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CFD Based Study on an Earth Pipe Heat Exchanger With Different Pipe
Geometries

Conference Paper · June 2016


DOI: 10.1115/ES2016-59234

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Proceedings of the ASME 2016 10th International Conference on Energy Sustainability
ES2016
June 26-30, 2016, Charlotte, North Carolina

ES2016-59234

CFD BASED STUDY ON AN EARTH PIPE HEAT EXCHANGER WITH DIFFERENT


PIPE GEOMETRIES

Shashank Srivastava Aashish Sharma Ketan Ajay


Lovely Professional University Lovely Professional University Lovely Professional University
Phagwara, Punjab, India Phagwara, Punjab, India Phagwara, Punjab, India

ABSTRACT industries but also for comfort of the occupants. Consequently,


Heating and cooling is a prime need for various day to day a huge amount of energy is being consumed for space
operations and one of the most basic requirements is space conditioning. This can be accomplished by vapor compression
conditioning. A huge amount of energy all across the globe is systems, but due to the depletion of ozone layer and global
being used for this purpose using various conventional & non- warming by various refrigerants like Chlorofluorocarbons
conventional energy based resources. But environmental (CFCs) etc. it becomes important to explore sustainable
problems, fast depletion nature and high prices associated with technologies for space conditioning. Methods like in-ground
the use of conventional energy sources is becoming a big heat exchangers or earth-tube heat exchangers are an effective
problem, due to which promotion of non-conventional energy solution to conserve energy consumed in space conditioning.
sources becomes important. The use of an in-ground heat This way is not only energy efficient but will also reduce GHG
exchanger is a unique technique for space conditioning with emission to the atmosphere and reduce high grade energy
reduced energy consumption. A lot of research and studies have consumption for space conditioning. Earth tube heat exchanger
been done on the design of such systems. This paper presents a is a passive heating/cooling technique having a vast application
study based on the CFD modelling and simulation to analyze not only limited to domestic use but also agricultural and
the effect on the effective performance of the system by varying industrial use. But still a lot of improvements in the design of
the geometry of ducts and using the extended surface to these systems are yet to be done in order to make these systems
increase the heat transfer rate. Also, a comparative study of capture ground.
performance of earth tube heat exchanger for different cross The concept of earth tube exchanger is not new, they have
section of ducts is also presented. been in use for years in various countries as these systems are
more energy efficient than conventional heating and cooling
INTRODUCTION systems. The earth tube heat exchanger is based on a simple
Energy has always been a matter of concern for the world. concept that the earth can be used as a heat source/sink
A large amount of resources are being consumed for the throughout the year. As clear from the name a specially
purpose which is leading to the path of global energy crisis. designed heat exchanger is buried into the deep earth for this
Today it becomes very important to explore new technology or purpose. The basic principle is that as going deep into the earth
to improve the existing means of energy conservation. Primarily the effect of atmospheric temperature variation starts to vanish.
most of the energy is being consumed by the populace to This effect is utilized in earth-tube heat exchangers and the
maintain livable climatic conditions of their dwellings. It has earth acts as a medium for heat addition or rejection. The air
become one of the basic needs of this era, not only limited to from the space is circulated from specially designed tubes

