Manual HPU - HA61407

System Manual
HYDRO AIR Hughes System No. HA61407
Holland Applied Technologies

Table of Contents
HYDRO AIR Hughes System HA61407

Holland Applied Technologies.
Bill of Material (Data)
Hydraulic Schematic
Assembly Drawing
Operating & Maintenance Instructions
Contact Information
This manual is provided to facilitate the installation, operation and maintenance of your hydraulic
power unit. The information provided is limited to that which applies specifically to major components
of the system.
Holland Applied Technologies
Serial No. 901*****
System No. HA61407
BILL OF MATERIAL
Hydraulic Closure - Pneumatic
09/28/17
ITEM QTY MFG MODEL NO DESCRIPTION
1 1 Hammond EN4SD24208SS 304 Stainless steel enclosure.
1A 1 Hammond EP2420 Enclosure panel.
Air / oil pump package w/ glass site glass, 1 gallon
reservoir & air piloted dump valve. (P030/30-00PM-
2 1 Interface PI081118-4 1GABA-10000-B-00)
3 3 Clippard MMA-32QAS Two position, three way, air piloted valve.
4 1 Clippard MMM-32-04 Four station valve manifold.
5 2 Clippard MMM-32-B Blank station kit.
6 2 Watts R35-02CK Regulator, non-relieving, 0-125 PSI.
7 2 Watts DK3510-3-2 Diverter block.
8 2 Watts DP35 Direction plate.
9 1 Greer AD016B25T9A1 Accumulator, pre-charge to 1100 PSI.
10 1 Noshok 442-FFS-PM2-HL4 Dump valve, panel mount.
11 1 Noshok 25.911-3000 PSI/BAR-CERTIFIED Pressure gauge, panel mount, 3000 PSI.
12 1 Noshok 25.911-160 PSI/BAR-CERTIFIED Pressure gauge, panel mount, 160 PSI.
13 2 Noshok 25-459-1-PMC Gauge panel mount clamp.
14 1 Hydraforce RV10-22A-0-N-25/22.50 Relief valve cartridge, 250-3500 PSI.
15 1 Aro 59066-17 Three position selector switch, panel mount.
16 1 Aro 59066-11 Two position selector switch, panel mount.
17 2 Aro 59065-1 Selector valve kit, dual.
18 1 Watts ASN-15 Exhaust muffler, 1/2" NPT.
Eclipse Series, 304 Stainless Steel - NEMA 4X
Single Door Enclosures
Corrosion Resistant Enclosures

Wallmount Enclosures
Front Section
(Door and Body Flange removed)
Side View
Front View Hinge Side
Cross Section of 16 Cross Section of 14

Gauge Body & Door Gauge Body & Door Mounting Detail
Door & Body Flange Removed
End View
Quarter Turn
Cross Section Lock Detail A
Lock Section Through End View Section
X-X Door Cam typ 2 pls Y-Y
when L handle is used
Overall Dimensions Door/Body Latches Opt. Panel Panel Size # Ship Wt.
Part No. A B C Gauge Qty Type Part No. D E Hinges F Lbs.
EN4SD12126SS 12 12 6 16 1 Qtr Turn EP1212 10.2 10.2 2 6 12
EN4SD423612SS 42 36 12 14 1 3-point EP4236 40.2 34.2 4 12 121
EN4SD483612SS 48 36 12 14 1 3-point EP4836 46.2 34.2 4 14 148
Technical references and DXF downloads available at www.hammfg.com All dimensions in inches unless specified otherwise
Quality Enclosures. Service Excellence. 87

© Hammond Manufacturing Distributed By Gross Automation 877.268.3700 Data Subject to change without notice
P - SERIES INTENSIFIER PUMP
INSTALLATION, OPERATION
& MAINTENANCE MANUAL
INTERFACE DEVICES, INC. 230 Depot Road, Milford, CT 06460

Ph: (203) 878-4648, Fx: (203) 882-0885, E-mail: info@interfacedevices.com
www.interfacedevices.com
IMPORTANT! FILE THIS MANUAL IN A SAFE PLACE FOR FUTURE SERVICE & PARTS NEEDS
ALWAYS REFERENCE THE SERIAL NUMBER FOR SERVICE & PARTS REQUESTS
Pump Serial Number: ___________________

Pump Model Code: _______________________________
Parts & Repairs: (Use the space below to document service history)
Revised Nov. 2004

1.0 INTRODUCTION PAGE
1.1 Description1
1.2 The P-SERIES Pump .................................................................................1
2.0 INSTALLATION AND OPERATION

2.1 Prior to Operation ......................................................................................1
2.2 Check List ................................................................................................2
2.3 Reservoir Filling and Draining ..................................................................2
2.3.1 One, Two, and Five Gallon.........................................................2
2.3.2 Self-Contained Vented................................................................2
2.3.3 Self-Contained Bellows ..............................................................3
2.4 Bleeding the Unit .......................................................................................4
3.0 MAINTENANCE AND SERVICE
3.1 General ................................................................................................3
*3.1.1 Air Spool Lubrication..............................................................3
3.2 Hydraulic Valve Adjustment .....................................................................4
3.2.1 Kick Down Relief Valve (RV1)
and Sequence Valve (SQV1);
Calculation of setpoints................................................................4
3.2.2 Pressure Relief Valve (RV) ........................................................5
3.2.3 Hydraulic Dump Valve ...............................................................5
3.3 Trouble Shooting Guide.............................................................................6
4.0 GENERAL ASSEMBLY
4.1 Mounting the Ratio Plate ...........................................................................7
4.2 Mounting the Air Body..............................................................................7
4.3 Mounting the Air Cap ................................................................................7
4.3.1 P-SERIES Pump Final Assembly ...............................................7
4.4 Drawings & Bills-of-Material....................................................................9
*This is the only preventative maintenance task required. Please read carefully
Revised Nov. 2004

Operations Manual – Pump Serial Number «Serial_Number»
Page 1
SECTION 1.0 INTRODUCTION
1.1 DESCRIPTION
Interface Devices, Inc. Air/Oil Intensifier Systems are the latest concept in hydraulic
power units. These units need no external electrics or plumbing to operate. Just plug in
shop air and the unit is ready to go. The manifold design yields an inherently small
package that can include air and hydraulic gauges, air regulator, exhaust mufflers, and all
necessary pneumatic and hydraulic valving. Thus, the end user enjoys rapid service and
little maintenance.
1.2 The P-SERIES Pump
The P-SERIES pump offers all the same ratios and features of the E-SERIES pump but in
a smaller version. The stroke of the P-SERIES pump is one-half of the E-SERIES pump
but because of it’s speed, flow rate is reduced by just one-third. It’s output is rated 1.10
Hyd. Horsepower with maximum air consumption of 14 SCFM.
The pumps are available with unique self-contained reservoirs, sized from 20 to 120
cubic inches and including twin internal 40 micron suction filters. These reservoirs are
normally vented like the large tank style but can be furnished with bellows allowing the
pump to be operated at any attitude. Weighing just 15 pounds (30 CI reservoir, filled),
the units are ideally suited for portable “all-attitude” operation.
SECTION 2.0 INSTALLATION AND OPERATION
2.1 PRIOR TO OPERATION
The pumps come complete and ready to operate. The only customer requirement is
filling of the reservoir and connection of the appropriate air supply and hydraulic system
fittings. The air inlet on the P-SERIES pump is 3/8 NPT.
Revised Nov. 2004

