Professional Documents
Culture Documents
Operations Manual
Operations Manual
SINO PHARMACEUTICAL
EQUIPMENT DEVELOPMENT (GROUP) LIMITED
Automatic Mask Machine Operation Manual
Compiling instructions:
This manual is intended for use only by professionals who have received
appropriate training in control and automation engineering and are familiar with the
various applicable national standards.The operator must strictly follow the following
instructions and explanations.Although this document has been carefully prepared,
because the products described are still in constant updating, we may not check that
the product performance data, standards or other features described in the document
are always consistent with the actual products after each update.
Some technical or editorial errors are inevitable in this document. We reserve the
right to make changes to the information in this document at any time without
notice.For the changed products, if the data, charts and text descriptions in this
document are not modified, we will not make any special statement.
Note: please read the instructions carefully before operation and operate in strict accordance with the
procedures specified in the instructions.
Danger - non professional operation, non-standard operation has great risk of damaging the
equipment!
Avoid contact with electric control cabinet and external cable connector to prevent electric shock.
Ⅰ.Installation requirements of mask machine
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2). Module parameters:
2
Distributing and conveying module:
3
II.Equipment installation requirements
1、The power of the whole machine is about 10kw;
2、Working power:220V,AC±5%,50HZ;
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III.Equipment working environment requirements
5
Ⅳ. Installation of machine
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1. The installation location requirements:
Reference size tools are steel ruler and tape measure.
Height of foot:
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The height of the feet of the distribution module is 47mm.
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The height of the foot of the conveyor belt line is 45mm.
The distance between the side of the melt blown cloth roll and the profile frame is 135mm.
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The inner side of the cloth adjustment block is 75mm away from the profile frame.
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The chassis of the ultrasonic welding machine is placed on the profile below the machine table.
The distance between the fixed bottom plate of the inner flanging mechanism and the vertical plate of
the lifting roller is 115mm.
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The inner edge-turning board is 15mm away from the uppermost side of the aluminum plate.
12
The distance between the two fixed aluminum blocks is 130mm.
The outer inner flange plate is 10mm away from the top side of the aluminum plate.
13
The distance between the center of the two rollers and the mounting surface is 100mm and 175mm,
respectively.
Adjust the bottom of the aluminum plate to 170mm from the mounting surface.
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The center of the lifting roller shaft is 122mm away from the mounting surface.
The center of the upper pressing roller shaft is 164mm away from the mounting surface.
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Installation dimensions of the distribution module:
The distance between the dividing module and the forming and cutting module is 208mm.
The distributing module and the forming and cutting module frame are misaligned by 15mm.
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Installation dimensions of the distribution conveyor module:
The distance between the long belt line of the distribution conveyor and the side of the distribution
module is 125mm.
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The distance from the top of the long conveyor belt to the side of the distributor module is 134mm.
The distance from the short conveyor belt to the side of the distributor module is 128mm.
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The distance from the top of the distribution conveyor short belt line to the side of the distribution
module is 134mm.
The distance between the long belt line and the side of the ear belt machine module is163mm
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The distance from the top of the long conveyor belt to the side of the distributor module is 252mm.
The distance between the short conveyor belt and the side of the ear belt machine module is 164mm.
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The distance from the top of the short conveyor belt to the side of the distributor module is 262mm.
Height dimension of the distribution conveyor belt line and installation surface:
The height of the bottom of the two distribution conveyor belt lines and the installation surface of the
distribution module are 4mm.
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The height of the mounting surface of the long-distance conveyor belt line and the second ear belt
machine module is 37mm.
The height of the mounting surface of the short-distance conveyor belt line and the first ear belt machine
module is 37mm.
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Installation dimensions of the first ear straps machine module:
The distance between the first ear straps machine module (on the right) and the dispensing module (on
the left) is 550mm.
The first ear straps machine module (on the right) and the distributing module (on the left) are offset by
245mm.
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Installation dimensions of the second ear strap machine module:
The distance between the second ear strap machine module (right) and the first ear strap machine
module (left) is 815mm.
