The debugging tutorial of Automatic

mask machine installation

Summary of the equipment

Equipment assembly

Equipment debugging

The common problem of Equipment

 Summary of the equipment

This machine is mainly used for automatic forming of plane mask: the whole roll of cloth is driven by
roller after being unrolled, and the cloth is automatically folded and wrapped.The bridge of the nose strip is
pulled and unrolled in a single roll, cut at a fixed length and then imported into the edge of the bag cloth. The
two sides are welded to the seal by ultrasonic welding, and then through the ultrasonic side seal, through the
cutting knife cutting molding;The mask is transported to two mask lug welding stations through an assembly
line, and the mask is finally formed through ultrasonic welding.When the mask is made, it is delivered to the
flat line by an assembly line for collection.
 • Function description

Unwinding
Distributary
mechanism Ear belt spot
Mechanism The second
Forming welding
delivery line
mechanis
m

Welding slicing
mechanism

Aluminum
section Aluminum
frame section
The first
Control frame
delivery Collecting
Cabinet line line
  Equipment assembly

一、Equipment layout diagram

• Equipment installation and environmental requirements

Equipment size:：6850mm(L)×3600mm(W)×1900mm(H)；
Appearance color: RAL9003，Follow this standard unless otherwise specified
Equipment weight: ≤5000kg, ground load ≤500KG/m2;
POWER：Machine 220VAC±5﹪，50HZ，Rated power9KW；
Equipment weight: ≤5000kg, ground load ≤500KG/m2;
Compressed air: 0.5-0.7mpa, compressed air flow : about 300L/min;
Operating environment: temperature 10 ~ 35℃, humidity 5-35%HR, no
combustible, corrosive gas, no dust (cleanliness not less than 100,000).
• Butt joint of material rack unit and sheet making unit

They have to be on the same level After docking, lock the anchor, adjust the levelness
and lock the connecting block of the two units
• The distribution table is connected with the film making unit

The red circle in the figure is the

bearing fixing block of the feeding table,
and the connection of the two units is
carried out based on this.

The red box is the

standard frame for
docking.The red dots are
the center of the vertical
plane of the nut and the
center of the bearing
fixing block.Align the
center point and the
bearing fixing block is
directly under the screw
• The distribution station is docked with the transmission unit
• The distribution station is docked with the transmission unit

The two conveyor

belts correspond to After the gear is installed, it will be transferred to the
two gears discharge port with alignment distribution platform, and
respectively, and the spacing between the two is 15mm
the gears are
connected to the
corresponding
motor gear directly
below through the
synchronous belt
pulley.
• The ear band welding unit is connected with the transfer unit

The spacing between the two ensures that the mask can
easily enter the mask tray without affecting the
operation of the mask conveyor belt
将传送带放进
Place the
定位销内Place
theconveyor
conveyor
belt
beltinto thethe
into
locating pin
locating pin

Install the conveyor belt

with screws
 公司概况
1.1Material placement unit

Melt-
blown
fabric
Outer
non-
woven The
fabric bridge of
the nose

Inner
non-
woven
fabric
 公司概况
1.2.Slicing unit
Pressure
molding Trimming
Folded Material
section and cutting
Transport structure Folded stacking
mechanism mechanism
mechanis 2 structur mechani
of bridge of e1 sm
m
nose
 公司概况
1.3.Separate material transfer unit

Push
No. 2 Ear belt mecha
welding working nism 2
station conveyor
belt

Separation
No. 1 ear belt mechanism
welder station
conveyor belt

Pushing
mechanism 1
 公司概况
1.4.Lug spot welding unit Ear tape
transfer
mechanis
m

Lug
welding
mechanis
m
Ear Conveyor
band belt
leveling
口罩下 Conveyo
料机构 r belt
Mask
feeding
mechan
Ear band
ism
cutting
mechanis
m
2.Debugging procedures of mask machine

