Recuperación Selectiva de Zinc A Partir de Licores Sulfúricos de Minería Empleando Sistemas Bifásicos Acuosos

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Journal of Water Process Engineering 42 (2021) 102138

Contents lists available at ScienceDirect

Journal of Water Process Engineering


journal homepage: www.elsevier.com/locate/jwpe

Selective recovery of zinc from mining sulfuric liquor employing aqueous


two-phase systems
Daniela da Silveira Leite a, Roberta Condé de Assis a, Junielly Tomaz Domingues a,
Pablo Luis Gutierrez Carvalho a, Mateus Carvalho Monteiro de Castro b,
Gustavo Henrique da Cruz a, Izabella Cristina Gonçalves Silva a, Guilherme Dias Rodrigues a, *
a
Laboratório de Soluções Analíticas Verdes (LaSAV), Departamento de Química, Instituto de Ciências Exatas (ICEx), Universidade Federal de Minas Gerais (UFMG), Av.
Presidente Antônio Carlos, 6627, Pampulha, Belo Horizonte, MG, 31270-901, Brazil
b
ATPX – Soluções em hidrometalurgia Ltda, Brazil

A R T I C L E I N F O A B S T R A C T

Keywords: Zinc recovery is extremely important due to the chemical and physical properties of this metal. Liquid-liquid
Zinc extraction technique allows the selective recovery of zinc, leading to a high purity product. For the first time,
Magnesium a concentrated mining sulfuric liquor as a stock solution for in situ preparation of an Aqueous Two-Phase System
Recovery
(ATPS) in a hydrometallurgical process. This liquor is an overly complex solution with a high content of metal
Aqueous two-phase systems
Mining liquor
ions, especially Zn2+ and Mg2+. ATPS technique has already shown good results when compared to traditional
Separation solvent extraction techniques and can be considered a greener technique. The proposed method was optimized to
obtain selective Zn2+ extraction by studying the parameters: the nature of the ATPS-forming polymer and their
concentration in the stock solution; the effect of the salt added to the system; the concentration of extractant
agent and the mass ratio between both phases. The optimized methodology made it possible to extract (91.5 ±
0.1)% of Zn2+ and (18.2 ± 0.1)% of Mg2+ from the liquor in three extraction steps. In the stripping step which
used NaOH as the precipitating agent, about 65 % of Zn2+ was selectively recovered at pH = 6.00 and at pH =
9.00 the recovery of Zn2+was close to 80 %. Furthermore, for the first time it was proven that the polymer and
the extracting agent (following the stripping step) are reusable components of the ATPS. A high extraction ef­
ficiency (%EZn ~ 45 %) was achieved in one extraction step using the recycled extraction phase without any
adjustment.

1. Introduction exchange, membrane separation [6,7] and liquid-liquid extraction [8,9].


Among these processes, solvent extraction (SX) is a strategical hydro­
Zinc is essential as a micronutrient for human health and is the fourth metallurgical separation process used on a commercial scale, due to the
most used metal in the world, standing behind iron, aluminum, and growing demand for high-purity metals [10], the strict environmental
copper. It can also be recycled without losing its physicochemical regulations, the demand of lower production costs and the decreased
properties. Around 60 % of the produced zinc is used in galvanizing production in high-quality ore reserves.
processes as a sacrificial metal. The estimated world zinc consumption is The process of obtaining zinc through hydrometallurgical routes
16 million tons per year, in which 12 million tons come from primary consists of leaching the metal from primary or secondary sources [11,
sources and 4 million from recycled sources [1]. According to the Lon­ 12], followed by a precipitation treatment [5,13]. In the solvent
don metal exchange website, the commercial value of this metal is US$ extraction stage, the liquor is held in contact with an organic solvent and
2585 per ton [2]. an extracting agent for the selective recovery of zinc [14,15]. Then, the
There are a variety of metallurgical processes that can be employed extracting phase is subjected to the stripping step to allow recovery of
for the recovery of zinc, mainly pyrometallurgical [3,4] and hydro­ the metal in its free form for later electrodeposition [15,16].
metallurgical methodologies [4], such as precipitation [5], ion Most SX methodologies use organic solvents such as kerosene [17,

* Corresponding author.
E-mail address: guilhermedr@ufmg.br (G.D. Rodrigues).