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installed into the earth. In summers when the atmospheric the temperature at about 1.5-2 m below the earth surface
temperature is comparatively higher, then the earth acts as a remains almost constant throughout the year [4-5].
heat sump. Similarly, in winters as heat source where the air Earth-tube heat exchangers have been in used in areas like
gets warmed up and pumped back into the space. animal houses and horticulture facilities over past several
Basically the earth tube heat exchangers can be classified decades in North America. These systems are very common in
into two broad categories i.e. open loop system and closed loop European and Indian subcontinent region. Countries like
system. In an open loop system (Fig. 1) fresh air from the Austria, Denmark, Germany and India are widely implementing
atmosphere flows through the pipe to ventilate the building these systems from the mid-1990s.
whereas in a closed loop system (Fig. 2) the air from the There is a very gentle growth in the execution of renewable
building is recirculated though the earth tube heat exchangers. sources of energy but earth-tube heat exchangers have
However, the closed loop system is generally not preferred, experienced a very swift growth with a 10% growth in the
probably because it is difficult to meet the building’s fresh air number of installations in about 30 countries over the last 12
requirement. years [6]. Till 2001, about 1000 passive house units have been
The earth-tube heat exchanger are still not able to capture built in Germany and value doubles every year and in Europe,
ground due to their poor performance. Its performance is based more than 5000 passive house units have been successfully built
on various factors like varied inlet temperature due to seasonal [7-8]. A notable European development in the frame was the
variations, moisture distribution in the ground, type of soil, tube adoption of Directive 2002/91/EC [9]. Following the directive
design and various other factors. member states are gradually applying minimum requirements on
Though various studies have been done on various the energy performance of new building and large existing
parameters affecting the performance of these earth-tube heat buildings that are subject to major renovation. Energy
exchangers however there are many other parameters (which certification of buildings is based on the above as well as the
cannot be controlled) like varied inlet temperature due to regular inspection of heating, ventilation and air conditioning
seasonal variation, type of soil etc. are also important to analyze systems [10-11].
their performance. The geometry of the tube and duct is also an The major benefits of the earth-tube heat exchangers are its
important factor which governs the performance of earth pipe simple construction, low operational cost, clean energy and low
heat exchanger. In this study the performance of the earth-tube maintenance. The only issue is its comparatively low
heat exchanger is studied by varying the tube/duct geometry performance. The energy performance of the earth-tube heat
using a 3-D model based on computational fluid dynamics exchangers is recounted by the heat transmitted by the moving
(CFD). fluid (air) to the pipe, diffusivity of soil, thermal interaction of
The concept of earth-tube heat exchangers is not new. Wind heat conduction in soil and change in the air temperature and
towers and underground air tunnels for passive cooling were humidity. Various parameters and numerical models for the
used in Iran, long back in about 3000 B.C. [2, 3]. Those earth- tube heat exchanger system have been studied till date.
underground air tunnels are now known as earth-tube heat Numerous calculation models for ground coupled heat
exchanger or in-ground heat exchanger. These systems capture exchangers are found. Tzaferis et al. studied eight models [12].
heat or dissipate heat to the earth and they use the earth’s The concurrence with measurements done by Tzaferis et al. is
constant temperature to cool or warm the air which flows quite robust. This exhibits that a steady state one-dimensional
through the tubes from the building. The thermal potential of model may characterize the behavior of the earth-air heat
the earth can be utilized for heating or cooling of buildings. exchangers.
Ongoing down deep in the earth i.e. below the earth surface the
seasonal temperature variations starts to vanish. It is found that

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Svec et al. [1] studied heat flow of fluid flowing in plastic pipes approximation and some assumptions were made during the
buried in clay soil and it was found that heat flow is reduced development of CFD model. To understand the application and
with plastic pipe and heat flow measurements get affected by the limitations of the model, assumptions must be taken into
including contact resistance. For low conductivity plastic pipes account. The following assumptions were considered in the
a drop of 34% in heat flux is observed as compared to steel CFD modelling of the earth-tube heat exchanger system:
pipes and with the inclusion of contact resistance 15% heat flux
is reduced.  The soil temperature around the pipe is taken
Wu et al. [13] developed a transient and implicit based on to be 291 K.
numerical heat transfer and computational fluid dynamics  The soil composition is uniform all over the
(CFD) and then executed the model on PHOENICS CDF pipe section.
platform to analyze the effects of operating parameters like pipe  The temperature on the surface of the pipe is
length, radius, depth, mass flow rate of air on the thermal uniform because the temperature of the soil
performance and cooling capacity of the earth-air pipe system. surrounding the soil is uniform.
Bhutta et al. [14] presented a very functional review on the  The inlet velocity of air is constant
application of CFD to analyze heat exchangers. It concluded
that CFD is a very productive tool for predicting the behavior
and performance of an extensive variety of heat exchangers. Geometry
Geometry plays a key role on heat transfer. The parameters
CFD Modelling and simulation like total surface area, heat transfer coefficient depend on the
Experiments are expensive, rigid, and cannot be performed geometry of the pipe/duct. The paper is based on the study on
under certain circumstances, which made (CFD) as a pioneer the performance of the earth-tube heat exchangers by varying
technology for application in a various research areas. the pipe/duct geometry. In the paper the study is confined to
Measurements with probes provide point data whereas CFD three geometries viz. circular, square and corrugated circular.
provides a continuous data stream which depicts a more clear For analysis the length of each pipe section is taken to be 1 m
view of the problem for analysis. CFD simulations were done in and all pipes have same hydraulic diameter. The different
order to study air flow behavior in the earth tube heat exchanger geometries of the pipes were designed on ANSYS platform.
for the given boundary conditions. The main objective of CFD
in this study will be to get the temperature contours for varied Circular geometry:
pipe/duct geometry. This is the most simple and conventional geometry. Circular
pipes are used in most of the in-ground heat exchangers. The
Assumptions length, outer diameter and inner diameter are 1000 mm, 160
In order to conduct any experiment or study certain assumptions mm and 140 mm respectively (Fig 3).
are to be made. In this study also certain level of numerical

