1 2 3 4 5 6 7 8 9 10

PROJECT NAME : AMETHA PROJECT MATERIAL

HANDLING PACKAGE
C

CLIENT : M/s. ACC LIMITED - AMETHA

OEM : TAKRAF INDIA PVT LTD.

D
EQUIPMENT : WAGON TIPPLER & SIDE ARM CHARGER(L1ATI0)

GA & WIRING DIAGRAM FOR

TITLE :
CONTROL DESK

PROJECT CLIENT: ACC Limited DATE NAME

AMETHA PROJECT MATERIAL ACC AMETHA PROJECT ACC DWG NO.
DESIGNED 21.05.2021 M.A
HANDLING PACKAGE P.O-AMETHA, KATNI-483880, MP. AMT01-TIND-E512-L1ATI01-0002
SYSTEM OEM ELECTRICAL CONTRACTOR DRAWN 21.05.2021 M.A
REVISION

F 2 M.A 02.12.21 ASBUILT A.A A.S

COAL HANDLING SYSTEM DIGITECH CONTROLS & AUTOMATION(I)PVT LTD
CHECKED 21.05.2021 A.A
1 M.A 19.07.21 FOR APPROVAL A.A A.S MACHINE DCA Innovative solutions provider
#18/20B, Sector 1, 1st Street,
Sidco Industrial Estate (North Phase),
Ambattur, Chennai - 600098; design@dca.co.in
APPROVED 21.05.2021 A.S

0 M.A 21.05.21 FOR APPROVAL A.A A.S WAGON TRIPPLER / SIDE ARM CHARGER(L1ATI0)
TAKRAF DRG. NO. DCA DRG. NO. - - -
TITLE P O C - 7 6 7 - E - V - - W T - D 0 2 2

REV. BY DATE REVISION DESCRIPTION CHECKED APPROVED

COVER SHEET RELEASED FOR DCA/2020-21/WTCD/181 SHEET 01 OF 09 REV. 2 SIZE A4
 1 2 3 4 5 6 7 8 9 10

INDEX

B
SL.NO PAGE DESIGNATION PAGE NO DRAWING NUMBER

1 CONTROL DESK PANEL - COVER SHEET 1 POC-767-E-V-WT-D022

2 CONTROL DESK PANEL - INDEX 2 POC-767-E-V-WT-D022
3 CONTROL DESK PANEL - BILL OF MATERIALS 3 POC-767-E-V-WT-D022
4 CONTROL DESK PANEL - LEGEND SHEET 4 POC-767-E-V-WT-D022
5 CONTROL DESK PANEL - GENERAL ARRANGEMENT DIAGRAM 5 POC-767-E-V-WT-D022
6 CONTROL DESK PANEL - CIRCUIT DIAGRAM 6 POC-767-E-V-WT-D022

C 7 CONTROL DESK PANEL - CIRCUIT DIAGRAM 7 POC-767-E-V-WT-D022

8 CONTROL DESK PANEL - CIRCUIT DIAGRAM 8 POC-767-E-V-WT-D022
9 CONTROL DESK PANEL - CIRCUIT DIAGRAM 9 POC-767-E-V-WT-D022

PROJECT CLIENT: ACC Limited DATE NAME

AMETHA PROJECT MATERIAL ACC AMETHA PROJECT ACC DWG NO.
DESIGNED 21.05.2021 M.A
HANDLING PACKAGE P.O-AMETHA, KATNI-483880, MP. AMT01-TIND-E512-L1ATI01-0002
SYSTEM OEM ELECTRICAL CONTRACTOR DRAWN 21.05.2021 M.A
REVISION

F 2 M.A 02.12.21 ASBUILT A.A A.S

COAL HANDLING SYSTEM DIGITECH CONTROLS & AUTOMATION(I)PVT LTD
CHECKED 21.05.2021 A.A
1 M.A 19.07.21 FOR APPROVAL A.A A.S MACHINE DCA Innovative solutions provider
#18/20B, Sector 1, 1st Street,
Sidco Industrial Estate (North Phase),
Ambattur, Chennai - 600098; design@dca.co.in
APPROVED 21.05.2021 A.S

0 M.A 21.05.21 FOR APPROVAL A.A A.S WAGON TRIPPLER / SIDE ARM CHARGER(L1ATI0)
TAKRAF DRG. NO. DCA DRG. NO. - - -
TITLE P O C - 7 6 7 - E - V - - W T - D 0 2 2

