Professional Documents
Culture Documents
Preserving Foliage With Glycerin Ref 420v8 PDF
Preserving Foliage With Glycerin Ref 420v8 PDF
Preserving Foliage With Glycerin Ref 420v8 PDF
Appendix A................................................................................ 45
Copyright © 2020, 2011, 1994, 1993, 1992 by Mark C. Koch. All rights reserved.
Ref. 420 2
Part I
Introduction to Glycerin
Preserving Methods
Ref. 420 3
Introduction
Many flowers and foliages can be preserved with a variety of processes that in
part longevity to the product. Common methods of preservation include dehy-
dration in silica sand, freeze drying, solvent dehydration, air drying, coatings
with polymer dispersions, and systemic and immersion glycol treatments. Not
all methods apply to all products, some obviously being more appropriate and
economical to certain products than others.
Many flowers and foliages respond very well to preserving methods involving a
glycol preservative solution. The two methods of application are systemic absorp-
tion and diffusion from an immersion bath. Glycerin is the glycol most widely
used in this application. By replacing the water content of vascular plant tissues
with glycerin, many flowers and foliages can be preserved with excellent results.
Dyes may also be added to the systemic preserving solution to color the plant
material a variety of hues.
Preserved materials have several advantages over air dried materials, including:
How does After a plant is harvested, its water content diminishes rapidly as it is lost to the
atmosphere through evaporation. As a result, the plant becomes brittle and often
Glycol undergoes great physical distortion. By replacing the water content of a vascular
preservation plant with a non-tvolatile liquid such as glycerin, the liquid content in the plant's
work? cells remains high long after treatment, helping provide suppleness and value to
the product. Because of its high boiling point, glycerin does not evaporate read-
ily at ambient temperatures, helping to keep the liquid content from diminishing.
While this process is very effective there are some limitations, mainly in that this
process is not effective for all cut flowers or foliages. Plants that respond to this
form of treatment must have sufficient fibrous content to retain the glycerin. This
fiber is usually in the form of cellulose and lignin. Delicate flowers such as car-
nations or roses have considerable water content and little fibrous structure, and
do not have the ability to retain glycerin. In general, if a plant air dries well, it
preserves well.
Synthetic Glycerin is the integral ingredient of the preservative solution and is specified by
two factors: its pure glycerin content and the method by which it is manufactured.
and Natural Furthermore, glycerin is rated as either synthetic or natural. Synthetic glycerin is
Glycerin a product of petrochemical synthesis whereas natural glycerin is a by-product of
the manufacturing of soap and fatty acids. Natural glycerin is further divided into
animal based glycerin and plant based glycerin. Chemically, all forms of glycerin
typically behave the same and either may be used.
Occasionally, tallow-based glycerin (from animal fat) may be off shade (slightly
yellow) and odorous. However, this is generally associated with poor manufac-
turing practices and not the raw materials from which it is derived. Glycerin is
also rated by strength (purity). The pure glycerin content usually falls in the range
of 96%-99.7%. Any glycerin content at or above 96% may be used. The lowest
cost is the main concern.
How much The answer to this question is not a simple one. Each plant responds differently to
glycerin is glycol preserving methods and as such needs to be specifically evaluated. It is the
required to opinion of the author that effective preservation is accomplished when 40-50%
of the plant's fresh water content is replaced with glycerin. This percentage is
preserve plants? typical of preserved items such as eucalyptus and baby's breath. Excess glycerin
can be disadvantageous, often leading to the problem of bleeding. The subject of
bleeding will be treated later in detail (see Part V, beginning on page ___).
Systemic Preserving
and Dyeing Methods
A plant may consume slightly more of a 25% glycerin solution than a 33% solution,
but will actually transfer less glycerin to the plant due to the decrease in glycerin
content in the solution. Conversely, if the glycerin content is too high, the ability
of the xylem to conduct a solution with a high viscosity diminishes rapidly. As
such, less glycerin transfer occurs than if the glycerin content is reduced slightly.
Essentially, the glycerin concentration should be set at a level that results in the
most efficient transfer of glycerin to the plant. In general, the glycerin concentration
of the systemic solution ranges from 16%-33% of the weight of the preserving
solution. Since the viscosity of a liquid decreases as temperature increases, higher
glycerin concentrations may be used by maintaining the preserving solution at a
higher temperature (100-115°F, 38-46°C). The practicality of maintaining heated
preserving solutions during the preserving period is usually limited to large scale
production.
Small evergreen needles have When decreasing the glycerin/water ratio, it is customary to also extend the pre-
difficulties absorbing solutions
serving time (i.e., the time that the flowers or foliage are left in the solution.) This
with a high glyercin content
ensures that adequate glycerin is absorbed by the plant, resulting in adequate
preservation.
As previously stated, it is the opinion of the author that glycerin is by far the
best glycol to use when preserving plants. This is due to its higher boiling point
and lower viscosity than either ethylene glycol or propylene glycol. It is more
expensive, but will provide more of a long term preserving effect. Many items that
are preserved with only ethylene glycol or propylene glycol dry out much sooner
than glycerin treated products - often within six months. Properly preserved, a
glycerin treated foliage can typically last well over 4 years.
