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XT125R 2008
XT125R 2008
1G13D-300E1
( 2G13D-300E1 )
2008/7/11
NEWS NO. DATE COMMENT
PE0-MC-080022 2008/4/17 MOD:XT125R(13D5) EXHAUST/ELECTRICAL 1 LIST/ILLUST. CORRECTION
XT125R
PARTS CATALOGUE
©2007 by Yamaha Motor Co., Ltd.
1st edition, October 2007
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
A3
FOREWORD
This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are 6. The asterisk (*) before a reference number indicates modified items after the first edition.
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.
1. Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.
2. Abbreviations
The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Locally Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
“O/S” Over Size
5. Note that the illustrations for reference in finding parts numbers are not to be used for
assembling. When assembling, please use the applicable service manual.
A4
FOREWORD
7. Applicable Serial No.
Frame Serial No. Engine Serial No.
A5
MODEL LABEL
(1) A label called “Model Label” is affixed in the location as indicated in (3) below. (5) Model Code – Production Code Number of Model Listed in This Parts Catalogue
When using this parts catalogue, please be sure to cross–reference the “model code –
production code No.” in the catalogue with the “model code – production code No.” indi- Model Production Country Model Production Country
cated on the Model Label affixed onto the product concerned. Code Code No. (destination) Code Code No. (destination)
010 EUROPE
(2) “Model Label” Indication 13D5
020 UNITED KINGDOM
A6
CONTENTS
ENGINE
CYLINDER ............................................................................ B2
CRANKSHAFT & PISTON .................................................... B3
VALVE ................................................................................... B4
CAMSHAFT & CHAIN ........................................................... B5
OIL PUMP ............................................................................. B6
INTAKE ................................................................................. B7
CARBURETOR ..................................................................... B8
EXHAUST ............................................................................. B10
CRANKCASE ........................................................................ B11
CRANKCASE COVER 1 ....................................................... B12
STARTER .............................................................................. B13
STARTER CLUTCH .............................................................. B14
CLUTCH ................................................................................ B15
TRANSMISSION ................................................................... C2
SHIFT CAM & FORK ............................................................. C4
SHIFT SHAFT ....................................................................... C5
CHASSIS
FRAME .................................................................................. C6
FRONT BODY ....................................................................... C8
REAR BODY ......................................................................... C10
FRONT & REAR SUSPENSION ........................................... C12
FUEL TANK ........................................................................... C15
SEAT ..................................................................................... D2
FRONT WHEEL & BRAKE SYSTEM .................................... D3
REAR WHEEL & BRAKE SYSTEM ...................................... D5
STEERING HANDLE & CABLE ............................................ D7
GENERATOR ........................................................................ D9
STARTING MOTOR .............................................................. D10
ELECTRICAL 1 ..................................................................... D11
ELECTRICAL 2 ..................................................................... D13
INDEX
NUMERICAL INDEX ............................................................. M1
FIG. 1 CYLINDER
REF.
13D5
PART NO. DESCRIPTION REMARKS
NO.
1 5VL–E1111–10 HEAD, CYLINDER 1 1
4 93440–10109 .CIRCLIP 2
6 90430–06817 .GASKET 1
8 5VL–E1161–00 ABSORBER 1 4
9 93210–79801 O-RING 1
12 93210–44889 O-RING 2
18 9131N–06090 BOLT 2
19 5VL–E1310–00 CYLINDER 1
21 93210–57897 O-RING 1
B2
FIG. 2 CRANKSHAFT & PISTON
REF.
13D5
PART NO. DESCRIPTION REMARKS
NO.
1 3D9–W1140–00 CRANKSHAFT ASSY 1
4 93310–629Y3 .BEARING 1
6 5VL–E1422–00 .CRANK 2 1
8 5VL–E1454–10 .WEIGHT 1 1
14 93306–205XJ BEARING 1
17 93450–16812 CIRCLIP 2
19 93306–202XN BEARING 2
22 90179–12863 NUT 1
B3
FIG. 3 VALVE
REF.
