................................................................................................................. 2
10 1487157 Fitting .................................................................................................................. 2
11 1487170 Fitting .................................................................................................................. 2
12 4016818 Fitting .................................................................................................................. 2
13 4016820 Fitting .................................................................................................................. 2
14 4023717 Switch , Temperature .......................................................................................... 2

COOLER AND ATTACHING BRAKE HOSES (FIGURE 8-10)

1 4023423
4055835 Hose Assy (To High Pressure Hydraulic Filter) ( Figure 8-6)........................... 1
2 4023467 Hose Assy (To Hydraulic Pump) ( Figure 8-7)................................................. 1
4 4012676 Hose Assy (To High Pressure Hydraulic Filter) ( Figure 8-6)........................... 1
6 1487063 Fitting .................................................................................................................. 1
7 199085 O-Ring ................................................................................................................ 2
8 1473889 Fitting .................................................................................................................. 2
9 190757 Clamp (Split Half) ................................................................................................ 4
10 16828 Capscrew ............................................................................................................ 8
11 15156 Lockwasher ......................................................................................................... 8
a 273775 Strap Clamp ............................................................................... AR
a 279033 Clamp ................................................................................................................. 3
FOOTNOTES:
a
Not Illustrated

BRAKE VALVE AND ATTACHING BRAKE HOSES (FIGURE 8-11)

1 4050732 Valve (Brake) ...................................................................................................... 1
2 1487208 Spacer ................................................................................................................ 1
3 1480674 Roller .................................................................................................................. 1
4 296012 Capscrew ............................................................................................................ 2
5 327591 Pin ....................................................................................................................... 1
6 15212 Cotter Pin ............................................................................................................ 1
7 1487063 Fitting .................................................................................................................. 1
7 280154 O-Ring ............................................................................................................ 1
7 16487 O-Ring ............................................................................................................ 1
8 1549715 Fitting .................................................................................................................. 1
8 16483 O-Ring ............................................................................................................ 1
9 4006375 Manifold .............................................................................................................. 1
10 888329 Seal ..................................................................................................................... 1
11 4003130 Pressure Switch .................................................................................................. 1
12 1473927 Quick Disconnect Fitting (For Hydraulic Pressure Test Port) ............................. 1
13 1486740 Fitting .................................................................................................................. 1
13 265787 O-Ring ............................................................................................................ 1
13 16483 O-Ring ............................................................................................................ 1
17 1564901 Strap Clamp (Orange) ........................................................................................ 1
18 1564899 Strap Clamp (Red) .............................................................................................. 1
19 1564897 Strap Clamp (Yellow) .......................................................................................... 1
a 1557756 Strap (Static) ....................................................................................................... 2

FOOTNOTES:
a Not Illustrated

NOTES

BRAKE MANIFOLD AND ATTACHING BRAKE HOSES (FIGURE 8-12)

BRAKE MANIFOLD AND ATTACHING BRAKE HOSES
1 1698756 Manifold .............................................................................................................. 1
2 320157 Washer ............................................................................................................... 2
3 136681 Capscrew ............................................................................................................ 2
4 1486759 Fitting .................................................................................................................. 1
4 244167 O-Ring ............................................................................................................ 1
4 16983 O-Ring ............................................................................................................ 1
5 1516201 Fitting .................................................................................................................. 1
5 280154 O-Ring ............................................................................................................ 1
5 16486 O-Ring ............................................................................................................ 1
6 1473888 Fitting .................................................................................................................. 1
6 280154 O-Ring ............................................................................................................ 1
6 16486 O-Ring ............................................................................................................ 1
7 1473919 Fitting .................................................................................................................. 2
7 280154 O-Ring ............................................................................................................ 1
7 16487 O-Ring ............................................................................................................ 1
8 1486740 Fitting .................................................................................................................. 2
8 265787 O-Ring ............................................................................................................ 1
8 16483 O-Ring ............................................................................................................ 1
9 1486751 Fitting .................................................................................................................. 2
9 252729 O-Ring ............................................................................................................ 1
9 16486 O-Ring ............................................................................................................ 1
10 1473889 Fitting .................................................................................................................. 2
10 244167 O-Ring ............................................................................................................ 1
10 16487 O-Ring ............................................................................................................ 1
11 4050205 Hose Assy (To Drive Axle) ( Figure 8-9).......................................................... 1
18 4023420 Hose Assy (To Hydraulic Filter) ( Figure 8-5)................................................... 1
21 1564899 Strap Clamp ........................................................................................................ 1
22 1564901 Strap Clamp ........................................................................................................ 1
a 273775 Strap Clamp ................................................................................. AR
a 210403 Clamp ................................................................................................................. 1
FOOTNOTES:
a
Not Illustrated

NOTES

9 HYDRAULIC SYSTEM
SECTION 9
HYDRAULIC SYSTEM
DESCRIPTION PAGE
AUTOMATIC GREASING PUMP .................................................................................................................... 9-48

PAGE 1 OF 2 .............................................................................................................................................. 9-44
PAGE 2 OF 2 .............................................................................................................................................. 9-46
PAGE 1 OF 2 (→ S/N B289E01671L) ....................................................................................................... 9-34
PAGE 1 OF 2 (S/N B289E01672L→) ....................................................................................................... 9-38
PAGE 2 OF 2 (→ S/N B289E01671L) ....................................................................................................... 9-36
PAGE 2 OF 2 (S/N B289E01672L→) ....................................................................................................... 9-40
COMBINATION MANIFOLD ATTACHING PARTS ......................................................................................... 9-32
CONTROL VALVES HYDRAULICS ................................................................................................................ 9-24
FLOW AMPLIFIER ATTACHING PARTS ....................................................................................................... 9-42
HYDRAULIC CONTROL VALVES MOUNTING .............................................................................................. 9-22
HYDRAULIC CONTROLS
JOYSTICK - CONTAINER HANDLER ........................................................................................................ 9-10
JOYSTICK - INTERMODAL HANDLER ...................................................................................................... 9-12
HYDRAULIC MOTOR
HYDRAULIC PUMPS AND ATTACHING PARTS ........................................................................................... 9-16
HYDRAULIC SYSTEM
PAGE 1 OF 2 .............................................................................................................................................. 9-2
PAGE 2 OF 2 .............................................................................................................................................. 9-6
HYDRAULIC TANK ......................................................................................................................................... 9-8
JOYSTICK ASSEMBLY ................................................................................................................................... 9-14
LOWERING CONTROL VALVE
TELESCOPING ........................................................................................................................................... 9-19
MAIN CONTROL VALVE ASSEMBLY ............................................................................................................ 9-28
MAIN CONTROL VALVE ATTACHING PARTS .............................................................................................. 9-26
STABILIZER CYLINDER ................................................................................................................................. 9-54
STABILIZER VALVE ....................................................................................................................................... 9-56
STABILZER HYDRAULICS ............................................................................................................................. 9-50
TUBE ASSEMBLY
TWIN 12-PORT, BASE TRUCK - AUTOMATIC GREASING SYSTEM ...................................................... 9-58
TWIN 4-PORT WITH METERING UNIT NUMBER 3, BOOM REAR - AUTOMATIC GREASING SYSTEM
.................................................................................................................................................................... 9-61
TWIN 4-PORT WITH METERING UNITS NUMBER 9 AND 10, BOOM REAR - AUTOMATIC GREASING
SYSTEM ...................................................................................................................................................... 9-62
TWIN 7-PORT, BOOM FRONT - AUTOMATIC GREASING SYSTEM ...................................................... 9-60

HYDRAULIC SYSTEM (FIGURE 9-1)
PAGE 1 OF 2

HYDRAULIC SYSTEM
PAGE 1 OF 2
1 287860 Capscrew ............................................................................................................ 12

2 292682 Lockwasher ......................................................................................................... 12
3 160266 Clamp (Split Half) ................................................................................................ 4
4 210641 O-Ring ................................................................................................................ 2
5 136985 Capscrew ............................................................................................................ 2
6 320159 Washer ............................................................................................................... 8
7 1352554 Clamp (Insulated) ............................................................................................... 1
8 302401 Locknut ............................................................................................................... 2
9 169787 O-Ring ................................................................................................................ 1
10 190757 Clamp (Split Half) ................................................................................................ 2
11 292546 Capscrew ............................................................................................................ 4
12 292684 Lockwasher ......................................................................................................... 4
13 1515664 Flange (Split Half) ............................................................................................... 6
14 199917 O-Ring ................................................................................................................ 1
15 292519 Capscrew ............................................................................................................ 4
16 1533662 Lockwasher ......................................................................................................... 26
17 1560005 Cover Plate ......................................................................................................... 2
18 1612403 Clamp ................................................................................................................. 4
19 1612384 Plate (Locking) .................................................................................................... 2
20 1612385 Bolt (Stacking) .................................................................................................... 4
21 292521 Capscrew ............................................................................................................ 22
22 1560006 Cover Plate (Cover) ............................................................................................ 13
23 1612404 Clamp ................................................................................................................. 10
24 1533654 Plate (Locking) .................................................................................................... 11
25 1533834 Bolt (Stacking) .................................................................................................... 22
26 1612405 Clamp ................................................................................................................. 1
27 4023029 Hose Assy ........................................................................................................... 1
28 4022857 Tube Assy ........................................................................................................... 2
29 4022855 Tube Assy ........................................................................................................... 1
30 4022856 Tube Assy ........................................................................................................... 1
31 1612405 Clamp ................................................................................................................. 1
32 1533657 Clamp ................................................................................................................. 6
33 1522441 Fitting .................................................................................................................. 2
34 1522443 Fitting .................................................................................................................. 1
35 1612388 Fitting .................................................................................................................. 1
36 1639804 Hose Assy ........................................................................................................... 1
37 1639822 Hose Assy ........................................................................................................... 1
38 1636832 Hose Assy ........................................................................................................... 1
39 1636831 Hose Assy ........................................................................................................... 1
40 1613473 Clamp ................................................................................................................. 4
41 1533658 Clamp (Twin) ...................................................................................................... 4
42 1473895 Fitting .................................................................................................................. 1
43 1486741 Fitting .................................................................................................................. 1
44 1611081 Hose Assy ........................................................................................................... 1
45 1611071 Hose Assy ........................................................................................................... 1
46 1611074 Hose Assy ........................................................................................................... 1
47 1611072 Hose Assy ........................................................................................................... 1
48 1611073 Hose Assy ........................................................................................................... 1
49 1473887 Fitting .................................................................................................................. 4
50 1486772 Fitting .................................................................................................................. 4

HYDRAULIC SYSTEM
PAGE 1 OF 2
51 136862 Capscrew ............................................................................................................ 4

53 176451 Clamp ................................................................................................................. 2
54 258590 Clamp ................................................................................................................. 1
a 1557756 Strap (Static) ............................................................................. AR
a 129563 Strap Clamp ............................................................................... AR
a 273775 Strap Clamp ................................................................................ AR
FOOTNOTES:
a Not Illustrated

NOTES

HYDRAULIC SYSTEM (FIGURE 9-2)
PAGE 2 OF 2

HYDRAULIC SYSTEM
PAGE 2 OF 2
1 136985 Capscrew ............................................................................................................ 1