REV. BY DATE REVISION DESCRIPTION CHECKED APPROVED

INDEX RELEASED FOR DCA/2020-21/WTCD/181 SHEET 02 OF 09 REV. 2 SIZE A4
 1 2 3 4 5 6 7 8 9 10

BILL OF MATERIAL
A

BILL OF MATERIALS

SL.NO. LEGEND DESCRIPTION PART NO. QTY. MAKE

1 PANEL SIZE: 1015(H) * 1000(W) * 600(D) INCLUDING 100MM PLINTH, AND 15MM ANTIVIBRATION PAD 1 DCA
2 DLS DOOR LIMIT SWITCH ZS-232-11-I-2888 1 SCHMERSAL
3 F1,F6 MCB - 6A, DP SB202M-C6 2 ABB
4 F2 MCB - 4A, DP SB202M-C4 1 ABB
B
5 F3,F4,F7,F8,F9,F10,F11 MCB - 2A, DP (F11 & F3 - 2A, 24V DC) SB202M-C2 7 ABB
6 F5 MCB - 10A, DP SB202M-C10 1 ABB
7 PSU1, PSU2 POWER SUPPLY UNIT 110V AC/24V DC,2A 6EP13311LD00 2 SIEMENS

8 ES1,ES2 EMERGENCY STOP PUSH BUTTON - RED (MUSHROOM HEAD) WITH 2NO+2NC 3SB52 03-0UC01+3SB54 00-0E+3SB5400-0F 2 SIEMENS
9 SS1 ,SS2,SS3 2 POSITION SELECTOR SWITCH WITH (2NO+2NC) CONTACT EMNCSK1+EC1C+EC2C 3 L&T
10 SS4 3 POSITION SELECTOR SWITCH WITH (NO CONTACT- 2Nos & NC CONTACT - 2Nos) EMNCSL1+EC1C+EC2C 1 L&T
11 SS5 9 POSITION SELECTOR SWITCH, 6A, 230V AC, 9POLE, 48 SQ MM 6R93F170/GB 1 KAYCEE
12 PB1, PB10 PUSH BUTTON (RED) WITH 2NO+2NC CONTACT 3SB50 00-0AC01+3SB54 00-0E+3SB5400-0F 2 SIEMENS
13 PB(2,8) PUSH BUTTON (GREEN) WITH 2NO+2NC CONTACT 3SB50 00-0AE01+3SB54 00-0E+3SB5400-0F 2 SIEMENS
C 14 PB(7) PUSH BUTTON (BLACK) WITH 2NO+2NC CONTACT 3SB50 00-0AB01+3SB54 00-0E+3SB5400-0F 1 SIEMENS
15 PB(5) PUSH BUTTON (YELLOW) WITH 2NO+2NC CONTACT 3SB50 00-0AD01+3SB54 00-0E+3SB5400-0F 1 SIEMENS
16 PB(4) PUSH BUTTON (BLUE) WITH 2NO+2NC CONTACT 3SB50 00-0AF01+3SB54 00-0E+3SB5400-0F 1 SIEMENS
17 PB9 PUSH BUTTON (GREEN) WITH 2NO+2NC CONTACT 3SB50 00-0AE01+3SB54 00-0E+3SB5400-0F 1 SIEMENS
18 ILPB(1,3,5,7,8,9) ILLUMINATION PUSH BUTTON (GREEN ) WITH 2NO+2NC CONTACT, 24V DC 3SB50 01-0AE01+3SB54 00-0E+3SB5400-0F 6 SIEMENS
19 ILPB(2,4,6,10) ILLUMINATION PUSH BUTTON (RED ) WITH 2NO+2NC CONTACT, 24V DC 3SB50 01-0AC01+3SB54 00-0E+3SB5400-0F 4 SIEMENS
20 H(4,5,6,7,8,9,10,13,22) INDICATION LAMP (GREEN ), 24V DC 3SB5285-CHE01 9 SIEMENS
21 H(23) INDICATION LAMP (RED ), 24V DC 3SB5285-CHCO1 1 SIEMENS
22 H(1,2,3,11,12,14...21,24,25) INDICATION LAMP (AMBER ), 24V DC 3SB5285-CHL01 15 SIEMENS
23 SOC UTILITY SOCKET,230V AC, 3 PIN,5A,WITH SWITCH -- 1 ANCHOR ROMA
D 24 HMI 15" HMI,24V DC 1SAP541510R0001 1 ABB
25 H HOOTER, 110V AC K0818236 1 KHERAJ
26 EF 4"FAN WITH FILTER, 230V AC REC-22038A2T 1 REXNORD
27 FL 4" FILTER -- 1 ELETTRO
28 PL PANEL LAMP,230V AC ASTRALINE 1 PHILIPS
29 2.5 SQ MM TERMINAL BLOCKS (SCREW TERMINAL) CTS2.5 2 CONNECTWELL
X1
30 2.5 SQ MM TERMINAL BLOCKS (SCREW TERMINAL) EARTH CGX2.5 1 CONNECTWELL
31 2.5 SQ MM TERMINAL BLOCKS (SCREW TERMINAL) CTS2.5 2 CONNECTWELL
X2
32 2.5 SQ MM TERMINAL BLOCKS (SCREW TERMINAL) EARTH CGX2.5 1 CONNECTWELL
33 X3 2.5 SQ MM TERMINAL BLOCKS (SCREW TERMINAL) CTS2.5 2 CONNECTWELL
34 X4 2.5 SQ MM TERMINAL BLOCKS (SCREW TERMINAL) CTS2.5 76 CONNECTWELL
E 35 X5 2.5 SQ MM TERMINAL BLOCKS (SCREW TERMINAL) CTS2.5 35 CONNECTWELL
36 X6 2.5 SQ MM TERMINAL BLOCKS (SCREW TERMINAL) CTS2.5 13 CONNECTWELL
37 X5A 2.5 SQ MM TERMINAL BLOCKS (SCREW TERMINAL) CTS2.5 2 CONNECTWELL
38 ANN ANNUNCIATOR (12 WINDOW),110V AC,3RX4C SLK0370/21-22(MICRO ALARM SLEEK) 1 ACCSYS
39 SPD 1-PHASE SURGE PROTECTION DEVICE VAL-MS320ST 1 PHOENIX
PB3 PUSH BUTTON (RED) WITH 2NO+2NC CONTACT 3SB50 00-0AC01+3SB5400-0C 1 SIEMENS
PB6 PUSH BUTTON (BLUE ) WITH 2NO+2NC CONTACT 3SB50 00-0AF01+3SB5400-0E 1 SIEMENS

