TYRE CHANGER

READ THIS ENTIRE MANUAL

BEFORE OPERATION BEGINS

RECORDHERETHE FOLLOWINGINFORMATION

WHICHIS LOCATED

ON THE SERIALNUMBERDATAPLATE

Serial No.
M o d e lN o .
Manufacturing
date.
 INDEX
l m p o r t a n t s a f e ti yn s t r u c t i o n s ----- 1

Preface-- --- 1

Information ------1

BriefIntroduction 1
T e c h n i c adla t a ---2

Structure --- 2

Warningstickersand instructionof the machine- --- 3

I n s t a l l a t i ofno r s e m i - a u t o m a tm
i ca c h i n e - --- 3

y u t o m a t i cm a c h i n e-
f n s t a l l a t i ofno r c o m p l e t e l a ----- 4

Maintenance ----4

I n s t r u c t i o nfso r t h e o p e r a t i o n ----- 5

Demounting ----- 5

Mounting ---6

fnflating ---- z

Inflatetires with lT system -- 7

Transport ---7

E l e c t r i c adli a g r a m ---7

A d j u s t m e n t f o r d u al lo- c k i n gm a c h i n e ----- 8

Adjustmentfor the completelyautomaticmachine -- g

 IMPORTANT SA FETY'NSTR UCT'ONS
Readthese safetyinstructions
entirely!
beforeoperatingmachine
all safetyinstructions
Readand understand

Preface

Thanks thistirechanger.
forchoosing isdesigned
Thismachine andmadespecially thetiresofautomobile
forchanging
withtheprinciple
andmotorcycle ofbestquality
andhighest
working
efficiency,
Forensuring andsafeoperation,
correct
andprolonging please
theworklifeofthemachine, readthismanual
carefully.

lnfo.1mati91
Information andrelated
suchastype,specifications
abouttirechanger, data,arehelpful
forservice toprovide
technician
technical andpartsreplacement.
service

Forconve
nientunderstand
ing,thismanual therelevant
contains aboutthe machine.
information Shouldtherebeany
difference andthatonthenameplate,
thedatainthismanual
between takethedataonnameplate one.
ascorrect

Carefully foruseatanytime.
keepthismanual

BriefIntroduction
' : r "' .r- :*!- :i::.'
r

Scope of Application
Thistirechanger
isspecially forremoving
designed tireontorim.
tirefromrimandinstalling

canonlybeusedfor thepurposedesigned
Nofe;Thismachine Do notuse it for any other
by themanufacturer.
purpose.

Anydamage usewillnotbecovered
byincorrect
caused warranty.
under

Safety Regulations
andqualified
Onlythe trained operators
canbe allowed themachine.
to operate Unauthorized of partsor
change
nonobservance
of instruction machine
maycause damage.

1 -
 1 Technical
Data

ApplicabR
l ea n g e
M a x . w h ewe il d t h : 3 3 0 m m
M a x . w h edeila m e t e r : 9 2 0 m m
O u t s i dl eo c k i n g ( R l M ) : ( 1- 10 9 ' ' ) ( 1 0" - 2 9 ' r 1
" "
M o v i ng r i pi n s i d e ( R l M ) : 8- 2 9 ' '
l n s i d el o c k i n g ( R l M( 1) '2. " - 2 1 ' ' ) ( 2 t r - 2 3 ' r 1 "
M o v i nggr i po u t s i d e ( R l M ) : 1- 202 ' '
motor
Powersupply:1
10VI 220V1380V50/60H2 R P Mo f t u r n t a b l e : 7 r p m
Electric
motor:1,1kw/0.75kw P h a s eS: i n g l e / T h r e e
Weight workingconditions
N ew
t eight:185k9 working "C
temperature,0-45
Air device
pressure:
Operating 8-10bar

O p e r a t i opna r t so f s e m i - a u t o m ast i n
c ,g l el -o c k i nm
g achine(Fig.1)
1. S i n g l el o- c k i nhga n d l e
2 , M o u n t / d e m ohuenat d
3 . B e a dl i f t i n tgo o l
, t t