2 320159 Washer ............................................................................................................... 6
3 176451 Clamp ................................................................................................................. 2
4 258590 Clamp ................................................................................................................. 1
5 302401 Locknut ............................................................................................................... 3
6 292540 Capscrew ............................................................................................................ 2
7 320161 Washer ............................................................................................................... 4
8 1613474 Clamp ................................................................................................................. 1
10 302402 Locknut ............................................................................................................... 2
12 292683 Lockwasher ......................................................................................................... 4
13 246001 Capscrew ............................................................................................................ 4
14 199917 O-Ring ................................................................................................................ 4
15 4025552 Hose Assy ........................................................................................................... 1
16 4025553 Hose Assy ........................................................................................................... 1
17 4046624 Hose Assy ........................................................................................................... 1
18 4025545 Hose Assy ........................................................................................................... 1
19 4025544 Hose Assy ........................................................................................................... 1
20 292546 Capscrew ............................................................................................................ 4
21 292684 Lockwasher ......................................................................................................... 4
23 17764 Clamp (Split Half) ................................................................................................ 4
24 292682 Lockwasher ......................................................................................................... 8
25 136985 Capscrew ............................................................................................................ 8
26 4025546 Hose Assy ........................................................................................................... 1
27 4025547 Hose Assy ........................................................................................................... 1
29 1533658 Clamp (Twin) ...................................................................................................... 2
30 136862 Capscrew ............................................................................................................ 2
31 132861 Capscrew ............................................................................................................ 2
32 1533661 Lockwasher ......................................................................................................... 2
33 1533648 Plate (Cover) ....................................................................................................... 2
34 1533646 Clamp ................................................................................................................. 2
35 1613510 Clamp ................................................................................................................. 2
a 1557756 Strap (Static) ............................................................................. AR
a 129563 Strap Clamp .............................................................................. AR
a 273775 Strap Clamp .............................................................................. AR
FOOTNOTES:
a Not Illustrated
9-7
See Service Manual
HYDRAULIC TANK (FIGURE 9-3)

HYDRAULIC TANK
1 1581581 Capscrew ............................................................................................................ 8
2 1581556 Washer ............................................................................................................... 8
3 1538936 Plug ..................................................................................................................... 2
4 1676979 Plate .................................................................................................................... 2
5 39747 O-Ring ................................................................................................................ 2
6 1533477 Spring ................................................................................................................. 2
7 2109712 Hydraulic Filter .................................................................................................... 2
8 1673388 Breather .............................................................................................................. 1
8 1703114 Filter Element ................................................................................................. 1
9 1673387 Breather (With Indicator) ..................................................................................... 1
9 1703114 Filter Element ................................................................................................. 1
10 4006039 Gasket ................................................................................................................ 2
11 222513 Fitting .................................................................................................................. 2
11 16984 O-Ring ............................................................................................................ 1
12 1592852 Fitting .................................................................................................................. 3
12 16484 O-Ring ............................................................................................................ 1
12 265731 O-Ring ............................................................................................................ 2
13 1486761 Fitting .................................................................................................................. 2
13 16487 O-Ring ............................................................................................................ 1
13 1527821 O-Ring ............................................................................................................ 1
14 1473889 Fitting .................................................................................................................. 2
14 16487 O-Ring ............................................................................................................ 1
14 244167 O-Ring ............................................................................................................ 1
15 1581559 Washer ............................................................................................................... 2
16 1615240 Capscrew ............................................................................................................ 2
17 1531107 Hydraulic Filter (Suction) .................................................................................... 3
18 4601410 Temperature Sender ........................................................................................... 1
19 4014228 Drain Plug ........................................................................................................... 1
20 1572979 Gasket ................................................................................................................ 1
21 1705967 Cover Plate ......................................................................................................... 1
22 1581588 Capscrew ............................................................................................................ 10
23 4021960 Indicator (Oil Level) ............................................................................................. 1
24 4023891 Hyd Tank Wldmt ................................................................................................. 1
24 1536311 Sealing Ring ................................................................................................... 3
24 136749 Screw ............................................................................................................. 3
24 39743 O-Ring ............................................................................................................ 1
25 296204 Capscrew ............................................................................................................ 12
26 1470791 Seal ..................................................................................................................... 10
27 1486772 Fitting .................................................................................................................. 1

HYDRAULIC CONTROLS (FIGURE 9-4)
JOYSTICK — CONTAINER HANDLER

HYDRAULIC CONTROLS
JOYSTICK — CONTAINER HANDLER
1 b 4027297 Controller , Hydraulic (Cab - With Software) ....................................................... 1

1 c 4055213 Controller , Hydraulic (Cab - With Software) ....................................................... 1
2 1506669 Screw .................................................................................................................. 4
3 320156 Washer ............................................................................................................... 4
4 4030067 Joystick Assembly ( Figure 9-6)....................................................................... 1
5 2054005 Switch ................................................................................................................. 2
6 1498383 Plug (Switch) ....................................................................................................... 4
7 1487427 Plate .................................................................................................................... 1
8 1498357 Screw .................................................................................................................. 8
9 1492140 Washer ............................................................................................................... 8
ab 4033699 Wire Harness (Armrest) ...................................................................................... 1
ac 4051455 Wire Harness (Armrest) ...................................................................................... 1
FOOTNOTES:
a Not Illustrated c S/N B289E01609K→ INC. 01601
b →S/N B289E01608K EXC. 01601

HYDRAULIC CONTROLS (FIGURE 9-5)
JOYSTICK — INTERMODAL HANDLER

HYDRAULIC CONTROLS
JOYSTICK — INTERMODAL HANDLER
1 b 4027297 Controller , Hydraulic (Cab - With Software) ....................................................... 1

1 c 4055213 Controller , Hydraulic (Cab - With Software) ....................................................... 1
2 1506669 Screw .................................................................................................................. 4
3 320156 Washer ............................................................................................................... 4
4 4030067 Joystick Assembly ( Figure 9-6)....................................................................... 1
5 2054005 Switch ................................................................................................................. 6
6 1498383 Plug (Switch) ....................................................................................................... 4
7 4028797 Cover Plate ......................................................................................................... 1
8 1498357 Screw .................................................................................................................. 8
9 1492140 Washer ............................................................................................................... 8
ab 4033699 Wire Harness (Armrest) ...................................................................................... 1
ac 4051455 Wire Harness (Armrest) ...................................................................................... 1
FOOTNOTES:
b →S/N B289E01608K EXC. 01601

JOYSTICK ASSEMBLY (FIGURE 9-6)

JOYSTICK ASSEMBLY
4030067 Joystick Assembly .............................................................................................. 1
1 1662136 Grip (Right Side) ............................................................................................. 1
2 1662135 Grip (Left Side) ............................................................................................... 1
3 1584824 Trigger ............................................................................................................ 1
4 1584825 Spring ............................................................................................................. 1
5 1584826 Microswitch ..................................................................................................... 1
6 1635698 Switch (Rocker) .............................................................................................. 1
7 1662134 Button ............................................................................................................. 3
8 1635692 Rocker ............................................................................................................ 1
9 1636049 Rocker ............................................................................................................ 1
10 4119671 Sensor , Position ............................................................................................ 1
11 1584846 Boot ................................................................................................................ 1
12 1584842 Gasket ............................................................................................................ 1
13 1584845 Gasket ............................................................................................................ 1
14 1584843 Housing .......................................................................................................... 1

HYDRAULIC PUMPS AND ATTACHING PARTS (FIGURE 9-7)

HYDRAULIC PUMPS AND ATTACHING PARTS
1 4024451 Hose Assy ........................................................................................................... 1
2 1473888 Fitting .................................................................................................................. 2
3 1487088 Fitting .................................................................................................................. 1
4 1486754 Fitting .................................................................................................................. 1
5 4046618 Hose Assy ........................................................................................................... 1
6 1486741 Fitting .................................................................................................................. 2
7 4029237 Washer ............................................................................................................... 4
8 287837 Capscrew ............................................................................................................ 8
9 4022757 Hydraulic Pump (Variable, 130 Ml/Rev) (Steering) ............................................. 1
9 1697250
4080506 Kit -Control ..................................................................................................... 1
9 4027054 Kit-Seal ........................................................................................................... 1
10 55287 O-Ring ................................................................................................................ 3
11 1617673 Check Valve ........................................................................................................ 1
13 177949 Lockwasher ......................................................................................................... 20
14 16918 Capscrew ............................................................................................................ 4
15 55146 O-Ring ................................................................................................................ 2
17 16813 Capscrew ............................................................................................................ 4
18 816585 Clamp ................................................................................................................. 4
19 4013640 Fitting .................................................................................................................. 2
20 4025227 Hose ................................................................................................................... 1
21 1391432 Clamp ................................................................................................................. 3
22 320161 Washer ............................................................................................................... 2
23 292537 Capscrew ............................................................................................................ 1
24 4024453 Hose Assy ........................................................................................................... 1
25 1376831 Clamp ................................................................................................................. 2
26 4025228 Hose ................................................................................................................... 1
27 273775 Strap Clamp ........................................................................................................ 6
28 222590 Fitting .................................................................................................................. 1
29 16776 Capscrew ............................................................................................................ 4
30 222531 Clamp (Split Half) ................................................................................................ 2
31 57664 O-Ring ................................................................................................................ 1
32 a 4012300 Hydraulic Pump (Variable, 60 Ml/Rev) (Cooling) ................................................ 1
32 b 4083439 Hydraulic Pump (Variable, 60 Ml/Rev) (Cooling) ................................................ 1
32 4027075
4091891 Kit -Control ..................................................................................................... 1
32 1697293
4060602 Kit-Seal ........................................................................................................... 1
33 4024957 O-Ring ................................................................................................................ 1
34 16085 Capscrew ............................................................................................................ 4
35 15135 Washer ............................................................................................................... 4
36 4012238 Hydraulic Pump (Variable, 130 Ml/Rev) (Main) .................................................. 1
36 1697250
4080506 Kit -Control ..................................................................................................... 1
36 4027054 Kit-Seal ........................................................................................................... 1
37 320162 Washer ............................................................................................................... 4
38 4025226 Hose ................................................................................................................... 1
39 1350911 Strap ................................................................................................................... 1
40 132860 Capscrew ............................................................................................................ 1

HYDRAULIC PUMPS AND ATTACHING PARTS
41 302401 Locknut ............................................................................................................... 2
42 320159 Washer ............................................................................................................... 4
43 1641794 Bracket ................................................................................................................ 2
44 136985 Capscrew ............................................................................................................ 2
45 815932 Spacer ................................................................................................................ 1
46 18770 Capscrew ............................................................................................................ 8
FOOTNOTES:
a →S/N B289E01722L b S/N B289E01723L→

