EV5000

General Purpose Closed Loop

Vector Drive
Adaptable for all kinds of
applications
2.2kW - 220kW
380V～440V
 EV5000
2.2kW - 220kW
380V～440V

General Purpose Closed Loop Vector Drive

• EV5000 is easy to use
• Feature high performance open loop and closed loop
vector control
• Optional PG feedback card for closed loop vector control
• Speed/torque control under vector mode with or
without feedback
• High efficiency and easy to setup
• Easy maintenance and low cost
• High performance in steady state and good dynamic response
• Has many customized application functions Textile
• Adaptable for hoisting, textile, machine tools, packaging • Frequency resolution 0.01Hz
and many other industries • Torque response ≤40ms (with PG feedback card)
• Common DC bus
Target Applications • Able to drive all kinds of Induction Motors
Hoisting • Textile Traverse Spooling function
• Integrated Brake Control Machine Tools
• Hoisting with S-ramp function • PID
• Pulse / differential analog input setting • Frequency resolution 0.01Hz
• Remote Control via Modbus communication • Speed / Torque control under vector control without PG
• Optional Profibus DP connectivity feedback card
• 150% full load torque at zero speed (vector control with • Optional Profibus DP connectivity available
PG feedback card) • Common DC bus
• Mechanical brake function • 150% full load torque at zero speed (vector control with
• Load share capability PG feedback card)

Hoisting Hoisting Textile

2
EV5000 Specification
General Characteristics Torque response

Control • ≤80ms (vector control without PG feedback card)

• Vector control with PG feedback card, Vector control • ≤40ms (vector control with PG feedback card)
without PG feedback card, V/F control, V/F control with PG Torque control
feedback card • vector control without PG feedback card, vector control
Modulation with PG feedback card
• Space Vector Pulse Width Modulation Frequency precision
Starting Torque • Digital setting: maximum frequency ×±0.01%; Analog
• 150% full load torque at 1Hz (vector control without PG setting: maximum frequency ×±0.02%
feedback card) 150% overload at zero speed (vector control Frequency resolution
with PG feedback card) • Digital setting: 0.01Hz; Analog setting: maximum
Lowest output frequency at rated torque frequency ×±0.05%
• 0.05 Hz (Vector control with PG feedback card) ; 1Hz Torque Boost
(vector control without PG feedback card) • Automatic torque boost or manual torque boost (0.1%
Steady state speed accuracy ～ 30.0%)
• ≤±0.5% rated synchronous speed (vector control without PG V/F curve
feedback card) • Four modes: 1 customized V/F curve plus 3 torque
• ≤±0.2% rated synchronous speed (vector control with PG decrease feature curves (2.0 times power, 1.7 times
feedback card) power,1.2 times power)

Speed fluctuation Acceleration/deceleration curve

• ≤±0.6% rated synchronous speed (vector control without • Two m o d es: l i n ea r a c cel er at i o n / d e cel er at i o n ,
PG feedback card) S-curve acceleration/deceleration; four acceleration/

• ≤±0.4% rated synchronous speed (vector control with PG deceleration time settings: time unit (min/sec)

feedback card) selectable, maximum: 60 hours

Machine Tools

Packaging Machine
3
 DC braking
• DC braking operation start frequency :
0.00Hz～60.00Hz;
• Braking time: 0.0s~30.0s;
• Braking current: 0.0%~100.0%
Mains Dip Ride Through
• Even when the mains voltage changes, constant output
voltage can be maintained automatically.
Automatic current limiting
• Perform auto current limiting during operation and
avoid frequent tripping due to over current
Automatically Adjustable Switching Frequency
• Automatically adjust the carrier frequency according to
the load demand
Customized functions
• Textile frequency wobbling, binding function, jogging
function, 15 stage speed operation, built-in process
close-loop control, brake logic control and monitoring,
load sharing, DC pre-excitation and star t/stop
torque compensation, over speed protection, crane
command mode: lever mode, remote mode, electric
potentiometer mode etc.
Operating function
Operating command channel
• Given operation panel, given control terminal, given
serial port switchable via many methods
Frequency setting channel
• Given digital command, given analog voltage, given
analog current, given pulse, given serial port switchable
via many methods
Auxiliary given frequency
• Flexible auxiliary frequency tuning and synthesis
Pulse output terminal
• 0~100kHz pulse square wave signal output, able
to output the set frequency, output frequency
programmable parameters
Analog output terminal
• 2 channels of analog output, with 0/4~20mA or
0/2~10V selectable, able to realize the output of set
frequency, output frequency and other programmable
parameters
Keypad
LED display (standard)
• Available as standard, 20 parameter settings, such as set
frequency, output frequency, output voltage, output
current; hot pluggable
LCD display
• Optional, support for English and Chinese; hot pluggable
Copy parameters
• Easy to copy & write parameters with keypad
Block function and function selection
• All or part of the buttons are lockable and can be user
defined for ease of parameters manipulation
Environmental protection
• Phase loss protec tion (optional) , over current
protection, over voltage protection, under voltage
protection,over-temperature protection, overload
protection, load loss protection, etc.
Mounting option
• External mounting for DC choke and brake unit
• Internal mounting for PG feedback card and Profibus-DP card

