Automation & Robotics Solutions

Confidential and Proprietary C-2 www.arigs.com

Who Are We?

ARi is a leading provider of Integrated Engineering Services, and

Digital Solutions on Connectivity, Automation & Robotics and
Smart Factory towards Industry 4.0

VISION: Through our people, create world-class innovative

solutions that will positively impact the industry

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ARi Journey

USA APAC
20% 80%

1300+ ARi employees

worldwide

Core Values
• Commitment
• Ownership
• Innovation
• Development
• Integrity
• Team-work
• Excellence

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Our Offerings

Engineering Services

Product Embedded Testing & Manufacturing Digital

Engineering Software Validation Engineering Transformation

Automations & ARi NXT

Solutions Robotics Solutions Solutions

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ARi Business Models

Off-Site/ Off-Shore Services

Resource augmentation
Customer Requirements & Process Maturity

Projects
On-Site Services
Resource augmentation
Integrated Business Partner
Improved cross-functional collaboration

Dedicated Development Centre

Control over development and implementation process
Hybrid Services

Value Delivered by ARi

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Automation & Robotics Solutions
Technology-enabled Solutions towards Manufacturing Process Mapping.

Traceability End-of-line
Solutions Automation
Line Automation
Solutions Solutions
Warehouse
Solutions

Robotic & Cobotic

Applications

Logistics Solutions Material Handling Jigs & Fixtures

Special Purpose Solutions
Machines
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Logistics Solutions
“Enable to Reduce Cost & Time and Improve Material Handling Efficiency”

Industry Challenges

▪ Material handling ▪ Low visibility in transit & turnaround time

▪ Traceability ▪ Low efficiency during loading/unloading
▪ Tracking ▪ People safety
▪ Estimating cargo weight & size ▪ Asset utilization

Solutions ▪ AUTOMATED TRUCK LOADING SYSTEM (ATLS)

▪ DOCK TO TRUCK LOADING SYSTEM (DTLS)

Features
▪ Handling bins, pallets or any products storage
system
▪ Modular system for future adaptability
▪ Customizable - as per product’s fit
/form/function
▪ Manual & auto mode options
▪ Wired & wireless controls
▪ Integration with MES/ERP
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Benefits
▪ IP67 rated components
▪ Online weighing & tracking systems ▪ Increases safety
▪ Easy to operate ▪ Minimizes truck waiting time
▪ Retrofit existing trailers & facility ▪ Fast, easy and efficient
▪ Minimal trailer modification ▪ Increases visibility
▪ Reduces no of loading bay’s ▪ Eliminates manpower
▪ Integrated with barcode scanners for traceability
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Warehouse Solutions
“To manage material / products movement & storage effectively”

Industry Challenges
▪ Space utilization ▪ Asset downtime
▪ Efficiency ▪ Safety
▪ Inventory control (accuracy & ▪ Picking imprecision
tracking) ▪ Productivity

Solutions ▪ MOTORIZED COMPACT SYSTEM

▪ MID STORE (SINGLE DEEP & DOUBLE DEEP)

Features
▪ Modular frame allows easy expansion &
reduction
▪ Customized storing racks
▪ Manual & auto mode of operation
traceability
▪ Live dashboard & real-time monitoring
▪ Integrate with WMS
▪ Integrate with ERP/MES
Benefits
▪ Increases space utilization ▪ Increases productivity &
▪ Better inventory control accuracy
▪ Ergonomically engineered ▪ Modular design
for increased safety ▪ Real-time monitoring

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Line Automation Solutions
“Executing Smart Manufacturing through Smart Automation”
Industry Challenges
▪ Production forecasting
▪ Controlled inventory
▪ Lack of real-time data
▪ Un-balanced station workloads
Solutions
Features
▪ Complete end to end Line Building
▪ Vision Systems
▪ Enabled with Predictive Maintenance
Framework
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▪ Manufacturing cycle time
▪ Lengthy changeover time
▪ Productivity
▪ Safety
▪ LINE DESIGN
▪ LINE BUILDING
▪ THROUGHPUT STUDY
▪ LAYOUT (2D & 3D)
▪ LINE DEVELOPMENT
▪ Integration with MES / ERP
▪ Live Data Logging & Analysis
▪ Real-time tracking and visibility
▪ Offline / Online Programming
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▪ SPECIAL PURPOSE MACHINE
▪ ROBOT & COBOT
INTEGRATION
▪ INDUSTRY 4.0 DRIVEN
SOLUTIONS
Benefits
▪ Improves quality, accuracy & ▪ Improves efficiency
repeatability ▪ Minimizes utility / operating cost
▪ Improves safety ▪ Deskilling the manpower
▪ Improves productivity & ▪ Streamlined process
throughput
Material Handling Solutions
“Enable to improve Production Planning”