LOWERING CONTROL VALVE (FIGURE 9-8)
TELESCOPING

a 1702776 Lowering Control Valve ....................................................................................... 1
b 4085533 Hyd Control Valve (Lowering) ............................................................................. 1
1 4028984 Solenoid ......................................................................................................... 1
1 4028981 Kit-Seal ....................................................................................................... 1
2 a 4028985 Coil ................................................................................................................. 2
2 b 4087495 Coil ................................................................................................................. 1
3 4028983 Solenoid ......................................................................................................... 1
3 4028980 Kit-Seal ....................................................................................................... 1
4 4028982 Cartridge ......................................................................................................... 1
4 4028979 Kit-Seal ....................................................................................................... 1
FOOTNOTES:
a →S/N B289E01719L b S/N B289E01720L→
9-19
See Service Manual
HYDRAULIC MOTOR (FIGURE 9-9)
POWERED SLIDING CAB

HYDRAULIC MOTOR
POWERED SLIDING CAB
1 1633139 Hydraulic Motor ................................................................................................... 1

2 388251 Ring ................................................................................................................ 1
3 ..... Shaft Seal ....................................................................................................... 1
4 ..... O-Ring ............................................................................................................ 1
5 1357029 O-Ring ............................................................................................................ 3
6 381370 Washer ........................................................................................................... 7
1639472 Kit-Seal ............................................................................................................... 1

HYDRAULIC CONTROL VALVES MOUNTING (FIGURE 9-10)

HYDRAULIC CONTROL VALVES MOUNTING
1 1636786 Manifold .............................................................................................................. 2
2 169787 O-Ring ................................................................................................................ 4
3 296049 Capscrew ............................................................................................................ 8
4 320161 Washer ............................................................................................................... 4
5 302402 Locknut ............................................................................................................... 4
6 1623422 Plate .................................................................................................................... 1
7 287854 Capscrew ............................................................................................................ 3
8 320159 Washer ............................................................................................................... 3
9 320157 Washer ............................................................................................................... 4
10 136681 Capscrew ............................................................................................................ 4
11 a 4024090 Manifold (Combination) ( Figure 9-15, Figure 9-16)............................ 1
11 b 4070097 Manifold Assembly ( Figure 9-17, Figure 9-18).............................. 1
12 1607898 Hydraulic Control Valve ( Figure 9-13)...................................................... 1
13 320166 Washer ............................................................................................................... 3
14 292559 Capscrew ............................................................................................................ 3
15 1607624 Flow Amplifier ..................................................................................................... 1
15 1315782 Kit-Seal ........................................................................................................... 1
16 4024546 Plate Wldmt ........................................................................................................ 1
17 1486540 Mount (Cab) ........................................................................................................ 4
18 292538 Capscrew ............................................................................................................ 4
19 300939 Washer ............................................................................................................... 4
FOOTNOTES:
a →S/N B289E01671L b S/N B289E01672L→

CONTROL VALVES HYDRAULICS (FIGURE 9-11)

CONTROL VALVES HYDRAULICS
1 4016326 Hose Assy ........................................................................................................... 2
2 4016325 Hose Assy ........................................................................................................... 1
3 1611098 Hose Assy ........................................................................................................... 4
4 4016376 Hose Assy ........................................................................................................... 1
5 4025118 Hose Assy ........................................................................................................... 1
6 4025119 Hose Assy ........................................................................................................... 1
7 2108858 Hose Assy ........................................................................................................... 1
8 2071664 Hose Assy ........................................................................................................... 2
9 2110283 Hose Assy ........................................................................................................... 1
10 4073019 Hose Assy ........................................................................................................... 1
a 129563 Strap Clamp .............................................................................. AR
FOOTNOTES:
a Not Illustrated

MAIN CONTROL VALVE ATTACHING PARTS (FIGURE 9-12)

MAIN CONTROL VALVE ATTACHING PARTS
1 136985 Capscrew ............................................................................................................ 8
2 292682 Lockwasher ......................................................................................................... 12
3 17764 Clamp (Split Half) ................................................................................................ 4
4 199917 O-Ring ................................................................................................................ 4
5 210641 O-Ring ................................................................................................................ 1
6 222535 Fitting .................................................................................................................. 2
7 287860 Capscrew ............................................................................................................ 4
8 1613648 Fitting .................................................................................................................. 1
9 1487075 Fitting .................................................................................................................. 1
10 1623437 Fitting .................................................................................................................. 10
11 1487094 Fitting .................................................................................................................. 4
12 1487097 Fitting .................................................................................................................. 1
13 1486742 Fitting .................................................................................................................. 3
14 292546 Capscrew ............................................................................................................ 12
15 292684 Lockwasher ......................................................................................................... 12
17 233683 Fitting .................................................................................................................. 2
18 287837 Capscrew ............................................................................................................ 24
19 292683 Lockwasher ......................................................................................................... 24
21 169787 O-Ring ................................................................................................................ 6
22 1470840 Fitting .................................................................................................................. 1
24 1473899 Fitting .................................................................................................................. 1
9-27
See Service Manual
MAIN CONTROL VALVE ASSEMBLY (FIGURE 9-13)

MAIN CONTROL VALVE ASSEMBLY
1607898 Hydraulic Control Valve ...................................................................................... 1
1 1636969 Plate ............................................................................................................... 1
2 ..... Housing .......................................................................................................... 1
3 1636973 Screw ............................................................................................................. 4
4 1637011 Plug ................................................................................................................ 1
5 1637014 Plug ................................................................................................................ 1
6 1636984 Bearing Cone ................................................................................................. 9
7 1636985 Spring (Compression) .................................................................................... 9
8 1636986 Plug ................................................................................................................ 10
9 1636989 Fitting (Reducer) ............................................................................................. 3
9 1649658 Kit-Seal ....................................................................................................... 1
10 1636993 Valve (Flow Limiting) ...................................................................................... 1
10 1642085 Kit-Seal ....................................................................................................... 1
11 1636991 Plug ................................................................................................................ 1
12 1636992 O-Ring ............................................................................................................ 1
13 1636988 Valve (Anti-Cavitation) .................................................................................... 1
13 1649658 Kit-Seal ....................................................................................................... 1
14 1636994 Relief Valve (Pressure Relief) ........................................................................ 1
14 1642084 Kit-Seal ....................................................................................................... 1
15 1636987 Plug ................................................................................................................ 2
15 1642082 Kit-Seal ....................................................................................................... 1
16 1636990 Plug ................................................................................................................ 3
17 1637000 Check Valve ................................................................................................... 1
18 1636980 Piston ............................................................................................................. 1
20 1636983 Plug ................................................................................................................ 1
21 1636979 Piston ............................................................................................................. 4
22 1636982 Plug ................................................................................................................ 4
23 1636998 Piston ............................................................................................................. 1
24 1636999 Plug ................................................................................................................ 2
25 1637013 Plug ................................................................................................................ 11
26 1637012 Nozzle ............................................................................................................ 1
27 1636972
4043197 Washer ........................................................................................................... 4
28 1636971 Screw ............................................................................................................. 4
29 1649660 Piston ............................................................................................................. 2
30 1637002 Piston ............................................................................................................. 1
31 1637003
4043196 Piston ............................................................................................................. 2
32 1636975 Disk (Spring) ................................................................................................... 10
34 1636978 Screw ............................................................................................................. 20
35 1636977 Cover .............................................................................................................. 10
36 1649657 Plate ............................................................................................................... 1
37 1637024 Kit-Seal ........................................................................................................... 1
38 ..... Plug ................................................................................................................ 2
a 1636996 Screw ............................................................................................................. 1
a 1636995 Valve Seat (Throttle) ...................................................................................... 1
a 1636997 Valve Seat ...................................................................................................... 1

FOOTNOTES:
a Not Illustrated

NOTES

COMBINATION MANIFOLD ATTACHING PARTS (FIGURE 9-14)

COMBINATION MANIFOLD ATTACHING PARTS
1 1490533 Fitting .................................................................................................................. 1
2 1486552 Fitting .................................................................................................................. 1
3 1487058 Fitting .................................................................................................................. 5
4 1486745 Fitting .................................................................................................................. 1
5 1486740 Fitting .................................................................................................................. 4
6 1473897 Fitting .................................................................................................................. 1
7 1486737 Fitting .................................................................................................................. 2
8 888329 Seal ..................................................................................................................... 1
9 4003129 Pressure Switch .................................................................................................. 1
11 1486741 Fitting .................................................................................................................. 3
12 1579809
222443 Fitting (Non-Powered) ......................................................................................... 1
12 1528595 Fitting (Powered) (Shown) .................................................................................. 1
13 1487097 Fitting .................................................................................................................. 1

COMBINATION MANIFOLD ASSEMBLY (FIGURE 9-15)
PAGE 1 OF 2 (→ S/N C222E01671L)

PAGE 1 OF 2 (→ S/N C222E01671L)
4024090 Manifold (Combination) ....................................................................................... 1

1 4025796 Solenoid Valve (SV2) ..................................................................................... 1
2 1618471 Coil (CL2) ....................................................................................................... 2
3 4025803 Valve (Proportional) ........................................................................................ 5
3 4034366 Kit-Seal ....................................................................................................... 1
4 292670 Capscrew ....................................................................................................... 10
5 222441 Fitting .............................................................................................................. 15
6 4034368 Plug ................................................................................................................ 1
7 222442 Fitting .............................................................................................................. 3
7 204128 Plug ............................................................................................................ 1
7 16481 O-Ring ........................................................................................................ 1
8 4025808 Plug ................................................................................................................ 1
9 1618473
1658801 Pressure Valve (Pressure Control PR4) ......................................................... 2
9 1618483 Kit-Valve ..................................................................................................... 1
10 4034364 Valve (Pressure Control) ................................................................................ 1
10 4034365 Kit-Seal ....................................................................................................... 1
11 4025804 Check Valve (CV1, CV2) ................................................................................ 2
11 4024282 Kit-Seal ....................................................................................................... 1
12 1618469 Check Valve (CV3, CV4) ................................................................................ 2
12 1517906 Kit-Seal ....................................................................................................... 1
13 1579809
222443 Fitting .............................................................................................................. 1
13 16483 O-Ring ........................................................................................................ 1
14 4034367 Disk ................................................................................................................ 1
15 4025798 Screen (Cartridge) .......................................................................................... 1
15 4025813 Kit-Seal ....................................................................................................... 1
16 4025799 Valve (Pressure Control PR2) ........................................................................ 1
16 1618483 Kit-Valve ..................................................................................................... 1
17 4025806 Disk ................................................................................................................ 1
18 4025800 Valve (Pressure Control) ................................................................................ 1
18 1618483 Kit-Valve ..................................................................................................... 1
19 4034362 Regulator Valve (FR1) .................................................................................... 1

PAGE 2 OF 2 (→ S/N C222E01671L)

PAGE 2 OF 2 (→ S/N C222E01671L)
4024090 Manifold (Combination) ....................................................................................... 1