Page 2
2.2 CHECK LIST
Before operating the unit, complete the following checklist to assure proper and safe
operation:
1. Make sure that all hydraulic components (fittings, hoses, valves, etc.) are
rated at or above the maximum operating pressure of the power unit.
2. Inlet air pressure must not exceed 150 psig (10 bar). Normal range of supply
air pressure shall be not less than 50 and not over 100 psig (4-7 bar).
3. All air supply fittings should be of non-corrosive materials and of pipe size
adequate for the pump.
4. Air supply must be free of contaminants and an air filter/separator installed as
close as possible to the pump.
5. Air lubrication should NOT be used.
6. The self-contained (or remote option) air regulator MUST be turned out
completely counter-clockwise (CCW) before the supply air source is turned
on.
2.3 RESERVOIR FILLING AND DRAINING
It is recommended that a light grade hydraulic oil be used. (Mobil DTE 24®, Shell Tellus
32®, or similar) Consult your distributor or the manufacturer if your application requires
other than light viscosity petroleum based fluids.
2.3.1 ONE, TWO AND FIVE GALLON RESERVOIRS
Remove filler cap and pour clean oil into the reservoir. View the fluid level in the sight
gauge on side of reservoir.
To drain, use the pump to evacuate the tank while operating at reduced air pressure until
the pump begins to cavitate (rapid cycle), then shut the pump down. One, two and five
gallon reservoirs are fitted with a drain plug at the bottom of the tank.
2.3.2 SELF-CONTAINED VENTED RESERVOIRS
Remove vent/filler cap. Pour clean oil through a strainer into reservoir until full.
Replace vent/filler cap. Top-off the reservoir after system is bled (Sec. 2.4).
To drain, use the pump as above, or invert the entire pump assembly to drain through the
fill port.
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Page 3
2.3.3 SELF-CONTAINED BELLOWS RESERVOIRS
Remove seal/fill plug (-6 SAE plug on top of Hydraulic Body). Pour oil through a
strainer into fill port until bellows is full. Replace seal/fill plug. Bleed the system
completely (Sec. 2.4). Top-off the reservoir and be sure seal/fill plug is tight. To drain,
remove the seal/fill plug and invert pump to drain. Do NOT use the pump to evacuate the
bellows or it may be damaged by excessive vacuum.
2.4 BLEEDING THE UNIT
Once all the above requirements are met and the reservoir is full, make sure the air
regulator is completely turned out counterclockwise (CCW) before opening the air
supply. Slowly turn in the air regulator clockwise (CW) until the pump just begins to
reciprocate. Crack open the appropriate hydraulic bleed valve or fittings while at this
minimal pressure until all air is bled.
Next, turn in (CW) the air pressure regulator until NO MORE THAN 500 psi hydraulic
pressure is reading on the system gauge. Cycle the hydraulic system several times. STOP.
Turn out (CCW) the air pressure regulator again and bleed the system again as above.
Repeat until no air is evident. Top off the reservoir as required.
*** SPECIAL NOTE *** On HI/LO pump units (those with either “Kick Down” Relief
Valves or Sequence Valves) an extra step is required to the bleed process as follows:
Once the pump is bled as above, the internal HI pressure circuit must be bled. The pump
will abruptly change pressure when the factory preset “Kick Down” pressure is reached
and if air is present, the pump will cycle rapidly. Once the low pressure bleed-off is
complete, continue to turn in (CW) the air pressure regulator until the “Kick-down”
occurs, normally 700-1000 psi. If the pump suddenly cycles violently then quickly turn
out (CCW) the air pressure regulator until ALL system pressure is relieved (bleed-off if
necessary). Repeat procedure until “Kick Down” is without stutter.
SECTION 3.0 MAINTENANCE AND SERVICE
3.1 GENERAL
The modular design of these units yield maximum service with minimal maintenance.
Upon receipt of the unit, inspect the assembly thoroughly. If physical damage is evident,
do not operate the unit. Consult your distributor or the manufacturer for replacement
parts or corrective action.
3.1.1 AIR SPOOL LUBRICATION
The only preventative maintenance task for the pump is to re-grease the air spool
assembly every 1000 hours of operation. A lithium based waterproof grease should
be used for this task.
Revised Nov. 2004

Page 4
To perform this task, first remove the left side Air Pilot Cap on the left side of the Air
Cap as viewed from the air inlet (Part No. 10298). Extract the Air Spool (Part No.
10659). Extract the Cages and Tee Seals (Part Nos. 10273 & 10629). Clean all the parts
and internal cavity. Apply lithium based, waterproof grease to each component and
reassemble.
3.2 HYDRAULIC VALVE ADJUSTMENT
The hydraulic valves used on the Pumps are either cartridge or sub-plate mounted and are
factory preset to your specifications. In the unlikely event a valve needs to be replaced or
reset, turn off the pump, bleed off all system pressure and use the following instructions:
3.2.1 KICK DOWN RELIEF VALVE (RV1) AND SEQUENCE VALVE (SQV 1)
*** NOTE *** For “kick down” Relief Valve’’(RV1) only, be sure an orifice disk is
present in the valve cavity faced radius side down before installing the replacement.
Figure 3.2.1
After the valve is installed in the appropriate cavity, loosen the lock nut on the adjustment
screw and turn the stem out (CCW) completely. Then, turn back in (CW) one turn.
Turn the pump on and slowly turn in (CW) the air pressure regulator until the ”kick
down” occurs. Make note of the pressure and de-pressurize the system completely before
any more adjustment is made. Turn the stem in (CW) in small steps to raise the “kick
down ”pressure as required. Please note that the system must be de-pressurized
completely between setpoint changes. Tighten lock-nut when complete. Top off reservoir
as required.
Revised Nov. 2004

Page 5
3.2.1.1 CALCULATION OF “KICK DOWN” PRESSURE FOR RV1 AND SQV1

VALVES (HI/LO PUMPS ONLY)
To calculate the “kick down’’ pressure required to achieve proper HI/LO pump
operation, first consult the model tag for the available ratio. For example, if the model
number of the unit is E060/10, then the HI ratio is 60 and the LO ratio is 10.
To obtain the “kick down” pressure (KDP), multiply the final operating pressure (OP)
times the (LO) ratio number, divide the result by the (HI) ratio number, then multiply this
result by the fixed value of (0.9) to yield the (KDP).
In equation form: ((OP * LO) / HI) * (0.9) = (KDP)

Example
Determine the “kick down” pressure for a E-SERIES pump model E060/10 operating a
filter press system in which the final desired ram pressure is 5000 psi.
Solution (( 5000 * 10) / 60 ) * 0.9 = 749 psi KDP
Thus, set the “Kick Down” valve as close as possible to 749 psi to supply maximum
output during LO pressure pumping before shifting to HI when the actual load is
compressed.
3.2.2 PRESSURE RELIEF VALVE (RV)
This valve is incorporated in the system as a safety valve, and should NEVER be used to
adjust hydraulic system operating pressure. Setting of this valve should be done only
under a “no-flow” (ie: stalled) condition.
With the system under normal operating pressure, turn in (CW) the air pressure regulator
until the RV starts to weep fluid back to the reservoir (evidenced by screeching sound).
Reduce air pressure below this point before making any increase in setpoint and NEVER
exceed system component pressure ratings.
3.2.3 HYDRAULIC DUMP VALVE
This optional valve is configured either (NO) Normally Open (pump run. valve closed) or
(NC) Normally Closed (pump run, valve open) from the factory. A configuration
drawing at the back of this manual details possible field modifications
Revised Nov. 2004

Page 6
3.3 TROUBLE SHOOTING GUIDE
If a problem arises with the unit, the following guide should help to make an accurate
diagnosis and a proper remedy:
SYMPTOM CORRECTIVE ACTION

Pump "stalls" after • Check that supply air pressure exceeds 50 psi
extended no-flow • Check that Air Cap valve spool is not stuck in the null
period. position; if so, push the spool to the end of it’s stroke
manually.
• Perform spool lubrication task in 3.1.1
• Check for flow through the air pressure regulator.
Pump brings system • Check all system components for leaks including valves that
up to normal may be bypassing internally.
operating pressure • If symptom is coupled with evidence of fluid leakage from the
but "chugs" air cap muffler, then internal rod seals are worn excessively;
intermittently. repair/replace without delay to prevent internal damage to the
pump.
SYMPTOM CORRECTIVE ACTION
Pump runs but does • Pump is airbound; check fluid reservoir level and bleed.
not generate • Pump relief valve is set below operating pressure or leaking;
pressure. reduce air supply pressure; reset the RV setpoint; replace the
RV if faulty.
• Pump internal check valves are jammed with foreign material;
remove and clean; be sure that reservoir does not contain any
foreign material.
• Dump valve is leaking; check air supply to dump valve; check
for debris in valve seat (see diagram).
Pump Air Cap • Leak from air regulator; replace diaphragm.
leaking air • Leak from muffler(s); spool valve seals worn or
continuously. contaminated; clean/replace seals.
Revised Nov. 2004