• EV5000 is easy to use

• Feature high performance open loop and closed loop
vector control
• Optional PG feedback card for closed loop vector control
• Speed/torque control under vector mode with or
without feedback
• High efficiency and easy to setup
• Easy maintenance and low cost
• High performance in steady state and good dynamic
response
• Has many customized application functions
• Adaptable for hoisting, textile, machine tools, packaging
and many other industries

4
Order Code
EV5000 — 4—T 0220 — G

Drive series Code Type

G Heavy duty
Voltage Code
Motor Motor Motor Motor
380V 4 Code Power Code Power Code Power Code Power
(kW) (kW) (kW) (kW)
Input Voltage Code
0022 2.2 0150 15 0450 45 1320 132
3-phase T 0037 3.7 0185 18.5 0550 55 1600 160
0055 5.5 0220 22 0750 75 2000 200
0075 7.5 0300 30 0900 90 2200 220
0110 11 0370 37 1100 110

Ratings
Model Rated capacity(kVA) Rated input current(A) Rated output current Motor Power(kW)
EV5000-4T0022G 3.0 5.8 5.0 2.2
EV5000-4T0037G 5.9 10.5 8.8 3.7
EV5000-4T0055G 8.6 16.5 13.0 5.5
EV5000-4T0075G 11.2 20.5 17.0 7.5
EV5000-4T0110G 17.0 26.0 25.0 11
EV5000-4T0150G 21.0 35.0 32.0 15
EV5000-4T0185G 24.0 38.5 37.0 18.5
EV5000-4T0220G 30.0 46.5 45.0 22
EV5000-4T0300G 40.0 62.0 60.0 30
EV5000-4T0370G 50.0 76.0 75.0 37
EV5000-4T0450G 60.0 92.0 90.0 45
EV5000-4T0550G 72.0 113.0 110.0 55
EV5000-4T0750G 100.0 157.0 152.0 75
EV5000-4T0900G 116.0 180.0 176.0 90
EV5000-4T1100G 138.0 214.0 210.0 110
EV5000-4T1320G 167.0 256.0 253.0 132
EV5000-4T1600G 200.0 307.0 304.0 160
EV5000-4T2000G 250.0 385.0 380.0 200
EV5000-4T2200G 280.0 430.0 426.0 220

Voltage range Environment Vibration

Input Operating site • Less than 5.9m/s2 (0.6g)
• Rated voltage: Three-phase, 380～440V; • Indoor, away from direct sunshine, free from Storage temperature
50Hz/60Hz dust, corrosive gas, combustible gas, oil mist, • -40℃～70℃
Allowable voltage range water vapor, water dripping or salt
Structure
• Voltage: 320V～460V; Voltage unbalance: <3%; Altitude
Protection class
Frequency: ±5% • Use in place up to 1000m, above 1000m,
• IP20
Output derated 6% for every 1000m increase in altitude.
Cooling mode
Rated voltage Maximum altitude is 3000m.
• Air cool with fanl
• 380V/400V/415V/440V Ambient temperature
Output frequency • -10℃～+40℃ (derated when used in the
• 0Hz ～ 600Hz ambient temperature of 40℃～50℃)

Overload capacity Humidity

• 5%RH～95%RH, no condensation
1 minute for 150% rated current, 1 second for 180%
rated current

5
 Dimensions and weight
EV5000-4T0022G～EV5000-4T0220G EV5000-4T0300G～EV5000-4T2200G

B H

B H

A
W

A
W
D

6
Dimensions
Mounting Gross weight
Model Motor Power (kW) A (mm) B (mm) H (mm) W (mm) D (mm)
aperture (mm) (kg)

EV5000-4T0022G 2.2
120 262 280 140 196 5.5 5
EV5000-4T0037G 3.7

EV5000-4T0055G 5.5
186.5 301.5 315 200 210 7.5
EV5000-4T0075G 7.5
6.5
EV5000-4T0110G 11
211.5 336.5 350 225 213.5 12
EV5000-4T0150G 15

EV5000-4T0185G 18.5
232 382 400 250 226 7 15
EV5000-4T0220G 22

EV5000-4T0300G 30 35

EV5000-4T0370G 37 250 600 624 376 258 9

38
EV5000-4T0450G 45

EV5000-4T0550G 55 50

EV5000-4T0750G 75 300 747 770 468 301 10

90
EV5000-4T0900G 90

EV5000-4T1100G 110

EV5000-4T1320G 132 370 855 880 530 370 100

EV5000-4T1600G 160 14

EV5000-4T2000G 200
520 975 1000 680 370 140
EV5000-4T2200G 220

For inverters 75kW and above, DC choke is included in the standard configuration. The gross weight in the above table does not include the weight of the DC reactor. Please refer to dimension drawings
of the DC reactor on page 10.