Industry Challenges
▪ Traceability & inventory inaccuracy ▪ Safety
▪ Productivity ▪ Material damage
▪ Manpower fatigue ▪ Efficiency
▪ Challenges during material movement

Solutions ▪ SMART CONVEYORS ▪ AUTOMATIC GUIDED

▪ AUTONOMOUS MOBILE VEHICLE
ROBOT ▪ RAIL GUIDED VEHICLE

Features Benefits

▪ Connected solution ▪ Easy to operate ▪ Reduces product damages ▪ Improves safety

▪ Integration with MES / ERP ▪ Minimum down-time ▪ Reduces utility cost ▪ Efficient production planning
▪ Traceability ▪ Enabled with IOT 4.0 framework ▪ Improves tracking ▪ Improves visibility
▪ Customized solution ▪ Enabled with predictive ▪ Improves throughput ▪ Reduces operating cost
▪ Manual & auto mode maintenance framework

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Robotic & Cobotic Applications
“Collaboration with ROBOT/COBOT to manage process effectively”

Industry Challenges
▪ Work completion ▪ Hazardous environment
▪ Time management & consistency ▪ Skilled & routine work
▪ Precise operations ▪ Safety

Solutions ▪ PALLETIZING ▪ VISION BASED INSPECTION

▪ PICK & PLACE ▪ MACHINING & ASSEMBLY LINES
▪ MACHINE TENDING ▪ PAINTING
▪ WELDING ▪ DEBURRING, GLUING &
▪ SPECIAL PROCESS APPLICATIONS DISPENSING
▪ PACKAGING & LABELLING ▪ AEROSTRUCTURE MACHINING
Features Benefits
▪ Customized gripper & EOAT ▪ Easy to operate
▪ Easy programming ▪ Increases up time
▪ Connected technologies ▪ Minimum down-time
▪ Increases production ▪ Increases safety
▪ Vision integration ▪ Enabled with IOT 4.0 framework
▪ Enhances quality
▪ Online & offline programming ▪ Enabled with predictive
▪ Manual & auto mode maintenance framework
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Traceability Solutions
“Ability to find & locate THINGS at right place & right time”

Industry Challenges
▪ Operational productivity
▪ Supply chain disruptions
▪ Lack of real-time data
▪ Inaccurate data accuracy
▪ WIP / FG product’s quality
▪ Manual process
▪ Efficiency
▪ Productivity loss

Solutions ▪ CHAIN TRACEABILITY ▪ RFID

▪ INTERNAL TRACEABILITY ▪ LASER MARKING/
▪ BARCODE PRINTING

Benefits ▪ Process improvement ▪ Integration with ERP

▪ Defect resolution - early detection of defects ▪ Easy root cause analysis
▪ Improves branding ▪ Value stream mapping
▪ Regulation compliance ▪ Improves quality
▪ Reduce warranty / recall impact
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End of Line Automation Solutions
“Flaw-less automated packaging solutions to ensure end user DELIGHT”

Industry Challenges
▪ Product quality ▪ Down time
▪ Inconsistent packaging ▪ Traceability / tracking
▪ Packaging cycle time & flexibility ▪ Packaging material wastage

Solutions ▪ CASE ERECTOR ▪ CASE IDENTIFICATION

▪ CASE SEALING ▪ PALLETIZING
▪ CASE HANDLING ▪ PALLET DISPENSER
▪ LABELLING & CODING ▪ STRETCH WRAPPING

Features Benefits
▪ Integrate with ERM/ MES / ▪ Enabled with predictive ▪ Improves quality control ▪ Assures safety
WMS maintenance framework ▪ Improves production speed ▪ Improves sorting
▪ Real time data logging & ▪ Scalable to adopt product ▪ Improves ergonomics ▪ Improves branding
dashboard variants ▪ Reduces labor costs / improved ▪ Reduces customer complaints
▪ Online weighing system ▪ Easy to install and operate information access ▪ Maximizes UP-TIME

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Value Engineering Process
Requirement
Analysis Concept Design Proposal
Detail Design & Software
Development

Manufacturing

Assembly Integration
& Testing
Installation & Testing & Support
Commissioning Training

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ARi Advantage

RELIABILITY
(Able to
perform at
desired output)
FEATURES
ERGONOMICS
(Enabled with
(Working
Advance
easiness)
Features)

FLEXIBILITY
(Able to expand with
future technology)

REPEATABILITY
(To meet CONFORMANCE
performance re- (To meet intent)
occurrences)