4 . F r o nlto g o r
'
..'t r
5 . G u ni n f l a t o r t's$
-
4:a.,
-
6. Turntable \t -L'-
7, C y l i n d e r '
t-''l l
'i)
.-S*
8. Turntable control pedal(clockwise or counter clockwise) s '.
i0
L C l a m pc o n t r opl e d a l
1 0 . T i r ec o n t r opl e d a l
1 1 . B e a db r e a k esrh o e

a:
O p e r a t i opna r t so f s e m i - a u t o m adt iuca, l l-o c k i nm
g achine(Fig.2) : , : , ,-. |
: : ! r -

.
l
: 1
.,:- ! .. i
1. D u a ll-o c k i nhga n d l e ' f
- t *
2 , M o u n t / d e m ohuenat d
"'
{t-
. i I
3 . B e a dl i f t i n tgo o l L '
!

4 . F r o nlto g o iq-,*i -:
"z\-"
5 . G u ni n f l a t o r :
"
i?.'.=
*;ilt-4-.-
l-.-':t
-'*,f$n

6. Turntable
7. Cylinder . ;
\
t ,
-. .. ,

8 . T u r n t a bcl eo n t r opl e d a(lc l o c k w i so er c o u n t ecrl o c k w i s e ) -{E+*

* \:+f
''

. -ir
9 . C l a m pc o n t r ople d a l s -

r ,
1 0 . T i r ec o n t r ople d a l 3

'11
. B e a db r e a k esrh o e
/ t r ir ny . ?
4 \_ /
\r

2
O p e r a t i opna r t sf o rc o m p l e t eal yu t o m a tm
i ca c h i n(eF i g . 3 )
' 1. P e d aflo r
t i l t i n tgh em o u n t i ncgo l u m n
2 P e d aflo rr o t a t i ntgh ec l a m p i ncgh u c k
3 . P e d aflo rp r e s s i ntgh et i r e
4 Toolbox
5 . P e d aflo re x p a n d i nt hgej a w s
6. Tirecrowbar
7 .C l a m p i ncgh u c k
8 .J a w
9 . M o u n t / d e m ohuenat d
10 Vertical shaft I
I
1 1 L o c kl e v e r
12.Horizontal
--i-
,,\
arm
1 3 A i rp r e s s u rgea u g e -1

1 4 .A i rv a l v e
15 . B e a db r e a k esrh o e
1 6 .R u b b eora d ( F i s3 )
W a r n i nsgt i c k e ras n di n s t r u c t i oonf t h em a c h i n e

A N e v epr l a c el e gb e t w e etnh eb e a db r e a k esrh o ea n db e a db r e a k er ru b b e a

a n dc a u s ei n j u r o
y f t h eo p e r a t o r .
r ,v o i ds t e p p i nt gh ew r o n gp e d a l

A N e v eor l a c eh a n do nt h et i r ew h e nt h ed e m o u nhte a di s o n t h e w o r k i n gp o s i t i o a
operator.
n v, o i dt h ei n j u r yo f t h e

A N e v epr l a c ey o u rh a n db e t w e etnh et i r ea n dg r i p p i ndge v i c w

operator
e h e no p e r a tteh er i m ,a v o i dt h ei n j u r yo f t h e

T h ej a w ss h o u l d
A operat0r,
p o s i t i obnu tn o ti n o p e np o s i t i ownh e nd ot h eb e a db r e a ka, v o i dt h ei n j u r o
i nc l o s e d y ft h e

A n
T h eo p e r a t osrh o u i wd e a rt h ep r o t e c t i ognl a s s ews h e ni n f l a tteh et i r e sw i t ht h em a c h i nwei t hG Ts y s t e m ,
a v o i ds o m e t h i nbgl o wi n t oe y e s .

/l_ft \ N e v epr u th a n db e t w e etnh er i ma n dt i r ew h e ni n f l a tteh et i r e a

, v o i dt h ei n j u r o
y f t h eo p e r a t o r .

T h e r es h o u l d p o l ew
b en o b o dby e h i n tdh et i l t i n g , h e nt h em a c h i nies o nt h ew o r k i npgo s i t i o n
/A. \

I n s t a l l a t i of onr s e m i - a u t o m amt iac c h i n(eF i g . 4 )

SPACE REQUIRED
W h e nc h o o s teh ep l a c ef o ri n s t a l l a t iboen
s u r et h a ti t c o m p l i ewsi t hc u r r e nsta f e t rye g u l a t i o n s .

