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Amphenol

Amphenol
LMD and LMS Modular Connectors
TABLE OF CONTENTS
Amphenol LMD & LMS Modular Connectors
• Table of Contents . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. 99
• Introduction - Features, Benefits, Performance. . .. . .. 100
• Features, Options & Contact Data. . . . . . . . . . . . . . . . . . . . . . .101
• LMD Housings - How to Order. . .. . .. . .. . .. . .. . .. . .. . .. . 102
• LMD Module Contact Arrangements. . . . . . . . . . . . .103, 104
• LMD Bussing Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .105
• LMD Diode Modules & Relay Modules . . . . . . . . . . . . . . . . .106
• LMD Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107
• LMD Assembly Instructions . . .. . .. . .. . .. . .. . .. . .. . 108, 109
• LMS In-Line Splice Connector. . . . . . . . . . . . . . . . . . . . . . . . . . . .110

LRM &
LMD Typical
LMS Typical
Markets:
Markets:
• Commerical
Military & Commercial
• Avionics
Avionics Aviation
Military Vehicles
Instrumention
• C4ISR
• Space Amphenol
• Missiles/Ordnance • Radar Aerospace
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 99
Amphenol® LMD and LMS Modular Connectors
for Rack & Panel or Cable Attachment
INTRODUCTION: FEATURES, BENEFITS, PERFORMANCE
Pkg. Solutions/
Brush Contact
Introduction/

LMD Modular Connectors


The LMD Connector Series was designed by Amphe-
nol Pyle-National to provide flexibility in the assembly
of wire harnesses that are used in instrumentation and
Options/ Hybrids - Fiber Optics/ Staggered/
GEN-X

avionic control environments. The modular design of


LRM (Line Replaceable Modules)

the LMD provides rack and panel or cable to cable


attachment.
Accessories Hi Speed/RF/Power

Design Features of LMD Connectors


• An LMD Connector is comprised of a housing,
modules and contacts - each ordered separately,
requiring assembly
• Lightweight housings are offered in two materials
• standard black thermoplastic
LMD Receptacle and Plug
• high performance composite material for EMI
shielding LMD Benefits
• white thermoplastic nylon material with increased • Reduces assembly and production costs
solvent resistance
Ruggedized

VITA 60, 66

• Eliminates costly PC board and associated hardware


VME64x /

• Four standard modules are available with the • Reduces inventory levels and associated costs
following contact arrangements: 1 #8, 4 #16, 9 #20,
• Allows for a variety of circuit configurations
16 #22
• Permits ease of circuit upgrading
• Modules are available in sealed and unsealed
HDB3
High Density

versions • Facilitates equipment maintenance


• Linear module design may be used for rack and
Hi Speed
HSB3

panel or cable to cable applications


LMD Performance Characteristics
• Bussing modules available to allow for a plurality of
circuit network configurations without extra Temperature Rating –55° C to +140° C (-67 ° F to + 284° F)
hardware
Docking Conn./ Hybrids - Signal/Power/ Standard
Brush

• Diode modules provide a current protection system Insulation Resistance 5000 megohms initial: 1000 megohms after 96
Low Mating Force MIL-DTL-55302

for avionic instrumentation packages and eliminate (min.) hours humidity


the need for dedicated PC boards and other
Durability 250 cycles (mating and unmating)
Coax/Fiber Optics

hardware
• Miniature relay modules can be added which Maximum discontinuity of one microsecond
eliminate the need for printed circuit boards and Vibration when subjected to sinusoidal vibration of 10 to
2000 Hz at 15 gravity units
hardware
Maximum discontinuity of one microsecond
when subjected to 1/2 -sine-wave transient
Physical Shock
shock of 50 gravity units with pulse duration of
Accessories/Install.

11 milliseconds
Module Insertion &
5 lbs. maximum
Removal Force

Module Retention 70 lbs. minimum

LMS Modular Connectors


Rack & Panel

Ruggedized
Brush

Supplementing the LMD connector family, Amphenol/Pyle


National offers the LMS in-line splice connector; a low cost
interconnects that incorporates the LMD modules and contacts.
• Standard LMS splice connector - 3-piece assembly with
Interconnects
Rectangular

module removal tool access


LMD/LMS

• Tool-less splice connector - 3-piece assembly with a


push-button module release for easy module removal
• Two-piece bracket available for panel mounting
Interconnects
Rectangular

• Used in wire harness, instrument and equipment


Other

terminations and test points


LMS Tool-less Splice Connector

100 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com


LMD Modular Connectors

FEATURES, OPTIONS & CONTACT DATA

Pkg. Solutions/
Brush Contact

Introduction/
LMD Plug
LMD Receptacle Optional Keying
Post (Six position Optional
keying capability) Center

