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700rcsj DVJ Manual Rev0410
700rcsj DVJ Manual Rev0410
Contents
GENERAL INFORMATION.......................................... 1 - 10 Inspection & Maintenance....................................................11
Information Summary............................................................1 RCS-J SECTION........................................................ 12 -16
Safety Precautions.................................................................3 Parts List.............................................................................13
Operating Limitations.............................................................3 Drawings..................................................................... 14 - 16
Installation....................................................................... 4 - 7 DVJ SECTION............................................................ 17 - 23
Lubrication............................................................................8 Parts List.............................................................................20
Operation..............................................................................9 Drawings..................................................................... 21 - 23
Troubleshooting...................................................................10
o Provide for adequate safeguards against accidents to NOTE: Information in this manual is correct as of the date
persons working on or near the equipment during both of publication. Roots reserves the right to make design or
installation and operation. See SAFETY PRECAUTIONS. material changes without notice, and without obligation to
make similar changes on equipment of prior manufacture.
o Install all equipment correctly. Foundation design must be
adequate and piping carefully done. Use recommended For your nearest Roots Office, dial our Customer Service Hot Line
accessories for operating protection. toll free: 1-877-363-ROOT(S) (7668) or direct 832-590-2600.
2 | Dresser Roots
Safety Precautions
It is important that all personnel observe safety precautions to • Stay clear of inlet and discharge openings.
minimize the chances of injury. Among many considerations, • Stay clear of the blast from pressure relief valves and the
the following should be particularly noted: suction area of vacuum relief valves.
• Blower casing and associated piping or accessories • Use proper care and good procedures in handling, lifting,
may become hot enough to cause major skin burns on installing, operating and maintaining the equipment.
contact.
• Casing pressure must not exceed 25 PSI (1725 mbar)
• Internal and external rotating parts of the blower and gauge. Do not pressurize vented cavities from an
driving equipment can produce serious physical injuries. external source, nor restrict the vents without first
Do not reach into any opening in the blower while it is consulting Roots.
operating, or while subject to accidental starting. Protect
• Do not use air blowers on explosive or hazardous gases.
external moving parts with adequate guards.
• Other potential hazards to safety may also be associated
• Disconnect power before doing any work, and avoid
with operation of this equipment. All personnel working
bypassing or rendering inoperative any safety or protec-
in or passing through the area should be trained to
tive devices.
exercise adequate general safety precautions.
• If blower is operated with piping disconnected, place a
strong coarse screen over the inlet and avoid standing in
the discharge air stream. CAUTION: Never cover the
blower inlet with your hand or other part of body.
Operating Limitations
A ROOTS™ blower or exhauster must be operated within around the unit. This is not outdoor temperature unless
certain approved limiting conditions to enable continued the unit is installed outdoors.
satisfactory performance. Warranty is contingent on such • If inlet temperature is higher than ambient, the listed
operation. allowable temperature rise values must be reduced by
Maximum limits for pressure, temperature and speed are 2/3 of the difference between the actual measured inlet
specified in TABLE 3, page12 in the RCS-J Section and temperature and the ambient temperature.
TABLE 5, page 17 in the DVJ Section for various models • The average of the inlet and discharge temperature must
& sizes of blowers & exhausters. These limits apply to all not exceed 250°F. (121°C).
units of normal construction, when operated under standard
• The ambient temperature of the space the blower/motor
atmospheric conditions. Be sure to arrange connections or
is installed in should not be higher than 120°F (48.8°C).
taps for thermometers and pressure or vacuum gauges at or
near the inlet and discharge connections of the unit. These, SPEED – These blowers & exhausters may be operated
along with a good tachometer, will enable periodic checks of at speeds up to the maximum listed for the various frame
operating conditions. sizes. They may be direct coupled to suitable constant speed
drivers if pressure/temperature conditions are also within
PRESSURE – The pressure rise, between inlet and dis-
limits. At low speeds, excessive temperature rise may be a
charge, must not exceed the figure listed for the specific unit
limiting factor.
frame size concerned. Also, in any system where the unit inlet
is at a positive pressure above atmosphere a maximum case Special Note: The listed maximum allowable temperature rise
rating of 25 PSI gauge (1725 mbar) should not be exceeded for any particular blower & exhauster may occur well before
without first consulting ROOTS. Never should the maximum its maximum pressure or vacuum rating is reached. This may
allowable differential pressure be exceeded. occur at high altitude, low vacuum or at very low speed. The
units’ operating limit is always determined by the maximum
On vacuum service, with the discharge to atmospheric
rating reached first. It can be any one of the three: Pressure,
pressure, the inlet suction or vacuum must not be greater
Temperature or Speed.
than values listed for the specific frame size.