1.2 - pH Modifiers
Flowers do not readily absorb alkaline solutions. Therefore, the preservative
solution generally contains an acidifier. Calcium and magnesium salts found in
ground water often contribute to the alkalinity of local water supplies. Public and
private water utilities will correct for excessive alkalinity. However, if water for
use is derived from a private or on-site well, possible effects of high alkalinity
must be taken into account. Most evidence indicates that flowers prefer a pH in
the range of 3.2-3.5. [9]
A pH meter like the one Another factor affected by pH is the negative effects of trapped air in the plant's
above can help identify the
pH modifications needed transport system. After flowers are harvested, air is drawn into the lower portion
of the stem. [5] This air can form a physical blockage, preventing the uptake of
the preservative solution. By lowering the pH of the solution, the negative effect
of an air blockage (technically referred to as an air embolism) can be significantly
reduced.
CITRIC ACID
Suggested use: 200-600 ppm
A physiological blockage results when microbes become lodged in the xylem and
phloem tissues that comprise the plants vascular transport system. This blockage
results in an obstruction to water movement, resulting in rapid wilting of the
flower. By adding a bacteriostat to the preservative solution, the formation of
bacteria can be significantly delayed. The importance of bacteria control cannot
be overemphasized. The formation of bacteria can have catastrophic effects on
the preserving operation.
Two hundred parts per million is equivalent to 200 mg/L (milligrams per liter) or
3/4 gram per gallon. Six hundred parts per million is equivalent to 600 mg/L or
2.25 grams per gallon. 8-HQC, being anionic, is compatible with systemic dyes,
making it quite popular. It is important to understand that 8-HQC is a bacterio-
stat, not a bactericide.
8-HQC
Suggested use: 200-600 ppm
8-HQS
8-Hydroxyquinoline Sulfate is an anionic bacteriostat similar to 8-HQC in that
it is a quinoline salt. 8-HQS is used at a slightly lower rate than 8-HQC. For
effective control over microbial activity, 8-HQC is generally used at the rate of
120-600 ppm (parts per million). [11] One hundred twenty parts per million
is equivalent to 120 mg/L (milligrams per liter) or 0.46 gram per gallon. Like
8-HQC, 8-HQS is also anionic and is compatible with systemic dyes.
Using water (8.33 pounds per gallon) for a basis of comparison, the following
chart gives some helpful conversions:
0.20% w/w = 2.0 g/l = 1.7 ml/l = 0.22 fl oz/gal= 7.6 g/gal
0.30% w/w = 3.0 g/l = 2.6 ml/l = 0.33 fl oz/gal= 11.4 g/gal
Sodium Sodium benzoate is a preservative commonly used in the food industry. While
not commonly used in the floral industry, it is very effective and economical. It
Benzoate with requires a low pH to become effective and is used in conjunction with citric acid.
Citric Acid Sodium benzoate is added at the rate of 0.10% -0.15% of the weight of the solu-
tion. For example, one pound of sodium benzoate will treat approximately 1000
pounds of preservative mix.
For example, a 30% sodium benzoate solution may be made by dissolving 0.30
pounds of sodium benzoate (powder) into 0.70 pounds of water, producing 1
pound of 30% sodium benzoate solution. Similarly, a 38% citric acid solution
is made by dissolving 0.38 pounds of citric acid (granules) into 0.62 pounds of
water, making 1 pound of 38% citric acid solution. When using a 30% sodium
benzoate solution, add 0.5 fluid ounce per gallon of preservative solution, plus
the addition of sufficient citric acid to reduce the pH of the solution to approxi-
mately 3.5. This will require adequate testing on a small scale. A starting point
would be approximately 1 gram of granular citric acid per gallon.
When working with a liquid concentrate of citric acid, a typical concentration for
testing purposes is to add 0.25 fluid ounce of 38% citric acid solution per gallon
of preservative solution. When extending the life of a preservative solution with
sodium benzoate and citric acid, the order of addition is very important. First add
the sodium benzoate and then the citric acid. If the order is reversed, benzoic
acid will be precipitated. The solution will become cloudy and ineffective.
Sodium Sodium hypochlorite (common household bleach) is used at the rate of 1 fluid
ounce to 500 fluid ounces of water. [5] The advantages to bleach are low cost and
Hypochlorite availability. There are however, two disadvantages to using bleach. Bleach loses
its effectiveness with time. Chlorine gas escapes from the solution and needs to
be replenished. Secondly, bleach is not compatible with dyes. Do not use bleach
to control bacteria if dyes will be added to the preservative solution.
Ammonium Ammonium chloride compounds are extremely effective bactericides, but may be
phytotoxic to some plants. They are generally added at the rate of 200 ppm. Care
Chloride must be taken with these products, as they are highly toxic to the environment
Compounds in their undiluted form. In general, these quaternary ammonium compounds are
often incompatible with absorption (systemic) floral dyes.
