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Progressive distributor SX-1

Progressive distributors SX-1 are distributor devices with


hydraulic sequence control whose plungers of lubricant
Progressive distriburor SX-1 with three delivery
supplied are controlled such that the lubricant escapes elements and six outlets:
forcibly and in sequence from the individual outlets. The
distributor will block if there is trouble in the lubricant flow,
such as e.g. clogging of the lubricant line or twisting of the
bearing shell, within the distributor or in the lubricating line
system. This blocking is used to monitor the distributors.
With hand-operated pumps, such distributor blockage will
present a nearly insurmountable backpressure. With
automatic pumps such as the EP-1 electrical pump, the
lubricant is sprayed off the pressure relief valve.

The progressive distributors are manufactured in a


variable plate design. This has the advantage that the
distributor can be extended or shortened as desired
depending on the number of lubricating points. Because
of this plate design, it is also possible to assemble
individual central elements (dosing elements) with
different deliveries per plunger stroke to one overall
progressive distributor.
The different deliveries per plunger stroke are achieved by
different plunger diameters.
For perfect functioning, a progressive distribu-tor will
need at least three plungers, i.e. at least three delivery Dimensional drawing:

R1/8”
dosing elements.
Ø15
24,85 19,7 19,7 10,5
Technical data:
R1/8”
Ø15

Operating pressure: -Input: max. 400 bar

40
Temperatue range: -30°C to +80°C
15

Delivery medium: Oil - fluid grease - grease


10,5
32,5

Size: 15 19,7 19,7 19,7


Min. SX-1 3/6 (3 plunger elements)
Max.: MX-F 12/24 (12 plunger elements) 11,5 6 B 11,5

Designation Delivery rate Code


© BEKA 2012 All rights reserved!

6
60

of element Per outlet Per element


SX-1 05 0,068 cm³ 0,136 cm³ 05
SX-1 10 0,105 cm³ 0,210 cm³ 10
SX-1 15 0,150 cm³ 0,300 cm³ 15 6
A
SX-1 20 0,210 cm³ 0,420 cm³ 20
SX-1 25 0,275 cm³ 0,550 cm³ 25
SX-1 35 0,350 cm³ 0,700 cm³ 35
SX-1 45 0,430 cm³ 0,860 cm³ 45

Outlets 2 4 6 8 10 12 14 16 18 20
Subject to alterations!

Dim. “A” 94,1 94,1 94,1 113,8 133,5 153,2 172,9 192,6 212,3 232,0
PU4000000912EN

Dim. “B” 74,1 74,1 74,1 93,8 113,5 133,2 152,9 172,6 192,3 212,0

1
X
BEKA Nederland B.V. Wagenmakerij 11 tel. +31 168 371 538 info@beka.nl
4762 AV Zevenbergen fax +31 168 338 329 www.beka.nl
Progressive distributor SX-1
Functional description

In detail, the progressive distributors consist of an initial Figure A


element AE (without a plunger), a central element ME and a
final element EE (without a plunger) which are combined to
form distributor blocks by means of tension rods with
serrated lock washers and nuts. The individual elements
are sealed by means of O-rings.

The lubricant flows via the distributor inlet through all


distributor plates to the plunger (I) (Fig. A). Plunger (I) is
displaced to the left and the lubricant is pressed from the left
surge cham-ber of the delivery plunger to outlet 1 (Fig. B).

Subsequently, the dosing plungers (II) and (III) are Pressure chamber
progressively displaced and the lubricant is delivered to
the outlets 2 and 3. After displacement of plunger (III), the Figure B:
lubricant is directed to the left side of the delivery plunger (I)
(Fig. C) and from the right surge chamber of the delivery
plunger to outlet 4.

Subsequently, delivery plungers (II) and (III) are


displaced and the lubricant is pressed to outlet 5 and 6.
© BEKA 2012 All rights reserved!

Figure C:

After the delivery plunger (III) has been displaced, the


lubricant is routed back to the right side of the delivery
plunger (Fig. A), and a new cycle of the progressive plunger
distributor commences. The function thus described is
repeated as long as necessary for the lubricant to be
supplied to the progressive distributor.
Subject to alterations!

