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Construction and Building Materials 298 (2021) 123648

Contents lists available at ScienceDirect

Construction and Building Materials


journal homepage: www.elsevier.com/locate/conbuildmat

Technical and environmental performance of eggshell lime for soil


stabilization
Rodrigo Beck Saldanha a,⇑, Cecília Gravina da Rocha b, Andrés Maurício Lotero Caicedo a, Nilo Cesar Consoli a
a
Graduate Program in Civil Engineering, Universidade Federal do Rio Grande do Sul, Porto Alegre, RS 90035-190, Brazil
b
School of Civil and Environmental Engineering, University of Technology Sydney (UTS), Sydney, Australia

h i g h l i g h t s

 Physical-chemical and mineralogical characterization of eggshell limes.


 Eggshell lime is suitable for soil stabilization (strength and stiffness)
 Life cycle assessment to compare impacts of eggshell versus conventional limes.
 Elimination of limestone related processes reduces impacts for eggshell limes.

a r t i c l e i n f o a b s t r a c t

Article history: Searching for alternative materials to reduce the extraction of natural resources is key to a more sustain-
Received 5 July 2020 able world and relevant to construction and infrastructure projects in which large amounts of materials
Received in revised form 8 May 2021 are used. Eggshell is a solid waste that is rich in calcium carbonate and can potentially replace limestone
Accepted 12 May 2021
for lime production. This research examines the environmental impacts of eggshell limes and commer-
cially available limes using Life Cycle Assessment (LCA). In addition, a physical–chemical and mineralog-
ical characterization of eggshell limes and an assessment of the strength and stiffness of a sandy soil
Keywords:
stabilized with ground glass and such limes are carried out. Results show that eggshell limes have
Eggshell waste
Quicklime
reduced impacts for aquatic ecotoxicity, terrestrial ecotoxicity and land occupation when compared to
Hydrated lime traditional limes as two processes (Quarrying of limestone and Limestone improvement) are eliminated.
Physical–chemical-mineralogical A reduction of 65.1% in damage to Ecosystem quality was observed for eggshell quicklime (versus quick-
characterization lime from limestone) and of 50% for eggshell hydrated lime (versus hydrated lime from limestone).
Soil stabilization Eggshell limes were found to have adequate physical–chemical-mineralogical characteristics for soil sta-
Environmental performance bilization applications, being composed by 97.0% calcium oxide and 2.0% magnesium oxide (quicklime)
and by 89.6% calcium hydroxide, 2.9% magnesium hydroxide and 5% calcium carbonate (hydrated lime).
Lastly, both limes improved the strength and stiffness of the studied soil by reacting with ground glass
(pozzolan).
Ó 2021 Elsevier Ltd. All rights reserved.

1. Introduction properties for construction and infrastructure projects), in which


calcium-based materials (e.g., lime), and Portland cement are com-
Resource extraction creates considerable environmental monly used for soil stabilization. Soil stabilization is a technique to
impacts particularly for infrastructure projects such as roads, improve soils performance by (i) adding binders (usually cement or
embankments, foundations that often require large quantities of lime) [2], (ii) changing the granulometry, (iii) increasing the soil
raw materials. Incorporating waste or by-products from other density [3], etc. Techniques with alternative (non-traditional)
industries with binding characteristics provides a mean to reduce materials have also been explored in the geotechnical field using
the consumption of such resources. [1]. This also applies to biologic approaches [4], biopolymer [5], gasification biochar [6],
geotechnical engineering (focused on the foundations and base bio-technological waste [7], and hydrated lime from industrial
waste [8] to replace traditional binders and avoid environmental
⇑ Corresponding author. impacts.
E-mail addresses: rodrigo.saldanha@ufrgs.br (R.B. Saldanha), cecilia.rocha@uts. Prior research has shown that alkaline materials such as cal-
edu.au (C.G. da Rocha), 00296662@ufrgs.br (A.M.L. Caicedo), consoli@ufrgs.br cium hydroxide [9], quicklime [10] or sodium hydroxide [11],
(N.C. Consoli).

https://doi.org/10.1016/j.conbuildmat.2021.123648
0950-0618/Ó 2021 Elsevier Ltd. All rights reserved.
Rodrigo Beck Saldanha, Cecília Gravina da Rocha, Andrés Maurício Lotero Caicedo et al. Construction and Building Materials 298 (2021) 123648