The second ear strap machine module (on the right) and the first ear strap machine module (on the left)
are offset by 275mm.
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Installation dimensions of conveyor belt line:
The distance between the ear strap machine module and the conveyor belt line is 155mm.
The conveyor belt line is placed in the center of the ear belt machine module.
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2. Equipment module differentiation:
tablet machine
The left and right directions are distinguished by facing the ear belt machine flow. All the later definitions of left and
right directions are based on this standard.
Cloth Cloth
forming Cloth pre forming device
adjusting
device device
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Mask cutting Nasal bar Straightening device
Notch trimmer
roller cutting device of nasal bar
Feeding belt
Fixing cylinder
of ear belt line
Cutting cylinder
(pneumatic scissors)
Blanking motor
Palletizing
cylinder
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Left welding Left welding Right Right rising
cylinder cylinder welding cylinder
cylinder
Left feeding
motor
Right feed
motor
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Left rear clamp
cylinder
Mask welding
downforce
cylinder
Left cutting
cylinder
Right cutting
cylinder
Left front
clamp cylinder Right front
clamp cylinder
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3、Operation interface & instructions
3.1 Operation interface & instructions of tablet machine
Multilingual
switch
Main interface:
Device start
button Buzzer
shield
Pause button
Feeder
Initialize shield
button
Total
Alarm reset produc
button tion
Discha
rge
count
Page switch Alarm information Device status display bar
button display bar
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1). Power on the equipment
Step 1: turn the cam switch
Cam switch
Step 2: confirm that the power indicator light is on, indicating that the device is powered on
Power light
Normal
ultrasonic
power supply
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2). Equipment start up
①Press the
initialization button No alarm at
frequently present
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Step 2: Start
Equipment start up conditions:
①Device initialization complete.
②The current device has no alarm.
③The device is in automatic mode.
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3). Manual operation
Belt line control
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Step motor control
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Pusher cylinder control
Cylinder control
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Ultrasonic control
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4). Alarm processing
Alarm content:
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Alarm clear button
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5). Front section parameter setting
2 Slicer blade 1
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FAQ handling
1. The nose bridge line is too tight when feeding, and the pushing
material is slipping
1 No nose line of mask
2. There is no support at the front of the nose bridge line, so it can
Mask not be cutted off 1. The cutter is worn and needs to be replaced
2
thoroughly 2. Too loose engagement of cutter and mask
Check the fabric tension, too tight fabric will cause the size to
8 Mask size too small
become shorter
If the cloth is too loose or the movement deviation, adjust the cloth
9 Cloth deviation
tension and the walking position
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3.2 Operating interface & instructions for ear band welding
Multilingual
switch
①Device ②Initialization
initialization button status indication
Step 1: confirm the equipment status before use. 1. The equipment has no alarm. 2. The
equipment is in automatic mode ⑤, 3. Release the emergency stop button.
Step 2: press and hold the initialization button ① for 2S, and the initialization indicator ②
starts to flash, indicating that the initialization is in progress. Wait until the ready lamp ④ lights
green, indicating that the initialization is completed.
Step 3: after initialization, press the start button to start the device.
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Manual operation selection page
Parameter setting
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Common alarm information:
③The moving points are all the extension positions of the cylinder
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Details of common consumables (wearing parts)
1 scissors 2
1 Ear band can not be welded 1. Ultrasonic fault alarm, error E02,E03,E04
During the current epidemic period, there are many special temporary situations in the market, such as large
deviation of the specifications of the incoming materials, as well as the inability of the operators to reach the
normal position.As a result, the middle belt line of the automatic line is blocked or skewed, which affects the
efficiency and leads to low production capacity and waste of raw materials.The normal production efficiency
of the market is 50-60 pieces / min. if the conveyor belt is seriously jammed, the transitional belt conveyor link
that may cause failure in the middle can be replaced by manual feeding to the ear belt beater.(Note: the ear
belt machine is an automatic ear belt machine). Therefore, 2 feeding workers (5-7 in total) are needed. This
scheme reduces the failure rate by increasing labor. At the same time, the processing efficiency can be
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Maintenance manual of 1-to-2 disposable face mask machine
Version number:V0.2
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1.1 safety requirements
"High voltage" signs include dangerous situations, which may cause serious injury accidents, irreversible damage
to equipment, or even life-threatening if ignored by users.