1 4025802 Coil (CL1) ....................................................................................................... 1
2 4025812 Kit-Seal ....................................................................................................... 1
3 1618471 Coil (CL2) ....................................................................................................... 1
4 4025797 Poppet Valve (SF1) ........................................................................................ 1
4 4024281 Kit-Seal ....................................................................................................... 1
5 222441 Fitting .............................................................................................................. 7
5 16479 O-Ring ........................................................................................................ 1
6 1618473
1658801 Pressure Valve (Pressure Control PR4) ......................................................... 1
6 1618483 Kit-Valve ..................................................................................................... 1
7 4034363 Valve (Unload Pilot UP1) ................................................................................ 1
7 4025811 Kit-Seal ....................................................................................................... 1
8 4034369 Plug ................................................................................................................ 1
9 222442 Fitting .............................................................................................................. 3
9 204128 Plug ............................................................................................................ 1
9 16481 O-Ring ........................................................................................................ 1
10 4025813 Kit-Seal ....................................................................................................... 1
11 4025810 Check Valve ................................................................................................... 3
12 1579809
222443 Fitting .............................................................................................................. 3
12 16483 O-Ring ........................................................................................................ 1

PAGE 1 OF 2 (S/N C222E01672L →)

PAGE 1 OF 2 (S/N C222E01672L →)
4070097 Manifold Assembly .............................................................................................. 1

1 4023750 Kit-Seal ....................................................................................................... 1
2 1618471 Coil (CL2) ....................................................................................................... 2
3 4084347 Valve (Proportional EHPR1-5) ....................................................................... 5
3 4025943 Kit-Seal ....................................................................................................... 1
4 292670 Capscrew ....................................................................................................... 10
5 222441 Fitting .............................................................................................................. 15
6 4034368 Plug ................................................................................................................ 1
7 222442 Fitting .............................................................................................................. 3
7 204128 Plug ............................................................................................................ 1
7 16481 O-Ring ........................................................................................................ 1
8 4025808 Plug ................................................................................................................ 1
9 4084344 Valve (Pressure Control PR5) (Power Dampening) ....................................... 1
9 4025814 Kit-Seal ....................................................................................................... 1
10 4084346 Valve (Pressure Relief PR1) .......................................................................... 1
10 4034365 Kit-Seal ....................................................................................................... 1
11 4025804 Check Valve (CV1, CV2) ................................................................................ 2
11 4024282 Kit-Seal ....................................................................................................... 1
12 1618469 Check Valve (CV3, CV4) ................................................................................ 2
12 1517906 Kit-Seal ....................................................................................................... 1
13 1579809
222443 Fitting .............................................................................................................. 1
13 16483 O-Ring ........................................................................................................ 1
14 4034367 Disk ................................................................................................................ 1
15 1517905 Kit-Seal ....................................................................................................... 1
16 4025799 Valve (Pressure Control PR2) (Park Brake) ................................................... 1
16 1618483 Kit-Valve ..................................................................................................... 1
17 4025806 Disk ................................................................................................................ 1
18 4084345 Valve (Pressure Control PR3) (Power Sliding Cab) ....................................... 1
18 1618483 Kit-Valve ..................................................................................................... 1
19 4034362 Regulator Valve (FR1) .................................................................................... 1

PAGE 2 OF 2 (S/N C222E01672L →)

PAGE 2 OF 2 (S/N C222E01672L →)
4070097 Manifold Assembly .............................................................................................. 1

1 4025802 Coil (CL1) ....................................................................................................... 1
2 4025812 Kit-Seal ....................................................................................................... 1
3 1618471 Coil (CL2) ....................................................................................................... 1
4 4025797 Poppet Valve (SF1) ........................................................................................ 1
4 4024281 Kit-Seal ....................................................................................................... 1
5 222441 Fitting .............................................................................................................. 7
5 16479 O-Ring ........................................................................................................ 1
6 1618473
1658801 Pressure Valve (Pressure Control PR4) (Pilot Pressure) ............................... 1
6 1618483 Kit-Valve ..................................................................................................... 1
7 4034363 Valve (Unload Pilot UP1) ................................................................................ 1
7 4025811 Kit-Seal ....................................................................................................... 1
8 4034369 Plug ................................................................................................................ 1
9 222442 Fitting .............................................................................................................. 3
9 204128 Plug ............................................................................................................ 1
9 16481 O-Ring ........................................................................................................ 1
10 1517905 Kit-Seal ....................................................................................................... 1
11 4084348 Check Valve (CV5, CV6, CV7) ....................................................................... 3
12 1579809
222443 Fitting .............................................................................................................. 3
12 16483 O-Ring ........................................................................................................ 1
9-41
See Service Manual
FLOW AMPLIFIER ATTACHING PARTS (FIGURE 9-19)

FLOW AMPLIFIER ATTACHING PARTS
1 1487086 Fitting .................................................................................................................. 1
2 1473897 Fitting .................................................................................................................. 2
3 1473887 Fitting .................................................................................................................. 2
4 246001 Capscrew ............................................................................................................ 8
5 169787 O-Ring ................................................................................................................ 2
6 190757 Clamp (Split Half) ................................................................................................ 4
7 292682 Lockwasher ......................................................................................................... 8
8 287860 Capscrew ............................................................................................................ 8
9 1487097 Fitting .................................................................................................................. 1
10 1473950 Fitting .................................................................................................................. 2
11 199917 O-Ring ................................................................................................................ 2
13 292683 Lockwasher ......................................................................................................... 8
9-43
See Service Manual
AUTOMATIC GREASING SYSTEM (FIGURE 9-20)
PAGE 1 OF 2

PAGE 1 OF 2
1 4021862 Pump (Automatic Greasing) ( Figure 9-22)............................................... 1

2 4021872 Plate .................................................................................................................... 1
3 4040003 Fitting .................................................................................................................. 2
4 4040004 Fitting .................................................................................................................. 2
5 4021913 Hose ................................................................................................................... 2
6 4021914 Hose ................................................................................................................... 2
7 4021926 Wire Harness ...................................................................................................... 1
8 1581583 Capscrew ............................................................................................................ 4
9 1581851 Washer ............................................................................................................... 12
10 1581739 Nut ...................................................................................................................... 8
11 1581580 Capscrew ............................................................................................................ 4
12 ..... Tube Assembly - Twin 12-Port (Base Truck) ( Figure 9-26)..................... 1
13 4021905 Fitting .................................................................................................................. 4
14 4021870 Block ................................................................................................................... 1
15 258590 Clamp ................................................................................................................. 2
16 4021917 Plug ..................................................................................................................... 2
17 292514 Capscrew ............................................................................................................ 1
18 320159 Washer ............................................................................................................... 4
19 4021867 Plate .................................................................................................................... 1
20 4021865 Display (Automatic Greasing) ............................................................................. 1
21 4021857 Fitting .................................................................................................................. 2
22 89220 Clamp ................................................................................................................. 4
23 4021855 Screw .................................................................................................................. 15
24 4021873 Fitting .................................................................................................................. 8
25 4020980 Fitting .................................................................................................................. 3
26 292514 Capscrew ............................................................................................................ 1
27 177599 Clamp ................................................................................................................. 2
28 1476421 Washer ............................................................................................................... 4
29 148962 Capscrew ............................................................................................................ 2
a 137852 Strap Clamp .............................................................................. AR
a 397676 Strap Clamp ............................................................................... AR
FOOTNOTES:
a Not Illustrated
9-45
See Service Manual
AUTOMATIC GREASING SYSTEM (FIGURE 9-21)
PAGE 2 OF 2

PAGE 2 OF 2
1 4020980 Fitting .................................................................................................................. 11

2 4021855 Screw .................................................................................................................. 15
3 183550 Clamp ................................................................................................................. 11
4 292513 Capscrew ............................................................................................................ 3
5 320159 Washer ............................................................................................................... 4
6 4021869 Plate .................................................................................................................... 1
7 4021871 Coupling .............................................................................................................. 6
8 4021919 Adapter ............................................................................................................... 2
9 ..... Tube Assembly - Twin 4-Port (With Metering Unit Number 3) (Boom Rear)
( Figure 9-28)..................................................................................................... 1
10 4021868 Plate .................................................................................................................... 1
11 ..... Tube Assembly - Twin 7-Port (Boom Front) ( Figure 9-27).............................. 1
12 4021927 Wire Harness ...................................................................................................... 1
13 ..... Hose Assy ........................................................................................................... 2
13 4021915 Hose ............................................................................................................... 1
13 4021916 Plug ................................................................................................................ 1
14 4021911 Plate .................................................................................................................... 1
15 ..... Tube Assembly - Twin 4-Port (With Metering Units Number 9 And 10) (Boom
Rear) ( Figure 9-29).......................................................................................... 1
16 4021912 Hose ................................................................................................................... 2
17 4045112 Fitting .................................................................................................................. 2
18 4021873 Fitting .................................................................................................................. 2
a 137852 Strap Clamp ............................................................................. AR
FOOTNOTES:
a Not Illustrated
See Service Manual

AUTOMATIC GREASING PUMP (FIGURE 9-22)

AUTOMATIC GREASING PUMP
4021862 Pump (Automatic Greasing) ............................................................................... 1
1 4040278 Pin .................................................................................................................. 1
2 4040280 Cover .............................................................................................................. 1
3 4040282 Reservoir ........................................................................................................ 1
4 4077382
4040283 O-Ring ............................................................................................................ 1
5 4040284 Plate ............................................................................................................... 1
6 4040291 Support ........................................................................................................... 1
7 4040292 Wire Harness .................................................................................................. 1
8 4040293 Body ............................................................................................................... 1
9 4040294 Fitting .............................................................................................................. 1
10 4040295 Filter ............................................................................................................... 1
11 4040296 Pump .............................................................................................................. 1
12 4077386
4041368 Push Button Switch ........................................................................................ 1
13 4077387
4041369 Push Button .................................................................................................... 1
14 4077388
4041370 Switch ............................................................................................................. 1
15 4077389
4041371 Wire Harness .................................................................................................. 1
16 4077390
4041372 Kit-Seal ........................................................................................................... 1
17 4077391
4041373 Timer .............................................................................................................. 1
18 4041374 Control Unit .................................................................................................... 1
19 4077392
4041375 Cover .............................................................................................................. 1

STABILZER HYDRAULICS (FIGURE 9-23)

