Professional Documents
Culture Documents
Dokumen - Tips - Manual de Despiece Honda Tool 125pdf PDF
Dokumen - Tips - Manual de Despiece Honda Tool 125pdf PDF
CGL1253WH CGL1254WH
CGL125 3 4 6 · ·
CGL1251WH 3
CGL1252WH 3
CGL1253WH 3
CGL1254WH 3
18KRF3N2 © Honda Motor Co., Ltd. 2006
FOREWORD INDEX 1
ENGINE GROUP 2
FRAME GROUP 3
CONTENTS Address
Instruction for use of parts catalogue Page No.
1
• This parts catalogue has been created as of January 10, 2006. • Instruction for use of parts catalogue ......................... 1 B 1 1
• How to refer to the part information ............................ 2 B 2
• Since this date, the sales practice for repair parts may have been
• Part catalogue structure .............................................3 B 3
changed or the parts may have been eliminated (listed for those
• When the parts were revised...................................... 4 B 4
not for sale).
• Abbreviations used in the parts catalogue.................. 4 B 4
• The modified information is reflected on the latest Electronic • Part block and serial number check ........................... 5 B 5
Parts Catalogue (EPC). • Color label attachment position check........................ 5 B 5
Also, refer to the parts catalogue news for any change.
• Models, parts catalogue codes and applicable
serial numbers........................................................... 6 B 6
• See the parts catalogue news for any revision that is made after
• Color label .................................................................. 8 B 8
January 10, 2006.
• Color chart .................................................................. 9 B 9
• Always specify the part number when ordering a part. • Fuel hose, general purpose hoses and vinyl
hose.........................................................................17 C 1
• Check the model, type, serial numbers, color, maker, and the • FLAT RATE SERVICE TIME.................................... 21 C 5
size as needed before ordering a part.
• Illustrated index ........................................................26 C10
• Note that the illustrations (part drawings) can differ from the ac- • ENGINE GROUP..................................................... 32 D 1 2
tual parts in shape. • FRAME GROUP...................................................... 56 F 1 3
They are given just to help you to refer to the parts. • PART NO. INDEX................................................... 102 I 1 4
• PART NAME INDEX............................................... 107 J 1 5
• When modifications or additions to this parts catalogue are
made, a revised edition will be issued at an appropriate time,
with successively progressing revision numbers on the cov-
er. We recommend obtaining such revisions in order to keep
your parts catalogue up-to-date at all times. To check whether
a parts catalogue revision has been issued, please contact
your Honda distributor.
1
2006.01.10 E
B 2
2
2006.01.10 E
B 3
Address number
Part catalogue structure • Address No. is provided (in place of the page No.) to help
you refer to the part with the part No. or part name.
Block title Block number
Service item/Flat rate time
1
Reference number
• Title number marked with the parenthesis or parentheses
indicates that it continues from the previous page.
Part number Honda color code
Description
Assemblies
• Sections framed with broken lines in the exploded view
drawings are available as complete assemblies. (Their in-
dividual parts can also be obtained.)
Color description
Note
• Notes are shown with the parentheses in the part name
column.
Required quantity
• Reqd. QTY shown in the parenthesis or parentheses indi-
cates the optional part.
• Reqd. QTY marked with “N” indicates the optional part that
should be selected as needed.
• Reqd. QTY indicates the number of the part used in the
block.
Serial number
Parts catalogue code
• When the parts catalogue code column is blank, it indi-
cates that the part is applicable to all codes.
• A hollow arrow indicates the block No. for the parts en-
closed within a dotted line .
When the parts were revised Abbreviations used in the parts catalogue
1
Be sure to check the
serial number!!
RIGHT is
abbreviated “L.” stands
as “R.” for LEFT
* “L.” or “R.” in the description of a part stands for the LEFT hand
side or the RIGHT hand side. Determine the left or right as if you
were in the motorcycle seat.
4
2006.01.10 E
B 5
Part block and serial number check Color label attachment position check
1
Engine parts Carburetor parts Frame parts
Part block Colored parts
E-1~ E-17 F-1~
Check
point
5
2006.01.10 E
B 6
Models, parts catalogue codes and applicable serial Nos. given in this parts catalogue can be identified as follows.
1 Parts with parts catalogue codes are exclusive for models destined for countries designated.
If no area codes are listed, parts are for common use.
Parts Applicable
Area Applicable engine Applicable frame
Model Type catalogue carburetor
code serial No. serial No.
code serial No.
BU Burkina faso BU
NR Nigeria NR
NR Nigeria 2NR
CGL1253 PDC3P A
NR Nigeria 3NR
NR Nigeria 4NR
NR Nigeria 5NR
NR Nigeria 6NR
6
2006.01.10 E
B 7
Parts Applicable
Area Applicable engine Applicable frame
Model Type catalogue carburetor
1
code serial No. serial No.
code serial No.
General export
DK DK
(KPH)
CGL1251WH3 PDC3P A
PE Peru PE
General export
DK DK
(KPH)
CGL1252WH3 PDC3P A
PE Peru PE
General export
DK DK
(KPH)
CGL1253WH3 PDC3P A
PE Peru PE
General export
DK DK
(KPH)
CGL1254WH3 PDC3P A
PE Peru PE
IR Iran IR
CGL1254 PDCBA A
IR Iran 2IR
NR Nigeria 7NR
NR Nigeria 9NR
* Of carburetor/throttle body identification numbers, only the portions underlined in the example below are used for registration.
PDC3P KC
7
2006.01.10 E
B 8
Color label
1 • When ordering parts, check the model name, main color, and code by observing the “COLOR LABEL” on the vehicle.
• When ordering a colored part, use the color chart in the instruction for use of parts catalogue.
VFR800FIW
R-157
R157
8
2006.01.10 E
B 9
Color chart
• When ordering a colored part, refer to the chart below and use a part number consisting of the relevant basic part number to which has been
added a part color code.
1
CGL125 (CGL1253)
MODEL CGL1253
Cosmic Bracing Candy
COLOR silver Black blue lucid
Applicable model
metallic metallic red Applicable
CODE Ref.
NH-A19M NH-1 PB-321M R-264C block
No.
Initial Final No.
No. Name of colored parts Basic part No. NHA19 NH1 PB321 R264 applicable applicable
model model
1 CASE, DRIVE CHAIN 40510-KRF-S00 ZA ZA ZA ZA F-22 1
2 COVER SET, L. SIDE 83620-KRF-N10 - - - ZA F-16 8
3 COVER SET, L. SIDE 83620-KRF-N40 - - ZA - F-16 8
4 COVER SET, L. SIDE 83620-KRF-600 ZC ZA ZB - F-16 8
5 COVER SET, R. SIDE 83520-KRF-N10 - - - ZA F-16 4
6 COVER SET, R. SIDE 83520-KRF-N40 - - ZA - F-16 4
7 COVER SET, R. SIDE 83520-KRF-600 ZC ZA ZB - F-16 4
8 COWL SET, RR. 77215-KRF-600 ZC ZA ZB - F-15 7
9 COWL SET, RR. 77215-KRF-900 - - - ZA F-15 7
10 COWL, RR. 77210-KRF-S00 - - ZE - F-15 7
11 LABEL, COLOR 87565-KRF-N10 ZD ZB ZC ZA F-31 7
12 LABEL, COLOR 87565-KRF-N40 - - ZA - F-31 7
13 STRIPE, L. FUEL TANK 17512-KC6-B00 - - ZC - F-32 12
14 STRIPE, L. FUEL TANK 17512-KRF-600 ZC ZA ZB - F-32 2
15 STRIPE, L. FUEL TANK 17512-KRF-900 - - - ZA F-32 2
16 STRIPE, L. RR. COWL 77222-KRF-600 ZC ZA ZB - F-32 4
17 STRIPE, L. RR. COWL 77222-KRF-900 - - - ZA F-32 4
18 STRIPE, L. SIDE COVER 83641-KRF-N40 - - ZA - F-32 14
19 STRIPE, L. SIDE COVER 83641-KRF-600 ZC ZA ZB - F-32 6
20 STRIPE, L. SIDE COVER 83641-KRF-900 - - - ZA F-32 6
9
2006.01.10 E
B10
CGL125 (CGL1253)
MODEL CGL1253
1
Cosmic Bracing Candy
COLOR silver Black blue lucid
Applicable model
metallic metallic red Applicable
CODE Ref.
NH-A19M NH-1 PB-321M R-264C block
No.
Initial Final No.
No. Name of colored parts Basic part No. NHA19 NH1 PB321 R264 applicable applicable
model model
21 STRIPE, R. FUEL TANK 17511-KC6-B00 - - ZC - F-32 11
22 STRIPE, R. FUEL TANK 17511-KRF-600 ZC ZA ZB - F-32 1
23 STRIPE, R. FUEL TANK 17511-KRF-900 - - - ZA F-32 1
24 STRIPE, R. RR. COWL 77221-KRF-600 ZC ZA ZB - F-32 3
25 S TRIPE, R. RR. COWL 77221-KRF-900 - - - ZA F-32 3
26 STRIPE, R. SIDE COVER 83541-KRF-N40 - - ZA - F-32 13
27 STRIPE, R. SIDE COVER 83541-KRF-600 ZC ZA ZB - F-32 5
28 STRIPE, R. SIDE COVER 83541-KRF-900 - - - ZA F-32 5
29 TANK SET, FUEL 17520-KRF-N40 - - ZA - F-14 8
30 TANK SET, FUEL 17520-KRF-600 ZC ZA ZB - F-14 8
31 TANK SET, FUEL 17520-KRF-900 - - - ZB F-14 8
10
2006.01.10 E
B11
CGL1251WH (CGL1251WH3)
MODEL CGL1251WH3
1
Cosmic Bracing Candy
COLOR silver Black blue lucid
Applicable model
metallic metallic red Applicable
CODE Ref.
NH-A19M NH-1 PB-321M R-264C block
No.
Initial Final No.
No. Name of colored parts Basic part No. NHA19 NH1 PB321 R264 applicable applicable
model model
1 CASE, DRIVE CHAIN 40510-KRF-S00 ZA ZA ZA ZA F-22 1
2 COVER SET, L. SIDE 83620-KRF-N10 - - - ZA F-16 8
3 COVER SET, L. SIDE 83620-KRF-600 ZC ZA ZB - F-16 8
4 COVER SET, R. SIDE 83520-KRF-N10 - - - ZA F-16 4
5 COVER SET, R. SIDE 83520-KRF-600 ZC ZA ZB - F-16 4
6 COWL SET, RR. 77215-KRF-600 ZC ZA ZB - F-15 7
7 COWL SET, RR. 77215-KRF-900 - - - ZA F-15 7
8 LABEL, COLOR 87565-KRF-E00 ZD ZB ZC ZA F-31 7
9 STRIPE, L. FUEL TANK 17512-KRF-600 ZC ZA ZB - F-32 2
10 STRIPE, L. FUEL TANK 17512-KRF-900 - - - ZA F-32 2
11 STRIPE, L. RR. COWL 77222-KRF-600 ZC ZA ZB - F-32 4
12 S TRIPE, L. RR. COWL 77222-KRF-900 - - - ZA F-32 4
13 STRIPE, L. SIDE COVER 83641-KRF-600 ZC ZA ZB - F-32 6
14 STRIPE, L. SIDE COVER 83641-KRF-900 - - - ZA F-32 6
15 STRIPE, R. FUEL TANK 17511-KRF-600 ZC ZA ZB - F-32 1
16 STRIPE, R. FUEL TANK 17511-KRF-900 - - - ZA F-32 1
17 STRIPE, R. RR. COWL 77221-KRF-600 ZC ZA ZB - F-32 3
18 S TRIPE, R. RR. COWL 77221-KRF-900 - - - ZA F-32 3
19 STRIPE, R. SIDE COVER 83541-KRF-600 ZC ZA ZB - F-32 5
20 STRIPE, R. SIDE COVER 83541-KRF-900 - - - ZA F-32 5
21 TANK SET, FUEL 17520-KRF-600 ZC ZA ZB - F-14 8
22 TANK SET, FUEL 17520-KRF-900 - - - ZB F-14 8
11
2006.01.10 E
B12
CGL1252WH (CGL1252WH3)
MODEL CGL1252WH3
1
Cosmic Bracing Candy
COLOR silver Black blue lucid
Applicable model
metallic metallic red Applicable
CODE Ref.
NH-A19M NH-1 PB-321M R-264C block
No.
Initial Final No.
No. Name of colored parts Basic part No. NHA19 NH1 PB321 R264 applicable applicable
model model
1 CASE, DRIVE CHAIN 40510-KRF-S00 ZA ZA ZA ZA F-22 1
2 COVER SET, L. SIDE 83620-KRF-N10 - - - ZA F-16 8
3 COVER SET, L. SIDE 83620-KRF-600 ZC ZA ZB - F-16 8
4 COVER SET, R. SIDE 83520-KRF-N10 - - - ZA F-16 4
5 COVER SET, R. SIDE 83520-KRF-600 ZC ZA ZB - F-16 4
6 COWL SET, RR. 77215-KRF-600 ZC ZA ZB - F-15 7
7 COWL SET, RR. 77215-KRF-900 - - - ZA F-15 7
8 LABEL, COLOR 87565-KRF-E10 ZD ZB ZC ZA F-31 7
9 STRIPE, L. FUEL TANK 17512-KRF-600 ZC ZA ZB - F-32 2
10 STRIPE, L. FUEL TANK 17512-KRF-900 - - - ZA F-32 2
11 STRIPE, L. RR. COWL 77222-KRF-600 ZC ZA ZB - F-32 4
12 STRIPE, L. RR. COWL 77222-KRF-900 - - - ZA F-32 4
13 STRIPE, L. SIDE COVER 83641-KRF-600 ZC ZA ZB - F-32 6
14 STRIPE, L. SIDE COVER 83641-KRF-900 - - - ZA F-32 6
15 STRIPE, R. FUEL TANK 17511-KRF-600 ZC ZA ZB - F-32 1
16 STRIPE, R. FUEL TANK 17511-KRF-900 - - - ZA F-32 1
17 STRIPE, R. RR. COWL 77221-KRF-600 ZC ZA ZB - F-32 3
18 STRIPE, R. RR. COWL 77221-KRF-900 - - - ZA F-32 3
19 STRIPE, R. SIDE COVER 83541-KRF-600 ZC ZA ZB - F-32 5
20 STRIPE, R. SIDE COVER 83541-KRF-900 - - - ZA F-32 5
21 TANK SET, FUEL 17520-KRF-600 ZC ZA ZB - F-14 8
22 TANK SET, FUEL 17520-KRF-900 - - - ZB F-14 8
12
2006.01.10 E
B13
CGL1253WH (CGL1253WH3)
MODEL CGL1253WH3
1
Bracing
COLOR blue
Applicable model
metallic Applicable
CODE Ref.
PB-321M block
No.
Initial Final No.
No. Name of colored parts Basic part No. PB321 applicable applicable
model model
1 CASE, DRIVE CHAIN 40510-KRF-S00 ZA F-22 1
2 COVER SET, L. SIDE 83620-KRF-N40 ZA F-16 8
3 COVER SET, R. SIDE 83520-KRF-N40 ZA F-16 4
4 COWL, RR. 77210-KRF-S00 ZE F-15 7
5 LABEL, COLOR 87565-KRF-E40 ZA F-31 7
6 STRIPE, L. FUEL TANK 17512-KC6-B00 ZC F-32 12
7 STRIPE, L. SIDE COVER 83641-KRF-N40 ZA F-32 14
8 STRIPE, R. FUEL TANK 17511-KC6-B00 ZC F-32 11
9 STRIPE, R. SIDE COVER 83541-KRF-N40 ZA F-32 13
10 TANK SET, FUEL 17520-KRF-N40 ZA F-14 8
13
2006.01.10 E
B14
CGL1254WH (CGL1254WH3)
MODEL CGL1254WH3
1 COLOR
Bracing
blue
Applicable model
metallic Applicable
CODE Ref.
PB-321M block
No.
Initial Final No.
No. Name of colored parts Basic part No. PB321 applicable applicable
model model
1 CASE, DRIVE CHAIN 40510-KRF-S00 ZA F-22 1
2 COVER SET, L. SIDE 83620-KRF-N40 ZA F-16 8
3 COVER SET, R. SIDE 83520-KRF-N40 ZA F-16 4
4 COWL, RR. 77210-KRF-S00 ZE F-15 7
5 LABEL, COLOR 87565-KRF-E60 ZA F-31 7
6 STRIPE, L. FUEL TANK 17512-KC6-B00 ZC F-32 12
7 STRIPE, L. SIDE COVER 83641-KRF-N40 ZA F-32 14
8 STRIPE, R. FUEL TANK 17511-KC6-B00 ZC F-32 11
9 STRIPE, R. SIDE COVER 83541-KRF-N40 ZA F-32 13
10 TANK SET, FUEL 17520-KRF-N40 ZA F-14 8
14
2006.01.10 E
B15
CGL125 (CGL1254)
MODEL CGL1254
1
Cosmic Bracing Candy
COLOR silver Black blue lucid
Applicable model
metallic metallic red Applicable
CODE Ref.
NH-A19M NH-1 PB-321M R-264C block
No.
Initial Final No.
No. Name of colored parts Basic part No. NHA19 NH1 PB321 R264 applicable applicable
model model
1 CASE, DRIVE CHAIN 40510-KRF-S00 ZA ZA ZA ZA F-22 1
2 COVER SET, L. SIDE 83620-KRF-N10 - - - ZA F-16 8
3 COVER SET, L. SIDE 83620-KRF-600 ZC ZA ZB - F-16 8
4 COVER SET, R. SIDE 83520-KRF-N10 - - - ZA F-16 4
5 COVER SET, R. SIDE 83520-KRF-600 ZC ZA ZB - F-16 4
6 COWL SET, RR. 77215-KRF-600 ZC ZA ZB - F-15 7
7 COWL SET, RR. 77215-KRF-900 - - - ZA F-15 7
8 LABEL, COLOR 87565-KRF-600 ZD ZB ZC ZA F-31 7
9 STRIPE, L. FUEL TANK 17512-KRF-600 ZC ZA ZB - F-32 2
10 STRIPE, L. FUEL TANK 17512-KRF-900 - - - ZA F-32 2
11 STRIPE, L. RR. COWL 77222-KRF-600 ZC ZA ZB - F-32 4
12 STRIPE, L. RR. COWL 77222-KRF-900 - - - ZA F-32 4
13 STRIPE, L. SIDE COVER 83641-KRF-600 ZC ZA ZB - F-32 6
14 STRIPE, L. SIDE COVER 83641-KRF-900 - - - ZA F-32 6
15 STRIPE, R. FUEL TANK 17511-KRF-600 ZC ZA ZB - F-32 1
16 STRIPE, R. FUEL TANK 17511-KRF-900 - - - ZA F-32 1
17 STRIPE, R. RR. COWL 77221-KRF-600 ZC ZA ZB - F-32 3
18 STRIPE, R. RR. COWL 77221-KRF-900 - - - ZA F-32 3
19 STRIPE, R. SIDE COVER 83541-KRF-600 ZC ZA ZB - F-32 5
20 STRIPE, R. SIDE COVER 83541-KRF-900 - - - ZA F-32 5
21 TANK SET, FUEL 17520-KRF-600 ZC ZA ZB - F-14 8
22 TANK SET, FUEL 17520-KRF-900 - - - ZB F-14 8
15
2006.01.10 E
B16
CGL125 (CGL1256)
MODEL CGL1256
1
Bracing Candy
COLOR blue lucid
Applicable model
metallic red Applicable
CODE Ref.
PB-321M R-264C block
No.
Initial Final No.
