Compilation of Notes

for

INDUSTRIAL PLANT ENGINEERING

In Partial Fulfillment of the Requirements for the Subject

ME158P-2 E02

Industrial Plant Engineering

Bachelor of Science in Mechanical Engineering

Submitted by:
Seat No. 34 Estrada, Roubenj S.

ME - 4

Submitted to:
Engr. Rofuat “Pat” L. Lu, PME, MSME
Professor
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GRADING SYSTEM: Back to TOC

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Table of Contents
Grading System ........................................................................................................................................... 2
Table of Contents ........................................................................................................................................ 3
Learnings/Recommendation ...................................................................................................................... 5
Week 1 (Aug 14 to Aug 20)......................................................................................................................... 6
Online academic Integrity & Policies ........................................................................................................... 6
Online academic Integrity & Policies(Summary) ......................................................................................... 7
Information Sheet.......................................................................................................................................... 8
Course Topic Outline .................................................................................................................................... 9
Course Topic Outline (Summary) ............................................................................................................... 16
Items to follow in an online class................................................................................................................ 17
Items to follow in an online class(Summary) ............................................................................................. 18
Sample Design Template ............................................................................................................................ 19
Sample Design Template (Summary) ......................................................................................................... 20
Week 1 Notes .............................................................................................................................................. 21
Week 2 ( Aug 21 to Aug 27)........................................................................................................................ 4
Industrial plant site determination............................................................................................................... 22
Industrial plant site determination (Summary) ........................................................................................... 23
Executive Summary Format........................................................................................................................ 24
IPE Design Methodology ............................................................................................................................ 27
IPE Design Methodology (Summary)......................................................................................................... 42
Grading Sheet and Parameters .................................................................................................................... 43
Industrial Plant Design Fundamentals ........................................................................................................ 48
Industrial Plant Design Fundamentals (Summary) ..................................................................................... 51
Week 2 Notes .............................................................................................................................................. 52
Week 3 ( Aug 28 to Sep 3) ........................................................................................................................ 53
The Haskell Company................................................................................................................................. 53
IPE Elements & Definitions........................................................................................................................ 60
Compilation of Notes format & instructions............................................................................................... 62
Basic industrial plant engineering ............................................................................................................... 66
Basic industrial plant engineering (Summary)............................................................................................ 79
Industrial plant & utilities capacity design ................................................................................................. 80
Industrial plant & utilities capacity design(Summary) ............................................................................... 93
Week 3 Notes .............................................................................................................................................. 94
Week 4 (Sep 4 to Sep 10) .......................................................................................................................... 95
Applying mass & energy balance problems ............................................................................................... 95
Applying mass & energy balance problems(Summary) ............................................................................. 96
Cooling tower mass balance ....................................................................................................................... 97
Cooling tower mass balance (Summary) .................................................................................................. 100
Problems applying Mass & Energy Balance............................................................................................. 101
Week 4 Notes ............................................................................................................................................ 108
Week 5 (Sep 11 to Sep Sep 17) ............................................................................................................... 109
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Wastewater treatment plant....................................................................................................................... 109

Wastewater treatment plant (Summary) ................................................................................................... 118
Refrigeration system ................................................................................................................................. 119
Refrigeration system (Summary) ............................................................................................................. 130
Industrial steam system ............................................................................................................................. 131
Industrial steam system (Summary) ......................................................................................................... 143
Steam Load sample Computation ............................................................................................................. 144
Steam Load sample Computation (Summary) .......................................................................................... 147
Sample refrigeration system P&ID ........................................................................................................... 148
Air compressor, Blower & Industrial Fan ................................................................................................. 149
Air compressor, Blower & Industrial Fan (Summary) ............................................................................. 155
Air Compressor Equipment layout plan.................................................................................................... 156
Week 6 (Sep 18 to Sep 24) ...................................................................................................................... 157
Industrial Drying Lecture & Applied Problems ........................................................................................ 157
Industrial Drying Lecture & Applied Problems (Summary)..................................................................... 160
Color Coding of Pipes............................................................................................................................... 161
Color Coding of Pipes (Summary) ........................................................................................................... 162
Refrigeration load calculation ................................................................................................................... 163
Week 6 Notes ............................................................................................................................................ 167
Week 7 (Sep 25 to Oct 1) ........................................................................................................................ 168
Design and Standard parameters- piping works ....................................................................................... 168
Design and Standard parameters- piping works (Summary) .................................................................... 171
Various engineering standards .................................................................................................................. 172
Various engineering standards (Summary) .............................................................................................. 179
Week 7 Notes ............................................................................................................................................ 180
Week 8 (Oct 2 to Oct 8) .......................................................................................................................... 181
Problem applying use of Psychrometric chart .......................................................................................... 181
Problem applying use of Psychrometric chart (Summary) ....................................................................... 184
Typical malt terminal equipment system .................................................................................................. 185
Typical malt terminal equipment system (Summary) ............................................................................... 195
Week 8 Notes ............................................................................................................................................ 196
Week 9 (Oct 9 to Oct 15) ........................................................................................................................ 197
Sample questions/Problems ...................................................................................................................... 197
Sample questions/Problems (Solution) .................................................................................................... 198
Culminating Design assessment tool ........................................................................................................ 200
Steam piping isometric diagram for material take-off .............................................................................. 203
OSH Standards 2017 ................................................................................................................................. 207
OSH Standards 2017 (Summary) ............................................................................................................. 217
Sample Equipment Plans & P&ID ............................................................................................................ 218
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LEARNINGS/ RECOMMENDATION Back to TOC