STABILZER HYDRAULICS
1 292608 Capscrew ............................................................................................................ 8
2 320173 Washer ............................................................................................................... 8
3 1655259 Dowel .................................................................................................................. 2
4 1654348 Cylinder Assy (Stabilizer) ( Figure 9-24).......................................................... 2
5 140595 O-Ring ................................................................................................................ 4
6 222530 Clamp (Split Flange) ........................................................................................... 8
7 1516200 Fitting .................................................................................................................. 1
7 265787 O-Ring ............................................................................................................ 1
7 16481 O-Ring ............................................................................................................ 1
8 292681 Lockwasher ......................................................................................................... 16
9 320177 Washer ............................................................................................................... 8
10 292625 Capscrew ............................................................................................................ 1
11 296012 Capscrew ............................................................................................................ 18
12 1561747 Clamp ................................................................................................................. 2
13 320157 Washer ............................................................................................................... 6
14 302400 Nut ...................................................................................................................... 4
15 1657306 Tube .................................................................................................................... 1
16 1670492 Tube Assy ........................................................................................................... 1
17 1486749 Fitting .................................................................................................................. 6
18 a 1615605 Transducer (Pressure) ........................................................................................ 3
18 b 4050237 Pressure Transducer .......................................................................................... 3
19 1670760 Wire Harness (Stabilizer Valve) .......................................................................... 1
20 320159 Washer ............................................................................................................... 15
21 292517 Capscrew ............................................................................................................ 4
22 1701867 Mounting Plate .................................................................................................... 1
23 292514 Capscrew ............................................................................................................ 3
24 1699961 Valve (Stabilizer) ( Figure 9-25)....................................................................... 1
25 302401 Locknut ............................................................................................................... 4
26 1657327 Tube .................................................................................................................... 1
27 1657326 Tube .................................................................................................................... 1
28 1330410 Connector ....................................................................................................... 1
28 1330415 Connector ....................................................................................................... 1
28 1502712 Terminal (Pin) ................................................................................................. 3
28 1636468 Switch ............................................................................................................. 1
29 129563 Strap Clamp ........................................................................................................ 2
30 320165 Washer ............................................................................................................... 2
31 292561 Capscrew ............................................................................................................ 2
32 4107834 Bracket (LH) ........................................................................................................ 1
33 1565129 Keeper ................................................................................................................ 1
34 320160 Washer ............................................................................................................... 4
35 292513 Capscrew ............................................................................................................ 4
36 302405 Locknut ............................................................................................................... 2
37 320169 Washer ............................................................................................................... 4
38 292597 Capscrew ............................................................................................................ 2
39 1656836 Pin ....................................................................................................................... 2
40 1655252 Bracket Wldmt .................................................................................................... 1
41 346656 Capscrew ............................................................................................................ 1
42 1533665 Clamp (Twin) ...................................................................................................... 2
43 1533649 Cover Plate ......................................................................................................... 2
44 136703 Capscrew ............................................................................................................ 1

STABILZER HYDRAULICS
45 1655713 Hose Assy ........................................................................................................... 1
46 1618758 Fitting .................................................................................................................. 1
47 1655712 Hose Assy ........................................................................................................... 1
48 1473887 Fitting .................................................................................................................. 1
48 265731 O-Ring ............................................................................................................ 1
48 16484 O-Ring ............................................................................................................ 1
49 1487095 Fitting .................................................................................................................. 1
49 265731 O-Ring ............................................................................................................ 3
50 4043537 Hose Assy ........................................................................................................... 1
51 1486741 Fitting .................................................................................................................. 1
51 265787 O-Ring ............................................................................................................ 1
51 16481 O-Ring ............................................................................................................ 1
52 1487097 Fitting .................................................................................................................. 1
52 265787 O-Ring ............................................................................................................ 3
53 1473926 Fitting .................................................................................................................. 1
54 1701363 Cover Plate (Stabilizer Valve) ............................................................................. 1
55 1701781 Trim ..................................................................................................................... 2
56 1701782 Trim ..................................................................................................................... 1
57 1701780 Trim ..................................................................................................................... 1
58 136985 Capscrew ............................................................................................................ 4
59 a 1615605 Transducer (Pressure) ........................................................................................ 1
59 b 1701528 Pressure Transducer .......................................................................................... 1
60 4107835 Bracket (RH) ....................................................................................................... 1
FOOTNOTES:
a →S/N B289E01608K b S/N B289E01609K→

NOTES

STABILIZER CYLINDER (FIGURE 9-24)
See Service Manual

STABILIZER CYLINDER
1654348 Cylinder Assy (Stabilizer) .................................................................................... 1
1 1670322 Piston ............................................................................................................. 1
2 1670331 Wear Ring ...................................................................................................... 2
3 1670327 Piston Seal ..................................................................................................... 1
4 1633740 Screw ............................................................................................................. 2
5 1670325 Tube Wldmt-Cylinder ...................................................................................... 1
6 1670323 Spacer ............................................................................................................ 1
7 1670330 O-Ring ............................................................................................................ 1
8 1670324 Piston Rod ...................................................................................................... 1
9 1633728 O-Ring ............................................................................................................ 1
10 1633729 Back-Up Ring ................................................................................................. 1
11 1670328 Rod Seal ......................................................................................................... 1
12 1670321 Bearing ........................................................................................................... 1
13 1670329 Wiper .............................................................................................................. 1
14 1670326 Bearing (Spherical) ......................................................................................... 1
a 1676991 Flange ............................................................................................................ 2
a 1676992 Screw ............................................................................................................. 8
1676990 Kit-Seal ........................................................................................................... 1
FOOTNOTES:
a Not Illustrated

STABILIZER VALVE (FIGURE 9-25)

STABILIZER VALVE
1699961 Valve (Stabilizer) ................................................................................................. 1
1 1672665 Solenoid Valve ............................................................................................... 1
1 1677124 Kit-Repair Solenoid .................................................................................... 1
1 1708328 Coil ............................................................................................................. 1
2 ..... Housing .......................................................................................................... 1
3 1672649 Solenoid Valve ............................................................................................... 2
3 1672660 Coil ............................................................................................................. 2
4 ..... Screw ............................................................................................................. 1
5 1672647 Solenoid Valve ............................................................................................... 2
5 1672664 Coil ............................................................................................................. 2
6 ..... Plug ................................................................................................................ 3
7 ..... Plug ................................................................................................................ 2
8 1580025 Check Valve ................................................................................................... 1
8 1502554 Kit-Seal ....................................................................................................... 1
9 ..... Screw ............................................................................................................. 1
10 ..... Screw ............................................................................................................. 1
11 1672651 Check Valve ................................................................................................... 1
11 1677126 Kit-Repair Valve ......................................................................................... 1
12 ..... Screw ............................................................................................................. 1
13 ..... Plug ................................................................................................................ 2
14 ..... Screw ............................................................................................................. 2
15 ..... Nameplate ...................................................................................................... 1
16 1672652 Pressure Valve ............................................................................................... 1
16 1677127 Kit-Repair Valve ......................................................................................... 1
16 1672668
4051089 Coil ............................................................................................................. 1
a 4051090 Relief Valve .................................................................................................... 1
FOOTNOTES:
a Not illustrated

TUBE ASSEMBLY
TWIN 12-PORT, BASE TRUCK — AUTOMATIC GREASING SYSTEM
1 4021875 Block (Twin 12-Port Without Stud) ...................................................................... 1

2 4021879 Valve (Metering Unit Number 3) ......................................................................... 4
2 4043823 O-Ring ............................................................................................................ 1
2 4043824 O-Ring ............................................................................................................ 1
2 4043825 Ring ................................................................................................................ 1
2 4043826 Nut .................................................................................................................. 1
3 4043823 O-Ring ............................................................................................................ 1
3 4043824 O-Ring ............................................................................................................ 1
3 4043825 Ring ................................................................................................................ 1
3 4043826 Nut .................................................................................................................. 1
4 4043823 O-Ring ............................................................................................................ 1
4 4043824 O-Ring ............................................................................................................ 1
4 4043825 Ring ................................................................................................................ 1
4 4043826 Nut .................................................................................................................. 1
5 4021906 Valve (Metering Unit Number 10) ....................................................................... 1
5 4043823 O-Ring ............................................................................................................ 1
5 4043824 O-Ring ............................................................................................................ 1
5 4043825 Ring ................................................................................................................ 1
5 4043826 Nut .................................................................................................................. 1
6 4021882 Plug ..................................................................................................................... 1
7 4021883 Fitting .................................................................................................................. 2
8 4021885 Sealing Ring ....................................................................................................... 2
9 4021884 Plug ..................................................................................................................... 2
10 4021887 Hose , Single (6.0m) (19.7 ft) .............................................................................. 1

11 4021888 Hose , Single (4.0m) (13.1 ft) .............................................................................. 1

12 4021889 Hose , Single (2.0m) (6.6 ft) ................................................................................ 1
13 4021890 Hose , Single (2.5m) (8.2 ft) ................................................................................ 1
14 4021894 Hose , Single (3.1m) (10.2 ft) .............................................................................. 1
15 4021895 Hose , Single (2.3m) (7.5 ft) ................................................................................ 1
16 4021893 Hose , Single (3.6m) (11.8) ................................................................................. 1
17 4021886 Cap (6.0mm) (0.04 in) ......................................................................................... 7
18 4021892 Hose , Twin (3.8m) (12.5 ft) ................................................................................ 1
19 4021891 Hose , Twin (2.6m) (8.5 ft) .................................................................................. 1
20 4021896 Cap Protective Cap 0.37 in ................................................................................. 2

TUBE ASSEMBLY (FIGURE 9-27)
TWIN 7-PORT, BOOM FRONT — AUTOMATIC GREASING SYSTEM
1 4060819 Ring .................................................................................................................... 2

2 4021899 Block ................................................................................................................... 1
4 4043823 O-Ring ............................................................................................................ 1
4 4043824 O-Ring ............................................................................................................ 1
4 4043825 Ring ................................................................................................................ 1
4 4043826 Nut .................................................................................................................. 1
5 4021920 Switch (Pressure) ............................................................................................... 1
6 4021883 Fitting .................................................................................................................. 2
7 4021885 Sealing Ring ....................................................................................................... 2
8 4021884 Plug ..................................................................................................................... 2
9 4021900 Hose , Single (1.3m) (4.3 ft) ................................................................................ 1
10 4021895 Hose , Single (2.3m) (7.5 ft) ................................................................................ 1
11 4021901 Hose , Single (3.3m) (10.8 ft) .............................................................................. 1
12 4021902 Hose , Single (4.1m) (13.5 ft) .............................................................................. 1
13 4021903 Hose , Twin (1.9m) (6.2 ft) .................................................................................. 1
14 4060813 Plug ..................................................................................................................... 2
15 4060818 Ring .................................................................................................................... 4
16 4060817 Ring .................................................................................................................... 2
17 4060816 Ring .................................................................................................................... 2
18 4060815 Ring .................................................................................................................... 2
19 4060814 Ring .................................................................................................................... 12

TWIN 4-PORT WITH METERING UNIT NUMBER 3, BOOM REAR — AUTOMATIC GREASING SYSTEM

1 4021898 Block (Twin 4-Port Without Stud) ........................................................................ 1
2 4043823 O-Ring ............................................................................................................ 1
2 4043824 O-Ring ............................................................................................................ 1
2 4043825 Ring ................................................................................................................ 1
2 4043826 Nut .................................................................................................................. 1
3 4021882 Plug ..................................................................................................................... 1
4 4021905 Fitting .................................................................................................................. 2
5 4021889 Hose , Single (2.0m) (6.6 ft) ................................................................................ 1
6 4021895 Hose , Single (2.3m) (7.5 ft) ................................................................................ 1
7 4021886 Cap (6.0mm) (0.04 in) ......................................................................................... 3
8 4021883 Fitting .................................................................................................................. 2
9 4021917 Plug ..................................................................................................................... 2
10 4035076 Hose , Single (2.8m) (9.2 ft) ................................................................................ 1