TEMPERATURE – Blower & exhauster frame sizes are ap-
proved only for installations where the following temperature
limitations can be maintained in service:
• Measured temperature rise must not exceed listed
values when the inlet is at ambient temperature. Ambient
is considered as the general temperature of the space
4 | Dresser Roots
installation can be obtained by setting the baseplate on a The two shafts must be in as near perfect alignment in all
concrete slab that is rigid and free of vibration, and leveling the directions as possible, and the gap must be established
top of the base carefully in two directions so that it is free of with the motor armature on its electrical center if end-play
twist. The slab must be provided with suitable anchor bolts. exists. Coupling manufacturer’s recommendations for
The use of grouting under and partly inside the leveled and maximum misalignment, although acceptable for the coupling
shimmed base is recommended. are normally too large to achieve smooth operation and
It is possible for a base-mounted assembly to become twisted maximum life of the blower.
during shipment, thus disturbing the original alignment. For this When a unit is BELT DRIVEN, the proper selection of sheave
reason, make the following checks after the base has been diameters will result in the required unit speed. When selecting
leveled and bolted down. Disconnect the drive and rotate the a sheave to be fitted to the blower shaft ROOTS recommends
unit shaft by hand. It should turn freely at all points. Loosen the a taper lock style sheave to insure proper contact with the
unit foot hold-down screws and determine whether all feet are blower shaft. This flexibility can lead to operating temperature
evenly in contact with the base. If not, insert shims as required problems caused by unit speed being too low. Make sure
and again check for free impeller rotation. Finally, if unit is direct the drive speed selected is within the allowable range for the
coupled to the driver, check shaft and coupling alignment specific unit size, as specified under TABLE 3, page12 in the
carefully and make any necessary corrections. RCS-J Section and TABLE 5, page 17 in the DVJ Section.
In planning the installation, and before setting the unit, consider Belt drive arrangements should employ two or more 5V, or
how piping arrangements are dictated by the unit design and 8V matched set of banded belts running in grooved sheaves.
assembly. Drive shaft rotation must be established accordingly Installation of the driver is less critical than for direct coupling, but
and is indicated by an arrow near the shaft.
Allowable Overhung Loads for V-belt Drives 700 Series
Typical arrangement on vertical units has the drive shaft at the RCS-J & DVJ Blowers
top with counterclockwise rotation and discharge to the left.
Horizontal units are typically arranged with the drive shaft at the
left with counterclockwise rotation and discharge down. See
drawings on pages 14-16 for 700 Series RCS-J and pages
21-23 for 700 Series DVJ, for other various unit arrangements
and possible conversions.
When a unit is DIRECT COUPLED to its driver, the driver
RPM must be selected or governed so as not to exceed the
maximum speed rating of the unit. Refer to TABLE 3, page12
in the RCS-J Section and TABLE 5, page 17 in the DVJ
Section, for allowable speeds of various unit sizes.
A flexible type coupling should always be used to connect the
driver and unit shafts. A 1/4" Max
When direct coupling a motor or engine to a blower you must
ensure there is sufficient gap between the coupling halves and
the element to prevent thrust loading the blower bearings. When 27500 • Motor HP
Belt Pull lbs =
a motor, engine or blower is operated the shafts may expand Blower • Sheave Diameter
axially. If the coupling is installed in such a manner that there is
Sheave Width
not enough room for expansion the blower shaft can be forced Shaft load (lb.in) = Belt Pull • (A + ¼" + )
back into the blower and cause the impeller to contact the gear 2
end headplate resulting in damage to the blower. The two shafts Dimension “A” Max
must be in as near perfect alignment in all directions as possible, Bottom Allowable Min Max
Gear
and the gap must be established with the motor armature on its Standard Drive or Shaft Sheave Sheave
Diameter
Unit Double Load Diameter Diameter
electrical center if end-play exists. (lb-in.)