https://doi.org/10.1016/j.jwpe.2021.102138
Received 1 March 2021; Received in revised form 5 May 2021; Accepted 8 May 2021
Available online 18 May 2021
2214-7144/© 2021 Elsevier Ltd. All rights reserved.
D. da Silveira Leite et al. Journal of Water Process Engineering 42 (2021) 102138

18], which is very flammable and non-biodegradable, contradicting the copolymers L64 [(EO)13(PO)30(EO)13; molar mass 2900 g mol–1, with 40
need for more sustainable and environmentally safe processes. In view % of ethylene oxide (EO)] and L35 [(EO)11(PO)16EO)11, molar mass
of this, the aqueous two-phase systems (ATPS) technique is an inter­ 1900 g mol–1, with 50 % of EO, where EO means ethylene oxide and PO
esting strategy to replace traditional solvent extraction, since its effi­ means propylene oxide] used in the preparation of the ATPS, were ob­
ciency in the recovery of strategic metals from several different matrices tained from Sigma-Aldrich (Milwaukee, WI).
has already been proven [19–23]. ATPS is made up mostly of water and The reagents sodium citrate dihydrate (C6H5Na3O7.2H2O, 99.0 %),
may contain a polymer [24] or an ionic liquid and an electrolyte in its sodium sulfate (Na2SO4, 99 %), sodium hydroxide (NaOH), potassium
composition, which generally have low toxicity and low cost [25–27]. thiocyanate (KSCN, 98.0 %) were purchased from Vetec (Rio de Janeiro,
After the phase separation under specific thermodynamic conditions, Brazil). The anhydrous sodium acetate (NaC2H3O2, 98.0 %) and PEG
ATPS generally have a top phase (TP) which is rich in polymer and poor 1500 were obtained from Synth (São Paulo, Brazil). The sulfuric acid
in electrolyte and a bottom phase (BP) which is poor in polymer and rich (H2SO4, 96.0 %) was purchased from Merck (Hesse, Germany).
in electrolyte [28].
ATPS have shown great potential due to the possibility of using both 2.3. ATPS composition and liquid-liquid extraction procedure
hydrophobic and hydrophilic extracting agents [29–31]. Many reported
works have applied these systems for the selective recovery of metals The sulfuric liquor containing high concentrations of Zn2+ and Mg2+
from primary [32,33] and secondary sources [25,34–36]. Leite and was centrifuged at 2500 rpm (560 x g) during 5 min, to separate the
collaborators optimized a separation methodology for Zn2+ and particulate material and obtain a homogeneous and representative
Mn2+(II) using alkaline battery leachate liquor through ATPS. A sepa­ sample. In general, the preparation of the ATPS was performed by
ration factor (SZn/Mn) of 1.2 × 106 was obtained in just one extraction mixing a specific mass of a polymer stock solution (L64, L35 or PEG
step, in an ATPS formed by L64 and Na2SO4, using dithizone as an 1500) with a specific mass of the concentrated liquor in test tubes, which
extracting agent [37]. were manually shaken during 3 min. Then, the ATPS assays were placed
Lemos et al. investigated the separation of copper from an ore in a thermostatic bath for 30 min at 333.15 K to ensure the thermal
leachate employing ATPS as the extraction technique. The developed equilibrium.
method showed that all Cu2+ could be extracted at pH = 3,00, using PAN As can be seen in Fig. 1, the extraction studies were performed in
(1-(2-pyridylazo)-2-naphtol) as the extracting agent. The other metals successive steps, in which a new polymer stock solution was added to BP
(Fe3+, Co2+, Ni2+ and Zn2+) present in the leachate were mainly 1 to prepare a new ATPS. Then, the top phase was collected for mag­
concentrated in the bottom phase (%E ≤ 7,69). The stripping assays nesium quantification by FAAS, and zinc was quantified by com­
provided recovery of Cu2+ close to 90 %. Therefore, these results plexometric titration using xylenol orange as indicator.
demonstrated the high efficiency of the ATPS technique to recover All experiments were performed in triplicate at 333.15 K, which is
metals from a complex sample [32]. the temperature that the liquor is held after leaching in the industrial
Based on the efficiency of ATPS for metal recovery, a mining process. The pH value and dilution factor of the pure sulfuric liquor have
concentrated liquor was used for the first time, as a stock solution for the not been changed during the procedure.
in-situ preparation of an ATPS. The liquor was a complex solution with a
high content of metal ions, especially Zn2+ and Mg2+. Thus, this work 2.4. Evaluation of extraction procedure
aimed to recover Zn+2 efficiently, minimizing the reagent consumption
and agreeing with the green chemistry principles, applying ATPS as the The top phase (TP) of each tube was collected and diluted appro­
extraction technique. priately when necessary. For analysis by FAAS, an analytical curve of
In view of this, was developed an efficient, applied, and sustainable Mg2+ was used to obtain the concentration values. For analysis of Zn2+,
methodology for the recovery of zinc from a mining concentrated liquor, the TP was directly titrated with EDTA (ethylenediaminetetraacetic
through the optimization of experimental variables such as: the nature acid) using xylenol orange as an indicator. The percentage of Mg2+ and
of the ATPS-forming polymer/copolymer and their concentration; the Zn2+ extraction (%E) was calculated from Eq. (1):
effect of salt, the effect of the extracting agent and its concentration and
also the mass ratio between both phases. Stripping experiments and %E =
nTP
x 100 (1)
reused reagent studies were also carried out. nTotal

