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STMG1682 PDF
STMG1682 PDF
ice
793C Serv
Procedure
VIMS
SERVICE RS-232 12 MPH
km/h 3F
KEYSWITCH PORT VIMS
SERVICE TOOL ELECTRONIC
AND TECHNICIAN/ECAP
SOFTWARE
DISPLAY
DATA LINK KEYPAD
DATA LINK
ADEM II
CONTROL
ACTION
ALARM
ACTION
LAMP
CAT DATA LINK
SENSORS SENSORS
SENSORS
VITAL INFORMATION
MANAGEMENT SYSTEM AUTO RETARDER TRANSMISSION
(VIMS) CONTROL CONTROL
ADEM II 3516B ELECTRONIC CONTROL
CONTROL SYSTEM COMPONENT DIAGRAM
MODULE
ELECTRONIC UNIT
INJECTORS GROUND DISCONNECT SWITCH
BOLT
24 V
MAIN KEY START
15 AMP POWER RELAY SWITCH
THROTTLE BREAKER
TIMING PROBE
ENGINE COOLANT TEMPERATURE CONNECTOR
OIL LEVEL
SWITCH (ADD)
REAR AFTERCOOLER TEMPERATURE
SPEED/TIMING SENSOR
A/C PRESSURE
LEFT TURBO EXHAUST SWITCH SHUTTER SOLENOID
• COOLANT FLOW
• TURBOCHARGER TEMPERATURE
• CRANKCASE PRESSURE
3516B IMPROVEMENTS
PREVIOUS LOGGED EVENTS
• ENGINE OVERSPEED
3516B IMPROVEMENTS
ADDITIONAL LOGGED EVENTS
• ETHER INJECTION
ENGINE
BLOCK
RADIATOR
TORQUE CONVERTER/
TRANSMISSION OIL COOLER
REAR BRAKE JACKET
OIL COOLERS WATER PUMP
AFTERCOOLER COOLANT FLOW
SHUNT
TANK
AFTERCOOLER
FRONT BRAKE
OIL COOLER
RADIATOR
AFTERCOOLER
WATER PUMP
ENGINE OIL SYSTEM
ENGINE
BLOCK
ENGINE
OIL RENEWAL
SYSTEM SOLENOID
TO FUEL
SYSTEM SCAVENGE
PUMP
BYPASS
VALVE
ENGINE
OIL FILTERS ENGINE
OIL COOLER
ENGINE
OIL PUMP
FUEL SYSTEM
FUEL
PRESSURE
REGULATOR
ENGINE OIL CYLINDER
RENEWAL HEAD
SYSTEM SOLENOID
ENGINE
BLOCK
SECONDARY
FUEL FILTERS
FUEL
TANK
ADEM II
PRIMARY CONTROL
FUEL FUEL
FILTER TRANSFER
PUMP
FUEL
HEATER
EXHAUST SYSTEM
AFTERCOOLER
FROM AIR
FILTER
LOW PRESSURE
TURBOCHARGER
POWER TRAIN
793C
LOCKUP PISTON TURBINE IMPELLER
TORQUE CONVERTER
STATOR CONVERTER DRIVE
TORQUE CONVERTER
INLET OIL
STATOR
1 2 3
4
5 6
REAR AXLE
OIL COOLING AND FILTER SYSTEM
OIL COOLER OIL
FILTER
FLOW CONTROL VALVE
TEMPERATURE/
PRESSURE
CONTROL VALVE
DIFFERENTIAL
OIL PUMP
SECOND REDUCTION
PLANETARY GEAR
FINAL DRIVE
SECOND REDUCTION
SUN GEAR
FIRST REDUCTION
SUN GEAR
FIRST REDUCTION
CARRIER
FIRST REDUCTION
PLANETARY GEAR
TORQUE CONVERTER LOCKUP CLUTCH CONTROL
DIRECT DRIVE
LOCKUP CLUTCH
PILOT OIL
PRESSURE
LOCKUP
SELECTOR MODULATION
LOCKUP PISTON VALVE
SOLENOID
TO LOCKUP
TO CLUTCH
TRANSMISSION
LUBE PUMP LOCKUP
ON REDUCING
VALVE
FROM TO
TRANSMISSION STATION
CHARGE "D" SHUTTLE
PUMP VALVE
ON
3
E
N1
TO TORQUE CONVERTER B
NEUTRALIZER
RELAY VALVE VALVE
PRIORITY ROTARY
PILOT OIL REDUCTION
PRESSURE SELECTOR
VALVE SPOOL
PUMP F
TRANSMISSION PRESSURE
CHARGING CHARGING
PUMP FILTER C
LUBE