Shaft Seal
The following requirements of a good installation are recom- 7.00" 2.44 2.44 10,900 11.80" 4.43"
mended. When selecting a coupling to be fitted to the blower
NOTE: Arc of sheave belt contact on the smaller sheave not to be less than
shaft Roots recommends a taper lock style coupling to ensure 170°. Driver to be installed on the inlet side for vertical units.
proper contact with the blower shaft. Coupling halves must be Roots recommends the use of 5V or 8V matched set banded belts.
fitted to the two shafts with a line to line thru .001" interference
its shaft must be level and parallel with the unit shaft. The driver
fit. Coupling halves must be warmed up per coupling manufac-
should be mounted on the inlet side of a vertical unit (horizontal
turer’s recommendations. Maximum deviation in offset alignment
piping). The driver must also be mounted on an adjustable
of the shafts should not exceed .005" (.13 mm) total indicator
base to permit installing, adjusting and removing the V-belts. To
reading, taken on the two coupling hubs. Maximum deviation
position the driver correctly, both sheaves need to be mounted
from parallel of the inside coupling faces should not exceed .001"
on their shafts and the nominal shaft center distance known for
(.03 mm) when checked at six points around the coupling.
the belt lengths to be used.
CAUTION: Drive couplings and sheaves (pulleys) should have anything being drawn into the unit while it is operating, and
an interference fit to the shaft of the blower (set screw types avoid standing in line with the discharge opening. Put oil in the
of attachment generally do not provide reliable service.) It is sumps per instructions under LUBRICATION.
recommended that the drive coupling or sheave used have a Piping
taper lock style bushing which is properly sized to provide the
Before connecting piping, remove any remaining anti-rust
correct interference fit required. Drive couplings, that require
compound from Unit connections. Clean pipe should be no
heating to fit on the blower shaft, should be installed per
smaller than unit connections. In addition, make sure it is free
coupling manufacturer recommendations. A drive coupling or
of scale, cuttings, weld beads, or foreign material of any kind.
sheave should not be forced on to the shaft of the blower as
To further guard against damage to the unit, especially when
this could affect internal clearances resulting in damage to the
an inlet filter is not used, install a substantial screen of 16 mesh
blower.
backed with hardware cloth at or near the inlet connections.
Engine drive applications often require special consideration to Make provisions to clean this screen of collected debris after a
drive coupling selection to avoid harmful torsional vibrations. few hours of operation. It should be removed when its useful-
These vibrations may lead to blower damage if not dampened ness has ended, as the wire will eventually deteriorate and
adequately. It is often necessary to install a fly-wheel and/or a small pieces going into the unit may cause serious damage.
torsionally soft elastic element coupling based on the Engine
Pipe flanges or male threads must meet the unit connections
manufacturer recommendations.
accurately and squarely. DO NOT attempt to correct misalign-
The driver sheave should also be mounted as close to its ment by springing or cramping the pipe. In most cases this will
bearing as possible, and again should fit the shaft correctly. distort the unit casing and cause impeller rubbing. In severe
Position the driver on its adjustable base so that 2/3 of the total cases it can prevent operation or result in a broken drive shaft.
movement is available in the direction away from the unit, and For similar reasons, piping should be supported near the unit
mount the assembly so that the face of the sheave is accu- to eliminate dead weight strains. Also, if pipe expansion is
rately in line with the unit sheave. This position minimizes belt likely to occur from temperature change, installation of flexible
wear, and allows sufficient adjustment for both installing and connectors or expansion joints is advisable.
tightening the belts. After belts are installed, adjust their tension
Figure 1, page 12 in the RCS-J Section, represents an instal-
in accordance with the manufacturer’s instructions. However,
lation with all accessory items that might be required under
only enough tension should be applied to prevent slippage
various operating conditions. Inlet piping should be completely
when the unit is operating under load. Excessive tightening can
free of valves or other restrictions. When a shut-off valve can
lead to early bearing failures or shaft breakage.
not be avoided, make sure a full size vacuum relief is installed
Before operating the drive under power to check initial belt nearest the unit inlet. This will protect against unit overload
tension, first remove covers from the unit connections. Make caused by accidental closing of the shut-off valve.
sure the interior is still clean, then rotate the shaft by hand.