BEKA Nederland B.V. Wagenmakerij 11 tel. +31 168 371 538 info@beka.nl
4762 AV Zevenbergen fax +31 168 338 329 www.beka.nl
Progressive distributor SX-1
Assembly of outlets
Combining the outlets of one distributor plate:

For larger lubricating points, it may be necessary to 2 outlets per distributor element
combine two or more outlets on the progressive distributor. (Standard design)
Sealing disk clamping screw
Reversing sealing disk
The individual plates of the progressive distributor have two
outlets. simple simple
When two outlets on the progressive distributor are
combined, the two outlets of one plate are connected. To do
this, the reversing sealing disk separating the two sides is
turned around and a plugscrew with seal is screwed into
the side to be closed. The delivery of the closed side will
now come out on the other side, i.e. the delivery of the open
side will be doubled.
1 outlet per distributor element
Plugscrew
Reversing sealing disk turned over with seal

Plugscrew, ref. no.: 090090800313 double


Seal, ref. no.: 090760303911

- Remove sealing disk clamping screw using a hexagon


socket screw driver SW 6.
- Turn around reversing sealing screw.
- Screw in sealing disk clamping screw again.
Should the total delivery of the outlets combined in one
plate of the progressive distributor not be sufficient e.g.
with very large bearing points or with main distributors, it Combining the outlets on several distributor
will also be possible to combine the outlets of two or more plates:
2 outlets combined using a distributor bridge with
distributor plates.
outlet
Reversing sealing disk
single
To do this, two distributor plates will be connec-ted with
one distributor bridge with or without an outlet.
Depending on whether or in which element the reversing
sealing disk will be turn-ed over, two, three or four outlets
will thus be connected with each other. The delivery from
© BEKA 2012 All rights reserved!

the closed outlets will then leave from one out-let.


The dosing volume is calculated from the delivery index
of all combined plunger sides. double
single
To combine two outlets on different distributor plates by
means of a distributor bridge with one outlet, the reversing Distributor plates, drawn with a 90° turn
Distributor bridge with outlet, ref. no.: 4000980010011
sealing disks of the two distributor plates concerned are not
20
turned around. The delivery rates of the two combined
15 15,2
outlets are discharged together on the outlet of the
distributor bridge.
Subject to alterations!

35

Distributor bridge with outlet, consisting of:


1ea. bridge strip, ref. no: F0408/13-00
1 ea. hollow screw w/o outlet, ref.no.: F0408/15-00
1 ea. hollow screw with outlet, ref.no.: F0408/14-00 25,7
2 ea. sealing ring, ref.no.: 090760305121 30,5
2 ea. sealing ring, ref.no.: 090760305221 3

BEKA Nederland B.V. Wagenmakerij 11 tel. +31 168 371 538 info@beka.nl
4762 AV Zevenbergen fax +31 168 338 329 www.beka.nl
Progressive distributor SX-1
Assembly of outlets
3 outlets combined by means of one distributor bridge
with outlet: Plugscrew with sealing ring
Reversing sealing disk turned over
To combine three outlets by means of one distributor bridge
with outlet, the reversing sealing disk is turned over on one
of the two distributor plates concerned. The second outlet
of this distributor plate must be closed with a plugscrew and
a sealing ring (see page 38).

The deliveries of both outlets of the distributor plate on


which the reversing sealing disk was turned over, and the
delivery of the outlet of the other distributor plate which was
connected with the distributor bridge will come out together Reversing sealing disk
at the outlet of the distributor plate. Distributor plates drawn with a 90° turn

If 4 outlets are to be connected with one pipe bridge with 4 outlets combined by means of one distributor bridge
with outlet:
outlet, the two outlets opposite the distributor bridge must Plugscrew with sealing ring
each be closed with a plugscrew with sealing ring (see Reversing sealing disk turned over
page 38). The reversing sealing disks in both distributor
plates must be turned over.
The deliveries of the four outlets will then come out together
at the outlet of the distributor bridge.

More than two outlets can also be connected by means


of a distributor bridge without outlet.

Distributor bridge without outlet, comprising: Distributor plates drawn with a 90° turn
1 ea.bridge strip, ref. no.: F0408/13-00
2 ea. hollow screw w/o outlet, ref. no.: F0408/15-00 3 outlets combined by means of one distributor bridge
2 ea. sealing ring, ref. no.: 090760305121 without outlet:
2 ea. sealing ring, ref. no.: 090760305221 Reversing sealing disk turned over
20
15 15,2
triple
35

single
© BEKA 2012 All rights reserved!