The "warning" signs include possible hazardous situations, which may cause moderate damage to human body
or equipment if ignored by users.
The "attention" sign includes some common problems noticed by the external wiring of the equipment. If the
user ignores it, the equipment will not work properly.
Some safety signs are pasted on and above each external port of 1500H series ultrasonic generator to remind
the user that there is high-voltage dangerous voltage inside the equipment, and the user should be careful.
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1.2 warning
The following preparation measures shall be taken before the installation or maintenance of the equipment:
1. Before the electrical connection, the power supply must be in the power off state.
2. The power supply with grounding terminal must be used to supply the equipment to prevent electric shock
3. There must be a certain cooling space at the cooling fan, otherwise the service life of the equipment will be
affected.
4. The main power supply must be turned off and wait for more than 1 minute to fully discharge the internal
large electrolytic capacitor before dismantling, checking or maintenance.
5. When the high-voltage RF cable of the transducer is disconnected or there is no transducer, ultrasonic operation
shall not be carried out, otherwise the service life of the equipment will be affected, and personal threat will
occur in serious cases.
If there is abnormal noise during the use of ultrasound, the user needs to cut off the power to check: ① whether
the high-voltage RF cable is loose. ② Whether the mold and transducer are locked. ③ Whether there is crack in
the mold.
In the process of using ultrasonic, the vibration of human ear is produced due to the mold design or special
working condition. In this case, please protect the user, otherwise long-term use is harmful to human body.
In the process of ultrasonic welding of plastic materials, if some harmful gases will be produced, please ventilate
and protect yourself.
This equipment belongs to low-power ultrasonic generator. It is a digital ultrasonic power supply developed for
ultrasonic mask machine, ultrasonic bag making machine, ultrasonic paper cup welding machine, ultrasonic welding
of female baby sanitary products production equipment, water washing mark cutting and slitting equipment of
clothing industry, ultrasonic welding of zipper and other industries. Because the use of ultrasound requires the
experience of the operator, our company does not provide free replacement.
In order to use 1500H series ultrasonic power supply safely, please operate the equipment in strict accordance
with the instructions in chapters 2.5, 2.6 and 3.1 of this manual.
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2.2 equipment introduction
The 1500H series ultrasonic generator loads the high frequency AC signal to both ends of the transducer
through frequency generation power amplifier, and achieves the required effect through mechanical vibration. Users
can select different types to assemble into their own models according to their needs.
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2.3 System characteristics
The welding system consists of 1500H series ultrasonic generator and transducer, horn, welding head / cutter.
The 1500h ultrasonic power supply is developed for ultrasonic welding of ultrasonic mask machine, ultrasonic
bag making machine, ultrasonic paper cup welding machine, female baby sanitary products production
equipment, water washing standard cutting and slitting equipment in the clothing industry, ultrasonic zipper
welding and other industries Acoustic power.
1500H series ultrasonic generator consists of frequency control module, amplitude control module, drive
module, protection circuit, human-machine interface, power supply and resonance circuit. The man-machine
operation is completed by a rotary encoder, and the operation is simple and clear.
1500H series ultrasonic generator has the following characteristics:
① Automatic frequency modulation: this characteristic is the basic characteristic of the ultrasonic system. The
accuracy of the frequency is directly related to the normal use of the equipment.
② Soft start: in order to make the ultrasonic system run perfectly, the user needs to choose the appropriate
soft start time according to the mold characteristics to reduce the impact of the generator on the transducer.
For the difficult to start mold, the starting speed of mold can be adjusted.
③ Mold matching: mold matching is to match the frequency of the equipment according to the low amplitude
(about 10%), so that the equipment has a good starting frequency in normal operation.