Need for an inlet silencer will depend on unit speed and
Place a coarse screen over the inlet connection to prevent
pressure, as well as sound-level requirements in the general
6 | Dresser Roots
surroundings. An inlet filter is recommended, especially in In multiple unit installations where two or more units operate
dusty or sandy locations. A discharge silencer is also normally with a common header, use of check valves is mandatory.
suggested, even though Whispair units operate at generally These should be of a direct acting or free swinging type, with
lower noise levels than conventional rotary blowers. Specific one valve located in each line between the unit and header.
recommendations on silencing can be obtained from Roots. Properly installed, they will protect against damage from
Discharge piping requires a pressure relief valve, and should reverse rotation caused by air and material back-flow through
include a manual unloading valve to permit starting the unit an idle unit.
under no-load conditions. Reliable pressure/vacuum gauges After piping is completed, and before applying power, rotate
and good thermometers at both inlet and discharge are the drive shaft by hand again. If it does not move with uniform
recommended to allow making the important checks on unit freedom, look for uneven mounting, piping strain, excessive
operating conditions. The back-pressure regulator shown in belt tension or coupling misalignment.
Figure 1, page 12 in the RCS-J Section, is useful mainly when DO NOT operate the unit at this time unless it has been
volume demands vary while the unit operates at constant lubricated per instructions.
output. If demand is constant, but somewhat lower than the
unit output, excess may be blown off through the manual
unloading valve.
8 | Dresser Roots
Operation
Before operating a blower under power for the first time, During the final run, check operating conditions frequently
recheck the unit and the installation thoroughly to reduce the and observe the oil levels at reasonable intervals. If excessive
likelihood of avoidable troubles. Use the following procedure noise or local heating develops, shut down immediately and
check list as a guide, but consider any other special condi- determine the cause. If either pressure rise or temperature
tions in the installation. rise across the blower exceeds the limit specified in this
1. Be certain that no bolts, tools, rags, or debris have been manual, shut down and investigate conditions in the piping
left in the blower air chamber or piping. system. Refer to the TROUBLESHOOTING CHECKLIST
for suggestions on various problems that may appear.
2. If an outdoor intake without filter is used, be sure the
opening is located so it cannot pick up dirt and is pro- The blower should now be ready for continuous duty
tected by a strong screen or grille. Use of the temporary operation at full load. During the first few days make periodic
protective screen as described under INSTALLATION is checks to determine whether all conditions remain steady, or
strongly recommended. at least acceptable. This may be particularly important if the
blower is supplying air to a process system where conditions
3. Recheck blower leveling, drive alignment and tightness
can vary. At the first opportunity, stop the blower and clean
of all mounting bolts if installation is not recent. If belt
the temporary inlet protective screen. If no appreciable
drive is used, adjust belt tension correctly.
amount of debris has collected, the screen may be removed.
4. Turn drive shaft by hand to make sure impellers still See comments under INSTALLATION. At this same time,
rotate without bumping or rubbing at any point. verify leveling, coupling alignment or belt tension, and
5. Ensure oil levels in the main oil sumps are correct. mounting bolt tightness.
6. Check lubrication of driver. If it is an electric motor, be Should operating experience prove that blower capacity is a
sure that power is available and that electrical overload little too high for the actual air requirements, a small excess
devices are installed and workable. may be blown off continuously through the manual unloading
or vent valve. Never rely on the pressure relief valve as an au-
7. Open the manual unloading valve in the discharge air
tomatic vent. Such use may cause the discharge pressure to
line. If a valve is in the inlet piping, be sure it is open.
become excessive, and can also result in unsafe operation of
8. Bump blower a few revolutions with driver to check that the valve itself. If blower capacity appears to be too low, refer
direction of rotation agrees with arrow near blower shaft, to the TROUBLESHOOTING CHECKLIST. See 700 Series
and that both coast freely to a stop. DVJ section, page 17 for additional operation information.