PROJECT CLIENT: ACC Limited DATE NAME

AMETHA PROJECT MATERIAL ACC AMETHA PROJECT ACC DWG NO.
DESIGNED 21.05.2021 M.A
HANDLING PACKAGE P.O-AMETHA, KATNI-483880, MP. AMT01-TIND-E512-L1ATI01-0002
SYSTEM OEM ELECTRICAL CONTRACTOR DRAWN 21.05.2021 M.A
REVISION

F 2 M.A 02.12.21 ASBUILT A.A A.S

COAL HANDLING SYSTEM DIGITECH CONTROLS & AUTOMATION(I)PVT LTD
CHECKED 21.05.2021 A.A
1 M.A 19.07.21 FOR APPROVAL A.A A.S MACHINE DCA Innovative solutions provider
#18/20B, Sector 1, 1st Street,
Sidco Industrial Estate (North Phase),
Ambattur, Chennai - 600098; design@dca.co.in
APPROVED 21.05.2021 A.S

0 M.A 21.05.21 FOR APPROVAL A.A A.S WAGON TRIPPLER / SIDE ARM CHARGER(L1ATI0)
TAKRAF DRG. NO. DCA DRG. NO. - - -
TITLE P O C - 7 6 7 - E - V - - W T - D 0 2 2