PUMP SCAVENGE OIL
PUMP COOLER
G
COOLER D
BYPASS
VALVE H
LUBE
PRESSURE
LOCKUP DUAL
STAGE RELIEF VALVE
SELECTOR VALVE GROUP PRESSURE CONTROL
RELIEF VALVE GROUP
TC CHARGING
FILTER
TRANSMISSION
CHARGING
FILTER TC LOCKUP
TC OUTLET VALVE
RELIEF
VALVE
TC/TRANS TC INLET
PUMPS RELIEF
VALVE
TC OUTLET
SCREEN
RETURN RETURN
SCREEN SCREEN
TRANSMISSION SUCTION
MAGNETIC SCREEN
SCREENS
A17 217 - BK
711 - BR A11
A18 218- BK
712 - WH A12 MACHINE
SHIFT A19 219 - BK
LEVER 713 - OR A13 ID CODE
714 - YL A14 A36 280 - BK
SWITCH
715 - GN A15 A37 227 - BK
716 - BU A16
EPTC II
SERVICE/ A31
RETARDER 706 - BR A6 G714 - PU RAISE SOLENOID
BRAKE D1 D2 D3
10
A32 G711 - BR FLOAT SOLENOID
SECONDARY 720 - PU A20 11 2
BRAKE
12 13 A33 G712- GN LOWER SOLENOID
HOIST 707 - PU A28
LEVER
3 4 5 6 7 8 9
BODY UP E750 - PU A27
B1 306 - GN STARTER SOLENOID
KEY START B5
307 - OR
SWITCH
B2 321- BR
BACK-UP ALARM
ENGINE A29 RELAY
450 - YL
SPEED
B9 893 - GN
CONVERTER 452- PU A30
DATA LINK
SPEED B10 892 - BR
D996 - PU B6
SERVICE "SET" AND
"CLEAR" SWITCHES D997 - YL B7
A9 A10 A21 A22 A23 A24 A25 A26 A3 A4 A5
709 - OR
704 - GY
703 - BU
705 - PK
721 - BR
722 - WH
725 - GN
723 - OR
726 - BU
710 - GN
724 - YL
UP, DOWN,
A - 37 PIN CONNECTOR LOCKUP
B - 10 PIN SURE-SEAL CONNECTOR TRANSMISSION SOLENOIDS
TOS GEAR SWITCH
TRANSMISSION
EPTC II DIAGNOSTIC WINDOW
D1 D2 D3
10
11 2
12 13
3 4 5 6 7 8 9
STEERING
793C
STEERING PUMP
DURING CHARGING (CUT-IN)
CUT-IN
VALVE
ACCUMULATOR
CHARGING VALVE
TO ACCUMULATORS
PUMP OUTPUT
HIGH PRESSURE
CUTOFF VALVE
ACTUATOR PISTON
LOAD SENSING
PRESSURE
FLOW
COMPENSATOR
LOAD SENSING
CONTROLLER
SWASHPLATE
PISTON
STEERING PUMP
LOW PRESSURE STANDBY (CUT-OUT)
CUT-IN
VALVE
ACCUMULATOR
CHARGING
VALVE TO ACCUMULATORS
PUMP OUTPUT
HIGH PRESSURE
CUTOFF VALVE
ACTUATOR
PISTON
LOAD SENSING
PRESSURE
FLOW
COMPENSATOR
LOAD SENSING
CONTROLLER
SWASHPLATE
PISTON
ACCUMULATOR CHARGE VALVE
DURING CHARGING (CUT-IN)
FEEDBACK ORIFICE
CUT-OUT VALVE
FROM
ACCUMULATOR
CUT-IN VALVE
ACCUMULATOR CHARGE VALVE
LOW PRESSURE STANDBY (CUT-OUT)
FEEDBACK ORIFICE
CUT-OUT VALVE
FROM
ACCUMULATOR
CUT-IN VALVE
ACCUMULATOR CHARGE VALVE
LOW PRESSURE STANDBY (CUT-OUT)
FEEDBACK ORIFICE
CUT-OUT VALVE
FROM
ACCUMULATOR
CUT-IN VALVE
ACCUMULATOR CHARGE VALVE
BEGINNING STAGE OF CUT-IN
FEEDBACK ORIFICE
CUT-OUT VALVE
FROM
ACCUMULATOR
CUT-IN VALVE
SOLENOID AND RELIEF VALVE MANIFOLD
SUPPLY FROM PUMP
AND ACCUMULATORS
TO TANK
BLEED DOWN
SOLENOID
BACK-UP RELIEF
VALVE
STEERING DIRECTIONAL VALVE
NO TURN
LEFT TURN TO TANK RIGHT TURN