No. Name of colored parts Basic part No. PB321 R264 applicable applicable
model model
1 CASE, DRIVE CHAIN 40510-KRF-S60 ZA ZA F-22 1
2 COVER SET, L. SIDE 83620-KRF-N60 ZA ZB F-16 8
3 COVER SET, R. SIDE 83520-KRF-N60 ZA ZB F-16 4
4 COWL SET, RR. 77215-KRF-N60 ZA ZB F-15 7
5 COWL, RR. 77210-KRF-S00 ZE ZB F-15 7
6 LABEL, COLOR 87565-KRF-N60 ZA ZB F-31 7
7 MARK, DRIVE CAUTION 87560-KRF-N60 ZA ZA F-31 6
8 PANEL COMP., RR. BRAKE 43100-KRF-B40 ZC ZC F-12 23
9 PANEL SUB ASSY., FR. BRAKE 45010-KRF-B40 ZB ZB F-9 8
10 STRIPE, L. FUEL TANK 17512-KRF-N60 ZA ZB F-32 16
11 STRIPE, L. RR. COWL 77222-KRF-N60 ZA ZB F-32 18
12 STRIPE, L. SIDE COVER 83641-KRF-N60 ZA ZB F-32 20
13 STRIPE, R. FUEL TANK 17511-KRF-N60 ZA ZB F-32 15
14 STRIPE, R. RR. COWL 77221-KRF-N60 ZA ZB F-32 17
15 STRIPE, R. SIDE COVER 83541-KRF-N60 ZA ZB F-32 19
16 TANK SET, FUEL 17520-KRF-N60 ZA ZB F-14 8
16
2006.01.10 E
C 1
• The standard part fuel hose, general purpose hose and vinyl hose may be substituted by the coiled bulk part.
• When ordering the standard part fuel hose, general purpose hose and vinyl hose use the bulk part number written in the parts catalogue in brackets ( ) underneath the part
1
name, or use the catalogue below.
(The bulk part standard length is 1 m, however, those displayed in the catalogue < > are available in 3 m and 8 m lengths.)
• When exchanging the hose, cut and use at the specified length as mentioned in the part name.
(For the method of cutting the bulk part, and method of filling out orders etc., please refer to the service manual and the instructions issued with the bulk part.)
• The list below is a catalogue of the standard part numbers and bulk part numbers. Note that those numbers are applicable to the listed replacement parts only.
1
Bulk part No. Inner Outer Bulk part No. Inner Outer Bulk part No. Inner Outer
No. Length No. Length No. Length
dia- meter dia-meter dia- meter dia-meter dia- meter dia-meter
(m) (m) (m)
(mm) (mm) (mm) (mm) (mm) (mm)
95003-01001-60M 1 95003-14001-10M 1 95003-36001-10M 1
95003-01xxx-3x 2.9 6.8 95003-14xxx-1x 6.0 9.0
<95003-01003-60M> 3 <95003-14003-10M> 3 95003-36xxx-1x <95003-36003-10M> 11.0 13.0 3
<95003-36008-10M> 8
95003-01001-60M 1 95003-14001-10M 1
95003-01xxx-60 2.9 6.8 95003-14xxx-20 6.0 9.0
<95003-01003-60M> 3 <95003-14003-10M> 3 95003-36001-10M 1
95003-36xxx-20 <95003-36003-10M> 11.0 13.0 3
95003-03001-60M 1 95003-14001-60M 1 <95003-36008-10M> 8
95003-03xxx-3x 3.0 6.0 95003-14xxx-3x 6.0 9.0
<95003-03003-60M> 3 <95003-14003-60M> 3
95003-37001-60M 1
95003-03001-60M 1 95003-17001-10M 1 95003-37xxx-3x 11.0 15.0
95003-03xxx-60 3.0 6.0 95003-17xxx-1x 7.0 9.0 95003-37003-60M> 3
<95003-03003-60M> 3 <95003-17003-10M> 3
95003-37001-60M 1
95003-05001-60M 1 95003-19001-10M 1 95003-37xxx-60 11.0 15.0
<95003-37003-60M> 3
95003-05xxx-3x <95003-05003-60M> 3.5 6.5 3 95003-19xxx-1x <95003-19003-10M> 7.0 11.0 3
<95003-05008-60M> 8 <95003-19008-10M> 8 95003-38001-10M 1
95003-38xxx-1x 12.0 13.0
<95003-38003-10M> 3
95003-05001-60M 1 95003-19001-10M 1
95003-05xxx-60 <95003-05003-60M> 3.5 6.5 3 95003-19xxx-20 <95003-19003-10M> 7.0 11.0 3 95003-38001-10M 1
95003-38xxx-20 12.0 13.0
<95003-05008-60M> 8 <95003-19008-10M> 8 <95003-38003-10M> 3
95003-07001-10M 1 95003-19001-60M 1 95003-39001-10M 1
95003-39xxx-1x 12.0 14.0
95003-07xxx-1x <95003-07003-10M> 4.0 7.0 3 95003-19xxx-3x <95003-19003-60M> 7.0 11.0 3 <95003-39003-10M> 3
<95003-07008-10M> 8 <95003-19008-60M> 8
95003-39001-10M 1
95003-39xxx-20 12.0 14.0
95003-07001-10M 1 95003-19001-60M 1 <95003-39003-10M> 3
95003-07xxx-20 <95003-07003-10M> 4.0 7.0 3 95003-19xxx-60 <95003-19003-60M> 7.0 11.0 3
<95003-07008-10M> 8 <95003-19008-60M> 8 95003-40001-10M 1
95003-40xxx-20 12.0 16.0
<95003-40003-10M> 3
95003-07001-60M 1 95003-21001-10M 1
95003-21xxx-1x 8.0 9.0 95003-40001-60M 1
95003-07xxx-3x <95003-07003-60M> 4.0 7.0 3 <95003-21003-10M> 3 95003-40xxx-3x 12.0 16.0
<95003-07008-60M> 8 <95003-40003-60M> 3
95003-21001-10M 1
95003-21xxx-20 8.0 9.0 95003-40001-60M 1
95003-07001-60M 1 <95003-21003-10M> 3 95003-40xxx-60 12.0 16.0
95003-07xxx-60 <95003-07003-60M> 4.0 7.0 3 <95003-40003-60M> 3
<95003-07008-60M> 8 95003-23001-10M 1
95003-23xxx-1x 8.0 12.0 95003-43001-10M 1
<95003-23003-10M> 3
95003-07001-70M 1 95003-43xxx-1x <95003-43003-10M> 13.0 15.0 3
95003-07xxx-7x <95003-07003-70M> 4.0 7.0 3 95003-23001-10M 1 <95003-43008-10M> 8
95003-23xxx-20 8.0 12.0
<95003-07008-70M> 8 <95003-23003-10M> 3
95003-43001-10M 1
95003-08001-10M 1 95003-23001-60M 1 95003-43xxx-20 <95003-43003-10M> 13.0 15.0 3
95003-08xxx-1x <95003-08003-10M> 4.5 6.5 3 95003-23xxx-3x <95003-23003-60M> 8.0 12.0 3 <95003-43008-10M> 8
<95003-08008-10M> 8 <95003-23008-60M> 8
95003-45001-10M 1
95003-09001-60M 1 95003-23001-60M 1 95003-45xxx-1x <95003-45003-10M> 14.0 18.0 3
95003-09xxx-3x 4.5 8.0 95003-23xxx-60 <95003-23003-60M> 8.0 12.0 3 <95003-45008-10M> 8
<95003-09003-60M> 3
<95003-23008-60M> 8
95003-09001-60M 1 95003-45001-10M 1
95003-09xxx-60 4.5 8.0 95003-25001-10M 1 95003-45xxx-20 <95003-45003-10M> 14.0 18.0 3
<95003-09003-60M> 3 95003-25xxx-1x 9.0 11.0
<95003-25003-10M> 3 <95003-45008-10M> 8
95003-10001-10M 1
95003-10xxx-1x 5.0 8.0 95003-25001-10M 1 95003-50001-10M 1
<95003-10003-10M> 3 95003-25xxx-20 9.0 11.0 95003-50xxx-1x 16.0 19.0
<95003-25003-10M> 3 <95003-50003-10M> 3
95003-10001-10M 1
95003-10xxx-20 5.0 8.0 95003-25001-60M 1 95003-50001-10M 1
<95003-10003-10M> 3 95003-25xxx-3x 9.0 11.0 95003-50xxx-20 16.0 19.0
<95003-25003-60M> 3 <95003-50003-10M> 3
95003-10001-60M 1
95003-10xxx-3x 5.0 8.0 95003-25001-70M 1 95003-50001-60M 1
<95003-10003-60M> 3 95003-25xxx-7x 9.0 11.0 95003-50xxx-3x 16.0 19.0
<95003-25003-70M> 3 <95003-50003-60M> 3
95003-10001-60M 1
95003-10xxx-60 5.0 8.0 95003-27001-10M 1 95003-55001-10M 1
<95003-10003-60M> 3 95003-27xxx-1x 9.0 13.0 95003-55xxx-1x 17.5 20.5
<95003-27003-10M> 3 <95003-55003-10M> 3
95003-11001-60M 1
95003-11xxx-3x <95003-11003-60M> 5.0 9.0 3 95003-27001-10M 1 95003-55001-10M 1
95003-27xxx-20 9.0 13.0 95003-55xxx-20 17.5 20.5
<95003-11008-60M> 8 <95003-27003-10M> 3 <95003-55003-10M> 3
18
2006.01.10 E
C 3
CAUTION: It is DANGEROUS to confuse the fuel hose with the general purpose hose or vinyl hose.
Never use a general purpose hose or vinyl hose in place of a fuel hose or vice versa. Always use the correct bulk part in the parts catalogue, according
to the service manual or the instructions issued with the bulk part.
19
2006.01.10 E
C 4
• Bulk part number of fuel hose, general purpose hose and vinyl hose.
(Example)
1 95001-75001-50M
Bulk part number: Refers to the bulk part.
Marking code (hose type): (fuel hose and general purpose hose)
Change code (for added hose): (Vinyl hose)
• Indicates number mark or change sequence, however, the code for the bulk part must be strictly
0 (zero).
Types of code:
• Fuel hose 2: Red outside braid • Vinyl hose 1: Clear • General hose 1: Ash gray
(3 mm inside dia. only) 2: Black 2: Ash gray
5: Black inside braid 3: Light red 3: Black
3: Red (3 mm inside dia. only) 6: Light red 5: Black
4: Ash gray with red stripe 7: Pale black
(3 mm inside dia. only)
6: Black
20
2006.01.10 E
C 5
Editorial style
FLAT RATE SERVICE TIME
The service items shown in the text are listed with the exchange
work time for the repair sales parts as the subject. Other
Flat rate service time (FRT) means the standard time required to
service a MC, which is listed in this manual to help the dealers
representative service items not using repair parts (removal/
installation, adjustment, inspection/measuring, and other work) are
1
control the actual working process and calculate the service charge listed collectively in the list in the preface, classified according to the
by using it as a guide. work.
Inspection, Measurement, Adjustment, Confirmation [Labor cost per hour] x [FRT] = [Wage]
• FRT is set with a hand tool.
Diagnosis/troubleshooting (Electric system)
• Service items and FRT can be subject to change depending on
Completion inspection development of tools and service equipment and improvement in
service procedure.
Float time
Preparation
21
2006.01.10 E
C 6
22
2006.01.10 E
C 7
Explanation of FRT by using an example Indicating work contents that are included in the service
(The example may differ from the actual presented items) item.
Ref. (Relative ref. Number)
No.
L.O.N.
Description
F.R.T.
Indicating a reference No. whose operation and time are
the same as FRT4.5 for the camshaft.
1
(1, 3, 4, 7)
(The application range is limited to the service items
2 111118 CAMSHAFT • • • • • • • • • • • • • • 4.5 without an LON setting within a same block.)
23
2006.01.10 E
C 8
• • • 1 Engine
+ 2 Transmission
3 Fuel & Exhaust
Mark indicated at the last line.
4 Frame & Body
24
2006.01.10 E
C 9
7113A0
FRONT BRAKE-ADJUSTMENT
0.1 LON DESCRIPTION FRT
F EXCLUDES: Front brake shoe adjustment
E 1130A1 OIL FILTER SCREEN-CLEANING 0.1
REAR BRAKE-ADJUSTMENT
7113A1 0.1
EXCLUDES: Rear brake shoe adjustment 3120A0 CLEANER ELEMENT-CLEANING 0.2
3113A3 THROTTLE OPERATION-ADJUSTMENT 0.1 F
7110A0 FRONT BRAKE-AIR BLEEDING 0.2
25
2006.01.10 E
ENGINE GROUP C10
E-1 D 1 E-2 D 2 E-3 D 4
CYLINDER HEAD COVER CYLINDER HEAD CAMSHAFT/VALVE
2
E-4 D 7 E-5 D 8 E-6 D 9
CYLINDER RIGHT CRANKCASE COVER CLUTCH
26
2006.01.10 E
C11
ENGINE GROUP
E-10 D13 E-11 D14 E-12 D15
STARTING GEAR STARTING MOTOR CRANKCASE
2
E-13 E 1 E-14 E 3 E-15 E 5
CRANKSHAFT/PISTON TRANSMISSION GEARSHIFT DRUM
E-16 E 6 E-17 E 7
KICK STARTER SPINDLE CARBURETOR
27
2006.01.10 E
FRAME GROUP C12
F-1 F 1 F-2 F 3 F-3 F 4
HEADLIGHT METER HANDLE LEVER/SWITCH/CABLE
28
2006.01.10 E
C13
FRAME GROUP
F-10 F13 F-11 F14 F-11-1 F15
FRONT BRAKE CALIPER FRONT WHEEL (CAST/DRUM BRAKE) FRONT WHEEL (CAST/DISK BRAKE)
29
2006.01.10 E
C14
FRAME GROUP
F-16 G11 F-17 G13 F-18 G14
SIDE COVER AIR CLEANER EXHAUST MUFFLER
30
2006.01.10 E
C15
FRAME GROUP
F-25 H 5 F-26 H 6 F-27 H 7
WINKER TAILLIGHT BATTERY
31
2006.01.10 E
E-1 CYLINDER HEAD COVER D 1
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 1111C4 COVER, CYLINDER HEAD ••••••••• 0.3
2 1111D2 GASKET, CYLINDER HEAD COVER •• 0.3
Reqd. QTY
Ref.
Part No. Description CGL125 Serial No. Parts catalogue code
No. 1WH 2WH 3WH 4WH
3 3 3 3 3 4 6
1 12311-KRF-900 COVER, CYLINDER HEAD •••••••• 1 1 1 1 1 1 1
2 12391-KRF-S00 PACKING, CYLINDER HEAD COVER 1 1 1 1 1 1 1
3 90441-KRF-S00 WASHER, SEALING, 6MM •••••••• 1 1 1 1 1 1 1
4 92101-06012-0A BOLT, HEX., 6X12 •••••••••••• 1 1 1 1 1 1 1
5 95701-06030-00 BOLT, FLANGE, 6X30 •••••••••• 3 3 3 3 3 3 3
32
2006.01.10 E
E-2 CYLINDER HEAD D 2
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 111106 HEAD, CYLINDER ••••••••••••••• 3.5
.INCLUDES: Engine removal and
installation
.INCLUDES: Valve clearance
adjustment and reface
2 1111L9 GUIDE, INTAKE VALVE(ONE) ••••• 3.3
.INCLUDES: Engine removal and
installation
.INCLUDES: Reaming
.INCLUDES: Valve clearance
adjustment and reface
1111M0 GUIDE, EXHAUST VALVE(ONE) •••• 3.3
.INCLUDES: Engine removal and
installation
.INCLUDES: Reaming
2
.INCLUDES: Valve clearance
adjustment and reface
1111M9 GUIDE, VALVE :FOR 1 VEHICLE •• 3.6
.INCLUDES: Engine removal and
installation
.INCLUDES: Reaming
.INCLUDES: Valve clearance
adjustment and reface
+ 4 111115 GASKET, CYLINDER HEAD •••••••• 2.5
Reqd. QTY
Ref.
Part No. Description CGL125 Serial No. Parts catalogue code
No. 1WH 2WH 3WH 4WH
3 3 3 3 3 4 6
1 12200-KRF-900 HEAD COMP., CYLINDER •••••••• 1 1 1 1 1 1 1
2 12204-KRF-P10 GUIDE, VALVE (O.S.) ••••••••• 2 2 2 2 2 2 2
3 12215-KRF-S00 GUIDE, PUSH ROD ••••••••••••• 1 1 1 1 1 1 1
4 12251-KRF-315 GASKET, CYLINDER HEAD ••••••• 1 1 1 1 1 1 -
12251-KCS-920 •••••••••••••••••••••••••••• - - - - - - 1
5 16210-KRF-S00 INSULATOR, CARBURETOR ••••••• 1 1 1 1 1 1 1
33
2006.01.10 E
E-2 CYLINDER HEAD D 3
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
+ 4 .INCLUDES: Engine removal and
installation
5 (14)
311131 INSULATOR, THROTTLE BODY/
CARBURETOR •••••••••••••••••• 0.4
16 614130 PLUG, SPARK •••••••••••••••••• 0.1
34
2006.01.10 E
E-3 CAMSHAFT/VALVE D 4
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 (6)
111118 CAMSHAFT ••••••••••••••••••••• 3.2
.INCLUDES: Valve clearance
adjustment
.INCLUDES: Engine removal and
installation
3 1111T3 HOLDER, VALVE ROCKER ARM ••••• 0.7
.INCLUDES: Valve clearance
adjustment
4 1111Y0 FOLLOWER, CAMSHAFT ••••••••••• 2.7
.NOTE: Same time for two units
.INCLUDES: Engine removal and
installation
9 111165 ROD, VALVE PUSH •••••••••••••• 0.7
.NOTE: Same time for two units
2
.INCLUDES: Valve clearance
adjustment
10 1111N0 VALVE, INTAKE(ONE) ••••••••••• 2.8
.INCLUDES: Engine removal and
installation
.INCLUDES: Refacing
.EXCLUDES: Valve guide
replacement
+ 1111P0 VALVE :FOR 1 VEHICLE ••••••••• 3.0
Reqd. QTY
Ref.
Part No. Description CGL125 Serial No. Parts catalogue code
No. 1WH 2WH 3WH 4WH
3 3 3 3 3 4 6
1 12208-KRF-S00 SEAL, VALVE STEM •••••••••••• 2 2 2 2 2 2 2
2 14100-KRF-S00 CAMSHAFT COMP. •••••••••••••• 1 1 1 1 1 1 1
3 14400-KRF-S00 HOLDER COMP., ROCKER ARM •••• 1 1 1 1 1 1 1
4 14421-KRF-S00 FOLLOWER, CAM ••••••••••••••• 2 2 2 2 2 2 2
5 14422-KRF-S00 SHAFT, CAM FOLLOWER ••••••••• 1 1 1 1 1 1 1
2
.EXCLUDES: Valve guide
replacement
12 (1,13,14,15,16,17)
1111P2 SPRING AND/OR STEM SEAL,
INTAKE VALVE(ONE) ••••••••••• 2.6
.INCLUDES: Engine removal and
installation
1111P3 SPRING AND/OR STEM SEAL,
+ EXHAUST VALVE(ONE) •••••••••• 2.6
Reqd. QTY
Ref.
Part No. Description CGL125 Serial No. Parts catalogue code
No. 1WH 2WH 3WH 4WH
3 3 3 3 3 4 6
25 91333-KRF-S00 O-RING, 17X2.5 •••••••••••••• 1 1 1 1 1 1 1
36
2006.01.10 E
E-3 CAMSHAFT/VALVE D 6
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
+12 .INCLUDES: Engine removal and
installation
1111Q2 SPRING AND/OR STEM SEAL,
VALVE :FOR 1 VEHICLE •••••••• 2.7
.INCLUDES: Engine removal and
installation
37
2006.01.10 E
E-4 CYLINDER D 7
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 1111A5 CYLINDER ••••••••••••••••••••• 2.8
.INCLUDES: Engine removal and
installation
2 111102 GASKET, CYLINDER ••••••••••••• 2.7
.INCLUDES: Engine removal and
installation
Reqd. QTY
Ref.