REV. BY DATE REVISION DESCRIPTION CHECKED APPROVED

BILL OF MATERIAL RELEASED FOR DCA/2020-21/WTCD/181 SHEET 03 OF 09 REV. 2 SIZE A4
 1 2 3 4 5 6 7 8 9 10

LEGEND SHEET
A
ANNUNCIATOR WINDOW DETAILS
W1 : SAC HPP FAULT ANNUNCIATION
W2 : WT HPP FAULT ANNUNCIATION
W3 : WAGON TIPPLER OVER TRAVEL ANNUNCIATION
W4 : SAC OVER TRAVEL ANNUNCIATION
W5 : EMG. PB - OPERATED (WT/SAC TRACK SIDE/SAC/IN HAUL GRIPPER LCS)
TAG DETAILS OF PUSH BUTTONS & SELECTOR SWITCH W6 : WT WHEEL GRIPPER HPP FAULT
W7 : DOWN STREAM NOT RUNNING
ILPB1 : SAC PUMP START (GREEN) TAG DETAILS INDICATION LAMPS W8 : WT WHEEL GRIPPER MOTOR OVER LOAD TRIP
ILPB2 : SAC PUMP STOP (RED) W9 : WT MOTOR OVER LOAD TRIP
B
ILPB3 : WT PUMP START (GREEN) W10 : SAC MOTOR OVER LOAD TRIP
ILPB4 : WT PUMP STOP (RED) H1 : TIPPLER & TRACKSIDE LCS E-STOP OPERATED (AMBER) :
W11 SPARE
ILPB5 : CLAMP PUMP START(GREEN) W12 : SPARE
H2 : SAC LCS E-STOP OPERATED (AMBER)
ILPB6 : CLAMP PUMP START(RED)
ILPB7 : SAC AUTO START (GREEN) H3 : INHAUL LCS E-STOP OPERATED (AMBER)
PB1 : SAC AUTO STOP (RED)
ILPB8 : TIPPLER TIP (GREEN) H4 : WT COOLER ON (GREEN)
PB2 : RETURN TIP (GREEN)
H5 : WT MOTOR-1 ON(GREEN)
ILPB9 : SPARE (GREEN)
ILPB10 : SPARE (RED) H6 : WT MOTOR-2 ON(GREEN)
PB3 : CYCLE INTERRUPT (RED)
PB4 : CYCLE RESET (BLUE) H7 : WT CLAMP MOTOR ON(GREEN)
PB5 : ANNUNCIATOR LAMP TEST (YELLOW)
H8 : SAC MOTOR-1 ON(GREEN)
NOTES:
C PB6 : ACCEPT (BLUE) 1. PANEL MAKE: DCA
PB7 : RESET (BLACK) H9 : SAC MOTOR-2 ON(GREEN) SIZE: 1015(H) *1000(W) * 600(D)
PB8 : SIREN BLOW (GREEN) 2. CONTROL DESK PANEL SHALL BE OUT OF CRCA SHEET STEEL
PB9 : SPARE (GREEN) H10 : SAC COOLER ON(GREEN) OF FOLLOWING THICKNESS
PB10 : SPARE (RED) ENCLOSURE -2mm THICK
H11 : SAC ARM RAISED(AMBER)
SS1 : SPARE DOOR - 2mm THICK
H12 : TIPPLER READY(AMBER) GLAND PLATE & MOUNTING PLATE - 3mm THICK
SS2 : SPARE 3. PAINT SHADE
SS3 : SPARE H13 : SAC AUTO START READY(GREEN) INTERIOR - RAL 7035, POWER COATED,TEXTILE FINISH
: AUTO/MANUAL/MAINTENANCE EXTERIOR - RAL 7035, POWER COATED,TEXTILE FINISH
SS4
H14 : TOP CLAMP EXTENDED(AMBER) POWDER COAT THICKNESS - MIN 85 MICRONS
SS5 : 9 WAY SELECTOR SWITCH
4. ENCLOSURE PROTECTION - IP54.
ES-1 : EMERGENCY STOP-1 H15 : TOP CLAMP RETRACTED(AMBER) 5. CABLE ENTRY SHALL BE FROM BOTTOM.
ES-2 : EMERGENCY STOP-2 6. CABLE TYPE: STANDARD COPPER CABLE, PVC - FLEXIBLE
D H16 : SIDE PAD EXTEND(AMBER)
PSU1&2 : POWER SUPPLY UNIT 7. CONTROL : 24V DC SUPPLY 1.5SQ.mm-ORANGE/WHITE
SOC : UTILITY SOCKET AND SWITCH H17 : SIDE PAD RETRACTED(AMBER) POTENTIAL FREE 1.5SQ.mm-GREY
H : HOOTER
EARTH 2.5SQ.mm-YELLOW/GREEN
F1-F11 : MCB (MINIATURE CIRCUIT BREAKER) H18 : PLANTEN WHEEL GRIPPER ENGAGED(AMBER)
X1-X6 : TERMINAL BLOCK 8. ALL GASKETS SHALL BE NEOPRENE / PU FOAM TYPE
EF : EXHAUST FAN H19 : PLANTEN WHEEL GRIPPER RELEASED(AMBER) 9. EARTH BOLT SHALL BE PROVIDED AT BOTTOM OF THE
FL : FILTER PANEL AT BOTH SIDE
H20 : INHAUL WHEEL GRIPPER ENGAGED(AMBER)
PL : PANEL LAMP 10. EARTH BUSBAR - 25X3 COPPER
ANN : ANNUNCIATOR H21 : INHAUL WHEEL GRIPPER RELEASED (AMBER) 11. QTY. - 1No.
12. ALL DIMENSIONS ARE IN MM. AND DIMENSIONS
H22 : DOWN STREAM RUNNING (GREEN) TOLERANCE IS ±10mm.
H23 : SPARE (RED)
E
H24 : CONTROL DESK EMG. STOP(AMBER)

H25 : SPARE (AMBER)

PROJECT CLIENT: ACC Limited DATE NAME

AMETHA PROJECT MATERIAL ACC AMETHA PROJECT ACC DWG NO.
DESIGNED 21.05.2021 M.A
HANDLING PACKAGE P.O-AMETHA, KATNI-483880, MP. AMT01-TIND-E512-L1ATI01-0002
SYSTEM OEM ELECTRICAL CONTRACTOR DRAWN 21.05.2021 M.A
REVISION

F 2 M.A 02.12.21 ASBUILT A.A A.S

COAL HANDLING SYSTEM DIGITECH CONTROLS & AUTOMATION(I)PVT LTD
CHECKED 21.05.2021 A.A
1 M.A 19.07.21 FOR APPROVAL A.A A.S MACHINE DCA Innovative solutions provider
#18/20B, Sector 1, 1st Street,
Sidco Industrial Estate (North Phase),
Ambattur, Chennai - 600098; design@dca.co.in
APPROVED 21.05.2021 A.S

0 M.A 21.05.21 FOR APPROVAL A.A A.S WAGON TRIPPLER / SIDE ARM CHARGER(L1ATI0)
TAKRAF DRG. NO. DCA DRG. NO. - - -
TITLE P O C - 7 6 7 - E - V - - W T - D 0 2 2

REV. BY DATE REVISION DESCRIPTION CHECKED APPROVED

LEGENDS SHEET RELEASED FOR DCA/2020-21/WTCD/181 SHEET 04 OF 09 REV. 2 SIZE A4
 1 2 3 4 5 6 7 8 9 10

GENERAL ARRANGEMENT DIAGRAM

1000 600
600

129
PL
DLS

EF F1 F2 F3 F4 F5 F6 F7 F8 F9F10F11 PSU1 PSU2

X1 X3 24V DC/2A 24V DC/2A

EF EF
X2
SPD

15MM ANTIVIPRATION PAD

15MM ANTIVIPRATION PAD
HOOTER
1015

1015

1015

1015
H
B X5A
SOC

EARTH BOLT

EARTH BOLT
X4 X5 X6

EF

M8X40

M8X40
FL FL
PE
PE

500 1000 1000 500

C
LHS (WITH DOOR) FRONT VIEW(WITH DOOR) INTERNAL VIEW(WITHOUT DOOR) RHS(WITH DOOR)

600 12MM DIA.