After the preceding points are cleared, blower is ready for trial Vibration Assessment Criteria
operation under “no-load” conditions. The following proce-
dure is suggested to cover this initial operation test period. With measurements taken at the bearing locations on the
housings, see chart below for an appropriate assessment
a. Start blower, let it accelerate to full speed, then shut guide for rotary lobe blowers rigidly mounted on stiff
off. Listen for knocking sounds, both with power on foundations.
and as speed slows down.
In general, blower vibration levels should be monitored on a
b. After blower comes to a complete stop, repeat regular basis and the vibration trend observed for progressive
above, but let blower run 2 or 3 minutes. Check for or sudden change in level. If such a change occurs, the
noises, such as knocking sounds. cause should be determined through spectral analysis.
c. After blower comes to a complete stop, operate As shown on the chart below, the level of all pass vibration
blower for about 10 minutes unloaded. Check oil will determine the need to measure discrete frequency
levels. Observe cylinder and headplate surfaces for vibration levels and the action required.
development of hot spots such as burned paint,
indicating impeller rubs. Be aware of any noticeable
All Pass Vibration Discrete Frequency
increase in vibration. Action
(in/sec) Vibration (in/sec)
Assuming that all trials have been satisfactory, or that 0.45 or less N/R Acceptable
necessary corrections have been made, the blower should
Greater than 0.45 but 0.45 or less @ any
now have a final check run of at least one hour under normal Acceptable
1.0 or less frequency
operating conditions. After blower is restarted, gradually close
Greater than 0.45 @
the discharge unloading valve to apply working pressure. any frequency
Investigate
At this point it is recommended that a good pressure gauge
Greater than 1.0 Less than 1.0 Investigate
or manometer be connected into the discharge line if not
already provided, and that thermometers be in both inlet and Greater than 1.0 Investigate
discharge lines. Readings from these instruments will show
whether pressure or temperature ratings of the blower are
being exceeded.
10 | Dresser Roots
Inspection & Maintenance: 700 Series
RCS-J & DVJ Blowers
A good program of consistent inspection and maintenance is Oil seals should be considered expendable items, to be
the most reliable method of minimizing repairs to a blower. A replaced whenever drainage from the headplate vent cavity
simple record of services and dates will help keep this work becomes excessive or when the blower is disassembled for
on a regular schedule. Basic service needs are: any reason. Some oil seal leakage may occur since an oil
• Lubrication film under the lip is required for proper operation. Periodically
leaked oil should be wiped off from surfaces. Minor seal leak-
• Checking for hot spots
age should not be considered as indicating seal replacement.
• Checking for increases or changes in vibration and noise
Timing gear wear, when correct lubrication is maintained,
• Recording of operating pressures and temperatures should be negligible over a period of years. Gear teeth are
Above all, a blower must be operated within its specified cut to provide the correct amount of backlash, and gears
rating limits, to obtain satisfactory service life. correctly mounted on the shafts will accommodate a normal
amount of tooth wear without permitting contact between
A newly installed blower should be checked often during
lobes of the two impellers. However, too high an oil level
the first month of full-time operation. Attention there after
will cause churning and excessive heating. This is indicated
may be less frequent assuming satisfactory performance.
by unusually high temperature at the bottom of the gear
Lubrication is normally the most important consideration
housing. Consequent heating of the gears will result in loss
and weekly checks of lubricant levels in the gearbox and
of tooth-clearance , backlash and rapid wear of the gear
bearing reservoirs should be customary. Complete oil change
teeth usually will develop. Continuation of this tooth wear
schedules are discussed under LUBRICATION.
will eventually produce impeller contacts (knocking), and
Driver lubrication practices should be in accordance with the from this point serious damage will be unavoidable if blower
manufacturer’s instructions. If direct connected to the blower operation is continued. A similar situation can be produced
through a lubricated type coupling, the coupling should be suddenly by gear tooth fracture, which is usually brought on
checked and greased each time blower oil is changed. This by sustained overloading or momentary shock loads.
