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Diverter - 29-500psi PDF
Diverter - 29-500psi PDF
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Operation & Maintenance
Preface
The information in this operator’s manual describes the 29 1/2 inch 500 psi WMSP Diverter
manufactured by Worldwide Oilfield Machine, Inc. in Houston, Texas.
If any questions arise concerning this manual, contact WOM’s BOP factory at:
Date of Publication:
March 5, 2013
© 2013 Worldwide Oilfield Machine, Inc. All rights reserved. No part of the material protected by this copyright
may be reproduced or utilized in any form or by any means, electronic or mechanical, including photocopying,
recording, broadcasting or by any information storage and retrieval system, without permission in writing from
Worldwide Oilfield Machine, Inc.
TM
Preface
29 1/2” 500 psi WMSP Diverter
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Operation & Maintenance
Table of Contents
Table of Contents...................................................................................4
Certifications..........................................................................................6
Components...........................................................................................8
Major Components............................................................................................ 8
Parts Description.............................................................................................. 9
Parts List........................................................................................................... 10-11
Principle of Operation............................................................................12
Operation...............................................................................................13
Surface Hookup................................................................................................. 13
Tool Joint Stripping.......................................................................................... 15
Physical Data..........................................................................................16
Engineering Data.............................................................................................. 16
Bolt and Wrench Data....................................................................................... 16
Dimensions.............................................................................................17
Inside Dimensions............................................................................................. 17
Outside Dimensions.......................................................................................... 17
Packing Unit...........................................................................................18
Packing Unit..................................................................................................... 18
Packing Unit Selection..................................................................................... 18
Packing Unit Replacement............................................................................... 19
Splitting Packing Unit...................................................................................... 19
Packing Unit Testing........................................................................................ 19
Table of Content
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Operation & Maintenance
Appendices
Index of Figures
Figure 1. Isometric Cross-Section.............................................................................................. 7
Figure 2. Major Components...................................................................................................... 8
Figure 3. Exploded View............................................................................................................. 9
Figure 4. Parts of Diverter.......................................................................................................... 10
Figure 5. Diverter Fully Open..................................................................................................... 12
Figure 6. Diverter Closed on Drill Pipe...................................................................................... 12
Figure 7. Diverter Closed on Open Hole.................................................................................... 12
Figure 8. Detail of Closing Chamber Line.................................................................................. 13
Figure 9. Detail of Control System............................................................................................. 13
Figure 10. Control Pressure Graph............................................................................................ 14
Figure 11. Closing Chamber Line.............................................................................................. 15
Figure 12. View of Inside Dimensions........................................................................................ 17
Figure 13. View of Outside Dimensions..................................................................................... 17
Figure 14. Inspection Guide....................................................................................................... 20
Figure 15. Items of Note in Seal Testing.................................................................................... 21
Figure 16. Items of Note in Disassembly.................................................................................... 22
Figure 17. Items of Note in Assembly......................................................................................... 23
Index of Tables
Table 1. Item Description.......................................................................................................... 9
Table 2. Diverter Parts List........................................................................................................ 11
Table 3. Engineering Data......................................................................................................... 16
Table 4. Bolt and Wrench Data................................................................................................. 16
Table 5. Inside Dimensions....................................................................................................... 17
Table 6. Outside Dimensions.................................................................................................... 17
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Appendices
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Operation & Maintenance
Certifications
WOM is licensed under the latest edition of API
6A and API 16A and has fully implemented API
Q1 quality system. The API 16A license not only
6A-0394,
applied to drill-through equipment, but also ram 16A-0079
and annular type BOPs.