Staggered/ Hybrids - Fiber Optics/ Options/


Jackscrew

GEN-X

LRM (Line Replaceable Modules)


Strain Reliefs

Hi Speed/RF/Power Accessories
Pin or Socket Modules
(may be intermixed in plug

Ruggedized
VITA 60, 66
VME 64x/
or receptacle housings

Module
Variety of Contacts Sealed or unsealed, accept rear release #8, #16, #20
available. (accept #8 and #22 gauge contacts (See pages 103-105 for the

HDB3
High Density
through #28 AWG wire) variety of module types available)

LMD Features and Options Contact Data

Hi Speed
HSB3
LMD’s module options provide a mix of both active and
Contact Resistance Dielectric Max.
passive devices within one connector. The features and Contact Wire Withstand- Recommended
options of this series describe the design flexibility in this Size Size Test Current Max. ing Voltage Working Voltage

Standard Hybrids - Signal/Power/ Docking Conn./


connector series: (amperes) Millivolts AC (RMS) AC (RMS)

Brush
• LMD Standard components are molded of a U/L rated

Low Mating Force MIL-DTL-55302


22 5.0 73
94VO flame retardant, light-weight thermoplastic material. 22 1800 600
28 1.5 54
Alternate white nylon material (provides resistance to

Coax/Fiber Optics
20 7.5 55
industrial oils and solvents) is available; consult Amphenol 20 1800 600
24 3.0 45
Aerospace for availability.
16 13.0 49
• The linear LMD connector may be used for rack and panel 16 2300 900
20 7.5 46
or cable-to-cable applications.
12 23 42
• Plug and receptacle housings may be front or rear panel 8* 2300 900
14 17 40
mounted.

Accessories/Install.
8 46 26
• Optional keying post provides six position keying 8 2300 900
10 33 28
capability.
• The optional center jackscrew provides ease of mating
Contact Crimp
and unmating and insures high reliability under vibration. Contact Wire Max.
Tensile Strength
• Cable strain reliefs are available for internal attachment. Size Size Wire Insulation
Lbs. Min.
(See page 107). 28 3
Rack & Panel
Ruggedized

• Variety of module types. Sealed and unsealed modules 26 5


22 .054
Brush

24 8
accept rear release #8, #16, #20 and #22 gauge contacts.
22 12
Bussing, diode and relay modules available. PC tail 24 8
contacts are also available; consult Amphenol Aerospace. 20 22 12 .083
• A variety of contacts accept #8 through #28 AWG wire. 20 20
Interconnects
Rectangular
LMD/LMS

Commercially available automated crimp terminating 20 20


16 18 30 .103
equipment may be used.
16 50
• Wired or unwired modules are rear inserted and held by 14 70
two retention tines. With the aid of a front release tool, the 8* .255
12 110
Interconnects
Rectangular

modules are easily removed from the rear. (See pg. 107).
10 150
Other

• Pin or socket modules may be intermixed in plug or 8 .255


8 220
receptacle housings.
* with #12 wire well

Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 101


LMD Modular Connectors

LMD HOUSINGS - HOW TO ORDER


Pkg. Solutions/
Brush Contact
Introduction/

HOW TO ORDER LMD HOUSINGS


Housings are ordered separately from modules and contacts. Housings
are available with 6 bays. Typical housing part number is shown as follows:
1. 2. 3. 4. 5. 6.
Options/ Hybrids - Fiber Optics/ Staggered/
GEN-X

Housing Number Connector Coupling Alternate


LRM (Line Replaceable Modules)

1. Connector Type Material of Modules Type Mechanism Keying


LMD LMD -0 6 P J 3
Accessories Hi Speed/RF/Power

2. Housing Material
0 designates standard black thermoplastic RECEPTACLE HOUSING
F
designates white thermoplastic nylon material - 6 BAY
consult Amphenol for availability
.740 5.045 (128.14)
(18.80) 4.695 (119.25)
3. Number of Modules
A B C 5 6 D E F
cavities in plug or receptacle
6 4 1

housing (available in 6 only) 3 2

4.320 (109.73)
4. Connector Type .175 (4.45) REF. KEY POSITION INDICATOR
Ruggedized

VITA 60, 66
VME64x /

MOUNTING HOLE (6 KEY POSITIONS)


P designates plug FOR #8 SCREW TYPICAL
R designates receptacle #12-24 THREAD

5. Coupling Mechanism 1.100 .944


(23.98)
HDB3

(27.94)
High Density

J designates jack-socket, rotating


K designates jack-screw, fixed
E #10-32 NUT
designates without coupling mechanism
Hi Speed