will help reduce wear and prevent unnecessary vibration. In
Problems may also develop from causes other than internal
a belted drive system, check belt tension periodically and
parts damage. Operating clearances within a blower are
inspect for frayed or cracked belts.
only a few thousandths of an inch. This makes it possible for
In a new, and properly installed, unit there is no contact impeller interferences or casing rubs to result from shifts in
between the two impellers, or between the impellers and the blower mounting, or from changes in piping support. If
cylinder or headplates. Wear is confined to the bearings this type of trouble is experienced, and the blower is found
(which support and locate the shafts) the oil seals, and the to be clean, try removing mounting strains. Loosen blower
timing gears. All are lubricated and wear should be minimal mounting bolts and reset the leveling and drive alignment.
if clean oil of the correct grade is always used. Seals are Then tighten mounting again, and make sure that all piping
subject to deterioration and wear, and may require replace- meets blower connections accurately and squarely. Foreign
ment at varying periods. materials sucked into the blower will also cause trouble,
Piston ring seals (28) are designed to operate without which can only be cured by disconnecting the piping and
rubbing contact, once temperature and thermal growth have thoroughly cleaning the blower interior.
stabilized. The stationary rings will rub the rotating sleeve (38) A wide range of causes & solutions for operating troubles
briefly as a result of temperature cycles that occur during the are covered in the TROUBLESHOOTING CHECKLIST.
startup and shutdown of the unit. The sleeves are hardened The remedies suggested should be performed by qualified
and the rings are coated with dry lubricant that provides for mechanics with a good background. Major repairs generally
temporary break in wear. Replace piston ring seals if they are to be considered beyond the scope of maintenance, and
become excessively worn. should be referred to Roots.
Shaft bearings are designed for optimum life under average Warranty situations should not be repaired at all, unless
conditions with proper lubrication and are critical to the specific approval has been obtained through a Sales Office
service life of the blower. Gradual bearing wear may allow or the factory before starting work. Unauthorized disassembly
a shaft position to change slightly, until rubbing develops within the warranty period may void the warranty.
between impeller and casing. This will cause spot heating,
which can be detected by observing these surfaces. Sudden
bearing situations are usually more serious. Since the shaft
and impeller are no longer supported and properly located,
extensive general damage to the blower casing and gears is
likely to occur.
12 | Dresser Roots
Table 4 - Specified Lubricants 700 Series RCS-J Parts
ROOTS® Synthetic Oil: ISO-VG-220 Grade Item Number Part Name Quantity
Part Number 01 Headplate 2
Quart 813-106-001 03 Gearbox 1
Gallon 813-106-002 04 Gear, Assembly 1
Case (12 qts) 813-106-008 05 Drive End Cover 1
ROOTS® Synthetic Oil: ISO-VG-320 Grade 07 Gasket 2
Part Number 09 Lubrication Label 2
Quart 813-106-004 10 Shim Set 1
Gallon 813-106-005 11 Cylinder 1
Case (12 qts) 813-106-007 12 Impeller & Shaft - Drive 1
13 Impeller & Shaft - Driven 1
14 Bearing Roller 4
16 Dowel Pin 4
17 Drive-Lok Pin 2
19 Key 1
20 Drive Screw 3
21 Plug - Vent 2
22 Drain - filler Plug 8
23 Cap Screw 36 (700)
27 Seal-Lip, Headplate 4
28 Seal-Ring 4
29 Washer, Wavy Spring 2
31 Locknuts 2
32 Capscrew 16
33 Seal, Lip 1
34 Clamp Plate - Drive End 2
35 Lock Washer 16
37 Oil Level Gauge 2
38 Sleeve - Piston Ring 4
40 Slinger - D.E (Top Drive) 1
40 Slinger - D.E. (Bottom Drive) 2
45 Pipe Plug 2
46 Slinger - G.E. 1
54 Clamp Plate - Gear End 2
55 Capscrew-butt. Hd 2
56 Washer 2
60 Capscrew 1
63 Lifting Lug 2
64 Pin, Spr (Top Drive) 1
65 Coupling 2
66 Nipple-pipe (700) 2
71 Scr, Set Soch CP (Bottom Drive) 1
73 Foot - R.H. 2
74 Foot - L.H. 2
78 Capscrew - Hex Hd. 2
16 | Dresser Roots
700 Series DVJ Section
700 Series DVJ Blowers
Operating Limitations Operation
The DVJ cannot be used in pressure applications as the All recheck points in this manual should be followed with the
pressure build-up discharges air outward through the cylinder addition and/or supersedure of the following:
slots with a result in high loss in blower efficiency and reduction (1, add.) Be certain no rags, bolts, or dirt have been left in the
in discharge flow. cylinder slot inlet plenums
Any unnecessary restrictions of discharge flow or atmospheric (7, add.) No valves should be installed in the discharge or jet
air inlet to the cylinder slots reduces the cooling air flow and silencer pipe
limits blower operation, as the maximum temperature rise will
occur below the normal limits of vacuum level. The blower is suitable for vacuum operation only. A water
manometer should be used on the discharge plenum to
Note: One cylinder slot plenum must have a full size inlet determine that the maximum discharge pressure has not
silencer with no valve or other restrictions. The other port must been exceeded.
