What is Control Plan ?

A Control Plan
is a method for documenting the functional elements of quality control
that are to be implemented
in order to assure that quality standards
are met for a particular product or service.

Control plan is a basic working document for quality engineering

Control Plan Inputs

FlowCharts
FMEAs
Drawings
Specifications
Similar Control Plans

Fmea

To
Ne
Correlation between FLOW - FMEA - CONTROL PLAN

Revision steps
FlowChart
Fmea
Control Plan
Control Instruction on shopfloor

Flow Chart

Fmea (Detecetion Table)

SxOxD
D: Detection Table

To lower RPN, you plan a control step on FMEA.

Need to revise Control Plan
Control Plan Types

Serial Production

PreSerial Production

Prototype Production

Differences

Control Methods
Gauge --- Caliper For Preserial
Gauge --- 3d Machine For Prototype

Control frequency
1/50 --- %100 For Preserial

Qualification Tests
Serial --- Only 1 year
Prototype --- Every part

Control Resp
Serial --- Production Operator
Preserial --- Quality Operator
Control Plan Sections

Control Plan Title +Checklist

Revisions Section +PokaYoke List
Incoming Quality
Production Phase
Packaging Phase
Laboratory Test
Control Plan Sections

Tıtle Item Number

Team Operation
Reference Number Characteristics
Revision KCs
Phase Reference Document
Date Control Method
Frequency
Resp person for control
Record Sheet
Control Equipment
Reaction Plan
Control Plan Sample