JACK SCREW
FOR CHANGING
HSB3

KEYING MECHANISM
KEY POSITION
6. Alternate Keying
3 6 positions of keying post: 1, 2, 3, 4, 5 or 6
Docking Conn./ Hybrids - Signal/Power/ Standard

designates keying hardware shipped unassembled


Brush

7
for field assembly
Low Mating Force MIL-DTL-55302

designates no alternate keying hardware. Keyed


8
through housing only.
PLUG HOUSING
Coax/Fiber Optics

6 BAY
Ordering information on modules, contacts and
strain reliefs is given on other pages of this LMD .740 5.045 (128.14)
(18.80)
catalog section that follow. 4.695 (119.25)
F E D 3 2 C B A
4 1
5 6
Accessories/Install.

4.320 (109.73)
.175 (4.45) REF. KEY POSITION INDICATOR
MOUNTING HOLE (6 KEY POSITIONS)
FOR #8 SCREW TYPICAL
#12-24 THREAD

1.000
(25.40)
Rack & Panel

Ruggedized
Brush

.844
JACK SOCKET (21.44)
.375 (9.53) HEX
KEYING MECHANISM
Interconnects
Rectangular
LMD/LMS

Interconnects
Rectangular
Other

102 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com


LMD Modular Connectors

MODULE CONTACT ARRANGEMENTS

Pkg. Solutions/
Brush Contact

Introduction/
Modules and contacts for LMD connectors are sold separately
from housings.
Pin Contact Size 22
Part number: LMD-4022-36LJ
Modules with 16 Size 22 Contacts

Staggered/ Hybrids - Fiber Optics/ Options/


GEN-X

LRM (Line Replaceable Modules)


.830 MAX.
POLARIZING POLARIZING (21.06) MAX.
KEYWAY KEYWAY
.047 .589 (14.96)
(1.19) .174 (4.42)

Hi Speed/RF/Power Accessories
4 3 2 1 1 2 3 4 4 3 2 1 1 2 3 4

8 7 6 5 5 6 7 8
.450
8

12
7

11
6

10
5

9
.500
5

9
6

10
7

11
8

12
.450 .450 12 11 10 9
.500 9 10 11 12
.450
(11.43) 16 15 14 13
(12.70) 13 14 15 16
(11.43) (11.43) 16 15 14 13
(12.70) 13 14 15 16
(11.43)
.030
.450 .450 .450 .450 .061 (1.55) GREEN INK (0.76)
(11.43) (11.43) (11.43) (11.43) STRIPE
INTERFACIAL
LOCATING
SEAL
LOCATING SHOULDER SHOULDER
Socket Contact Size 22
1.117
.995
(25.27) (28.37) Part number: LMD-4122-96LD
.573 .648 .563 .865
(14.55) (16.46) (14.30) (21.97) .863 MAX.
(21.92) MAX.
.047 .621 (15.77)
(1.19)

Ruggedized
VITA 60, 66
VME 64x/
RETENTION .132 .132
TINE (3.35) WIRE (3.35)
SEAL RETENTION .061
TINE GREEN INK (1.55)
STRIPE

Socket Pin Sealed Socket Sealed Pin


Contact Finish: Gold Plated

HDB3
Module Module Module Module

High Density
Part number: Part number: Part number: Part number:
LMD-3003-S LMD-3003-P LMD-4003-S LMD-4003-P

Hi Speed
HSB3
Pin Contact Size 20
Modules with 9 Size 20 Contacts Part number: LMD-4020-96LD

Standard Hybrids - Signal/Power/ Docking Conn./


Brush
Thermocouple

Low Mating Force MIL-DTL-55302


POLARIZING POLARIZING Part Number: LMD-4020-10( )*
KEYWAY KEYWAY
.720 MAX.

Coax/Fiber Optics
3 2 1 1 2 3 3 2 1 1 2 3
(18.29) MAX.
.450 6 5 4 .500 4 5 6 .450 .450 6 5 4 .500 4 5 6 .450
(11.43) 9 8 7 (12.70) 7 8 9 (11.43) (11.43) 9 8 7 (12.70) 7 8 9 (11.43) .077 .546 (13.87)
(1.96)
.031 (0.79)
.450 .450 .450 .450
(11.43) (11.43) (11.43) (11.43)
INTERFACIAL
LOCATING .040
LOCATING SHOULDER SEAL .1015 (2.58) RED INK
SHOULDER (1.02)
STRIPE

