DIY 2.4Ghz Radio Upgrade

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DIY 2.

4Ghz Radio Upgrade


by FliteTest | January 1, 2012 | (11) Posted in Tips

In this episode we dive into an old Futaba 72mHz transmitter to give it new life!
Watch as Josh, Josh and David summarize what it takes to do this.

Afterwards, if you feel motivated, you can dig out your old transmitter to start
hacking, drilling, and soldering with David's how-to tutorial below. And if you're
still looking for more, we added a link to Paul Bitmatta's step-by-step video
below that!

Guide Written By: David Windestal: Got an old 72MHz radio laying around not
being used? Or your looking to have a system with cheaper receivers? Then
you've come to the right place. You can with easily and inexpensively replace or
add another 2.4ghz system to your radio. In this guide we are going to add a
FrSky DHT 8ch DIY Telemetry Compatible Transmitter Module to a Futaba 7C
72Mhz radio.

We're also going to make it possible to toggle between the 72MHz and 2.4GHz
modules with the flip of a switch. No need to throw out those excellent 72MHz
receivers to use 2.4GHz. First I took of the back cover and drilled two holes,
one for the 2.4GHz antenna and one for the 72MHz/2.4GHz toggle switch, in
the top of the case.
Next I drilled a hole for the in the back cover into the battery compartment.

The FrSky module comes with a toggle switch to select between 1


way communication (to be able to use the first generation FrSky receivers), 2
way communication (for the newer telemetry receivers) and firmware upgrade
mode.

I wanted this switch easily accessible but yet protected, hence the placement
inside of the battery compartment.
The module also comes with a bind button and indication LED. I decided to
place these in the battery compartment as well.
Now it's time for the electrical bit. You need to find out where the PPM output is
in your transmitter. If you have no idea what I'm talking about search for mr
Google for "PPM hack module '+your transmitter'" and you should be able to
find it.

In nearly all transmitters the transmitter module is separate from the main
transmitter PCB. One of the cables between those two PCB's is the PPM signal
wire. In the Futaba 7C these three wires are VCC, GND and PPM:

For some odd reason futaba doesn't like to follow the standard coloring code for
wires, so VCC is brown, GND is red and PPM is black. The FrSky module
follows the standard though and has VCC as red, GND as black and PPM as
yellow.

To switch between the 72MHz module and the FrSky 2.4GHz module I added a
simple 2 way switch. All it does is shifts the VCC (+) between the two modules.
This way only one module is powered up at any given time, which saves battery
and decreases the chance for interference. Here is a simple wiring

diagram:

All cables soldered up.


Always insulate you exposed ends of cables! Use heat-shrink if you have any.

Antenna and toggle switch installed in the top of the case.


Find a good place to install the FrSky module. In the 7C there is plenty of space
underneath the 72MHz antenna. I simply used double sided sticky tape to hold
it in place.

Reassemble the transmitter and you're done!


Now you can use both your old 72MHz receivers and your new 2.4GHz FrSky
receivers without having to buy a new expensive radio. The FrSky system is a
frequency hopping system and very resilient to interference. The range is
excellent. The receivers have excellent low voltage performance.

Reboot time is really fast. The fail-safe is easy to set. It's easy to bind and the
link-up is really quick. And on top of all that it's a really cheap system! If you're
looking for a good cheap system this is the one to get.

Additional video provided by: Paul Bitmatta AKA: bmsweb (Flite Test Forum
Member)... This is a quick run down on installing the a FrSky Module upgrade
for the Turnigy 9x Radio. This kit also works with 2-way telemetry Receivers.
The main reason for this upgrade is longer range, reliability and RSSI ideal for
FPV applications.
http://www.hobbyking.com/hobbyking/store/uh_viewitem.asp?idproduct=17205
&aff=460671

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