13D5
PART NO. DESCRIPTION REMARKS
NO.
1 5VL–E2111–00 VALVE, INTAKE 1
B4
FIG. 4 CAMSHAFT & CHAIN
REF.
13D5
PART NO. DESCRIPTION REMARKS
NO.
1 5VL–E2171–10 CAMSHAFT 1 1
2 93306–003X6 BEARING 1
3 93210–108B1 O-RING 1
4 90387–16804 COLLAR 1
5 93306–002Y1 BEARING 1
6 5VL–E111F–00 PLATE 1
7 9131N–06012 BOLT 1
10 90101–08820 BOLT 1
11 94568–A4090 CHAIN 1
14 5VL–E5598–00 COLLAR 1
19 90430–06817 GASKET 2
B5
FIG. 5 OIL PUMP
REF.
13D5
PART NO. DESCRIPTION REMARKS
NO.
1 5VL–E3300–00 OIL PUMP ASSY 1
3 99001–05600 .CIRCLIP 1
9 90430–12227 GASKET 1
12 5VL–E3451–00 FILTER,ROTARY 1
B6
FIG. 6 INTAKE
REF.
13D5
PART NO. DESCRIPTION REMARKS
NO.
1 13D–E4410–20 AIR CLEANER ASSY. 1
5 13D–E442F–00 .PROTECTOR 1
7 3D6–E4455–00 .BAND 1
8 13D–E4417–00 .COVER 1 1
10 1D4–E4419–00 .PIPE 3
12 13D–E2492–00 .CLAMP 2 1
14 13D–E482K–00 PLATE 1
15 13D–F4176–00 BOLT 1 2
16 13C–E2623–00 BOLT 2
17 1D4–F1791–00 NUT 2
22 1D4–E477R–00 BAND 1 3
B7
FIG. 7 CARBURETOR
REF.
13D5
PART NO. DESCRIPTION REMARKS
NO.
1 3D6–E3590–02 CARBURETOR JOINT ASSY 1
2 93210–30X01 .O-RING 1
3 90109–06X08 BOLT 2
9 4LS–14126–00 .GASKET 1
14 3H1–14147–00 .O-RING 1
15 3H1–14962–00 .WASHER 1
23 583–14561–00 .O-RING 1
24 5HH–14185–00 .FLOAT 1
B8
FIG. 7 CARBURETOR
REF.
13D5
PART NO. DESCRIPTION REMARKS
NO.
28 3D6–14196–00 .PIPE 1
29 5RM–14197–00 .PIPE 2
31 4LS–14147–00 .O-RING 1
34 4DH–82103–00 .TERMINAL 1 1
36 5CY–14951–00 .WASHER 1
37 66E–14251–00 .NIPPLE 1
38 3D6–14197–10 .PIPE 1
39 3D6–14197–20 .PIPE 1
B9
FIG. 8 EXHAUST
REF.
13D5
PART NO. DESCRIPTION REMARKS
NO.
1 5VL–E4613–00 GASKET, EXHAUST PIPE 1
2 5VL–E4872–00 PIPE 2 1
3 5VL–E4815–00 GASKET 1
4 9131M–06016 BOLT 2
7 1D4–F1722–00 BOLT 2 1
8 1D4–E4617–00 WASHER 1
10 13D–E4767–00 SCREW 2
12 3D6–E4777–00 BOLT 1
13 3D6–E4617–00 WASHER 3
14 1D4–E2456–00 WASHER 3
15 3D6–E4592–00 SCREW 2
B10
FIG. 9 CRANKCASE
REF.
13D5
PART NO. DESCRIPTION REMARKS
NO.
1 5VL–E5111–10 CRANKCASE 1 1
2 5VL–E5121–00 CRANKCASE 2 1
5 90467–12828 CLIP 2
B11
FIG. 10 CRANKCASE COVER 1
REF.
13D5
PART NO. DESCRIPTION REMARKS
NO.