Page 7
SECTION 4.0 GENERAL ASSEMBLY
This section is provided to give a general overview for all the service needs of the P-
SERIES pumps. An exploded view of all basic parts is included at the back of this
manual.
The general assembly of all Series Pumps consists of four major sub-assemblies: Air Cap,
Air Body, Ratio Plate and Hydraulic Body. It is most efficient if each of these four
components is entirely sub-assembled prior to final assembly.
The Ratio Plate Assembly is normally received from the factory complete for
replacement. DO NOT disassemble as damage to the seals may occur and could void the
warranty. 4.1
4.1 MOUNTING RATIO PLATE TO HYDRAULIC BODY
Make sure that all components are clean and dry. Spread a thin film of waterproof grease
on the rod, hydraulic piston and bore. Place static seals (O-rings) in the appropriate
counterbores in the Hydraulic Body.
While holding the Ratio Plate sub-assembly by the air-end piston, align the actuator to
it’s counterbore and gently rock the hydraulic piston into the bore. Slide the Ratio plate
down the shaft until contact is made with the Body. Next, install the four mounting bolts
(1/4-20 x 1”) and lock-washers into the center pattern and snug to just compress the lock-
washers. If there are two more bolt holes along the bottom edge, install these bolts now,
without lock-washers, and snug.
Lastly, tighten all bolts in small increments using a cross-type pattern to a final torque of
approx. 15 ft/lb.
4.2 MOUNTING THE AIR BODY TO THE RATIO PLATE
Slip body gasket over the air-end piston and alien to the edges. Apply a thin film of
waterproof grease to the bore of the Air Body and lay atop the piston with chamfered
bore edge down. Holding the Air Body and piston with both hands, “squeeze” the body
over the air piston seal and wiggle down until contact is made with the Ratio Plate
gasket.
Make sure that the serialized face of the Air Body is facing up. On later models, body
pins assure proper alignment.
Revised Nov. 2004

Page 8
4.3 MOUNTING THE AIR CAP TO THE AIR BODY
Be sure the Air Cap is fully sub-assembled before mounting it to the Air Body. Place
another gasket on the Air Body and align to the edges. Place the Air Cap on the Air Body
with the air regulator toward the top.
4.3.1 The P-SERIES Pump Final Assembly
Align the bottom faces of and tie down the Air Cap through the Air Body and Ratio Plate
to the Hydraulic Body using the four mounting bolts (5/16-18 x 4 ½ in) and lock-
washers. Snug the bolts using a cross pattern.
Connect a temporary air supply to the pump (NO OIL YET) and be sure the air regulator
is turned out fully (CCW). Slowly turn in (CW) the air regulator until the pump barely
reciprocates. Then, while running, torque all four Air Cap bolts to approx. 20 ft/lb. using
a cross pattern. If the pump stalls or binds during torquing, remove all air pressure, loosen
all eight bolts and restart the procedure.
Revised Nov. 2004

Page 9
Revised Nov. 2004

Page 10
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Page 11
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Page 12
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Page 13
Revised Nov. 2004

®
Maximatic Air Pilot Valves

Clippard’s Maximatic Air Pilot Valves are avail-
able in three- and four-way configurations in port
sizes from #10-32 thread to 1/2” NPT. They are
spool type valves with single or double air pilots
with pressure ranges from 0 to 125 psig. Some of
the many features of the valve include small size,
high flow and competitive pricing.
These valves offer maximum flow in a small pack-

age, and are constructed of aluminum, stainless
steel and thermoplastic materials. They have a
1/8” NPT external pilot port.
This new line of valves is especially well-suited for

packaging, factory automation and OEM fluid
power applications.
Type: Spool
Medium: Air (40 micron filtration) and Inert Gas
Operating Range: Single Air Pilot: 20 to 125
psig; all others: see chart below
Materials: Aluminum, Stainless Steel,
Thermoplastic
Mounting: Body Ported, Manifold Mount
Maximum Pressure: 125 psig
Temperature Range: 32° to 150°F (0 to 65°C)
Seals: Buna-N
Minimum Pilot Pressure Three- & Four-Way Valves

Single Double Three Flow Rate
Pilot Pilot Position Port Cv @ 50 psig @ 100 psig
Operating Pressure (psig) 20 80 20 80 20 80 #10-32 0.58 16 scfm 27 scfm
Pilot Pressure 20 35 5 8 20 20 1/8” NPT 0.67 18 scfm 31 scfm
1/4” NPT 0.89 26 scfm 49 scfm
3/8” NPT 1.68 51 scfm 93 scfm
1/2” NPT 2.79 91 scfm 171 scfm
Maximum Value. Maximum Performance. 12

®
Maximatic® Air Pilot Valves

Three-Way Valves
Ports Flow @
Series No. Inlet Outlet Exhaust Function Cv 100 psig
MMA-31NAS #10-32 #10-32 #10-32 3/2 0.58 27 scfm
MMA-31PAS 1/8” NPT 1/8” NPT 1/8” NPT 3/2 0.67 31 scfm
MMA-32QAS 1/4” NPT 1/4” NPT 1/8” NPT 3/2 0.89 49 scfm
MMA-33WAS 3/8” NPT 3/8” NPT 1/4” NPT 3/2 1.68 93 scfm
MMA-34ZAS 1/2” NPT 1/2” NPT 1/2” NPT 3/2 2.79 171 scfm
MMA-31NAA #10-32 #10-32 #10-32 3/2 0.58 27 scfm
MMA-31PAA 1/8” NPT 1/8” NPT 1/8” NPT 3/2 0.67 31 scfm
MMA-32QAA 1/4” NPT 1/4” NPT 1/8” NPT 3/2 0.89 49 scfm
MMA-33WAA 3/8” NPT 3/8” NPT 1/4” NPT 3/2 1.68 93 scfm
MMA-34ZAA 1/2” NPT 1/2” NPT 1/2” NPT 3/2 2.79 171 scfm
Four-Way Valves
Spool Configuration
Ports Flow @ Closed Exhaust Pressure
Series No. Inlet Outlet Exhaust Function Cv 100 psig Center Center Center
MMA-41NAS #10-32 #10-32 #10-32 5/2 0.58 27 scfm
MMA-41PAS 1/8” NPT 1/8” NPT 1/8” NPT 5/2 0.67 31 scfm
MMA-42QAS 1/4” NPT 1/4” NPT 1/8” NPT 5/2 0.89 49 scfm
MMA-43WAS 3/8” NPT 3/8” NPT 1/4” NPT 5/2 1.68 93 scfm
MMA-44ZAS 1/2” NPT 1/2” NPT 1/2” NPT 5/2 2.79 171 scfm
MMA-41NAA #10-32 #10-32 #10-32 5/2 0.58 27 scfm
MMA-41PAA 1/8” NPT 1/8” NPT 1/8” NPT 5/2 0.67 31 scfm
MMA-42QAA 1/4” NPT 1/4” NPT 1/8” NPT 5/2 0.89 49 scfm
MMA-43WAA 3/8” NPT 3/8” NPT 1/4” NPT 5/2 1.68 93 scfm
MMA-44ZAA 1/2” NPT 1/2” NPT 1/2” NPT 5/2 2.79 171 scfm
MMA-41NAAC #10-32 #10-32 #10-32 5/3 0.50 23 scfm •
MMA-41PAAC 1/8” NPT 1/8” NPT 1/8” NPT 5/3 0.50 23 scfm •
MMA-42QAAC 1/4” NPT 1/4” NPT 1/8” NPT 5/3 0.89 49 scfm •
MMA-43WAAC 3/8” NPT 3/8” NPT 1/4” NPT 5/3 1.00 72 scfm •
MMA-44ZAAC 1/2” NPT 1/2” NPT 1/2” NPT 5/3 1.68 93 scfm •
MMA-41NAAP #10-32 #10-32 #10-32 5/3 0.50 23 scfm •
MMA-41PAAP 1/8” NPT 1/8” NPT 1/8” NPT 5/3 0.50 23 scfm •
MMA-42QAAP 1/4” NPT 1/4” NPT 1/8” NPT 5/3 0.89 49 scfm •
MMA-43WAAP 3/8” NPT 3/8” NPT 1/4” NPT 5/3 1.00 72 scfm •
MMA-44ZAAP 1/2” NPT 1/2” NPT 1/2” NPT 5/3 1.68 93 scfm •
MMA-41NAAE #10-32 #10-32 #10-32 5/3 0.50 23 scfm •
MMA-41PAAE 1/8” NPT 1/8” NPT 1/8” NPT 5/3 0.50 23 scfm •
MMA-42QAAE 1/4” NPT 1/4” NPT 1/8” NPT 5/3 0.89 49 scfm •
MMA-43WAAE 3/8” NPT 3/8” NPT 1/4” NPT 5/3 1.00 72 scfm •
MMA-44ZAAE 1/2” NPT 1/2” NPT 1/2” NPT 5/3 1.68 93 scfm •
13 513-521-4261 • www.clippard.com/maximatic
®
Three-Way 2-Position Spring Return & Double Air Pilot Valves
MMA-33WAA MMA-33WAS
Maximatic® three-way air piloted valves are either double