combined with a pozzolanic material (e.g., fly ash, natural poz- tions. However, the environmental benefits of replacing
zolana, and ground glass) produce a binder (calcium silicate traditional limes for this new material requires a more detailed
hydrate and calcium aluminate silicate), potentially applicable to examination.
soil stabilization. Horpibulsuk et al. [12] obtained satisfactory LCA is an environmental management technique and standard-
results in strength by adding a pozzolanic soil and lime to a prob- ized method [31,32] focused on environmental impacts of a pro-
lematic soil in Thailand. Sharma and Sivapullaiah [13] combined duct or a service over its lifecycle, which can also be applied in
industrial waste (fly ash and blast furnace slag) with lime to stabi- waste-resource recycling. For example, Lee et al. [33] applied LCA
lize an expansive soil. Consoli et al. [14] used carbide lime and to compare the environmental impacts of eggshell and oyster shell
ground glass for stabilizing a sandy soil and a clayey sand and waste used to soil pH correction. This eliminates the extraction of
found that durability, strength and stiffness improved. This suggest limestone and the landfilling of eggshell waste, but increases
that lime is an important activator material for ground improve- energy consumption, which is needed for calcination. Zhang et al.
ment applications. [34] proposed a LCA-base framework to evaluate cement manufac-
Lime has been extensively used as an alkaline activator of poz- turing using of carbide slag for reducing CO2 emissions. Navia et al.
zolana for binder formation. Yet, the calcination process for obtain- [35] found that contaminated soils can be reused in cement man-
ing calcium oxide (CaO) has a high environmental impact due to ufacturing to decrease its environmental impact. Gutiérrez et al.
high energy consumption and CO2 production for converting [15] used LCA to evaluate the environmental impacts of commer-
CaCO3 (limestone) to CaO (quicklime) [15]. In order to address this cial lime production in Cuba and found that calcination, fuel con-
problem, a number of sustainability studies have been focused on sumption, electricity, and limestone extraction are main
(i) the efficiency of calcination processes and how these can be processes contributing to such impacts. Jiang et al. [16] point out
improved or (ii) environmental-friendly energy sources for such that in the future, the environmental focus will shift towards lime-
process. An example is the use of alternative fuels for recirculation stone extraction and mineral production.
and recovery of carbon dioxide (CO2) emissions [16]. In spite of As detailed in previous paragraphs, a few recent studies have
that, limestone extraction and processing remains a key environ- examined the potential of using eggshell lime for soil stabilization
mental problem [17] as it creates forests stripping, water deple- from a technical viewpoint by examining the mechanical perfor-
tion, soil and air pollution, depletion of natural flora and fauna, mance of admixtures involving such waste. Yet, the environmental
reduction of biodiversity, landscape changes, and degradation of benefits of eggshell waste for geotechnical applications remains
agricultural land [18]. unexplored. This research seeks to address this gap by performing
In this context, searching for new materials and optimizing the a cradle to gate comparative analysis of eggshell limes (quicklime
use of existing ones to improve soils properties become key. Egg- and hydrated limes) and commercially available limes (from lime-
shells are a source of calcium carbonate (CaCO3) that when prop- stone). In addition, a complete physical–chemical and mineralogi-
erly calcined can be transformed into quicklime (CaO) and later cal characterization of the eggshell limes and results of their
into hydrated lime (CaOH2) [19]. According to FAO [20], egg pro- mechanical performance in the stabilization of a sandy soil are also
duction in the world in 2016 was approximately 81 million tons. presented.
Considering that 10% of such mass accounts for shells [21], the
annual production for that year can be equated to 8.1 million tons.
Converting such material from a waste (normally disposed of in 2. Research method
landfills) into a by-product for soils stabilization provides an eco-
nomic and environmental opportunity. 2.1. Characterization, strength and stiffness
Eggshells have been used for correcting soils pH, animal feed-
ing, and for removing heavy metals from contaminated water 2.1.1. Characterization of eggshell lime
and soil [22]. In the construction sector, calcium oxide (CaO) from This study examines four limes (quicklime and hydrated)
eggshells has been used as hydrated lime [Ca(OH)2] for mortars obtained from limestone and eggshell: (i) calcitic quicklime (con-
[23] and for stabilizing a clay soil with blast furnace slag [24]. Cal- ventional), (ii) calcitic hydrated lime (conventional), (iii) eggshell
cium Carbonate (CaCO3) from eggshell, unprocessed, was also used quicklime (alternative), and (iv) eggshell hydrated lime (alterna-
as a partial substitute (up to 30% by weight) of Portland cement for tive). Quicklime and hydrated calcitic limes (from limestone) were
producing soil–cement bricks [25]. Maduabuchi et al. [26] applied bought at a local store and eggshell limes were produced (calcina-
Calcium Carbonate (CaCO3) from eggshell powder (without calci- tion and hydration) in a laboratory. Shells, which were collected in
nations) as a raw material for a lateritic soil stabilization. Shekha- local restaurants in Porto Alegre (southern region Brazil), were
wat et al. [27] use eggshell powder and fly ash with an alkaline manually crushed, passed through a 2.0 mm sieve, and dried in
activator solution to create a sustainable building material with the oven at 100 °C for 24 h. Batches of 200 g of crushed eggshells
potential application for road base/subgrade. Ferraz et al. [28] per- were calcined in an oven at a constant temperature of 1000 °C
formed the characterization of limes [Ca(OH)2 and CaO] from egg- resulting in eggshell quicklime (EQL). The loss of mass during cal-
shells and proposed that this waste becomes a partial substitute cination was approximately 40%. EQL was hydrated in water for
for limestone in buildings construction. The referred authors also 24 h and then dried at 60 °C (48 h) to produce eggshell hydrated
indicated potential environmental benefits in using eggshells for lime (EHL).
lime production, but no further details on such potential benefits Limes were evaluated in terms of physical, mineralogical and
were presented. Bensaifi et al. [24] applied hydrated eggshell lime chemical composition considering the soil stabilization standard
and blast furnace slag to stabilize a soil in Algeria and showed that ASTM C977 [36]. Four procedures were used for physical character-
calcined eggshell activated blast furnace slag can be used as an ization: (i) specific gravity: ASTM D854 [37]; (ii) specific surface
effective binder for stabilizing clay soils. Recently, Consoli et. al. area (using BET nitrogen adsorption); (iii) Fineness (ASTM C977
[29,30] studied and patented a mixture of quick and hydrated egg- [36]); and (iv) Scanning Electron Microscopy (microscope with sur-
shell lime with glass powder for soil stabilization. The referred face imaging and energy dispersive X-ray spectrometry).
authors found that eggshell lime has satisfactory characteristics Three procedures were used for chemical and mineralogical
for geotechnical practices and its combination with ground glass characterization: (i) Thermogravimetric (1 g lime specimens and
forms a novel binder. A few recent studies have investigated egg- a heating rate of 10 °C/min from room temperature up to
shell limes and their use for different civil engineering applica- 1000 °C); (ii) X-ray diffraction (Anode material = Cu, 0.05° step size
2
Rodrigo Beck Saldanha, Cecília Gravina da Rocha, Andrés Maurício Lotero Caicedo et al. Construction and Building Materials 298 (2021) 123648