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WEEK 1 (Aug 14 to Aug 20) Back to TOC

ONLINE ACADEMIC INTEGRITY & POLICIES
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ONLINE ACADEMIC INTEGRITY & POLICIES (SUMMARY) Back to TOC

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INFORMATION SHEET Back to TOC

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COURSE TOPIC OUTLINE Back to TOC

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COURSE TOPIC OUTLINE SUMMARY Back to TOC

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ITEMS TO FOLLOW IN ONLINE CLASS Back to TOC

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ITEMS TO FOLLOW IN ONLINE CLASS(SUMMARY) Back to TOC

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SAMPLE DESIGN TEMPLATE Back to TOC

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SAMPLE DESIGN TEMPLATE (SUMMARY) Back to TOC

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WEEK 1 NOTES Back to TOC

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WEEK 2 (Aug 21 to Aug 27) Back to TOC

INDUSTRIAL PLANT SITE DETERMINATION
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INDUSTRIAL PLANT SITE DETERMINATION (SUMMARY) Back to TOC

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Executive Summary Format Back to TOC

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IPE DESIGN METHODOLOGY Back to TOC

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IPE DESIGN METHODOLOGY (SUMMARY) Back to TOC

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GRADING SHEET PARAMETERS Back to TOC

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INDUSTRIAL DESIGN FUNDAMENTALS Back to TOC

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INDUSTRIAL DESIGN FUNDAMENTALS (SUMMARY) Back to TOC

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WEEK 2 NOTES Back to TOC

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WEEK 3 (Aug 28 to Sep 3) Back to TOC

THE HASKELL COMPANY
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IPE ELEMENTS & DEFINITIONS Back to TOC

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Compilation of Notes format & instructions Back to TOC

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Basic industrial plant engineering Back to TOC

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BASIC INDUSTRIAL PLANT ENGINEERING (SUMMARY) Back to TOC

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Industrial plant & utilities capacity design Back to TOC

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Industrial plant & utilities capacity design (summary) Back to TOC

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WEEK 3 NOTES Back to TOC

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Applying mass & energy balance problems Back to TOC

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Applying mass & energy balance problems (Summary) Back to TOC

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Cooling tower balance Back to TOC

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Cooling tower mass balance (Summary) Back to TOC

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Problems Applying Mass & Energy Balance Back to TOC

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Week 4 Notes Back to TOC

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WEEK 5
WASTER WATER TREATMENT PLANT Back to TOC
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WASTER WATER TREATMENT PLANT (SUMMARY) Back to TOC

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REFRIGERATION SYSTEM Back to TOC

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REFRIGERATION SYSTEM (SUMMARY) Back to TOC

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INDUSTRIAL STEAM SYSTEM Back to TOC

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INDUSTRIAL STEAM SYSTEM (SUMMARY) Back to TOC

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STEAM LOAD SAMPLE COMPUTATIONS Back to TOC

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STEAM LOAD COMPUTATIONS (SUMMARY) Back to TOC

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Sample refrigeration system P&ID Back to TOC

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Air compressor, Blower & Industrial Fan Back to TOC

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Air compressor, Blower & Industrial Fan (Summary) Back to TOC

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AIR COMPRESSOR LAYOUT PLAN Back to TOC

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WEEK 6 (SEP 18 TO SEP 24) Back to TOC

Industrial Drying Lecture & Applied Problems

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Industrial Drying Lecture & Applied Problems (SUMMARY) Back to TOC