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Corrugated – circular geometry
A special pipe was designed in order to provide higher heat
transfer rates than conventional pipes. In this pipe geometry
internal corrugations were introduced in order to increase the
surface area which will in turn increase the heat transfer. The
length and outer diameter of the pipe are 1000 mm and 160 mm
respectively.
Figure 5 shows the corrugation geometry. The curved face
makes the inner boundary of the pipe. The length of the above
shown section is 10 mm and as explained earlier all the pipes
are of same length i.e. 1 m, so the corrugated pipe will be
having 100 such sections. These corrugations will not only
increase the surface area but will also help in the eddy
formations. As the air flows through the pipe, the velocity of the
Fig 3: Circular geometry air flowing from the center of the pipe and the velocity of air
flowing overt these sections will vary due to which eddy will be
Square Geometry formed which will in turn enhance the heat transfer rate.
Square pipe is generally not preferred for earth tube heat
exchangers. The square geometry was also studied in order to Materials
analyze its performance as earth tubes. The length and side of The system comprises of two elements i.e. pipe and the fluid
the square pipe are 1000 mm and 140 mm respectively (Fig 4). which flows through the pipe. The material of the pipe is taken
as aluminum and the fluid in this case is air. The properties of
both are listed in Table 1.

Meshing of Models
The CFD modelling is basically used to get the values of air
properties at large number of points. These points are generally
connected together in the form of numerical grid or mesh. The
mesh elements are of various shapes like tetrahedral,
polyhedral, pyramid etc. Table 2 depicts a detailed mesh
information of all the three sections.

Fig 4: Square geometry

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Modelling of earth-tube heat exchanger system The fundamental equations of fluid flow and heat transfer have
Thermal model of the earth tube heat exchanger was developed been used in the analysis. The primary objective of the CFD
in ANSYS Design Modeler and the mesh was created in modelling was to effect of the operating parameters like mass
ANSYS ICEM CFD. The CFD simulations were executed flow rate, diameter of pipe and temperature of soil.
considering 3-dimensional steady state, turbulent flow (k-
epsilon model) enabling heat transfer and thermal energy. Simulation results
The simulation results obtained from the CFD model of the
Boundary conditions earth-tube heat exchanger system for different geometries are
The following boundary conditions were implemented in the presented in this section and their analysis has been done.
CFD simulation analysis of the earth tube heat exchanger The study was conducted on 3 different geometries of the
system. The boundary conditions for all the three designs were pipe/duct section. A length of 1 m of the pipe section was
same. considered for the modelling and analysis of the system because
the total length of the pipe to be used in EAHE will depend on
Inlet boundary conditions the factors like region and the total space to be cooled. The
At inlet of the earth tube heat exchanger subsonic flow regime hydraulic diameter of each section was kept equal for proper
with medium turbulence is taken. The inlet air flow temperature comparison of the geometries. The other parameters like air
is taken to be 313.15 K. The air velocity at the inlet is taken as velocity, soil temperature and the material of the sections were
8 m/s. The thermodynamic properties of air like dynamic also kept same.
viscosity and thermal conductivity were defined at the inlet air
temperature.

Outlet boundary conditions


In the subsonic flow regime, the relative pressure at the outlet
of the earth tube heat exchanger was taken to be zero atm.

Wall
The area along the length of the earth tubes was defined where
the air temperature was needed to be recorded. The temperature
of the wall was uniform in the axial direction and was taken to
be 291 K. Fig 6: Temperature Contour of circular section

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Fig 7: Temperature Contour of square section
Fig 9: Temperature distribution along the length of EAHE

The superior performance of the corrugated pipe can be


observed clearly from the Fig. 9.

Fig 8: Temperature Contour of corrugated section

The temperature contours of the circular section, square section


Fig 10: Pressure distribution along length of EAHE
and the corrugated circular section are shown in Fig 6-8. In all
the above three cases the inlet temperature is same i.e. 313.15K.
Fig.10 shows the comparative pressure drop in the three pipes
But the output temperature in all the three cases is different. It is
along the length of earth air heat exchanger.
also evident from the Fig. 9 that the temperature drop in the
corrugated circular section is higher than that of the circular and
Conclusion
square section.
Performance of earth tube heat exchanger model based on CFD
modeling and simulation for different geometries of the
pipe/duct is evaluated. It was observed that the cooling potential
of the earth tube heat exchanger increased, this was due to
increased internal surface area and eddy formations caused by
the corrugation geometry. It is definite that if we work in this
direction, a much better performance can be achieved for
existing EAHEs.

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