Nomor Lampiran Sifat Perinal J}, Slamet No. #310060 Gajah PLN PUSAT MANAJEMEN PROYEK 4510. /KON.02.04/PUSMANPRO/2019 27 September 2019 24 (satu) set : Penyampaian Review Dokumen QA/QC —Kepada Yth. Direktris PT Schneider Electric Industrial Park Cibitung - Bekasi JI. Selayar Blok A9-10 Cibitung Menunjuk surat PT Schneider Electric No. 0368/STC-PMPTIC/IX/2019.tanggal 10 September 2019 tentang Penyampaian Kelengkapan Dokumen QA/QC, dengan ini kami sampaikan hasil review dokumen (terlampir, Selanjutnya, kami sampaikan agar pelaksanaan Factory Acceptance test (FAT) dapat dilaksanakan setelah Dokumen QA/QC tersebut disetujui / approved. Demikian disampaikan, atas perhatiannya diucapkan terima kasih. an. GENERAL MANAGER SENIOR GRR JAMINAN KUALITAS BARANG. SESS PARU HANDOYO Tembusan - General Manager F (02 ngkur Semarang 50232 LNo ‘Nomor Dokumen. Rev. Judul Status Dok. Project Quality Plan PT Schneider 1 SP-O10.ENG OL lene B 2 | ozsustc-pMpricrviv2019 | 01 | ITP B Oil Type Transformers Test ] 3 P-T&S-14.eng, 03 | Proceaares } oB Manufacture Operation Procedure | ‘ Poe 00 | for Power Transformer =e Inspection of Core Magnetic 5 P-SP-012.eng 00 | eee B 6 P-SP-013.eng 00 | inspection of RC/ CTC Procedure B Stacking Core Magnetic Procedure of i P-SPOl4eng 00 | Power Transformer _ Winding Process Procedure of Power 8 P-SP-015.eng 00 | Wasteemer B Retightening Procedure of Power 9 P-SP-O1 eng. 00 | i emer B 10 U.9900.NTS6 00 | Transformer Tank Pressure Value B il PCSAQ.I7ang ‘0 _| Shock Log installation & Analysis for 5 Medium Power TransformerLifels On | Schneider electric Nomor 0368/STC-PMPTIC/X/2019 Cibitung, 10 Sept 2019 Lampiran:- Perihal Surat Penyampaian Kelengkapan Dokumen QA-QC PLN OB APLN-2019 R Kepada Yth, PT. PLN (Persero) Pusat Manajemen Proyek Ji. Slamet No.1, Gajahmungkur, Kec. Gajahmungkur, Kota Semarang, Jawa Tengah 50232, U.p. Yth. Manajer Telp : 024-8310060 Dengan Hormat, ‘Sehubungan Surat Perjanjian / Kontrak Jasa Pengadaan dan Pemasangan Transformator Tenaga Tahun 2019 -APLN antara PT. PLN (Persero) dengan PT. Schneider Indonesia Kontrak No, 0218.PJ/DAN.02.02/DITDAN-1/2019 Tanggal : 26 Juni 2019, bersama ini kami menyampaikan dokumen kelengkapan dokumen QA-QC untuk proyek PLN OB APLN-2019. Adapun dokumen yang kami sampaikan adalah sebagai berikut Project Quality Plan PT.Schneider Indonesia ITP il Type Test Transfomers Test Procedure ‘Manufacturing Operation Proedure For Power Transformer Inspection of Core Magnetic Procedure Inspection of RC/CTC Procedure Stacking Core Magnetic Procedure of Power Transformer Winding Process Procedure of Power Transformer Retightening Procedure of Power Transformer 10. Transformer Tank Pressure Value 11. Shock Log Installation & Analysis for Medium Power Transformer C@enonaens Atas segala perhatian dan kerjasamanya yang terjalin baik selama ini di ucapkan terima kasih. Hormat kami, PT. Schneider Indonesia FINDI FIRMANSYAH Project Manager Tembusan 1. Arsip. ‘Schneider Elec! ax12200 Industral ark Citung- Beast Al Selayar Blok A9-10 Clotung 17520 Indonesia Phone: +62 (21) 2926 5800 Fax 462 21)2957 7072 Notine : 500055- & =) woe, WHIdoA hq panoiddy ze 7a a wuepsy —:Aq payseyD ais ‘aieq :Aq asuodsoy “AE mas] S1°¢7 67 seg wuerpiy :Aq pamainay Heep UeysejefipjueWegelip winjeq isesiueBL0 INpinys wejep qemel Gundbue, | +z ueyjeuoisiodoudip dexey 060) ensin L “ON 7 “ON 35Noss34 oLD¥NOD ooo ; SLNWINOD Nid nanan | WISINOGNI U3GIFNHIS 1d aq To ‘ONz‘0TO-ds : Nvid ALInwnd 193r0%d a : 7 - SNLVLS “ARN YOLVYLNOD “AR Nid FIL SLNAWNDOG / SONIMVUG ‘YaGWNN IN3IWNI0d / SONIMVEG 6T0z equiardas 22 7 wae - Se om SLN3IWN90G / SONIMVUG JO TWAOYddY NOS MAINTE Nid MaAOUd NAWAPVNVIN LYSNd (o4@848d) NTd Ld‘Specific Project Procedure PROJECT QUALITY PLAN PT SCHNEIDER INDONESIA Sebneider PT. Schneider Indonesia Document No» SP-010.ENG Issued Date 11 July 2019 Revision No ot Page 1 of 12 Copy Distribution List Supply Chain Purchasing Finance IPL ose v v e Engineering Tendering SERE Manufacture ¥ v 7% on = Customer Satisfaction i Pi HRBP a Test ing & After Sales ‘3 Quality roject ¥ ¥ v . ign. | Date