TWIN 4-PORT WITH METERING UNITS NUMBER 9 AND 10, BOOM REAR — AUTOMATIC GREASING
SYSTEM

1 4060813 Plug ..................................................................................................................... 2
2 4021898 Block (Twin 4-Port Without Stud) ........................................................................ 1
4 4043823 O-Ring ............................................................................................................ 1
4 4043824 O-Ring ............................................................................................................ 1
4 4043825 Ring ................................................................................................................ 1
4 4043826 Nut .................................................................................................................. 1
5 4021883 Fitting .................................................................................................................. 2
6 4021884 Plug ..................................................................................................................... 2
7 4021885 Sealing Ring ....................................................................................................... 2
8 4021907 Hose , Single (0.3m) (1.0 ft) ................................................................................ 1
9 4035077 Hose , Single (1.3m) (4.3 ft) ................................................................................ 1
10 4021910 Hose , Twin (0.8m) (2.6 ft) .................................................................................. 1
11 4060814 Ring .................................................................................................................... 2
12 4060815 Ring .................................................................................................................... 10
13 4060816 Ring .................................................................................................................... 2
14 4060817 Ring .................................................................................................................... 2

10 BOOM
SECTION 10
BOOM
DESCRIPTION PAGE
BOOM
PAGE 1 OF 4 .............................................................................................................................................. 10-2
PAGE 2 OF 4 .............................................................................................................................................. 10-4
PAGE 3 OF 4 .............................................................................................................................................. 10-6
PAGE 4 OF 4 .............................................................................................................................................. 10-10
BOOM DERRICKING CYLINDER ASSEMBLY
→S/N B289E01575K INC. 01577-01578, 01581-01583 ........................................................................... 10-24
S/N B289E01576K→ EXC. 01577-01578, 01581-01583 .......................................................................... 10-26
BOOM DERRICKING CYLINDER MOUNTING .............................................................................................. 10-16
BOOM HYDRAULIC SYSTEM ........................................................................................................................ 10-20
BOOM MOUNTING ......................................................................................................................................... 10-12
BUMPERS ....................................................................................................................................................... 10-14
INSET .......................................................................................................................................................... 10-15
EXTENSION CYLINDER
BOOM ......................................................................................................................................................... 10-9
LOAD HOLDING VALVE
DERRICKING .............................................................................................................................................. 10-18
NOTE: See HYPASS Online or contact your local Hyster Dealer for ELME attachments parts manuals. Have the
ELME S/N or specification number available (shown on the ELME S/N plate, located at RH bottom side of central
frame).

BOOM (FIGURE 10-1)
PAGE 1 OF 4
10-2
See Service Manual
BOOM
PAGE 1 OF 4
1 4032443 Outer Boom (RS45-27/RS45-31) ........................................................................ 1

1 4032442 Outer Boom (RS46-36/RS46-41) ........................................................................ 1
2 4027348 Inner Boom (RS45-27/RS45-31) ........................................................................ 1
2 4027347 Inner Boom (RS46-36/RS46-41) ........................................................................ 1
3 4018028 Bolt ...................................................................................................................... 6
4 293723 Nut ...................................................................................................................... 6
5 4030553 Shim .................................................................................................................... 6
6 292562 Capscrew ............................................................................................................ 24
7 320165 Washer ............................................................................................................... 24
8 4033436 Retainer .............................................................................................................. 6
9 4033432 Wear Plate .......................................................................................................... 6
10 1545167 Grease Fitting ..................................................................................................... 6
11 302402 Locknut ............................................................................................................... 2
12 320161 Washer ............................................................................................................... 6
13 287814 Capscrew ............................................................................................................ 2
14 1684558 Bushing ............................................................................................................... 2
15 1684557 Pin ....................................................................................................................... 2
16 1684556 Plate .................................................................................................................... 2
17 320169 Washer ............................................................................................................... 8
18 292583 Capscrew ............................................................................................................ 6
19 887068 Grease Fitting ..................................................................................................... 2
a 129563 Strap Clamp .............................................................................. AR
FOOTNOTES:
a Not Illustrated
See Service Manual

BOOM (FIGURE 10-2)
PAGE 2 OF 4

BOOM
PAGE 2 OF 4
1 1594815 Hose Assy ........................................................................................................... 2

2 1594834 Hose Assy ........................................................................................................... 1
3 1476691 Hose Assy ........................................................................................................... 2
4 1589197 Hose Assy ........................................................................................................... 2
5 1588514 Fitting .................................................................................................................. 4
6 1533664 Clamp ................................................................................................................. 4
7 296014 Capscrew ............................................................................................................ 4
8 320157 Washer ............................................................................................................... 14
9 302400 Nut ...................................................................................................................... 8
10 4018576 Retainer .............................................................................................................. 1
11 292560 Capscrew ............................................................................................................ 18
12 320165 Washer ............................................................................................................... 20
13 4016327 Wear Plate .......................................................................................................... 4
14 287816 Capscrew ............................................................................................................ 8
15 4020980 Fitting .................................................................................................................. 4
16 4020982 Tube .................................................................................................................... 2
17 4020981 Tube .................................................................................................................... 2
18 4020978 Block ................................................................................................................... 2
19 1545167 Grease Fitting ..................................................................................................... 4
20 320161 Washer ............................................................................................................... 8
21 292512 Capscrew ............................................................................................................ 2
22 246001 Capscrew ............................................................................................................ 4
23 1616389 Cover Plate ......................................................................................................... 2
24 1616387 Clamp (Twin) ...................................................................................................... 2
25 1327647 Capscrew ............................................................................................................ 4
26 292559 Capscrew ............................................................................................................ 8
27 1607472 Wear Plate .......................................................................................................... 2
28 176640 Bolt ...................................................................................................................... 1
29 258590 Clamp ................................................................................................................. 1
30 1607470 Support (Chain) .................................................................................................. 1
31 1483978 Cable Guide ........................................................................................................ 1
32 4048814
292528 Capscrew ............................................................................................................ 4
33 4032797 Retainer .............................................................................................................. 1
34 320156 Washer ............................................................................................................... 4
a 129563 Strap Clamp .............................................................................. AR
FOOTNOTES:
a Not Illustrated
10-5
See Service Manual
BOOM (FIGURE 10-3)
PAGE 3 OF 4
See Service Manual

BOOM
PAGE 3 OF 4
1 1617669 Hose Assy ........................................................................................................... 2

2 1672380 Capscrew ............................................................................................................ 1
3 302400 Nut ...................................................................................................................... 2
4 320157 Washer ............................................................................................................... 4
5 1616387 Clamp (Twin) ...................................................................................................... 2
6 1616389 Cover Plate ......................................................................................................... 2
7 292512 Capscrew ............................................................................................................ 2
8 1613305 Hose Assy ........................................................................................................... 1
9 888089 Clamp ................................................................................................................. 10
10 4032865 Bushing ............................................................................................................... 1
11 4033048 Spacer ................................................................................................................ 2
12 1557756 Strap (Static) ....................................................................................................... 3
13 1641816 Hose Assy ........................................................................................................... 1
14 1522441 Fitting .................................................................................................................. 4
15 1619663 Tube .................................................................................................................... 1
16 1641815 Hose Assy ........................................................................................................... 1
17 292561 Capscrew ............................................................................................................ 2
18 320165 Washer ............................................................................................................... 54
19 885510 Keeper ................................................................................................................ 1
20 885470 Pin ....................................................................................................................... 1
21 b 1691932 Sensor Assembly ................................................................................................ 1
21 c 4050236 Sensor Assembly ................................................................................................ 1
22 4033577 Plate .................................................................................................................... 1
23 287854 Capscrew ............................................................................................................ 2
24 320159 Washer ............................................................................................................... 5
25 320156 Washer ............................................................................................................... 8
26 287816 Capscrew ............................................................................................................ 8
27 1618452 Clamp ................................................................................................................. 1
28 1533649 Cover Plate ......................................................................................................... 2
29 136703 Capscrew ............................................................................................................ 2
30 1619664 Tube .................................................................................................................... 1
31 321487 Clamp ................................................................................................................. 5
32 292519 Capscrew ............................................................................................................ 4
33 1554710 Fitting .................................................................................................................. 4
34 1619662 Tube .................................................................................................................... 1
35 292560 Capscrew ............................................................................................................ 20
36 4033100
4092220 Bracket Wldmt .................................................................................................... 1
37 1619661 Tube .................................................................................................................... 1
38 1522442 Fitting .................................................................................................................. 2
39 4033574 Extension Cylinder .............................................................................................. 1
40 292513 Capscrew ............................................................................................................ 3
41 320169 Washer ............................................................................................................... 8
42 4032880 Cap ..................................................................................................................... 1
43 4033099 Cap ..................................................................................................................... 1
44 1545167 Grease Fitting ..................................................................................................... 1
45 302405 Locknut ............................................................................................................... 1
46 4032870 Pin ....................................................................................................................... 1
47 320162 Washer ............................................................................................................... 2
48 246001 Capscrew ............................................................................................................ 4
See Service Manual

BOOM
PAGE 3 OF 4
49 1470841 Fitting .................................................................................................................. 2

50 303118 Nut ...................................................................................................................... 3
50 302401 Nut……………………………………………………………………………………….. 3
51 1301016 Spacer ................................................................................................................ 3
52 296175 Capscrew ............................................................................................................ 3
53 1335179 Bearing ............................................................................................................... 3
a 129563 Strap Clamp ....................................................................................................... AR
FOOTNOTES:
b →S/N B289E01608K EXC. 01601

BOOM EXTENSION CYLINDER B289
(FIGURE 10-4)

NOTES

BOOM (FIGURE 10-5)
PAGE 4 OF 4

BOOM
PAGE 4 OF 4
1 1641965 Hose Assy ........................................................................................................... 1

2 1613292 Hose Assy ........................................................................................................... 1
3 1612959 Hose Assy ........................................................................................................... 1
4 1641964 Hose Assy ........................................................................................................... 1
5 a 1702776 Lowering Control Valve ( Figure 9-8)............................................................... 1
5 b 4085533 Hyd Control Valve (Lowering) ( Figure 9-8)...................................................... 1
6 287860 Capscrew ............................................................................................................ 12
7 292682 Lockwasher ......................................................................................................... 12
8 190757 Clamp (Split Half) ................................................................................................ 6
9 169787 O-Ring ................................................................................................................ 3
10 296070 Capscrew ............................................................................................................ 4
11 1486745 Fitting .................................................................................................................. 1
13 292685 Lockwasher ......................................................................................................... 4
14 292563 Capscrew ............................................................................................................ 4
15 210642 O-Ring ................................................................................................................ 1
16 1522426 Fitting .................................................................................................................. 1
17 320157 Washer ............................................................................................................... 4
18 302400 Nut ...................................................................................................................... 2
19 1533649 Cover Plate ......................................................................................................... 2
20 1533647 Clamp ................................................................................................................. 2
21 1533658 Clamp (Twin) ...................................................................................................... 1
22 1613473 Clamp ................................................................................................................. 2
24 1533662 Lockwasher ......................................................................................................... 6
25 292521 Capscrew ............................................................................................................ 6
26 136703 Capscrew ............................................................................................................ 1
27 1617461 Plate .................................................................................................................... 1
FOOTNOTES:
a →S/N B289E01719L b S/N B289E01720L→