PERFORMANCE
(Deliver desired
output)

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Competency to Build Solutions

Inhouse EXPERTISE

Research & Design Project Quality control &

Supply chain
Development engineering Management assurance

System Controls Software Manufacturing Installation &

engineering engineering Development engineering Commissioning

Software TOOLS
▪ Creo ▪ Creo- Simulate ▪ AutoCAD-E
▪ Solid works ▪ MotoSIM ▪ TIA portal for Siemens products
▪ Inventor ▪ KukaSIM pro ▪ GT/GX for Mitsubishi products
▪ AutoCAD ▪ V. Basic ▪ Studio 5000 for Allen Bradely products
▪ NX ▪ Eplan
▪ Factory Design Suite ▪ Draw.io

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Industries We Support

Automotive Industry Aerospace & Defense Industry Battery Manufacturing FMCG Industry

Logistics & Warehouse Industry Component Manufacturing Tyre Manufacturing Heavy Engineering Industry

Pharma Industry Process Industry Construction Industry Chemical Industry

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Logistics Solution – Bins – Material Handling
Customer Objective & Project Scope
Automation of bins loading from end of line directly to truck
enabling timely movement of bins from one plant to another

Customer Business/Operational Challenges

▪ Low efficiency - Manual loading/unloading of bins
▪ Material handling issues
▪ Lack of safety

ARi Solution ARi Value Proposition & Business Benefits

Design & Development of Automated Truck Loading solution ▪ Loading & unloading within 2 minutes for 7-10 meter long
with below features: truck/trailer container
▪ Wired & wireless control ▪ Zero waiting time
▪ Modular system ▪ 80-100% cost saving by automation over manual/labour
▪ Online weighing & tracking system work
▪ Integration with MES/ERP ▪ Improved Safety
▪ Minimizes truck waiting time
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 Logistics Solution – Pallet – Material Handling
Project Scope & Customer Expectations
Automation of loading pallets of heavy weights directly from end
of line to trucks/trailer for easy shipping

Challenges (Business / Operational)

▪ Manual loading/unloading of material inside the trailer
▪ Material handling issues
▪ Lack of Safety due to heavy payload
▪ Time consuming procedure
▪ Need of additional manpower & equipments

ARi’s Solution ARi’s Value Proposition & Business Benefits

Design & Development of Automated Truck Loading solution with ▪ Loading and Unloading within 2 minutes for 7-10 meter long
below features: truck/trailer container
▪ Wired & wireless control ▪ Zero waiting time
▪ Modular system ▪ 80-100% cost saving by automation over manual/labour
▪ Online weighing & tracking system work
▪ Integration with MES/ERP ▪ Improved Safety
▪ Minimizes truck waiting time
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Material Handling Solution – Conveyor Systems
Customer Objective & Project Scope
Efficient movement of Acid battery from multiple stations to
the storage area

Customer Business/Operational Challenges

▪ Safety Issue - manual handling of acid batteries
▪ Low Productivity & efficiency
▪ Manpower fatigue

ARi Solution ARi Value Proposition & Business Benefits

Designed & Deployed Smart Conveyor System
▪ Used rugged conveyor belts operating at harsh
environment
▪ Operate at Manual or Auto mode
▪ Handle movement of material for distance of 10 meter
within 60 secs
▪ 100% cost saving by automation over manual/labour
work
▪ Improved Production Planning, Safety & Throughput
Reduced operating cost, product damage

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Line Automation Solution – Drum Welding Line Automation
Customer Objective & Project Scope
Automation of drum finishing line to increase productivity
and operator safety

Customer Business/Operational Challenges

▪ Low Productivity due to handling of Drums
▪ Non-availability of skilled manpower
▪ Lack of safety & large space utilization
▪ Extended usage of overhead crane

ARi Solution ARi Value Proposition & Business Benefits

▪ ARi design & developed complete line (Hydraulic based Skid
system capable of supporting various drum sizes utilised)
▪ Capacity of 17 drums per day
▪ Skid conveyor enables concrete mixing drums of various
capacities moving from station one to station four
▪ Multiple operations are carried out at these stations like V
grooving, Grinding, 7 circumferential welds and finishing
operations (Each designed station is now capable of rotating
drum weighing up to 3 tons supporting two locations)
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▪ It can handle more than 10 variants, each of 3-ton weight
▪ Handle multiple operations mentioned for 4 Drums at one go
on the line with high accuracy
▪ Zero waiting time
▪ 80-100% cost saving by automation over manual/labour work
▪ Reduced dependency on the overhead cranes
▪ Improved quality, Accuracy & Repeatability
▪ Improved Safety & productivity
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Material Handling Solution – Hydraulic Lift
Customer Objective & Project Scope
Custom build Hydraulic Scissors lift to handle fire works