ORIGINATOR i me Viar Arviana Saepul | Quality System fe, tn Engineer V 2 iL. > APPROVAL Findi Firmansyah | project Manager ] 5 PLNa ‘Specific Project Procedure ECN PROJECT QUALITY PLAN Schneider PT SCHNEIDER INDONESIA @ Electric E PT. Schneider Indonesia Document No SP-010.ENG Issued Date 11 July 2019 Revision No 01 7 Page 2o0f 12 _ DOCUMENT HISTORY Revision Effective Date Nature of Release NGG Date | i 00 | 11.07.2019 01.03.2012 Requirement for PT PLN (Persero) Pusat Manajemen ProyekSpecific Project Procedure PLN PROJECT QUALITY PLAN | Schneider PT SCHNEIDER INDONESIA GeElectric Z eles PT. Schneider Indonesia Document No SP-010.ENG Issued Date 11 July 2019, Revision No 01 Page 3of 12 4. GENERAL, This document provides information of all operation steps in manufacturing, testing and services activities orders to PT PLN (Persero) Pusat Manajemen Proyek. STC committed to ISO 9001, ISO 14001, OHSAS 18001 requirements and Corporate EHS instructions 2. SCOPE The purpose of this quality plan is to identify the quality management methods being applied to the manufacturing process and services of products provided under the contract, 3. QUALITY PLAN INPUT The scope of works and the requirements are defined in contract and Purchase Order (PO) from customer as a main input for starting the manufacturing process Reference Documents: ‘+ P-PMI-36 Processing Contract Document 4. QUALITY OBJECTIVES The quality objectives established based on company quality and HSE indicators to achieve good quality, on time delivery and no accident. 5. MANAGEMENT RESPONSIBILITIES The Project Manager is responsible for approving and the Quality Manager for authorizing the Project Quality Plan prior to issue to the customer. All the personnel who is working and assisting the project shall comply with this Quality Plan. Responsibility and authority for project are defined in the following company documents, Reference Documents: + QEHS Manual PT Schneider Indonesia + Job Description 6. CONTROL OF DOCUMENTS Provisions applicable to project document control except for engineering document (identification, review, approval, submission, revision, status, distribution, filling) are established and maintained under the responsibility of CS&Q Department.Specific Project Procedure = | PROJECT QUALITY PLAN Schneider PT SCHNEIDER INDONESIA G Electric PT. Schneider Indonesia Document No : SP-010.ENG Issued Date 14 July 2019 | RevisionNo : 01 These provisions do not apply to project correspondence, whose control is under the Project Manager's responsibilty Reference Documents: * P-CS&Q-01.eng Control of Document CONTROL OF RECORDS ‘The project file and associated records (retention period, media of the records, storage area) kept under the responsibility of each Department / Manager. Reference Documents: + P-CS8Q-07 eng Control of Record - | RESOURCES | a 8.1 Provision of resources All personnel of STC assigned to this project e.g. from Engineering, Logistic, Production, Quality Control, etc. are functionally responsible to the Project Manager, working as a team to complete the project 8.2 Materials ‘The materialicomponent required for the project provided base on the contract with. customer and if any special required will be confirm again by the Project Manager. Human Resources The competences required for this project define by Production Department along with Human Resources Department. Infrastructure and Work Environment Al the infrastructure (manufacturing or service facilty, workspace, tools and equipment, information and communication technology) provided for all projects define by production department with the support from other department/section (maintenance, industrial and method, etc). Reference Documents: + STC Organization Chart + P-TDR-01-eng Preparing & Submitting Quotation or Tender REQUIREMENTS Project Department administers all contracts from receipt of customers’ order to the completion in all respects of the contract and all documents of commercial department. This department is responsible for the translation of a customer order into an internal manufacturing order (WO) and to initiate the design and manufacturing processes.