Accessories/Install.
.995 1.117
(25.27) (28.37)
.573 .648
.563 .865 Socket Contact Size 20
(14.55) (16.46)
(14.30) (21.97) Part number: LMD-4120-96LD
Thermocouple
RETENTION .132 .132 Part Number: LMD-4120-10( )*
TINE (3.35) WIRE (3.35)
SEAL RETENTION
.656 MAX.
Rack & Panel
TINE
Ruggedized

(16.56) MAX.
Brush

.077
.482 (12.24)
(1.96)
Socket Pin Sealed Socket Sealed Pin .031 (0.79)
Module Module Module Module
Part number: Part number: Part number: Part number:
.077
Interconnects

LMD-3001-S LMD-3001-P LMD-4001-S LMD-4001-P


Rectangular

RED INK (1.96)


LMD/LMS

.1015 STRIPE
(2.58)

Contact Finish: Gold Plated


*Complete thermocouple part number with
code letter for desired contact material as
Module part numbers are for black thermoplastic material. Consult Amphenol
Interconnects

follows:
Rectangular

Aerospace for availability of any other module materials. P = Chromel


Other

R = Alumel
N = Constantan
C = Copper

Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 103


LMD Modular Connectors

MODULE CONTACT ARRANGEMENTS, CONT.


Pkg. Solutions/
Brush Contact
Introduction/

Modules and contacts for LMD connectors are sold separately


from housings. Pin Contact Size 16
Part number: LMD-4016-96LD
Modules with 4 Size 16 Contacts Thermocouple
Options/ Hybrids - Fiber Optics/ Staggered/

Part Number: LMD-4016-10( )*


GEN-X
LRM (Line Replaceable Modules)

.821 MAX.
POLARIZING POLARIZING (20.85) MAX.
KEYWAY KEYWAY
.132 .561 (14.25)
(3.35)
Accessories Hi Speed/RF/Power

2 1 1 2
2 1 1 2
.046 (1.17)
.450 .500 .450 .450 .500 .450
(11.43) 4 3
(12.70) 3 4
(11.43) (11.43) 4 3
(12.70) 3 4
(11.43)

.450 .450 .450 .450 .062


.102 BLUE INK (1.57)
(11.43) (11.43) (11.43) (11.43)
INTERFACIAL (2.59) STRIPE
LOCATING
LOCATING SHOULDER SEAL
SHOULDER

.995 1.141 Socket Contact Size 16


(25.27)
.573 .648
(28.98) Part number: LMD-4116-96LD
.563 .889
(16.46)
(14.55) (14.30) (22.58) Thermocouple
Part Number: LMD-4116-10( )*
Ruggedized

VITA 60, 66
VME64x /

RETENTION .821 MAX.


.156 .156 (20.85) MAX.
TINE (3.96) WIRE RETENTION (3.96)
SEAL .132 .497 (12.62)
TINE (3.35)
.046 (1.17)

Socket Pin Sealed Socket Sealed Pin


HDB3

Module Module Module Module


High Density

.102 .112
Part number: Part number: Part number: Part number: (2.59)
BLUE INK
STRIPE
(2.84)
LMD-3005-S LMD-3005-P LMD-4005-S LMD-4005-P
Hi Speed
HSB3

Contact Finish: Gold Plated


*Complete thermocouple part number with
code letter for desired contact material as
Docking Conn./ Hybrids - Signal/Power/ Standard

follows:
Brush

P = Chromel
Low Mating Force MIL-DTL-55302

R = Alumel
N = Constantan
Modules with 1 Size 8 Contacts C = Copper
Coax/Fiber Optics

Pin Contact Size 8


POLARIZING Part number: LMD-4008-36L
KEYWAY
.959 MAX.
1 (24.36) MAX.
.450 .500 1
.450 .559 (14.20)
(11.43) (12.70) (11.43)
.046 (1.17)
Accessories/Install.

.450 .450
(11.43) (11.43) .3045 .231
(7.73) (5.87)
LOCATING SHOULDER
.142
(3.61)
1.141
(28.98) .819
.719
(20.80)
Socket Contact Size 8
(18.26)
Part number: LMD-4108-36L
Rack & Panel

Ruggedized
Brush

.895 MAX.
(22.73) MAX.
.156 (3.96) .156 (3.96) .495 (12.57)
.406 DIA. .406 DIA.
(10.31 DIA.) (10.31 DIA.) .046 (1.17)
RETENTION
TINE
Interconnects
Rectangular

.3045 .231 .257


LMD/LMS

(7.73) (5.87) (6.53)


Socket Pin
Module Module
Part number: Part number:
LMD-3004-S LMD-3004-P Contact Finish: Gold Plated
Interconnects
Rectangular
Other

Module part numbers are for black thermoplas-


tic material. Consult Amphenol Aerospace for
availability of any other module materials.