Wetting agents used in floral solutions are generally non-ionic or anionic and
have an HLB rating of 16 or greater. HLB stands for hydrophile-lipophile balance
and indicates whether the wetting agent is water loving (high HLB) or water
hating (Low HLB). [10] The HLB scale runs from 0-20. Wetting agents may be
either powder or liquid and are generally added to the preservative solution at
the rate of 1/10 of 1 percent by weight (.001). This translates to approximately 4
grams per gallon (1 gram per liter) for powdered wetting agents and 1 teaspoon
per gallon (1.3 ml per liter) for liquid wetting agents. It is important to note that
dyes sometimes contain wetting agents in which the use of an additional wetting
agent may not be effective.
Recommended dye use is 0.20-0.60 ounces per gallon (1.5-4.5 grams per liter)
of preservative mix depending on the depth of shade desired. Dyes should be
measured by weight, rather than volume. The strength of a dye is standardized by
weight. Different batches of dyes will have differing densities, making it difficult
to achieve uniformity when measuring by volume. Gram scales are available at
moderate cost and are simple to use.
Care must be taken to ensure that the dye is fully dissolved in the preservative
solution. When adding dye to large quantities of preserving solution, predissolve
the required quantity of dye in a small amount of hot water before adding to
the solution. When a large quantity of dye is added as a powder directly to a
large volume of solution, aggregates of undissolved dye may remain suspended
in the solution for some time, possibly leading to physiological blockage in the
water conductive plant tissues. Mechanical mixing is recommended when work-
ing with large volumes of solution.
Light Fastness Light fastness is a term that describes the resistance of a dye to fading when
exposed to light. The dyes used in systemic operations have light fastness values
ranging from poor to excellent. The light fastness of a dye is in part related to
the size and structure of the molecule. In general, light fastness increases with
increasing size of the dye molecule. Larger dyes exhibit better light fastness.
However, if the size of the dye molecule is too large, it can no longer systemically
travel within the plants vascular transport system. It is necessary to use dyes of
limited size and accept their light fastness properties. In general, blue and green
dyes are more prone to fading than other colors. When using these colors, it is
recommended that these dyes not be exposed to sunlight for any appreciable
length of time.
Sun Bleaching There are applications where products that are colored with systemic dyes are
placed in direct sunlight after the preserving process. The purpose of this is to
use the radiation of the sun to "bleach out" the green produced by the pigment
chlorophyll. This also enables light shades to be produced on many products.
DAY 1 DAY 2
DAY 6 DAY 7
b) water
remainder
2) pH MODIFICATION
a) Bacteriostat:
i) 8-hydroxyquinoline citrate or sulfate (8-HQC, 8-HQS)
120-200 ppm
ii) Potassium Sorbate or Sodium Benzoate
0.10-0.15% of weight of solution
used with citric acid to reduce pH to 3.5
iii) Propylene glycol
15-17 percent by weight
b) Bactericide
- quaternary ammonium compounds*
200 ppm (1 fl. oz. per 39 gallons)
chlorine bleach (sodium hypochlorite)*
1 fl. oz. per 4 gallons
4) WETTING AGENT
Ideally, flowers and foliages should be placed in the preservative solution as soon
as possible after harvest. Whenever practical, plants should be harvested early
in the morning or late in the afternoon to avoid high noontime temperatures.
There are advantages and disadvantages to both morning and evening harvesting.
Flowers harvested early in the morning generally have better turgidity (internal
water content) than flowers harvested in the afternoon. However plants harvested
immediately after recent rains or a heavy dew have a high risk of developing
surface related fungi infections. Flowers that lose water quickly are best harvested
early in the morning.
Another advantage to evening harvest is that the plants will have a longer period
of moderate temperatures during the first stages of preserving. This is especially
beneficial if temperatures are expected to be unusually warm during the day.
Plants harvested in the morning will be exposed to higher temperatures sooner,
unless temperature is controlled in the preserving structure.
Plants are usually placed directly into the preservative solution after harvest.
Placing flowers in water or a hydrating solution prior to the preservative solution
is recommended only if the material cannot be processed quickly. Placing plants
in water often reduces subsequent glycerin uptake significantly. The objective is
to get glycerin in the stems, not water.
Humidity Humidity levels should be moderate. Humidity, together with temperature and air
flow determine plant transpiration. Transpiration needs to occur at a controlled
rate. Transpiration refers to the release of water vapor through openings in the
plant surfaces. Transpiration is a special case of evaporation. Most transpiration
occurs through the stomata; tiny little openings located in the epidermis (outer
layer of cells) of leaves and stems. [2] Transpiration increases as temperature in-
creases and decreases as humidity increases. High temperatures and excessively
low humidity cause plants to lose moisture faster than it can be replenished, re-
sulting in rapid dehydration. Conversely, cool temperatures and excessively high
humidity greatly slow transpiration and also retard systemic uptake. High relative
humidity also favors the formation of molds on plant surfaces.
No one set of temperature and humidity conditions that optimize preserving can
be given for all plants. Thorough experimentation must be conducted to deter-
mine the effects of varying temperature and humidity levels when preserving
different plant varieties.