pilot or single pilot, spring return in #10-32 thread to 1/2”
NPT port sizes. These air piloted valves have 1/8” NPT exter-
nal pilot ports.
Operating Range: Single Air Pilot: 20 to 125 psig; all others: 0 to

125 psig. Refer to Minimum Pilot Pressure Chart on Page 12.
Number of Ports: 3
Mounting: Body Ported, Manifold Mount Base Mounted Manifolds
For a complete offering of Manifolds and other
accessories, see page 17.
L2
MAXIMUM LT
L1
Value.
Performance. TU
TO outlet
Dim. MMA-31 MMA-32 MMA-33 MMA-34 LS

DS 0.13 (3.3) 0.17 (4.3) 0.17 (4.3) 0.22 (5.6)
DT 0.13 (3.3) 0.13 (3.3) 0.17 (4.3) 0.17 (4.3) HS
H 1.07 (27.2) 1.38 (35.1) 1.58 (40.1) 1.97 (50.0) Pilot Port
HS 0.30 (7.6) 0.31 (7.9) 0.41 (10.4) 0.53 (13.5) H 1/8” NPT
L1 2.23 (56.6) 3.06 (77.7) 3.17 (80.5) 3.80 (96.5)
L2 2.71 (68.8) 3.46 (87.9) 3.80 (96.5) 4.72 (119.9)
LB 0.63 (16.0) 0.71 (18.0) 0.94 (23.9) 1.42 (36.1) Pilot Port DS dia. (2) holes
LS 0.83 (21.1) 0.98 (24.9) 1.18 (30.0) 2.01 (51.1) 1/8” NPT
inlet
LT 0.75 (19.1) 1.30 (33.0) 1.38 (35.1) 1.73 (43.9) exhaust A
T 0.71 (18.0) 0.86 (22.1) 1.06 (26.9) 1.34 (34.0)
TO 0.06 (1.5) 0.06 (1.5) 0.16 (4.1) 0.16 (4.1)
TU 0.71 (18.0) 0.87 (22.1) 1.06 (26.9) 1.34 (34.0) T
DT dia. (2) holes LB
Spring Return Valves Double Air Pilot Valves Inlet Outlet Exhaust Cv/scfm*
MMA-31NAS MMA-31NAA #10-32 #10-32 #10-32 0.58/27
A A
MMA-31PAS MMA-31PAA 1/8” NPT 1/8” NPT 1/8” NPT 0.67/31
MMA-32QAS MMA-32QAA 1/4” NPT 1/4” NPT 1/8” NPT 0.89/49
MMA-33WAS PE MMA-33WAA PE 3/8” NPT 3/8” NPT 1/4” NPT 1.68/93
MMA-34ZAS MMA-34ZAA 1/2” NPT 1/2” NPT 1/2” NPT 2.79/171
* scfm based on flow @ 100 psig
Maximum Value. Maximum Performance. 14

®
Rebuild Kits Parallel Bar Manifolds

Convenient rebuild kits are available which
contain common maintenance items that
may be needed during the life of the valve.
Each contains a spool, diamond seal, two L
L
pilot seals, two pistons with seals, and
spring. Consult factory for 3-position kits.
Part No.
27040-31 3-Way Kit, MME/MMA-31
4-Way Manifold 3-Way Manifold
27040-41 4-Way 2 Pos. Kit, MME/MMA-41 “L” Dimensions
27040-42 4-Way 2 Pos. Kit, MME/MMA-42 Valve Series 2-Station 4-Station 6-Station 8-Station 16-Station
MME/MMA-31/41 2.24 (56.9) 3.73 (94.7) 5.25 (133.4) 6.75 (171.5) 12.69 (322.3)
27040-43 4-Way 2 Pos. Kit, MME/MMA-43 MME/MMA-32/42 2.71 (68.8) 4.50 (114.3) 6.33 (160.8) 8.13 (206.5) 15.38 (390.7)
27040-44 4-Way 2 Pos. Kit, MME/MMA-44 MME/MMA-33/43 3.22 (81.8) 5.42 (137.7) 7.62 (193.5) 9.82 (249.4) 18.63 (473.2)
MME/MMA-34/44 3.85 (97.8) 6.56 (166.6) 9.38 (238.3) 12.10 (307.3) 23.11 (587.0)
Parallel circuit manifold bars are available for all sizes of MMA/MME three- and four-way valves. Manifolds are made in
increments of two stations from two to 16, and are supplied with mounting screws and gaskets. Spare kits are also avail-
able which include two screws and a gasket.
Inlet/
Exhaust Valve Series Blank Plate 2-Station 4-Station 6-Station 8-Station 16-Station
Three-Way Valve Manifolds
1/4” MME/MMA-31 MMM-31-B MMM-31-02 MMM-31-04 MMM-31-06 MMM-31-08 MMM-31-16
Three-Way Spare Mounting Kit Hardware

27041-31 . . . . . Hardware Kit for MME/MMA-31 Series Valves 27041-33 . . . . . .Hardware Kit for MME/MMA-33 Series Valves
27041-32 . . . . . Hardware Kit for MME/MMA-32 Series Valves 27041-34 . . . . . .Hardware Kit for MME/MMA-34 Series Valves
Inlet/
Exhaust Valve Series Blank Plate 2-Station 4-Station 6-Station 8-Station 16-Station
Four-Way Valve Manifolds
Four-Way Spare Mounting Kit Hardware

27041-41 . . . . .Hardware Kit for MME/MMA-41 Series Valves 27041-43 . . . . . .Hardware Kit for MME/MMA-43 Series Valves
27041-42 . . . . .Hardware Kit for MME/MMA-42 Series Valves 27041-44 . . . . . .Hardware Kit for MME/MMA-44 Series Valves
Replacement Coils 2.5 Watt 3.0 Watt