and, and 5°less than2h less than 75° range); and (iii) Chemical Portable Ultrasonic Non-Destructive Digital Indicating Tester (Pun-
compounds (using X-ray fluorescent spectrometry). dit) equipment. Pundit equipment has a resolution of 0.1 ls and
time measurements can range from 0.1 to 9,999 ls. Post informa-
tion processing was carried out in Pundit Lab+Ò software [44].
2.1.2. Strength and stiffness of sand-eggshell lime blends
The examined soil is classified as poorly graded sand with silt
[38]. The calcitic limes (conventional) used meet the requirements
of established standards [36] for quicklime and hydrated limes in 2.2. Environmental performance - life cycle Assessment
soil stabilization [39]. Strength (ASTM D5102 [40]) and stiffness
(ASTM D2845 [41]) tests were used to assess the mechanical per- 2.2.1. Goal and scope definition
formance of alternative limes (involving alkaline activation of Life Cycle Assessment (LCA) was used to evaluate the environ-
ground glass) for soils stabilization. mental impacts of conventional hydrated lime (CHL), conventional
Optimum moisture content (11%) and maximum dry unit quicklime (CQL), eggshell hydrated lime (EHL), and eggshell quick-
weight (16.5 kN/m3) were established for specimens moulding lime (EQL). The goal of this LCA is to quantify and compare life
based on Proctor tests [42]. 20% of ground glass (alternative poz- cycle impacts of conventional limes (from limestone) and eggshell
zolan) and three different contents for four limes studied (3, 5, limes. The study scope is cradle to gate and involves four processes
and 7%) were used. Consoli et al. [43] showed that stabilizing a for CHL and CQL (Fig. 1): (i) Quarrying of limestone; (ii) Limestone
sandy soil using conventional lime (3, 5, and 7%) and ground glass improvement (crushed and washed); (iii) Quicklime production;
(25%) improves its mechanical performance. and (iv) Hydrated lime production. The two last processes also
All materials (sand, ground glass, lime and water) were weighed apply to CQL and EQL. 1 t of quicklime (CQL or EQL) or 1 t of
according to defined proportions. Samples were statically moulded hydrated lime (CHL and EHL) were considered as functional units.
in a tripartite mould (height 100 mm and diameter 50 mm) in Quarrying of limestone and Limestone Improvement are substi-
three layers to reach the established dry density. Moisture and tuted by eggshell transportation for EQL and EHL (Fig. 1). As for cal-
dry unit weight were checked for validation of samples according cination, eggshells limes were considered to directly replace
to established specifications. Samples were packed in individual limestone as a raw material. Grinding processes were not consid-
plastic bags and stored in a room with controlled temperature ered for eggshell (source of CaCO3) due to its fragile structure
(23 °C) for 7 days. After curing, samples were submerged in a water and thickness. (i) Eggshell cleaning and (ii) potential alterations
container for 24 h to reduce potential matrix suction effects during in calcination processes (due to limestone replacement by egg-
unconfined compression strength tests. shells) were not considered in the LCA due to the lack of available
Unconfined compression strength tests were performed at a data. An average transportation distance of 100 km was estab-
displacement rate of 1.14 mm/min and maximum loads were lished to account for diffuse locations of eggshell sources such as
recorded. Results were obtained by averaging results of triplicates. restaurants, food companies, and egg-protein factories. Additional
Initial shear module of artificially cemented soils were determined distances (150 km, 200 km, and 250 km) were also examined to
by ultrasonic pulse velocity tests. This test was performed using a assess the effect of varying distances on environmental impacts.

Fig. 1. System boundaries of limes production.