1 5VL–E5411–10 COVER, CRANKCASE 1 1
7 93210–14899 O-RING 1
9 93210–328A4 O-RING 1
10 5VL–E5191–00 PLATE 1
18 93210–19809 O-RING 1
B12
FIG. 11 STARTER
REF.
13D5
PART NO. DESCRIPTION REMARKS
NO.
1 5VL–E5660–00 KICK AXLE ASSY 1
3 90468–26813 CLIP 1
6 4FP–E5666–00 SPACER 1
9 99009–15400 CIRCLIP 2
12 90179–12813 NUT 1
B13
FIG. 12 STARTER CLUTCH
REF.
13D5
PART NO. DESCRIPTION REMARKS
NO.
1 5VL–E5512–00 GEAR, IDLER 1 1
2 5VL–E5521–00 SHAFT 1 1
8 9131N–08016 BOLT 3
B14
FIG. 13 CLUTCH
REF.
13D5
PART NO. DESCRIPTION REMARKS
NO.
1 5VL–E6111–00 GEAR, PRIMARY DRIVE 1
4 90179–12813 NUT 1
15 9290N–06200 WASHER 1
16 9530N–06600 NUT 1
19 90170–12060 NUT 1
20 93503–16824 BALL 1
25 99009–20500 CIRCLIP 1
B15
FIG. 14 TRANSMISSION
REF.
13D5
PART NO. DESCRIPTION REMARKS
NO.
1 5VL–E7411–00 AXLE, MAIN (14T) 1
7 93410–20809 CIRCLIP 1
8 93306–201Y8 BEARING 1
9 93306–203YT BEARING 1
14 90331–07031 .PLUG 1
19 93410–20809 .CIRCLIP 1
23 99009–15400 .CIRCLIP 1
25 93306–204YD BEARING 1
27 93306–202XP BEARING 1
C2
FIG. 14 TRANSMISSION
REF.
13D5
PART NO. DESCRIPTION REMARKS
NO.
28 93822–14813 SPROCKET, DRIVE (14T) 1
30 9131N–05010 BOLT 2
C3
FIG. 15 SHIFT CAM & FORK
REF.
13D5
PART NO. DESCRIPTION REMARKS
NO.
1 5VL–Y1854–01 SHIFT CAM ASSY 1
2 5AP–18185–00 SEGMENT 1
4 90149–06830 SCREW 1
C4
FIG. 16 SHIFT SHAFT
REF.
13D5
PART NO. DESCRIPTION REMARKS
NO.
1 5VL–E8140–00 STOPPER LEVER ASSY 1
2 5VL–E8337–00 SPRING 1
6 99001–10600 CIRCLIP 1
C5
FIG. 17 FRAME
REF.
13D5
PART NO. DESCRIPTION REMARKS
NO.
1 3D6–E8110–00 SHIFT PEDAL ASSY 1
2 1D4–E2456–00 .WASHER 1
3 3D6–E6739–00 .SCREW 1
6 1D4–F1722–00 BOLT 2 4
8 13D–F1244–00 NUT 4
10 1D4–H3533–00 GROMMET 2
11 1D4–F1544–00 COLLAR 1 2
12 1D4–F1791–00 NUT 5
15 13D–F1293–00 NUT 3
16 1D4–F1791–00 NUT 5
17 13D–F4176–00 BOLT 1 4
18 3D6–E4617–00 WASHER 1
19 13D–F3119–00 SCREW 1
20 1D4–F1791–00 NUT 5
22 1D4–F2125–00 .BOLT 1
23 1D4–F2149–00 .WASHER 1
24 1D4–E2614–00 .SCREW 1
25 1D4–F1748–00 .COLLAR 1
26 1D4–F7213–00 .COLLAR 1
C6
FIG. 17 FRAME
REF.
13D5
PART NO. DESCRIPTION REMARKS
NO.
28 13D–WF72A–00 KIT FIXATION PEDALE FREIN 1
37 13D–F1293–00 NUT 1
38 1D4–F2149–00 WASHER 1
44 1D4–F1791–00 NUT 1
C7
FIG. 18 FRONT BODY
REF.