Part No. Description CGL125 Serial No. Parts catalogue code
No. 1WH 2WH 3WH 4WH
3 3 3 3 3 4 6
1 12100-KRF-C30 CYLINDER COMP. •••••••••••••• 1 1 1 1 1 1 1
2 12191-KRF-B50 GASKET, CYLINDER •••••••••••• 1 1 1 1 1 1 1
3 90706-KRF-S00 DOWEL PIN, 10X20 •••••••••••• 2 2 2 2 2 2 2
4 96001-06022-00 BOLT, FLANGE, 6X22 •••••••••• 2 2 2 2 2 2 2
38
2006.01.10 E
E-5 RIGHT CRANKCASE COVER D 8
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 110159 COVER, CRANKCASE :RIGHT •••••• 0.7
2 110158 GASKET, CRANKCASE COVER :RIGHT 0.6
4 (5,6,11)
2121A7 LEVER, CLUTCH •••••••••••••••• 0.7
9 112105 OIL SEAL, KICK STARTER SPINDLE 0.6
Reqd. QTY
Ref.
Part No. Description CGL125 Serial No. Parts catalogue code
No. 1WH 2WH 3WH 4WH
3 3 3 3 3 4 6
1 11330-KRF-S00 COVER COMP., R. CRANKCASE ••• 1 1 1 1 1 1 1
2 11393-KRF-B50 GASKET, R. CRANKCASE COVER •• 1 1 1 1 1 1 1
3 15650-KRF-S00 GAUGE, OIL LEVEL •••••••••••• 1 1 1 1 1 1 1
4 22810-KRF-S00 LEVER COMP., CLUTCH ••••••••• 1 1 1 1 1 1 1
5 22816-KRF-S00 SPRING, CLUTCH LEVER •••••••• 1 1 1 1 1 1 1
39
2006.01.10 E
E-6 CLUTCH D 9
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 2121A0 OUTER, CLUTCH •••••••••••••••• 0.8
2 212112 CENTER, CLUTCH ••••••••••••••• 0.8
3 (4)
2121A1 DISC, CLUTCH FRICTION •••••••• 0.8
.NOTE: Same time for two units
or more
5 2121A3 PLATE, CLUTCH PRESSURE ••••••• 0.8
6 2121A4 PLATE, CLUTCH LIFTER ••••••••• 0.7
8 2121B6 ROD, CLUTCH LIFTER ••••••••••• 0.6
12 2121B4 BEARING, CLUTCH LIFTER ••••••• 0.7
13 212107 SPRING, CLUTCH ••••••••••••••• 0.7
.NOTE: Same time for two units
or more
Reqd. QTY
Ref.
Part No. Description CGL125 Serial No. Parts catalogue code
No. 1WH 2WH 3WH 4WH
3 3 3 3 3 4 6
1 22100-KCS-920 OUTER COMP., CLUTCH ••••••••• 1 1 1 1 1 1 1
2 22121-KCS-650 CENTER COMP., CLUTCH •••••••• 1 1 1 1 1 1 1
3 22201-166-000 DISK, CLUTCH FRICTION ••••••• 5 5 5 5 5 5 5
4 22311-107-000 PLATE, CLUTCH ••••••••••••••• 4 4 4 4 4 4 4
5 22350-107-010 PLATE, CLUTCH PRESSURE •••••• 1 1 1 1 1 1 1
40
2006.01.10 E
E-7 OIL PUMP D10
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 113105 PUMP ASSY., OIL •••••••••••••• 0.7
3 1131B8 GEAR, OIL PUMP DRIVE ••••••••• 0.6
5 (4)
1131C7 ROTOR, OIL PUMP •••••••••••••• 0.8
6 1101L0 ROTOR, OIL FILTER •••••••••••• 0.7
7 (11)
1101L1 CAP, OIL FILTER ROTOR •••••••• 0.6
12 211105 GEAR, PRIMARY DRIVE •••••••••• 0.7
Reqd. QTY
Ref.
Part No. Description CGL125 Serial No. Parts catalogue code
No. 1WH 2WH 3WH 4WH
3 3 3 3 3 4 6
1 15100-KRF-S00 OIL PUMP ASSY. •••••••••••••• 1 1 1 1 1 1 1
2 15126-KRF-S00 GASKET, OIL PUMP •••••••••••• 1 1 1 1 1 1 1
3 15131-KRF-S00 GEAR, OIL PUMP DRIVE •••••••• 1 1 1 1 1 1 1
4 15331-KRF-S00 ROTOR, OIL PUMP INNER ••••••• 1 1 1 1 1 1 1
5 15332-KRF-S00 ROTOR, OIL PUMP OUTER ••••••• 1 1 1 1 1 1 1
41
2006.01.10 E
E-8 LEFT CRANKCASE COVER D11
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 1101A6 COVER, CRANKCASE :LEFT ••••••• 0.7
2 (10)
2101D7 COVER, REDUCTION GEAR •••••••• 0.1
3 1101B0 COVER, CRANKCASE :LEFT REAR •• 0.1
4 1101A3 GASKET, CRANKCASE COVER :LEFT 0.5
Reqd. QTY
Ref.
Part No. Description CGL125 Serial No. Parts catalogue code
No. 1WH 2WH 3WH 4WH
3 3 3 3 3 4 6
1 11341-KRF-900 COVER, L. CRANKCASE ••••••••• 1 1 1 1 1 1 1
2 11355-KRF-S00 COVER, REDUCTION GEAR ••••••• 1 1 1 1 1 1 1
3 11361-KRF-S00 COVER, L. RR. CRANKCASE ••••• 1 1 1 1 1 1 1
4 11395-KRF-B50 GASKET, L. CRANKCASE COVER •• 1 1 1 1 1 1 1
5 90084-KRF-S00 CAP, A.C. GENERATOR ••••••••• 1 1 1 1 1 1 1
42
2006.01.10 E
E-9 GENERATOR D12
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 612131 OUTER, STARTING CLUTCH ••••••• 0.8
4 613105 ROTOR OR FLYWHEEL •••••••••••• 0.8
5 6131A3 STATOR ••••••••••••••••••••••• 0.8
10 (2,3)
6121B0 ROLLER, STARTING CLUTCH •••••• 0.6
.NOTE: Same time for two units
or more
Reqd. QTY
Ref.
Part No. Description CGL125 Serial No. Parts catalogue code
No. 1WH 2WH 3WH 4WH
3 3 3 3 3 4 6
1 28120-KRF-S00 OUTER COMP., STARTING CLUTCH 1 1 1 1 1 1 1
2 28125-KRF-S00 SPRING, STARTING CLUTCH ROLLER 3 3 3 3 3 3 3
3 28126-KRF-S00 CAP, CLUTCH ROLLER SPRING ••• 3 3 3 3 3 3 3
4 31110-KRF-T00 FLYWHEEL COMP. •••••••••••••• 1 1 1 1 1 1 1
5 31120-KRF-T00 STATOR COMP. •••••••••••••••• 1 1 1 1 1 1 1
43
2006.01.10 E
E-10 STARTING GEAR D13
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 612120 GEAR, STARTER DRIVEN ••••••••• 0.6
2 612125 GEAR, STARTER REDUCTION •••••• 0.3
4 612135 GEAR, STARTER IDLE ••••••••••• 0.5
Reqd. QTY
Ref.
Part No. Description CGL125 Serial No. Parts catalogue code
No. 1WH 2WH 3WH 4WH
3 3 3 3 3 4 6
1 28110-KRF-S00 GEAR COMP., STARTING DRIVEN
(57T) 1 1 1 1 1 1 1
2 28130-KRF-S00 GEAR COMP., REDUCTION (62/18T) 1 1 1 1 1 1 1
3 28132-KRF-S00 SHAFT, REDUCTION •••••••••••• 1 1 1 1 1 1 1
4 28141-KRF-S00 SHAFT, STARTER GEAR (16/14T) 1 1 1 1 1 1 1
5 90474-KRF-S00 WASHER, 10.5MM •••••••••••••• 4 4 4 4 4 4 4
44
2006.01.10 E
E-11 STARTING MOTOR D14
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 612105 MOTOR, STARTING •••••••••••••• 0.2
Reqd. QTY
Ref.
Part No. Description CGL125 Serial No. Parts catalogue code
No. 1WH 2WH 3WH 4WH
3 3 3 3 3 4 6
1 31200-KRF-T00 MOTOR ASSY., STARTING ••••••• 1 1 1 1 1 1 1
2 31205-KRF-T00 BOLT, SETTING ••••••••••••••• 2 2 2 2 2 2 2
3 31207-KRF-T00 RING •••••••••••••••••••••••• 2 2 2 2 2 2 2
4 90071-KRF-T00 NUT-WASHER, 6MM ••••••••••••• 2 2 2 2 2 2 2
5 91309-KRF-T00 O-RING •••••••••••••••••••••• 1 1 1 1 1 1 1
45
2006.01.10 E
E-12 CRANKCASE D15
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 110120 CRANKCASE :RIGHT ••••••••••••• 4.5
.INCLUDES: Engine removal and
installation
1101A2 CRANKCASE :BOTH •••••••••••••• 5.4
.INCLUDES: Engine removal and
installation
2 110110 GASKET, CRANKCASE •••••••••••• 4.0
.INCLUDES: Engine removal and
installation
3 110115 CRANKCASE :LEFT •••••••••••••• 5.0
.INCLUDES: Engine removal and
installation
1101A2 CRANKCASE :BOTH •••••••••••••• 5.4
.INCLUDES: Engine removal and
installation
2
5 1101L2 HOLDER, PUSH PLUG •••••••••••• 0.5
8 1131B5 SCREEN, OIL FILTER ••••••••••• 0.1
13 615125 SWITCH, GEAR CHANGE •••••••••• 0.3
23 2101C8 BEARING, COUNTERSHAFT :RIGHT • 4.2
.INCLUDES: Engine removal and
installation
2101C9 BEARING, COUNTERSHAFT :BOTH •• 4.4
.INCLUDES: Engine removal and
+ installation
Reqd. QTY
Ref.
Part No. Description CGL125 Serial No. Parts catalogue code
No. 1WH 2WH 3WH 4WH
3 3 3 3 3 4 6
1 11100-KRF-900 CRANKCASE COMP., R. ••••••••• 1 1 1 1 1 1 -
11100-KRF-831 •••••••••••••••••••••••••••• - - - - - - 1
2 11191-KRF-B50 GASKET, CRANKCASE ••••••••••• 1 1 1 1 1 1 1
3 11200-KRF-900 CRANKCASE COMP., L. ••••••••• 1 1 1 1 1 1 -
11200-KRF-C30 •••••••••••••••••••••••••••• - - - - - - 1
4 12361-KRF-S00 CAP, HOLE, 36MM ••••••••••••• 1 1 1 1 1 1 1
5 14511-KRF-S00 HOLDER, PUSH PLUG ••••••••••• 1 1 1 1 1 1 1
Reqd. QTY
Ref.
Part No. Description CGL125 Serial No. Parts catalogue code
No. 1WH 2WH 3WH 4WH
3 3 3 3 3 4 6
23 91106-KRF-S00 BEARING, NEEDLE, 15MM ••••••• 1 1 1 1 1 1 -
91106-KEJ-900 •••••••••••••••••••••••••••• - - - - - - 1
24 91201-KRF-S00 OIL SEAL, 20X34X7 ••••••••••• 1 1 1 1 1 1 1
25 91203-KRF-S00 OIL SEAL, 14X22X5 ••••••••••• 1 1 1 1 1 1 1
47
2006.01.10 E
E-13 CRANKSHAFT/PISTON E 1
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 1101B5 CRANKSHAFT ••••••••••••••••••• 4.4
.INCLUDES: Engine removal and
installation
3 (2,4,14)
111103 RING, PISTON AND/OR PISTON
(ONE) ••••••••••••••••••••••• 2.9
.INCLUDES: Engine removal and
installation
11 1101B7 BEARING, CRANKSHAFT :RIGHT ••• 4.4
.INCLUDES: Engine removal and
installation
1101G0 BEARING, CRANKSHAFT :BOTH •••• 4.8
.INCLUDES: Engine removal and
installation
.INCLUDES: Timing sprocket
2
12 1101B6 BEARING, CRANKSHAFT :LEFT •••• 4.6
.INCLUDES: Engine removal and
installation
.INCLUDES: Timing sprocket
1101G0 BEARING, CRANKSHAFT :BOTH •••• 4.8
.INCLUDES: Engine removal and
installation
.INCLUDES: Timing sprocket
Reqd. QTY
Ref.
Part No. Description CGL125 Serial No. Parts catalogue code
No. 1WH 2WH 3WH 4WH
3 3 3 3 3 4 6
1 13000-KRF-900 CRANKSHAFT COMP. •••••••••••• 1 1 1 1 1 - -
13000-KRF-890 •••••••••••••••••••••••••••• - - - - - 1 1
2 13011-KCS-W00 RING SET, PISTON (STD.) ••••• 1 1 1 1 1 1 1
13011-KY0-305 RING SET, PISTON (STD.)(RIKEN) 1 1 1 1 1 1 1
13021-KCS-W00 RING SET, PISTON (0.25) ••••• (1) (1) (1) (1) (1) (1) (1)
13021-KY0-305 RING SET, PISTON (0.25)(RIKEN) (1) (1) (1) (1) (1) (1) (1)
13031-KCS-W00 RING SET, PISTON (0.50) ••••• (1) (1) (1) (1) (1) (1) (1)
13031-KY0-305 RING SET, PISTON (0.50)(RIKEN) (1) (1) (1) (1) (1) (1) (1)
13041-KCS-W00 RING SET, PISTON (0.75) ••••• (1) (1) (1) (1) (1) (1) (1)
13041-KY0-305 RING SET, PISTON (0.75)(RIKEN) (1) (1) (1) (1) (1) (1) (1)
13051-KCS-W00 RING SET, PISTON (1.00) ••••• (1) (1) (1) (1) (1) (1) (1)
13051-KY0-305 RING SET, PISTON (1.00)(RIKEN) (1) (1) (1) (1) (1) (1) (1)
3 13101-KCS-W00 PISTON (STD.) ••••••••••••••• 1 1 1 1 1 1 -
13101-KRF-C30 •••••••••••••••••••••••••••• - - - - - - 1
13102-KCS-W00 PISTON (0.25) ••••••••••••••• (1) (1) (1) (1) (1) (1) (1)
13103-KCS-W00 PISTON (0.50) ••••••••••••••• (1) (1) (1) (1) (1) (1) (1)
13104-KCS-W00 PISTON (0.75) ••••••••••••••• (1) (1) (1) (1) (1) (1) (1)
13105-KCS-W00 PISTON (1.00) ••••••••••••••• (1) (1) (1) (1) (1) (1) (1)
4 13111-KRF-S00 PIN, PISTON ••••••••••••••••• 1 1 1 1 1 1 1
6 13311-KRF-900 CRANKSHAFT, R. •••••••••••••• 1 1 1 1 1 1 1
7 13321-KRF-S00 CRANKSHAFT, L. •••••••••••••• 1 1 1 1 1 1 1
9 14311-KRF-S00 GEAR, TIMING DRIVE (22T) •••• 1 1 1 1 1 1 1
10 90741-KRF-S00 KEY, WOODRUFF, 25X14 •••••••• 1 1 1 1 1 1 1
Reqd. QTY
Ref.
Part No. Description CGL125 Serial No. Parts catalogue code
No. 1WH 2WH 3WH 4WH
3 3 3 3 3 4 6
14 94601-15000 CLIP, PISTON PIN, 15MM •••••• 2 2 2 2 2 2 2
15 06381-KRF-890 ROD KIT, CONNECTING ••••••••• 1 1 1 1 1 1 1
49
2006.01.10 E
E-14 TRANSMISSION E 3
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 (6,8,10,12,14)
210141
MAINSHAFT, TRANSMISSION •••••• 4.2
.INCLUDES: Engine removal and
installation
210141A .Replace countershaft add •••• 0.2
2 (3,4,5,7,9,11,13,15)
210142 COUNTERSHAFT, TRANSMISSION ••• 4.2
.INCLUDES: Engine removal and
installation
210142A .Replace mainshaft add ••••••• 0.2
16 213135 SPROCKET, DRIVE •••••••••••••• 0.2
25 2101C5 BEARING, MAINSHAFT :RIGHT •••• 4.2
.INCLUDES: Engine removal and
installation
2101C6 BEARING, MAINSHAFT :BOTH ••••• 4.4
2
.INCLUDES: Engine removal and
installation
2101D4 BEARING, MAINSHAFT AND
COUNTERSHAFT :ALL ••••••••••• 4.6
.INCLUDES: Engine removal and
installation
26 2101C2 BEARING, MAINSHAFT :LEFT ••••• 4.2
.INCLUDES: Engine removal and
installation
+27 2101C7 BEARING, COUNTERSHAFT :LEFT •• 4.2
Reqd. QTY
Ref.
Part No. Description CGL125 Serial No. Parts catalogue code
No. 1WH 2WH 3WH 4WH
3 3 3 3 3 4 6
1 23211-KRF-S00 MAINSHAFT, TRANSMISSION (13T) 1 1 1 1 1 1 1
2 23221-KRF-S00 COUNTERSHAFT, TRANSMISSION •• 1 1 1 1 1 1 1
3 23426-KRF-S00 GEAR, COUNTERSHAFT FIRST (36T) 1 1 1 1 1 1 1
4 23427-KRF-S00 COLLAR, COUNTERSHAFT FIRST •• 1 1 1 1 1 1 1
5 23431-KRF-S00 COLLAR, IDLE STARTER GEAR ••• 1 1 1 1 1 1 1
Reqd. QTY
Ref.
Part No. Description CGL125 Serial No. Parts catalogue code
No. 1WH 2WH 3WH 4WH
3 3 3 3 3 4 6
24 90605-KRF-S00 SET RING, 20MM •••••••••••••• 3 3 3 3 3 3 3
25 91003-KRF-S00 BEARING, RADIAL BALL, 6006 •• 1 1 1 1 1 1 1
51
2006.01.10 E
E-15 GEARSHIFT DRUM E 5
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 (2,3,4)
210112 FORK, GEARSHIFT •••••••••••••• 4.2
.NOTE: Same time for two units
or more
.INCLUDES: Engine removal and
installation
5 2101A9 DRUM, GEARSHIFT •••••••••••••• 4.2
.INCLUDES: Engine removal and
installation
6 2101B0 CAM, SHIFT DRUM •••••••••••••• 0.8
7 (8)
210125 STOPPER OR SPRING, SHIFT DRUM 0.8
9 (12)
210122 SPINDLE, GEARSHIFT ••••••••••• 0.9
Reqd. QTY
Ref.
Part No. Description CGL125 Serial No. Parts catalogue code
No. 1WH 2WH 3WH 4WH
3 3 3 3 3 4 6
1 24211-KRF-S00 FORK, R. GEARSHIFT •••••••••• 1 1 1 1 1 1 1
2 24221-KRF-S00 FORK, L. GEARSHIFT •••••••••• 1 1 1 1 1 1 1
3 24231-KRF-S00 FORK, CENTER GEARSHIFT •••••• 1 1 1 1 1 1 1
4 24241-KRF-S00 SHAFT, GEARSHIFT FORK GUIDE • 1 1 1 1 1 1 1
5 24301-KRF-S00 DRUM, GEARSHIFT ••••••••••••• 1 1 1 1 1 1 1
52
2006.01.10 E
E-16 KICK STARTER SPINDLE E 6
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
3 (1,2,4,5)
1121A2 SPINDLE, KICK STARTER •••••••• 4.1
.INCLUDES: Engine removal and
installation
Reqd. QTY
Ref.
