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Journal of Integrative Agriculture 2018, 17(1): 247–255

Available online at www.sciencedirect.com

ScienceDirect

RESEARCH ARTICLE

Effects of different drying methods on quality, bacterial viability


and storage stability of probiotic enriched apple snacks

CUI Li1, NIU Li-ying1, LI Da-jing1, LIU Chun-quan1, LIU Ying-ping2, LIU Chun-ju1, SONG Jiang-feng1

1
Institute of Farm Product Processing, Jiangsu Academy of Agricultural Sciences, Nanjing 210014, P.R.China
2
College of Food Science and Engineering, Yangzhou University, Yangzhou 225127, P.R.China

Abstract
Effects of four different drying methods on the colour, texture, sensory quality, microstructure, bacterial viability and storage
stability of probiotic-enriched apple snacks were assessed. The drying methods were air drying (AD), freeze drying (FD),
freeze drying followed by microwave vacuum drying (FD+MVD) and air drying followed by explosion puffing drying (AD+EPD).
Overall, FD+MVD can be used as a suitable drying method for the development of probiotic enriched apple snacks in
consideration of colour, texture, sensory quality, bacterial viability and storage stability. Probiotic bacteria in FD+MVD-dried
samples remained above 1×106 CFU g–1 for 120 days at 25°C. Interestingly, bacterial viability in FD+MVD-dried samples
turned out to be significantly higher than FD-dried samples during storage for 120 days.

Keywords: drying, apple snacks, probiotic viability, microwave vacuum

Currently, industrial probiotic foods mainly belong to dairy


products, they have the disadvantages and side effects.
1. Introduction
With the increased awareness of the relationship between
fruit and health, healthier fruit snacks with good taste and
Probiotics are defined as live microorganisms which when
probiotics will be in high demand globally.
administered in adequate amounts confer a health benefit
Many drying methods are used in the food industry to
on the host (FAO and WHO 2006).
Regular consumption of viable probiotics can confer a remove moisture from fresh fruits and vegetables in the
number of health benefits such as a reduction of cholesterol production of shelf-stable products. Freeze drying (FD)
(Nguyen et al. 2007), anti-diabetic properties (Yadav et al. has been widely used to obtain high quality and high-value
2007), improvement of lactose tolerance (Shah 2007), and dehydrated fruit and vegetables. But expensive and very
immune system stimulation (De Moreno de LeBlanc et al. slow dehydration process is its major drawback (Huang
2008). et al. 2009). Therefore, it is desirable to evaluate new
drying technologies to achieve better product quality and
more reasonable cost. Microwave drying is a rapid drying
method resulting in products with unique characteristics
Received 18 January, 2017 Accepted 30 June, 2017 while retaining fine quality (Wang et al. 2004, 2007;
CUI Li, E-mail: clisu1@163.com; Correspondence LI Da-jing, Tel/
Fax: +86-25-84391255, E-mail: lidajing@163.com Zhang et al. 2006; Clary et al. 2007). Several different
combination drying methods of freeze drying and microwave
© 2018 CAAS. Publishing services by Elsevier B.V. All rights
reserved. drying were used to save energy and consumption of FD
doi: 10.1016/S2095-3119(17)61742-8 method. For example, freeze drying followed by microwave
248 CUI Li et al. Journal of Integrative Agriculture 2018, 17(1): 247–255