BOOM MOUNTING (FIGURE 10-6)

BOOM MOUNTING
1 1622815 Bushing ............................................................................................................... 2
2 1601121 Pin ....................................................................................................................... 2
3 1601122 Cap ..................................................................................................................... 2
4 1601123 Cap ..................................................................................................................... 2
5 320173 Washer ............................................................................................................... 4
6 1611180 Capscrew ............................................................................................................ 2
7 302406 Locknut ............................................................................................................... 2
8 132860 Capscrew ............................................................................................................ 6
9 887068 Grease Fitting ..................................................................................................... 2
10 320161 Washer ............................................................................................................... 6
11 4019075 Shim .................................................................................................................... AR

BUMPERS (FIGURE 10-7)

1 6996247 Bolt ...................................................................................................................... 2
2 6996245 Washer ............................................................................................................... 4
3 302402 Locknut ............................................................................................................... 2
4 6990053 Bumper ............................................................................................................... 2
5 6996206 Washer ............................................................................................................... 4
6 6990131 Bolt ...................................................................................................................... 4

INSET

1 6990182 Bumper ............................................................................................................... 2
2 6996760 Bolt ...................................................................................................................... 4
3 6996196 Bolt ...................................................................................................................... 2
4 6996191 Nut ...................................................................................................................... 4
5 302404 Locknut ............................................................................................................... 2
6 296426 Washer ............................................................................................................... 4
7 6996206 Washer ............................................................................................................... 8

BOOM DERRICKING CYLINDER MOUNTING (FIGURE 10-9)

BOOM DERRICKING CYLINDER MOUNTING
1 a 1661015 Cylinder Assy (Left Hand) ( Figure 10-12)........................................................ 1
1 a 1661016 Cylinder Assy (Right Hand) ( Figure 10-12)..................................................... 1
1 b 4051109 Cylinder (RH) ( Figure 10-13)........................................................................... 1
1 b 4051108 Cylinder (LH) ( Figure 10-13)........................................................................... 1
2 1473950 Fitting .................................................................................................................. 2
2 265787 O-Ring ............................................................................................................ 1
2 16481 O-Ring ............................................................................................................ 1
3 1607910 Plate .................................................................................................................... 4
4 320169 Washer ............................................................................................................... 8
5 292582 Capscrew ............................................................................................................ 8
6 1622817 Capscrew ............................................................................................................ 4
7 320177 Washer ............................................................................................................... 8
8 1607677
4048208 Pin ....................................................................................................................... 4
9 1607895 Ring .................................................................................................................... 4
10 293724 Nut ...................................................................................................................... 4
11 a 4018505 Lowering Control Valve (Load Hold, Derrick, LH) ............................................... 1
11 b 4039995 Lowering Control Valve (LH) ( Figure 10-9)..................................................... 1
12 296053 Capscrew ............................................................................................................ 8
13 1473887 Fitting .................................................................................................................. 2
13 265731 O-Ring ............................................................................................................ 1
13 16484 O-Ring ............................................................................................................ 1
14 190757 Clamp (Split Half) ................................................................................................ 8
15 287860 Capscrew ............................................................................................................ 16
16 292682 Lockwasher ......................................................................................................... 16
17 169787 O-Ring ................................................................................................................ 4
18 1487063 Fitting (Load Hold Valves) .................................................................................. 2
19 1608276 Hose Assy ........................................................................................................... 2
20 a 4018506 Lowering Control Valve (Load Hold, Derrick, RH) .............................................. 1
20 b 4039996 Lowering Control Valve (RH) ( Figure 10-9)..................................................... 1
21 1516653 Fitting .................................................................................................................. 2
FOOTNOTES:
a →S/N B289E01575K INC. 01577-01578, b S/N B289E01576K→ EXC. 01577-01578,
01581-01583 01581-01583

LOAD HOLDING VALVE (FIGURE 10-10)
DERRICKING

LOAD HOLDING VALVE
DERRICKING
b 4018505 Lowering Control Valve (Load Hold, Derrick, LH) ............................................... 1

b 4018506 Lowering Control Valve (Load Hold, Derrick, RH) .............................................. 1
c 4039995 Lowering Control Valve (LH) ............................................................................... 1
c 4039996 Lowering Control Valve (RH) .............................................................................. 1
1 1618471 Coil (CL2) ....................................................................................................... 3
2 4023739 Solenoid Valve ............................................................................................... 1
2 4024280 Kit-Seal ....................................................................................................... 1
3 4023748 Valve (Flow Control) ....................................................................................... 1
4 222444 Fitting .............................................................................................................. 1
4 16486 O-Ring ........................................................................................................ 1
5 233693 Fitting .............................................................................................................. 1
5 16485 O-Ring ........................................................................................................ 1
6 4023740 Solenoid Valve ............................................................................................... 1
6 4024281 Kit-Seal ....................................................................................................... 1
7 4023746 Valve (Control) ............................................................................................... 1
7 4024284 Kit-Seal ....................................................................................................... 1
8 b 4023742 Valve (Directional) .......................................................................................... 1
8 c 4052885 Relief Valve .................................................................................................... 1
8 4024283 Kit-Seal ....................................................................................................... 1
9 222442 Fitting .............................................................................................................. 4
9 204128 Plug ............................................................................................................ 1
9 16481 O-Ring ........................................................................................................ 1
10 1579809
222443 Fitting .............................................................................................................. 1
11 4023744 Plug ................................................................................................................ 1
12 222441 Fitting .............................................................................................................. 1
12 16479 O-Ring ........................................................................................................ 1
13 4023741 Relief Valve .................................................................................................... 1
13 4024282 Kit-Seal ....................................................................................................... 1
14 4023738 Solenoid Valve ............................................................................................... 1
14 4023750 Kit-Seal ....................................................................................................... 1
a 4023745 O-Ring ............................................................................................................ 1
FOOTNOTES:
a Not Illustrated c S/N B289E01576K→ EXC. 01577-01578,
b →S/N B289E01575K INC. 01577-01578, 01581-01583
01581-01583

BOOM HYDRAULIC SYSTEM (FIGURE 10-11)

BOOM HYDRAULIC SYSTEM
1 4025549 Hose Assy ........................................................................................................... 1
2 4025550 Hose Assy ........................................................................................................... 1
3 4025554 Hose Assy ........................................................................................................... 1
4 4025551 Hose Assy ........................................................................................................... 1
5 4014671 Hose Assy ........................................................................................................... 1
6 1557756 Strap (Static) ....................................................................................................... 2
7 136862 Capscrew ............................................................................................................ 4
8 320159 Washer ............................................................................................................... 20
10 1533658 Clamp (Twin) ...................................................................................................... 12
11 292524 Capscrew ............................................................................................................ 16
12 287837 Capscrew ............................................................................................................ 16
13 292683 Lockwasher ......................................................................................................... 16
15 169787 O-Ring ................................................................................................................ 20
16 190757 Clamp (Split Half) ................................................................................................ 8
17 287860 Capscrew ............................................................................................................ 16
18 292682 Lockwasher ......................................................................................................... 16
19 4014673 Hose Assy (To Combination Manifold) ............................................................... 1
20 1345023 Strap ................................................................................................................... 2
21 129563 Strap Clamp ........................................................................................................ 2
273775 Strap Clamp .............................................................................. AR
See Service Manual

DERRICK CYLINDER- RIGHT
(FIGURE 10-12)

DERRICK CYLINDER- LEFT
(FIGURE 10-13)

NOTES

11 OPTIONS
SECTION 11
OPTIONS
DESCRIPTION PAGE
AIR DUCT ASSEMBLY

LOUVER SYSTEM ...................................................................................................................................... 11-14
BUMPERS ....................................................................................................................................................... 11-25
CAB SUNSHADE
REAR .......................................................................................................................................................... 11-10
TOP ............................................................................................................................................................. 11-8
DC-DC CONVERTER AND ATTACHING PARTS .......................................................................................... 11-5
EMPTY SEAT ENGINE SHUTDOWN ............................................................................................................. 11-16
ENGINE BLOCK HEATER 240V ..................................................................................................................... 11-23
HEATED TOP WINDOW ................................................................................................................................. 11-7
CLOSED CAB WITH AIRCO OR CLIMATE CONTROL ............................................................................. 11-12
MAP READING LIGHT .................................................................................................................................... 11-3
OPTIONAL MOUNTING EQUIPMENT (HANDLE) ......................................................................................... 11-2
SECOND 12V SOCKET OPTION ................................................................................................................... 11-6
SOUND REDUCTION
TIER III ENGINE ......................................................................................................................................... 11-18
START AID ...................................................................................................................................................... 11-22
THREE-POINT SEAT BELT ............................................................................................................................ 11-24
TRAINING SEAT ............................................................................................................................................. 11-4

OPTIONAL MOUNTING EQUIPMENT (HANDLE) (FIGURE 11-1)

1 1571812 Handle ................................................................................................................ 1
2 296419 Washer ............................................................................................................... 4
3 136749 Screw .................................................................................................................. 4

MAP READING LIGHT (FIGURE 11-2)

1 1506682 Map Light ............................................................................................................ 1
1 1516559 Bulb ................................................................................................................ 1
2 1468318 Screw .................................................................................................................. 2

TRAINING SEAT (FIGURE 11-3)

1 1499936 Cover (Top) ......................................................................................................... 1
2 1506677 Seat Assy (Bottom) ............................................................................................. 1
3 1461081 Kit-Seat Belt ........................................................................................................ 1
4 320156 Washer ............................................................................................................... 4
5 136687 Nut ...................................................................................................................... 4
6 1498336 Edge Protector .......................................................................... AR
7 293628 Capscrew ............................................................................................................ 2
8 1498338 Washer ............................................................................................................... 3

DC-DC CONVERTER AND ATTACHING PARTS (FIGURE 11-4)

1 4029031 Wire Harness (Cab Side Console) ...................................................................... 1
2 1566765 Bracket ................................................................................................................ 1
3 1558027 Label (12V) ......................................................................................................... 1
4 1566764 Socket (12V) ....................................................................................................... 1
5 2100569 DC-DC Converter ............................................................................................... 1
6 4001205 Screw .................................................................................................................. 4

SECOND 12V SOCKET OPTION (FIGURE 11-5)

1 4011628 Wire Harness (Second 12V Socket) ................................................................... 1
2 1566764 Socket (12V) ....................................................................................................... 1
3 1558027 Label (12V) ......................................................................................................... 1

HEATED TOP WINDOW (FIGURE 11-6)

1 4016098 Clip ...................................................................................................................... 2
2 4013895 Switch (Window Heating) .................................................................................... 1
3 4016097 Wire Harness (Heated Roof Window) ................................................................. 1
4 4016096 Window ............................................................................................................... 1

CAB SUNSHADE (FIGURE 11-7)
TOP

1 1506751 Sunshade ............................................................................................................ 1
2 1506750 Clamp ................................................................................................................. 1
3 1506749 Rubber Pad ......................................................................................................... 1
4 1506748 Rubber Pad ......................................................................................................... 1
5 1468318 Screw .................................................................................................................. 2
6 1655365 Screw .................................................................................................................. 2