13D5
PART NO. DESCRIPTION REMARKS
NO.
1 13D–E5418–00 COVER, CHAIN CASE 1
2 3D6–F4397–00 COLLAR 2
5 3D6–H3546–00 BOLT 2
6 1D4–F1748–00 COLLAR 4
7 13C–E2623–00 BOLT 2
9 3D6–F139W–00 COVER 1
10 13D–F4176–00 BOLT 1 2
11 1D4–F1748–00 COLLAR 2
12 1D4–F1544–00 COLLAR 1 2
13 1D4–F1791–00 NUT 2
14 13D–F4444–00 SCREW 2
16 3D6–F139R–00 COVER 2 1
17 13D–F4176–00 BOLT 1 2
18 1D4–F1748–00 COLLAR 2
19 1D4–F1544–00 COLLAR 1 2
20 1D4–F1791–00 NUT 2
21 13D–F4444–00 SCREW 2
22 3D6–F172A–00 PANEL 1 1
23 13D–F4176–00 BOLT 1 2
24 1D4–E2614–00 SCREW 2
25 1D4–F1748–00 COLLAR 4
C8
FIG. 18 FRONT BODY
REF.
13D5
PART NO. DESCRIPTION REMARKS
NO.
26 1D4–F1791–00 NUT 1
33 13D–F4176–00 BOLT 1 2
34 1D4–F1791–00 NUT 2
C9
FIG. 19 REAR BODY
REF.
13D5
PART NO. DESCRIPTION REMARKS
NO.
1 3D6–F1471–00 PROTECTOR, ENGINE 1
2 3D6–H3348–00 WASHER 4
3 13D–F4176–00 BOLT 1 4
5 13D–F4176–00 BOLT 1 2
6 3D6–F4397–00 COLLAR 5
10 1D4–F1791–00 NUT 2
12 13C–F1631–00 BOLT 1 2
13 13C–E2623–00 BOLT 2
14 13D–F4176–00 BOLT 1 2
15 3D6–F4397–00 COLLAR 5
17 3D6–F4397–00 COLLAR 2
18 13D–F4176–00 BOLT 1 2
20 3D6–F4397–00 COLLAR 2
21 13D–F4176–00 BOLT 1 2
23 13C–F1631–00 BOLT 1 1
26 3D6–F4397–00 COLLAR 2
27 1D4–F1791–00 NUT 3
C10
FIG. 19 REAR BODY
REF.
13D5
PART NO. DESCRIPTION REMARKS
NO.
28 13D–F4176–00 BOLT 1 2
30 1D4–H474N–00 REFLECTOR 1
C11
FIG. 20 FRONT & REAR SUSPENSION
REF.
13D5
PART NO. DESCRIPTION REMARKS
NO.
1 3D6–F2187–00 GUIDE, CHAIN 1
2 1D4–F2225–00 BOLT 4
3 1D4–E4775–00 NUT 4
6 1D4–F2143–00 NUT 1
9 13D–F1293–00 NUT 2
12 1D4–F2241–00 BOLT 1 1
13 1D4–F2242–00 BOLT 2 1
14 1D4–F2251–00 NUT 1 2
15 1D4–F2243–00 WASHER 1 4
C12
FIG. 20 FRONT & REAR SUSPENSION
REF.
13D5
PART NO. DESCRIPTION REMARKS
NO.
28 3D6–F3173–00 ..SPINDLE, TAPER 1
31 1D4–F3158–00 ..GASKET 1
32 3D6–F3448–00 ..SPACER 1
34 1D4–F319U–00 ..CAP 1
35 1D4–F3147–00 ..O-RING 1
48 1D4–F3158–00 ..GASKET 1
49 3D6–F3448–00 ..SPACER 1
51 1D4–F319U–00 ..CAP 1
52 1D4–F3147–00 ..O-RING 1
C13
FIG. 20 FRONT & REAR SUSPENSION
REF.
13D5
PART NO. DESCRIPTION REMARKS
NO.