Part No. Description CGL125 Serial No. Parts catalogue code
No. 1WH 2WH 3WH 4WH
3 3 3 3 3 4 6
1 28211-KRF-S00 PINION, KICK STARTER •••••••• 1 1 1 1 1 1 1
2 28221-KRF-S00 RATCHET, KICK STARTER ••••••• 1 1 1 1 1 1 1
3 28251-KRF-S00 SPINDLE, KICK STARTER ••••••• 1 1 1 1 1 1 1
4 28253-KRF-S00 SPRING, KICK STARTER RATCHET 1 1 1 1 1 1 1
5 28261-KRF-S00 SPRING, KICK STARTER •••••••• 1 1 1 1 1 1 1
53
2006.01.10 E
E-17 CARBURETOR E 7
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 3111A3 NEEDLE, JET •••••••••••••••••• 0.6
3 (14)
311120 FLOAT OR FLOAT VALVE ••••••••• 0.5
4 3111A5 TOP SET, CARBURETOR •••••••••• 0.2
6 3111A8 VALVE, THROTTLE •••••••••••••• 0.3
7 3111F7 LEVER, CHOKE :CARBURETOR SIDE 0.1
9 3111A6 CHAMBER, FLOAT ••••••••••••••• 0.4
11 3111B5 CARBURETOR ASSEMBLY •••••••••• 0.5
22 (15,23)
3111D4 JET, MAIN •••••••••••••••••••• 0.5
Reqd. QTY
Ref.
Part No. Description CGL125 Serial No. Parts catalogue code
No. 1WH 2WH 3WH 4WH
3 3 3 3 3 4 6
1 16010-364-771 GASKET SET •••••••••••••••••• 1 1 1 1 1 - 1
16010-KSH-890 •••••••••••••••••••••••••••• - - - - - 1 -
2 16012-KRF-T00 NEEDLE SET, JET ••••••••••••• 1 1 1 1 1 - 1
16012-KRF-620 •••••••••••••••••••••••••••• - - - - - 1 -
3 16013-439-921 FLOAT SET ••••••••••••••••••• 1 1 1 1 1 - 1
16013-KSH-890 •••••••••••••••••••••••••••• - - - - - 1 -
4 16014-439-921 TOP SET ••••••••••••••••••••• 1 1 1 1 1 - 1
16014-KCS-W70 •••••••••••••••••••••••••••• - - - - - 1 -
5 16016-402-004 SCREW SET A ••••••••••••••••• 1 1 1 1 1 - 1
16016-KSH-890 •••••••••••••••••••••••••••• - - - - - 1 -
Reqd. QTY
Ref.
Part No. Description CGL125 Serial No. Parts catalogue code
No. 1WH 2WH 3WH 4WH
3 3 3 3 3 4 6
14) 16155-GCC-770 VALVE COMP., FLOAT •••••••••• - - - - - 1 -
15 16165-KCS-W01 HOLDER, NEEDLE JET •••••••••• 1 1 1 1 1 - 1
16165-KRF-620 •••••••••••••••••••••••••••• - - - - - 1 -
55
2006.01.10 E
F-1 HEADLIGHT F 1
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 616115 HEADLIGHT ASSEMBLY ••••••••••• 0.1
5 (3)
6161A7 HEADLIGHT UNIT ••••••••••••••• 0.2
6 6161B1 SOCKET, HEADLIGHT •••••••••••• 0.2
7 616180 SOCKET, POSITION LIGHT ••••••• 0.2
8 616118 BULB, HEADLIGHT •••••••••••••• 0.1
9 616182 BULB, POSITION LIGHT ••••••••• 0.1
13 616103 CASE, HEADLIGHT •••••••••••••• 0.3
17 6161G7 STAY, HEADLIGHT •••••••••••••• 0.8
19 6161L6 PLATE, HEADLIGHT :RIGHT •••••• 0.3
6161L7 PLATE, HEADLIGHT :BOTH ••••••• 0.4
20 6161L5 PLATE, HEADLIGHT :LEFT ••••••• 0.3
6161L7 PLATE, HEADLIGHT :BOTH ••••••• 0.4
Reqd. QTY
Ref.
Part No. Description CGL125 Serial No. Parts catalogue code
3 No. 1WH 2WH 3WH 4WH
3 3 3 3 3 4 6
1 17245-107-010 RUBBER, AIR CLEANER CASE
MOUNTING 2 2 2 2 2 2 2
2 33100-KPN-910 HEADLIGHT ASSY. (12V 35/35W) 1 1 1 1 1 1 1
3 33101-KFJ-910 RIM COMP., HEADLIGHT •••••••• 1 1 1 1 1 1 1
4 33108-KCJ-710 SPRING, UNIT HOLDER ••••••••• 3 3 3 3 3 3 3
5 33120-KFJ-910 HEADLIGHT UNIT •••••••••••••• 1 1 1 1 1 1 1
Reqd. QTY
Ref.
Part No. Description CGL125 Serial No. Parts catalogue code
No.
3
1WH 2WH 3WH 4WH
3 3 3 3 3 4 6
24 94103-06000 WASHER, PLAIN, 6MM •••••••••• 2 2 2 2 2 2 2
25 95701-06022-08 BOLT, FLANGE, 6X22 •••••••••• 2 2 2 2 2 2 2
57
2006.01.10 E
F-2 METER F 3
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 8121A1 METER ASSY., COMBINATION ••••• 0.6
3 4131Q1 COVER, METER :UPPER •••••••••• 0.6
4 8121B5 CASE, METER :LOWER ••••••••••• 0.7
5 8121E3 COVER, METER ••••••••••••••••• 0.6
6 8121A3 SPEEDOMETER ASSEMBLY ••••••••• 0.7
8 8121B1 TACHOMETER ASSEMBLY •••••••••• 0.7
9 3101C0 METER, FUEL •••••••••••••••••• 0.8
11 6161G4 SOCKET ASSY., METER BULB ••••• 0.7
13 811160 CABLE, SPEEDOMETER ••••••••••• 0.4
Reqd. QTY
Ref.
Part No. Description CGL125 Serial No. Parts catalogue code
3 No. 1WH 2WH 3WH 4WH
3 3 3 3 3 4 6
1 34908-MZ0-760 BULB, WEDGE BASE (T10)
(12V/1.7W) 6 6 6 6 6 6 6
2 37110-KRF-890 METER, COMBINATION •••••••••• 1 1 1 1 1 1 1
3 37101-KRF-T00 CASE ASSY., UPPER ••••••••••• 1 1 1 1 1 1 1
4 37102-KRF-T00 CASE ASSY., UNDER ••••••••••• 1 1 1 1 1 1 1
5 37104-KRF-T00 COVER ASSY. ••••••••••••••••• 1 1 1 1 1 1 1
58
2006.01.10 E
F-3 HANDLE LEVER/SWITCH/CABLE F 4
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 811100 CABLE, THROTTLE •••••••••••••• 0.4
3 811115 CABLE, CLUTCH •••••••••••••••• 0.2
5 615120 SWITCH, STARTER KILL ••••••••• 0.4
6 615118 SWITCH, WINKER ••••••••••••••• 0.4
7 6151B2 SWITCH, FRONT STOP ••••••••••• 0.2
6151A9 SWITCH, CLUTCH ••••••••••••••• 0.2
8 811125 CABLE, FRONT BRAKE ••••••••••• 0.2
9 810150 GRIP, THROTTLE ••••••••••••••• 0.2
10 8101C1 GRIP, HANDLE :RIGHT •••••••••• 0.2
11 8101C0 GRIP, HANDLE :LEFT ••••••••••• 0.1
12 (28)
8101F7 LEVER ASSY., HANDLE :RIGHT ••• 0.2
8101F8 LEVER ASSY., HANDLE :BOTH •••• 0.4
14 8101F6 LEVER ASSY., HANDLE :LEFT •••• 0.2
8101F8 LEVER ASSY., HANDLE :BOTH •••• 0.4
Reqd. QTY
Ref.
Part No. Description CGL125 Serial No. Parts catalogue code
No.
3
1WH 2WH 3WH 4WH
3 3 3 3 3 4 6
1 17910-KRF-S00 CABLE COMP., THROTTLE ••••••• 1 1 1 1 1 1 1
2 17962-KFJ-910 COVER ••••••••••••••••••••••• 1 1 1 1 1 1 1
3 22870-KRF-900 CABLE COMP., CLUTCH ••••••••• 1 1 1 1 1 1 1
4 32161-404-000 BAND B1, WIRE ••••••••••••••• 4 4 4 4 4 4 4
5 35015-KRF-890 SWITCH SET, LIGHTING & STARTER
KILL 1 1 1 1 1 1 1
Reqd. QTY
Ref.
Part No. Description CGL125 Serial No. Parts catalogue code
3 No. 1WH 2WH 3WH 4WH
3 3 3 3 3 4 6
17 88210-KC6-601 MIRROR COMP., R. •••••••••••• 1 1 1 1 1 1 1
18 88220-KC6-601 MIRROR COMP., L. •••••••••••• 1 1 1 1 1 1 1
19 90113-KRF-S00 BOLT, L. STEERING HANDLE LEVER
PIVOT 1 2 - 2 - - 1 -------- -------- PE,2NR,5NR,9NR
2 1 - 1 - - 2 -------- -------- BU,DK,NR,2BU,3NR,4NR,6NR,7NR,8NR
- - 2 - 2 2 -
20 90314-GN5-910 NUT, LOCK (RIGHT HAND THREAD) 1 1 1 1 1 1 1
60
2006.01.10 E
F-4 FR. BRAKE MASTER CYLINDER F 6
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 6151B2 SWITCH, FRONT STOP ••••••••••• 0.1
2 7121A0 HOSE, FRONT BRAKE •••••••••••• 0.4
.INCLUDES: Bleed brakes
4 712105 CYLINDER, FRONT BRAKE MASTER • 0.4
.INCLUDES: Bleed brakes
8 7121G6 DIAPHRAGM, FRONT BRAKE MASTER
CYLINDER •••••••••••••••••••• 0.1
10 7121G9 PISTON SET, FRONT BRAKE MASTER 0.4
.INCLUDES: Bleed brakes
11 8101C7 LEVER, HANDLE :RIGHT ••••••••• 0.1
8101F5 LEVER, HANDLE :BOTH •••••••••• 0.2
Reqd. QTY
Ref.
Part No. Description CGL125 Serial No. Parts catalogue code
No.
3
1WH 2WH 3WH 4WH
3 3 3 3 3 4 6
1 35340-GW3-980 SWITCH ASSY., FR. STOP •••••• 1 1 - 1 - - 1 --------
-------- DK,2NR,5NR,9NR
2 45126-KRF-880 HOSE ASSY., FR. BRAKE ••••••• 1 1 - 1 - - - --------
-------- DK,2NR,5NR
45126-KRF-D70 HOSE COMP., FR. BRAKE ••••••• - - - - - - 1 --------
-------- 9NR
3 45504-GW3-980 BOOT COMP. •••••••••••••••••• 1 1 - 1 - - 1 --------
-------- DK,2NR,5NR,9NR
4 45510-KRF-N20 CYLINDER SUB ASSY., FR. BRAKE
MASTER 1 1 - 1 - - 1 -------- -------- DK,2NR,5NR,9NR
5 45512-GW3-980 PROTECTOR ••••••••••••••••••• 1 1 - 1 - - 1 -------- -------- DK,2NR,5NR,9NR
61
2006.01.10 E
F-5 HANDLE PIPE/TOP BRIDGE F 7
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 6151A1 KEY SET •••••••••••••••••••••• 0.7
3 615145 SWITCH, COMBINATION & LOCK ••• 0.5
6 810100 PIPE, STEERING HANDLE •••••••• 0.5
9 510110 BRIDGE, FORK TOP ••••••••••••• 0.6
20 8121B8 COVER, COMBINATION SWITCH •••• 0.1
Reqd. QTY
Ref.
Part No. Description CGL125 Serial No. Parts catalogue code
3 No. 1WH 2WH 3WH 4WH
3 3 3 3 3 4 6
1 33716-KRF-S00 COLLAR, SETTING ••••••••••••• 2 2 2 2 2 2 2
2 35010-KRF-T00 KEY SET ••••••••••••••••••••• 1 1 1 1 1 1 1
3 35100-KRF-T00 SWITCH ASSY., COMBINATION &
LOCK 1 1 1 1 1 1 1
5 35107-KRF-S00 STAY, COMBINATION SWITCH COVER 1 1 1 1 1 1 1
Reqd. QTY
Ref.
Part No. Description CGL125 Serial No. Parts catalogue code
No.
3
1WH 2WH 3WH 4WH
3 3 3 3 3 4 6
1 06531-KAN-630 BALL ASSY., STEEL, #6X21 •••• 2 2 2 2 2 2 2
2 50301-KRF-S00 RACE, STEERING BALL ••••••••• 2 2 2 2 2 2 2
3 53211-KRF-S00 RACE, STEERING TOP CONE ••••• 1 1 1 1 1 1 1
4 53212-KRF-S00 RACE, STEERING BOTTOM CONE •• 1 1 1 1 1 1 1
5 53214-KRF-S00 DUST SEAL, STEERING HEAD •••• 1 1 1 1 1 1 1
63
2006.01.10 E
F-7 FRONT FENDER F 9
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 4131B7 FENDER, FRONT •••••••••••••••• 0.1
4 413170 MUDGUARD :FRONT •••••••••••••• 0.1
Reqd. QTY
Ref.
Part No. Description CGL125 Serial No. Parts catalogue code
3 No. 1WH 2WH 3WH 4WH
3 3 3 3 3 4 6
1 45156-KRF-S10 CLAMPER B, FR. BRAKE HOSE ••• 1 1 - 1 - - 1 -------- -------- DK,2NR,5NR,9NR
2 61100-KC5-000 FENDER COMP., FR. ••••••••••• 1 1 1 1 1 1 1
3 61103-KRF-S00 GUIDE, CABLE •••••••••••••••• 1 1 1 1 1 1 1
4 61121-KRF-S00 MUDGUARD, FR. FENDER •••••••• 1 1 1 1 1 1 1
5 90301-KEJ-900 NUT, SPECIAL, 6MM ••••••••••• 1 1 1 1 1 1 1
64
2006.01.10 E
F-8 FRONT FORK F10
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 5111C3 FORK ASSY., FRONT :RIGHT ••••• 0.6
5111C4 FORK ASSY., FRONT :BOTH •••••• 0.8
2 5111E7 SEAL SET, FRONT FORK :LEFT ••• 0.8
5111E8 SEAL SET, FRONT FORK :RIGHT •• 0.8
5111E9 SEAL SET, FRONT FORK :BOTH ••• 1.2
3 5111C2 FORK ASSY., FRONT :LEFT •••••• 0.6
5111C4 FORK ASSY., FRONT :BOTH •••••• 0.8
Reqd. QTY
Ref.
Part No. Description CGL125 Serial No. Parts catalogue code
No.
3
1WH 2WH 3WH 4WH
3 3 3 3 3 4 6
1 51400-KRF-S10 FORK ASSY., R. FR. •••••••••• 1 1 - 1 - - 1 -------- -------- DK,2NR,5NR,9NR
51400-KRF-T00 •••••••••••••••••••••••••••• 1 1 - 1 - - 1 -------- -------- BU,NR,PE,2BU,3NR,4NR,6NR,7NR,8NR
- - 1 - 1 1 -
2 51490-KRF-T00 SEAL SET, FR. FORK •••••••••• 2 2 - 2 - - 2 -------- -------- BU,NR,PE,2BU,3NR,4NR,6NR,7NR,8NR
- - 2 - 2 2 -
3 51500-KRF-S10 FORK ASSY., L. FR. •••••••••• 1 1 - 1 - - 1 -------- -------- DK,2NR,5NR,9NR
51500-KRF-T00 •••••••••••••••••••••••••••• 1 1 - 1 - - 1 -------- -------- BU,NR,PE,2BU,3NR,4NR,6NR,7NR,8NR
- - 1 - 1 1 -
65
2006.01.10 E
F-9 FRONT BRAKE PANEL F11
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 711115 SHOE(PAD) SET, BRAKE :FRONT •• 0.3
5 710151 AXLE, FRONT WHEEL •••••••••••• 0.2
6 7101C3 GEAR, SPEEDOMETER •••••••••••• 0.3
8 (2)
7111D0 PANEL, FRONT BRAKE ••••••••••• 0.4
9 (3,17)
7111C3 ARM, BRAKE :FRONT •••••••••••• 0.1
Reqd. QTY
Ref.
Part No. Description CGL125 Serial No. Parts catalogue code
3 No. 1WH 2WH 3WH 4WH
3 3 3 3 3 4 6
1 06430-KRF-S00 SHOE SET, BRAKE ••••••••••••• 1 1 - 1 - - - -------- -------- BU,NR,PE,2BU,3NR,4NR,6NR
- - 1 - 1 1 -
06430-KRF-B70 •••••••••••••••••••••••••••• - - - - - - 1 -------- -------- 7NR,8NR
06430-KRF-B90 •••••••••••••••••••••••••••• - - - - - - 1 -------- -------- 7NR,8NR
2 43141-KRF-S00 CAM, RR. BRAKE •••••••••••••• 1 1 - 1 - - - -------- -------- BU,NR,PE,2BU,3NR,4NR,6NR
- - 1 - 1 1 -
43141-KRV-900 •••••••••••••••••••••••••••• - - - - - - 1 -------- -------- 7NR,8NR
3 43145-KRF-S00 INDICATOR, RR. BRAKE •••••••• 1 1 - 1 - - - -------- -------- BU,NR,PE,2BU,3NR,4NR,6NR
- - 1 - 1 1 -
45145-KRF-B40 INDICATOR, FR. BRAKE •••••••• - - - - - - 1 -------- -------- 7NR,8NR
4 43151-KEJ-900 SPRING, RR. BRAKE SHOE •••••• 2 2 - 2 - - - -------- -------- BU,NR,PE,2BU,3NR,4NR,6NR
- - 2 - 2 2 -
43151-KCW-870 SPRING, BRAKE SHOE •••••••••• - - - - - - 2 -------- -------- 7NR,8NR
5 44301-KRF-S00 AXLE, FR. WHEEL ••••••••••••• 1 1 - 1 - - 1 -------- -------- BU,NR,PE,2BU,3NR,4NR,6NR,7NR,8NR
- - 1 - 1 1 -
66
2006.01.10 E
F-9 FRONT BRAKE PANEL F12
Reqd. QTY
Ref.
Part No. Description CGL125 Serial No. Parts catalogue code
No.
3
1WH 2WH 3WH 4WH
3 3 3 3 3 4 6
10 90317-KRF-S00 U-NUT, 6MM •••••••••••••••••• 1 1 - 1 - - - -------- -------- BU,NR,PE,2BU,3NR,4NR,6NR
- - 1 - 1 1 -
94050-06080 NUT, FLANGE, 6MM •••••••••••• - - - - - - 1 -------- -------- 7NR,8NR
67
2006.01.10 E
F-10 FRONT BRAKE CALIPER F13
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 711115 SHOE(PAD) SET, BRAKE :FRONT •• 0.1
5 (1)
7111D1 PISTON, FRONT BRAKE CALIPER •• 0.5
.INCLUDES: Bleed brakes
.NOTE: Same time for two units
13 711130 CALIPER, FRONT BRAKE ••••••••• 0.4
.INCLUDES: Bleed brakes
14 7111G0 BRACKET, FRONT CALIPER ••••••• 0.2
Reqd. QTY
Ref.
Part No. Description CGL125 Serial No. Parts catalogue code
3 No. 1WH 2WH 3WH 4WH
3 3 3 3 3 4 6
1 06451-KFJ-970 SEAL SET, PISTON •••••••••••• 2 2 - 2 - - 2 -------- -------- DK,2NR,5NR,9NR
2 06455-KFJ-971 PAD SET, FR. •••••••••••••••• 1 1 - 1 - - - -------- -------- DK,2NR,5NR
06455-KRF-B70 •••••••••••••••••••••••••••• - - - - - - 1 -------- -------- 9NR
3 43352-GW3-980 SCREW, BLEEDER •••••••••••••• 1 1 - 1 - - 1 -------- -------- DK,2NR,5NR,9NR
4 43353-GW3-980 CAP, BLEEDER •••••••••••••••• 1 1 - 1 - - 1 -------- -------- DK,2NR,5NR,9NR
5 45107-KCW-880 PISTON •••••••••••••••••••••• 2 2 - 2 - - 2 -------- -------- DK,2NR,5NR,9NR
68
2006.01.10 E
F-11 FRONT WHEEL (CAST/DRUM BRAKE) F14
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
3 7101D4 FRONT WHEEL •••••••••••••••••• 0.7
4 710139 FRONT TIRE(ONE) •••••••••••••• 0.7
5 710140 TUBE, FRONT TIRE(ONE) •••••••• 0.7
8 (2)
710115 BEARING, FRONT WHEEL(ONE) •••• 0.4
710115G .Replace 1 bearing add ••••••• 0.1
Reqd. QTY
Ref.