vacuum drying (FD+MVD) and microwave vacuum drying lactic acid bacterium was cultivated in 100 mL (200 mL in
followed by freeze drying (MVD+FD) (Hang et al. 2012). some cases) of MRS broth (Beijing Land Bridge Technology
FD+MVD was consisted of freeze drying food particulates Co., Ltd., Beijing, China) in a 250-mL (or 500-mL) flask at
to a moisture content of about 35%, and following a short 37°C for 12 h, and the final culture growth generally ranged
microwave treatment. This method can plasticize crunchy from 3.43×109 to 4.23×1010 CFU mL–1. The cultures used
and fragile freeze dried fruits and vegetables (Litvin et al. in all experiments were freshly prepared using the same
1998). So, FD+MVD has been proved to be an alternative procedure.
method of drying to obtain high-quality dehydrated fruits and
vegetables, which were comparable with freeze dried ones 2.2. Sample preparation
in chemical properties (carotene and vitamin C retention)
and physical properties (colour, texture, and rehydration Apples (cultivar Fuji) were bought from a local market and
ratio) (Cui et al. 2008). stored at 4°C for 24 h before use. Apples were washed,
Pei et al. (2014) used freeze drying (FD) and three peeled, de-cored and cut into square-shaped samples with
different combinations of drying methods: freeze drying (10±0.2) mm length following their vertical axis. Apple cubes
combined with hot air drying (FD+AD), freeze drying were steam blanched for 2 min and were cooled.
combined with vacuum drying (FD+VD) and freeze drying
combined with microwave vacuum drying (FD+MVD) to dry 2.3. Vacuum impregnation of probiotic
button mushroom slices. They concluded that FD+MVD
method has advantages in terms of efficiency and energy Apple samples’ vacuum impregnation were performed
saving and could be preferred to produce high-quality according to Noorbakhsh et al. (2013) and Cui et al. (2017)
products. with some modifications.
Noorbakhsh et al. (2013) evaluated the changes of Lyophilized cultures were grown on MRS broth. The cells
survival of bacteria, total titratable acidity and sensory were harvested by centrifugation at 4 800 r min–1 at 4°C for
evaluation of apple slices dried with FD, air drying followed 10 min and were washed twice with sterile 0.85% saline
by radiant energy under vacuum drying (AD+REV), and solution. Washed cells were transferred into impregnation
AD during or after storage at 25°C for 30 days. Radiant liquid, which was sucrose solution.
energy under vacuum (REV) is a form of vacuum The vacuum impregnation with the impregnation liquid
microwave dehydration. They concluded that AD+REV obtained from the above procedure was performed at 35°C
(same as AD+MVD) is a suitable candidate to produce in the glass vacuum-pressure desiccato. Apple cubes were
probiotic-enriched dried apple. Hot air drying (AD) is the submerged into the impregnation solution in a ratio of 1:2 (w/w)
simplest and popular drying method, but it leads to a large placed in desiccato exposing to vacuum pressure of 0.09
deformation of the products and also thermally-induced MPa for 15 min. Then atmospheric pressure was restored
deterioration (Ratti 2001; Mujumdar 2004). In our previous leaving samples under the liquid for an additional 20 min.
research, we also found that AD+MVD apple snacks had
large deformation, which gave an unacceptably poor 2.4. Drying of probiotic-enriched apple snacks
quality product. This result is in agreement with that
of Wang et al. (2017), who reported that FD+MVD okra Probiotic impregnated apple cubes were dried with AD, FD,
crisp bar showed more crispness and less shrinkage than FD+MVD and AD+EPD in triplicate.
AD+MVD ones. Air drying (AD) Apple cubes (100 g) were dried at 40°C for
This study aimed at developing protocols for producing 12 h in the cabinet air drier. The moisture content of apple
probiotic-enriched apple snacks with quality comparable or cubes at the end of air drying was (2.96±0.2)%.
superior to those of AD+MVD ones. Freeze drying (FD) Apple cubes (100 g) were first frozen
at (−28±3)°C, and FD was performed in a lab-scale freeze
2. Materials and methods dryer (FD-1A-50, Beijing Boyikang Laboratory Instruments
Co., Ltd., China) at −50°C with a chamber pressure of 15 Pa
2.1. Cultivation of microorganisms for 30 h until constant weight was obtained with (3.83±0.2)%
water content.
Lactobacillus plantarum SICC 1.376 was obtained from Air drying followed by explosion puffing drying
the Southwest Center of Industrial Culture Collection in (AD+EPD) Apple cubes (100 g) were pre-dried at 40°C for
China (SICC), and used in the experiments. The stock 3 h in the cabinet air drier. The moisture content of apple
culture was maintained on MRS agar (Beijing Land Bridge cubes at the end of air drying was (17.32±0.2)%. The
Technology Co., Ltd., Beijing, China) slants at 4°C. The drying process was finished using the electric heating air
CUI Li et al. Journal of Integrative Agriculture 2018, 17(1): 247–255 249