55 1D4–F339Y–00 BEARING 2
61 1D4–F3471–00 BOLT 2
63 1D4–F3471–00 BOLT 4
68 13D–F4444–00 SCREW 2
C14
FIG. 21 FUEL TANK
REF.
13D5
PART NO. DESCRIPTION REMARKS
NO.
1 13D–F4110–10 FUEL TANK COMP. 1
2 13D–F4217–00 COVER 1
3 13D–F4218–00 GASKET 1
4 1D4–F1748–00 COLLAR 2
5 13D–F3119–00 SCREW 1
6 13D–F4176–00 BOLT 1 2
7 13D–F412G–00 COLLAR 1
8 1D4–F1791–00 NUT 2
10 1D4–E2491–00 CLAMP 1 1
C15
FIG. 22 SEAT
REF.
13D5
PART NO. DESCRIPTION REMARKS
NO.
1 3D6–F4730–50 DOUBLE SEAT ASSY 1 UR FOR MAB
2 1D4–E4777–00 BOLT 2
3 1D4–E2456–00 WASHER 2
D2
FIG. 23 FRONT WHEEL & BRAKE SYSTEM
REF.
13D5
PART NO. DESCRIPTION REMARKS
NO.
1 13D–F5100–20 WHEEL ASSY 1 UR FOR MAB
6 13D–F582M–00 ..BEARING 2
8 13D–F5411–00 .BOLT 6
10 * TUBE (2.75/3.00-21) 1 LM
14 2C2–H2544–00 CLAMP 7
15 13D–F5411–00 BOLT 1
16 3D6–F5105–00 SPACER 1
21 13D–F585H–00 .SCREW,SET 1
23 13D–F5822–00 BOLT 2 1
24 13D–F5821–00 BOLT 1 1
D3
FIG. 23 FRONT WHEEL & BRAKE SYSTEM
REF.
13D5
PART NO. DESCRIPTION REMARKS
NO.
26 1D4–F244H–00 BOLT 1
D4
FIG. 24 REAR WHEEL & BRAKE SYSTEM
REF.
13D5
PART NO. DESCRIPTION REMARKS
NO.
1 13D–F5300–20 REAR WHEEL ASSY 1 UR FOR MAB
5 13D–F582M–00 ..BEARING 2
8 1D4–F5821–00 .BOLT 1 3
13 * TUBE (4.00-17) 1 LM
17 3D6–F2269–01 CHAIN 1
19 1D4–F2143–00 NUT 1
24 13D–F585H–00 .SCREW,SET 1
D5
FIG. 24 REAR WHEEL & BRAKE SYSTEM
REF.
13D5
PART NO. DESCRIPTION REMARKS
NO.
26 13D–F5815–00 .SEAL, PISTON 2
28 1D4–F2167–00 GUIDE 1
29 1D4–F244H–00 BOLT 1
33 13D–F5885–00 .JOINT 1
37 13C–F4177–00 BOLT 2 2
38 1D4–F1748–00 COLLAR 2
41 1D4–E2456–00 WASHER 1
42 1D4–E4775–00 NUT 1
D6
FIG. 25 STEERING HANDLE & CABLE
REF.
13D5
PART NO. DESCRIPTION REMARKS
NO.
1 1D4–F6201–00 GRIP SET 1
8 13D–F6467–00 .HOLDER 1
10 13D–F6165–00 .LEVER 2 1
12 13D–F6294–00 .NUT 1 1
15 1D4–F589H–00 .SCREW 2
20 3D6–H3912–00 .LEVER 1 1
21 3D6–H397X–00 .SPACER 1
22 1D4–E4775–00 .NUT 1
27 3D6–H3955–00 .BRACKET 1 1
D7
FIG. 25 STEERING HANDLE & CABLE
REF.
13D5
PART NO. DESCRIPTION REMARKS
NO.
28 3D6–H2915–00 .HOLDER, LEVER UNDER 1
29 3D6–F6111–00 HANDLEBAR 1
37 1D4–F244H–00 BOLT 1
39 1D4–H2537–00 CAP 2
D8
FIG. 26 GENERATOR
REF.