Part No. Description CGL125 Serial No. Parts catalogue code
No.
3
1WH 2WH 3WH 4WH
3 3 3 3 3 4 6
1 44311-KRF-S00 COLLAR COMP., FR. WHEEL SIDE 1 - 1 - 1 1 1 -------- -------- DK,IR,3NR,6NR,7NR
- 1 - 1 - - - -------- -------- PE
2 44620-KRF-S00 COLLAR, FR. AXLE DISTANCE ••• 1 - 1 - 1 1 - -------- -------- DK,IR,3NR,6NR
- 1 - 1 - - - -------- -------- PE
44620-KRF-B40 •••••••••••••••••••••••••••• - - - - - - 1 -------- -------- 7NR
3 44650-KRF-S01 WHEEL SUB ASSY., FR. •••••••• 1 - 1 - 1 1 - -------- -------- DK,IR,3NR,6NR
- 1 - 1 - - - -------- -------- PE
44650-KRF-C30 •••••••••••••••••••••••••••• - - - - - - 1 -------- -------- 7NR
4 44711-KRF-S00 TIRE, FR. (2.75-18 48P) ••••• 1 - 1 - 1 - - -------- -------- DK,3NR,6NR
- 1 - 1 - - - -------- -------- PE
44711-KRF-T01 •••••••••••••••••••••••••••• 1 - 1 - 1 1 1 -------- -------- DK,IR,3NR,6NR,7NR
- 1 - 1 - - - -------- -------- PE
44711-KRF-S03 •••••••••••••••••••••••••••• - - - - - 1 1 -------- -------- IR,7NR
5 44712-KRF-S00 TUBE, TIRE (2.75-18) •••••••• 1 - 1 - 1 1 1 -------- -------- DK,IR,3NR,6NR,7NR
- 1 - 1 - - - -------- -------- PE
44712-KRF-T00 •••••••••••••••••••••••••••• 1 - 1 - 1 1 1 -------- -------- DK,IR,3NR,6NR,7NR
- 1 - 1 - - - -------- -------- PE
69
2006.01.10 E
F-11-1 FRONT WHEEL (CAST/DISK BRAKE) F15
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 710151 AXLE, FRONT WHEEL •••••••••••• 0.2
4 7101D4 FRONT WHEEL •••••••••••••••••• 0.8
6 710139 FRONT TIRE(ONE) •••••••••••••• 0.7
7 710140 TUBE, FRONT TIRE(ONE) •••••••• 0.7
8 710145 GEARBOX ASSY., SPEEDOMETER ••• 0.2
9 7101C3 GEAR, SPEEDOMETER •••••••••••• 0.3
11 711120 DISC, FRONT BRAKE •••••••••••• 0.3
17 (3)
710115 BEARING, FRONT WHEEL(ONE) •••• 0.4
710115G .Replace 1 bearing add ••••••• 0.1
Reqd. QTY
Ref.
Part No. Description CGL125 Serial No. Parts catalogue code
3 No. 1WH 2WH 3WH 4WH
3 3 3 3 3 4 6
1 44301-KRF-S00 AXLE, FR. WHEEL ••••••••••••• 1 1 - 1 - - 1 -------- -------- DK,2NR,5NR,9NR
2 44311-KRF-S00 COLLAR COMP., FR. WHEEL SIDE 1 1 - 1 - - 1 -------- -------- DK,2NR,5NR,9NR
3 44620-KRF-S00 COLLAR, FR. AXLE DISTANCE ••• 1 1 - 1 - - 1 -------- -------- DK,2NR,5NR,9NR
4 44650-KRF-S11 WHEEL SUB ASSY., FR. •••••••• 1 1 - 1 - - 1 -------- -------- DK,2NR,5NR,9NR
5 44680-410-000 RETAINER, GEAR BOX •••••••••• 1 1 - 1 - - 1 -------- -------- DK,2NR,5NR,9NR
70
2006.01.10 E
F-11-2 FRONT WHEEL (SPOKE/DRUM BRAKE) F16
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
4 710103 HUB, FRONT WHEEL ••••••••••••• 2.3
5 7101D4 FRONT WHEEL •••••••••••••••••• 0.7
6 710109 RIM, WHEEL :FRONT •••••••••••• 2.2
7 (1)
710139 FRONT TIRE(ONE) •••••••••••••• 0.7
8 (1)
710140 TUBE, FRONT TIRE(ONE) •••••••• 0.7
11 (3)
710115 BEARING, FRONT WHEEL(ONE) •••• 0.4
710115G .Replace 1 bearing add ••••••• 0.1
Reqd. QTY
Ref.
Part No. Description CGL125 Serial No. Parts catalogue code
No.
3
1WH 2WH 3WH 4WH
3 3 3 3 3 4 6
1 42713-KRF-S21 FLAP, TIRE •••••••••••••••••• 1 - - - 1 - - -------- -------- BU,NR,PE,2BU,4NR
44713-KRF-S22 •••••••••••••••••••••••••••• 1 - 1 - 1 - - -------- -------- BU,NR,PE,2BU,4NR
42713-KRF-S20 •••••••••••••••••••••••••••• - - - - - 1 1 -------- -------- 2IR,8NR
42713-KRF-T20 •••••••••••••••••••••••••••• - - - - - 1 1 -------- -------- 2IR,8NR
2 44311-KRF-S00 COLLAR COMP., FR. WHEEL SIDE 1 - 1 - 1 1 1 -------- -------- BU,NR,PE,2BU,2IR,4NR,8NR
3 44620-KRF-S00 COLLAR, FR. AXLE DISTANCE ••• 1 - 1 - 1 1 - -------- -------- BU,NR,PE,2BU,2IR,4NR
44620-KRF-B40 •••••••••••••••••••••••••••• - - - - - - 1 -------- -------- 8NR
4 44635-KRF-S20 HUB SUB ASSY., FR. •••••••••• 1 - 1 - 1 1 - -------- -------- BU,NR,PE,2BU,2IR,4NR
44635-KRF-B80 •••••••••••••••••••••••••••• - - - - - - 1 -------- -------- 8NR
5 44650-KRF-S20 WHEEL SUB ASSY., FR. •••••••• 1 - 1 - 1 1 - -------- -------- BU,NR,PE,2BU,2IR,4NR
44650-KRF-B80 •••••••••••••••••••••••••••• - - - - - - 1 -------- -------- 8NR
Reqd. QTY
Ref.
Part No. Description CGL125 Serial No. Parts catalogue code
3 No. 1WH 2WH 3WH 4WH
3 3 3 3 3 4 6
13 97606-41158-R0 SPOKE SET A, 10X159 •••••••••
(OUTSIDE) 18 - 18 - 18 18 18 -------- -------- BU,NR,PE,2BU,2IR,4NR,8NR
72
2006.01.10 E
F-12 REAR BRAKE PANEL G 2
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 711140 SHOE(PAD) SET, BRAKE :REAR ••• 0.4
5 (6,23)
7111A9 PANEL, REAR BRAKE •••••••••••• 0.5
9 (7)
7111C4 ARM, BRAKE :REAR ••••••••••••• 0.1
Reqd. QTY
Ref.
Part No. Description CGL125 Serial No. Parts catalogue code
No.
3
1WH 2WH 3WH 4WH
3 3 3 3 3 4 6
1 06430-KRF-S00 SHOE SET, BRAKE ••••••••••••• 1 1 1 1 1 1 -
06430-KRF-B70 •••••••••••••••••••••••••••• - - - - - - 1
06430-KRF-B90 •••••••••••••••••••••••••••• - - - - - - 1
2 40543-KRF-S00 ADJUSTER, CHAIN ••••••••••••• 1 1 1 1 1 1 1
3 40544-KRF-S00 PLATE, SWINGARM END ••••••••• 1 1 1 1 1 1 1
4 42313-KRF-S00 COLLAR, RR. BRAKE PANEL SIDE 1 1 1 1 1 1 1
5 43100-KRF-S00 PANEL COMP., RR. BRAKE •••••• 1 - 1 - 1 1 - -------- -------- DK,IR,2NR,3NR,5NR,6NR
- 1 - 1 - - -
43100-KRF-S20 •••••••••••••••••••••••••••• 1 - 1 - 1 1 - -------- -------- BU,NR,PE,2BU,2IR,4NR
Reqd. QTY
Ref.
Part No. Description CGL125 Serial No. Parts catalogue code
3 No. 1WH 2WH 3WH 4WH
3 3 3 3 3 4 6
18 94101-08800 WASHER, PLAIN, 8MM •••••••••• 1 1 1 1 1 1 1
19 94201-20150 PIN, SPLIT, 2.0X15 •••••••••• 1 1 1 1 1 1 1
20 95015-32001 JOINT B, BRAKE ARM •••••••••• 1 1 1 1 1 1 1
74
2006.01.10 E
F-13 REAR WHEEL(CAST) G 4
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 710157 DAMPER, REAR WHEEL ••••••••••• 0.3
4 7101A0 SPROCKET, FINAL DRIVEN ••••••• 0.4
5 710160 AXLE, REAR WHEEL ••••••••••••• 0.3
10 (22)
7101A5 FLANGE ASSY., FINAL DRIVEN ••• 0.4
12 710118 REAR WHEEL ••••••••••••••••••• 0.8
13 710142 REAR TIRE(ONE) ••••••••••••••• 0.8
14 7101A7 TUBE, REAR TIRE(ONE) ••••••••• 0.8
20 7101D1 BEARING, FINAL DRIVEN FLANGE • 0.5
21 (11)
710133 BEARING, REAR WHEEL(ONE) ••••• 0.5
710133G .Replace 1 bearing add ••••••• 0.1
Reqd. QTY
Ref.
Part No. Description CGL125 Serial No. Parts catalogue code
No.
3
1WH 2WH 3WH 4WH
3 3 3 3 3 4 6
1 06410-KRF-S00 DAMPER SET, WHEEL ••••••••••• 1 - 1 - 1 1 1 -------- -------- DK,IR,2NR,3NR,5NR,6NR,7NR,9NR
- 1 - 1 - - -
2 40543-KRF-S00 ADJUSTER, CHAIN ••••••••••••• 1 - 1 - 1 1 1 -------- -------- DK,IR,2NR,3NR,5NR,6NR,7NR,9NR
- 1 - 1 - - -
3 40544-KRF-S00 PLATE, SWINGARM END ••••••••• 1 - 1 - 1 1 1 -------- -------- DK,IR,2NR,3NR,5NR,6NR,7NR,9NR
- 1 - 1 - - -
4 41201-KRF-S00 SPROCKET, FINAL DRIVEN (38T) 1 - 1 - 1 1 1 -------- -------- DK,IR,2NR,3NR,5NR,6NR,7NR,9NR
- 1 - 1 - - -
5 42301-KRF-S00 AXLE, RR. WHEEL ••••••••••••• 1 - 1 - 1 1 1 -------- -------- DK,IR,2NR,3NR,5NR,6NR,7NR,9NR
- 1 - 1 - - -
75
2006.01.10 E
F-13 REAR WHEEL(CAST) G 5
Reqd. QTY
Ref.
Part No. Description CGL125 Serial No. Parts catalogue code
3 No. 1WH 2WH 3WH 4WH
3 3 3 3 3 4 6
13 42711-KRF-T01 TIRE, RR. (90/90-18 51P) •••• 1 - 1 - 1 1 - -------- -------- DK,IR,2NR,3NR,5NR,6NR
- 1 - 1 - - -
42711-KRF-B50 •••••••••••••••••••••••••••• - - - - - - 1 -------- -------- 7NR,9NR
42711-KRF-D60 •••••••••••••••••••••••••••• - - - - - - 1 -------- -------- 7NR,9NR
14 42712-KRF-T00 TUBE, TIRE (90/90-18) ••••••• 1 - 1 - 1 1 1 -------- -------- DK,IR,2NR,3NR,5NR,6NR,7NR,9NR
- 1 - 1 - - -
42712-KRF-B50 •••••••••••••••••••••••••••• - - - - - - 1 -------- -------- 7NR,9NR
15 90119-KC5-000 BOLT, CHAIN ADJUSTER •••••••• 1 - 1 - 1 1 1 -------- -------- DK,IR,2NR,3NR,5NR,6NR,7NR,9NR
- 1 - 1 - - -
76
2006.01.10 E
F-13-1 REAR WHEEL(SPOKE) G 6
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 710157 DAMPER, REAR WHEEL ••••••••••• 0.3
4 7101A0 SPROCKET, FINAL DRIVEN ••••••• 0.4
5 710160 AXLE, REAR WHEEL ••••••••••••• 0.3
10 (27)
7101A5 FLANGE ASSY., FINAL DRIVEN ••• 0.4
12 710121 HUB, REAR WHEEL •••••••••••••• 2.4
13 710118 REAR WHEEL ••••••••••••••••••• 0.8
14 710127 RIM, WHEEL :REAR ••••••••••••• 2.3
15 (17)
710142 REAR TIRE(ONE) ••••••••••••••• 0.8
16 (17)
7101A7 TUBE, REAR TIRE(ONE) ••••••••• 0.8
23 (11)
710133 BEARING, REAR WHEEL(ONE) ••••• 0.5
710133G .Replace 1 bearing add ••••••• 0.1
24 7101D1 BEARING, FINAL DRIVEN FLANGE • 0.5
Reqd. QTY
Ref.
Part No. Description CGL125 Serial No. Parts catalogue code
No.
3
1WH 2WH 3WH 4WH
3 3 3 3 3 4 6
1 06410-KRF-S00 DAMPER SET, WHEEL ••••••••••• 1 - 1 - 1 1 1 -------- -------- BU,NR,PE,2BU,2IR,4NR,8NR
2 40543-KRF-S00 ADJUSTER, CHAIN ••••••••••••• 1 - 1 - 1 1 1 -------- -------- BU,NR,PE,2BU,2IR,4NR,8NR
3 40544-KRF-S00 PLATE, SWINGARM END ••••••••• 1 - 1 - 1 1 1 -------- -------- BU,NR,PE,2BU,2IR,4NR,8NR
4 41201-KRF-S00 SPROCKET, FINAL DRIVEN (38T) 1 - 1 - 1 1 1 -------- -------- BU,NR,PE,2BU,2IR,4NR,8NR
5 42301-KRF-S00 AXLE, RR. WHEEL ••••••••••••• 1 - 1 - 1 1 1 -------- -------- BU,NR,PE,2BU,2IR,4NR,8NR
Reqd. QTY
Ref.
Part No. Description CGL125 Serial No. Parts catalogue code
3 No. 1WH 2WH 3WH 4WH
3 3 3 3 3 4 6
17) 42713-KRF-B90 FLAP, TIRE •••••••••••••••••• - - - - - - 1 -------- -------- 8NR
18 90119-KC5-000 BOLT, CHAIN ADJUSTER •••••••• 1 - 1 - 1 1 1 -------- -------- BU,NR,PE,2BU,2IR,4NR,8NR
19 90128-KRF-S00 BOLT, DRIVEN SPROCKET FIXING 4 - 4 - 4 4 4 -------- -------- BU,NR,PE,2BU,2IR,4NR,8NR
20 91252-KRF-S00 DUST SEAL, 26X42X8 •••••••••• 1 - 1 - 1 1 1 -------- -------- BU,NR,PE,2BU,2IR,4NR,8NR
78
2006.01.10 E
F-14 FUEL TANK G 8
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 310110 COCK ASSY., FUEL ••••••••••••• 0.2
3 310115 SCREEN, FUEL STRAINER •••••••• 0.2
4 3101A6 CUP, FUEL STRAINER ••••••••••• 0.1
8 310100 TANK, FUEL ••••••••••••••••••• 0.4
15 617105 FUEL TANK SENDING UNIT ••••••• 0.4
Reqd. QTY
Ref.
Part No. Description CGL125 Serial No. Parts catalogue code
No.
3
1WH 2WH 3WH 4WH
3 3 3 3 3 4 6
1 16173-KEJ-900 O-RING •••••••••••••••••••••• 1 1 1 1 1 1 1
2 16950-KCS-W20 COCK ASSY., FUEL •••••••••••• 1 1 1 1 1 1 1
3 16952-KCS-W20 SCREEN SET, FUEL STRAINER ••• 1 1 1 1 1 1 1
4 16953-KEJ-900 CUP SET, FUEL STRAINER •••••• 1 1 1 1 1 1 1
5 16958-KEJ-900 O-RING •••••••••••••••••••••• 1 1 1 1 1 1 1
79
2006.01.10 E
F-14 FUEL TANK G 9
Reqd. QTY
Ref.
Part No. Description CGL125 Serial No. Parts catalogue code
3 No. 1WH 2WH 3WH 4WH
3 3 3 3 3 4 6
16 91305-443-740 O-RING, 39.5X5 •••••••••••••• 1 1 1 1 1 1 1
17 93500-04006-0H SCREW, PAN, 4X6 ••••••••••••• 2 2 2 2 2 2 2
18 93700-03006-0G SCREW, OVAL, 3X6 •••••••••••• 4 4 4 4 4 4 4
19 94050-06080 NUT, FLANGE, 6MM •••••••••••• 4 4 4 4 4 4 4
20 90652-KRF-S00 CLIP B8, TUBE ••••••••••••••• 2 2 2 2 2 2 2
80
2006.01.10 E
F-15 SEAT G10
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 4131F6 RAIL, GRAB :REAR ••••••••••••• 0.4
4 4131E4 SEAT :DOUBLE ••••••••••••••••• 0.1
7 411135 COWL, REAR ••••••••••••••••••• 0.4
Reqd. QTY
Ref.
Part No. Description CGL125 Serial No. Parts catalogue code
No.
3
1WH 2WH 3WH 4WH
3 3 3 3 3 4 6
1 50318-KRF-S00 GRIP COMP., RR. ••••••••••••• 1 1 1 1 1 1 1
2 50325-KRF-S00 RUBBER, R. RR. GRIP ••••••••• 1 1 1 1 1 1 1
3 50326-KRF-S00 RUBBER, L. RR. GRIP ••••••••• 1 1 1 1 1 1 1
4 77200-KRF-890 SEAT COMP., DOUBLE •••••••••• 1 1 1 1 1 1 1
5 77205-286-000 RUBBER B, SEAT SETTING •••••• 3 3 3 3 3 3 3
81
2006.01.10 E
F-16 SIDE COVER G11
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
4 4111H9 COVER, SIDE :RIGHT ••••••••••• 0.1
4111J0 COVER, SIDE :BOTH •••••••••••• 0.2
6 4111P0 LOCK, SIDE COVER ••••••••••••• 0.1
.NOTE: Same time for two units
8 4111H8 COVER, SIDE :LEFT •••••••••••• 0.1
4111J0 COVER, SIDE :BOTH •••••••••••• 0.2
Reqd. QTY
Ref.