Description #10-32 & 1/8” 1/4”, 3/8” & 1/2” Direct-Acting
6.5 Watt
DIN Connectors
12-Volt DC 27001-D012 27065-D012 27002-D012
24-Volt DC 27001-D024 27065-D024 27002-D024
110-Volt AC 27001-D110 27065-D110 27002-D110
220-Volt AC 27001-D220 27065-D220 27002-D220
24-Volt AC 27001-D24A 27065-D24A 27002-D24A
2.5 Watt 3.0 Watt 6.5 Watt
Wire Leads
#10-32 & 1/8” 1/4”, 3/8” & 1/2” Direct-Acting 12-Volt DC 27001-W012 27065-W012 27002-W012
24-Volt DC 27001-W024 27065-W024 27002-W024
Replacement coils for solenoid valves are available in voltages 110-Volt AC 27001-W110 27065-W110 27002-W110
220-Volt AC 27001-W220 27065-W220 27002-W220
from 12 VDC to 220 VAC with either DIN connector or 18”
24-Volt AC 27001-W24A 27065-W24A 27002-W24A
wire leads.
17 513-521-4261 • www.clippard.com/maximatic
Catalog 0305- QUBE 35, 75 & 105 Series
Accessories Modular Components
Direction Plates
Features
• Designed to Allow 90° Rotation
A
of QUBE Components Allowing
Manifolding of Units and Resulting in
Great Space and Cost Savings B
• Also Used to Mount Units from
Different Series to One Another
B A
Application
“OUT” “OUT”
DP75
REGULATOR REGULATOR
Part
- + - +
A B
Number
0. 0 1.59
DIRECTION PLATE DIRECTION PLATE
DP35 (5.1) ( 0.5)
FILTER
“IN” “OUT”
SHUT DIVERTER DIVERTER
0.30 .00
OFF BLOCK BLOCK
DP75
(7.6) (50.8)
DIRECTIONPLATE DIRECTIONPLATE
0.3 .69
DP105
(8.6) (68.3)
Inches
REGULATOR REGULATOR
(mm)
“OUT” “OUT”
Diverter Blocks
Features
• Designed to Mount in a Variety of
Configurations with the Capability
of having Branch Line Components
Mounted Directly, Giving Multiple Air B
Lines with Minimal Pressure Drop
• Use Untapped Blocks within
C
Components, Either at the Beginning A
or End of System
DK7510-3-2
Part
A B C D E
Number
1.93 1.69 1.69 3/8" 1/ "
DK3510-3-2
( 9) ( .9) ( .9) NPT NPT
.00 .00 .00 1/ "
DK3510 (50.8) (50.8) (50.8)
N/A
NPT
Part Number Application
.00 .00 .00 3/8" 1/ "
DK3510-3-2 Tapped 3/8" In & Out, Two 1/ " Branches DK7510-3-2
(50.8) (50.8) (50.8)) NPT NPT
DK7510 In & Out Not Tapped, Two 1/ " Branches .00 .00 .00 3/8" 3/8"
DK7510-3-3 (50.8) (50.8) (50.8) NPT NPT
DK7510-3-2 Tapped 3/8" In & Out, Two 1/ " Branches
.75 .69 .69 3/ " 1/ "
DK7510-3-3 Tapped 3/8" In & Out, Two 3/8" Branches DK1051-6-4
(69.9) (68.3) (68.3) NPT NPT
DK1051-6-4 Tapped 3/ " In & Out, Two 1/ " Branches Inches
(mm)
Pneumatic Division
Richland, Michigan
www.wattsfluidair.com
THIS VALVE IS THE WORK-HORSE OF THE INDUSTRY...
and is fast becoming the standard that other hard seat needle valves are judged against.
• Metal to metal hard seat design is 100% Helium leak • Angled stem for precise flow metering.
tested to 1 x 10 -4 ml/s. • One piece bonnet with a metal to metal seal to the valve
• 10,000 psi pressure rating (@200°F maximum). body below the bonnet threads.
• Blow out proof stem that provides a secondary stem seal • Bonnet lock pin to prevent accidental loosening.
in the full open position. • Vinyl bonnet & stem dust cap.
• Stem packing below the threads prevents thread galling • Optional panel mount bonnet and panel nuts.
& corrosion. • Electroless Nickel plated finish on carbon steel valves.
• Viton O-Ring & Teflon back-up ring stem seals. • Electropolish finish on stainless steel valves.
• All 316SS stems (even in steel valves) for longer life.
• Stem and bonnet threads are rolled for greater strength
and smoother operation.
8
Ordering Information
PART NUMBER CONNECTION MATERIAL PART NUMBER CONNECTION MATERIAL
402 MFC 1/4 NPT Male-Female Steel 412 FFC 1-1/2 NPT Female-Female Steel
404 MFC 1/2 NPT Male-Female Steel 442 FFC *7/16 -20 UNF-2B Female-Female Steel
406 MFC 3/4 NPT Male-Female Steel 402 FFS 1/4 NPT Female-Female Stainless Steel
408 MFC 1 NPT Male-Female Steel 403 FFS 3/8 NPT Female-Female Stainless Steel
410 MFC 1-1/4 NPT Male-Female Steel 404 FFS 1/2 NPT Female-Female Stainless Steel
412 MFC 1-1/2 NPT Male-Female Steel 406 FFS 3/4 NPT Female-Female Stainless Steel
402 MFS 1/4 NPT Male-Female Stainless Steel 408 FFS 1 NPT Female-Female Stainless Steel
404 MFS 1/2 NPT Male-Female Stainless Steel 410 FFS 1-1/4 NPT Female-Female Stainless Steel
406 MFS 3/4 NPT Male-Female Stainless Steel 412 FFS 1-1/2 NPT Female-Female Stainless Steel
408 MFS 1 NPT Male-Female Stainless Steel 442 FFS *7/16 -20 UNF-2B Female-Female Stainless Steel
410 MFS 1-1/4 NPT Male-Female Stainless Steel 402 MFAC 1/4 NPT Female-Female Angle Steel
412 MFS 1-1/2 NPT Male-Female Stainless Steel 404 MFAC 1/2 NPT Male-Female Angle Steel
402 FFC 1/4 NPT Female-Female Steel 402 MFAS 1/4 NPT Male-Female Angle Stainless Steel
403 FFC 3/8 NPT Female-Female Steel 404 MFAS 1/2 NPT Male-Female Angle Stainless Steel
404 FFC 1/2 NPT Female-Female Steel 402 FFAC 1/4 NPT Female-Female Angle Steel
406 FFC 3/4 NPT Female-Female Steel 404 FFAC 1/2 NPT Female-Female Angle Steel
408 FFC 1 NPT Female-Female Steel 402 FFAS 1/4 NPT Female-Female Angle Stainless Steel
410 FFC 1-1/4 NPT Female-Female Steel 404 FFAS 1/2 NPT Female-Female Angle Stainless Steel
When ordering options please refer to the Part Number Construction guide below for the appropriate suffix. Please note that the standard
O-Ring in all the NOSHOK Valves are Viton® and the standard handles are: “T” handles. * SAE J1926-4 O-Ring Port.
Part Number Construction: 404 FFC - PM2 - EM1 - HL5
Panel Mount Options O-Ring Options Handle Options 9

PM1 - Panel Mount (1 nut) EM1 - EPDM 80 HL1 - Mini “T” 8
PM2 - Panel Mount (2 nuts) K Z 1 - Kalrez® 3018 HL2 - “T”
HL3 - Round Knurled 7
HL4 - 1-3/8 Phenolic 6