| Specific Project Procedure PROJECT QUALITY PLAN Schneider PT SCHNEIDER INDONESIA G Electric ee PT. Schneider Indonesia Document No ‘SP-010.ENG Issued Date 11 July 2019 RevisionNo : 01 Page 5 of 12 10. at The Project also coordinates all the internal activities of the company associated with a contract, including After Sales up to the last term of payment and the end of the guarantee period. Project Manager created schedule and generated, maintained and up dated by Project Department with progress information received from internal or external partners and suppliers Reference Documents: ‘= P-TDR-02 eng Orders Processing CUSTOMER COMMUNICATION Project Manager is appointed to manage the project from contract award to closure. The Project Manager is the primary contact regarding communication between PT PLN (Persero) Pusat Manajemen Proyek and PT. Schneider Indonesia. Customer complaint will be handled by Project Department with following the Customer Complaint Management for the record and follow up administration. Information/complaint from customer through other department such as Commercial Department also will be handled by Project Department, Reference Documents: f = P-TDR-32.eng Orders Processing + P-CS&Q-10 Customer Complaint Management _ DESAIN AND DEVELOPMENT 41.1 DESAIN AND DEVELOPMENT PROCESS, PO (Purchase Order) as a main input to do design process for engineering department PO contents of Technical Specification from customer and/or agreement between Commercial department and Customer. Project execution will review technical aspects for every kind of project and input technical data into data base. The output is Technical Review that will be used for Active Part and Mechanic technician to do design. The output of design is the drawing for production line. Technical Review and drawing checked and reviewed by Project Execution and approved by Engineering Manager or above. Engineering Department issue Bill of Material (BOM) for special project and Nomenclature which have contents of list of drawing, material, and others information related to production and CSQ. Bill of Material and Nomenclature should be approved by engineering head or above. & PLN‘Specific Project Procedure PROJECT QUALITY PLAN Schneider PT SCHNEIDER INDONESIA Electric PT. Schneider Indonesia [issued Date: 14 July 2019 Page 6 of 12 Document No : SP-010.ENG RevisionNo : Ot Engineering Department will release Approval drawing. Approval drawing contents of product information that will be pass to customer to get approval Approval drawing should be approved by engineering head or above and send to customer through Commercial department. TAC department will give Test Report as Design Validation regarding with standards/requirements, whether the rest result is accepted or not Reference Documents P-ENG-29 Medium & Power Transformers Business Process Flow for Engineering 11.2 CONTROL OF DESIGN AND DEVELOPMENT CHANGES. In the event of a customer request for a change in the scope of supply, contracts department responsible to: Review the requested change of supply against that already agreed and discuss the impact with the departments concerned to determine technical feasibility and any impact ‘on quality, costs or delivery time. Renegotiate with the customer where necessary to recover additional costs or to extend the delivery period, After agreement with the customer and receipt of the customer's amendment to contract, Project Department acknowledges receipt of the amendment by fax or letter and issues a revised PO to all departments. Reference Documents: ~ P-ENG-28 Medium & Power Transformers Busir@S5 Process Flow-for Engineering ] 12. PURCHASING L fe | Prepare all the purchase order with necessary information (technical specification, rial safety data sheet (MSDS), safely manval for certain material & equipment and calculation) for all the material to be ordered & just execute the purchase of order related to the right