The selection of the proper container for the preserving process is very important.
Containers Containers should not be excessively large or tall. Avoid using buckets that totally
encompass the flowers or foliage. Adequate air circulation through the foliage is
essential. Use buckets that provide adequate support yet leave much of the foli-
age exposed. Restricted air movement will result in local areas of high humidity
leading to the formation of bacteria and mold on stems and flowers.
Buckets that have too large a diameter require a significant amount of preser-
vative solution to achieve a proper depth. This results in a large percentage of
preservative solution remaining in the buckets after the flowers are removed. The
ideal container will enable at least 90% of the preservative solution to be taken
up by the plants during the preserving period. The use of 1/2, 3/4, 1, 2, 3 and 5-
gallon plastic buckets is common practice. Avoid using metal containers. Many
bactericides and acidifiers are not compatible with metals.
2. Stems should be given a fresh cut immediately before being placed in solu-
tion. A large stem cutter will speed up the operation considerably. Make sure
that the blade is sharp. A dull stem cutter can actually crimp the ends of the
stems, greatly reducing the uptake of solution by the plants. Cut at least one
inch off of the bottoms. This will ensure that any trapped air is removed. Evi-
dence also indicates that smashing the bottom of the stems is only of value
with woody materials and generally impairs the uptake of herbaceous cut
flowers.
3. Do not crowd plant material in the preserving buckets. Adequate air circu-
Gambel oak at the midway point of lation is necessary to ensure transpiration. Without adequate transpiration,
being preserved and dyed brown.
systemic absorption is greatly reduced.
4. Make sure that the bottoms of the stems are totally immersed in the preser-
vative solution. Some flowers may not be preserved simply because the stems
never entered the preserving solution.
Length of Time Normal preserving time for most plants is 3-7 days. This time may be extended,
especially if the glycerin ratio has been reduced to facilitate uptake. Woody mate-
Required for rials such as juniper may require 10 days for proper treatment. Tropicals, such as
Preservation palm branches are often left in the solution for two weeks. Too short a preserving
time results in insufficient glycerin absorption and a poor preserving effect. Too
long a preserving time can also be detrimental. If too much solution is absorbed,
excess glycerin may bleed through leaves and stems, appearing as an oily film or
as droplets on the plant surface. Actual preserving times for specific items must
be determined by thorough experimentation.
Drying Sheds Drying sheds range from extremely simple to very elaborate. Converted garages,
basements and attics are widely used by small producers. Large producers often
adapt greenhouses for drying purposes or allocate industrial warehouse space for
this purpose. Regardless of the degree of complexity, all drying sheds have a few
characteristics in common.
1) Protection
2) Ventilation
3) Control of light intensity
4) Temperature and humidity control
Drying Sheds: Drying sheds must provide plant materials protection from anything that could
be considered harmful such as excessive sunlight, wind, dust, pestilence, etc..
Protection Concrete floors are very nice but are also expensive. They do act as a very good
heat sink, controlling the buildup of heat during the day and preventing excessive
temperature losses during the night. In addition concrete floors can be washed,
aiding in sanitation and reducing problems with dust. Dirt floors tend to produce
so much dust that they are impractical. Many flowers and foliages are sprayed
with or dipped into polymer sealants or flame retardents before being placed in
the drying shed. Dust particles that come into contact with these items usually
become permanently attached.
Drying Sheds: Proper ventilation is extremely important. During the drying process, materials
release their moisture (residual water) to the surrounding air. If there is no means
Ventilation for the exchange of air, drying rates are considerably impaired. Fans are generally
used to ensure adequate air circulation. Most drying sheds are also constructed to
take advantage of natural ventilation.
Some large producers fumigate their products to eradicate possible insect infesta-
tion. Use of these fumigants requires the area of fumigation to be air tight. Some
drying sheds are designed so that all or a portion of the space may be properly
sealed for this application and then properly ventilated in a manner consistent
with regulatory requirements.
Many plants are air dried in the absence of light while others are air dried in a lo-
cation with ample sunlight. Thus many drying sheds have the ability to adjust the
amount of sunlight to which the plants are exposed. The drying shed is often used
after preserving to bleach out the chlorophyll, thereby producing golden colors
or exposing more of a dye if it was included in the preservative.
Drying Sheds: The rate of drying increases with increasing temperature and decreases with
increasing humidity. Plant materials with heavy cuticles, large stem diameters
Temperature and high moisture content require longer drying times than do delicate plants and
and Humidity plants with low water content. Since most small producers rarely correct extreme
temperature and humidity levels, these factors are usually controlled by the sur-
rounding environment. Large manufacturers of air dried products install humidity
and temperature control equipment to regulate these factors.
Materials to be dried are generally grouped into bunches sized for resale.
Bunches however, should not be so large in size that air circulation within the
bunch is restricted. In addition, bunches should not be placed so close together
so as to prevent air circulation between bunches. Most drying sheds utilize strings
or wires on which the bunches are hung to dry (see picture at left). It is common
practice to date each line when materials are hung to ensure that the proper dry-
Preserved and dyed caspia
hanging to dry
ing time has been attained.