General Dimensions HL5 - 1-3/4 Phenolic
(402-404) (402-404) (402-404) 2-1/2 (402-404) Ø1/2
2-1/2 Ø1/2 (406-412) 4-1/4 (406-412) Ø3/4 5
(406-412) (406-412)
4-1/4 Ø3/4
(402-404)
3-25/32 OPEN 15/16 HEX NUT 4
SEE (402-404) SEE OPTIONAL 3-1/2 CLOSED .16 THICK
OPTIONAL 3-25/32 OPEN PANEL MOUNT 5/8-18 THREAD
(406-412)
PANEL 3-1/2 CLOSED 5-1/2 OPEN
MOUNT (406-412) 4-3/4 CLOSED 3/16 MAX
5-1/2 OPEN (402-404) PANEL 3
(402-404) 4-3/4 CLOSED 1-1/4 HEX
1-1/4 HEX (406-412) 1/2
2-1/2 HEX 1-1/32 2
(406-412)
2-1/2 HEX (402-404)
1-1/4
(406-412) PANEL MOUNT DETAIL 1
2-1/8
(402-404) 3-1/2
(406-412) 5-1/4
1 Valve Body
2-1/2 Ø1/2 2 Viton® O-Ring
2-1/2 Ø1/2
3 Teflon® Back-up Rings
1-3/4 4 Bonnet Lock Pin
SEE
OPTIONAL 5 Valve Stem
PANEL 5-1/32 OPEN
MOUNT 4-1/4 CLOSED
SEE OPTIONAL
PANEL MOUNT 5-1/32 OPEN
1-1/16 6 Valve Bonnet
(1/2 NPT)
4-21/32 OPEN
4-1/4 CLOSED
1/4
7 Dust Cap
(1/2 NPT)
3-7/8 CLOSED
4-21/32 OPEN PHENOLIC HANDLE HL5
8 Valve Handle
(1/4 NPT)
2 (1/2 NPT)
3-7/8 CLOSED 9 Set Screw
1-5/8 (1/4 NPT) (1/4 NPT)
2 (1/2 NPT)
1-5/8 (1/4 NPT)
402-404 Hard Seat Technical Data:
Maximum Pressure Rating: Orifice size: 0.187”
5/8 Steel: 10000 psi Flow Coefficient: 0.44
2 (1/2 NPT) 5/8 Stainless Steel: 10000 psi Standard O-Ring: Viton®
1-3/4 (1/4 NPT)
2 (1/2 NPT) Standard Back-up Ring: Teflon®
1-3/4 (1/4 NPT)
406-412 Hard Seat Technical Data:
For flow characteristics refer to page 14 Maximum Pressure Rating: Orifice size: 0.438”
Steel: 10000 psi Flow Coefficient: 2.70
Kalrez® and Viton® are registered trademarks of DuPont Dow Elastomers Stainless Steel: 10000 psi Standard O-Ring: Viton®
Teflon® is a registered trademark of the DuPont Company Standard Back-up Ring: Teflon®
9
Dial Indicating Pressure Gauges
ABS & Stainless Steel Liquid Filled
900 SERIES
• Extremely high quality pressure gauges, liquid filled for extended service life and
shock resistance
• Ranges available from vacuum to 15,000 psi
• 1-1/2, 2, 2-1/2, 4 inch sizes – bottom or back connected
• Lightweight shatter-resistant ABS case with Plexiglass™ lens for extra strength,
or 304 stainless steel case with polycarbonate lens
• Unique o-ring case and connection seals guard against leakage and protect against
shock and vibration
• Relief disc on top or back provides positive case relief
• Brass and copper alloy movement
• High grade Glycerine fill dampens the effects of pulsation, vibration and shock loads,
and provides lubrication of the movement
• Volume oriented
• Stock availability
OPERATING SPECIFICATIONS
1. Working Pressure Limitations
a. Dynamic Pressure MODELS SPECIFICATIONS
The working pressure should be limited to
Case 15-910, 25-900, 25-910 ABS (Acryl Nitril Butadien Styrol)
60% of the dial range
25-901, 25-911, 40-901, 40-911 304 Stainless steel
b. Static Pressure
Bezel 25-901, 25-911, 40-901, 40-911 304 Stainless steel
The working pressure, when no sharp
fluctuations occur, should be limited to Lens 15-910, 25-900, 25-910 Plexiglass™; ultrasonically welded to the case
90% of the dial range. 25-901, 25-911 Polycarbonate
2. Ambient Temperature 40-901, 40-911 Instrument glass
-4°F to 140°F (-20°C to 60°C) Glycerine Fill Bourdon Tube 15-910, 25-900, 25-910, 25-901, 25-911, Phosphor bronze “C” tube
-40°F to 140°F (-40°C to 60°C) Special Fill 40-901, 40-911 (up to 600 psi)
3. Media Temperature 15-910, 25-900, 25-910, 25-901, 25-911, Coiled safety tube
40-901, 40-911 (greater than 600 psi)
-4°F to 140°F (-20°C to 60°C) Glycerine Fill
Connection 15-910 1/8″ NPT brass
-40°F to 140°F (-40°C to 60°C) Special Fill
25-900, 25-910, 25-901, 25-911, 1/4″ NPT brass
40-901, 40-911 1/4″ NPT brass or 1/2″ NPT brass
APPLICATIONS Movement 15-910, 25-900, 25-910, 25-901, 25-911, Brass and nylon with highly polished bearing surfaces
40-901, 40-911
I Industrial applications where pulsation, vibration and
Safety Protection 15-910, 25-900, 25-910 Safety relief disc on the back of the case
shock are present
25-901, 25-911, 40-901, Safety relief disc on the top of the case
40-911
ACCURACY Accuracy 15-910, 20-901, 20-911 ± 2.5% Full Scale ASME grade B
25-900, 25-910, 25-901, 25-911 ± 1.5% Full Scale ASME grade A
I 1-1/2 and 2 inch 900 Series Gauges: ±2.5% 40-901, 40-911 ± 1% Full Scale ASME grade 1A
I 2-1/2 inch 900 Series Gauges: ±1.5% Pointer 15-910, 25-900, 25-910, 25-901, 25-911 Molded plastic
I 4 inch 900 Series Gauges: ±1.0% 40-901, 40-911 Balanced aluminum, black finish
Dial 15-910, 25-900, 25-910, Molded plastic, white background with black psi scale and
25-901, 25-911 red kPa scale. UV resistant
40-901, 40-911 Aluminum, white background, dual scale psi – kPa. black psi
scale and Red kPa scale. UV resistant
Fill Liquid 15-910, 25-900, 25-910, 25-901, 25-911, Glycerine and water
For details on accuracy/standard dial configuration 40-901, 40-911
and dial layouts, see pages 74-78
26
900SERIES ORDERING INFORMATION
DIMENSIONS
ORDERING INFORMATION
SERIES 900
SIZE 15 1-1/2″ 20 2″ 25 2-1/2″ 40 4″
CASE TYPE 900 ABS Case, Liquid Filled, Bottom Connection 910 ABS Case, Liquid Filled, Back Connection
901 SS Case, Liquid Filled, Bottom Connection 911 SS Case, Liquid Filled, Back Connection
PRESSURE 30 ″ Vac -30 inHg to 0 100 0 psi to 100 psi 5000 0 psi to 5,000 psi 10 0 bar to 10 bar
RANGES 30/15 -30 inHg to 0 to 15 psi 160 0 psi to 160 psi 6000 0 psi to 6,000 psi 16 0 bar to 16 bar
30/30 -30 inHg to 0 to 30 psi 200 0 psi to 200 psi 7500 0 psi to 7,500 psi 25 0 bar to 25 bar
30/160 -30 inHg to 0 to 160 psi 600 0 psi to 600 psi -1 -1 bar to 0 bar 100 0 bar to 100 bar
30/200 -30 inHg to 0 to 200 psi 800 0 psi to 800 psi 1 0 bar to 1 bar 160 0 bar to 160 bar
30/300 -30 inHg to 0 to 300 psi 1000 0 psi to 1,000 psi 1.6 0 bar to 1.6 bar 250 0 bar to 250 bar
15 0 psi to 15 psi 1500 0 osi to 1,500 psi 2.5 0 bar to 2.5 bar 400 0 bar to 400 bar
30 0 psi to 30 psi 2000 0 psi to 2,000 psi 4 0 bar to 4 bar 600 0 bar to 600 bar
60 0 psi to 60 psi 3000 0 psi to 3,000 psi 6 0 bar to 6 bar 1000 0 bar to 1,000 bar
SCALE OPTION psi psi single scale psi/kg/cm2 psi/kg/cm2 dual scale bar/psi bar/psi dual scale psi/kPa psi/kPa dual scale
psi/bar psi/bar dual scale
CONNECTION SIZE 1/8 1/8″ NPT 1/4 1/4″ NPT 1/2 1/2″ NPT 1/4 BSPP 1/4″ BSPP
OPTIONS PMC Steel Panel Mount Clamp SSCR 304SS Cover Ring SSFF 304SS Front Flange BP3 Brass Press Fit Orifice 0.3 mm
SPMC 304SS Panel Mount Clamp MIP Maximum Indicating Pointer SSRF 304SS Rear Flange BT5 Brass Threaded Orifice 0.5 mm
SSB-U Stainless Steel Bezel & U-Clamp AP Adjustable Pointer LM Laser Marking BT8 Brass Threaded Orifice 0.8 mm
SSB Stainless Steel Bezel SGL Safety Glass Lens ST Stainless Steel Tagging 7/16″ -20 Straight Thread Available*
Please consult your local NOSHOK Distributor or NOSHOK, Inc. for availability and delivery information.
NOTE: Refer to 900 Series Options & Accessories chart on page 67 for availability by model number.
* Includes Viton® O-Ring
25-910 - 1000 psi/kPa - 1/4 - PMC
EXAMPLE
1. Select model number (size & case type)
2. Select pressure range & scale option
3. Select connection size (if more than one is offered)
4. Select any required accessory or option
OUTLINE DIMENSIONS
25-900 25-901 40-901
1.06″ 1.26″ 2.01″
(27mm) (32mm) 0.20″ (51mm)
(5mm)
2.48″
(63mm) 2.44″ 2.72″
2.68″ 3.98″
(68mm) (62mm) (69mm) (101mm)
2.24″ 2.24″ 3.43″