104 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com


LMD Modular Connectors

BUSSING MODULES - FOR PLURAL CIRCUIT NETWORKS

Pkg. Solutions/
Brush Contact

Introduction/
Bussing Modules were designed by Amphenol Pyle-National to provide a complete
terminal junction system. This module conveniently and simply allows for a plurality of
circuit network configurations, eliminated the need for “pigtails”, termination strips or
termination hardware. Nine bussing configurations are currently available* in either a

Staggered/ Hybrids - Fiber Optics/ Options/


standard or sealed module. Sealed modules have a rubber interfacial seal for

GEN-X

LRM (Line Replaceable Modules)


increased environmental resistance. LMD Bussing Modules are currently available in
black thermoplastic material.**

Hi Speed/RF/Power Accessories
Modules with Size 22 Contacts
POLARIZING
KEYWAY

5
2

6
3

7
4

8
4
LMD - 6004 - P
1 4
LMD - 6005 - P
1 4
LMD - 6006 - P
1 4
LMD - 6008 - P
1 Standard Bussing Module
8 5 8 5 8 5 8 5
9 10 11 12 12 9 12 9 12 9 12 9
13 14 15 16 16 13 16 13 16 13 16 13 A REF.
PYLE NATIONAL PYLE NATIONAL PYLE NATIONAL PYLE NATIONAL
.993
(25.22)
PRINTED
CIRCUIT BOARD

Modules with Size 20 Contacts

Ruggedized
VITA 60, 66
VME 64x/
LMD - 6001 - P LMD - 6002 - P LMD - 6003 - P LMD - 6009 - P
1 2 3
3 1 3 1 3 1 3 1
.500 4 5 6
6 4 6 4 6 4 6 4
(12.70) 7 8 9
Sealed Bussing Module

HDB3
9 7 9 7 9 7 9 7

High Density
PYLE NATIONAL PYLE NATIONAL PYLE NATIONAL PYLE NATIONAL

.450 A REF.
(11.43) 1.088 REF.

Hi Speed
(27.64) REF.

HSB3
PRINTED
CIRCUIT BOARD

Modules with Size 16 Contacts

Standard Hybrids - Signal/Power/ Docking Conn./


Brush
VISUAL INDICATOR

Low Mating Force MIL-DTL-55302


INTERFACIAL SEAL
1 2
2
LMD - 6007 - P
1
PART NUMBER

Coax/Fiber Optics
BUSSING DESIGNATOR
3 4
4 3 CONTACT NUMBER
PYLE NATIONAL Module Side View

Contact
Front View Bussing Configuration
(Rear View)

Accessories/Install.
LMD Bussing Module
Part Number Contact Bussing
A. Ref.
Standard Sealed Size Circuits
Module Module
LMD-6001-P LMD-6101-P 20 3 1.326
Rack & Panel
Ruggedized

LMD-6002-P LMD-6102-P 20 2 1.326


Brush

LMD-6003-P LMD-6103-P 20 1 1.326

LMD-6004-P LMD-6104-P 22 4 1.256

LMD-6005-P LMD-6105-P 22 2 1.256


Interconnects
Rectangular
LMD/LMS

LMD-6006-P LMD-6106-P 22 1 1.256

LMD-6007-P LMD-6107-P 16 1 1.326

LMD-6008-P LMD-6108-P 22 3 1.326


Interconnects
Rectangular

LMD-6009-P LMD-6109-P 20 3 1.326


Other

* For other circuit network configurations, consult Amphenol Aerospace.


** For availability of materials other than standard black thermoplastic, consult Amphenol Aerospace.

Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 105


LMD Modular Connectors

DIODE MODULES & RELAY MODULES


Pkg. Solutions/
Brush Contact
Introduction/

Diode Modules provide a current protection system for Avionic instrumentation packages.
Module configurations represent standard system and test application requirements.*
Diode Modules eliminate dedicated PC boards and other assorted hardware. These modules
are available in sealed type only, incorporating an interfacial seal for environmental protection,
and are manufactured of black thermoplastic material.**
Options/ Hybrids - Fiber Optics/ Staggered/
GEN-X
LRM (Line Replaceable Modules)

Diode Modules with Size 22 Contacts


1.320 REF.
.450 REF. (33.53) REF.
Accessories Hi Speed/RF/Power

(11.43) REF. POLARIZING 1.152 REF.