13D5
PART NO. DESCRIPTION REMARKS
NO.
1 3D9–H1450–00 ROTOR ASSY 1
3 9131N–06030 BOLT 3
4 9131N–06014 BOLT 2
D9
FIG. 27 STARTING MOTOR
REF.
13D5
PART NO. DESCRIPTION REMARKS
NO.
1 3D9–H1890–00 MOTOR ASSY 1
3 93210–55669 .O-RING 2
4 4FP–H1828–01 .BOLT 2 2
5 4FP–H182L–00 .O-RING 1 1
D10
FIG. 28 ELECTRICAL 1
REF.
13D5
PART NO. DESCRIPTION REMARKS
NO.
1 3D6–H3301–00 FRONT FLASHER LIGHT ASSY 1 2
6 1D4–E4777–00 BOLT 2
7 1D4–E2456–00 WASHER 2
13 1D4–E4777–00 BOLT 2
14 1D4–E2456–00 WASHER 2
18 13D–H411V–00 .CAP 1
D11
FIG. 28 ELECTRICAL 1
REF.
13D5
PART NO. DESCRIPTION REMARKS
NO.
28 2C2–H4743–00 LENS, LICENCE LIGHT 1
30 3D6–H4726–00 SCREW 1
D12
FIG. 29 ELECTRICAL 2
REF.
13D5
PART NO. DESCRIPTION REMARKS
NO.
1 3D9–H2310–00 IGNITION COIL ASSY 1
2 1D4–E4428–00 BOLT 2
3 13D–H1353–00 NUT 2
7 90430–10819 GASKET 1
9 3D9–H5546–00 BAND 1
13 13D–F3119–00 SCREW 2
14 1D4–F1791–00 NUT 2
25 1D4–F1632–00 BOLT 2 2
D13
FIG. 29 ELECTRICAL 2
REF.
13D5
PART NO. DESCRIPTION REMARKS
NO.
28 13D–H2566–00 SWITCH, SIDE STAND 1
29 1D4–E4428–00 BOLT 2
33 1D4–E2614–00 SCREW 1
35 1D4–F412G–00 COLLAR 2
36 1D4–H3533–00 GROMMET 2
37 1D4–F2225–00 BOLT 2
38 1D4–E4775–00 NUT 2
39 1D4–H3371–00 HORN 1
41 1D4–F1791–00 NUT 1
42 1D4–E2456–00 WASHER 1
43 1D4–E4617–00 WASHER 1
45 1D4–E4428–00 BOLT 1
46 13D–H1353–00 NUT 1
D14
NUMERICAL INDEX
M1
NUMERICAL INDEX
M2
NUMERICAL INDEX
93210–79801 B – 2
93306–002Y1 B – 5
93306–003X6 B – 5
93306–201Y8 C – 2
93306–202XN B – 3
93306–202XP C – 2
93306–203YT C – 2
93306–204YD C – 2
93306–205XJ B – 3
93310–629Y3 B – 3
93410–20809 C – 2
93440–10109 B – 2
93450–16812 B – 3
93503–16824 B – 15
93604–08800 B – 3
93604–10837 C – 4
93608–30839 C – 5
93822–14813 C – 3
94568–A4090 B – 5
94700–00869 B – 2
9502L–06016 B – 5
9502L–06020 B – 2
9502L–06025 D – 10
9502L–06030 B – 11
9502L–06035 B – 12
9502L–06045 B – 11
B – 12
9502L–06050 B – 12
9502L–06055 B – 11
9530N–06600 B – 15
9580N–06020 B – 5
97607–03106 B – 8
97607–04114 B – 9
9851L–06012 B – 14
C – 2
9851N–06010 B – 12
9890N–05008 D – 10
99001–05600 B – 6
99001–10600 C – 5
99009–15400 B – 13
C – 2
99009–20500 B – 15
99530–10114 B – 2
B – 11
B – 12
M3