3
Rodrigo Beck Saldanha, Cecília Gravina da Rocha, Andrés Maurício Lotero Caicedo et al. Construction and Building Materials 298 (2021) 123648

2.2.2. Life cycle inventory cation of a combined midpoint/damage approach, linking all types
SimaPro software and Ecoinvent database were used to access of inventory results in fifteen midpoint categories (impact cate-
inventory data for processes embedded in the four systems consid- gories) combined in four endpoints damage categories
ered (Fig. 1). Tables 1 and 2 summarize the inventory data for con- (IMPACT2002 + v2.15 from SimaPro software). Impact categories
ventional quicklime and hydrated limes and for eggshell quicklime (midpoints) use the reference substance obtained from inventory
and hydrated limes. Global datasets were used for all inventory data to measure environmental impacts. These contribute to one
data, enabling a comprehensive view of impacts and avoiding or more damage categories (endpoints): (i) human health, (ii)
regionalization of impacts [45]. Datasets inform input quantities ecosystem quality, (iii) climate change, and (iv) resources. Such
such as energy, raw material, processed material, water and out- categories are measured, respectively, in (i) DALY, (ii) PDF-square
puts that impact water, soil and air for difference processes. The meter per year, (iii) kg CO2-eq and (iv) MJ, where DALY = Disability
same input flows (gate to gate) for quicklime and hydrated lime adjusted life years, PDF = Potentially Disappeared Fraction of spe-
production was considered for both conventional and eggshell cies [48].
limes. For example, Resources (endpoint) uses (i) mineral extraction
1.7 t of raw material for every 1 t of quicklime produced and and (ii) non-renewable energy as midpoints [40]. Energy consump-
0.76 t of quick lime for every 1 t of hydrated lime produced were tion (MJ) involved in mineral extraction is summed to non-
considered for eggshell and conventional limes. A truck with 9 t renewable energy (already in MJ) to create the end point
(12 m3) material capacity with 220 HP and autonomy of 8 km (Resources). Human health uses concentrations of certain elements
per litre (L) of Diesel was considered for eggshells transportation. with chronic toxicological effects (e.g., Chloroethylene into air-eq
Inventory of diesel production and diesel burned in build machines and Chlorofluorocarbon-11 into air-eq) measured by Carcinogens
included: 2.38 L (85.32 MJ) for 100 km, 3.57 L (134.4 MJ) for and Ozone layer depletion (midpoints). Such concentrations are
150 km, 4.75 L (170.24 MJ) for 200 km and 5.95L (213.24 MJ) for used to estimate life years lost and human disabled effects mea-
250 km. Distance from waste locations to processing facilities is sured by DALY [48,49,50].
a relevant parameter for LCA. Christof and Esther [46] noticed that
transportation distances above 15 km for recycled concrete can
result in higher environmental impacts than conventional 3. Results and discussion
concrete.
3.1. Characterization

2.2.3. Impact evaluation and interpretation of results 3.1.1. Physical


Life Cycle Impact Assessment (LCIA) method links each input Standard ASTM C977 [36] establishes fineness limits for
and output within the product system to corresponding environ- hydrated lime in soil stabilization: maximum percentages retained
mental impacts. In this study, IMPACT2002 + method was used in sieves #30 (0.60 mm) equal to 3% and 25% for sieves #200
through SimaPro software. This method proposes a practical appli- (0.075 mm). Results for eggshell hydrated lime in this study have

Table 1
Inventory database for conventional quicklime and hydrated limes.

Products (Output flow) Input flow Value Specific Dataset


Quicklime and Hydrated Lime Quarrying of Limestone 1.7 t Kellenberger, D., limestone quarry operation, RoW (Rest-of-World) Allocation,
ecoinvent database version 3.5. [47]
Limestone 1.7 t Kellenberger, D., limestone production, crushed, washed, RoW Allocation,
improvement ecoinvent database version 3.5.[47]
Quicklime production 1t Kellenberger, D., quicklime production, in pieces, loose, RoW Allocation,
ecoinvent database version 3.5. [47]
Hydrated lime 1t Kellenberger, D., lime production, hydrated, loose weight, RoW Allocation,
production ecoinvent database version 3.5. [47]

Table 2
Inventory data for eggshell quicklime and hydrated limes.

Products (Output Input flow Value Specific Dataset Change


flow)
Eggshell Quicklime Diesel 2.38 L (100 km); 3.57 L System, market for diesel, Global
and Eggshell production (150 km); 4.75 L (200 Allocation, ecoinvent database version
Hydrated Lime km); 5.95 L (250 km) 3.5. [47]
Transportation 100 km (85.32 MJ); Kellenberger, D., diesel, burned in
150 km (134.40 MJ); building machine, Global Allocation,
200 km (170.24 MJ); ecoinvent database version 3.5. [47]
250 km (213.24 MJ)
Quicklime 1t Kellenberger, D., quicklime Quarrying of limestone and Limestone improvement
production production, in pieces, loose, RoW processes (Table 1) were removed from the system.
Allocation, ecoinvent database version
3.5. [47]
Hydrated lime 1t Kellenberger, D., lime production, Quarrying of limestone and Limestone improvement
production hydrated, loose weight, RoW processes (Table 1) were removed from the system.
Allocation, ecoinvent database version Modified quicklime production was added in Hydrated
3.5. [47] lime production chain.