have the metal cover plate installed.
Troubleshooting
Installation
All troubleshooting points in this manual should be followed
Do not install a V-belt driven DVJ Vacuum Blower with motor with the addition/or supersedure of the following:
on the discharge side. The addition of belt forces in this plane
could cause drive impeller rubs in the cylinder. A temporary Excessive temperature rise - check for possible cylinder
cover is installed on one jet port and a permanent on the slot inlet flow restriction, excessive backpressure on the
other at the factory. A silencer must be installed in place of the discharge, and troubleshooting checklist in this manual.
temporary cover before operating the blower, however, the
permanent cover and silencer locations may be exchanged if Table 5-Maximum Allowable Operation Conditions -
the installation requires. 700 Series DVJ
The permanent cover must be removed, both jet plenums Frame Speed Temperature Rise Inlet Vacuum
inspected and cleared of foreign material, then the permanent Size RPM °F °C INHG mbar
cover and silencer installed in the desired locations before 721 2600 260 145 27 684
operating. Full size jet and discharge silencers are desirable,
however, the jet silencer may be reduced one nominal size
Table 6-DVJ Section
providing either the vacuum level is less than 18.5" Hg or the
Blower Discharge Back Pressure Limit
gear speed is below 3650 feet per minute. Both the jet silencer
and the discharge silencer may be reduced one nominal size in
applications with vacuum levels less than 18.5" Hg and a gear
speed below 3650 feet per minute.
Jet and discharge flow restrictions result in increased blower
temperature rise and should be checked as a possible cause
if the temperature rise limits blower operation to less than the
maximum vacuum level. Backpressure limits are shown in
Table 6 on this page, DVJ Section. No valves should be used
in the discharge piping.
Some type of protection, such as a filter or screen (1/4" mesh)
is necessary to stop foreign particle entry through the jet port.
Outside installations may also require some weather protection
to prevent the entry of rain or snow. An elbow or some other
pipe configuration is desirable to assist in keeping the screen
clear of foreign particles and the direct entry of rain or snow.
Gear Speed = 0.262 X 7.0 X RPM
After coating, it is not practical to try to measure clearances This list in standard instructions applies, except note that in
involving these surfaces before or after running the machine. those lists and in various locations throughout the standard
After coating and before running, some coated surfaces may instruction manuals for uncoated machines, rubbing, knocking,
even be touching. After running, the coated surfaces may have contact and wear between internal surfaces are mentioned
abraded areas and scratches, due to run-in contact between as trouble indicators. This is with respect to metal-to-metal
the surfaces. interference. Coated surfaces can have very close clearances
and will wear in, or abrade, between surfaces, showing rub or
Do not attempt to measure clearances involving coated surfaces
scratch marks which are normal conditions. These can usually
as a basis for setting impellers in relation to the cylinder bore,
be differentiated from metal-to-metal contact.
headplates, or each other (fronts and backs). Clearance settings
can be made accurately only with uncoated parts. Cleaning, Coating & Curing Procedures for Applying
Abradable Coating
Cleaning and Preservation
General. These procedures are for coating new uncoated
Where internal, inspection indicates a need for cleaning coated
repair parts, spot repair of coating, or renewal. If setting
surfaces of dirt, dust, etc., wipe clean only with a clean, dry
*Abradable coating applied to impellers is Slip Plate #3 as manufactured by Superior Graphite Co. For a material
safety data sheet, go to www.slipplate.com. Study material safety data sheet before working with Slip Plate #3.