Part No. Description CGL125 Serial No. Parts catalogue code
3 No. 1WH 2WH 3WH 4WH
3 3 3 3 3 4 6
1 37221-KRF-S00 SPRING, LOCK SETTING •••••••• 2 2 2 2 2 2 2
2 50359-KRF-900 PLATE, R. SIDE COVER LOCK ••• 1 1 1 1 1 1 1
3 50360-KRF-900 PLATE, L. SIDE COVER LOCK ••• 1 1 1 1 1 1 1
4 83520-KRF-N10ZA COVER SET, R. SIDE *TYPE1*(WL) 1 - - - - - - -------- -------- BU,NR,2NR,3NR
- 1 1 - - 1 -
83520-KRF-N40ZA •••••••••••••••••••••••••••• 1 - - - - - - -------- -------- 2BU,4NR,5NR,6NR
- - - 1 1 - -
83520-KRF-600ZA COVER SET, R. SIDE *TYPE2*(WL) 1 - - - - - - -------- -------- BU,NR,2NR,3NR
- 1 1 - - 1 -
83520-KRF-600ZB COVER SET, R. SIDE *TYPE3*(WL) 1 - - - - - - -------- -------- BU,NR,2NR,3NR
- 1 1 - - 1 -
83520-KRF-600ZC COVER SET, R. SIDE *TYPE4*(WL) 1 - - - - - - -------- -------- BU,NR,2NR,3NR
- 1 1 - - 1 -
83520-KRF-N60ZA COVER SET, R. SIDE *TYPE1*(WL) - - - - - - 1
83520-KRF-N60ZB COVER SET, R. SIDE *TYPE2*(WL) - - - - - - 1
5 83551-300-000 GROMMET, AIR CLEANER CASE ••• 4 4 4 4 4 4 4
Reqd. QTY
Ref.
Part No. Description CGL125 Serial No. Parts catalogue code
No.
3
1WH 2WH 3WH 4WH
3 3 3 3 3 4 6
(8) 83620-KRF-N60ZA COVER SET, L. SIDE *TYPE1*(WL) - - - - - - 1
83620-KRF-N60ZB COVER SET, L. SIDE *TYPE2*(WL) - - - - - - 1
9 90315-504-000 NUT, SPIRE, 3MM ••••••••••••• 4 4 4 4 4 4 4
10 93500-05012-0H SCREW, PAN, 5X12 •••••••••••• 4 4 4 4 4 4 4
83
2006.01.10 E
F-17 AIR CLEANER G13
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 (4)
312105 ELEMENT, AIR CLEANER ••••••••• 0.2
.NOTE: Same time for two units
6 3121D3 DUCT, AIR INTAKE ••••••••••••• 0.2
7 3121A5 CASE, AIR CLEANER •••••••••••• 0.5
9 312102 COVER, AIR CLEANER CASE •••••• 0.2
10 3121B6 TUBE, AIR CLEANER CONNECTING • 0.2
12 3121C7 TANK, STORAGE •••••••••••••••• 0.1
13 410190 BOX OR BAG, TOOL ••••••••••••• 0.1
Reqd. QTY
Ref.
Part No. Description CGL125 Serial No. Parts catalogue code
3 No. 1WH 2WH 3WH 4WH
3 3 3 3 3 4 6
1 15772-KRF-S00 CLIP, TUBE •••••••••••••••••• 2 2 2 2 2 2 2
2 17211-KEW-900 ELEMENT A, AIR CLEANER •••••• 1 1 1 1 1 1 1
3 17213-KRF-S00 HOLDER COMP., ELEMENT ••••••• 1 1 1 1 1 1 1
4 17214-KEW-900 ELEMENT B, AIR CLEANER •••••• 1 1 1 1 1 1 1
5 17217-KEW-900 RUBBER, ELEMENT STOPPER ••••• 1 1 1 1 1 1 1
84
2006.01.10 E
F-18 EXHAUST MUFFLER G14
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
3 3131B4 GASKET, EXHAUST PIPE ••••••••• 0.2
4 313120 MUFFLER •••••••••••••••••••••• 0.2
Reqd. QTY
Ref.
Part No. Description CGL125 Serial No. Parts catalogue code
No.
3
1WH 2WH 3WH 4WH
3 3 3 3 3 4 6
1 18231-KRF-S00 JOINT, EX. PIPE ••••••••••••• 1 1 1 1 1 1 1
2 18233-KRF-S00 COLLAR COMP., EX. PIPE JOINT 2 2 2 2 2 2 2
3 18291-MN5-650 GASKET, EX. PIPE •••••••••••• 1 1 1 1 1 1 1
4 18300-KRF-T01 MUFFLER COMP., EX. •••••••••• 1 1 1 1 1 1 1
5 90304-438-000 NUT, CAP, 6MM ••••••••••••••• 2 2 2 2 2 2 2
85
2006.01.10 E
F-19 PEDAL/KICK STARTER ARM G15
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 4101A1 PEDAL, GEAR CHANGE ••••••••••• 0.1
3 112107 ARM, KICK STARTER •••••••••••• 0.1
8 6151B5 SWITCH, REAR STOP :PEDAL SIDE 0.2
10 (23)
811135 ROD, REAR BRAKE •••••••••••••• 0.4
12 810160 PEDAL, REAR BRAKE •••••••••••• 0.4
Reqd. QTY
Ref.
Part No. Description CGL125 Serial No. Parts catalogue code
3 No. 1WH 2WH 3WH 4WH
3 3 3 3 3 4 6
1 24710-KRF-S00 PEDAL, GEAR CHANGE •••••••••• 1 1 1 1 1 1 1
2 24716-KRF-S00 RUBBER, CHANGE PEDAL •••••••• 1 1 1 1 1 1 1
3 28300-KRF-S00 ARM ASSY., KICK STARTER ••••• 1 1 1 1 1 1 1
4 28313-KRF-S00 SPRING, KICK STARTER ARM •••• 1 1 1 1 1 1 1
5 28314-KRF-S00 CIRCLIP ••••••••••••••••••••• 1 1 1 1 1 1 1
Reqd. QTY
Ref.
Part No. Description CGL125 Serial No. Parts catalogue code
No.
3
1WH 2WH 3WH 4WH
3 3 3 3 3 4 6
1 50603-KRF-S00 RUBBER, STEP •••••••••••••••• 2 2 2 2 2 2 2
2 50610-KRF-S00 BAR COMP., STEP ••••••••••••• 1 1 1 1 1 1 1
3 50710-KRF-S00 RUBBER, PILLION STEP •••••••• 2 2 2 2 2 2 2
4 50712-KRF-S00 WASHER, PILLION STEP •••••••• 2 2 2 2 2 2 2
5 50715-KRF-S00 BAR, R. PILLION STEP •••••••• 1 1 1 1 1 1 1
87
2006.01.10 E
F-21 STAND H 1
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 (5)
410175 STAND, MAIN •••••••••••••••••• 0.5
3 4101C0 PLATE, MAIN STAND SPRING ••••• 0.2
6 410180 BAR, SIDE STAND •••••••••••••• 0.2
8 410182 SPRING, SIDE STAND ••••••••••• 0.1
11 410176 SPRING, MAIN STAND ••••••••••• 0.2
Reqd. QTY
Ref.
Part No. Description CGL125 Serial No. Parts catalogue code
3 No. 1WH 2WH 3WH 4WH
3 3 3 3 3 4 6
1 50500-KRF-S00 STAND, MAIN ••••••••••••••••• 1 1 1 1 1 1 1
2 50512-KRF-S00 WASHER, 17X22 ••••••••••••••• 1 1 1 1 1 1 1
3 50523-KC5-000 HOOK, MAIN STAND SPRING ••••• 1 1 1 1 1 1 1
4 50524-KRF-S00 RUBBER, STAND STOPPER ••••••• 1 1 1 1 1 1 1
5 50526-KRF-S00 SHAFT, MAIN STAND PIVOT ••••• 1 1 1 1 1 1 1
88
2006.01.10 E
F-22 SWINGARM H 2
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 410195 CASE, DRIVE CHAIN •••••••••••• 0.1
2 213165 CHAIN, DRIVE ••••••••••••••••• 0.2
4 7111H2 ARM, REAR BRAKE STOPPER •••••• 0.2
5 5121B0 SWINGARM ASSEMBLY •••••••••••• 0.8
6 5121B3 BUSH, SWINGARM PIVOT ••••••••• 1.0
5121B3A .Replace 1 swingarm pivot bush
add ••••••••••••••••••••••••• 0.1
7 4101E5 SLIDER, CHAIN •••••••••••••••• 0.6
Reqd. QTY
Ref.
Part No. Description CGL125 Serial No. Parts catalogue code
No.
3
1WH 2WH 3WH 4WH
3 3 3 3 3 4 6
1 40510-KRF-S00ZA CASE, DRIVE CHAIN
*NH127M*...MYTH GRAY METALLIC 1 1 1 1 1 1 -
40510-KRF-S60ZA *NH127M*...MYTH GRAY METALLIC - - - - - - 1
2 40530-KRF-T00 CHAIN, DRIVE (428-108) •••••• 1 1 1 1 1 1 1
3 40531-KRF-T00 JOINT SET, DRIVE CHAIN •••••• 1 1 1 1 1 1 1
4 43431-KRF-S00 ARM, RR. BRAKE STOPPER •••••• 1 1 1 1 1 1 1
5 52100-KRF-S00 SWINGARM ASSY., RR. ••••••••• 1 1 1 1 1 1 1
89
2006.01.10 E
F-23 REAR CUSHION H 3
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 5121B6 CUSHION ASSY., REAR :LEFT •••• 0.1
5121B7 CUSHION ASSY., REAR :RIGHT ••• 0.1
5121B8 CUSHION ASSY., REAR :BOTH •••• 0.2
Reqd. QTY
Ref.
Part No. Description CGL125 Serial No. Parts catalogue code
3 No. 1WH 2WH 3WH 4WH
3 3 3 3 3 4 6
1 52400-KRF-T00 CUSHION ASSY., RR. •••••••••• 2 2 2 2 2 2 -
52400-KRF-N60 •••••••••••••••••••••••••••• - - - - - - 2
2 52485-KRF-T00 BUSH, RUBBER UPPER •••••••••• 2 2 2 2 2 2 2
3 52486-KRF-T00 BUSH, RUBBER UNDER •••••••••• 2 2 2 2 2 2 -
52486-KRF-N60 •••••••••••••••••••••••••••• - - - - - - 2
4 52487-KRF-T00 COLLAR, RR. CUSHION RUBBER
BUSH 2 2 2 2 2 2 -
52487-KRF-N60 COLLAR, RUBBER BUSH UPPER ••• - - - - - - 2
5 52488-KRF-T00 COLLAR, RR. CUSHION RUBBER
BUSH 2 2 2 2 2 2 -
52488-KRF-N60 COLLAR, RUBBER BUSH UNDER ••• - - - - - - 2
90
2006.01.10 E
F-24 REAR FENDER H 4
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 413105 FENDER A, REAR ••••••••••••••• 0.3
2 413110 FENDER B, REAR ••••••••••••••• 0.3
3 4131G4 MUDGUARD :REAR ••••••••••••••• 0.1
6 4101H6 CARRIER, LUGGAGE :REAR ••••••• 0.1
Reqd. QTY
Ref.
Part No. Description CGL125 Serial No. Parts catalogue code
No.
3
1WH 2WH 3WH 4WH
3 3 3 3 3 4 6
1 80101-KRF-S00 FENDER A, RR. ••••••••••••••• 1 1 1 1 1 1 1
2 80102-KRF-S00 FENDER B, RR. ••••••••••••••• 1 1 1 1 1 1 1
3 80103-KRF-S00 MUDGUARD, RR. FENDER •••••••• 1 1 1 1 1 1 1
4 80104-KRF-S00 STAY, RR. MUDGUARD •••••••••• 1 1 1 1 1 1 1
5 80105-KRF-S00 BOLT, RR. FENDER SETTING •••• 1 1 1 1 1 1 1
91
2006.01.10 E
F-25 WINKER H 5
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 6161C3 WINKER :LEFT FRONT ••••••••••• 0.2
6161C4 WINKER :RIGHT FRONT •••••••••• 0.2
6161C5 WINKER :BOTH FRONT ••••••••••• 0.3
6161C6 WINKER :LEFT REAR •••••••••••• 0.2
6161C7 WINKER :RIGHT REAR ••••••••••• 0.2
6161C8 WINKER :BOTH REAR •••••••••••• 0.3
8 (2,3)
616133 BULB, WINKER :FRONT •••••••••• 0.1
.NOTE: Same time for two units
616139 BULB, WINKER :REAR ••••••••••• 0.1
.NOTE: Same time for two units
6161G0 BULB, WINKER :FOR 1 VEHICLE •• 0.2
Reqd. QTY
Ref.
Part No. Description CGL125 Serial No. Parts catalogue code
3 No. 1WH 2WH 3WH 4WH
3 3 3 3 3 4 6
1 33400-KRF-T00 WINKER COMP. •••••••••••••••• 4 4 4 4 4 4 4
2 33402-KRF-T00 LENS, WINKER •••••••••••••••• 4 4 4 4 4 4 4
3 33406-KRF-T00 GASKET, WINKER LENS ••••••••• 4 4 4 4 4 4 4
4 33641-KRF-T00 RUBBER, WINKER SETTING •••••• 4 4 4 4 4 4 4
5 33643-KRF-T00 PLATE, WINKER SETTING ••••••• 4 4 4 4 4 4 4
92
2006.01.10 E
F-26 TAILLIGHT H 6
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 6161H2 TAILLIGHT ASSEMBLY ••••••••••• 0.4
2 6161D5 TAILLIGHT UNIT ••••••••••••••• 0.4
3 (4)
6111B4 CORD, TAILLIGHT •••••••••••••• 0.2
5 6161E7 SOCKET, TAILLIGHT •••••••••••• 0.2
8 6161G1 BULB, TAILLIGHT •••••••••••••• 0.1
9 6161M2 STAY, REAR WINKER •••••••••••• 0.4
Reqd. QTY
Ref.
Part No. Description CGL125 Serial No. Parts catalogue code
No.
3
1WH 2WH 3WH 4WH
3 3 3 3 3 4 6
1 33700-KRF-T00 TAILLIGHT ASSY. ••••••••••••• 1 1 1 1 1 1 1
2 33701-KC5-003 BASE COMP., TAILLIGHT ••••••• 1 1 1 1 1 1 1
3 33704-KRF-T00 SUB CORD, TAILLIGHT ••••••••• 1 1 1 1 1 1 1
4 33708-KRF-T00 CORD COMP., TAILLIGHT ••••••• 1 1 1 1 1 1 1
5 33710-KRF-T00 SOCKET COMP., TAILLIGHT ••••• 1 1 1 1 1 1 1
93
2006.01.10 E
F-27 BATTERY H 7
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
3 610100 BATTERY •••••••••••••••••••••• 0.2
4 4101B0 HOLDER, BATTERY BOX •••••••••• 0.2
7 610105 CABLE, POSITIVE BATTERY •••••• 0.2
8 612115 CABLE, STARTER MOTOR ••••••••• 0.2
12 610110 CABLE, NEGATIVE BATTERY •••••• 0.2
13 615113 SWITCH, STARTER MAGNETIC ••••• 0.3
Reqd. QTY
Ref.
Part No. Description CGL125 Serial No. Parts catalogue code
3 No. 1WH 2WH 3WH 4WH
3 3 3 3 3 4 6
1 17233-KRF-S00 BAND, BATTERY ••••••••••••••• 1 1 1 1 1 1 1
2 17245-107-010 RUBBER, AIR CLEANER CASE
MOUNTING 1 1 1 1 1 1 1
3 31500-KRF-T00 BATTERY (YB7) ••••••••••••••• 1 1 1 1 1 1 -
31500-KRF-N60 •••••••••••••••••••••••••••• - - - - - - 1
4 31501-KRF-S00 HOLDER COMP., BATTERY ••••••• 1 1 1 1 1 1 1
5 31502-KRF-S00 COLLAR, BATTERY HOLDER •••••• 1 1 1 1 1 1 1
Reqd. QTY
Ref.
Part No. Description CGL125 Serial No. Parts catalogue code
No.
3
1WH 2WH 3WH 4WH
3 3 3 3 3 4 6
1 30401-KRF-T00 CUSHION, C.D.I. UNIT •••••••• 1 1 1 1 1 1 1
2 30410-KRF-T00 C.D.I. UNIT ••••••••••••••••• 1 1 1 1 1 1 1
3 30500-KRF-T00 COIL COMP., IGNITION •••••••• 1 1 1 1 1 1 1
4 30700-KRF-T00 CAP ASSY., NOISE SUPPRESSOR • 1 1 1 1 1 1 1
5 31600-KRF-T00 RECTIFIER ASSY., REGULATOR •• 1 1 1 1 1 1 1
95
2006.01.10 E
F-29 FRAME BODY H 9
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 (5)
616169 HORN(S) •••••••••••••••••••••• 0.1
.NOTE: Same time for two units
6 410100 BODY, FRAME •••••••••••••••••• 5.1
.INCLUDES: Engine removal and
installation
7 4101N0 PLATE, FRONT ENGINE HANGER ••• 0.2
Reqd. QTY
Ref.
Part No. Description CGL125 Serial No. Parts catalogue code
3 No. 1WH 2WH 3WH 4WH
3 3 3 3 3 4 6
1 32173-KRF-T00 CLIP C, WIRE HARNESS •••••••• 1 1 1 1 1 1 1
2 38110-KRF-890 HORN ASSY. (HIGH) ••••••••••• 1 1 1 1 1 1 1
3 38111-KEJ-900 RING, HORN •••••••••••••••••• 2 2 2 2 2 2 2
5 38120-KRF-890 HORN ASSY. (LOW) •••••••••••• 1 1 1 1 1 1 1
96
2006.01.10 E
F-30 TOOLS H10
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
NO INFORMATION •••••••••••••••
Reqd. QTY
Ref.
Part No. Description CGL125 Serial No. Parts catalogue code
No.
3
1WH 2WH 3WH 4WH
3 3 3 3 3 4 6
1 89010-KRF-S01 TOOL SET •••••••••••••••••••• 1 - - - - - - -------- -------- BU,NR,2NR,3NR
- 1 1 - - - -
2 89211-KRF-S00 SPANNER, 8X12 ••••••••••••••• 1 1 1 1 1 1 1
3 89212-KRF-S00 SPANNER, 10X14 •••••••••••••• 1 1 1 1 1 1 1
4 89213-KRF-S00 PLIERS •••••••••••••••••••••• 1 1 1 1 1 1 1
5 89214-KRF-S00 DRIVER, SCREW (PLUS) •••••••• 1 1 1 1 1 1 1
97
2006.01.10 E
F-31 CAUTION LABEL H11
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
NO INFORMATION •••••••••••••••
Reqd. QTY
Ref.
Part No. Description CGL125 Serial No. Parts catalogue code
3 No. 1WH 2WH 3WH 4WH
3 3 3 3 3 4 6
1 81220-KRF-N00 LABEL, RR. CARRIER (FRENCH) • 1 1 1 1 1 - - -------- -------- BU,DK,2BU
81220-KRF-N10 LABEL, RR. CARRIER •••••••••• 1 - - - - - - -------- -------- NR,2NR,3NR,4NR,5NR,6NR
- - - - - 1 1
81220-KRF-E20 LABEL, RR. CARRIER (SPANISH) - 1 1 1 1 - - -------- -------- PE
2 87121-KRF-N00 EMBLEM, R. SIDE COVER LOCK
(FRENCH) 1 1 1 1 1 - - -------- -------- BU,DK,2BU
87121-KRF-N10 EMBLEM, R. SIDE COVER LOCK •• 1 - - - - - - -------- -------- NR,2NR,3NR,4NR,5NR,6NR
- - - - - 1 1
87121-KRF-E20 EMBLEM, R. SIDE COVER LOCK
(SPANISH) - 1 1 1 1 - - -------- -------- PE
3 87122-KRF-N00 EMBLEM, L. SIDE COVER LOCK
(FRENCH) 1 1 1 1 1 - - -------- -------- BU,DK,2BU
87122-KRF-N10 EMBLEM, L. SIDE COVER LOCK •• 1 - - - - - - -------- -------- NR,2NR,3NR,4NR,5NR,6NR
- - - - - 1 1
87122-KRF-E20 EMBLEM, L. SIDE COVER LOCK
(SPANISH) - 1 1 1 1 - - -------- -------- PE
4 87505-KRF-N00 LABEL, TIRE (FRENCH) •••••••• 1 1 1 1 1 - - -------- -------- BU,DK,2BU
87505-KRF-N10 LABEL, TIRE ••••••••••••••••• 1 - - - - - - -------- -------- NR,2NR,3NR,4NR,5NR,6NR
- - - - - 1 1
87505-KRF-E20 LABEL, TIRE (SPANISH) ••••••• - 1 1 1 1 - - -------- -------- PE
5 87507-KRF-N00 LABEL, DRIVE CHAIN (FRENCH) • 1 1 1 1 1 - - -------- -------- BU,DK,2BU
87507-KRF-N10 LABEL, DRIVE CHAIN •••••••••• 1 - - - - - - -------- -------- NR,2NR,3NR,4NR,5NR,6NR
- - - - - 1 -
87507-KRF-E20 LABEL, DRIVE CHAIN (SPANISH) - 1 1 1 1 - - -------- -------- PE
87507-MCR-A20 LABEL, DRIVE CHAIN •••••••••• - - - - - - 1
99
2006.01.10 E
F-32 EMBLEM/STRIPE H13
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
NO INFORMATION •••••••••••••••
Reqd. QTY
Ref.