Since one distributor plate cannot be closed on both sides


without the lubricant to be delivered through it being
bypassed to another outlet, a minimum of three outlets Reversing sealing disk
must be connected with each other by means of distributor
4 outlets combined by means of one distributor bridge
bridges without outlets. Accordingly, the reversing sealing without outlet:
disk in one of the distributor plates concerned must be Plugscrew with sealing ring
turned over. Reversing sealing disk turned over
The deliveries of the three connected outlets then come out
together at the open outlet of the distributor plate on which
the reversing sealing disk has been turned.
Should 4 outlets be connected using a distributor plate
Subject to alterations!

without outlet, the reversing sealing disks on the two


distributor plates must be turned. The outlet not being used,
which is located opposite of the distributor bridge, must be
closed with a plugscrew with sealing ring (refer to page 38).
quadruple
Then the delivery rates of the four outlets come out together
at the remaining outlet opposite of the distribution bridge.
4

BEKA Nederland B.V. Wagenmakerij 11 tel. +31 168 371 538 info@beka.nl
4762 AV Zevenbergen fax +31 168 338 329 www.beka.nl
Progressive distributor SX-1
Screw fittings for outlets

The distributor inlet and the distributor outlets are provided Screw connection without check valve:
with a threaded connection R1/8“ so that all screw
connections can be screwed not only into the distributor S1 S3
inlet but also into the distributor outlets.

Screw connections without check valve:

D
G
Screw connection GE 4 G1/8”
Screw connection GE 6 G1/8”

PipeøD
Screw connection GE 8 G1/8” L1
L2
ca. L3
Screw connection Pipe ØD L1 L2 L3 S1 S2 D Ref. No.
GE 4 G1/8” LL 4 8 16 28 14 12 14 04012010906
GE 6 G1/8” LL 6 8 16 28 14 12 14 04012000906
GE 8 G1/8” LL 8 8 18 29 14 14 14 04012020906

Screw connections with check valve: Screw connection with check valve:
L1
Screw connections with check valve are used in
progressive distributors for lubricating points with increased L2
backpressure or in main distributors.

Screw connections with check valve can only be screwed


D

into the distributor outlets because of the check valve.


Screw connection with check valve GE 6 G1/8”

PipeØD
Screw connection with check valve GE 8 G1/8”

S1 S2
Screw connection Pipe ØD L1 L2 S1 S2 D Ref. No.
GE 6 G1/8” 6 39 8 14 12 14 0438000064
GE 8 G1/8” 8 39 8 14 14 14 0438000063
S2
Screw connections with conical thread for insertion into the S1
© BEKA 2012 All rights reserved!

swivel screw coupling of the pressure indicator.


G

Screw connection GE 4 G1/8”k


Screw connection GE 6 G1/8”k
Screw connection GE 8 G1/8”k
PipeøD

L1
L2
L3

Screw connection Pipe ØD L1 L2 L3 S1 S2 Ref. No.


Subject to alterations!

GE 4 G1/8”k LL 4 8 16 26 11 10 04012010606
GE 6 G1/8”k LL 6 8 14,5 26 11 12 04012000606
GE 8 G1/8”k LL 8 8 16,5 28 12 14 04012020606

BEKA Nederland B.V. Wagenmakerij 11 tel. +31 168 371 538 info@beka.nl
4762 AV Zevenbergen fax +31 168 338 329 www.beka.nl
Progressive distributor SX-1
Elements

Progressive distributors SX-1 each consist of one initial Initial element:


element (without delivery plunger), two to ten central
elements and one final element (without delivery plunger).

All elements are supplied without outlet screw connections


and have threaded connections R1/8“ at the distributor
inlet (initial element) and on all distributor outlets (central
elements).

Ref. no.: 4000 97 0000

Central elements can be supplied in seven different Central element (dosing element):
capacities.