where nTP is the amount of substance of metal ions in the top phase and
2. Experimental
nTotal is the total mols number of metals ions in the system. Another
2.1. Equipment parameter used to assess the extraction efficiency was the distribution
coefficient (DM ), obtained from Eq. (2):
A pHmeter (HI 2221, Hanna) was used to perform pH adjustments; %EM
ATPS stock solutions were weighed using an analytical balance (AUY DM = (2)
100 − %EM
220, Shimadzu), with precision ±0.0001 g; a centrifuge (Excelsa II,
FANEN) was used to sediment the sulfuric liquor solids; and a thermo­ where %EM is the metal extraction percentage.
static bath of uncertainty ± 0.5 ◦ C (SL 152, Solab) was used to establish
the thermodynamic equilibrium of ATPS assays. The analytical signals 2.5. Parameters optimized in the extraction procedure
were obtained by flame atomic absorption spectrometry (FAAS - Varian
AA-240). ATPS parameters were studied to optimize the extraction conditions
for Zn2+ and Mg2+ separation. Since pure liquor has been used as a stock
2.2. Chemicals solution for the ATPS formation, there are no phase diagrams available
in the literature to describe the exact composition of the system. Thus,
The Nexa Mineral Resources S.A. company supplied a sulfuric liquor the following parameters were investigated: concentration of the poly­
containing several metals, mainly Zn2+ and Mg2+, which was used as the mer stock solution (40 %, 50 % and 60 % w/w); ATPS-forming polymer/
stock solution for the ATPS formation. copolymer (L64, L35 and PEG 1500); the effect of the salt addition to the
All experiments were carried out using deionized water from a liquor (Na3C6H5O2.2H2O); concentration of extractant agent KSCN
Simplicity UV ultrapure water system (Millipore). The chemicals were of (0.00 to 0.50 mol kg− 1); and mass ratio between top (mTP) and bottom
analytical grade, without any additional purification. The triblock (mBP) phases (mTP/mBP = 0.5, 1.0 and 2.0).

2
D. da Silveira Leite et al. Journal of Water Process Engineering 42 (2021) 102138

Fig. 1. Schematic representation of the successive extraction procedure using ATPS.

3. Results and discussion methodology on a large scale. Furthermore, this polymer has a lower
cost compared to the copolymers evaluated; because of this, PEG 1500
3.1. Sample characterization was applied as the ATPS-forming polymer in the subsequent studies.