120 760 120

25
600
(TYP.)

GLAND CUTOUT

500

370
E-STOP1 E-STOP2
600

D soc

HMI REMOVABLE TYPE

1015

GLAND PLATE

1015
WAGON SELECTOR SWITCH
POS1-BOXR
POS2-BOXNHA
POS3-BOX/BOXC
POS4-BOXNHL
POS5-BOXN25
POS6-BOXN/BOXNHS
POS7-BOXN(CW)
POS8-DFC25
POS9-DFC32.5

400 400

1000
1000

TOP VIEW BOTTOM VIEW

60
E NAME PLATE DETAILS:
WAGON SELECTOR SWITCH
POS1-BOXR
300 POS2-BOXNHA
500 POS3-BOX/BOXC
POS4-BOXNHL 500
100

NOTE:
LHS POS5-BOXN25
40

1.YELLOW BACKGROUND
POS6-BOXN/BOXNHS
2.BLACK LETTERS (BOLD) RHS
INTERNAL VIEW POS7-BOXN(CW)
POS8-DFC25 3.LAMACOID
POS9-DFC32.5 INTERNAL VIEW
PROJECT CLIENT: ACC Limited DATE NAME
AMETHA PROJECT MATERIAL ACC AMETHA PROJECT ACC DWG NO.
DESIGNED 21.05.2021 M.A
HANDLING PACKAGE P.O-AMETHA, KATNI-483880, MP. AMT01-TIND-E512-L1ATI01-0002
SYSTEM OEM ELECTRICAL CONTRACTOR DRAWN 21.05.2021 M.A
REVISION

F 2 M.A 02.12.21 ASBUILT A.A A.S

COAL HANDLING SYSTEM DIGITECH CONTROLS & AUTOMATION(I)PVT LTD
CHECKED 21.05.2021 A.A
1 M.A 19.07.21 FOR APPROVAL A.A A.S MACHINE DCA Innovative solutions provider
#18/20B, Sector 1, 1st Street,
Sidco Industrial Estate (North Phase),
Ambattur, Chennai - 600098; design@dca.co.in
APPROVED 21.05.2021 A.S

0 M.A 21.05.21 FOR APPROVAL A.A A.S WAGON TRIPPLER / SIDE ARM CHARGER(L1ATI0)
TAKRAF DRG. NO. DCA DRG. NO. - - -
TITLE P O C - 7 6 7 - E - V - - W T - D 0 2 2

REV. BY DATE REVISION DESCRIPTION CHECKED APPROVED

GENERAL ARRANGEMENT DRAWING RELEASED FOR DCA/2020-21/WTCD/181 SHEET 05 OF 09 REV. 2 SIZE A4
 1 2 3 4 5 6 7 8 9 10

A
CIRCUIT DIAGRAM

PH1A

N1A

001 002 001 002 001 002 001 002 001 002
B
2 4 1 3 1 3 1 3 1 3 2 4 1 3 1 3 1 3
F1 F2 F4 F10 F9 F5 F6 F7 F8
6A, DP 4A, DP 2A, DP 2A, DP 2A, DP 10A, DP 6A, DP 2A, DP 2A, DP
1 3 2 4 2 4 2 4 2 4 1 3 2 4 2 4 2 4

003 004 009 010 012 013 022 023 025 026

PSU1
110V AC/ 1 3
24V DC, 2A PSU2 DLS
X3:1 110V AC/ 2 4
SPD3 24V DC, 2A
SURGE PROTECTION HOOTER ON
DEVICE (SINGLE PHASE) COMMAND 027
FROM PLC PH1 020 021 024 023
N1
C PH
005 006 X3:2
014 015 018 019 PH

1 3 011 010 1 3
F3 F11
PE PL
2A, DP 2A, DP
2 4 2 4 PE
X1 PH N
PH N
007 008 N/-
016 017 PH/+
PE H 38 39 PE N
PH N PE PE CF
X2:1 2 3
PE PE X2 ANNUNCIATOR
X1:1 2 3 230V AC SUPPLY
TOUCH SCREEN NON UPS SUPPLY UTILITY SOCKET COOLING FAN PANEL LAMP
110V AC UPS SUPPLY 24V DC SUPPLY
HMI FROM MCC PANEL
FROM UPS PANEL TO INDICATION LAMPS
D (ACC SCOPE OF SUPPLY)