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COLOR CODING OF PIPES Back to TOC

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COLOR CODING OF PIPES (SUMMARY) Back to TOC

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REFRIGERATION LOAD CALCULATION Back to TOC

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WEEK 6 NOTES Back to TOC

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WEEK 7 (Sep 25 to Oct 1) Back to TOC

DESIGN & STANDARD PARAMETERS
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DESIGN & STANDARD PARAMETERS (SUMMARY) Back to TOC

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VARIOUS ENGINEERING STANDARDS Back to TOC

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VARIOUS ENGINEERING STANDARDS (SUMMARY) Back to TOC

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WEEK 7 NOTES Back to TOC

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WEEK 8 (Oct 2 to Oct 8) Back to TOC

PROBLEMS APPLYING USE OF PSYCHROMETRIC CHART
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PROBLEM APPLYING USE OF PSYCHROMETRIC CHART (SUMMARY) Back to TOC

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TYPICAL MALT TERMINAL EQUIPMENT SYSTEM Back to TOC

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TYPICAL MALT TERMINAL EQUIPMENT SYSTEM (SUMMARY) Back to TOC

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WEEK 8 NOTES
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WEEK 9 Back to TOC

Sample questions/Problems
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Sample questions/Problems (SOLUTION) Back to TOC

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Culminating Design Assessment Tool Back to TOC

CULMINATING DESIGN COURSE ASSESSMENT

FORM
(IPE Design ASSESSMENT TOOL)

The course instructor assigned to grade culminating design groups are strongly advised to completely fill-
out this form to reflect their assessment of the students’ performance.

Name of group members Title of Design Project

A.
B.
C.
D.
E.
F.
Date of examination Name of evaluator

Please use the rubrics below to guide and standardize the ratings that you will give to our students.
Attainment
Rating Description
Level

NA Not applicable for course

Very poor/not The group did not exhibit/demonstrate/consider the items in the performance
1
demonstrated indicator
The group was able to exhibit/demonstrate/consider the expected output, but
2 Poor
did not meet the minimum acceptable attainment level

The group was able to exhibit/demonstrate the expected output at the

3 Pass
minimum acceptable attainment level

The group satisfactorily exhibit/demonstrate the expected output and

4 Satisfactory
exceeded the minimum acceptable attainment level

The group successfully exhibit/demonstrate the expected output and

5 Excellent
significantly exceeded the minimum acceptable attainment level

SO (1): an ability to identify, formulate, and solve complex engineering problems by applying principles
of engineering, science, and mathematics
Performance Indicator
A An ability to identify complex problems on engineering, science and mathematics
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An ability to formulate (ANALYZE) complex problems on engineering, science

B
and mathematics
C An ability to solve complex problems on engineering, science and mathematics
Notes:

SO (2): an ability to apply engineering design to produce solutions that meet specified needs with
consideration of public health, safety, and welfare, as well as global, cultural, social, environmental, and
economic factors
Performance Indicator
An ability to produce engineering designs and solutions based on health, safety &
A
welfare
An ability to produce engineering designs and solutions based on economic
B
factors
C An ability to produce engineering designs and solutions based on social factors
An ability to produce engineering designs and solutions based on environmental
D
factors
An ability to produce engineering designs and solutions based on global &
E
cultural sensitivity and awareness
Notes:

SO (3): an ability to communicate effectively with a range of audiences

Performance Indicator
A an ability to communicate effectively in a written document
B an ability to communicate effectively in an oral presentation
Notes:

SO (4): an ability to recognize ethical and professional responsibilities in engineering situations and
make informed judgments, which must consider the impact of engineering solutions in global,
economic, environmental, and societal contexts
Performance Indicator
The ethical and professional responsibilities necessary to understand the impact
A
of engineering solutions in a global context
The ethical and professional responsibilities necessary to understand the impact
B
of engineering solutions in an economic context
The ethical and professional responsibilities necessary to understand the impact
C
of engineering solutions in an environmental context
The ethical and professional responsibilities necessary to understand the impact
D
of engineering solutions in a societal context
Notes:

SO (5): an ability to function effectively on a team whose members together provide leadership, create
a collaborative and inclusive environment, establish goals, plan tasks, and meet objectives
Performance Indicator
A An ability to function effectively on a team & provide leadership role
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B An ability to establish goals, plan tasks, and meet objectives

Notes:

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Steam piping Isometric Diagram for Material Take-off Back to TOC

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OSH Standards
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OSH Standards 2017 (Summary)

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Sample equipment Plans & P&ID

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