work order which verified price & vendor list in SAP system who authorized by Purchasing Department Executor of order & monitoring the material delivery time requested Sourcing dept. will get a purchase request (PR) which contents the materialipart needed from the production activities or support function departments that will completely attached by the technical specifications and or other relevant supporting drawings or any other specific requirement Sourcing dept. will combine the description of the need extracted from the PR with a commercial specification, minimum the General Condition of Purchase, and will be packed as an inquiry to suppliers, PLNz “Specific Project Procedure ~ 7 «~PUN PROJECT QUALITY PLAN Schneider PT SCHNEIDER INDONESIA @ Electric PT. Schneider Indonesia Document No : SP-010.ENG Issued Date: 11 July 2019 Revision No o1 Page Tof 12 Sourcing Department evaluate the information about suppliers and their processes from the supplier panel or from the available information in the market, Reference Documents: ‘+ P-PCH-01.eng Supplier Assessment & Evaluation ‘+ P-PCH-02.eng Purchase and Negotiation Process + P-PCH-03.eng Purchasing Info Record and Source List Creation 13. PRODUCTION AND SERVICE PROVISION Progress of manufacturing process monitored and reviewed in weekly basis to: * Check progress against schedule and identity any deviation/discrepancies * Take the necessary corrective actions (adjust resources or revise schedule) * Provide update and reliable data for progress report to customer Based on Master Schedule Planning, measurement of progress is based on. * Project milestones or project completed (start, end) * Or physical quantities completed versus quantities planned Reference Documents: * P-DT-002.eng Manufacture Operation Procedure for PT + P-T&S-14.eng Oil Type Test Transformers Test Procedure — lor 14, IDENTIFICATION AND TRACEABILITY 7 — Trace ability is applicable to the identification of a production code for each product. This code is traceable from applicable drawings and raw materials specifications, at all stages during production, up to delivery and installation. Reference Documents + P-CS8Q-17.eng - Shock Log Installation & Analysis for Medium PT 15. CUSTOMER PROPERTY Customer's property material is applicable only for customer's concemed project, and it is prevented from misuse. ‘Such materials supplied by customer are governed by the contract and subjected to all our procurement requirements, where they will be adequately verified, clearly identified, recorded appropriately stored and maintained, Any supplied material that is damaged, lost or unsuitable will be recorded and reported to the PT PLN (Persero) Pusat Manajemen Proyek Reference Documents: + P-SCM-42.¢i - Goods Receive ProcedureSpecific Project Procedure Schneid PROJECT QUALITY PLAN cpneider PT SCHNEIDER INDONESIA @ Electric PT. Schneider Indonesia Document No » SP-010.ENG Issued Date: 11 July 2019 RevisionNo : 04 Page 2 Bof12 46. PRESERVATION OF PRODUCT Procedures for controlling material handling and storage are implemented to prevent damage and deterioration, Packaging and delivery procedures of the different type of shippable products, as per specific packaging requirements, are implemented and documented This procedure includes appropriate methods for authorizing review and periodic check of production stock. Reference Documents + P-SCM-50.eng Shipment of Finish Goods Distribution Transformer 17. CONTROL OF NON CONFORMING PRODUCT The non-conformities found on product, activities, services, customer claims, or the QEHS management system implementation should be identified, investigated and determine the action to eliminate the causes of non-conformities, separated and isolated from use. Report of non-conformity is to be addressed to the concemed department for analysis and determine curative action. Decisions for non-conforming product can be "reworked", "accepted by concession", or "rejected" ‘Anon-conformity or deviation can be decided by “release under concession’ by approval from