X1:1 2 3 X2:1 2 3
PH1

E
N1
PH

PE

PE
N

110V AC UPS SUPPLY 230V AC SUPPLY

FROM UPS PANEL FROM MCC PANEL

(ACC SCOPE OF SUPPLY)

PROJECT CLIENT: ACC Limited DATE NAME

AMETHA PROJECT MATERIAL ACC AMETHA PROJECT ACC DWG NO.
DESIGNED 21.05.2021 M.A
HANDLING PACKAGE P.O-AMETHA, KATNI-483880, MP. AMT01-TIND-E512-L1ATI01-0002
SYSTEM OEM ELECTRICAL CONTRACTOR DRAWN 21.05.2021 M.A
REVISION

F 2 M.A 02.12.21 ASBUILT A.A A.S

COAL HANDLING SYSTEM DIGITECH CONTROLS & AUTOMATION(I)PVT LTD
CHECKED 21.05.2021 A.A
1 M.A 19.07.21 FOR APPROVAL A.A A.S MACHINE DCA Innovative solutions provider
#18/20B, Sector 1, 1st Street,
Sidco Industrial Estate (North Phase),
Ambattur, Chennai - 600098; design@dca.co.in
APPROVED 21.05.2021 A.S

0 M.A 21.05.21 FOR APPROVAL A.A A.S WAGON TRIPPLER / SIDE ARM CHARGER(L1ATI0)
TAKRAF DRG. NO. DCA DRG. NO. - - -
TITLE P O C - 7 6 7 - E - V - - W T - D 0 2 2

REV. BY DATE REVISION DESCRIPTION CHECKED APPROVED

CIRCUIT DIAGRAM RELEASED FOR DCA/2020-21/WTCD/181 SHEET 06 OF 09 REV. 2 SIZE A4
 1 2 3 4 5 6 7 8 9 10

CIRCUIT DIAGRAM
A
ILPB1 3 ILPB2 1 ILPB3 3 ILPB4 1 ILPB5 3 ILPB6 1 ILPB7 3 PB1 1 ILPB8 3 PB2 3 PB3 3 PB4 1

G 4 G 4 R 4 G 4 R 4 4 R 4 2
R 2 2 G 2 2 G G B
R

X4:1 X4:2 X4:3 X4:4 X4:5 X4:6 X4:7 X4:8 X4:9 X4:10 X4:11 X4:12 X4:13 X4:14 X4:15 X4:16 X4:17 X4:18 X4:19 X4:20 X4:21 X4:22 X4:23 X4:24

X4: 1 2 5 6 9 10 13 14 17 18 19 20 21 22 23 24
3 4 7 8 11 12 15 16

SAC PUMP START SAC PUMP STOP WT PUMP START WT PUMP STOP CLAMP PUMP START CLAMP PUMP STOP SAC AUTO START SAC AUTO STOP TIPPLER TIP RETURN TIP CYCLE INTERRUPT CYCLE RESET
B
TO PLC

PB5 3 PB6 PB7 PB8 3 PB10 3

1 1 ES-1 1 ES-1 1 ILPB9 3 ILPB10 1 PB9 3

4 4 R 4
Y B 2 BK 2 G 2 2 G 4 R 2 G 4

X4:25 X4:26 X4:27 X4:28 X4:29 X4:30 X4:31 X4:32 X4:33 X4:34 X4:35 X4:36 X4:37 X4:38 X4:39 X4:40 X4:41 X4:42 X4:43 X4:44

25 26 27 28 29 30 31 32 33 34 35 36 37 38 41 42 43 44 45 46 47 48
39 40

C
ANNUICATOR
LAMP TEST ACCEPT RESET SIREN BLOW EMERGENCY STOP-1 EMERGENCY STOP-1 SPARE SPARE SPARE SPARE SPARE
SPARE

TO PLC

X4:62
X4-63
TYPE POS1-BOXR

SPARE SPARE SPARE AUTO/MANUAL/MAINTENANCE X4-64

SELECTION POS2-BOXNHA
C C C C
X4-65
POS3-BOX/BOXC
D SS4 X4-66
SS1 SS2 SS3 POS4-BOXNHL
4 2 4 SS5
4 2 2 4 2 4 NO NO
NO NC NC NO NC NO X4-67
POS5-BOXN25
9 POLE
SELECTOR
NC
X4-68 SWITCH
AUTO POS6-BOXN/BOXNHS

X4-69
028 POS7-BOXN(CW)
NC
1 1
X4-70 ES-2 ES-2
MANUAL POS8-DFC25
2 2
X4:49 X4:50 X4:51 X4:52 X4:53 X4:54 X4:55 X4:56 X4:57 X4:58 X4:59 X4:60 X4:61 X4-71
POS9-DFC32.5
X4:73 X4:74 X4:75 X4:76