Material
material bordure
feeding folding
installation debugging
adjustment

切刀效果及
Effect 位置调试
Size adjustment Adjustment Embossing
adjustment of bridge of of cutter debugging
the nose effect and
position

Material Length
flatness adjustment The end
adjustment of ear band
2.1feeding

Outer non-woven fabric

Melt-blown fabric

The bridge of the nose

Inner non-woven fabric

Attention should be paid to feeding:After tearing off the protective film of the
material, it is necessary to check whether the raw material has quality problems and
whether there is fault and other phenomena. The three raw materials shall be
installed according to the materials and materials on the schematic diagram, and
the rotary shaft shall be fixed after installation.
2.2Threading the material

Knife wheel
Folding structure
Trimming wheel Guide plate
Guide wheel
Welding die head

The knife wheel for cutting the bridge of the nose

Traction wheel of the nose bridge
牵引轮Traction wheel
Slow down the running speed of the equipment. The materials are successively folded structure, guide
wheel, guide plate, welding die head, fine adjustment wheel, traction wheel, cutter wheel and traction
wheel
2.3Raw material folding adjustment

steps：
1. The folding mechanism
shall be specified in
accordance with this size
requirement
2. Pass the cloth through
130 the folding mechanism and
8
15 8 straighten it out
12 15
15 8
8
8 15
2.4Trimming debugging

steps：
1. Install the guide plate on
the material
2. Ensure the materials on
both sides of the guide
plate are as uniform as
possible
3. Boot and start the
package edge mechanism
to make the material fold in
naturally
Trimming mechanisms 4. Make sure the width of
the mask is 95±2mm. If the
mask is too wide, manually
adjust the opening width of
the lower edge wrapping
mechanism.
 2.4Embossing debugging

steps：
1. Turn on the
ultrasonic wave and
Adjust the outer hexagon screw start the slicer
2. Loosen the inner
hexagon screw and
rotate the outer
hexagon screw
3. Observe the
embossing effect to
ensure the
embossing effect
and uniformity
4. After the effect is
confirmed, lock the
hexagon socket
screw
 2.5Adjustment of cutter effect and position

Steps:
1. Start the equipment and
slowly rotate the outer
hexagon screw to adjust the
cutter to cut off the product
2. Adjust the presswork shaft
Adjust the outer hexagon screw gear to ensure that the
embossing position is
consistent with the cutting
position. The presswork shaft
fine-tuning rotates clockwise, the cutting
position is forward, and the
presswork shaft rotates
Pressure shaft gear counterclockwise
3. If the position deviation is
not large, the adjustable fine-
tuning mechanism can fine-
tune the cutting position
2.6Effect adjustment of bridge of the nose

Steps:
1 2 3 1. First loosen screw 1, 2, 3, and pass the
bridge of the nose through the traction
链条
wheel
The and the cutter wheel
chain
2. Remove the chain, manually rotate and
cut, and rotate the outer hexagon screw
to ensure that the bridge of the nose
tendon can be cut normally and the
screw can be locked
3. Put up the chain, start the machine
and test to confirm whether the position
of the bridge rib is correct. If it is
misaligned and cheap, remove the chain
and adjust the rotation Angle of the gear
4. Press the material with the block piece,
and the pressing point is 10~15mm away
from the discharging port, so that the
bridge rib has enough support points to
move. If the pressing point is too close,
the bridge bar will fly out, and if the
pressing point is too far away, the bridge
rib will not be able to move to the
discharging port
5. In order to ensure that the bridge rib
passes through the predetermined
position correctly, flexible materials can
be used as the guide groove
2.6Size adjustment

Steps:
1. The size of the mask can
be adjusted by adjusting the
tightness of the traction
wheel
2. Adjust the damper to
control the tightness of the
material and adjust the size
of the mask
3. Ensure the length of the
mask is 175±2mm

Traction wheel damper

2.7Material flatness adjustment

Steps:
1. Adjust the positions of the three
materials to ensure that the first
layer and the second layer coincide,
and the distance between the two
sides of the third layer is equal
2. Adjust the damper on the
material rotation shaft to ensure
smooth rotation of each material