First, the samples were centrifuged for 10 min at 2500 rpm (560 x g),
to separate the particulate material and obtain a homogeneous and 3.3. Effect of salt and extracting agent
representative sample. After centrifugation, the pH of the supernatant
was measured, which was equal to 4.28. Subsequently, the constituents The influence of the addition of salt and extracting agent on the
of the liquor were quantified by FAAS. Table 1 summarizes the con­ extraction behavior of Zn2+ and Mg2+ in ATPS were studied. As the
centration of the main metal ions in the sample. bottom phase is rich in electrolyte, the salt added to the system will
After characterization, it was possible to confirm the high concen­ probably concentrate in the bottom phase due to strong ion-ion in­
tration of zinc and magnesium in the sample in comparison to other teractions. So, the electrolyte-forming anion can interact with the metal
metal ions. Therefore, this liquor was used in subsequent studies to ions electrostatically or by complexation, inhibiting its partition to the
optimize the separation process between zinc and magnesium in ATPS. top phase. In view of this, the effect of the presence of sodium citrate, an
electrolyte commonly used in metal extraction studies in ATPS, was
evaluated [37,39,40].
3.2. ATPS-forming polymers
The analytes extraction behavior was also evaluated in the presence
of the thiocyanate ion (SCN− ) as an extracting agent, which has already
In studies involving the partition of metallic ions, the nature of the
demonstrated significant results for some metals [29,41]. SCN− has high
ATPS-forming polymer is an especially important variable, since the
water solubility, which improves the operating conditions of the system
polymers have considerable differences in their hydrophobicity and
formed by PEG 1500, a highly hydrophilic polymer.
molar masses. Their chemical properties can influence the phase vis­
First, the effect of sodium citrate in the presence of SCN− on the
cosity and consequently, the phase separation time. However, the pur­
partition of the analytes in ATPS was studied. Fig. 2 illustrates the
pose of this study was to use the pure liquor as a stock solution and to
extraction behavior of Zn2+ and Mg2+ in ATPS formed by sulfuric liquor
evaluate the formation of the systems with the addition of PEG 1500,
+ PEG 1500 (60 % w/w), in the presence of SCN- (0.2 mol kg-1) (A); or
L64 and L35 solutions in different concentrations. These ATPS-forming
SCN- (0.2 mol kg-1) and Na3C6H5O7 (5% w/w) (B).
polymers were chosen because they have already been widely applied in
In the absence of citrate (Fig. 2A), the extraction efficiency of Zn2+
other works involving metallic ion partitioning in ATPS [22,25,34,37,
and Mg2+ were %EZn = (40 ± 1)% and %EMg = (14.1 ± 0.7)%, in four
38].
successive extraction steps. The addition of sodium citrate (Fig. 2B)
The stock solutions had a concentration between 30 and 60 % w/w of
provided a significant increase in the extraction of Zn2+ and Mg2+. In
the polymer. However, the ATPS assays were only formed with stock
four extraction steps %EZn = (48.3 ± 0.2)% and %EMg = (24 ± 5)% were
solutions of L35 and L64 at 30 and 40 % w/w and PEG 1500 at 40, 50
obtained, while an extra step provided %EZn = (54 ± 3)% and %EMg =
and 60 % w/w. Among these, the systems formed by PEG 1500 showed a
(26 ± 4)%. Thus, the citrate ion contributed to an increase in the
faster phase separation, in addition to generating systems with less
extraction efficiency of both analytes, probably due to the formation of
viscosity, with no need for centrifugation. These technical features
stable complexes with both, Zn and Mg2+, which are partitioned to the
contribute to a shorter processing time, enabling the application of the
ATPS top phase.
In order to improve the zinc extraction efficiency and the separation
Table 1 of the analytes, subsequent studies were carried out in different con­
Quantification of the metals present in the sulfuric liquor.
centrations of SCN− in ATPS formed by sulfuric liquor + PEG 1500 (60
Metals Concentration (mg kg− 1) % w/w) in the presence of sodium citrate (5% w/w). Fig. 3 shows the %E
Zn 37800 values of Zn2+ and Mg2+ as a function of the SCN− concentration in the
Mg 5670 polymer stock solution.
Ni 1.46 Analyzing Fig. 3, the concentration of SCN− influences the extraction
Cd 24.7
behavior of both analytes, especially magnesium. There was a gradual

3
D. da Silveira Leite et al. Journal of Water Process Engineering 42 (2021) 102138

Fig. 2. Effect of the presence of sodium citrate on successive extractions of Zn2+ and Mg2+ in ATPS formed by sulfuric liquor + PEG 1500 (60 % w/w) in the presence
of SCN− (0.2 mol kg-1) (A); and Na3C6H5O7 (5% w/w) and SCN− (0.2 mol kg-1) (B).

procedure was performed in five stages, except in phase mass ratio,


stripping, and precipitation studies, in which different numbers of
extraction steps were applied.