4
Rodrigo Beck Saldanha, Cecília Gravina da Rocha, Andrés Maurício Lotero Caicedo et al. Construction and Building Materials 298 (2021) 123648

Fig. 2. Scanning electron microscopy for (a) quicklime and (b) hydrated lime from eggshell.

zero retained (sieve #30) and 35% retained (sieve #200). These linked to not performing the grinding in this experiment. Milling
results meet the limit of 3% of sieve #30, but not the limit of 25% is usually made for commercial limes production. Eggshell grinding
of sieve #200. will increase specific surface areas and materials’ finesses, improv-
Eggshell quicklime has a granulometry of less than 2 mm meet- ing its soil stabilization properties.
ing specifications of quicklime standards for soil stabilization [36].
For exothermic reactions of quicklime in water, temperature rise 3.1.2. Mineralogical and chemical
was verified when materials were hydrated in the ratio 1:4 Fig. 3 present X-ray diffraction (XRD) results for eggshell quick-
(solid/liquid). Temperature increased to 58 °C in 10 min and above lime and eggshell hydrated lime. They show calcium oxide (CaO),
30 °C in 20 min as established by standard [36]. Quicklime
provides satisfactory levels of free CaO to react with water in soil
stabilization processes.
EQL has a specific surface area (SSA) of 4.06 m2/g and EHL has
SSA of 4.80 m2/g. SSA is an important property because it indicates
available contact areas of lime for chemical reactions. Ferraz et al.
[28] found a lower value for eggshell lime with 1.4 m2/g reducing
its reactivity compared to conventional limes. Calcitic limes have
values between 11 m2/g and 18 m2/g [51]. Specific gravity of EQL
and EHL grains were 2.48 g/cm3 and 2.09 g/cm3, determined by
ASTM D854 test [29] using kerosene instead of water. Physical
characteristics of eggshell quick and hydrated lime may vary
according to methods used to grind shells, among other reasons
[52].
Fig. 2a and 2b show scanning electron microscopy (SEM) results
for EQL and EHL. Fig. 1a shows quicklime morphology, which
reveals a unique porous mass with micro textural homogeneity,
similar to commercial quicklime [53]. SEM results (Fig. 1b) reveal
that EHL consists of clusters with irregular surface, and hexagonal
forms are typical of hydrated lime [54]. Eggshell limes have com-
patible morphological characteristics for generating products sim-
ilar to calcitic limes. Its smaller specific surface and fineness are Fig. 3. X-ray diffraction (XRD) of quicklime and hydrated lime from eggshell.

5
Rodrigo Beck Saldanha, Cecília Gravina da Rocha, Andrés Maurício Lotero Caicedo et al. Construction and Building Materials 298 (2021) 123648

magnesium oxide (MgO) and portlandite [Ca(OH)2] as predomi- 1% of each metal oxide, such as Fe2O3, Al2O3, SiO2 and SrO. Such
nant minerals for EQL; and portlandite [Ca(OH)2], calcite (CaCO3) results show that both limes meet the minimum amount of at least
and magnesium peroxide (MgO2) as predominant minerals for 90% calcium oxide (CaO) for soil stabilization purposes according
EHL. Thermogravimetric analysis (TGA) results of EQL in Fig. 4 ASTM C977 [36]. High calcium contents of eggshell limes are
show two distinct peaks (DTG), corresponding to calcium hydrox- directly correlated with high contents of this component in the
ide decomposition [Ca(OH)2] and calcium carbonate (CaCO3) raw material source. Eggshell waste is mainly composed of calcium
degradation. The total mass loss of 3.5% occurred in two different carbonate with values of up to 94% of this component and is a
temperature ranges: (i) a mass loss of 1.1%, between temperatures source of Ca+ [57].
of 385 °C and 570 °C, attributed to Ca(OH)2 degradation, and (ii)
mass loss of 2.3%, between temperatures of 570 °C and 800 °C, 3.1.3. Mechanical performance of eggshell lime-sand-ground glass
attributed to calcium carbonate (CaCO3) degradation. Stoichiomet- blends
rically, EQL consists of 4.6% Ca(OH)2 and 5.2% CaCO3. Fig. 5 presents comparative results of unconfined compressive
TGA results of EHL in Fig. 4 show three distinct peaks (DTG), strength (UCS) and shear modules (G0) for the stabilized sand with
which correspond to the decomposition of magnesium hydroxide ground glass (GG) for conventional (calcitic) quicklime and
[Mg(OH)2], Ca(OH)2 and the degradation of CaCO3, respectively. A hydrated lime (CQL and CHL), and eggshell quicklime and hydrated
total mass loss of 25.2% occurred in three different temperature lime (EQL and EHL). Increasing lime content raises both UCS and G0
ranges. The initial mass loss in the 320°-385 °C range, due to the for all four limes examined. Mechanical response also depends on
loss of Mg(OH)2 decomposition, was about 0.9%. During the test the type of lime: strength and stiffness were greater when eggshell
in the temperature range of 385 °C to 570 °C, the loss in mass is limes were used. Such differences can be partially explained by Ca
attributed to the decomposition of Ca(OH)2 [55], and was about (OH)2 and CaO contents in eggshell limes. As detailed in previous
21.8%. With the additional increase in temperatures above sections, eggshell limes have a large amount of calcium oxide
575 °C, the loss in mass was 2.2%, attributed to the degradation and calcium hydroxide that benefit reactions between the poz-
of calcium carbonate and which also corresponds to the amount zolanic material and lime in binders formation. Eggshell limes also
of CO2 present in the sample. CO2 contents in EHL meets the stan- have a uniform morphology, as shown in Fig. 2, indicating it is
dard of 5% established in ASTM C977 [36]. Stoichiometrically, mainly formed by calcium hydroxide or oxides which explains
hydrated eggshell lime consists of 2.9% Mg(OH)2, 89.6% Ca(OH)2 the satisfactory performance for soil stabilization. EHL showed a
and 5% CaCO3. Saldanha [39] reported 81.0% of Ca(OH)2 and
9.40% of CaCO3 in their studies with calcitic lime. This indicates
that EHL used in this study has more Ca(OH)2 for alkali-
activation. Low CaCO3 contents (5%) gives a high quality of
hydrated lime and indicates that calcination procedures of eggshell
limes were satisfactory. Moropoulou et al. [56] found that calcina-
tion temperatures are important in quick lime reactivity and con-
sequently for hydrated limes.
Based on X-ray fluorescence spectrometry (XRF), main chemical
components for EQL are: 97% calcium oxide, 2.4% magnesium
oxide, and less than 1% of metal oxides, such as Fe2O3, Al2O3,
SiO2 and SrO. This same test identified chemical components for
EHL: 97.0% calcium oxide, 2.0% magnesium oxide, and less than