flow expanding equipment (QDPH-5L; Tanjing Qinde New images are shown.
Material Technology Co., Ltd., Tanjing, China)
The puffing processes were as follows. First, in the puffing 2.7. Sensory evaluation
chamber, the samples were placed on a stainless steel grid
and the decompression valve was closed. The samples Triple packages of dried probiotic-enriched apple cubes
were indirectly heated to 80°C by the steam generator and were taken for sensory evaluation. The affective test
maintained at this temperature for 15 min. During sample methodology was used, in which 20 trained panelists
heating, the puffing chamber was inflated to an absolute described the texture, flavour, colour, taste and overall
pressure of 0.1 MPa by the air compressor, and the vacuum acceptability of the samples, based on the 10 points hedonic
chamber was evacuated to –0.09 MPa by the vacuum pump. scale with 10 being extremely good and one being extremely
In the depressurizing treatments, the absolute pressure was poor. Each panelist was asked to read and sign an informed
decreased from 0.1 to –0.09 MPa in the puffing chamber consent form. A score equal to five was used as a minimum
by opening the decompression valve. The temperature threshold for satisfactory acceptability.
of the puffing chamber decreased from 80 to 65°C. The
puffed samples were vacuum-dried for 90 min under these 2.8. Determination of physicochemical characteris-
conditions, yielding puffed apple cubes. All of the parameters tics
were determined by preliminary studies.
Freeze drying followed by microwave vacuum drying Physical and chemical properties were measured using
(FD+MVD) Apple cubes (100 g) were first frozen at five wedges per replicate of treated and control samples.
(−28±2)°C, and FD was performed in a lab-scale freeze Colour and hardness were measured first as described
dryerat −50°C with a chamber pressure of 15 Pa for 10 h below. Samples were then homogenized for subsequent
until constant weight was obtained with (24.83±0.2)% water measurements.
content. A microwave vacuum oven (WZD1S; Nanjing Sanle Measurement of hardness The hardness of dried apple
Microwave Technology Development Co., Ltd., Nanjing, cubes was measured as the stress at the maximum
China) was used for the microwave vacuum drying process; force using a puncture test. The stress at the maximum
6 min at 400 W for three times while absolute pressure was force is related to the hardness of the apple cubes. The
at 78.8 kPa. measurements were performed in a texture analyzer CT3
(Brookfield Ltd., MA, USA) at a constant speed of 1.0 mm
2.5. Enumeration of L. plantarum in dried apple s–1 using a cylindrical puncture probe 4 mm in diameter (TA-
snacks 44). The texture was determined by punching the center
of each cube. The maximum force values were recorded
Dried apple cubes were powdered and homogenized in gram. During compression experiments, cross-head
in sterile 0.85% saline using laboratory Lab-Blender speed was 2.5 mm min–1. Before each experiment, a
(Stomacher 400, Seward Laboratory, London, UK) at randomly chosen single apple cube dried under the given
medium speed, for 2 min. Homogenized samples were conditions was placed on the bottom parallel plate and
serially diluted in 0.85% saline solution and spread over a compressed. Compression experiments were performed
standard agar plate (MRS agar). The plates were incubated in 15 replications. The averaged force and energy required
at 37°C for 48 h and colonies were counted. The viability to cause 3.0 and 5.5 mm deformation, respectively, were
of L. plantarum was expressed as the log10 of the number determined on the basis of force-deformation curves.
of the colony forming units (CFU g–1 (dry basis)). Measurement of colour The Hunter colour L*, a*, and b*
values were determined by grinding samples into powder
2.6. L. plantarum location and microstruction of dried using a colour difference meter (WSCS; SHENGUANG,
apple snacks Shanghai Precision Scientific Instrument Co., Ltd.,
Shanghai, China). The information given by L*, a* and b*
L. plantarum location and microstruction of dried apple cubes is generally expressed as the total colour of apple samples,
were examined using Scanning Electron Microscopy with with positive L* values representing the brightness and
a Zeiss EVO-LS10 SEM (Carl Zeiss Microscopy Limited, negative values representing dullness, a* for redness to
UK). The samples were analyzed to investigate whether greenness, and b* for yellowness to blueness.
probiotic bacteria had penetrated the apple tissue. The
samples were coated with gold (70 s at 20 mA at 25°C) prior 2.9. Storage of dried probiotic-enriched apple snacks
to imaging. The microscopic images were taken at random
locations within the apple samples and only representative Dried apple cubes ((2±0.2) g) were placed in individual
250 CUI Li et al. Journal of Integrative Agriculture 2018, 17(1): 247–255