T h es e m i - a u t o m at itriecc h a n g emr u s bte

c o n n e c t et odt h em a i ne l e c t r ipco w esr u p p l y
andaircompressed system. lt is therefore
l em a c h i nnee a rt h e s ep o w esr o u r c e s .
a d v i s a btl oei n s t atl h ( F i g ,)a

T h ep l a c eo f i n s t a l l a t im
o nu s p
t r o v i daet l e a stth es p a c es h o w ni nf i g u r e
4 , s oa st o a l l o wa l lp a r t so f t h em a c h i nteo b e
operated correctly andwithout anyrestriction.
t ep r o t e c t ebdva l e a n - t o .
l f t h em a c h i nies i n s t a l l eodu t s i d ei t,m u s b

3
 ) Thetirechangerwith electricmotorcan'tbe usedin explosiveatmospheres,
unlessif is a properversion.

Installation for the completely

automatic machine

Place themachine onthechosen place,thenfixittotheground byfixingscrew.

Liftthetilting
arm,andinsertthePUhose(G)
intothehole(Fig.5).(
Do notbendthehose)ThentakeoutthepartA( shown in Fig.5)
fromtheaccessory box,unscrewthe
caponthetopof partA,insertthepartAintotheholethat gothrough themainboxofthemachineand thebottomofthe
tilting
arm,thentighten
thebolt.Takeoutthe part B (shown inFig,5)fromtheaccessory box,unscrew thespring
ononeside
ofpartB,theninsertpartB intotheholethatgothrough thepartD,E,thenscrew thespring. Dismounttheprotection
plateon
thesideofthemachine.Connect thePUhose(G)thatgothrough themainboxofthemachine withthepartF.
Aftertheaboveoperationisfinished,
mount thepartE onthearm(Fig.6),thenmount partsD,C,B,A,G,F insequence.
During payattention
theoperation, tothePUhoseandotherparts,

B r.
t -
C IP--T

r*

(Fis.5) (Fig,6)

) lnsertthe expansionbolt intothe holeat the bottomof the machine

to fix the machine,
or if it is not steady,
it
maycausenoiseandotherproblems.

Maintenance
' . , - r , . ' .
- , : . -

T h e f o l l o w i n m a i n t e n a n c em u s t b e d o n e a t l e a s t o n c e e v e m o n t h .
) Only fhe specialized technician can do the maintenance.
) Before doing any maintenance,shut off power supplv and air source.

* C h e c kt h e o i l l e v e li n t h e
a i r - c o m p r e s s ecdu p p e r i o d i c a l l yl f. i t n e e d st o b e f i l l e d ,y o u m u s ts h u t o f f a i r
s o u r c e t, h e nf i l lt h e S A E 3 0o i l .
* C l e a na n d l u b r i c a t e
a l l t h e m o v i n gp a r t so f t h e t u r n t a b l e (. F i g . 7 )
*Check
a l l c o n n e c t i n gp a r t s a n d b o l t s p e r i o d i c a l l ya n d t i g h t e nt h e m i f n e c e s s a r y .
*Keepthe hexagonal
v e r t i c a la x l e c l e a n a n d l u b r i c a t ei t p e r i o d i c a l l y(.F i g 8 )
* C h e c ka n da d j u s t h e t e n s i o no f t h e
d r i v i n gb e l t .( F i g . 9 ) (Fig.7)
*Keepthe machineand the working
areacleanto avoidthe dustenteringthe movingparts.
* L u b r i c a tael l t h e m o v i n gs i d eo f t h e m a c h i n e
weekly.

4
*Preparea watersegregatornearthe air-compressor,
to reducethe amountof the water t h e a i r t h a t
g o t h r o u g ht h e m a c h i n e .

(Fis,8)
Instructions
for the operation

) Onlythetrainedpersoncando theoperationof the machine.