Designation Delivery rate Code


of element Per outlet Per element
SX-1 05 0,068 cm³ 0,136 cm³ 05
SX-1 10 0,105 cm³ 0,210 cm³ 10
SX-1 15 0,150 cm³ 0,300 cm³ 15
SX-1 20 0,210 cm³ 0,420 cm³ 20
SX-1 25 0,275 cm³ 0,550 cm³ 25
RSV = check valve
SX-1 35 0,350 cm³ 0,700 cm³ 35
SX-1 45 0,430 cm³ 0,860 cm³ 45 Designation Integrated RSV Ref. No.
SX-1 05 without 4000 98 1000
SX-1 10 without 4000 98 2000
SX-1 15 without 4000 98 3000
SX-1 20 without 4000 98 4000
SX-1 25 without 4000 98 5000
SX-1 35 without 4000 98 6000
SX-1 45 without 4000 98 7000
Final element for progressive distributor MX-F:
Final elements are not including a delivery plunger.
© BEKA 2012 All rights reserved!
Subject to alterations!

BEKA Nederland B.V. Wagenmakerij 11 tel. +31 168 371 538 info@beka.nl
4762 AV Zevenbergen fax +31 168 338 329 www.beka.nl
Progressive distributor SX-1
Elements

Central elements (dosing elements) for SX-1 distributors Integrated check valve in a central element (dosing
can also be supplied with integrated check valve, e.g. for element) SX-1:
lubricating points with increased backpressure.

All elements are supplied without outlet screw con-nections


and have threaded connections R1/8”.

Central elements are also available with inte-grated check


valve for 7 different delivery rates.

RSV = check valve

Designation Integrated RSV Ref. No.


SX-1 05 with 4000 98 1000 001
SX-1 10 with 4000 98 2000 001 Central element (dosing element):
SX-1 15 with 4000 98 3000 001
SX-1 20 with 4000 98 4000 001
SX-1 25 with 4000 98 5000 001
SX-1 35 with 4000 98 6000 001
SX-1 45 with 4000 98 7000 001

Integrated check valve


© BEKA 2012 All rights reserved!
Subject to alterations!

BEKA Nederland B.V. Wagenmakerij 11 tel. +31 168 371 538 info@beka.nl
4762 AV Zevenbergen fax +31 168 338 329 www.beka.nl
Progressive distributor SX-1
Elements with proximity switches

In order to monitor the system or when using a cycle control Progressive distributor SX-1 with installed proximity switch:
to count the piston strokes, proximity switches can be
installed at the progressive distributors.
The mentioned proximity switches can be insalled at SX-1
25, SX-1 35 and SX-1 45

Middle elements with proximity switches have to be


3
indicated on the order as retrofitting is not possible for
existing distributor elements.
Retrofitting a proximity switch at an existing progressive
distributor SX-1 is possible by replacing a distributor disc
(see page 11). 1 2
Functional description:

Function description:
A pin (2) is attached to the piston of the distributor disc (1).
This approaches the proximity sensor (3) during each
piston stroke and triggers a signal. This signal can be
processed in various ways depending on the controller type
Installation dimensions:
or application.

The proximity switch is delivered without plug and cable.


This accessory has to be ordered separately (see page 9).

77
Technical data for proximit:
Connection: M12x1 plugable
Switch type: PNP NO contact 45
Current load: 200 mA ca. 28,3
Voltage: 10-60V DC
30
Permi. ambient temperature: -40°C to +85°C
Function indication: LED yellow
Housing material: stainless steel 60 34,5
Protection class: IP 67
© BEKA 2012 All rights reserved!

Circuit diagram:
40

1 br
2 + 10-60 V DC
1
4 black Inlet control unit
7,5
max. 3,5

or PLC
3 4 3 bl
- GND

Middle elements with proximity switches:


Take care of the motor voltage before activating the
general voltage. Designation Proximity switch Order-no.
SX-1 25 with 4000 98 5203
Subject to alterations!

SX-1 35 with 4000 98 6203


SX-1 45 with 4000 98 7203

BEKA Nederland B.V. Wagenmakerij 11 tel. +31 168 371 538 info@beka.nl
4762 AV Zevenbergen fax +31 168 338 329 www.beka.nl
Progressive distriburtor SX-1
Plug and cable for proximity switches

Middle and end elements with proximity switches are Connection cable no. 1 for connection to external control
delivered without a plug and cable. units or for connection to a control with a Hirschmann plug:
Various plugs with different cable lengths are available.
They must be ordered separately.