Fig. 4. Thermogravimetric analysis (TGA) of quicklime and hydrated lime from Fig. 5. Effect of quicklime and hydrated lime from eggshell on unconfined
eggshell. compressive strength and initial shear modulus of sand-ground glass-lime blends.

6
Rodrigo Beck Saldanha, Cecília Gravina da Rocha, Andrés Maurício Lotero Caicedo et al. Construction and Building Materials 298 (2021) 123648

superior performance in stabilizing the studied soil, despite its shells transportation) was added, its impacts are still minor com-
inferior surface area and fineness (outside what is recommended pared to the fuel required for limestone quarrying and
in the standard [36]). Eggshell quicklime had superior mechanical improvement. Similarly, eggshell limes do not involve mineral
results than conventional quicklime due to its chemical, extraction (i.e., quarrying was excluded for eggshell limes), gener-
morphological and mineralogical characteristics. These initial ating a lower impact on land occupation. Lee et al. [33] also found a
results suggest that the studied eggshell limes are suitable for soil reduced environmental impact in LCA analysis of eggshell limes
stabilization. Although Fig. 5 indicates that such limes provide production. However, the energy consumption for calcination still
superior performance, it is important to recall that they were cre- accounts for a significant impact on life cycle for eggshell limes.
ated in a laboratory environment. Further assessments of eggshell Categories with similar impacts for alternative and conven-
limes produced in a large industrial scale are needed to corroborate tional limes include ozone layer depletion, respiratory organics,
these initial results. global warming, and non-renewable energy. Using eggshells as a
raw material did not considerably reduce emissions of Chlorofluo-
rocarbon, Ethylene, Carbon dioxide and energy (MJ). This is
3.2. Environmental performance
because a major portion of these chemical components and of
the energy consumed are related to calcination and hydration pro-
3.2.1. Characterized mid-point impacts
cesses, which do not change for conventional and alternatives
Table 3 and Fig. 6 show the fifteen impacts for 1 ton of lime in
limes. Converting CaCO3 into CaO via calcination is an energy-
quantities (kg of material or energy) or in percentages. The impact
intensive step often provided by sources hazardous to the environ-
of the lime with the highest impact (conventional quicklime) for
ment [59]. This explains minor reductions in impact for such cate-
each category was considered to be 100% and the impact of the
gories when comparing alternative and conventional limes (i.e.,
other limes was calculated proportionally (Fig. 6). For example,
EQL versus CQL and EHL versus CHL). More environmentally sus-
conventional quicklime (CQL) generated 3.21 kg of chloroethylene
tainable energy sources are needed to reduce calcination impacts.
in the air-eq for the carcinogenic category (Table 3), while eggshell
Eggshell limes performed better than conventional limes for a
hydrated lime (EHL) generated 2.38, resulting in a relative impact
number of categories: carcinogens, non-carcinogens, respiratory
of 74% (2.38 divided by 3.21) for EHL.
inorganics, ionizing radiation, terrestrial acidification/ nitrification,
Eggshell limes have lower environmental impacts for all mid-
aquatic acidification and aquatic eutrophication. This is because
point categories, especially for mineral extraction, land occupation,
alternatives limes systems do not use equipment/machines,
territorial ecotoxicity, and aquatic ecotoxicity (Fig. 6). This is
energy, land occupation, burning of fossil fuels and natural
because eggshell limes do not require limestone extraction (Quar-
resources (specially limestone) in quarrying and improvement pro-
rying of limestone) and processing (Limestone improvement), reduc-
cess of limestone. As a result, eggshell limes have reductions in
ing inputs from technosphere for industrial process (e.g., electricity
impact for the above-listed categories. Hydrated limes (alternative
and diesel) and inputs from environment (e.g. occupation/transfor-
and conventional) also have lower impacts compared to quick-
mation of mineral extraction site, water and forest transforma-
limes because they need a smaller amount of quicklime in their
tion). Elimination of these inputs reduces the emissions of
production chain. Hydrated lime needs 0.76 kg of quicklime for
reference substances (output), creating a lower environmental
producing 1 kg of this hydrated material. As a result, conventional
impact. Exploration, extraction, and use of minerals will increase
or alternative hydrated lime are more environmentally friendly
in the future bringing significant environmental impacts [17]. As
options compared to quicklimes.
a result, reducing their use is key for a sustainable development
[58].
Mineral extraction had results of 10.7% for eggshell hydrated 3.2.2. Characterized end-point impacts
lime and 97.1% for conventional hydrated lime. Likewise, eggshell Table 4 and Fig. 7 show four damage categories for 1 t for the
quicklime impact is 11.35% versus 100% for conventional lime. four limes examined in quantities and percentages. The impact of
Eliminating the energy supply (e.g., diesel consumed by machines) conventional quicklime was considered to be 100% in the end-
involved in limestone quarrying and improvement lowers impacts point impacts. Each category with a reduction in impact, less than
for this category. Although, diesel consumption (required for egg- 100%, represents superior environmental performance compared