aluminum foil bags, flushed with nitrogen prior to sealing. present at sufficiently high numbers in the products.
Packages were divided into two groups and stored at 25°C Although the minimum therapeutic dose remains unclear,
for up to 120 days. Duplicate packages from each dried the concentration of 1×106–7 CFU g–1 or mL of products was
samples were taken at time intervals and the number of typically proposed (Shah et al. 2000). Since bacterial counts
surviving bacteria was enumerated. of AD+EPD-dried samples are below 1×106–7 CFU g–1, it is
obvious that AD+EPD is not suitable for drying probiotic
2.10. Statistical analysis rich apple cubes.
Results of scanning electron microscopy (SEM)
Results were reported as means±SD for three replications. confirmed the presence of rod-shaped bacteria being
In all experiments, one-way analysis of variance in embedded in the apple cells spaces of all samples
combination with Tukey’s test for individual comparisons (Fig. 2-A–D). Similar observations were reported. In these
was performed. All statistical calculations were made at cases, fruit (apple, guava and papaya) pieces were vacuum
impregnated with Lactobacillus (Lactobacillus rhamnosus
the P<0.05 level using 2005 SAS (version 9.1; SAS Institute
CECT 245, Lactobacillus casei 01, Lactobacillus
Inc., Cary, NC, USA).
rhamnosus CECT 275 and L. rhamnosus ATCC 7469)
solution, the cells imbibed in the intercellular spaces of
3. Results and discussion
fruit (Betoret et al. 2003; Krasaekoopt and Suthanwong
2008; Puente et al. 2009; Noorbakhsh et al. 2013). If apple
3.1. Survival and location of L. plantarum in dried
samples were just dipped in probiotic solution, cells can
apple snacks
only be observed on the surface of apple samples. No
bacteria were seen neither within cells nor at intercellular
Bacterial counts of dried apple samples showed that the
junctions (Rößle et al. 2010).
population of survived L. plantarum was greatly affected
by drying methods (Fig. 1). The reduction of the bacterial
3.2. Measurement of appearance
population in FD-dried samples was 0.79-log, while the
reduction of FD+MVD, AD, and AD+EPD was 1.21-, 1.83- Drying methods significantly effected the appearance of
and 5.38-log, respectively. Above results showed that probiotic-enriched apple snacks (Fig. 3-A–D). FD+MVD-
FD+MVD was competitive with FD in protecting bacteria dried samples have natural yellow colour of dried apple.
during dehydration. FD has been widely used to obtain Their appearance showed no brown, no shrinkage and
high-quality and high-value dehydrated fruit and vegetables little puffing. Compared with FD+MVD-dried samples, the
(Huang et al. 2009). However, it is an expensive and very appearance of FD-dried samples showed no difference,
slow dehydration process. To achieving same moisture unless their colour were white, like the colour of fresh apple.
content, the time of FD needed (36 h) was almost twice It can be seen from Fig. 4-C and D that there are marked
than that of FD+MVD (18.5 h). sag and brown in the middle of the AD- and AD+EPD-dried
It is recommended that probiotic cultures must be samples. It is obvious, AD and AD+EPD couldn’t achieve
the acceptable level of snack products. So, both of them
were not suitable for drying probiotic-enriched apple cubes.
12