Required Required drying times vary considerably per plant, location, drying shed design,
and season of year. General drying periods for most plants is 7 days to 3 weeks.
Drying Time Failure to adequately dry a plant can lead to serious mold problems if the mate-
rial is sleeved and boxed.
Typical causes for mold formation are poor air circulation, prolonged high
humidity levels, excessively large bunch size, and overcrowding of the dry-
ing shed. Insect infestation of dried materials is a common problem. Every
effort should be made to ensure that no insects or larvae are present on the plant
materials at harvest or during subsequent preserving and drying. Some
processors apply pesticides immediately before harvest to combat this problem.
In some instances drying sheds are fumigated to ensure that these products are
insect free. Most fumigants require licensing and therefore tend to be used by
only the larger processors.
Glyercin Preserving
by Immersion
2 - Preservation Formula
This section outlines how the immersion solution is formulated. It is broken down
into the following subsections:
1) Glycol(s)/water mixture
2) Bacteria Control
3) Dye (optional) and pH Modifiers
4) Surfactant
5) Temperature
2.1 - Glycol(s)/Water
The concentration of glycol varies considerably, from 10% to 50% of the mixture,
depending on the nature of the plant being treated. It is very important to conduct
experiments in order to determine the optimum level of a glycol added to the
preservative solution for various plant species. An excessive amount of glycerin
will result in this glycol bleeding or leaching back out of the substrate, especially
during hot, humid conditions.
Glycerin is the most widely used glycol for immersion solutions, just as it is in
systemic solutions. Propylene glycol and ethylene glycol are other glycols some-
times used to formulate the preservative solution. However, because of their
low boiling point, propylene glycol and ethylene glycol are less effective than
glycerin as a preservative.
Propylene Glycol As with the systemic solution, propylene glycol is often used as a bacteriostat,
aiding in preventing microbial buildup within the solution. As a method for
inhibiting bacterial formation, the required amount of propylene glycol is
approximately 17% by weight of the solution.
Potassium Potassium sorbate is a very potent inhibitor of bacteria, yeasts and molds. It
is widely used in the food and beverage industry to preserve the freshness of
Sorbate and many food products. Potassium Sorbate is also an excellent bacteriostat for floral
Acetic Acid applications and provides a broad range of microbial protection. It may be used
to prevent microbial buildup in immersion dyeing and preserving solutions, in
addition to its wide application with systemic solutions.
Using water (8.33 pounds per gallon) for a basis of comparison, the following
chart gives some helpful conversions:
0.20% w/w = 2.0 g/l = 1.7 ml/l = 0.22 fl oz/gal= 7.6 g/gal
0.30% w/w = 3.0 g/l = 2.6 ml/l = 0.33 fl oz/gal= 11.4 g/gal
Quaternary ammonium compounds are other products that are sometimes used
as bactericides with immersion dye and preservative solutions because of their
effectiveness and compatibility with most cationic dyestuffs. Most often, quater-
nary ammonium compounds are added at approximately 300 parts per million.
It is important to thoroughly test the compatibility of these products prior to their
use on a production level.
Determining Dye Dye requirements vary considerably depending on the length of time the mate-
rial is immersed in the preservative solution and the nature of the material being
Requirements dyed. Generally, dyes are added at a rate of 0.5%-3% on weight of goods. For
example, the dye required for 100 lbs of material is 0.5-3 lbs. While it is best
to determine dye requirements as a percentage of the material being dyed, it is
also customary to determine dye concentration based on the volume of solution
(for example 4 grams per gallon). When calculating dye concentrations in this
manner, dyes are generally added at the rate of 1/8-1/2 ounce per gallon.
Using a higher concentration of dye decreases the time required to achieve the
desired depth of shade. Using a lower dye concentration requires longer dyeing
times, but generally results in more color uniformity. Heated preservative water
solutions generally require less dye than do unheated preservative solutions.
The immersion preservative solution will penetrate into the plant material if this
solution is heated. Heat also greatly facilitates the migration of dye into the plant
fibers. The bulk of a plant's composition (excluding water) is cellulose and lignin.
The plant sueface is covered by a waxy cuticle. The waxy cuticle covering the
plant is not broken down at ambient temperatures. Hence the glycol/dye solution
has a very difficult time penetrating into the plant. Cold water dyeing is generally
a staining of the outer fibers, whereas dyeing occurs when the dye penetrates into
the plants fibers.
3 - Temperature
The immersion preservative solution will better penetrate into the plant material
if this solution is heated. Heat also greatly facilitates the migration of dye into the
plant fibers. The bulk of a plant's composition (excluding water) is cellulose and
lignin. The plant surface is covered by a waxy cuticle. The waxy cuticle covering
the plant is not broken down at ambient temperatures. Hence the glycol/dye
solution has a very difficult time penetrating into the plant. Cold water dyeing is
generally a staining of the outer fibers, whereas hot water dyeing occurs when the
dye penetrates into the plants fibers.