X4: 49 50 51 52 53 54 55 56 57 58 59 60 61 63 64 65 66 67 68 69 70 71 72 73 74 75 76

E
SPARE COM SPARE COM SPARE COM AUTO MAINTENANCE COM TYPE-1 TYPE-2 TYPE-3TYPE-4TYPE-5 TYPE-6 TYPE-7 TYPE-8 TYPE-9 SPARE EMERGENCY STOP-2 EMERGENCY STOP-2
(CYCLE) (CYCLE)
MANUAL
WAGON 9 POSITION SELECTOR SWITCH

ALL CONTACT SHOULD BE SUITABLE FOR 24V DC

PROJECT CLIENT: ACC Limited DATE NAME
AMETHA PROJECT MATERIAL ACC AMETHA PROJECT ACC DWG NO.
DESIGNED 21.05.2021 M.A
HANDLING PACKAGE P.O-AMETHA, KATNI-483880, MP. AMT01-TIND-E512-L1ATI01-0002
SYSTEM OEM ELECTRICAL CONTRACTOR DRAWN 21.05.2021 M.A
REVISION

F 2 M.A 02.12.21 ASBUILT A.A A.S

COAL HANDLING SYSTEM DIGITECH CONTROLS & AUTOMATION(I)PVT LTD
CHECKED 21.05.2021 A.A
1 M.A 19.07.21 FOR APPROVAL A.A A.S MACHINE DCA Innovative solutions provider
#18/20B, Sector 1, 1st Street,
Sidco Industrial Estate (North Phase),
Ambattur, Chennai - 600098; design@dca.co.in
APPROVED 21.05.2021 A.S

0 M.A 21.05.21 FOR APPROVAL A.A A.S WAGON TRIPPLER / SIDE ARM CHARGER(L1ATI0)
TAKRAF DRG. NO. DCA DRG. NO. - - -
TITLE P O C - 7 6 7 - E - V - - W T - D 0 2 2

REV. BY DATE REVISION DESCRIPTION CHECKED APPROVED

CIRCUIT DIAGRAM RELEASED FOR DCA/2020-21/WTCD/181 SHEET 07 OF 09 REV. 2 SIZE A4
 1 2 3 4 5 6 7 8 9 10

CIRCUIT DIAGRAM
A
017 017
(-) (-)
FROM
016
MCB F11
(+)
IPB1 IPB2 IPB3 IPB4 IPB5 IPB6 IPB7 IPB8 IPB9 IPB10
X2 X2 X2 X2 X2 X2 X2 X2 X2 X2

X1 X1 X1 X1 X1 X1 X1 X1 X1 X1

X5: 1 X5: 2 X5: 3 X5: 4 X5: 5 X5: 6 X5: 7 X5: 8 X5: 9 X5:10

X5A:1 2 X5: 1 2 3 4 5 6 7 8 9 10

SAC PUMP SAC PUMP WT PUMP WT PUMP CLAMP PUMP CLAMP PUMP SAC AUTO TIPPER TIP SPARE SPARE
START STOP START STOP START STOP START ON TIP

FROM PLC

017 017
FROM
(-) (-)
MCB F11

X2 X2 X2 X2 X2 X2 X2 X2 X2 X2 X2 X2 X2
H1 H2 H3 H4 H5 H6 H7 H8 H9 H10 H11 H12 H13
X1 A X1 A X1 G X1 G X1 G X1 G X1 G X1 G X1 G X1 A X1 A X1 G X1
A

C
X5:11 X5:12 X5:13 X5:14 X5:15 X5:16 X5:17 X5:18 X5:19 X5:20 X5:21 X5:22 X5:23

11 12 13 14 15 16 17 18 19 20 21 22 23

TIPPLER & SAC LCS INHAUL LCS WT COOLER ON WT MOTOR-1 ON WT MOTOR-2 ON WT CLAMP MOTOR ON SAC MOTOR-1 ON SAC MOTOR-2 ON SAC COOLER ON SAC ARM RAISED TIPPLER READY SAC AUTO START READY
TRACKSIDE LCS E-STOP E-STOP
E-STOP OPERATED OPERATED
OPERATED
FROM PLC

FROM 017 009

(-) F4:2
D MCB F11
010
F4:4

H
X2 X2 X2 X2 X2 X2 X2 X2 X2 X2 X2 X2
H14 H15 H16 H17 H18 H19 H20 H21 H22 H23 H24 H25
A X1 A X1 A X1 A X1 A X1 A X1 A X1 A X1 G X1 R X1 A X1 A X1

011
X5:24 X5:25 X5:26 X5:27 X5:28 X5:29 X5:30 X5:31 X5:32 X5:33 X5:34 X5:35

24 25 26 27 28 29 30 31 32 33 34 35 X3: 2 1

TOP CLAMP EXTENDED TOP CLAMP RETRACTED HOOTER ON CMD

SIDE PAD SIDE PAD PLANTEN WHEEL PLANTEN WHEEL INHAUL WHEEL INHAUL WHEEL
DOWN STREAM SPARE CONTROL DESK SPARE OUTPUT FROM PLC
E EXTEND RETRACTED GRIPPER ENGAGED GRIPPER RELEASED GRIPPER ENGAGED GRIPPER RELEASED RUNNING EMG. STOP