18 | Dresser Roots
clearances and timing are involved, this should be done before Note that coated parts may feel dry or “tack free” after a few
the new parts are coated. Subsequent cleaning and coating minutes, but the coat will not have the CURE that is required.
may involve at least partial disassembly for proper cleaning Curing Procedures
without damaging the coating of other original parts still
Alternate #1
coated, and to apply coating properly.
Let set for 1-1/2 hours, minimum, at normal room temperature
Normally, for new uncoated surfaces, three coats are applied
(not less than 70°F).
and each coat must be properly cured.
Alternate #2
Cleaning Before Coating
Where ambient, and coated metal temperatures, are not at
For new uncoated surfaces, apply the cleaner with a clean,
least 70°F, allow each coat to cure at least overnight in shop
“soaked” rag. Apply the cleaner liberally, allow to set for one
ambient (not warehouse or outdoors).
to two minutes, then wipe off. Repeat if necessary. Avoid
cleaning surfaces which will not be coated. Alternate #3
Wiping off with a clean, dry rag is the only cleaning allowable Cure in oven, or by other source of even heat (not flame), for
for spot repair or renewal of existing coating except in the case 10 minutes, minimum, at a temperature of 310°F ±10.
of a small area of grease or similar substance where scraping Alternate #4
clean before reaching bare metal may be attempted. If too dirty
Cure in oven, or by other source of even heat (not flame), for
to clean by these methods, disassembly will be required to
one-half hour, minimum, at a temperature of 200°F ±10°.
remove the coating entirely, solvent clean, and recoat.
Check for Rotation
Preparation of Coating Material
Finish blower buildup if not completely assembled when
The graphite suspended in the material settles out in a fairly
coated. In some instances, it is possible that clearances will
short time and the can must be shaken well, and also fre-
be closed by coating to the extent that some surfaces touch.
quently, during spray application. Generally, the initial shaking
This is all right because the coating will wear (abrade) off as
should continue until the ball in the can rattles freely and should
required. However, the blower may be hard to turn initially as
then continue for at least five minutes more.
a result. Turn over by hand until the running is free. Do not
Coating General try to free up the blower by coupled or belted drive, and do
Procedures for application are for one coat, but when multiple not try to spin the rotors with shop air. Do not attempt to use
coats are to be applied, EACH coat must be completely cured any kind of solvent or cleaner to partially remove, coating – as
per CURE procedure described following, before applying the this could ruin all of the coating. If necessary, coating can be
next coat. scraped for such partial removal.
Coating Application Complete Removal of Coating
See notes on can concerning ventilation and inflammability. This is for complete removal (to bare metal) of coating and
may require some blower disassembly (depending on blower
Each layer of coating should be applied as evenly as possible.
size and accessibility) for access to the coated parts and
Note directions on the curing of each coating layer applied
any overspray. Apply removal fluid liberally with a clean,
before applying subsequent coats.
“soaked” rag. Vigorously rubbing with this rag and scraping
The best distance of spray can nozzle to surface being coated of the softened coating is required to clean surfaces down to
is 8” to 12”. Try to maintain this distance wherever space bare metal, the amount of effort required will vary, depending
conditions allow it. upon the solvent used. Some are more effective than others.
Coating Cure Protect surfaces, not coated, from rust.
This procedure is for EACH coat. When multiple coats are to
be applied, this curing procedure must be used on EACH coat
before the next coat is applied. Keep coated parts clean during
curing.
20 | Dresser Roots
Sectional Assembly 700 DVJ
22 | Dresser Roots
700 DVJ Blower
Dresser Roots
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change without notice. • Roots, Wayne, Waukesha, Masoneilan and Consolidated are registered
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