Some materials like wood chips are generally porous enough to dye at low to
moderate temperatures. Some materials, grasses for example, have such a heavy,
waxy cuticle, that is best broken down with moderate to high dyebath tempera-
tures.
The diffusion rate (the rate at which the glycerin and dye diffuse into the plant
material) depends upon temperature, initial dye and glycol concentration, pH
of the solution, affinity for the substrate, and the fibrous nature of the product.
The higher the initial dye and glycol concentration and the hotter the solution
temperature, the faster the preserving process proceeds.
1) GLYCOL/WATER MIXTURE:
a) Bacteriostat:
i) Potassium Sorbate or Sodium Benzoate
0.1% of weight of solution
used with acetic acid to reduce pH to 4.0-5.0
ii) Propylene glycol
15-17 percent by weight
b) Bactericide
- quaternary ammonium compounds
200 ppm (1 fl. oz. per 39 gallons)
4) SURFACTANT
a) Nonionic surfactant,
0.1 percent by weight of solution
* sensitivity to sunlight
3.1 Equipment
Vat(s)
Hot Water Source
Transfer Cage
3.2 Procedure
Presoak
Dyeing and Preserving
Bleach
Rinse
3.1 - Equipment
Vats for Dyeing Containers used for vats vary considerably from simple to elaborate. Modest
amounts of small sized products are often dyed and preserved in inexpensive
and Preserving plastic buckets. Larger amounts of medium sized products are often processed
in recycled 30 or 55 gallon plastic drums. Large products, such as long grasses
or bamboo stalks, are often preserved in long narrow plastic tubes made from
PVC pipe. The ideal material from which to fabricate a dye vat is stainless steel.
This material resists corrosion, withstands heat, and can be cleaned easily. Many
plastics are easily stained and do not tolerate prolonged periods of heat.
Vats tend to be more rectangular than round. The general nature of most floral
products makes rectangular shapes more efficient. It is important to size the prod-
uct load with the vat. Too small a vat requires that multiple batches be processed,
often several batches per day. The greater the number of batches processed, the
greater the chance for inconsistency in the final product. If the vat is undersized,
labor costs are also too high. Large vats do involve a higher capital investment,
but due to labor savings and batch size, their investment is quickly repaid.
It is convenient when filling vats if volume levels are indicated on the side of the
tank. It is much faster to fill a tank to the 300 gallon mark than to fill a 5 gallon
pail and add it to the tank sixty consecutive times. Volume indications make it
easy to fill the vat to specific volumes, a helpful feature when liquor ratios are
being specified and batch sizes differ from one batch to the next.
VOLUME
INDICATOR
INLET AND
OUTLET STEAM
CONNNECTIONS
CIRCULATING
PUMP
Circulation in The preserving process is also enhanced by circulation of the solution. Circula-
tion of the solution accelerates the preserving and dyeing process and helps to
the Vat ensure that all of the material comes into contact with the solution. This leads to
better consistency in the final product.
Regardless of the type of container used, all vats should be equipped with covers
to prevent evaporation and contamination of the solution when the vat is not in
use. A drain valve is also a very convenient feature.
Hot Water Since most immersion dyeing and preserving operations involve heated solutions,
it is customary to place the vat near a source of hot water. In addition, some
Source method of heating the vat is often desired. Vats are typically heated in one of two
ways: heat transfer from a steam source or electrical immersion heaters.
Electric immersion heaters are the most commonly used heaters and are relatively
inexpensive and simple to install, compared to steam heat. These heaters are
often used to heat tanks that hold up to 200 gallons. These heaters consist of a
long stainless steel tube submerged in the vat. These heaters typically operates on
either 120 or 240 volt ac.
EXTERNAL
CONNECTION
CONDUIT
TUBE
SUPPORT
STAND
HEATING
ELEMENT
Using Steam Large processors have custom designed vats manufactured that are usually heated
by steam. An internal steam filled jacket surrounds the vat. The steam is derived
from an electric or gas boiler. The solution temperature is usually controlled by
an adjustable thermostat connected to a thermocouple. Over the long run, these
systems are less expensive to operate than immersion heated vats, but their initial
investment cost is high.
Used dairy equipment is often available at very reasonable prices. Stainless steel
pasteurizing tanks make ideal vats. They are usually jacketed and can be easily
connected to a steam source. One drawback to dairy tanks is that they tend to be
round, rather than rectangular. However, if the diameter is large enough, round
tanks can be used for most any floral product.
TRANSFER CAGE
HINGED TOP
SUSPENSION
HOOKS
HINGED
BOTTOM
The cage design should allow for easy circulation of the glycerin/ dye solution.
After the goods are processed, the cage is raised above the vat and held in
position, allowing the remaining solution to drain from the cage. The transfer
cage may then be lowered into a rinse vat. Since many operations involve pre-
rinsing the substrate before preserving and a post rinse, the use of a transfer cage
greatly simplifies the handling involved.