Table 3
Environmental impacts for 1 ton of EHL, CHL, EQL and CQL.

Impact category Unit Eggshell Hydrated Lime Conventional Hydrated Eggshell Quicklime Conventional Quicklime
(EHL) Lime (CHL) (EQL) (CQL)
Carcinogens kg C2H3Cl eq 2.381 2.558 2.997 3.216
Non-carcinogens kg C2H3Cl eq 1.387 1.852 1.652 2.237
Respiratory inorganics kg PM2.5 eq 0.182 0.204 0.218 0.252
Ionizing radiation Bq C-14 eq 1868.241 2306.808 2381.492 2910.712
Ozone layer depletion kg CFC-11 eq 5.01 5.04 6.43 6.51
(1 0 5)
Respiratory organics kg C2H4 eq 0.079 0.084 0.099 0.108
Aquatic ecotoxicity kg TEG water 6062.717 22759.306 6964.580 28659.898
Terrestrial ecotoxicity kg TEG soil 2118.153 6468.423 2562.835 8206.057
Terrestrial acid/nutrification kg SO2 eq 3.497 3.752 4.258 4.736
Land occupation m2org.arable 0.256 0.960 0.282 1.184
Aquatic acidification kg SO2 eq 0.980 1.031 1.212 1.298
Aquatic eutrophication kg PO3-
4 eq 0.025 0.028 0.031 0.035
Global warming kg CO2 eq 900.002 905.894 1160.296 1169.914
Non-renewable energy MJ primary 4451.897 4532.049 5662.709 5799.002
Mineral extraction MJ surplus 0.108 0.983 0.115 1.013

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Rodrigo Beck Saldanha, Cecília Gravina da Rocha, Andrés Maurício Lotero Caicedo et al. Construction and Building Materials 298 (2021) 123648

Fig. 6. Comparison between eggshell limes and conventional limes for environmental impact potential categories (midpoints).

Table 4
Damage impact category for conventional and alternative limes.

Damage Categories Unit Eggshell Hydrated Lime (EHL) Hydrated Lime Conventional (HLC) Eggshell Quicklime (EQL) Quicklime Conventional (CQL)
Human health DALY (x10-4) 1.39 1.56 1.66 1.93
Ecosystem quality PDF-m2-y 20.98 57.26 25.36 72.56
Climate change kg CO2-eq 900.00 905.89 1160.30 1169.91
Resources MJ 4452.01 4533.03 5662.82 5800.01

Fig. 7. Comparison between alternative and conventional limes for damage categories (endpoints).