For connecting the proximity switch to external control units


or for connection to a control with a Hirschmann plug,
connection cables no. 1 with straight sockets M12x1 for the
proximity switch are available in lengths of 2 m, 5 m and 10 m.
The connecting diagrams can be found in the description of Socket M12x1 for connecting to the proximity switch
the respective control unit.
Cable length Order-no.
For the connection to the integrated controls BEKA-troniX1 2m 1000 91 2458
and EP-tronic with bayonet connector, a connection cable 5m 1000 91 1237
no. 2 with lengths of 2 m, 5 m and 10 m is available, with a 10 m 1000 91 2457
straight socket M12x1 on one end for the proximity switch
Connection cable no. 2 for connection to the integrated
and a straight or angular plug M12x1 on the other end for
controls BEKA-troniX1 and EP-tronic with bayonet
connecting to the control unit.
connectors:
In order to connect existing proximity switches with M8x1
connecting threads to the integrated controls BEKA-troniX1
and EP-tronic with bayonet connector, an adapter is available
with a straight socket M8x1 for the proximity switch and a
straight plug M12x1. The plug and socket are connected by a
cable with a length of 30 cm.
This adapter can be used to connect a connection cable no. 1 Straight plug M12x1 for Socket M12x1 for
and no. 2. connecting to the integrated connecting to the
control units BEKA-troniX1 proximity switch
If a proximity switch M12x1 must be connected to an and EP-tronic with
existing system via a cable for a proximity switch M8x1, e. g. bayonet connector
if the proximity switch had to be replaced previously, an
adapter cable of 30 cm length with a straight socket M12x1
for the proximity switch and a straight plug M8x1 for
connection to the existing cable can be ordered.
© BEKA 2012 All rights reserved!

Plug M12x1 for Angular plug M12x1 for Socket M12x1 for
connecting to the Socket M12x1 for
connecting to the integrated connecting to the
connecting cable connecting to the
control units BEKA-troniX1 proximity switch
no. 1 and no. 2 proximity switch
and EP-tronic with
bayonet connector

Cable length Plug type Order-no.


2m straight 1000 91 2464
Plug M8x1 for straight 1000 91 2465
5m
Socket M8x1 for connecting to the
2m angular 1000 91 2467
connecting to the connecting cable of
5m angular 1000 91 2468
Subject to alterations!

proximity switch the existing device


Order-no.: 1000 91 2495 Order-no.: 1000912496

BEKA Nederland B.V. Wagenmakerij 11 tel. +31 168 371 538 info@beka.nl
4762 AV Zevenbergen fax +31 168 338 329 www.beka.nl
Progressive distributor SX-1
Elements with pressure gauge

The pressure indicator serves to monitor the distributors Pressure indicator mounted on an SX-1 distributor
visually. It can be used in the distributor inlet as well as in Screwed into distributor inlet:
the distributor outlets.
Pressure indicator
The pressure indicator can be retrofitted at any time. (no admission)

Screwed into
distributor outlet:

Functional description:
The pressure indicator is screwed into a swivel screw
coupling (1) and this will be screwed into the distributor. The
screw connection, see below, must be screwed into the
swivel screw coupling.
The pressure indicator is used in distributors for lubricating
points with increased backpressure or in main distributors. Functional description
4
If the pressure increases e.g. by blockage of the
secondary distributor the bolt (2) is pushed upwardly
against the force of the spring (3) and the indicator pin (4) 3
will become visible. When the pressure drops again e.g.
by loosening the screw connection the spring (3) will
push back the indicator pin.

The pressure indication is available for indication of 7 2


pressure ranges. This is achieved by the installation of 1
various springs.
The inidicator pins are marked with different colors. Each
color is assigned to a pressure range.
Pressure Press. indicator with
(bar) Color
swivel screw coupling
30 Silver 4045 00 01 00 04
50 Red 4045 00 02 00 04
© BEKA 2012 All rights reserved!

70 White 4045 00 03 00 04
100 Yellow 4045 00 04 00 04 Installation dimensions:
150 Black 4045 00 05 00 04
200 Green 4045 00 06 00 04
250 Blue 4045 00 07 00 04
45,5

R1/8”k
R1/8”
Subject to alterations!