Preserving Immerse the materials in the preserving solution, being careful not to overcrowd
the vat. Materials should be fully submerged at all times. When large quantities
Stage are involved, the use of a perforated transfer cage facilitates handling. The
temperature of the solution should remain constant during the process. Preserving
times will vary with temperature and plant material. Typical immersion times are
24-48 hours for non-heated solutions and 12-24 hours for heated solutions.
Post Rinse After preserving, materials should be rinsed thoroughly in water. This will lessen
the possibility of surface dye and excess glycol running or coming off of the
material during later contact and handling. Products that are properly dyed will
not show noticeable loss of color after rinsing. After rinsing, the materials must be
allowed to dry completely before being packaged for shipment or storage.
Drying The drying procedure for immersion preservation is identical to that of systemic
preservation (detailed on pages 23-24).
DYE AND
RINSE RINSE
PRESERVE
VAT VAT
VAT
DRYING PROCESS
PROCESSED INVENTORY
“Bleeding” or “Weeping”
of Glycerin
Structure of The problem of bleeding arises from a glycol's strong affinity for water. As stated
earlier, this problem is most pronounced with glycerin. The structure of glycerin
Glycols is shown below: [8]
OH OH OH
This OH group has some very unique properties. While the chemical behavior is
beyond the scope of this publication, let it suffice to say that the hydroxyl groups
present in glycols enable these chemicals to have a high boiling point. The OH
groups also impart a strong attraction for water. Because of this property, glycols
(most notably glycerin) are widely used in lotions and shampoos where moisture
retention is important.
What Causes The bleeding of glycerin from preserved materials arises when there is sufficient
moisture in the air to "pull" the glycerin contained in the preserved material to
“Bleeding” its foliar surfaces. What actually happens is that as the glycerin contained in
the plant absorbs water, the viscosity of the resultant glycerin-water combination
decreases. This drop in viscosity increases as more water is absorbed and also
decreases as the ambient temperature increases.
Eventually the viscosity of the glycerin - water mixture becomes low enough that
the solution is capable of flow. Forces arising from gravity cause the solution to
flow through cracks and crevices until some of the solution makes its way to the
foliar surfaces of the plant. This problem can occur at humidity levels as low as
20%. In cases of high humidity the bleeding can be so severe that the internal
preserving solution runs or drips off of plant surfaces, posing a potentially serious
problem.
Some work has been done in applying polymer coatings to the foliage after the
glycerin preserving process is complete. The theory is that the exterior coating will
help prevent contact of internal glycerin with external (ambient) moisture. Several
polymer coatings have been developed for the freeze dried industry and have
been tested in this application. While they are excellent coatings, they possess
two major disadvantages. First, they are flammable materials requiring special
handling procedures, and second, they are very expensive. There is also some
concern that residual water will be trapped beneath the coating. This water, being
unable to evaporate as it normally would, could possibly lead to the formation of
mold within the plant.
Using Some businesses have realized some success shipping glycerin treated materials
to humid locations by adding a desiccant to the shipping container. Silica gel
Silica Gel (often used to dry flowers by desiccation) is placed in a small bag and included in
the box with the glycerin treated material. The theory is that the desiccant, having
great attraction for water will absorb ambient moisture, possibly preventing the
internal glycerin from absorbing water.
Glycerin is more prone to this problem of bleeding than the other glycols often
used for preserving plants. The information sheet on the following page shows the
structure and some characteristics of the 3 glycols most often used in preserving
plants. [7,8]
GLYCOL STRUCTURES
GLYCERIN CHEMICAL NAME: 1,2,3-Propanetriol
CHEMICAL FORMULA: HOCH2CH(OH)CH2OH
H
H
SYNONYMS: Glycerol
O
H MOLECULAR WEIGHT: 92.11 grams per mole
C C H BOILING POINT: 290°C (554°F)
SPECIFIC GRAVITY: 1.263 @ 20°C (68°F)
C
O H FLASH POINT: 199°C (390°F) (Pensky-Martens closed cup)
H H H
VISCOSITY: 1,490 cP @ 20°C (68°F)
O
OH OH OH
O OH OH
O
H CHEMICAL STRUCTURE: CH2 CH2
C C
H OH OH
H
H
Glycerin has the lowest volatility of the three glycols being considered. Therefore,
it will remain as a liquid on plant surfaces much longer than propylene glycol or
ethylene glycol. When propylene glycol and ethylene glycol are brought to plant
surfaces in the presence of high humidity, they volatilize much quicker than does
glycerin. It is the opinion of the author that this is the major reason why bleeding
is less of a problem with ethylene glycol and propylene glycol.
Making a switch to the other glycols solely on the basis of reducing the problem
of bleeding should be strongly reevaluated in consideration of the high boiling
point and low volatility of glycerin. Neither ethylene glycol nor propylene glycol
have such a high boiling point or low volatility. The higher boiling point and low
volatility of glycerin translates into better stability of this glycol and hence better
long term preserving of the plant material.
Ref. 420 41
Part V
Choosing a Method:
Immersion v. Systemic
A good example of this is German statice (limonium tatarica). German statice may be pre-
served systemically but is usually preserved by immersion. The major reason is that the shape
of German statice (round and globular, much like a mushroom) makes it necessary to use
very small containers for a systemic process. Therefore, it is usually processed by immersion,
where it's bulkiness is not a problem.