3.4. Effect of polymer concentration

As ATPS was formed through a mixture of pure liquor with a polymer


stock solution, the effect of the PEG 1500 concentration on the extrac­
tion behavior of Zn2+ and Mg2+ was evaluated. It is known that the
polymer is mainly concentrated in the ATPS top phase; as the amount of
PEG increases it causes variations in the viscosity of the TP, influencing
the phase separation time, as well as the partition of the analytes [42].
Fig. 4 shows the %E of Zn2+ and Mg2+ as a function of the polymer
concentration in the stock solution, in ATPS formed by sulfuric liquor +
PEG 1500 in the presence of SCN− (0.5 mol kg-1) and sodium citrate (5%
w/w).
According to Fig. 4, the PEG concentration considerably influenced
the analytes partition in ATPS. The extraction percentage obtained for

Fig. 3. Influence of SCN− concentration on the extraction behavior of Zn2+ and


Mg2+ after five extraction steps in ATPS formed by sulfuric liquor + PEG 1500
(60 % w/w) in the presence of sodium citrate (5% w/w).

drop in extraction efficiency with an increase in the thiocyanate amount.


Thus, with a SCN− concentration equal to 0.5 mol kg-1, in five extraction
steps the extraction percentage obtained was %EZn = (58 ± 2)% and %
EMg = (2.28 ± 0.03)%, with CZn ~ 7300 mg kg-1 and CMg ~ 40 mg kg-1 in
the top phase. This corresponds to a concentration ratio (CZn/CMg) of
approximately 187.
An increase of the SCN− concentration causes the Mg2+ extraction to
decrease. The Mg2+ concentration in the liquor is much lower than the
Zn2+ concentration (Table 1), so it is expected that the extraction effi­
ciency of magnesium will be more influenced by the SCN− variations,
while the increments in %EZn it is not so pronounced. As thiocyanate
forms stable complexes with Zn2+ and has greater affinity for the ATPS
top phase, a competition between Mg2+ and SCN− species for the
interaction sites present in TP can take place, resulting in a lower
extraction efficiency of Mg+2.
Therefore, the best separation condition between Zn2+ and Mg2+ Fig. 4. Influence of polymer concentration in the stock solution (40, 50 and 60
obtained and fixed for subsequent experiments was in the presence of % w/w) on the extraction behavior of Zn2+ and Mg2+ in ATPS formed by sul­
SCN− (0.5 mol kg-1) and sodium citrate (5% w/w). The extraction furic liquor + PEG 1500 in the presence of SCN− 0.5 mol kg-1 and sodium
citrate 5% w/w, in five extraction steps.