CYLINDER CYLINDER
RELIEF/MAKEUP BACK PRESSURE
VALVE VALVE
RELIEF/MAKEUP
VALVE
PRIORITY SPOOL
RELIEF/MAKEUP VALVE
COMBINER/CHECK SPOOL
AMPLIFIER SPOOL
PRIORITY SPOOL
T L R P
METERING
STATOR SECTION
CONTROL
SECTION
CENTERING
SPRINGS
ROTOR
SPOOL
T L R P
METERING
STATOR SECTION
CONTROL
SECTION
CENTERING
SPRINGS
ROTOR
SPOOL
793C
PARKING BRAKE
RELEASE PRESSURE
RAISE
SOLENOID
793C
HOIST CONTROL VALVE
HOLD FRONT BRAKE
OIL COOLER
TO TANK RELIEF VALVE
TO HOIST
LOAD CHECK CYLINDER
VALVE HEAD END
TO HOIST
CYLINDER
ROD END
LOW PRESSURE
COUNTERBALANCE
RELIEF VALVE VALVE
HIGH PRESSURE
RELIEF VALVE ROD END VENT SLOT
TO FRONT BRAKE
DUAL STAGE OIL COOLERS
RELIEF VALVE PUMP SUPPLY PORT
SIGNAL STEM
LOWER
SOLENOID
PARKING BRAKE
RELEASE PRESSURE
FLOAT
SOLENOID
PARKING BRAKE
RELEASE PRESSURE
RAISE ON
SOLENOID
793C
HOIST CONTROL VALVE
FRONT BRAKE
RAISE OIL COOLER
TO TANK RELIEF VALVE
TO HOIST
LOAD CHECK CYLINDER
VALVE HEAD END
FROM HOIST
CYLINDER
ROD END
LOW PRESSURE
COUNTERBALANCE
RELIEF VALVE VALVE
HIGH PRESSURE
RELIEF VALVE ROD END VENT SLOT
TO FRONT BRAKE
DUAL STAGE OIL COOLERS
RELIEF VALVE PUMP SUPPLY PORT
SIGNAL STEM
LOWER
SOLENOID
PARKING BRAKE
RELEASE PRESSURE
FLOAT
SOLENOID
HOIST
COUNTERBALANCE VALVE
HEAD END
SIGNAL PRESSURE
TO FRONT
BRAKE OIL FROM
COOLER PUMP
FROM HOIST
CYLINDER
ROD END TO HOIST
CYLINDER
ROD END
RAISE
SOLENOID
793C
HOIST CONTROL VALVE
FRONT BRAKE
LOWER (POWER DOWN) OIL COOLER
TO TANK RELIEF VALVE
FROM HOIST
LOAD CHECK CYLINDER
VALVE HEAD END
TO HOIST
CYLINDER
ROD END
LOW PRESSURE
RELIEF VALVE COUNTERBALANCE
VALVE
HIGH PRESSURE
RELIEF VALVE ROD END VENT SLOT
TO FRONT BRAKE
DUAL STAGE OIL COOLERS
RELIEF VALVE PUMP SUPPLY PORT
SIGNAL STEM
LOWER ON
SOLENOID
PARKING BRAKE
RELEASE PRESSURE
FLOAT ON
SOLENOID
PARKING BRAKE
RELEASE PRESSURE
RAISE
SOLENOID
793C
HOIST CONTROL VALVE
FLOAT FRONT BRAKE
OIL COOLER
TO TANK RELIEF VALVE
FROM HOIST
LOAD CHECK CYLINDER
VALVE HEAD END
TO HOIST
CYLINDER
ROD END
LOW PRESSURE
RELIEF VALVE COUNTERBALANCE
VALVE
HIGH PRESSURE
RELIEF VALVE ROD END VENT SLOT
TO FRONT BRAKE
DUAL STAGE OIL COOLERS
RELIEF VALVE PUMP SUPPLY PORT
SIGNAL STEM
LOWER
SOLENOID
PARKING BRAKE
RELEASE PRESSURE
FLOAT ON
SOLENOID
HOIST HOIST
FROM PARKING
BRAKE RELEASE
SYSTEM HOIST
SCREENS VALVE
PUMP
HOLD
POSITION
SUCTION
SCREENS
FRONT BRAKES
FRONT BRAKE
OIL COOLER
793C
AIR CHARGING SYSTEM
AIR
AIR COMPRESSOR DRYER
AND GOVERNOR
SERVICE/RETARDER
BRAKE RESERVOIR
REMOTE AIR
SUPPLY CONNECTOR
PRESSURE
PROTECTION LOW AIR
VALVE SWITCH
PARKING/SECONDARY
BRAKE RESERVOIR