NOTES

CAB SUNSHADE (FIGURE 11-8)
REAR

CAB SUNSHADE
REAR
1 1506751 Sunshade ............................................................................................................ 1

2 1644791 Bracket ................................................................................................................ 1
3 296415 Washer ............................................................................................................... 1
4 1468318 Screw .................................................................................................................. 3
5 1506749 Rubber Pad ......................................................................................................... 1
6 1506748 Rubber Pad ......................................................................................................... 2
7 1644792 Bracket ................................................................................................................ 1
8 1655365 Screw .................................................................................................................. 2
9 1644793 Plug ..................................................................................................................... 2
See Service Manual

INSULATION MATS AND AIR DUCT (FIGURE 11-9)
CLOSED CAB WITH AIRCO OR CLIMATE CONTROL

CLOSED CAB WITH AIRCO OR CLIMATE CONTROL
1 4021193 Insulation Mat (Air Duct) ..................................................................................... 2

2 4021205 Insulation Mat (Rear Floor Plate) ........................................................................ 1
3 4021206 Insulation Mat (Front Floor Plate) ....................................................................... 1
4 4021199 Nut ...................................................................................................................... 2
5 4021197 Screw .................................................................................................................. 5
6 4021207 Adapter ............................................................................................................... 1
7 4021198 Screw .................................................................................................................. 4
8 1508258 Washer ............................................................................................................... 4
9 4021196 Air Duct Assembly .............................................................................................. 1
10 1468321 Washer (Plastic) ................................................................................................. 2
11 4021200 Screw .................................................................................................................. 2
12 4021204 Insulation Mat (RH Floor Plate) .......................................................................... 1
13 4021203 Insulation ............................................................................................................ 1
14 4021202 Insulation Mat (Top Floor Plate) ......................................................................... 1
15 4021201 Insulation Mat (Rear Panel) ................................................................................ 1

LOUVER SYSTEM
See Service Manual

AIR DUCT ASSEMBLY
LOUVER SYSTEM

1 4021193 Insulation Mat (Air Duct) ................................................................................. 10
2 4021187 Insulation Mat (Air Duct Cover) ...................................................................... 1
3 4021186 Cover Plate ..................................................................................................... 1
4 1492140 Washer ........................................................................................................... 10
5 4021188 Screw ............................................................................................................. 10
6 4021195 Seal ....................................................................................... AR
7 4021189 Insulation Mat (Air Cowl, Bottom) ................................................................... 1
8 4021192 Insulation Mat (Air Cowl, RH) ......................................................................... 1
9 4021194 Insulation Mat (Air Cowl, Top) ........................................................................ 1
10 4021190 Insulation Mat (Air Cowl, LH) .......................................................................... 1
11 4021191 Insulation Mat (Air Cowl, Top) ........................................................................ 1
12 1498363 Screw ............................................................................................................. 8
13 ..... Air Duct ........................................................................................................... 1
14 1598398 Louver (Air) ..................................................................................................... 2

EMPTY SEAT ENGINE SHUTDOWN (FIGURE 11-11)

1 4006988
4616361 Wire Harness ...................................................................................................... 1
1 1347224 Socket ............................................................................................................ 1
1 1489655 Connector (4 Way) ......................................................................................... 1
2 4006987 Relay (Adjustable Timing) ................................................................................... 1
3 320156 Washer ............................................................................................................... 1
4 292500 Capscrew ............................................................................................................ 1

NOTES

SOUND REDUCTION (FIGURE 11-12)
TIER III ENGINE
See Service Manual

SOUND REDUCTION
TIER III ENGINE
1 4003051 Sound Liner ........................................................................................................ 5

2 4003052 Sound Liner ........................................................................................................ 2
3 1661852 Strip .................................................................................................................... 14
4 4017796 Sound Liner ........................................................................................................ 2
5 1498373 Plate (Fixing) ....................................................................................................... 10
6 287860 Capscrew ............................................................................................................ 10
See Service Manual

SOUND REDUCTION (FIGURE 11-13)

SOUND REDUCTION
1 4003051 Sound Liner ........................................................................................................ 5

2 4003052 Sound Liner ........................................................................................................ 2
3 1661852 Strip .................................................................................................................... 14
4 4017796 Sound Liner ........................................................................................................ 2
5 1498373 Plate (Fixing) ....................................................................................................... 10
6 287860 Capscrew ............................................................................................................ 10
See Service Manual

START AID (FIGURE 11-14)
ITEM
PART NO. DESCRIPTION QTY
1
4002186 Connector Assembly ........................................................................................... 1
1
4002098 Connector ....................................................................................................... 1
1
55874 Terminal ......................................................................................................... 2
2
320156 Washer ............................................................................................................... 8
3
287816 Capscrew ............................................................................................................ 4
4
1512440
302399 Nut ...................................................................................................................... 4
See Service Manual

ENGINE BLOCK HEATER 240V (FIGURE 11-15)
KEY:
A: QSL
B: QSM
QTY
1 4037976 Engine Heater ............................................................................................ 1 ..
1 1694913 Heater Element ...................................................................................... 1 ..
1 4038823 Engine Heater ............................................................................................ .. 1
1 1628959 Heat Shield ............................................................................................ .. 1
1 4048485 Heater Element ...................................................................................... .. 1
2 1507090 Connector (220 Volt, Female) .................................................................... 1 1
3 1507089 Connector (220 Volt, Male) ........................................................................ 1 1
4 1694503 Bracket ....................................................................................................... 1 1
5 293744 Screw ......................................................................................................... 2 2
6 320155 Washer ....................................................................................................... 2 2
7 302398 Locknut ....................................................................................................... 2 2
8 129563 Strap Clamp ............................................................................................... 10 6
9 1350914 Strap , Bracket ........................................................................................... 1 1

THREE-POINT SEAT BELT (FIGURE 11-16)

4021929 Seat Belt (Three-Point) ....................................................................................... 1
1 4048817 Cushion .......................................................................................................... 1
2 4048820 Spacer ............................................................................................................ 1
3 4043302 Seat Belt ......................................................................................................... 1
4 4048813 Bolt ................................................................................................................. 2
5 4048814
292528 Capscrew ....................................................................................................... 1
6 ..... Washer (Hardened) ........................................................................................ 1
7 4051284 Plate ............................................................................................................... 1
8 1512538 Nut .................................................................................................................. 1
9 4048823 Washer ........................................................................................................... 1
10 4048824 Washer ........................................................................................................... 1
11 4048815 Bolt ................................................................................................................. 1
12 4048818
1483010 Nut .................................................................................................................. 6
13 4048822 Washer ........................................................................................................... 4
14 4048816 Bolt ................................................................................................................. 4
15 16806 Capscrew ....................................................................................................... 1
16 4048821 Seat Belt ......................................................................................................... 1
17 1513088 Screw ............................................................................................................. 2


1461219 Kit-Bumper .......................................................................................................... 1
1 6996247 Bolt ................................................................................................................. 2
2 6996245 Washer ........................................................................................................... 4
3 302402 Locknut ........................................................................................................... 2
4 6990053 Bumper ........................................................................................................... 2
5 6996206 Washer ........................................................................................................... 4
6 6990131 Bolt ................................................................................................................. 4

NOTES

12 FIELD CONVERSION KITS
SECTION 12
FIELD CONVERSION KITS
DESCRIPTION PAGE
LOUVER - HEAVY DUTY AIRCO ................................................................................................................... 12-2

PARK BRAKE KIT ........................................................................................................................................... 12-2
TELEMETRY KITS .......................................................................................................................................... 12-2
WATER COOLED TURBOCHARGER ............................................................................................................ 12-2

WATER COOLED TURBOCHARGER
DESCRIPTION PART NUMBER

Kit-Conversion (Water Cooled Turbocharger) 4037080
LOUVER - HEAVY DUTY AIRCO

Kit (Louver - Heavy Duty Airco) 4047932
TELEMETRY KITS

Telemetry Kit -BT FM1 W/GSM EC/CH/RS 4063833
Telemetry Kit -BT FM1 W/WIFI EC/CH/RS 4063834
Telemetry Kit -BT INTERLOCK 4063835
Telemetry Kit -BT ISO PROX CARD READER 4078023
Telemetry Kit -BT HID STD PROX CARD READER 4078024
Telemetry Kit -BT ICLASS/MIFARE PROX CARD READER 4078025
Telemetry Kit -BT SEAT BELT 4063841
Telemetry Kit -BT HYSTER CHECKLIST 4063842
PARK BRAKE KIT

Kit-Park Brake (Current Draw Avoidance) 4085753

NOTES


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Reachstacker

RS45-27, RS45-31, RS46-36,

12 FIELD CONVERSION KITS

See Service Manual i

i See Service Manual

PAGE 2 OF 2 (→S/N B289E01671L) …………………………………………………………………..... 9-36

See Service Manual

DASH AND AIR DUCT ASSEMBLY

iv See Service Manual

See Service Manual v

vi See Service Manual

HYDRAULIC PUMP AND ATTACHING BRAKE HOSES ........................................................ 8-11

See Service Manual

MAIN MANIFOLD AND ATTACHING BRAKE HOSES ............................................................................................. 8-6

viii See Service Manual

See Service Manual ix

See Service Manual

TWIN 7-PORT, BOOM FRONT - AUTOMATIC GREASING SYSTEM ...................................................... 9-60

See Service Manual xi

CHASSIS - PAGE 2 OF 2 (S/N B289E01609K→INC. 01601) …………………………………………………….. 4-86

xii See Service Manual

Amp Amperes FRE Freezer Environment

See Service Manual xiii

xiv See Service Manual

See Service Manual xv

xvi See Service Manual

LIFT EQUIPMENT IDENTIFICATION

See Service Manual

xviii See Service Manual

PUBLICATION HYSTER PART NUMBER

Operating Manual........................................................................................................................ 4038590

Parts Manual............................................................................................................................... 4038588

See Service Manual xix

xx See Service Manual

See Service Manual 1-1

DASH AND AIR DUCT ASSEMBLY

1-2 See Service Manual

See Service Manual 1-3

1-4 See Service Manual

1 4023510 Step ............................................................................................................ 1 1

See Service Manual

1-6 See Service Manual

1 4023510 Step ............................................................................................................ 1 1

See Service Manual 1-7

1-8 See Service Manual

ITEM PART NO. DESCRIPTION QTY

See Service Manual 1-9

1-10 See Service Manual

1 1640500 Rail (LH, Powered Cab) ...................................................................................... 1

See Service Manual 1-11

1-12 See Service Manual

ITEM PART NO. DESCRIPTION QTY

1 1696161 Capscrew ............................................................................................................ 4

See Service Manual 1-13

1-14 See Service Manual

ITEM PART NO. DESCRIPTION QTY

1 b 4025195 Guide Rail (RH) .................................................................................................. 1

See Service Manual 1-15

39 1633139 Hydraulic Motor ( Figure 9-9)........................................................................... 1

1-16 See Service Manual

See Service Manual 1-17

1-18 See Service Manual