No. CE-0041-PED-H-WOM-001-08-USA
CERT-0020744
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Certifications
29 1/2” 500 psi WMSP Diverter
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Operation & Maintenance
The 29 1/2” 500 psi WMSP Diverter is an Any normal closing unit having a
annular type BOP which will close and separate pressure regulator valve for the
seal off on tubulars in the wellbore or annular blowout preventer and sufficient
completely seal off the open hole to full accumulator volume (60 gallons) can
rated working pressure by compression of a be used to operate the Diverter. The
reinforced packing unit. The 29 1/2” 500 psi hydraulic operating fluid may be clean, light
WMSP Diverter has been developed for use petroleum hydraulic oil, or water with
on surface installments. a water soluble added. In cold climates,
anti-freeze should be added to prevent
Hydraulic pressure applied to the freezing.
closing chamber raises the piston forcing the
packing unit into a sealing engagement. The closing time of the Diverter is
Closing pressure must be maintained determined by the rate at which the
as wellbore pressure (or test pressure) hydraulic fluid can be delivered to the
acting on the piston from below the sealed off closing chamber. Minimum closing
packing unit decreases the closing force. time is achieved by using short, large
During well control operations, drill pipe can diameter control lines, large bore control
be rotated and tool joints stripped through valves, and a large accumulator volume. An
a closed packing unit while maintaining a excessively high setting on the pressure
full seal on the pipe. regulator valve will have little effect on
the Diverter closing time.
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Components
Major Components
Locking Plate
Lid
Packing Unit
Cage
Piston
Body
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Components
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Operation & Maintenance
Parts Description
6 Item Description
8 1 Body
10
9
7 2 Lid
3 Packing Element
4 Piston
11
2 5 Cage
6 Short Plate
7 Long Plate
8 Nut
9 Stud
3
10 Screw: Short and Long Plate
11 Seal: Lid Gasket
12 U-Seal: Piston Upper
12 13 Double U-Seal: Piston Lower
14 Non-Extrusion Ring: Piston Lower
14 4 15 U-Seal Piston Inner
13
14 16 O-ring: Cage
15 17 Pipe Plug
18 Seal Kit Assembly
16
17
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Operation & Maintenance
Parts List
13 14
5
12
15
21
2
16
7
11 8
17
3
18
1
17
4
9
19
10
20
Figure 4: Parts List
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29 1/2” 500 psi WMSP Diverter
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Operation & Maintenance
Part Numbers
1 1 W-1002661 Body
2 1 W-1002663 Lid
3 1 W-1002665 Piston
4 1 W-1002667 Cage
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Operation & Maintenance
Principle of Operation
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Principle of Operation
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Operation & Maintenance
Operation
Surface Hookup
The surface hookup of the Diverter shown
in Figure 8 connects the hydraulic operating
pressure to the closing chamber.
encountered.
Operation
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Operation & Maintenance
500
400
Open Hole
300
7” pipe
200
12” pipe
100
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29 1/2” 500 psi WMSP Diverter
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Operation & Maintenance
During well control operations, drill pipe can be rotated and tool joints stripped
through a closed packing unit while maintaining a full seal off on the pipe. Rotation or
stripping through a closed and sealed packing unit will shorten its life. Longest life for the
packing unit is obtained by adjusting the closing forces low enough to maintain a seal on the
drill pipe with a slight amount of drilling fluid leakage as the tool joint passes through the
packing unit. This drilling fluid leakage indicates optimum seal off for minimum packing
unit wear and provides lubrication for the drill pipe motion through the packing unit.
Slow tool joint stripping speeds reduce surge pressures, prolonging packing unit life.
The pressure regulator valve should be set to provide and maintain the proper control
pressure. If the pressure regulator valve does not respond fast enough for effective Diverter
control, a surge absorber (accumulator) should be installed in the closing chamber control line
adjacent to the Diverter. Pre-charge the accumulator to one-half of the closing pressure
required to affect a seal off at the existing well pressure for the pipe size in use.
Caution: Rotation of drill pipe in one position generates heat which is detrimental to the packing unit if continued for a
long period of time.