There are certain advantages and disadvantages to each method of preserving. The following
section highlights some of these concepts.
• The immersion process is not influenced by external environmental factors such as temperature,
humidity, etc., as is systemic preserving.
• The immersion process usually kills existing insects and larvae present on the plants, reducing the
need for fumigation.
• Many plants incapable of systemic processing respond quite well to immersion methods, as for
example magnolia leaves.
• Immersion processing can be used to improve many brittle items that otherwise might not be salable.
• Immersion processing is adaptable to large scale processing with large vats, and is easily mechanized.
For example, when systemically preserving sinuata statice, a unique feature of this plant is that the
systemic preservative, and hence the dye, will only travel through the stem, and not into the flower.
Thus white sinuata statice may be preserved, producing a green stem, while not altering the color of
the white flower. This is obviously not possible with an immersion solution.
• Many delicate flowers cannot be preserved by immersion without extensive damage to the natural
appearance of the flower.
A good example of this is gypsophila (baby’s breath). When preserved systemically, the dainty little
white flowers retain much of their original shape. However, if this plant is processed by immersion,
the flowers “gum up” and close, becoming an oily ball.
• A systemically preserved plant often more closely resembles its natural appearance than it would had it
been processed by immersion.
For example, juniper and cedar branches preserved systemically appear more natural than those pre
served by immersion because the color of the stem remains unaltered in the systemic process. In a
systemic process the green dye colors only the needles, the branch remains brown. This is not possible
with the immersion process, in which case the branch usually becomes very dark green.
• A plant will often bleed less when processed systemically, rather than by immersion.
• The systemic process is greatly influenced by external environmental factors such as temperature,
humidity, etc.
• Systemic processing is generally not adaptable to large scale processing of single batches with large
vats, and is not easily mechanized.
Ref. 420 45
References
1 Handbook of Chemistry and Physics, 66th edition, Edited by Weast, Robert,
(1985, CRC Press, Inc. Boca Raton, FL)
2 Biology of Plants, 4th edition, Peter H. Raven, Ray F. Evert & Susan E. Eichhorn,
(1986, Worth Publishers, Inc., New York, NY)
3 Dried Flowers, Leonard Karel, (1973, The Scarecrow Press, Inc., Metuchen, N.J.)
4 Flowers That Last Forever, Betty E.M. Jacobs, (1988, Garden Way Publishing,
Storey Communications Inc., Pownal, VT)
5 Fresh (Cut) Flowers For Designs, John N. Sacalis, (1988, Ohio Florists' Associa-
tion, Columbus, OH)
7 Organic Chemistry, Robert T. Morrison and Robert N. Boyd, (1959, Allyn and
Bacon, Inc., Boston, MA)
10 Synthetic Detergents, 6th edition, A. Davidson and B.M. Milwidsky, (1978, John
Wiley & Sons, New York, NY)
11 Postharvest Handling and Storage of Cut Flowers, Florist Greens, and Potted
Plants, Joanna Nowak and Ryszard M. Rudnicki, (1990, Timber Press, Inc.,
Portland, OR)
Ref. 420 46
Key Terms
Bactericide An agent that kills existing bacteria.
Diffusion Rate The rate at which the glycerin and dye diffuse into the plant material.
HLB Rating HLB stands for hydrophile-lipophile balance. Surfactants with a low HLB are
more hydrophobic (water hating) while those with a high HLB are more hydro-
philic (water loving).
Light Fastness A relative measure of a dye’s resistance to fading or color change due to exposure
to light. [4] The American Association of Textile Chemists and Colorists (AATCC)
has developed testing methods for light fastness. Light fastness is measured on a
scale of 1-8 where:
8 = outstanding 7 = excellent
6 = very good 5 = good
4 = fairly good 3 = fair
2 = poor 1 = very poor
Specific Gravity The ratio of the density of a substance to the density of water.
Surface Tension A measure of the molecular forces existing at the surface of a liquid.
Transpiration The release of water vapor through openings in the plant surfaces.
Ref. 420 47
Visit us online at
www.kochcolor.com
Copyright © 2020, 2011, 1994, 1993, 1992 by Mark C. Koch. All rights reserved.
No part of this publication may be reproduced, stored in a retrieval system or transmitted in any
form or by any means without the prior permission of Robert Koch Industries, Inc.
DISCLAIMER: To our best knowledge, the information and recommendations contained herein are
accurate and reliable. However, this information and our recommendations are furnished without
warranty, representation, inducement, or license of any kind, including, but not limited to the
implied warranties of merchantability and fitness for a particular use or purpose. Customers are
encouraged to conduct their own tests and to read the product labels carefully before using them.
Furthermore, the customer assumes sole liability for any patent infringement that occurs by reason
of their following our recommendations or using the information given.
CAuTION: Dyes and chemicals may cause skin and eye irritation if allowed to come into contact
with the skin or eyes. The use of gloves and protective goggles is recommended when handling
these products.