Customer Business/Operational Challenges

▪ Safety
▪ Manual operation
▪ Firework area

ARi Solution ARi Value Proposition & Business Benefits

ARi developed remotely operated Hydraulic scissors lift with ▪ High Safety & accuracy equipped with sensors/limit switches
required payload ▪ User friendly operation with remote controls & enabled with
emergency stop
▪ Adjustable speed & loads as desired

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Material Handling Solution – Autonomous Mobile Robot
Customer Objective & Project Scope
Autonomous navigation mobile unit , which holds the Cobot
for construction activities. Mainly used for path planning ,
obstacle avoidance

Customer Business/Operational Challenges

▪ Dimension & weight constraint
▪ Obstacle detection & avoidance
▪ Advance ROS operating system

ARi Solution ARi Value Proposition & Business Benefits

▪ Robust AMR, which fulfils the dimensional and weight
constraint
▪ Fully automated and accurate positioning of goal points
▪ Battery operated vehicle and turning radius is less
▪ Realtime AMR positioning display on HMI
▪ Can tow or handle payload of 500 Kg
▪ 100% cost saving by automation over manual/labour work
▪ Fully automated and user friendly
▪ Highly focused on Human safety

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Cobotic Solution - Construction Application
Customer Objective & Project Scope
Fully autonomous Internal wall finishing robot, which can be
used for Block masonry, Cement plastering, Gypsum
plastering & Painting operations.

Customer Business/Operational Challenges

▪ Single Cobot unit that must accomplish four kind of
constructional activities
▪ Height reach, Main door entry dimensional constraints,
Weight constraint

ARi Solution ARi Value Proposition & Business Benefits

▪ One unit that can perform four different applications ▪ Autonomous feature detection, path planning, work scheduling
▪ Advanced Human safety based Cobot for operations ▪ Improved safety , High accuracy on operations and positioning
▪ Battery & inline power-based system with reduced weight.
▪ Improved stability control

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Robotic Solution – Drilling, CSK & Trimming Automation
Customer Objective & Project Scope
Automatic drilling of 8000 holes with CSK for aerospace
structure of 8 meter including trimming of 6-metre-long
structure

Customer Business/Operational Challenges

▪ Time management & Consistency
▪ Low Productivity & Human Error – Aerospace Precise
operation
▪ Availability of Skilled manpower for Routine operations
ARi Solution ARi Value Proposition & Business Benefits
▪ ARi Designed & Developed complete turnkey solution
▪ Meets hole position accuracy of +/- 0.5mm
consisting of EOAT mounted on Kuka Robot, in turn
▪ Meets hole size with tolerance of 30 microns
installed on Rail/Robo Slider (14mtrs)
▪ Drilling & CSK of each hole is done within 25 secs
▪ Features of EOAT:
▪ 100% cost saving by automation over manual/labour work
▪ 15-20 microns accuracy in all the axes
▪ Executing smart manufacturing with smart automation
▪ Integrated Spindle with 18000 rpm, and ready for
▪ Improved quality, Accuracy & Repeatability
automatic tool changing
▪ Improved Safety & productivity
▪ Integrated Normalization feature with 4 laser
▪ Minimizes operating cost
sensors – a must for aerospace industry
▪ Compact yet complete with 3 Axes & Spindle
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Jigs & Fixtures – Bearing Cap Assembly Fixture
Customer Objective & Project Scope
Fixture for automatic assembly of Bearing cap in hydraulic
press

Customer Business/Operational Challenges

▪ Low Productivity & Human Error
▪ Lack of Safety
▪ Operator fatigue

ARi Solution ARi Value Proposition & Business Benefits

▪ Designed & Developed fixture to automate the assembly
▪ Poke Yoke to avoid manual error
▪ Executing smart manufacturing with smart automation
▪ Improved quality, Accuracy & Repeatability
▪ Improved Safety & productivity
▪ Minimizes operating cost
▪ Customized SPM

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SPM – Hose Coiling Machine
Customer Objective & Project Scope
Automation of specific process of coiling and precise
operation that is of routine work/repeatable in nature

Customer Business/Operational Challenges

▪ Time management & consistency
▪ Low productivity & Human error - Precise operation
▪ Non-availability of skilled manpower
▪ Lack of safety