10 3.3. Measurement of microstructure


Log10 CFU g–1

8
Fig. 4 showed SEM images which were obtained after the
6 four drying treatment. After AD, apple cubes exhibited severe
tissue shrinkage and collapse. There were almost no open
4
structures (Fig. 4-C and G). The structure of the AD+EPD-
2 dried apple cubes were similar to that of the AD dried ones,
except that a small amount of open structure could still be
0
AD AD+EPD FD FD+MVD observed (Fig. 4-D and H). Honeycomb network structure
of closely connected, and puffed cells were observed in
Fig. 1 The number of Lactobacillus plantarum in probiotic- FD- and FD+MVD-dried samples (Fig. 4-A and E; B and
enriched apple cubes after four dehydration methods. AD,
F). The tissues of FD+MVD-dried samples were observed
air drying; AD+EPD, air drying followed by explosion puffing
drying; FD, freeze drying; FD+MVD, freeze drying followed by to be more porous than FD-dried samples, possibly as a
microwave vacuum drying. Data are means±SD. result of microwave puffing. Because of the rapid drying
CUI Li et al. Journal of Integrative Agriculture 2018, 17(1): 247–255 251

A B

C D

Fig. 2 The location of Lactobacillus plantarum in apple cubes dried by four dehydration methods using scanning electron microscopy
(SEM). A, freeze drying (FD). B, freeze drying followed by microwave vacuum drying (FD+MVD). C, air drying (AD). D, air drying
followed by explosion puffing drying (AD+EPD).

A B and thinner than those of the FD+MVD-dried samples.

3.4. Sensory evaluation

The quality attributes of snacks would have a desirable


appearance, texture, taste, colour and enough probiotic.
Considering the appearance evaluation and probiotic
concentration, AD and AD+EPD were not suitable for drying
C D
probiotic-enriched apple cubes. In following, we focused
on FD and FD+MVD methods.
The results of sensory evaluation of products at time
zero demonstrated that the average acceptance of the two
samples was above the average value set of five. The value
of FD+MVD-dried samples is better than FD-dried samples
in texture, colour, flavour and overall.
Fig. 3 Appearance of apple cubes dried by four dehydration Most of panelists stated that FD+MVD-dried samples
methods. A, freeze drying (FD). B, freeze drying followed by were more crisp than FD-dried samples (Fig. 5-A). The
microwave vacuum drying (FD+MVD). C, air drying (AD). D, results of microstructure were in accordance with the
air drying followed by explosion puffing drying (AD+EPD).
sensory evaluation of texture. The cell walls of freeze-
dried samples looked smoother and thinner than those
rate of the MVD-dried samples, the water inside the cells of the FD+MVD-dried samples, explaining the noncrisp
rapidly evaporated during microwave treatment and the and spongy texture obtained by the freeze-dried apple
vapor pressure increased, causing cell wall rupture. Thus, chips (Sham et al. 2001). Panelists also described that
the porous tissues of the FD+MVD-dried samples were the colour of FD+MVD-dried samples showed yellow and
more obvious than those in FD-dried samples. The cell FD-dried samples showed white. So, the yellow colour
walls of FD-dried samples looked comparatively smoother makes FD+MVD-dried samples looked more natural and
252 CUI Li et al. Journal of Integrative Agriculture 2018, 17(1): 247–255

A B

C D

E F

G H

Fig. 4 The microstrcture of apple cubes dried by four dehydration methods (magnification of the microscope is 20 in A–D and 100
in E–H) using scanning electron microscopy (SEM). A and E, freeze drying (FD). B and F, freeze drying followed by microwave
vacuum drying (FD+MVD). C and G, air drying (AD). D and H, air drying followed by explosion puffing drying (AD+EPD).

attractive than FD-dried samples. Sensory properties of quality attributes. For snack chips, crispness is identified as
the FD+MVD- and FD-dried samples remained above the very important driver of consumers’ choices. Hardness and
acceptable level at 25°C after 120 days (Fig. 5-B). porous structure is often used for measure crispness. The
hardness of the FD+MVD-dried samples was significantly
3.5. Measurement of hardness higher compared with FD-dried samples (Table 1), possibly
because little damage was induced in apple by FD, resulting
Among the quality attributes of snacks, texture are important in an integrated but very thin cell wall. This thin cell wall had
CUI Li et al. Journal of Integrative Agriculture 2018, 17(1): 247–255 253

FD FD+MWD
A B
Flavour Flavour
10 10
8 8
6 6
4 Colour 4 Overal
Colour Overal
2 2
0 0

Taste Texture Taste Texture

Fig. 5 Sensory evaluation of FD (freeze drying) and FD+MVD (freeze drying followed by microwave vacuum drying) samples. A,
time zero. B, after 120 days of storage at 25°C.