RELIEF TOWING SYSTEM
VALVE
PARKING BRAKE
RELEASE VALVE
TO HOIST
PARKING PILOT SYSTEM
BRAKE
RELEASE
PUMP
CHECK
VALVE
TOWING PUMP
RELIEF VALVE
TOWING PUMP
PARKING/SECONDARY BRAKES
SECONDARY BRAKES RELEASED
PARKING BRAKES ENGAGED
PARKING PARKING
BRAKE BRAKE
EPTC II RELEASE RELEASE
PARKING SWITCH PUMP VALVE
BRAKE
SWITCH
SECONDARY
BRAKE
VALVE
TO HOIST
PARKING/SECONDARY PILOT SYSTEM
BRAKE RESERVOIR
BRAKE CYLINDER
BRAKES ENGAGED
AIR TO
INLET SLACK
ADJUSTER
VALVE
SPRING ROD
BRAKE SLACK ADJUSTER
OIL FLOW
OIL FLOW
TO BRAKE
SMALL PISTON FROM BRAKE
CYLINDER
CYLINDER
LARGE PISTON
FROM FROM
TO
WHEEL WHEEL
WHEEL
BRAKES BRAKES
BRAKES
TO
WHEEL
BRAKES
SERVICE
BRAKE
VALVE
RETARDER
VALVE
BRAKE
ENGAGED
SWITCH
ARC
VALVE BRAKE CYLINDERS
TO FRONT
BRAKES TRACTION
CONTROL
REAR BRAKE SYSTEM
(TCS)
COOLING CIRCUIT PARKING BRAKE VALVE
RELEASE VALVE
PARKING BRAKE
RELEASE FILTER
TO REAR
BRAKES
HOIST VALVE
PUMP
DRIVE
SUCTION
SCREENS
OIL COOLER
RELIEF VALVES
ENGINE SPEED HARNESS
SENSOR CODE INPUTS
ENGINE SPEED HARNESS
A17-19
A10 CODE PLUG
36,37
AUTOMATIC DATA LINK
SERVICE INPUTS BRAKE
B9
B6 RETARDER B10
ENGAGED
SET LAMP
B7 CONTROL BRAKE ENGAGED LAMP OUTPUT
CLEAR A5
(ARC)
A21 BRAKE ENGAGED PRESSURE INPUT
ARC ON/OFF
SWITCH
AUTO RETARDER PRESSURE INPUT
A16
ON INPUT CONTROL OUTPUT
A11 A3
OFF INPUT Diagnostic Display SUPPLY OUTPUT
A26 A4 SUPPLY
SOLENOID
RETARDER AUTOMATIC
LEVER RETARDER
BRAKE AND VALVE VALVE
PEDAL
AND VALVE AUTO RETARDER
PRESSURE SWITCH
BRAKE ENGAGED
SWITCH
TO SERVICE
BRAKE
RELAY VALVE
TO FRONT BRAKE
A - 37 PIN CONNECTOR OIL COOLER TO ARC
B - 10 PIN SURE-SEAL CONNECTOR DIVERTER VALVE RELAY VALVE
ARC DIAGNOSTIC WINDOW
1 2 3 4 5 6 7
10 11
8 12
13
D1 D2 D3
BATTERY + 132- PK A1
BATTERY - 255 - BK A2 SELECTOR
A3 774 - YL
SOLENOID - LEFT
TRANSMISSION 768 - OR A10 SELECTOR
SPEED A4 775 - BR
SOLENOID - RIGHT
A - 37 PIN CE CONNECTOR
B - 10 PIN SURE-SEAL CONNECTOR
TCS DIAGNOSTIC WINDOW
D1 D2 D3
2
3 13
4 12
5 6 7 8 9 10 11
TRACTION CONTROL SYSTEM (TCS)
ENGINE RUNNING/BRAKES RELEASED
TEST
SWITCH
BRAKE
SWITCH
SPEED
DISTRIBUTOR
LEFT
DRIVE AXLE
INPUT
BALL CHECK SIGNALS
OUTPUT
TRANSMISSION SIGNALS
ORIFICE SPEED SENSOR
SCREEN
SELECTOR
SOLENOID
PARKING
BRAKE
VALVE
RIGHT
DRIVE AXLE
PROPORTIONAL
SOLENOID
TRACTION CONTROL SYSTEM (TCS)
ENGINE RUNNING/LEFT BRAKE ENGAGED
TEST
SWITCH
BRAKE
SWITCH
SPEED
DISTRIBUTOR
LEFT
DRIVE AXLE
INPUT
BALL CHECK SIGNALS
OUTPUT
TRANSMISSION SIGNALS
ORIFICE SPEED SENSOR
SCREEN
SELECTOR
SOLENOID
PARKING
BRAKE
VALVE
RIGHT
DRIVE AXLE
PROPORTIONAL
SOLENOID