KEYWAY (29.26) REF.
1 2 3 4 LMD - 7111 - P LMD - 7112 - P LMD - 7113 - P
1N 4 1 3 2 1 3 2 1
4007 3 2
5 6 7 8
.500 9 10 11 12
8 7 6 5 7 6 5 7 6
10 10
(12.70) 12 11 10 9 11 9 11
13 14 15 16
16 15 14 13 15 14 13 15 14
PYLE NATIONAL PYLE NATIONAL PYLE NATIONAL

INTERFACIAL SEAL

Diode Modules with Size 20 Contacts


1.326 REF.
.450 REF. (33.68) REF.
(11.43) REF. POLARIZING 1.088 REF.
KEYWAY (27.64) REF.
Ruggedized

VITA 60, 66

1 2 3 LMD - 7101 - P LMD - 7102 - P LMD - 7102 - P


VME64x /

1N 3 1 3 1 3 2 1
4007 2 2
.500 4 5 6
6 4 6 4 6 4
(12.70) 7 8 9
5 5 5
8
9 8 7 9 7 9 8 7
PYLE NATIONAL PYLE NATIONAL PYLE NATIONAL

INTERFACIAL SEAL
HDB3
High Density

Contact Front View Module Side View Diode Configuration


(Rear View)
LMD Diode Module Contact
Circuit Description
Hi Speed

Part Number Size


HSB3

LMD-7111-P 22 8 discrete diodes


LMD-7112-P 22 4 pair of diodes, each pair with common cathode
Docking Conn./ Hybrids - Signal/Power/ Standard
Brush

LMD-7113-P 22 8 diodes with common cathode (pin #1)


Low Mating Force MIL-DTL-55302

LMD-7101-P 20 4 discrete diodes


LMD-7102-P 20 3 pair of diodes, ear pair with common cathode
Coax/Fiber Optics

LMD-7103-P 20 8 diodes with common cathode (pin #5)

Relay Modules incorporate an industry standard miniature relay per MIL-R-39016 specification
part number 39016/19-036L* These modules eliminate the need for PC boards and all related
hardware. These modules are available in unsealed and sealed types as shown below, and are
manufactured of black thermoplastic material.**
Accessories/Install.

RELAY MODULES
ELECTROMAGNETIC RELAY PER
POLARIZING KEYWAY 1.326 (33.68) MIL-R-39016 SPECIFICATION
Standard CENTER CAVITY .993 (25.22)
PART NUMBER M39016/19-036L
VISUAL
NOT USED
INDICATOR
1 2 3 LMD - 5001 - P
3 – 1
.500 4 5 6 .450
LMD Relay Module
6 4
Rack & Panel

(12.70) (11.43)
Ruggedized

7 8 9
+ 7
.040 DIA. 9
PYLE NATIONAL
Part Number
Brush

(1.016 DIA.)
.450 1.326 (33.68) RELAY SCHEMATIC Standard Sealed
(11.43) 1.088 REF. MARKED ON REAR Module Module
(27.64) REF. OF MODULE
LMD-5001-P LMD-5101-P
Interconnects
Rectangular
LMD/LMS

Sealed

INTERFACIAL SEAL
Interconnects

Contact Front View Module Side View Relay Configuration


Rectangular

(Rear View)
Other

* For other circuit network configurations, consult Amphenol Aerospace.


** For availability of materials other than standard black thermoplastic, consult Amphenol Aerospace.

106 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com


LMD Accessories

STRAIN RELIEFS, CRIMPING, INSERTION/REMOVAL TOOLS

Pkg. Solutions/
Brush Contact

Introduction/
Strain Relief for Internal Attachment
of Wiring TWO-PIECE
STRAIN RELIEF RECEPTACLE PLUG
Part number: LMD-5300-10A HOUSING
LMD-06R
HOUSING
LMD-06P
Two-piece strain relief with cable tie included, for

Staggered/ Hybrids - Fiber Optics/ Options/


GEN-X
internal attachment to LMD 6 bay connector

LRM (Line Replaceable Modules)


RETAINING
housings. Molded in black thermoplastic TINES
material. 2.225 2.125

Hi Speed/RF/Power Accessories
(56.52) PYLE-NATIONAL PYLE-NATIONAL (53.98)
REF. REF.

CABLE
CABLE TIE ACCOMMODATION
.321 / .401 DIA.
(8.15) / (10.19) DIA.

