y r PROBLEM # 2: {hs cantilever beam shown inthe sketch below carries a downwatd load (F) that varies from 2 KN to FAN The Beam has a circular cross-section an is made of cold-rolled AISI 1080 steel. Note that a fillet is made during the machining process, Determine the following a) ») (30 marks) ‘The tensile yield strength and ultimate tensile strength of the material. [2 marks} ‘The fatigue notch sensitivity factor, [2 marks} ©) The geometric stress concentration factor. [2 marks) <4) The fatigue stress concentration factor. [2 marks} ©) The endurance limit, (6 marks} 4) The mean and alternating stresses. [6 marks} 8) The factor of safety for first cycle yielding. [3 marks} 1h) The fatigue factor of safety using modified Goodman criteria, [S marks) 4) Comment on the factors of safety obtained in (g) and (h). [2 marks] {Hlint: assume reliability of 0.9) Sooo a a Men eee ne 8) The tensile yield strength and ultimate tensile strength ofthe material. [2 marks} bb) The fatigue notch sensitivity factor. [2 marks} ri em > SF Se a Pages RBentiy Ae [Pas sa tics) Suh SLO Supt = 2 ePIC ta tere — a 2 6F UL 109 eg itd Fo MIEN) +651 1079 (0 20-062 Ss dima > ove canllFEW) <0. 3M©) The geometric stress concentration factor. [2 marks] Adsing Fig Anit-9 SPR) 2 SN 1). The mean and atematingstesses. 16 marks] Gy j}ical part (fillet) en pe ee SS egg I, = fl Tg eg eit Sai) a) Sr Sn ay eg et 66 0 ta $$$$ = reprislvmet rman els SECTS (hegalive) a _ ot &a _ [oe] =| ae NL Cine lefcin! =1. Sele 77-7) = - 194 54a \ Gea z kere! = 6sl0S?) > 18. konpaae Sere eget T, (2ROBLEM # 3: (60 marks) 4 limit (S;) for a material with Sw = 690 MPa and an operating temperature 7 400°C is: Nose A. 345 MP SZ = 690x05 = 345MRy, 5311 MPa ¢ C. 690 MPa D. 351 MPa From the S-N diagram for caualuminuapaitoy (2014-16 aluminum) specimen shown below, the ber of cycles at which endurance limit is achieved is - The endurance limit is not clearly detined psu seven Cm Sp utoxseo? A NHB MPa we Kyo tateCotapnas 2 ote 85 MPa : So=0.6x oP4lIO82 x37 = 153/Pa D. 130.MPa 5, The concted endurance limit (S%) fora particular mx nt is subjected to oq = 125 MPa, and o banical component is 250 MPa, If the =95 MPa. Then, the factor of safety (1) is AIS B, 175 nye St. 8 O20, = D. 4saterm on0 ‘Spring Sermaster2021-2023(211) 6. A designer is ass Tersenet assigned to design a mechanical component for fatigue. The designer decided to use Soderberg fatigue failure eri failure criteria and skipped checking for 1" cycle yielding Is the designer's approach acceptable? ” eae i A. Yes, he/she may be experienced and would not unnecessarily risk his/her reputatos and therefore always protects against 1" eyele yielding C. No, proper procedure must have been followed and he/she should have checked the 1" cycle yielding D. No, because Soderberg is the least conservative failure criterion 7. ‘The shaft shown was designed based on strenath consideration with D = 40mm and d = 32mm. However, while checking its deflection profile, it was discovered thatthe deflection at point 'C” ‘as 1.5 times more than allowable deflection, Use ne= + the updated larger digmeter D ofthe shaft would be: i ao > © . Ma nm ada Derm Dynye ay CHR C. 50mm Dygye Yox 52 44 D. 54mm ape ala tne nap le erp a (A =(l-o) A21% re are = BIZk 200.2163 400 KV ms Pr= lokw 9. The shank diameter of each rivet inthe shown butt-joint is 30mm, Knowing that there are 2 rivets in each row, the shear stress due to an external force of 20KN is: A. 18 MPa B. 36 MPa © s4MPa D. 72 MPayy SP= 60 Mf, Azz 353 mm? Fi = 353 K600 = M.62 KY e Bh / = beo RP, n eaaae -. esp Vay A 2X28 =). V5 FAS a Cpe V5xD 2b ne 5: 0-53 = 27 T=\2 Cote yy, lag =