(57mm) (57mm) (87mm)
0.55″ 0.55″ 0.55″

(14mm) (14mm) (14mm)
0.55″ 0.55″ 0.87″

(14mm) (14mm) (22mm)
27
Dial Indicating Pressure Gauges
Dimensions
15-910 25-910 25-911

2.24″ 0.47″
1.06″ (57mm) (12mm)
(27mm) .78″
0.47″ (20mm)
(12mm) 0.55″
(14mm)
1.61″ 2.44″ 2.72″

(41mm) 2.48″ (62mm) (69mm)
2.68″
(63mm) (68mm)
0.55″
0.39″ (14mm)
(10mm)
1.69″ 1.26″
(43mm) (32mm)
40-901 Front Flange 25-910 Front Flange

5.20″ (132mm)
3.35″ (85mm)
4.57″ (116mm) 0.20″ (5mm)
2.01″ 2.12″
2.95″ (75mm)
(51mm) (54mm)
0.55″
(14mm)
3.98″
(101mm) 2.48″ 2.68″
(63mm) (68mm)
0.55″
(14mm)
0.19″
(4.8mm) 0.14″
(3.6mm) 1.14″
120°
120° (29mm)
28
900SERIES DIMENSIONS
25-911 Front Flange 40-911 Front Flange

3.35″ (85mm) 5.20″ (132mm)
2.95″ (75mm) 4.57″ (116mm) 2.01″
1.26″
(32mm) (51mm)
2.72″ 3.98″
(69mm) (101mm)
0.14″ 0.19″
120° (3.6mm) 120° (4.8mm)
25-911 Flange Ring

3.35″ (85mm) 2.24″
(57mm)
0.55″
(14mm)
2.44″ 2.72″
2.72″
(62mm) (69mm)
0.55″
(14mm)
25-910 Panel Mount Clamp 25-911 Panel Mount Clamp

1.93″ 2.05″
(49mm) (52mm)
2.68″ 2.44″ 2.72″

2.95″ 2.48″ 2.95″
Clamp Diameter (68mm) Clamp Diameter (62mm) (69mm)
(75mm) (63mm) (75mm)
1.14″ 1.06″
(29mm) (27mm)
40-911
3.35″
(87mm)
0.87″
(22mm) 3.98″
(101mm)
0.55″
(14mm)
2.01″
29
(51mm)
PRESSURE CONTROLS Blue rectangles are links to other catalog pages.
RV10-22 Relief, Differential Area Poppet

DESCRIPTION
A screw-in, cartridge-style, direct-acting, differential area poppet-type hydraulic
relief valve for use as a pressure limiting device in more demanding hydraulic
circuits, requiring low hysteresis and low internal leakage.
OPERATION
The RV10-22 blocks flow from 2 to 1 until sufficient pressure is present at 2 to
force the poppet from its seat.
The cartridge offers smooth transition in response to load changes in common
hydraulic circuits.
Note: The RV10-22 may be used in cross-over relief applications (back pressure
on 1) with the use of the “C” double back-up ring seal option. See Ordering Table.
FEATURES
• Adjustments cannot be backed out of the valve.
• Variety of adjustment options available including factory preset.
• Adjustment options A, B, and C: positive stops prevent springs from going solid.
• Optional bi-directional pressure available (seal options NC, VC or PC).
• Variety of spring ranges available to 241 bar (3500 psi).
• Smooth response to pressure surges.
ISO SYMBOL • Hardened poppet and cage for long life.
• Industry common cavity.
RATINGS
Operating Pressure: 241 bar (3500 psi)
Flow: The Performance Chart illustrates flow handling capacity at maximum setting
for each spring range option. Pressure rise will vary with spring (range) and with
setting within range due to flow forces. Consult factory for specific flow
characteristic values.
Pressure Rise: 0.34 bar/l (5 psi/g)
Internal Leakage: 0.25 cc/minute (5 drops/minute) max. to 85% of nominal setting
PERFORMANCE (Cartridge Only) Crack (Set) Pressure Defined: bar (psi) evident at 0.95 lpm (0.25 gpm) attained
Standard
SpringSpring Ranges: Due Nominal
to manufacturing tolerances, Maximum
it may be possible
Solid to
Relief Pressure vs. Flow adjustCode
Model the valve either lower or higher
Factory than the nominal ratings
Rating shown below.
Adjustment
32 cSt/150 sus oil at 40C (104F)
276/4000 6 6.9 – 41.4 bar (100 – 600 psi) 55.17 bar (800 psi)
PRESSURE RISE bar/psi
221/3200
13 10.3 – 89.6 bar (150 – 1300 psi) 117.24 bar (1700 psi)
166/2400
25 17.2 – 172.4 bar (250 – 2500 psi) 206.9 bar (3000 psi)
110/1600
35 20.74 – 241.3 bar (300 – 3500 psi) 296.5 bar (4300 psi)
55/800
Temperature: -40 to 120°C (-40 to 250°F) with Buna N seals; -35 to 204°C (-31 to
400°F) with fluorocarbon seals;- 54 to 107°C (-65 to 225°F) with polyurethane
18.9
5
37.9
10
56.8 75.8
15 20
94.6 113.6
25 30
seals
FLOW RATE lpm/gpm Filtration: See page 9.010.1
Fluids: Mineral-based or synthetics with lubricating properties at viscosities of
7.4 to 420 cSt (50 to 2000 sus); See Temperature and Oil Viscosity, page 9.060.1
Installation: No restrictions; See page 9.020.1
Cavity: VC10-2; See page 9.110.1
Cavity Tool: CT10-2XX; See page 8.600.1
Seal Kits: SK10-2X-T (Port 2 pressure only); See page 8.650.1; SK10-2X-M (for
cross-over relief application)
6.050.1 ®
HYDRAFORCE.com
Blue rectangles are links to other catalog pages. HYDRAFORCE
®
RV10-22
DIMENSIONS
3.11
78.9
2.27
57.2
MATERIALS TO ORDER
Cartridge: Weight: Depending on RV10-22__ - __ __ __ - __ - __ __ / __ __ __ __
manual override option, ranges from
0.22 to 0.28 kg. (0.49 to 0.61 lbs.)
Steel with hardened work surfaces. Setting in bar†
Zinc-plated exposed surfaces. Adjustment Option (Blank) for Adjustable, or
Buna N O-rings and polyester 1/4 in. Hex Allen Head A Specify, for example:
1-1/2 in. Dia. Alum. Knob B M25 25 bar
elastomer back-ups standard.
Option A w/ Cover Cap C M100 100 bar
Optional polyurethane seals with
Factory Preset Non-Adj. F Setting in psi†
Fluorocarbon back-ups recommend-
Factory Preset (Blank) for Adjustable, or
ed for pressures over 207 bar
Hidden Adj. H Specify, for example:
(3000 psi). Anodized aluminum knob. 9.0 900 psi
Option C w/
Standard Ported Body: Weight: Lockwire Holes L 23.5 2350 psi
0.16 kg. (0.35 lbs.) Anodized high-
strength aluminum alloy, rated to 207 Seals Spring Range
bar (3000 psi). Ductile iron bodies Porting Pressure on 6 6.9 to 41.4 bar
available; dimensions may differ. Cartridge Only 0 P Only: (100 to 600 psi)
Note: For higher flow applications, SAE 6 6T N Buna N (Std.) 13 10.3 to 89.6 bar
bodies with SAE 10 and SAE 12 V Fluorocarbon (150 to 1300 psi)
SAE 8 8T
ports are available. See page 8.010.1 P Polyurethane 25 17.2 to 172.4 bar
1/4 in. BSP* 2B (250 to 2500 psi)
Bidirectional
3/8 in. BSP* 3B 35 20.4 to 241.3 bar
Pressure:
1/2 in. BSP* 4B (300 to 3500 psi)
NC Buna N
*BSP Body; U.K. Mfr. Only
VC Fluorocarbon †
Adjustable valves will be
PC Polyurethane preset to approx. 50% of
spring max. potential.
®
HYDRAFORCE.com 6.050.2
112 | Panel Mounted Valves • Selector Valves
Features
• Can be plumbed normally passing, non-passing, selector or any
two-way function. Selector Assembly
• Eight button styles. Oil tight, all metal construction.
• Fifteen legends available. Legend Plate
• Uses basic 200 Series 3-way valves. Valve Kit
• Can activate one or two control valves. Operator
• Order Valve Kits, Operators, and Legend Plates separately.
• Kits shipped unassembled.
Performance Specifications
Pressure Range: Flow & Cv Factor:
30 to 150 PSIG (2.1 to 10.4 bar) 1/8" Ports
59066-10
7.5 SCFM
Temperature Range: Cv = .195
32 to 160 F (0 to 71 C) 5/32" (4mm) Tube Fittings
4.0 SCFM
Cv = .104
Valve Kits Ordering Menu
1/8" Ports Tube Fittings # of Valves
59064 59064-1 1 59066-11
59065 59065-1 2
Selector Operators Selector Legend Plates