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29 1/2” 500 psi WMSP Diverter
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Operation & Maintenance
Physical Data
Engineering Data
Measurements
Bore 29½ inches
Working Pressure 500 psi
Shell Test Pressure (Factory Test Only) 800 psi
Closing Chamber Test Pressure (Factory Test Only) 2,250 psi
Volume – Closing Chamber 60 gallons
Piston Stroke 13 9/16 inches
Port Size 1.25–11.5 NPT
Weight – Single (Approximate - varies with connections) 24,500 lb
Pad Eye Safe Working Load (Each) 27,000 lb
Normal Operating Pressure 1500 psi
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Physical Data
29 1/2” 500 psi WMSP Diverter
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Operation & Maintenance
Dimensions
Inside Dimensions
Inches
A Bore 29.50
B O.D. Upper Piston 65.73
C I.D. Upper Body 65.75
D I.D. Piston 33.75
E Top of Body to Top of Sleeve 33.41
F I.D. Lower Body 50.00
G Piston Height 32.44
H Top of Sleeve to Bottom of Lid 15.20
J Packing Unit Height 15.00
K Stroke (Not Shown) 13.56
L Lid Height 15.00
Figure 12: Inside Dimensions Table 5: Inside Dimensions
Outside Dimensions
Inches
A 84.5
B 75.38
C 12.5
D 40.06
E 8.41
F 43.00
G 54.00
H 69.00
J 67.84
Table 6: Outside Dimensions
Packing Unit
Packing Unit
The heart of the Diverter is the packing unit. The unit is manufactured from high quality
rubber, reinforced with flanged steel segments. Each unit has a large volume of tough,
feedable rubber to meet any requirement.
The molded-in steel segments have flanges at the top and bottom. These segments anchor the
packing unit within the Diverter and control rubber extrusion and flow when sealing off well
pressures. Since the rubber is confined and kept under compression, it is resistant to tears
and abrasion.
Packing units for Diverters are manufactured from compounded Natural rubber or Nitrile
rubber
Natural rubber is compounded for drilling with water- base drilling fluids. Natural
rubber can be used at operating temperatures between -30°F to 225°F (-35°C to 107°C).
When properly applied, the compounded natural rubber packing unit will usually provide the
longest service life.
Nitrile rubber (a synthetic compound) is for use with oil-base or oil-additive drilling fluids.
It provides the best service with oil-base muds, when operated at temperatures between 20°F
to 190°F (-7°C to 88°C). The Nitrile rubber packing unit is identified by a red colored band.
Expected H2S Service does not affect selection of packing unit material. H2S service will
reduce the service life of rubber products, but the best service life is obtained by matching
the packing unit material with the requirements of the specific drilling fluid. Performance
of elastomeric materials can vary significantly, depending on the on the nature and extent of
exposure to hydrogen sulfide. The operator should monitor pressure sealing integrity
frequently to assure no performance degradation has occurred.
Storage conditions are important for realizing the maximum life of the packing unit.
Packing units should be stored in a cool, dry dark storage area. Atmosphere, light, and
heat accelerate deterioration of rubber goods. It is also essential to practice first-in,
first-out when storing packing units. See Page 24, Storage of Rubber Goods for more detailed
recommendations and precautions.
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Packing Unit
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Operation & Maintenance
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Seal Testing
When it is known or suspected that a seal within the Diverter is leaking, it is recommended
that all the seals be replaced. However, if only the seal in question is to be replaced, it must
first be determined which seal is leaking. The following procedure is provided:
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Operation & Maintenance
15
Remove the Lid
To remove the lid, install the lid assembly tool
onto the lid so that the two beams are in a cross
arrangement.
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The ideal storage situation for rubber goods 7. If storage for extended periods is
would be in vacuum-sealed containers anticipated, then vacuum-sealed
maintained in a cool, dry, dark storage area. containers are recommended.
Impervious surface coverings such as
The following recommendations will allow waxing will increase shelf life.
vendors and users of oilfield equipment
to maximize normally available storage Factors that accelerate the deterioration of
facilities for rubber goods. rubber goods are atmosphere, light and
heat.