7
 Drive structure
Drive structure (rated power ≤ 22kW)

Key pad

Key pad installation groove

Upper cover

Key-pad connection port

PG feedback card
Communication card Lower cover

Control terminal Relay terminal

Main circuit terminal

Wires & Cables Outlets
Insertion hole for control cable
Insertion hole for
Power input hole braking resistor

Ventilation vanes

Bottom mounting hole

Drive structure (rated power ≥ 30kW)

Key pad

Key pad installation groove

Control board

Main circuit input terminal

Key-pad connection port

User interface terminal Cover

Interface board Main circuit output terminal

Plug-in terminal for card

Ventilation vanes

Bottom mounting hole

8
Option
If you need the following options, please order separately
from Emerson

Keypad and mounting box dimension

Enter/Date key
15.3 Enter the next menu,
71.6 confirm the selection or Alarm Indicator
confirm the data Display the working and

17.2
menu state
60.8

Panel/remote Key
Select the operation
Menu Key command input channel
2-M3 Enter or quit the (press the ENTER/DATA
114.5

programming state key to confirm the

selection)

>> JOG key

In editing state, select In the operation panel
the target bit of the data. mode, press this key to
In other states, switch the start jog operation
parameter on display
Stop Key
62.1 Run key
Stop the drive or reset
In the operation panel faults
7.4

mode, press this key to

run the drive ∨
Decrease the data or
15.0

∧ function code
Increase the data or
function code

Keypad design
• Standard LED keypad, 5 digit display
• Optional LCD keypad, 4 line display
• Support hot pluggable and removal

Max distance is 100 meters

• Can be used to upload or download parameters
• Standard RJ45 port, available remote control

LED Keypad (standard) • User could select LCD option, and the order code is
EV60-LCD60

Structure design
• Individual duct, support panel mounting (22kW and
blew)
• Detachable keypad for ease of maintenance and
exchange of data

9
 Option
DC choke dimensions
There are two kinds of DC chokes, please find the dimensions as shown below:

h L3 e

h
4-ød n1
n2 n1 n2 4- ød
L2 b1
L1 b1
L1
A Model B Model

Only list the DC chokes used in drives which are 55kW and below. The DC chokes are installed inside the drives which are greater than 75kW.

DC Choke Dimensions (input voltage is 380V)

Dimension [mm] Mounting [mm] Gross Iron loss Copper loss
Drive [kW] Model Type weight PC Pm
L1 b1 h n2 n1 d [kg] [W] [W]
2.2 TDL-4DI01-022 66 76 58 40 60 6.5 1.0 3.7 6.8
3.7 TDL-4DI01-0037 76 76 69 60 60 6.5 1.2 4 13.4
A
5.5 TDL-4DI01-0055 76 76 69 60 60 6.5 1.6 5.5 14.6
7.5 TDL-4DI01-0075 90 76 83 80 60 6.5 2.5 8 19.1
11
TDL-4DI01-0150 114 100 98 100 80 6.5 4 15 23.5
15
18.5
TDL-4DI01-0220 A 134 100 114 120 80 6.5 6.8 24 30.6
22
30 134 120 114 120 100 6.5 8 28 33.2
TDL-4DI01-0370
37 134 140 114 120 100 6.5 10 33 42.8
45 134 140 114 120 100 6.5 10 33 42.8
TDL-4DI01-0550 B
55 135 120 225 100 80 6.5 14 36 63.7

10
Options
Braking options
Braking unit Braking unit dimension
Braking unit model description
2 - Ф6 E
TDB — 4C01 — 0150

Braking option Motor

Code
power
0150 15kW
Voltage Code 0300 30kW
220V 2
0550 55kW
380V 4

2 - 6×10
660V 6
Braking unit C

Braking unit

Configuration B

For applications with 100% maximum braking torque,

continuous braking time less than 10s and the braking
duty less than 10%, the recommended braking unit is as
Please parallel a number of braking units TDB-4C01-0550,
followed.
when using EV5000-4T0900G ～EV5000-4T2200G
Notes
1. When the braking torque is not 100%, the braking resistance value can be adjusted to meet the
Braking unit dimension (mm) actual torque requirement.
notice:braking torque should less than the 150% rated torque of motor. Or please contact
Braking unit Gross technical support of Emerson
A B C D E
model weight (kg) 2. Calculation of the power (P) of the braking resistor