Materia
l
position
adjustm
ent
mechan
ism

damper
2.8Length adjustment of ear band

Steps:
1. Adjust the travel of the
telescopic cylinder to ensure
the length of the ear band is
160±2mm, and ensure the
left and right sides are equal

Adjust the cylinder

 The common problem of Equipment

This chapter mainly talks about the common problems of mask
machine equipment. Through this chapter, it is hoped that
maintenance or operation personnel can quickly and accurately
judge the problem points and quickly solve them.Improve
production efficiency.
Here are based on the experience of the discussion, learning from
each other.If there are shortcomings and mistakes, I hope you have
the courage to correct, the content, for reference only.
• Mask embossing is not clear

1、正常情况下蓝色框内的
显示数值不得＞20.00
2、检查超声波是否开启
3、检查超声波是否报警，
若报警可根据超声波报警
代码进行处理

超声波异常

1. Under normal circumstances, the display value in the blue

Ultrasonic anomaly box shall not be >20.00
2. Check whether the ultrasound is on
3, Check whether the ultrasonic wave alarm, if the alarm, can
be processed according to the ultrasonic alarm code
• Mask embossing is not clear

The embossing grinder is too

loose

Clockwise for tight,

press down, embossing
more clearly.

Counterclockwise for
loose, more fuzzy
embossing.

To fine - tuning, prevent

excessive rotation,
resulting in equipment
failure shutdown.
• The mask is not cut off

The cutter is worn and needs to

be replaced

Use visual
inspection to see if
the cutter has a
rolled edge.
Gently touch the
cutter blade of the cutter
with your hand. If
there is a slight
grinding feel, it
indicates that the
cutter is worn and
needs to be
replaced.
• The mask is not cut off

The mask was too loose under

the the cutter

Clockwise for downward

pressure, when the cutting
Adjus knife incision more powerful.
ting
To fine tune, prevent a
nut rotation distance too large,
resulting in cutting damage.
• The bridge of the nose can not be severed

The knife for cutting the bridge

of the nose is worn and needs to
be replaced
Use the method
of visual
inspection to
check whether
The the knife for
cutting the
knife bridge of the
for nose is rolled, if
cutting so, need to
the replace.
bridge
of the
nose
• The bridge of the nose can not be severed
1 2 3 The chain bridge of the nose through the traction
The bridge of the nose line and
the cutter bite too loose, the
bridge of the rib can not send
out, need to adjust the cutter
and roller
Steps:
1. First loosen screw 1, 2, 3, and pass the
wheel and the cutter wheel
2. Remove the chain, manually rotate
and cut, and rotate the outer hexagon
screw to ensure that the bridge of the
nose tendon can be cut normally and
the screw can be locked
3. Put up the chain, start the machine
and test to confirm whether the position
of the bridge rib is correct. If it is
misplaced, remove the chain and adjust
the rotation Angle of the gear
4. Press the material with the block
piece, and the pressing point is
10~15mm away from the discharging
port, so that the bridge rib has enough
support points to move. If the pressing
point is too close, the bridge bar will fly
out, and if the pressing point is too far
away, the bridge rib will not be able to
move to the discharging port
5. In order to ensure that the bridge rib
passes through the predetermined
position correctly, flexible materials can
be used as the guide groove
• The incision position of the mask is deviated from the position

As shown, there are errors on

both sides of the mask.If the gap
is not too large, fine tuning can
be done with this knob.

This knob is anti-threaded, if the

cutting position is near the front, you
can turn the knob clockwise, the press
wheel on the stage, the pressure will
be reduced, the face mask will be
moved back.

If the holder of the cut lag, you

can turn the knob
counterclockwise, increase the
pressure, so that the holder
The sides of forward.Make sure the cut edge
is right in the middl e.
pinc Adju
the mask are h st
asymmetrical rolle kno
r b