ARi Solution ARi Value Proposition & Business Benefits

Designed & Developed special purpose machine to automate the
specific coiling process of multi variants just by controlling the
axis.
▪ Maximum Bundle Weight : 150 kg
▪ Maximum coiling outer diameter : 750 mm
▪ Product diameter range : 3/16 inch to 1 inch
▪ Adjustable coil diameters : 335 mm and 400 mm
▪ Pneumatic input : 6 bar
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▪ Coiling complete section within 50 secs
▪ 334-400mm Multi variant coiling system
▪ 80-100% cost saving by automation over manual/labour
work
▪ Executing smart manufacturing with smart automation
▪ Improved quality, Accuracy & Repeatability
▪ Improved Safety & productivity
▪ Minimizes operating cost
SPM – Compression Testing Machine
Customer Objective & Project Scope
Customer wanted to automate the testing process of
Rubber, that involves applying a compression force of 1.5
ton. Specifications
▪ Maximum compressive force : 1500 kg
▪ Maximum compression : 25%
Customer Business/Operational Challenges ▪ Fixture type : Removable
▪ Fixture Locking : Automatic
▪ Low Productivity & Human Error - Precise operation ▪ Pneumatic input : 6 bar
▪ Low Efficiency –manual loading rubber & procedure
▪ Non-availability of skilled manpower
▪ Lack of safety

ARi Solution ARi Value Proposition & Business Benefits

▪ Rubber Testing Process ASTM D395-03 (2008) calls for a
test involving compressing rubber samples up to 25%
thickness and holding it in that state for entire test
▪ ARi designed & developed a machine automates this
process by exerting up to 1.5tons compressive force
using Pneumatic cylinder and another set of cylinders
lock it in that position for rest of the test. The same setup
can be reloaded to unlock the sample
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▪ 100% accurate testing vs manual testing
▪ Consistency in holding to 25% thickness over manual control
▪ 80-100% cost saving by automation over manual/labour work
▪ Improved quality, Accuracy & Repeatability
▪ Improved Safety , Consistency & productivity
▪ Minimizes operating cost
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SPM – Rebound Resilience Testing Machine
Customer Objective & Project Scope
▪ To test 100nos rubber per day
▪ Automation of the complete process
▪ Preheat the Rubber specimen for 60-80 degree for 1hr
▪ After rubber specimen to be test on Zwick machine
Customer Business/Operational Challenges
▪ Low Productivity & Human Error - Precise operation
▪ Low Efficiency –manual loading rubber
▪ Non-availability of Skilled manpower
▪ Lack of Safety
ARi Solution
▪ Designed & Developed special purpose machine for rebound
Resilience test
▪ Complete automation for loading and unloading machine
▪ Rubber specimen travels to the oven conveyor within 1 hour
after picking and placing the process on servo motor
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Specifications
▪ Conveyor Speed : 1 meter / hr
▪ Max Conveyor Temperature: 100+/-1
degree
▪ Repeatability : +/-0.1 mm
▪ Pneumatic input : 6 bar
ARi Value Proposition & Business Benefits
▪ Test Rubber 100 nos. per day
▪ 100% accurate testing vs manual testing
▪ 80-100% cost saving by automation over manual/labour work
▪ Improved quality, Accuracy & Repeatability
▪ Improved Safety & productivity
▪ Minimizes operating cost
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SPM – Drilling & Cutting Machine
Customer Objective & Project Scope
Automatic drilling & cutting of the rubber specimen for
required sizes. Further, the specimen is used to test rubber
hardness and density

Customer Business/Operational Challenges

▪ Low Productivity & Human Error - Precise operation
▪ Low Efficiency –manual cutting of rubber
▪ Non-availability of Skilled manpower
▪ Lack of Safety

ARi Solution ARi Value Proposition & Business Benefits

Designed & Developed special purpose machine for drilling
& cutting.
▪ VFD is used to control the speed
▪ Speed depends on the finish of rubber and size
▪ 100% accurate testing vs manual testing
▪ 80-100% cost saving by automation over manual/labour work
▪ Improved quality, Accuracy & Repeatability
▪ Improved Safety & productivity
▪ Minimizes operating cost

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SPM – Wire Coiling Machine
Customer Objective & Project Scope
Automation of wire coiling process

Customer Business/Operational Challenges

▪ Time management and less space
▪ Human Error - Precise operation
▪ Non-availability of Skilled manpower

ARi Solution ARi Value Proposition & Business Benefits

Wire coiling machine can coil 20-meter length wire within 20 sec
at a speed of 300 RPM
▪ Customized SPM
▪ Coiling of 20meter wire within 20 seconds
▪ 80-100% cost saving by automation over manual/labour work
▪ Executing smart automation
▪ Improved quality, Accuracy & Repeatability
▪ Minimizes operating cost

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 Thank You

www.arigs.com

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