Model Description Model Plate Marking
2-Position Maintained 2 Position
59066-10 Standard Knob 59068-22 Off-On
59066-11 Gloved Hand Knob 59068-24 Open-Close
59066-133 Key Operated 59068-30 Blank 59066-133
59068-62 Forward-Reverse
3-Position Maintained 59066-16 Standard Knob
59068-63 Hand-Auto 59068-66 On-Off
59066-17 Gloved Hand Knob 59068-70 Up-Down
59066-191 Key Operated
3 Position
3-Position Spring Return 59068-26 Forward-Off-Reverse
59066-20 Standard Knob 59068-27 Auto-Off-Hand
59066-21 Gloved Hand Knob 59068-28 Open-Off-Close
59068-30 Blank
59068-77 Man-Off-Auto
Catalog WACC-01/USA Flow Controls & Accessories
Air Line Silencer – Plastic ASN Series – M5, 1/8", 1/4", 3/8" & 1/2"
Features Thread
Part
A B
Maximum Flow Sound Pressure
Level (dBA)
Number (SCFM)
• Compact Size
NPT BSPT
(mm) (mm) 100 PSIG Inlet 20 PSIG
Inlet
100 PSIG
Inlet
• Lightweight M5 AS-5 .43 .32 15 69 79
(11) (8)
• Easy to install 1.57 .63
1/8" ASN-6 AS-6 51 69 81
• Excellent noise reduction (40) (16)
1/4" ASN-8 AS-8 2.56 .83 124 67 84

• Protects components from (65) (21)
contamination 3.35 .98
3/8" ASN-10 AS-10 247 83 98
(85) (25)
• NPT & BSPT threads available
3.74 1.18
1/2" ASN-15 AS-15 370 69 96
(95) (30)
Application
The plastic silencer is designed to give excellent noise
reduction with a minimum effect on air efficiency.
The “Trimline” design allows for locating the silencer
in the tightest places without extra plumbing or fittings.
Fits directly into the exhaust port of most commercial
valves. Open surface area of element allows for rapid
discharge of air without undesirable back pressure.
Specifications
Body:
Acetal (Plastic)
Element:
Polyethylene
Pressure Rating:
0 to 150 PSIG
(0 to 10 bar, 0 to 1034 kPa)
Temperature Rating:
14°F to 140°F (-10°C to 60°C)
16 Watts FluidAir
Pneumatic Division
Pneumatic
Serving the Northeast from Maryland to Maine
Hydro Air Hughes– Rhode Island

410 Harris Road
Smithfield, RI 02917
800.822.5462
Hydro Air Hughes- Connecticut

8 Fairfield Blvd. Suite 101
Wallingford, CT 06492
800.243.2617
Hydro Air Dees- Maryland

1809 Fashion Court
Joppa, MD 21085
410.679.1666
Hydro Air Hughes - New York

9685 Main Street
Clarence, NY 14031
800.759. 8374
www.hydroair.net

Manual HPU - HA61407

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Manual HPU - HA61407

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System Manual

HYDRO AIR Hughes System No. HA61407

Holland Applied Technologies

HYDRO AIR Hughes System HA61407

Bill of Material (Data)

Operating & Maintenance Instructions

Corrosion Resistant Enclosures

Cross Section of 16 Cross Section of 14

Quality Enclosures. Service Excellence. 87

INTERFACE DEVICES, INC. 230 Depot Road, Milford, CT 06460

Pump Serial Number: ___________________

Revised Nov. 2004

2.0 INSTALLATION AND OPERATION

Revised Nov. 2004

SECTION 1.0 INTRODUCTION

1.2 The P-SERIES Pump

SECTION 2.0 INSTALLATION AND OPERATION

2.1 PRIOR TO OPERATION

Revised Nov. 2004

2.2 CHECK LIST

2.3 RESERVOIR FILLING AND DRAINING

2.3.1 ONE, TWO AND FIVE GALLON RESERVOIRS

2.3.2 SELF-CONTAINED VENTED RESERVOIRS

Revised Nov. 2004

2.3.3 SELF-CONTAINED BELLOWS RESERVOIRS

2.4 BLEEDING THE UNIT

SECTION 3.0 MAINTENANCE AND SERVICE

3.1.1 AIR SPOOL LUBRICATION

Revised Nov. 2004

3.2 HYDRAULIC VALVE ADJUSTMENT

Revised Nov. 2004

3.2.1.1 CALCULATION OF “KICK DOWN” PRESSURE FOR RV1 AND SQV1

In equation form: ((OP * LO) / HI) * (0.9) = (KDP)

Solution (( 5000 * 10) / 60 ) * 0.9 = 749 psi KDP

3.2.2 PRESSURE RELIEF VALVE (RV)

3.2.3 HYDRAULIC DUMP VALVE

Revised Nov. 2004

3.3 TROUBLE SHOOTING GUIDE

SYMPTOM CORRECTIVE ACTION

Revised Nov. 2004

SECTION 4.0 GENERAL ASSEMBLY

4.1 MOUNTING RATIO PLATE TO HYDRAULIC BODY

4.2 MOUNTING THE AIR BODY TO THE RATIO PLATE

Revised Nov. 2004

4.3 MOUNTING THE AIR CAP TO THE AIR BODY

4.3.1 The P-SERIES Pump Final Assembly

Revised Nov. 2004

Revised Nov. 2004

Revised Nov. 2004

Revised Nov. 2004

Revised Nov. 2004

Revised Nov. 2004

Maximatic Air Pilot Valves

These valves offer maximum flow in a small pack-

This new line of valves is especially well-suited for

Minimum Pilot Pressure Three- & Four-Way Valves

Maximum Value. Maximum Performance. 12

Maximatic® Air Pilot Valves

Three-Way 2-Position Spring Return & Double Air Pilot Valves

Maximatic® three-way air piloted valves are either double

Operating Range: Single Air Pilot: 20 to 125 psig; all others: 0 to

Dim. MMA-31 MMA-32 MMA-33 MMA-34 LS

DT dia. (2) holes LB

Maximum Value. Maximum Performance. 14