Part No. Description CGL125 Serial No. Parts catalogue code
3 No. 1WH 2WH 3WH 4WH
3 3 3 3 3 4 6
1 17511-KRF-900ZA STRIPE, R. FUEL TANK *TYPE1* 1 - - - - - - -------- -------- BU,NR,2NR,3NR
- 1 1 - - 1 -
17511-KRF-600ZA STRIPE, R. FUEL TANK *TYPE2* 1 - - - - - - -------- -------- BU,NR,2NR,3NR
- 1 1 - - 1 -
17511-KRF-600ZB STRIPE, R. FUEL TANK *TYPE3* 1 - - - - - - -------- -------- BU,NR,2NR,3NR
- 1 1 - - 1 -
17511-KRF-600ZC STRIPE, R. FUEL TANK *TYPE4* 1 - - - - - - -------- -------- BU,NR,2NR,3NR
- 1 1 - - 1 -
2 17512-KRF-900ZA STRIPE, L. FUEL TANK *TYPE1* 1 - - - - - - -------- -------- BU,NR,2NR,3NR
- 1 1 - - 1 -
17512-KRF-600ZA STRIPE, L. FUEL TANK *TYPE2* 1 - - - - - - -------- -------- BU,NR,2NR,3NR
- 1 1 - - 1 -
17512-KRF-600ZB STRIPE, L. FUEL TANK *TYPE3* 1 - - - - - - -------- -------- BU,NR,2NR,3NR
- 1 1 - - 1 -
17512-KRF-600ZC STRIPE, L. FUEL TANK *TYPE4* 1 - - - - - - -------- -------- BU,NR,2NR,3NR
- 1 1 - - 1 -
3 77221-KRF-900ZA STRIPE, R. RR. COWL *TYPE1* • 1 - - - - - - -------- -------- BU,NR,2NR,3NR
- 1 1 - - 1 -
77221-KRF-600ZA STRIPE, R. RR. COWL *TYPE2* • 1 - - - - - - -------- -------- BU,NR,2NR,3NR
- 1 1 - - 1 -
77221-KRF-600ZB STRIPE, R. RR. COWL *TYPE3* • 1 - - - - - - -------- -------- BU,NR,2NR,3NR
- 1 1 - - 1 -
77221-KRF-600ZC STRIPE, R. RR. COWL *TYPE4* • 1 - - - - - - -------- -------- BU,NR,2NR,3NR
- 1 1 - - 1 -
4 77222-KRF-900ZA STRIPE, L. RR. COWL *TYPE1* • 1 - - - - - - -------- -------- BU,NR,2NR,3NR
- 1 1 - - 1 -
77222-KRF-600ZA STRIPE, L. RR. COWL *TYPE2* • 1 - - - - - - -------- -------- BU,NR,2NR,3NR
- 1 1 - - 1 -
100
2006.01.10 E
F-32 EMBLEM/STRIPE H14
Reqd. QTY
Ref.
Part No. Description CGL125 Serial No. Parts catalogue code
No. 1WH 2WH 3WH 4WH
3 3 3 3 3 4 6
(4) 77222-KRF-600ZB STRIPE, L. RR. COWL *TYPE3* • 1 - - - - - - -------- -------- BU,NR,2NR,3NR
- 1 1 - - 1 -
77222-KRF-600ZC STRIPE, L. RR. COWL *TYPE4* • 1 - - - - - - -------- -------- BU,NR,2NR,3NR
- 1 1 - - 1 -
5 83541-KRF-900ZA STRIPE, R. SIDE COVER *TYPE1* 1 - - - - - - -------- -------- BU,NR,2NR,3NR
- 1 1 - - 1 -
83541-KRF-600ZA STRIPE, R. SIDE COVER *TYPE2* 1 - - - - - - -------- -------- BU,NR,2NR,3NR
- 1 1 - - 1 -
83541-KRF-600ZB STRIPE, R. SIDE COVER *TYPE3* 1 - - - - - - -------- -------- BU,NR,2NR,3NR
- 1 1 - - 1 -
83541-KRF-600ZC STRIPE, R. SIDE COVER *TYPE4* 1 - - - - - - -------- -------- BU,NR,2NR,3NR
- 1 1 - - 1 -
101
2006.01.10 E
PART NO. INDEX I 1
Part Number Address P ag e R ef . Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref.
4 12361-KRF-S00
12391-KRF-S00
D15
D1
46
32
4
2
15426-KRF-S00
15430-KRF-S00
D15
D10
46
41
9
6
17217-KEW-900
17218-KRF-S00
G13
G13
84
84
5
6
22816-KRF-S00
22821-KRF-S00
D8
D8
39
39
5 28262-KRF-S00
6 28263-KRF-S00
E6
E6
53
53
6
7
15436-KRF-S00 D10 41 7 17221-KRF-S00 G13 84 7 22838-KRF-S00 D15 46 10 28270-KRF-S00 E6 53 8
13000 15441-KRF-S00 D10 41 8 17226-KEW-900 G13 84 8 22850-KRF-S00 D9 40 8 28300-KRF-S00 G15 86 3
15446-KRF-S00 D10 41 9 17233-KRF-S00 H7 94 1 22870-KRF-900 F4 59 3 28313-KRF-S00 G15 86 4
13000-KRF-890 E1 48 1 15451-KRF-S00 D10 41 10 17235-KRF-S00 G13 84 9 28314-KRF-S00 G15 86 5
13000-KRF-900 E1 48 1 15459-KCS-920 D10 41 11 17245-107-010 F1 56 1 23000 28316-KRF-S00 G15 86 6
13011-KCS-W00 E1 48 2 15650-KRF-S00 D8 39 3 H7 94 2 28323-KRF-S00 G15 86 7
13011-KY0-305 E1 48 2 15772-KRF-S00 G13 84 1 17253-KRF-S00 G13 84 10 23121-KRF-S00 D10 41 12
13021-KCS-W00 E1 48 2 17368-KRF-S00 G13 84 11 23211-KRF-S00 E3 50 1 30000
13021-KY0-305 E1 48 2 16000 17508-KRF-S00 G8 79 7 23221-KRF-S00 E3 50 2
13031-KCS-W00 E1 48 2 17511-KC6-B00ZCH14 101 11 23426-KRF-S00 E3 50 3 30401-KRF-T00 H8 95 1
13031-KY0-305 E1 48 2 16010-364-771 E7 54 1 17511-KRF-600ZAH13 100 1 23427-KRF-S00 E3 50 4 30410-KRF-T00 H8 95 2
13041-KCS-W00 E1 48 2 16010-KSH-890 E7 54 1 17511-KRF-600ZBH13 100 1 23431-KRF-S00 E3 50 5 30500-KRF-T00 H8 95 3
13041-KY0-305 E1 48 2 16012-KRF-620 E7 54 2 17511-KRF-600ZCH13 100 1 23441-KRF-S00 E3 50 6 30700-KRF-T00 H8 95 4
13051-KCS-W00 E1 48 2 16012-KRF-T00 E7 54 2 17511-KRF-900ZAH13 100 1 23451-KRF-S00 E3 50 7
13051-KY0-305 E1 48 2 16013-439-921 E7 54 3 17511-KRF-N60ZAH14 101 15 23461-KRF-S00 E3 50 8
13101-KCS-W00 E1 48 3 16013-KSH-890 E7 54 3 17511-KRF-N60ZBH14 101 15 23471-KRF-S00 E3 50 9
102
2006.01.10 E
PART NO. INDEX I 2
Part Number Address P ag e R ef . Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref.
4 52400-KRF-N60
52400-KRF-T00
H3
H3
90
90
1
1
77215-KRF-600ZA G10
77215-KRF-600ZB G10
81
81
7
7
83620-KRF-600ZC G11
83620-KRF-N10ZA G11
82
82
8
8
87565-KRF-E00ZC H12
87565-KRF-E00ZD H12
99
99
7
7
90100-438-850
90101-KCS-920
F1
F3
56
58
21
15
52485-KRF-T00 H3 90 2 77215-KRF-600ZC G10 81 7 83620-KRF-N40ZA G11 82 8 87565-KRF-E10ZA H12 99 7 90104-MJ1-000 F7 62 10
52486-KRF-N60 H3 90 3 77215-KRF-900ZA G10 81 7 83620-KRF-N60ZA G12 83 8 87565-KRF-E10ZB H12 99 7 90105-KR3-000 F15 70 12
52486-KRF-T00 H3 90 3 77215-KRF-N60ZA G10 81 7 83620-KRF-N60ZB G12 83 8 87565-KRF-E10ZC H12 99 7 90105-MBB-000 F15 70 12
52487-KRF-N60 H3 90 4 77215-KRF-N60ZB G10 81 7 83641-KRF-600ZAH14 101 6 87565-KRF-E10ZD H12 99 7 90106-KEZ-900 F15 70 12
52487-KRF-T00 H3 90 4 77221-KRF-600ZAH13 100 3 83641-KRF-600ZBH14 101 6 87565-KRF-E40ZA H12 99 7 90108-KRF-S00 H3 90 6
52488-KRF-N60 H3 90 5 77221-KRF-600ZBH13 100 3 83641-KRF-600ZCH14 101 6 87565-KRF-E60ZA H12 99 7 90113-KRF-S00 F5 60 19
52488-KRF-T00 H3 90 5 77221-KRF-600ZCH13 100 3 83641-KRF-900ZAH14 101 6 87565-KRF-N10ZA H12 99 7 90114-GW3-980 F6 61 12
77221-KRF-900ZAH13 100 3 83641-KRF-N40ZAH14 101 14 87565-KRF-N10ZB H12 99 7 90117-383-000 F7 62 11
53000 77221-KRF-N60ZAH14 101 17 83641-KRF-N60ZAH14 101 20 87565-KRF-N10ZC H12 99 7 90119-KC5-000 G2 73 11
77221-KRF-N60ZBH14 101 17 83641-KRF-N60ZBH14 101 20 87565-KRF-N10ZD H12 99 7 G5 76 15
53100-KRF-N70 F7 62 6 77222-KRF-600ZAH13 100 4 83642-KRF-N00 G12 83 11 87565-KRF-N40ZA H12 99 7 G7 78 18
53100-KRF-S00 F7 62 6 77222-KRF-600ZBH14 101 4 83643-KC5-300 G12 83 12 87565-KRF-N60ZA H12 99 7 90121-KRF-B40 H2 89 8
53100-KRF-S10 F7 62 6 77222-KRF-600ZCH14 101 4 83644-355-300 G12 83 13 87565-KRF-N60ZB H12 99 7 90121-KRF-S00 H2 89 8
53106-KRF-S00 F7 62 7 77222-KRF-900ZAH13 100 4 87599-KRF-S00 H12 99 8 90123-MC7-000 F8 63 11
53107-KRF-S00 F7 62 8 77222-KRF-N60ZAH14 101 18 90126-KRF-S00 D4 35 19
53140-KRF-S00 F4 59 9 77222-KRF-N60ZBH14 101 18 90127-KRF-S00 D2 33 9
104
2006.01.10 E
PART NO. INDEX I 4
Part Number Address P ag e R ef . Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref.
99000
99101-393-1020 E8 55 22
99101-KRF-0000 E8 55 22
99103-KRF-0000 E8 55 23
99103-KRF-T000 E8 55 23
106
2006.01.10 E
PART NAME INDEX J 1
Part name Address Page Ref. Part name Address Page Ref. Part name Address Page Ref.
CAM, RR. BRAKE ••••••••••••••• F11 66 2 COLLAR, IDLE STARTER GEAR ••••• E3 50 5 DISK, FR. BRAKE••••••••••••••• F15 70 11
G2 73 6 COLLAR, KICK SPINDLE •••••••••• E6 53 6 DOWEL PIN, 10X14•••••••••••••• D11 42 7
CAP ASSY., NOISE SUPPRESSOR • • H8 95 4 COLLAR, RR. AXLE DISTANCE••••• G4 75 11 D15 46 21
CAP COMP., FUEL FILLER ••••••• G8 79 13 G6 77 11 DOWEL PIN, 10X20 •••••••••••••• D7 38 3
CAP, 3 0MM •••••••••••••••••••• D11 42 6 COLLAR, RR. BRAKE PANEL SIDE •• G2 73 4 DOWEL PIN, 8X14 ••••••••••••••• D8 39 7
CAP, A.C. GENERATOR •••••••••• D11 42 5 COLLAR, RR. CUSHION RUBBER DRIVER, SCREW••••••••••••••••• H10 97 5
CAP, B LEEDER ••••••••••••••••• F13 68 4 BUSH H3 90 4 6
CAP, CABLE SEALING ••••••••••• E7 54 13 5 DRUM, G EARSHIFT ••••••••••••••• E5 52 5
CAP, CLUTCH ROLLER SPRING •••• D12 43 3 COLLAR, RR. WHEEL L. SIDE ••••• G4 75 7 DUCT, AIR CLEANER INTAKE•••••• G13 84 6
CAP, HOLE, 36MM •••••••••••••• D15 46 4 G6 77 7 DUST SEAL, 26X42X8•••••••••••• G5 76 17
CAP, LOCK NUT •••••••••••••••• F4 59 16 COLLAR, RUBBER BUSH UNDER ••••• H3 90 5 G7 78 20
CAP, OIL CUP ••••••••••••••••• F6 61 6 COLLAR, RUBBER BUSH UPPER ••••• H3 90 4 DUST SEAL, 40X50X5•••••••••••• F15 70 15
CAP, OIL FILTER ROTOR •••••••• D10 41 7 COLLAR, S ETTING ••••••••••••••• F7 62 1 DUST SEAL, BRAKE CAM•••••••••• F12 67 16
CAP, TOOL BOX •••••••••••••••• G13 84 14 CORD COMP., TAILLIGHT ••••••••• H6 93 4 DUST SEAL, STEERING HEAD •••••• F8 63 5
CARBURETOR A SSY. ••••••••••••• E7 54 11 COTTER, VALVE••••••••••••••••• D4 35 17
CARRIER COMP., RR. ••••••••••• H4 91 6 COUNTERSHAFT, T RANSMISSION •••• E3 50 2 [ E ]
CASE ASSY., UNDER • ••••••••••• F3 58 4 COVER••••••••••••••••••••••••• F4 59 2
CASE ASSY., UPPER • ••••••••••• F3 58 3 COVER A SSY. ••••••••••••••••••• F3 58 5 ELEMENT A, AIR CLEANER•••••••• G13 84 2
CASE SET, HEADLIGHT •••••••••• F1 56 13 COVER ASSY., COMBINATION ELEMENT B, AIR CLEANER•••••••• G13 84 4
CASE, AIR CLEANER •••••••••••• G13 84 7 SWITCH F7 62 20 EMBLEM, F R. ••••••••••••••••••• F8 63 9
CASE, DRIVE CHAIN • ••••••••••• H2 89 1 COVER COMP., R. CRANKCASE ••••• D8 39 1 EMBLEM, L. FUEL TANK•••••••••• H14 101 8
CASE, FUSE ••••••••••••••••••• H7 94 16 COVER SET, L. SIDE•••••••••••• G11 82 8 EMBLEM, L. SIDE COVER••••••••• H14 101 10
H8 95 8 G12 83 8 EMBLEM, L. SIDE COVER LOCK•••• H11 98 3
CENTER COMP., CLUTCH ••••••••• D9 40 2 COVER SET, R. SIDE•••••••••••• G11 82 4 EMBLEM, METER CASE•••••••••••• F3 58 17
CHAIN, DRIVE ••••••••••••••••• H2 89 2 COVER SUB ASSY., AIR CLEANER•• G13 84 9 EMBLEM, PRODUCT••••••••••••••• F7 62 21
CHAMBER SET, FLOAT ••••••••••• E7 54 9 COVER, BATTERY TERMINAL••••••• H7 94 10 EMBLEM, R. FUEL TANK•••••••••• H14 101 7
CIRCLIP •••••••••••••••••••••• F6 61 15 COVER, CYLINDER HEAD •••••••••• D1 32 1 EMBLEM, R. SIDE COVER••••••••• H14 101 9
G15 86 5 COVER, HANDLE LEVER••••••••••• F4 59 13 EMBLEM, R. SIDE COVER LOCK•••• H11 98 2
CIRCLIP, EXTERNAL, 12MM •••••• E5 52 16 COVER, L. CRANKCASE••••••••••• D11 42 1
CIRCLIP, EXTERNAL, 14MM •••••• E5 52 17 COVER, L. RR. CRANKCASE••••••• D11 42 3 [ F ]
CIRCLIP, EXTERNAL, 16MM •••••• E6 53 14 COVER, MAGNETIC SWITCH
CIRCLIP, EXTERNAL, 20MM •••••• F12 67 12 TERMINAL H7 94 11 FENDER A, RR. ••••••••••••••••• H4 91 1
CLAMPER B, FR. BRAKE HOSE •••• F9 64 1 COVER, REDUCTION GEAR••••••••• D11 42 2 FENDER B, RR. ••••••••••••••••• H4 91 2
CLAMPER, WIRE HARNESS •••••••• D15 46 12 COVER, STARTER MOTOR TERMINAL • H7 94 9 FENDER COMP., FR. ••••••••••••• F9 64 2
CLAMP, TUBE •••••••••••••••••• G13 84 19 COWL SET, RR.••••••••••••••••• G10 81 7 FILTER, C UP ••••••••••••••••••• G8 79 6
CLIP B8, TUBE •••••••••••••••• G9 80 20 COWL, RR.••••••••••••••••••••• G10 81 7 FLANGE SUB ASSY., FINAL DRIVEN G5 76 22
CLIP C, WIRE HARNESS ••••••••• H9 96 1 CRANKCASE COMP., L.••••••••••• D15 46 3 G7 78 27
CLIP, HIGH TENSION CORD •••••• D2 33 6 CRANKCASE COMP., R.••••••••••• D15 46 1 FLANGE SUB ASSY., RR. DRIVEN•• G4 75 10
CLIP, PISTON PIN, 15MM ••••••• E2 49 14 CRANKSHAFT C OMP. •••••••••••••• E1 48 1 G6 77 10
CLIP, SPEEDOMETER CABLE •••••• F3 58 12 CRANKSHAFT, L . •••••••••••••••• E1 48 7 FLAP, TIRE•••••••••••••••••••• F16 71 1
CLIP, TUBE ••••••••••••••••••• E8 55 20 CRANKSHAFT, R . •••••••••••••••• E1 48 6 G6 77 17
21 CUP SET, FUEL STRAINER •••••••• G8 79 4 G7 78 17
G13 84 1 CUSHION ASSY., RR. •••••••••••• H3 90 1 FLOAT S ET ••••••••••••••••••••• E7 54 3
COCK ASSY., FUEL • •••••••••••• G8 79 2 CUSHION, C.D.I. UNIT •••••••••• H8 95 1 FLYWHEEL COMP.•••••••••••••••• D12 43 4
COIL COMP., IGNITION ••••••••• H8 95 3 CUSHION, FR. FUEL TANK•••••••• G8 79 12 FOLLOWER, C AM ••••••••••••••••• D4 35 4
COLLAR COMP., EX. PIPE JOINT • G14 85 2 CUSHION, FUEL TANK CENTER ••••• G8 79 7 FORK ASSY., L. FR.•••••••••••• F10 65 3
COLLAR COMP., FR. WHEEL SIDE • F14 69 1 CUSHION, SIDE COVER LOCK•••••• G11 82 7 FORK ASSY., R. FR.•••••••••••• F10 65 1
F15 70 2 CYLINDER C OMP. •••••••••••••••• D7 38 1 FORK, CENTER GEARSHIFT •••••••• E5 52 3
F16 71 2 CYLINDER SET, MASTER•••••••••• F6 61 10 FORK, L. GEARSHIFT •••••••••••• E5 52 2
COLLAR, 6 .3X13 ••••••••••••••• F1 56 11 CYLINDER SUB ASSY., FR. BRAKE FORK, R. GEARSHIFT •••••••••••• E5 52 1
COLLAR, BATTERY HOLDER • •••••• H7 94 5 MASTER F6 61 4 FUEL UNIT SET••••••••••••••••• G8 79 15
COLLAR, COUNTERSHAFT FIRST • •• E3 50 4 C.D.I. U NIT ••••••••••••••••••• H8 95 2 FUSE•••••••••••••••••••••••••• H7 94 21
COLLAR, FR. AXLE DISTANCE •••• F14 69 2 H8 95 13
5 F15
F16
70
71
3
3
[ D ]
[ G ]
COLLAR, FR. FENDER ••••••••••• F1 56 12 DAMPER SET, WHEEL••••••••••••• G4 75 1
COLLAR, FUEL TANK MOUNTING ••• G8 79 10 G6 77 1 GASKET S ET •••••••••••••••••••• E7 54 1
COLLAR, HEADLIGHT CASE ••••••• F1 56 14 DIAPHRAGM••••••••••••••••••••• F6 61 8 GASKET, CRANKCASE••••••••••••• D15 46 2
COLLAR, HEADLIGHT SETTING •••• F1 56 16 DISK, CLUTCH FRICTION ••••••••• D9 40 3 GASKET, C YLINDER •••••••••••••• D7 38 2
108
2006.01.10 E
PART NAME INDEX J 3
Part name Address Page Ref. Part name Address Page Ref. Part name Address Page Ref.