LMD TOOLS

Ruggedized
VITA 60, 66
Crimping Tool

VME 64x/
Positioner Wire Crimp Tool
Crimping Tool
for Size 22 Size Selector Setting
Part Number For Pin For Socket
Contacts Contact Contact 28 No. 1

Amphenol/Pyle Number TP-201401-H2 TP-201409 TP-201401-2-07 26 No. 2

HDB3
High Density
Military Number M22520/2-01 – M22520/2-07 24 No. 3

Hi Speed
22 No. 4

HSB3
Crimping Tool
for Size 20 & 16 Crimping Tool Contact Crimp Tool
Contacts Turret Head Wire Size
Part Number Size Selector Setting

Standard Hybrids - Signal/Power/ Docking Conn./


Brush
Amphenol/Pyle Number TP-201354 TP-201355 24 No. 2

Low Mating Force MIL-DTL-55302


20 22 No. 3
Military Number M22520/1-01 M22520/1-02 20 No. 4
20 No. 4

Coax/Fiber Optics
16 18 No. 5
16 No. 6
Crimping Tool
for Size 8 Crimping Tool For Size 8 Contacts
For Size 8 Contacts with
Contacts Locator #12 Wire Well
Part Number

Amphenol/Pyle Number Wire Crimp Tool Wire Crimp Tool

Accessories/Install.
TP-201393 TP-201408
Size Selector Setting Size Selector Setting
Military Number – –
10 No. 5 14 No.2

8 No.7 12 No.3
Contact Insertion/Removal Tools
Contact Amphenol/Pyle Military
Rack & Panel
Ruggedized

Color
Size Part Number Part Number
Brush

22 Green 10-538988-22D MIL-I-81969/14-01

20 Red 10-538988-201 MIL-I-81969/14-02


Interconnects

16 Blue 10-538988-016 MIL-I-81969/14-03


Rectangular
LMD/LMS

8 Red TP-201406 MIL-1-81969/29-02

LMD Module Removal Tool


Part number: TP-201397
Interconnects
Rectangular

See photo on page 109 of module removal with this tool.


Other

LMD tools can be purchased from Daniels Manufacturing Company.

Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 107


LMD Assembly Instructions

CRIMPING, INSERTION & REMOVAL OF CONTACTS


Pkg. Solutions/
Brush Contact
Introduction/

Amphenol recommends the tools listed on the preceding page for use with
LMD connectors, and also the following procedures for wire preparation,
crimping of wire and contact insertion and removal.
Options/ Hybrids - Fiber Optics/ Staggered/

Wire Preparation
GEN-X
LRM (Line Replaceable Modules)

A Wire Max. O. D. Stripping Length


Contact Size
Size Insulation Dimension “A”
Accessories Hi Speed/RF/Power

22 20-24-26-28 AWG .054 .156 – .125

20 20-22-24 AWG .083 .185 – .155

Strip wires to dimension “A” shown in table at 16 16-18-20 AWG .103 .260 – .230
right. Avoid cutting or nicking wire strands. 8
12-14 AWG .255 .395 – .365
(with #12 crimp)
8 8-10 AWG .255 .395 – .365

Crimping Wire to Contacts


Follow steps 1-3 for proper contact crimping.
Ruggedized

VITA 60, 66
VME64x / HDB3
High Density

Hi Speed
HSB3
Docking Conn./ Hybrids - Signal/Power/ Standard
Brush

1. Fully insert wire into contact 2. Insert contact into tool (use proper
crimp pocket. Wire must be crimping tool as listed on preceding page).
Low Mating Force MIL-DTL-55302

visible through wire inspection Crimp contact to wire. Tool will not open if
hole. contact is not fully crimped.
Coax/Fiber Optics

3. After crimping, wire should be visible


through wire inspection hole.

Contact Insertion Contact Removal


Accessories/Install.
Rack & Panel

Ruggedized
Brush

Using proper insertion/removal tool as Align contact with the cavity at the rear Snap the extraction end (white end) of
listed on previous page, slip wire into face of the module. Carefully push the the tool over the wire of the contact
insertion end (colored end), placing contact into the full depth of the cavity. selected for removal. Carefully push the
Interconnects
Rectangular
LMD/LMS

crimp end of contact inside the slotted Withdraw tool. A slight axial pull on the tool into the full depth of the contact
portion and contact shoulder against wire will confirm contact is locked in cavity releasing the contact retaining
end of tool. proper position. collet. Hold the wire against the serra-
tions on the tool, and withdraw the tool
and the wired contact from the module.
Interconnects
Rectangular
Other

108 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com


LMD Assembly Instructions

MODULE INSERTION/REMOVAL & USE OF STRAIN RELIEF

Pkg. Solutions/
Brush Contact

Introduction/
Pin or socket modules, wired or unwired, can be inserted or intermixed in plug
or receptacle housings. Select from standard module configurations shown on
pages 103 & 104, or select the optional bussing, diode or relay modules
offered, shown on pages 105 & 106. The next instructions illustrate the proper

Staggered/ Hybrids - Fiber Optics/ Options/


method of insertion and removal of modules within the LMD connector.