Demounting

l.Release
alltheairinside
thetire,
2.Removethebalance sideof therim.(Fig.10)
blockfromtheexternal

(Fig.10)
Dothe operation as follow:
l,Placethetirebetween thebeadbreakershoeandrubberpad,andmaketheshoebetween thebeadandthetire,stepon
pedal(10),(inFig2stepthepedal10,andin Fig3stepthepedal3) to separate
thetirecontrol the beadfromthe rim.
(Fis.11)

) Lubricatethe beadwith thick soap solutionbeforedemountingthe tire,avoid thedamageand facilitatingthe

operation.

abovestepsontheotherpartsof thetireto getthetireseparated

2,Repeat fromtherim.
thoroughly

3.Setthevertical position,
shaftin theworking sothatthemount/demountheadis neartherim.Therollerin the
mount/demount headshouldbe2 mmfromtherimto prevent therim.(Fig.12)Turn
scratching thelockleverto
lock(automatic
machine uselocking
handle
11to locktheFig.3)

+ iJofe;theangleof themounUdemount headis alreadycalibratedaccordingto the standardrim beforedelivery.

it with hexangularspannerfor theoverlargeor over smallrim so as nof to damagethetire.
The usercan re-calibrate

{i
(#
( F i g .11
) (Fis.12)
5
 4 . L i f t t hbee a do n t o t h m
e o u n t / d e m o u n t hwei a
t hd
t h eb e a dl i f t i ntgo o la, n ds t e p o nt h e t u r n t a bcloen t r ople d aBl ( i nF i g2
s t e po nt h ep e d a8l a n di n F i g3 s t e po nt h ep e d a2l )t o t u r nt h et u r n t a b cl el o c k w i st iel lt h eb e a di s c o m p l e t esl ey p a r a t e d
( F i g . 1 3i)t ,i s s u g g e s t et odp l a c et h em o u n t / d e m ohuenat da b o u1t 0 m mt o t h er i g hst i d eo ft h ea i rv a l v ei f t h ew h e ehl a sa
t u b es, oa s n o tt o d a m a gteh et u b e

) lf thedenountingis blocked,stopthemachine at once,and pullup the pedalI (in Fig2 pull up thepedatI and
in FigJpull up thepedal2)to turn theturntablecounter-crockwise,
so as fo clearup theblock.

5 . T a k e o u t t h e t utbheei rf e i s . T u r n o vt heer w h e et lo l e tt h e o t h e r s i d e t o w a r d t h e m o u n t / d e m o u n t h e a dt .haen d r e o e a t

a b o v es t e p st o d e m o u nt ht eo t h e sr i d eo ft h eb e a d(.F i g . 1 a )

( F i s1 3 ) ( F i s1 a )

) Keepyourhandandbodyawayftomthemovingpartsdu ng theoperation,
lt is verydangercus
to wearnecklace,
bracelet
ot looseblousefortheoperctors.

M o u n t i n(gF i g 1 5 )

) Makesurethatthe sizeof therim andtireis samebeforemounti

' 1C l a mtoh er i mo nt h et u r n t a b l e .
2 . L u b r i c at ht eb e a dw i t hs o a os o l u t i o n .
3 . P utth eb e a do nt h em a c h i nwei t ht h el e f ts i d eu p w a r d
a ,n do r e s ds o w nt h et i r e
simultaneously,
andturntheturntable
clockwise
to letthebeadenterthebeadseat
4.Cover thetubeontotherimif thereis,andrepeat
theabove
stepsto mount
theupper
s i d eo ft h et i r e ,
\

( F i s1 5 )

) It is nofnecessary
to movethelockinghandleeverytime,if thesizeof therimsis fhe same,justmovethe
horizontalswingarm.
) Donot putyourhandbetween thetireandswingarmduringlocking,so as to avoidbodyinjury,

6
 I n f l a t i n(gF i g 1 6 )

T h i sm a c h i ni see q u i p p ewdi t ha g a u g feo rp r e s s u r e a d i ndgu r i nign f l a t i o n .

1.Loose
thetirefromtheturntable.