GASKET, CYLINDER HEAD • ••••••• D2 33 4 HUB SUB ASSY., RR.•••••••••••• G6 77 12 NUT-WASHER, 6MM••••••••••••••• D14 45 4
GASKET, EX. PIPE ••••••••••••• G14 85 3 NUT B, BRAKE ROD ADJUSTING•••• F12 67 14
GASKET, L. CRANKCASE COVER ••• D11 42 4 [ I ] G3 74 21
GASKET, OIL FILTER CAP ••••••• D10 41 11 NUT, CAP, 6MM••••••••••••••••• G14 85 5
GASKET, OIL PUMP ••••••••••••• D10 41 2 INDICATOR, FR. BRAKE•••••••••• F11 66 3 NUT, CYLINDER HEAD•••••••••••• D2 33 11
GASKET, R. CRANKCASE COVER • •• D8 39 2 INDICATOR, RR. BRAKE•••••••••• F11 66 3 NUT, DRIVEN SPROCKET•••••••••• G4 75 8
GASKET, WINKER LENS •••••••••• H5 92 3 G2 73 7 G6 77 8
GAUGE, OIL LEVEL • •••••••••••• D8 39 3 INSULATOR, C ARBURETOR ••••••••• D2 33 5 NUT, FIXING••••••••••••••••••• F5 60 22
GEAR COMP., REDUCTION •••••••• D13 44 2 NUT, FLANGE CAP, 8MM•••••••••• H9 96 14
GEAR COMP., SPEEDOMETER •••••• F11 66 6 [ J ] NUT, FLANGE, 6MM•••••••••••••• F1 56 23
GEAR COMP., STARTER •••••••••• E3 50 14 F6 61 18
GEAR COMP., STARTING DRIVEN •• D13 44 1 JET, MAIN,•••••••••••••••••••• E8 55 22 F7 62 13
GEAR ONLY, IDLE STARTER •••••• E3 50 15 JET, SLOW,•••••••••••••••••••• E8 55 23 F12 67 10
GEAR, COUNTERSHAFT FIFTH ••••• E3 50 13 JOINT B, BRAKE ARM•••••••••••• F12 67 13 G9 80 19
GEAR, COUNTERSHAFT FIRST ••••• E3 50 3 G3 74 20 H8 95 12
GEAR, COUNTERSHAFT FOURTH •••• E3 50 11 JOINT SET, DRIVE CHAIN •••••••• H2 89 3 NUT, FLANGE, 8MM•••••••••••••• F7 62 17
GEAR, COUNTERSHAFT SECOND •••• E3 50 7 JOINT, EX. PIPE••••••••••••••• G14 85 1 G2 73 17
GEAR, COUNTERSHAFT THIRD ••••• E3 50 9 G5 76 19
GEAR, MAINSHAFT FIFTH •••••••• E3 50 12 [ K ] G7 78 22
GEAR, MAINSHAFT FOURTH ••••••• E3 50 10 H4 91 12
GEAR, MAINSHAFT SECOND • •••••• E3 50 6 KEY S ET ••••••••••••••••••••••• F7 62 2 H9 96 19
GEAR, MAINSHAFT THIRD • ••••••• E3 50 8 KEY, WOODRUFF, 25X14•••••••••• E1 48 10 NUT, HEADLIGHT CASE••••••••••• F1 56 15
GEAR, OIL PUMP DRIVE ••••••••• D10 41 3 KNOB•••••••••••••••••••••••••• F3 58 7 NUT, HEX., 10MM••••••••••••••• H1 88 9
GEAR, PRIMARY DRIVE •••••••••• D10 41 12 H9 96 18
GEAR, SPEEDOMETER •••••••••••• F15 70 9 [ L ] NUT, HEX., 6MM•••••••••••••••• D2 33 10
GEAR, TIMING DRIVE ••••••••••• E1 48 9 F9 64 8
GRIP ASSY., R. • •••••••••••••• F4 59 9 LABEL, COLOR•••••••••••••••••• H12 99 7 H4 91 11
GRIP COMP., RR. •••••••••••••• G10 81 1 LABEL, DRIVE•••••••••••••••••• H11 98 6 NUT, HEX., 8MM•••••••••••••••• G2 73 16
GRIP, L. HANDLE •••••••••••••• F4 59 11 H12 99 6 H2 89 15
GRIP, R. HANDLE •••••••••••••• F4 59 10 LABEL, DRIVE CHAIN•••••••••••• H11 98 5 NUT, LOCK••••••••••••••••••••• F5 60 20
GROMMET, AIR CLEANER CASE •••• G11 82 5 LABEL, RR. CARRIER•••••••••••• H11 98 1 21
G13 84 15 LABEL, TIRE••••••••••••••••••• H11 98 4 NUT, LOCK, 16MM••••••••••••••• D10 41 16
GROMMET, TAILLIGHT MOUNTING • • H6 93 6 LABLE, C.D.I.••••••••••••••••• H12 99 8 NUT, SPECIAL, 12MM•••••••••••• F14 69 6
GUARD, BATTERY ••••••••••••••• H7 94 17 LENS, W INKER •••••••••••••••••• H5 92 2 F15 70 13
GUIDE, CABLE ••••••••••••••••• F9 64 3 LEVER ASSY., L. HANDLE•••••••• F4 59 14 F16 71 9
GUIDE, PUSH ROD • ••••••••••••• D2 33 3 LEVER ASSY., R. HANDLE•••••••• F4 59 12 H2 89 10
GUIDE, VALVE ••••••••••••••••• D2 33 2 F5 60 28 NUT, SPECIAL, 14MM•••••••••••• G2 73 13
LEVER COMP., CLUTCH ••••••••••• D8 39 4 NUT, SPECIAL, 6MM••••••••••••• F9 64 5
[ H ] LEVER SET, CHOKE •••••••••••••• E7 54 7 H4 91 7
LEVER, R. STEERING HANDLE••••• F6 61 11 NUT, SPIRE, 3MM••••••••••••••• G12 83 9
HANDLE ••••••••••••••••••••••• H10 97 11 LOCK, SIDE COVER•••••••••••••• G11 82 6 NUT, STEERING STEM•••••••••••• F7 62 12
HARNESS, WIRE •••••••••••••••• H8 95 7 NUT, TAILLIGHT MOUNTING ••••••• H6 93 7
HEADLIGHT ASSY. • ••••••••••••• F1 56 2 [ M ] NUT, TAPPET ADJUSTING••••••••• D4 35 20
HEADLIGHT UNIT • •••••••••••••• F1 56 5
HEAD COMP., CYLINDER ••••••••• D2 33 1 MAINSHAFT, T RANSMISSION ••••••• E3 50 1 [ O ]
HOLDER A2, HANDLE PIPE UPPER • F7 62 18 MARK, BATTERY CAUTION••••••••• H12 99 9
HOLDER COMP., BATTERY • ••••••• H7 94 4 MARK, DRIVE CAUTION••••••••••• H12 99 6 OIL PUMP ASSY.•••••••••••••••• D10 41 1
HOLDER COMP., ELEMENT •••••••• G13 84 3 METER ASSY., FUEL ••••••••••••• F3 58 9 OIL SEAL, 14X22X5••••••••••••• D16 47 25
HOLDER COMP., ROCKER ARM ••••• D4 35 3 METER, C OMBINATION •••••••••••• F3 58 2 OIL SEAL, 14X28X7••••••••••••• D16 47 27
HOLDER, CLUTCH WIRE •••••••••• D15 46 10 MIRROR COMP., L.•••••••••••••• F5 60 18 OIL SEAL, 16X28X7 ••••••••••••• D8 39 9
HOLDER, MASTER CYLINDER •••••• F6 61 7 MIRROR COMP., R.•••••••••••••• F5 60 17 OIL SEAL, 18X37X5••••••••••••• F14 69 7
HOLDER, NEEDLE JET ••••••••••• E8 55 15 MOTOR ASSY., STARTING••••••••• D14 45 1 F15 70 14
HOLDER, PUSH PLUG •••••••••••• D15 46 5 MUDGUARD, FR. FENDER •••••••••• F9 64 4 F16 71 10
HOOK, MAIN STAND SPRING ••••••
HORN ASSY. •••••••••••••••••••
H1
H9
88
96
3
2
MUDGUARD, RR. FENDER ••••••••••
MUFFLER COMP., EX.••••••••••••
H4
G14
91
85
3
4
OIL SEAL, 20X34X7•••••••••••••
OIL SEAL, 34X50X7•••••••••••••
D16
D16
47
47
24
26 5
5 OIL SEAL, 47X58X7••••••••••••• F12 67 11
HOSE ASSY., FR. BRAKE • ••••••• F6 61 2 [ N ] O-RING•••••••••••••••••••••••• D14 45 5
HOSE COMP., FR. BRAKE • ••••••• F6 61 2 E7 54 10
HUB SUB ASSY., FR. ••••••••••• F16 71 4 NEEDLE SET, JET ••••••••••••••• E7 54 2 G8 79 1
109
2006.01.10 E
PART NAME INDEX J 4
Part name Address Page Ref. Part name Address Page Ref. Part name Address Page Ref.
SHAFT, GEARSHIFT FORK GUIDE • • E5 52 4 STAY COMP., SPEEDOMETER••••••• F1 56 17 TUBE, BATTERY BREATHER •••••••• H7 94 6
SHAFT, MAIN STAND PIVOT •••••• H1 88 5 STAY, COMBINATION SWITCH COVER F7 62 5 TUBE, BREATHER•••••••••••••••• G13 84 11
SHAFT, REDUCTION ••••••••••••• D13 44 3 STAY, FR. EMBLEM•••••••••••••• F8 63 10 TUBE, FUEL•••••••••••••••••••• G8 79 14
SHAFT, STARTER GEAR •••••••••• D13 44 4 STAY, RR. MUDGUARD •••••••••••• H4 91 4 TUBE, TIRE•••••••••••••••••••• F14 69 5
SHOE SET, BRAKE •••••••••••••• F11 66 1 STAY, WIND GUARD•••••••••••••• H9 96 11 F15 70 7
G2 73 1 STEM SUB ASSY., STEERING •••••• F8 63 7 F16 71 8
SLEEVE, RR. WHEEL •••••••••••• G4 75 6 STOPPER COMP., GEARSHIFT DRUM • E5 52 7 G5 76 14
G6 77 6 STRIPE, L. FUEL TANK•••••••••• H13 100 2 G6 77 16
SLIDER, DRIVE CHAIN •••••••••• H2 89 7 H14 101 12
SOCKET ASSY., HEADLIGHT •••••• F1 56 6 16 [ U ]
SOCKET COMP. ••••••••••••••••• F3 58 11 STRIPE, L. RR. COWL••••••••••• H13 100 4
SOCKET COMP., POSITION LIGHT • F1 56 7 H14 101 4 U-NUT, 6MM•••••••••••••••••••• F12 67 10
SOCKET COMP., TAILLIGHT •••••• H6 93 5 18 G2 73 14
SPACER, FUEL TANK CAP MOUNTING G8 79 9 STRIPE, L. SIDE COVER••••••••• H14 101 6
SPANNER, 1 0X14 ••••••••••••••• H10 97 3 14 [ V ]
SPANNER, 8 X12 •••••••••••••••• H10 97 2 20
SPANNER, PIN ••••••••••••••••• H10 97 12 STRIPE, R. FUEL TANK•••••••••• H13 100 1 VALVE COMP., FLOAT•••••••••••• E7 54 14
SPEEDOMETER ASSY. • ••••••••••• F3 58 6 H14 101 11 E8 55 14
SPINDLE COMP., GEARSHIFT ••••• E5 52 9 15 VALVE SET, THROTTLE ••••••••••• E7 54 6
SPINDLE, KICK STARTER • ••••••• E6 53 3 STRIPE, R. RR. COWL••••••••••• H13 100 3 VALVE, EX.•••••••••••••••••••• D4 35 11
SPOKE SET A, 10X159 •••••••••• F16 71 12 H14 101 17 VALVE, IN.•••••••••••••••••••• D4 35 10
G1 72 13 STRIPE, R. SIDE COVER••••••••• H14 101 5
SPOKE SET B •••••••••••••••••• G7 78 25 13 [ W ]
26 19
SPRING G, MAIN STAND ••••••••• H1 88 11 SUB CORD, TAILLIGHT ••••••••••• H6 93 3 WASHER A, SPLINE, 20MM•••••••• E3 50 22
SPRING, BEARING PUSH ••••••••• D15 46 7 SUSPENSION, WINKER RELAY•••••• H8 95 10 WASHER A, THRUST, 16MM•••••••• E6 53 11
SPRING, BRAKE PEDAL •••••••••• G15 86 13 SWINGARM ASSY., RR. ••••••••••• H2 89 5 WASHER A, THRUST, 20MM•••••••• E3 50 20
SPRING, BRAKE ROD •••••••••••• G15 86 11 SWITCH ASSY., CHANGE•••••••••• D15 46 13 WASHER B, SPLINE, 20MM•••••••• D9 40 10
SPRING, BRAKE SHOE ••••••••••• F11 66 4 SWITCH ASSY., COMBINATION & WASHER B, THRUST, 16MM •••••••• E6 53 9
G2 73 8 LOCK F7 62 3 WASHER B, THRUST, 20MM•••••••• E3 50 21
SPRING, CAMSHAFT • •••••••••••• D4 35 7 SWITCH ASSY., FR. STOP •••••••• F6 61 1 WASHER C, THRUST, 20MM•••••••• E6 53 12
SPRING, C LUTCH ••••••••••••••• D9 40 13 SWITCH ASSY., RR. STOP•••••••• G15 86 8 WASHER, 10.5MM•••••••••••••••• D13 44 5
SPRING, CLUTCH LEVER ••••••••• D8 39 5 SWITCH ASSY., STARTER MAGNETIC H7 94 13 WASHER, 1 7X22 ••••••••••••••••• H1 88 2
SPRING, FR. BRAKE ARM RETURN • F12 67 17 SWITCH COMP., FR. LEVER ••••••• F4 59 7 WASHER, 6MM••••••••••••••••••• E5 52 14
SPRING, GEARSHIFT PLATE •••••• E5 52 11 SWITCH SET, LIGHTING & STARTER WASHER, 6X9••••••••••••••••••• H2 89 14
SPRING, GEARSHIFT RETURN ••••• E5 52 12 KILL F4 59 5 WASHER, BRAKE ROD••••••••••••• D2 33 18
SPRING, KICK STARTER ••••••••• E6 53 5 SWITCH SET, WINKER •••••••••••• F4 59 6 WASHER, CHAIN CASE SETTING•••• H2 89 13
SPRING, KICK STARTER ARM ••••• G15 86 4 WASHER, DRAIN PLUG, 12MM•••••• D15 46 20
SPRING, KICK STARTER RATCHET • E6 53 4 [ T ] WASHER, DRIVEN SPROCKET••••••• G4 75 9
SPRING, LOCK SETTING ••••••••• G11 82 1 G6 77 9
SPRING, OIL FILTER SCREEN •••• D15 46 9 TACHOMETER A SSY. •••••••••••••• F3 58 8 WASHER, GEAR•••••••••••••••••• F15 70 10
SPRING, OIL THROUGH •••••••••• D10 41 9 TAILLIGHT ASSY. ••••••••••••••• H6 93 1 WASHER, OIL BOLT•••••••••••••• F6 61 14
SPRING, P AD •••••••••••••••••• F13 68 6 TANK SET, FUEL •••••••••••••••• G8 79 8 WASHER, OIL FILTER ROTOR
SPRING, RR. BRAKE SHOE ••••••• F11 66 4 TANK, STORAGE••••••••••••••••• G13 84 12 LOCKING D10 41 10
G2 73 8 TAPE, MAGIC••••••••••••••••••• G12 83 12 WASHER, PILLION STEP•••••••••• G16 87 4
SPRING, SHIFT DRUM STOPPER • •• E5 52 8 13 WASHER, PLAIN, 12MM••••••••••• H2 89 11
SPRING, SIDE STAND ••••••••••• H1 88 8 THREAD ASSY., STEERING HEAD 12
SPRING, STARTING CLUTCH ROLLER D12 43 2 TOP F8 63 8 H3 90 7
SPRING, STOP SWITCH •••••••••• G15 86 9 THROUGH, OIL•••••••••••••••••• D10 41 8 WASHER, PLAIN, 13MM••••••••••• G15 86 14
21 TIRE, FR.••••••••••••••••••••• F14 69 4 WASHER, PLAIN, 14MM••••••••••• G2 73 15
SPRING, UNIT HOLDER •••••••••• F1 56 4 F15 70 6 WASHER, PLAIN, 5MM•••••••••••• G13 84 18
SPRING, VALVE INNER •••••••••• D4 35 13 F16 71 7 WASHER, PLAIN, 6MM•••••••••••• F2 57 24
SPRING, VALVE OUTER •••••••••• D4 35 12 TIRE, RR.••••••••••••••••••••• G5 76 13 F9 64 9
SPROCKET, D RIVE ••••••••••••••
SPROCKET, FINAL DRIVEN •••••••
E3
G4
50
75
16
4
G6
TOOL SET•••••••••••••••••••••• H10
77
97
15
1
G15 86 17
18 5
G6 77 4 TOP S ET ••••••••••••••••••••••• E7 54 4 G16 87 8
STAND COMP., SIDE • ••••••••••• H1 88 6 TUBE•••••••••••••••••••••••••• E8 55 17 WASHER, PLAIN, 8MM•••••••••••• G3 74 18
STAND, MAIN • ••••••••••••••••• H1 88 1 TUBE, AIR CLEANER CONNECTING•• G13 84 10 G15 86 18
STATOR COMP. ••••••••••••••••• D12 43 5 TUBE, AIR VENT•••••••••••••••• E8 55 16 H2 89 16
111
2006.01.10 E
PART NAME INDEX J 6
Part name Address Page Ref. Part name Address Page Ref. Part name Address Page Ref.
112
2006.01.10 E
1 FOREWORD INDEX
2 ENGINE GROUP
3 FRAME GROUP