R1/8”

30
10

BEKA Nederland B.V. Wagenmakerij 11 tel. +31 168 371 538 info@beka.nl
4762 AV Zevenbergen fax +31 168 338 329 www.beka.nl
Progressive distributor SX-1
Extending or shortening distributors

The progressive distributors SX-1 can be adapted to


application conditions at any time due to their disk
configuration. If lube points are to be added or removed, the
distributor can be extended or shortened by the
installation/removal of distributor disks. SX1---15

SX1---45 SX1---35 SX1---20 SX1---05

Description:
1
- Remove the tie pins (1) that hold the distributor
together.
- Separate the distributor at the required point.
- Add the new distributor disk or remove the unwanted
distributor disk
- Reconnect the distributor with the appropriate tie rods,
nuts and washers (see table).

Attention:Take care of utmost cleannes during this


works
Note: An SX-1 distributor must always consist of at
least 3 delivering elements and a maximum of
10 elements.

If one of the O rings used for sealing the distributor between Distrib. size Conn. rod size Order-number
the individual units is damaged and no longer seals SX-1 3/6 M7 x 117 002 141 013
correctly, they can be re-ordered in sets containing all O- SX-1 4/8 M7 x 136 002 141 014
rings that are installed in a SX-1 distributor. SX-1 5/10 M7 x 156 002 141 015
SX-1 6/12 M7 x 176 002 141 016
Sealing kit for metering element,
SX-1 7/14 M7 x 196 002 141 017
Order-no. 4000 98 D000
SX-1 8/16 M7 x 216 002 141 018
Sealing kit for metering element,
SX-1 9/18 M7 x 236 002 141 019
Order-no.: 4000 97 D000
SX-1 10/20 M7 x 256 002 141 020
Attention: When installing the distributor take care that all
pistons of the distributor are in horizontal
position (see figure below).
© BEKA 2012 All rights reserved!

The installation surface must be even and must not have


obstacles.

Installation position of the distributor:


Right: Wrong:
Subject to alterations!

11

BEKA Nederland B.V. Wagenmakerij 11 tel. +31 168 371 538 info@beka.nl
4762 AV Zevenbergen fax +31 168 338 329 www.beka.nl
Progressive distributor SX-1
Order key for SX-1 distributor

Order example:

The progressive distributor SX-1 is delivered without fittings


at the distributor inlet and outlet. In this case you have to
indicate a 0 for the pipe diameter and leave out the detail for
the type of fitting. All fittings can also be ordered separately
(see page 5).
If the fittings should be delivered already installed in the
distributor, indicate the pipe diameter.
for connection fitting without non-return valve: GE
for connection fitting with non-return valve RGE
for connection fitting with conical thread e.g. GE 6 k
Output rate details: Connection positions
The metering quantities have to be indicated for each side
Delivering elements
of the distributor inlet to the outlet. The output rate Inlet
abbreviations can be found on page 6. At combined outlets, R1/8”
R L
the output quantities code numbers are added up (see
page 3 and 4).
Screw plugs and outlets that are sealed by distributor
bridges are marked with a line. At distributor bridges, the
turned sealing screw must be indicated with a star.
10
Proximity switch:
Distributor elements at which a proximity switch should be
Outlet
R1/8”
25
installed have to be marked with NS after the metering
quantity code. Proximity switches can be installed at the left
35
or at the right side at SX-1 distributors.

* = Turned sealing disk!

Metering elements with integrated non-return valves and


pressure monitoring fittings have to be indicated
vorbehalten!

separately.
reserved!

R 10 / 25 / 35
Rechte

Type SX-1 3 / 6 - GE6 / 0


L 10 / 25 / 35 NS
rights
AllAlle

No. of delivering elements


2010
2012

No. of outlets
© BEKA
vorbehalten! © BEKA

Pipe diameter inlet

Pipe diameter outlet


to alterations!

Connection position
Änderungen
Subject

Output rate
12

X
BEKA Nederland B.V. Wagenmakerij 11 tel. +31 168 371 538 info@beka.nl
4762 AV Zevenbergen fax +31 168 338 329 www.beka.nl

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