2. Connect
theinflator
withtheairvalveonthetire.
( F i g1 6 )
theguninflator
3.Press forseveral
slowly times. onthegauge
Makesurethereading doesnotexceed
themanufacturer's
limrt

InflatetireswithlT system

isa pedal
l.There Thispedal
onthesideofthemachine. hastwopositions.
Thefirstposition
isfortheinflation
forthetirewith
tube.Stepthepedallightly
forseveral
timesduring
theinflation, onthegauge
Makesurethereading does
notexceed
themanufacturer's(Fig.17)
limit.
position
2.Thesecond isfortheinflation tire,stepthepedal
forthetubeless downfullytothebottom,
andthenmakethepedal
tothefirstposition
tocontinue
theinflation.
Makesurethatthereading
on
gauge
doesn't
exceed
themanufacturer's
limit.

t F i g .7' 1)
) Keepyourhandandbodyawayfrom themovingpartsduringthe operation, avoidtheinjury.Makesurethefireis
not damagedbeforetheinflation,andfhepressure in thefiredoesnot exceed3.5bar.

Transport

Makesuretransportthe
machine package,
withitsoriginal andplaceit according
to themarks
onthepackage.
Thepacked
machine
shouldbemovedby meansof a forklifttruckof suitable
capacity, forksatthepoints
insertthe shownin (Fig.18).
,? i
( F i g1 8 )
Electricd
a il a g r a m

)Make surcthe machine is connectedwith thegroundbeforctheopention.

)The operation of theelecfiicitymustbedoneby theautho zedopentors.
) Makesurcthe steadyof theextemalpowersupply,if theratedpoweris 220v,so as to avoidthedamage
of the
electriccaoacitot.

7
 t. phasC ruotirr:\C22()\ l.l li\\ I l()()rirnr

S t : r r t i n gt a p a c i t o r 1 ; r ( ) t r l : i , \ C 2 ; l ( ) \ .
lttrntting ('lrpat'itor 25Lrlri,.\('?r()\

I r l e c t r i c a l d i a g r a n t f r t r t i r e c h a n g e r u ' i t h t h r e e rp h a s e p o r r e r s ! ' s t e n t

1 J0 0 r p r r

E l e c t r i c a l d i a g r a m f o r t h e m o t o r r v i t h s i n g l e p h a s e a n d s i n g l e . c a p a ei r t , r '

A d j u s t m e fnot r d u a l - l o c k i nmga c h i n(eF i g . 1 9 )

:

) Themachines havebeencalibrated
beforedeliveryby trainedoperator,
so don't adjustit at random.
lf thehorizontalarmdoesnotlockwell,do the adjustment
as followingsteps.

8
 ( F i se. 1)

Theadjustment
for the hexangular
verticalshaft
thenut(14)and(15)lightly
Adjust untilit lockwell.

Theadjustment for the fixingshaftof horizontalarm

*Turnthehandle(13)to theposition
shownasthefigure, makethecrossadapter(8)reachthefixedplate(7).
*Turntheswingarmto theoutside fully,thenloosethenut(3),andloosethescrew(2)about20mm,
*Pushthefixedshaft(1)by handto makeit slidefreely, thescrew(4)outslowly,
thenrotate position
tilltheextreme of fixed
shaft(1),thentighten
thenut(5).
-Tightenthescrew(2)fully,andturnonecircleback,thentighten
thenut(3).
-lf it stilldoesnotlockwellaftertheabovesteps,loosethenuts(11),(9),thenrotate
thebolt(10)to makeit short,thentighten
thenuts(11),(9),thefixedshaft(1)willlockwell.

Theadjustment
forthecompletely machine
automatic

Dothe adjustment
as followsteps,if theverticalshaftdoesnot lockwell.
Shutoffthepneumatic
supply,
demount
thevertical thenadjust
shaftcover, thenutnearthethreadrodbyspanner,
or lockthe
screwinfrontof theplate,thenconnect
thepneumatic
supply thelockedposition.
andobserve
Dothe adjustment
as followsteps,if the horizontal
armdoesnot movesmoothly,
or not lockwell.
Remove
thecoveronthetiltcolumn,
adjust
thescrewMGontwosidesbyspanner, pushthehorizontal
meanwhile armtillit
canmovesmoothly,
thentighten
thenutandadjustthescrewin themiddle lockthehorizontal
byspanner, armandobserve
tillit canonlymoveintherangeof 2mm,thenlockthenut.
thechange,

) Readfheuser'smanualandteclmicaldataaccordingto thetypeof themachine,

Theuserswill notbeinformed,
if thismanualhassomechanges.