1. Keep the rubber storage area as dark The term “aging” means cumulative
as possible, preferably indoors, not effects of all three attacking agents over
outdoors, and away from direct sunlight, a period of time. Other factors that
skylights, windows, and direct artificial will affect rubber goods include
lighting. stretching or bending from normal
shape, extreme cold, chemical reactions
2. Select a cool location (approximately with solvents and petroleum products.
65°F) that is away from heaters, stoves,
and direct blasts of space heaters. Oxidization results from exposure to the
atmosphere allows oxygen to react with
3. Keep rubber goods away from the rubber goods. Ozone (O3), a very active
electrical machinery (motors, switch gear, form of oxygen, is especially detrimental to
or any high voltage equipment producing rubber goods. The principal sources of ozone
corona). Avoid locations susceptible to contributing to rubber goods deterioration
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are: (1) atmospheric ozone, and (2) ozone Since the aging of a rubber product is
created by electrical discharges such as high dependent upon all of the above factors,
voltage corona, electrical machinery and plus its size, specific composition, and
lighting. Points of strain in rubber goods function, no precise figure is available for
attacked first by ozone will be characterized “storage life.” Generally, the greater the
by deep cracks. Ozone and normal oxygen ratio of surface area to volume, the
(O2) will attack rubber goods much as steel more susceptible a part is to being
rusts. rendered useless by aging. For example, a
relatively large part (by volume) of a
Oxidization is characterized by a hard skin packing unit might be expected to have
which eventually crazes in small cracks a much longer useful shelf life than a
and may turn chalky or assume a bark-like thin-walled, large diameter O-ring.
appearance.
No general rule can be drawn regarding
Strong, direct light especially sunlight, usability.
has a harmful effect on rubber goods. The
ultraviolet light content of the light A large, heavy part might suffer the same
spectrum accelerates cracking. Light, total amount of aging as a small, light piece
especially sunlight, is undesirable and and still be usable, whereas the light piece
should be avoided at all times. would be rendered useless. Thus, judgment
becomes the rule and, where there is doubt,
Heat whether the result of sunlight, replace the part.
artificial, or accidental heating, will also
have a harmful effect on rubber goods. These checks should be made prior to
Heat results in a gradual hardening of the using rubber goods that have been stored
rubber goods. The process is greatly for periods of time:
accelerated when ozone or oxygen is • Is there “chalking” or “barking?”
present. • Has the part developed a “hard skin?”
• Do cracks appear? Do cracks
In extremely cold climates, some rubber appear when the part is stretched?
goods will become so brittle that they will (Sometimes cracks will be obvious;
shatter when dropped or handled roughly. stretch or bend the part in question so
that any incipient cracks or very thin
Any stretching or bending of rubber goods cracks will be revealed).
in storage from a relaxed, normal shape will • Will suspect part pass a hardness test
result in accelerated aging or cracking. with a Shore “A” Durometer? (In the
event that the hardness runs 15 points
Various solvents may cause deterioration of
higher than the normal hardness of the
rubber goods, both natural and synthetic,
part is considered non-usable).
especially oilfield liquid hydrocarbons.
These materials cause swelling or Note: Hardness is affected by temperature, and readings
shrinkage of the rubber goods with which should be taken the rubber part at 70o to 100oF. The hardness
measurement should be made on a flat surface of the rubber part
they are in contact. having a minimum thickness of ¼ inch.
TM
CONTACT US:
www.womusa.com
TM
6A-0394 17D-0068
16A-0079 6A-0203
6A-0203.1 6D-0330
6D-0548 16A-0080
7-1-0243.1 16C-0088
16A-0080.1 17D-0023 No. CE-0041-PED-H-WOM-001-08-USA
www.womusa.com
Revised APRIL
JAN 2013
2013 - SM