4
D. da Silveira Leite et al. Journal of Water Process Engineering 42 (2021) 102138

Zn2+ and Mg2+ when applied to a polymer concentration equal to 40 % (A) mTP/mBP = 0.5, (B) mTP/mBP = 1.0 and (C) mTP/mBP = 2.0, in ATPS
w/w was practically the same – close to 60 %. At PEG concentration formed by sulfuric liquor + PEG 1500 (50 % w/w) in the presence of
equal to 60 % w/w the extraction efficiency were %EZn = (58 ± 2)% and SCN− (0.5 mol kg-1) and sodium citrate (5% w/w).
%EMg = (2.28 ± 0.03)%, but under these conditions, a gelatinous solid The mass ratio studies (mTP/mBP) were performed with the
was formed and deposited at the bottom of the tube. However, a higher maximum possible number of steps in the system, aiming for a high %E
extraction efficiency, %EZn = (79 ± 1)%, was obtained for Zn2+ in five of Zn2+ and a better separation between analytes. Fig. 5A and B show a
extraction steps using PEG (50 % w/w). The concentration in the saturation of the system TP from the 7th successive extraction step when
extracting phase was CZn ~ 7000 mg kg-1 and CMg ~ 160 mg kg− 1, as can using mTP/mBP = 0.5 (%EZn ~ 60 %) and mTP/mBP = 1.0 (%EZn ~ 90 %),
be seen in Figure S1 in the supporting information. respectively. However, in the study of mTP/mBP = 2.0, approximately
Two distinct effects on the extraction behavior of Zn2+ and Mg2+ can 100 % of Zn2+ had been recovered in four extraction steps.
be observed. Firstly, when the PEG 1500 concentration in the stock In systems where the TP mass is lower than the BP mass, a pre-
solution was equal to 40 % w/w, the extraction percentage of both concentration of the analytes in the TP and a low extraction efficiency
analytes was close to 60 %. However, in systems with a polymer con­ are expected, since a lower number of interaction sites between the Zn-
centration equal to 50 % w/w, a significant improvement in the sepa­ SCN species and the macromolecules of the copolymer were available in
ration between the analytes was observed. The Zn-SCN− complex tends the extracting phase. On the other hand, in systems with a mass ratio
to partition at a higher rate into the ATPS top phase with an increasing greater than one (mTP/mBP ≥ 1.0), it is possible to obtain a greater
polymer concentration. Because of the greater Zn-SCN− partition, there extraction capacity of analytes in fewer successive extraction steps.
may be competition with the Mg+2 ion for the interaction sites in the Therefore, the mass ratio system equal to 2.0 showed better results for
extracting phase, thereby decreasing the %EMg. the %E of Zn2+.
Another effect observed when increasing the polymer concentration Although the Zn2+ recovery was close to 100 % in four extraction
to 60 % w/w was the decrease in the efficiency of the %EZn and %EMg. As steps with mTP/mBP = 2.0, with distribution factors DMg = 0, 36 and
the concentration of Mg2+ in the liquor is much lower than Zn+2, the DZn = 2905, the formation of a precipitate occurred in this system,
variation in extraction efficiency with increasing polymer concentration which can be an obstacle when the methodology is scaled-up. However,
is more pronounced. In higher polymer concentrations, the ATPS phases in three extraction steps, a high extraction efficiency was obtained, %EZn
become more distinct, which may increase the top phase viscosity and = (91.4 ± 0.1)%, with distribution factors DMg = 0, 22 and DZn = 48, 50,
consequently, the surface tension between phases. These factors can and an overall concentration of Zn2+ equal to (5742 ± 29) mg kg− 1 and
affect the analytes partition and inhibit the transfer to the top phase. Mg2+ equal to (164 ± 1) mg kg− 1 in the extracting phase, as can be seen
This phenomenon has also been observed in other works involving in Figure S2 in the supporting information. Under this condition, the
metallic ion partitioning in ATPS [43,44]. concentration ratio between Zn2+ and Mg2+ (CZn/Mg) was approximately
Thus, the subsequent studies were carried out employing ATPS 52, a value considerably higher than the one found in the original sul­
formed by sulfuric liquor + PEG 1500 at 50 % w/w in the presence of furic liquor (CZn/Mg ~ 7). Therefore, the subsequent study was carried
SCN− (0.5 mol kg-1) and sodium citrate (5% w/w). out with a mass ratio equal to 2.0, applying three extraction steps in
ATPS formed by sulfuric liquor + PEG 1500 (50 % w/w) in the presence
3.5. Study of phase mass ratio of SCN- (0.5 mol kg− 1) and sodium citrate (5% w/w).

The effect of the mass ratio between top and bottom phases (mTP/ 3.6. Stripping
mBP) of the ATPS was evaluated. It is worth mentioning that there are no
phase diagrams available in the literature to describe the exact In traditional SX plants, after the separation stage, the extracting
composition of this particular system formed by mining liquor solution. phase is submitted to a stripping process to recover the analyte in its
Therefore, we consider that the masses of the ATPS phases corresponded ionic free form in solution or as pure solid. For this, the stripping study
to the polymer stock solution and liquor masses, if this methodology is was performed in two ways: by placing the extracting phase in contact
adopted, these results will be obtained and will be reproducible. with a Na2SO4 solution or using NaOH as the precipitating agent.
The expectation of this study was to find a compromise condition Fig. 6A shows the results of the percentage of stripping (%S) in
between extraction efficiency and pre-concentration of Zn2+ in the top successive stripping steps of Zn2+ and Mg2+ in ATPS formed by PEG
phase. Therefore, a decrease in the cost of the process is expected, 1500 (50 % w/w) + Na2SO4 (20 % w/w) in the presence of SCN− (0.5
especially in the consumption of the polymer, which is the most mol kg-1) and sodium citrate (5% w/w), as a function of the number of
expensive component used in ATPS. extraction steps in ATPS. Fig. 6B illustrates the percentage of precipi­
Fig. 5 shows the %E of Zn2+ and Mg2+ as a function of the mass ratio: tation (%PPT) of Zn2+ and Mg2+ from the extracting phase, as a function

Fig. 5. Extraction behavior of Zn2+ and Mg2+ in successive steps using ATPS formed by sulfuric liquor + PEG 1500 (50 % w/w) in the presence of SCN− 0.5 mol kg-1
and sodium citrate 5% w/w as a function of phase mass ratio (A) mTP/mBP = 0.5; (B) mTP/mBP = 1.0 and (C) mTP/mBP = 2.0.