There are only two kinds of signals in 1500H series, the input signal is the start signal and the output signal is the
alarm signal, which is easy to operate.
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2.4 introduction to human machine interface
5
4
1 2
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2.5 external wiring diagram
4
1 3
The starting signal is the input of relay or optocoupler signal, and other voltage signals shall not be introduced,
otherwise the equipment will not work normally.
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2.6 EXT.IO Interface display
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2.7 Match
① Press the system calibration button to set the center frequency of the equipment. This function is similar
to the frequency modulation coil of the analog power supply.
② Capacitance matching.
⑴If E-02 or E-03 alarm occurs when long press the coding switch for frequency modulation matching, then
we need to conduct capacitance matching. There is a capacitance matching gear switch at the transducer
wiring of our equipment, and different gears are selected according to our needs.
⑵When the normal frequency can be initialized, it means that the capacitance of 1500H has been adjusted
to the appropriate range.
⑶Test the ultrasonic according to the sound wave detection. If there is no abnormal sound in the ultrasonic,
1500H matching is completed.
⑷ Matching principle of capacitance gear: capacitance matching is divided into 0 gear, 1 gear, 2 gear, 3
gear, 4 gear and 5 gear. The principle of high-grade priority shall be followed, that is, if 1 gear and 2 gear can
be used normally, then 2 gear shall be used.
After the capacitance adjustment, the best frequency point matching is needed:
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2.1 operating instructions
Press and hold the code switch to start the machine and enter the developer parameter modification status.
Parameters changed after entering the system parameter adjustment state are only valid after the next power
on. That is to say, it needs to be shut down and restarted after changing the system parameters.
This parameter is the highest frequency of equipment operation. When the equipment operation frequency is
higher than the set value, the equipment will enter the protection state and stop all actions.
2、Minimum frequency of equipment (3 bits in total, adjustable parameter)
This parameter is the lowest frequency of equipment operation. When the equipment operation frequency is
lower than the set value, the equipment will enter the protection state and stop all actions.
3、Maximum power (3 bits in total, adjustable parameter)
The parameter set for this parameter is the highest power ratio of the equipment operation. Only display, not
power protection. Please set appropriate parameters.
This parameter determines the starting point of frequency calibration in the process of equipment initialization. It has
been calibrated to the appropriate point at the factory, so the user does not need to adjust it.
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2.1 fault description and solution
Fault description: the working frequency exceeds the set value of the machine.
Fault cause: mold temperature rise to the maximum working bandwidth at the frequency offset;
Frequency deviation caused by loose or damaged mold.
Troubleshooting: ① cooling the mold to the normal range.
② Check whether the mold connection and transducer are in good condition, and then start the
sound wave inspection to judge whether the mold is normal.
③ Check whether the capacitance matching switch is in the proper gear.
Fault description: the operating frequency is lower than the set value of the machine.
Cause of failure: frequency deviation caused by mold looseness or damage.
Troubleshooting: ① check whether the mold is loose.
② Check the mold for cracks.
③ Check whether the capacitance matching switch is in the proper gear
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Fault four (operation fault protection)
The corresponding solutions to the above faults fail to eliminate the faults, which may be the
faults that cannot be recovered by the machine. Please contact us and do not dismantle the machine without
technical support.
Annex II: see the electrical schematic diagram of front section of mask machine for details
Annex III: see the electrical schematic diagram of the rear section of the mask machine for details
Annex IV: see the Installation and debugging of mask machine for details
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信 诺 国 际 ( 集 团 ) 有 限 公 司
SINO PHARMACEUTICAL EQUIPMENT DEVELOPMENT (GROUP) LIMITED
ADD: No.6-28 JINGDU INT’L BLDG,XINYUN AVE,LIAOYANG LIAONING 111000,CHINA
TEL: 86-419-2145577,2256577
FAX: 86-419-2383406
E-mail:info@sinoped.com.cn
WEB: http://www.sinoped.com http://www.sinoped.en.alibaba.com
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