TDB- ①　 For continuous braking: P = 700 2/ R

254 143 144 240 100 3
4C01-0300 R：　resistance

TDB- ②　The power rating of the braking resistor is selected according to the load working condition. If
254 130 170 240 126 4 the continuous braking time exceeds 60s, the rated power of the braking resistor approximates
4C01-0550 to the rated power of the motor. If the continuous braking times is less than 10s, the rated power
of the braking resistor can be selected according to the following equation:
Braking unit model Allowed max output current (A) P = a×rated power of load motor × required braking torque (%)×ED%;
TDB-4C01-0150 50 a is the derating factor of the braking resistor, which is related to the pulse power withstanding
capacity, continuous operating time of the
TDB-4C01-0300 75
braking resistor, and the heat dissipation conditions on site. 1～3 is generally adopted.
TDB-4C01-0550 100
3. When choosing the resistor, please ensure that the current through the braking resistor is less
Current of braking resistor Ic=800/R. than or equal to the output current of the braking unit. Please refer to the output current of the
braking unit in the right hand side of the table.

11
 Options
Braking resistor

Braking resistor model description Braking resistor dimension (mm)

Braking resistor Gross

TDB — R01 — 0015 — 0400 A B C D E F
model weight (kg)
TDB-R01-0015-0400 475 228 127 447 177 460 3
Braking option TDB-R01-0030-0200 500 350 128 480 298 490 6
TDB-R01-0050-0100 540 520 170 520 470 530 8
Code resistance
Braking resistor 0400 40Ω
0200 20Ω
Power Code
0100 10Ω
1.5kW 0015
3.0kW 0030
5.0kW 0050

Braking option configuration

Drive model Braking resistor Braking unit

Braking resistor mounting dimension EV5000-4T0022G 250Ω/250W

EV5000-4T0037G 150Ω/500W
E D
EV5000-4T0055G 100Ω/1kW

EV5000-4T0075G 75Ω/1kW In-Built

C

EV5000-4T0110G 40Ω/1.5kW
A
EV5000-4T0150G 40Ω/1.5kW

EV5000-4T0185G 30Ω/2kW

EV5000-4T0220G 20Ω/3kW
C
EV5000-4T0300G 20Ω/3kW TDB-4C01-0300
B
E

EV5000-4T0370G 10Ω/5kW TDB-4C01-0550

Braking resistor
EV5000-4T0450G 10Ω/5kW TDB-4C01-0550
F
EV5000-4T0550G 10Ω/5kW TDB-4C01-0550

EV5000-4T0750G 10Ω/5kW TDB-4C01-0550

12
Options
Wiring diagram between drive and braking options External option card
Wiring diagram of the braking unit and braking resistor PG card
The EV60-PGABS is an encoder feedback card which
EV5000 supports +5V differential incremental encoder with type
U A, A', B, B', Z, Z' signals. It is used for closed loop vector or
R M
V open loop V/F speed control. For details, please refer to User
S W Manual for EV60-PGABS PG Feedback Card.
PE
T
(-) (+) PR
P TA TH1
TB P
TH2
N TC PR

Braking
制动单元 unit Braking
制动电阻 resistor

TA-TB and TA-TC are the failure relay contacts. TH1 and
TH2 are the temperature relay contacts.
Functions of braking unit
• Braking unit threshold voltage adjustment;
• Over load brake time protection of braking resistor;
• Heatsink overheat protection;
Profibus-DP Card
Model: EVS PRBB01
The EV5000 series drive can be connected to the ProfiBus-DP
field bus network through the PROFIBUS card. In the ProfiBus-
DP field bus network, the drive works as a slave drive.
Functions:
1) sending control command to inverter (e.g., start, stop, jog, etc.)
2) sending speed (frequency) reference or torque command to
inverter;

• Alarm indication; 3) reading operating status information and actual value from the
inverter;
• Failure display and failure relay output indication;
4) reset inverter after a trip;
• Braking resistor overheat auto disconnection and relay
alarm output indication.

The wiring between the braking unit and drive, and

between the braking unit and braking resistor shall be
within 5m. If it is longer than 5 m, twisted pair wire shall
be used. The maximum wire length is 10 m.

13
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Zigg-Pro d.o.o Control-VH Kft EMT Intech S.A. C.I.T. Automatizari N.Duc Thinh
X6216379 05/11

T: +385 1 3463 000 T: +361 431 1160 T: +371 760 2026 T: +51 1 224 9493 T: +40212550543 T: +84 8 9490633
zigg-pro@zg.htnet.hr info@controlvh.hu janis@emt.lv artur.mujamed@intech-sa.com office@citautomatizari.ro infotech@nducthinh.com.vn

© Control Techniques 2011. The information contained in this brochure is for guidance only and does not * Operated by sister company
form part of any contract.The accuracy cannot be guaranteed as Control Techniques have an ongoing process
of development and reserve the right to change the specification of their products without notice.