FROM PLC

PROJECT CLIENT: ACC Limited DATE NAME

AMETHA PROJECT MATERIAL ACC AMETHA PROJECT ACC DWG NO.
DESIGNED 21.05.2021 M.A
HANDLING PACKAGE P.O-AMETHA, KATNI-483880, MP. AMT01-TIND-E512-L1ATI01-0002
SYSTEM OEM ELECTRICAL CONTRACTOR DRAWN 21.05.2021 M.A
REVISION

F 2 M.A 02.12.21 ASBUILT A.A A.S

COAL HANDLING SYSTEM DIGITECH CONTROLS & AUTOMATION(I)PVT LTD
CHECKED 21.05.2021 A.A
1 M.A 19.07.21 FOR APPROVAL A.A A.S MACHINE DCA Innovative solutions provider
#18/20B, Sector 1, 1st Street,
Sidco Industrial Estate (North Phase),
Ambattur, Chennai - 600098; design@dca.co.in
APPROVED 21.05.2021 A.S

0 M.A 21.05.21 FOR APPROVAL A.A A.S WAGON TRIPPLER / SIDE ARM CHARGER(L1ATI0)
TAKRAF DRG. NO. DCA DRG. NO. - - -
TITLE P O C - 7 6 7 - E - V - - W T - D 0 2 2

REV. BY DATE REVISION DESCRIPTION CHECKED APPROVED

CIRCUIT DIAGRAM RELEASED FOR DCA/2020-21/WTCD/181 SHEET 08 OF 09 REV. 2 SIZE A4
 1 2 3 4 5 6 7 8 9 10

A
CIRCUIT DIAGRAM

ANN
ALARM ANNUNCIATOR
12 WINDOWS

X6
1
B ANN-W1 X6: 1 1 SAC HPP FAULT (W1)
ANNUNCIATION

2 X6: 2 2 WT HPP FAULT

ANN-W2
ANNUNCIATION (W2)

3 X6: 3 3
ANN-W3 WAGON TIPPLER OVER (W3)
TRAVEL ANNUNCIATION

4 X6: 4
ANN-W4 4 SAC OVER TRAVEL
ANNUNCIATION (W4)

5 X6: 5
EMG. PB - OPREATED
ANN-W5 5
(WT/SAC TRACK SIDE/SAC (W5)
/IN HAUL GRIPPPER LCS)

C 6 X6: 6 WT WHEEL GRIPPER

ANN-W6 6
HPP FAULT (W6)

FROM PLC
DIGITAL OUTPUT 7 X6: 7
ANN-W7 7 DOWN STREAM
NOT RUNNING (W7)

8 X6: 8 WT WHEEL GRIPPER

ANN-W8 8
(W8)
MOTOR OVER LOAD TRIP

9 X6: 9 WT MOTOR
ANN-W9 9
OVER LOAD TRIP (W9)
26 COM
COM
10 X6:10
ANN-W10 10 SAC MOTOR
OVER LOAD TRIP (W10)
24
D 030
11 ACCEPT 3 4
ACCEPT PB(PB6)
ANN-W11 X6:11 11 SPARE (W11)
25 031 RESET PB(PB7)
RESET
12 X6:12 12
3 4
ANN-W12 SPARE (W12)

13 X6:13
COMMON TO PLC ANN-C 13
C

110V AC SUPPLY
38 018

FROM MCB F9
PH/+

90-270V AC/DC
39 019
N/-
E

40 PE
E

PE

PROJECT CLIENT: ACC Limited DATE NAME

AMETHA PROJECT MATERIAL ACC AMETHA PROJECT ACC DWG NO.
DESIGNED 21.05.2021 M.A
HANDLING PACKAGE P.O-AMETHA, KATNI-483880, MP. AMT01-TIND-E512-L1ATI01-0002
SYSTEM OEM ELECTRICAL CONTRACTOR DRAWN 21.05.2021 M.A
REVISION

F 2 M.A 02.12.21 ASBUILT A.A A.S

COAL HANDLING SYSTEM DIGITECH CONTROLS & AUTOMATION(I)PVT LTD
CHECKED 21.05.2021 A.A
1 M.A 19.07.21 FOR APPROVAL A.A A.S MACHINE DCA Innovative solutions provider
#18/20B, Sector 1, 1st Street,
Sidco Industrial Estate (North Phase),
Ambattur, Chennai - 600098; design@dca.co.in
APPROVED 21.05.2021 A.S

0 M.A 21.05.21 FOR APPROVAL A.A A.S WAGON TRIPPLER / SIDE ARM CHARGER(L1ATI0)
TAKRAF DRG. NO. DCA DRG. NO. - - -
TITLE P O C - 7 6 7 - E - V - - W T - D 0 2 2

REV. BY DATE REVISION DESCRIPTION CHECKED APPROVED

CIRCUIT DIAGRAM RELEASED FOR DCA/2020-21/WTCD/181 SHEET 09 OF 09 REV. 2 SIZE A4