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Rodrigo Beck Saldanha, Cecília Gravina da Rocha, Andrés Maurício Lotero Caicedo et al. Construction and Building Materials 298 (2021) 123648

Fig. 8. Influence of transport distance (100 km, 150 km, 200 km and 250 km) for quicklime (a) and hydrated lime (b) production.

to quicklime. Impacts for other limes were calculated proportion- hydrated lime. Using eggshell as a raw material reduces the emis-
ally, as described in the previous section. sion of harmful elements (e.g., carcinogenic and particulate) from
Climate change and Resources have similar trends (Fig. 7) despite mining and processing of limestone, which in turn reduces impacts
the fact that eggshell limes have a substantial decrease in mineral in Human health. Bronchitis and emphysema are human diseases
extraction (a midpoint for these two impact categories). This is directly related to particulates from limestone mining/quarrying
because Resources is also composed of impacts generated by non- activity and limestone processing [61].
renewable energy that apply to calcinations and hydration pro- Ecosystem quality had the highest reduction in impact for alter-
cesses of conventional and also eggshell limes. Approximately native limes compared to conventional limes. Eggshell hydrated
68–80% of CO2 emissions for lime production arise from calcination lime has superior performance (28.9%) with a reduction in ecosys-
[60]. The energy consumption for Quarrying of limestone and Lime- tem quality compared to conventional hydrated lime (78.9%) and
stone improvement processes is about 130 times less than the one quicklime (100%). Eggshell hydrated lime reduced the impact by
for quicklime production [47]. Consequently, excluding these two 50% compared to commercial hydrated lime. The midpoints of
processes (Quarrying of Limestone and Limestone improvement) does aquatic ecotoxicity, terrestrial ecotoxicity, and land occupation
not create major changes in Energy. contribute to the endpoint Ecosystem Quality damage. These impact
For Human health, the following ranking was observed (ranging categories were largely reduced with eggshell limes production
from the highest to the lowest impact): conventional quicklime, (Fig. 6), explaining the substantial difference in results. The pro-
eggshell quicklime, conventional hydrated limes, eggshell cesses of extracting and improving a raw material (Quarrying of

9
Rodrigo Beck Saldanha, Cecília Gravina da Rocha, Andrés Maurício Lotero Caicedo et al. Construction and Building Materials 298 (2021) 123648

Limestone and Limestone improvement) were key contributing fac- conventional limes when transported for 250 km for Human health,
tors for ecosystem quality impacts. In eggshell limes production Climate change and Resources. For this same distance, EQL
these processes were avoided. This finding is aligned with previous overcomes the impacts of CQL for Climate change and Resources.
studies showing that mining processes (generally for all ore types) Eggshell limes maintained a considerable reduction compared to
promote soil degradation and alteration in water quality [62]; gen- conventional limes for Ecosystem quality. As a result, the use of egg-
erate toxic waste and air pollution [63]; among other hazardous shell, even for distances up to 250 km, promotes ecosystem
effects to the environment [57]. preservation.
Fig. 8 (a and b) shows the impacts for different distances. Egg- Eggshell limes also have lower environmental impacts for all
shell limes have similar impacts (regardless of transportation dis- midpoint categories compared to conventional limes. In a similar
tances), but a significant reduction in Ecosystem quality persists. trend, eggshell limes have a better environmental performance
Overall, augmenting transportation distances slightly increase for all damage categories. The findings presented here also raise
impacts for all four damage categories, with alternatives limes points to be considered in future research. First, cleaning and
exceeding the impact of conventional limes in some cases. This is milling were not performed in the processing and preparation of
because transportation impacts are low compared to limes produc- eggshells, and for that reason, were not included in the LCA. Incor-
tion impacts. Transport distance of construction components can- porating such processes and assessing the effect of such changes in
not be neglected as they can account for 5% to 10% of impacts, the results presented here should be the focus of future studies.
depending on distances and materials weight [64]. Alternatives Secondly, the same energy consumption required for limestone
limes transported for 250 km yield higher impacts than conven- calcination was also considered for eggshell calcination. Further
tional limes for Climate Change and Resources. This is because die- studies should determine if adjustments on such consumption
sel consumption promotes increased CO2 emissions and energy use are necessary and whether substantial changes in the environmen-
(MJ) than conventional limes chain production. tal impacts reported here would apply.
EHL (transported for 250 km) has a higher impact than CHL for
Human health [Fig. 8(a and b)]. The inverse is observed for quick-
Declaration of Competing Interest
lime: EQL transported for 250 km has a lower impact than CQL.
This is due to the fact that quicklime, as seen in previous sections,
The authors declare that they have no known competing finan-
has greater impact than hydrated lime due to materials quantities:
cial interests or personal relationships that could have appeared
1 kg for versus 0.76 kg of quicklime to produce 1 kg of hydrated
to influence the work reported in this paper.
lime. As a result, diesel consumption for 250 km was not enough
to overcome the impact of conventional quicklime for Human
health. Acknowledgements
Lastly, Ecosystem quality for eggshell limes remains lower than
for conventional limes. As a result, reductions in Potentially Disap- The authors wish to explicit their appreciation to FAPERGS/
peared Fraction of species (PDF) for eggshell limes production is CNPq 12/2014 – PRONEX (Project # 16/2551-0000469-2), MCT-
greater than increases in diesel consumption production for this CNPq (Editais Universal, INCT, Universal & Produtividade em Pes-
category. Finally, diesel production and its burning in vehicles quisa) and MEC-CAPES (PROEX) for the support to the research
result in harmful pollutants that impact all categories of damage. group.
However, damage to Ecosystem for eggshell limes remains below
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