5
D. da Silveira Leite et al. Journal of Water Process Engineering 42 (2021) 102138

Fig. 6. Successive stripping of Zn2+ and Mg2+ in ATPS formed by PEG 1500 (50 % w/w) + Na2SO4 (20 % w/w) in the presence of SCN− 0.5 mol kg-1 and sodium
citrate 5% w/w (A) and precipitation of Zn2+ and Mg2+ from the extracting phase as a function of pH (B), after three extraction steps.

of the medium pH (after three extraction steps). any addition of further reagents. The extracting phase was placed in
The results for stripping in ATPS using a stock solution of Na2SO4 (20 contact with pure liquor to allow the formation of a new ATPS. Fig. 7
% w/w) show that in the second extraction step, all magnesium was illustrates the %E of Zn2+ and Mg2+ as a function of the pH of the top
recovered for the electrolyte-rich phase, while for Zn2+, after five steps phase, in ATPS formed by sulfuric liquor + PEG 1500 (50 % w/w) in the
of extraction the recovery was close to 40 %. In the precipitation study, presence of SCN− (0.5 mol kg-1) and sodium citrate (5% w/w), with
at pH = 9.00, the recovery percentage for Zn2+ was approximately 80 % mTP/mBP = 2.0.
and was close to 55 % for Mg2+. At pH = 9.00, %EZn = (54 ± 2)% was obtained in just one extraction
Despite increasing the pre-concentration of Zn2+ in the stripping step. However, precipitate formation occurred probably due to the high
study with Na2SO4, the recovery was less than 40 %. However, at pH = pH value. At pH = 7.00, %EZn = (46 ± 2)% and %EMg = (11 ± 1)% were
6.00 about 65 % of Zn2+ was precipitated in the form of hydroxide, obtained. Under this condition, the separation between the analytes had
while Mg2+ remained in the supernatant. This behavior generated a decreased in comparison with the extraction efficiency in a system with
solid with a high purity of Zn and therefore provided a better separation new TP (Fig. 5C, 1 st step), although the top phase still had a great
between the analytes. These results are satisfactory since the objective of extractive capacity, even without the addition of SCN− and sodium
this work was to recover zinc selectively. citrate.
These results prove that it is possible to reuse the system components
in a simple way, with satisfactory extraction efficiency results. There­
3.7. Reuse of the extracting phase fore, the ATPS technique is sustainable, as there is low residue pro­
duction, the ability to reuse reagents - mainly the polymer and
To reduce process costs and make the methodology even more sus­ extracting agent, in addition to the saving of water, which can greatly
tainable, after the precipitation study, the supernatant was reused to decrease production costs.
evaluate the performance of ATPS in one more extracting step without
4. Conclusion

A low cost and low environmental impact methodology were


developed for the selective recovery of Zn2+ from a concentrated sul­
furic liquor, which was used without dilution in the formation of the
ATPS.
The optimized ATPS composed of sulfuric liquor + PEG 1500 (50 %
w/w) in the presence of SCN− (0.5 mol kg-1) and sodium citrate (5% w/
w), in a mass ratio equal to mTP/mBP = 2.0, proved to be an efficient
system for separating the main analytes present in the liquor (Zn2+ and
Mg2+). Under these conditions, it was possible to extract (91.5 ± 0.1)%
of Zn2+ and (18.2 ± 0.1)% of Mg, with distribution factors DMg = 0, 22
and DZn = 48, 50, resulting in a final concentration ratio CZn/Mg = 52.
Finally, about 65 % of Zn2+ was recovered in the hydroxide form by
precipitation, while the Mg2+ remained in its totality in the supernatant,
using NaOH as a precipitating agent.
For the first time, it was proven that it is possible to reuse the com­
ponents of the ATPS, mainly the polymer and the extracting agent, to
still achieve a high extraction efficiency (%EZn ~ 45 %). Therefore, there
is the possibility of a significant reduction in process costs, as well as in
the generation of waste.
In this perspective, the method developed proved to be suitable for
the selective recovery of zinc in a complex matrix, making the metal ion
Fig. 7. Reuse of the extracting phase as a function of pH in ATPS formed by in the form of hydroxide available at the end of the process, which can be
sulfuric liquor + PEG 1500 (50 % w/w) in the presence of SCN− 0.5 mol kg-1
easily solubilized for later electrodeposition. Consequently, the ATPS
and sodium citrate 5% w/w, with mTP/mBP = 2.0, in one extraction step.

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