GEN-X

LRM (Line Replaceable Modules)


Module Insertion Module Removal

Hi Speed/RF/Power Accessories
Align the module with the proper Select module to be removed and place With the module removal tool fully
cavity at the rear of the housing. The the blades of removal tool into the inserted, push the extraction plunger to

Ruggedized
VITA 60, 66
VME 64x/
module keyway must be positioned to removal slots at the front of the connec- eject the module out of the rear of the
accept key in housing cavity. tor. Push the removal tool into the full connector.
Carefully insert the module straight in depth of the cavity, releasing the module
to the cavity until fully seated and retention tines.
locked in place. A slight axial push on

HDB3
High Density
the front of the module or a pull on
the cable bundle will confirm module
is locked in proper position.

Hi Speed
HSB3
Assembly of Internal Strain Relief Opening Strain Relief to Service
Strain reliefs, if required, may be assembled to plug or receptacle Modules and Contacts

Standard Hybrids - Signal/Power/ Docking Conn./


connectors which have a full complement of modules installed.

Brush
Internal attachment strain reliefs may be opened to
The following is instruction for assembling the internal attach- provide module and/or contact accessibility. To

Low Mating Force MIL-DTL-55302


ment strain relief, part number LMD-5300-10A (see page 107). service connectors, first cut and discard tie-strap on
strain relief. Open strain relief halves approx. 45°

Coax/Fiber Optics
each by bending along integral flexible hinge. After
servicing, close strain relief halves and install and
tighten new tie-strap.
To completely remove strain relief from the housing in
order to provide module access; first remove tie-strap,
open strain relief halves 45° each, then remove
module, then remove strain relief.

Accessories/Install.

Rack & Panel


Ruggedized

Tape wire bundle in area of cable clamp, and build up diameter to


Brush

approx. 3/8 inches, if required. Align self-locking tines of the


strain relief housing with the cavities adjacent to each module.
Push the strain relief housing into place until the self-locking
tines snap and lock strain relief into position. Assemble opposite
Interconnects

half of strain relief housing to connector and tighten tie-strap to


Rectangular
LMD/LMS

provide clamping force on the wire bundle.


Interconnects
Rectangular
Other

Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 109


LMS In-Line Splice Connector

SIMPLE, LOW COST INTERCONNECTION DEVICE


Pkg. Solutions/
Brush Contact
Introduction/

LMS Modular Connectors


Amphenol’s LMS in-line splice connector incorporates Groove for Tie Strap
LMD modules and contacts. The LMS is a simple, or 2-Piece Bracket
compact, three-piece assembly which is used in the
Options/ Hybrids - Fiber Optics/ Staggered/

following applications:
GEN-X
LRM (Line Replaceable Modules)

• Instrument terminations
• Equipment terminations Uses Same
Accessories Hi Speed/RF/Power

• Wire harness terminations Module Types


• Test points as LMD
The LMS double-ended tool-less splice (part number Push Button
Module Release
LMS-01T-TL) incorporated an integral release mecha-
nism for easy tool-less module removal. It is manufac-
tured of black thermoplastic material* and is temperature
rated at –55°C to +140°C ( –67°F to +284°F). LMS Double-Ended
The LMS connector uses the same standard modules, In-Line Splice Housing
bussing modules, diode modules and/or relay modules Part Number: LMS-01T-TL
as the LMD assemblies (see pages 103-105 for module
and contact availability.
Ruggedized

VITA 60, 66
VME64x /

PYLE- NATIONAL .625


* For availability of materials other than standard black LMS SERIES (15.88)
thermoplastic, consult Amphenol Aerospace.

.218 (5.54) .625


(15.88)
HDB3
High Density

1.688 (42.88) POLARIZING KEY


LMS Two-Piece Bracket
for Panel Mounting
Hi Speed
HSB3
Docking Conn./ Hybrids - Signal/Power/ Standard
Brush
Low Mating Force MIL-DTL-55302

Coax/Fiber Optics

Two-Piece Bracket
assembled together
Accessories/Install.

LMS Panel Mounting Bracket


Part Number: LMS-B1-01
Rack & Panel

Ruggedized
Brush

.144 DIA. HOLE .718


(3.66 DIA. HOLE) (18.24)

Two-Piece
Interconnects
Rectangular
LMD/LMS

Bracket apart
1.093
(27.76)

1.409
(35.79)
Interconnects
Rectangular

PYLE
Other

NATIONAL

110 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com

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