Table 1 Effect of FD (freeze drying) and FD+MVD (freeze drying followed by microwave vacuum drying) on the colour and texture
of probiotic enriched apple cubes
Drying treatments L* a* b* Hardness (g)
FD+MVD 76.87±0.37 a 1.64±0.34 a 23.68±0.70 a 1 054.3±49.3 a
FD 72.42±0.63 b 1.50±0.35 a 23.95±0.77 a 748.6±68.7 b
Data are means±SD. Different letters at the same column mean significantly difference (P<0.05) between FD+MVD and FD.

a poor ability to resist external forces, leading to reduced FD FD+MVD


9
hardness compared with samples dried using FD+MVD 8
(Jiang et al. 2015). 7
6
Log10 CFU g–1

5
3.6. Measurement of colour 4
3
The results of sensory evaluation and instrumental 2
1
assessment of FD+MVD- and FD-dried samples’ colour 0
were not consistent. FD+MVD-dried samples have yellow 0 20 40 60 80 100 120 140
Time (d)
colour and FD-dried samples showed white. We expected
that FD-dried samples had the higher lightness and lower
yellow. But the L* of FD-dried samples is lower and the b* is Fig. 6 The storage stability of Lactobacillus plantarum in
apple cubes dried by FD (freeze drying) and FD+MVD (freeze
not lower than FD+MVD-dried samples. This phenomenon drying followed by microwave vacuum drying) at 25°C. Data
should be because of the microwave process of FD+MVD are means±SD.
form a tough, leathery skin on the surface of the samples
(Hanson 1976). The skin makes the external and internal
25°C, 7.03 log10 CFU g–1 bacterial population was detected
colour of FD+MVD-dried samples different. So, it is possible
in FD+MVD-dried samples while in freeze dried samples
that after grinding samples into powder, the difference of
survival it was 6.35 log10 CFU g–1. The log reduction in the
colour between FD+MVD- and FD-dried samples was not
bacterial population was 1.02 and 1.64, for FD+MVD and
significant.
FD-dried samples, respectively.
3.7. Survival and vitality of the embedded probiotic In other word, one log reduction in the bacterial population
bacterias during storage at 25°C in FD+MVD-dried samples at 25°C occurred after 120 days
of storage. The bacterial population of these results are
FD- and FD+MVD-dried samples were stored at 25°C significant higher than that reported by Noorbakhsh et al.
for 120 days. Microbial content of these samples were (2013), who performed a shelf life study on AD+MVD-dried
evaluated during storage. Results were shown in Fig. 6. apples, enriched with Lactobacillus rhamnosus and reported
The bacterial population of storage at 0 day was 8.05 one log reduction after 23 days of storage at 25°C.
log10 CFU g–1 for FD+MVD-dried samples and 7.99 log10 The higher survival of bacteria in FD+MVD-dried apple
CFU g–1 for FD-dried samples. After 120 days storage at samples compared to FD-dried samples during the storage
254 CUI Li et al. Journal of Integrative Agriculture 2018, 17(1): 247–255

at 25°C may be related to following factors, such as heat Acknowledgements


stress of probiotic bacteria, apple matrix and titrable acidity.
Factors influencing the stability of probiotics in apple This research was financially supported by the Key Projects
samples can be categorized into three areas including in the Jiangsu Province Key Research & Development
formulation factors (strains of probiotic bacteria and Program, China (BE 2016363).
microbial interactions, pH and titrable acidity, oxygen
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Section editor WANG Qiang


Managing editor WENG Ling-yun

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