QEHS, management, and / or the respected department. NCR Data base manage by CS&Q department - PPQA division, Reference Documents: -——— * P-CS&Q-03.eng Control of Non-Conforming c | * P-CS&Q-04.eng Corrective and Preventive Action —f— 18. MONITORING AND MEASUREMENT Monitoring and measurement during manufacturing process shall refer to related procedure Until product realization 18.1 INCOMING MATERIAL INSPECTION Under responsibility and authorized of Incoming Material Manager refer to inspection method For the details of inspection procedure please see the attachment, 4. Procedure for Core Magnetic Inspection 2. Procedure for CTC InspectionSpecific Project Procedure = a PROJECT QUALITY PLAN Schneider PT SCHNEIDER INDONESIA @ Electric PT. Schneider Indonesia Document No : SP-010.ENG Issued Date: 14 July 2019 RevisionNo : 01 | Page a0f 12 18.2 PROCESS CONTROL Inspection and control of product and equipment conduct by production and QC refer to standardirequirements. 18.3 FINAL TEST Under responsibility and authorized of Testing Manager to conduct test for all product and equipment. Reference Documents + P-CS&Q-15ei Receiving of Raw Material + P-DT-002.eng Manufacture Operation Procedure for PT P-T8S-14 eng Oil Type Test Transformers Test Procedures P-DT-12.eng - Factory Acceptance Test Record Transformer 19. AUDITS The project will be subject to internal auditing and monitoring as part of the regular internal audit program to verify that activities carried out in accordance with applicable contract requirements and procedures ‘The scope of such audits includes control of project documentation and site activities, All audits coordinate by CS&Q Department Reference Documents: = P-CS&Q-06 intemal Audit —" Specific Project Procedure PROJECT QUALITY PLAN Schneider PT SCHNEIDER INDONESIA ————_—_—_—— PLN G@eElectric PT. Schneider Indonesia Document No : SP-010.1 Revision No QUALITY PLAN FOR DISTRIBUTION TRANSFORMER. i a 01 ENG 2 Issued Date: 11 July 2019 Page 2 10 of 12 tH cq Hop oh i a HJ aa] ay ==} S ao = = Y &} 0 8 od 6Es aes PLN Specific Project Procedure PROJECT QUALITY PLAN Schneider | PT SCHNEIDER INDONESIA @ Electric | PT. Schneider Indonesia | Document No : SP-010.ENG Issued Date © 11 July 2019 RevisionNo : 01 Page 11 of 12 } Industrial ‘Management June 1", 2019 ‘Solin tc Pa eae Rec PiresSpecific Project Procedure PROJECT QUALITY PLAN PT SCHNEIDER INDONESIA Document No» SP-010.ENG Revision No: 01 Industeiat Management April 1*, 2019 re i i ! CUSTOMER SATISFACTION & QUALITY Cen eG Page 12 of 12 Schneider G@ Electric PT. Schneider Indonesia Issued Date 11 July 2019J e767 47 caneq WHIdo, hq panoiddy AE Six/ 67 42 :aeq wuerpiy Aq p292049 uals reg thq asuodsay was | 9°¢7 67 4 cea wWuepay :Aq pamarnay Heque} sinyoeynuew Buunp Uep BuIWCOU ymUN Isyedsul epow UesIINUed | —-Z req 060] ueyeunB6usw Ni 0607 L : “ON . - “ON 3SNOdS3Y YOLDVULNOD oo SIN3WWOD NTE nanos | - : . UIINYOISNVUL YIMOd YOd NVId 1531 NOLLDIdSNI q TO | stoz/ua/s/tawe-o1s/tsz0 225 - snuvis | “Aza YOLIVULNOD “Aaa Nia FUL SLN3INNIOd / SONIMVEG ¥aGWWNN LNaWND0N / SONIMVEG T0z 1aquiardas Zz = Ot a SLN3WNDOG / SONIMVUG 4O TWAOUddY YOs MAIATY Nid MAAOUd NAWAPVNVIN LVSNd (0188184) N Id LdPENGADAAN DAN PEMASANGAN TRANSFOMATOR TENAGA, 150/22KV 6OMVA APLN 2019 & PT. PERUSAHAAN LISTRIK NEGARA (PERSERO) surenvpion, evar fe PT. PLN (PERSERO} PUSATIMANAJEMEN PROVE ‘CONTRAGTNO, (0218.P)/DAN.02.02/DITDAN-1/2019 ICO INSPECTION TEST PLAN FOR POWER TRANSFORMER PaRPOSE FOR APPROVAL Schneider 0251/STC praPT/c/vil/2019 G Electric | Fie: Rev 1.Shop Inspetion Test Pian For Power Transformer| Document No, Schn ider 0251/STC-PMPT/C/VII/2019 electric SHOP ITP FOR POWER Rev. No: 1 | TRANSFORMER Peuaazers TABULATION OF REVISED PAGES REVISION REVISION 2[3 SHEET lola [2/3 34 35 36 37 38 39 40 aL a2 4B 44 45 46 47 48 49 50 51 >< |<) >< de >< > ee 3 oe x lo ><> >< oe >< ><) > de x) >) x 52 53 54 “55, 56 57 58 “59 60 6 62 63 64 65 66 File: Rev 1.Shop Inspetion Test Plan For Power TransformerDocument No. i 0251/STC-PMPT/C/VI1/2019 Schneider inspection test PLAN @eElectric FOR POWER! Pe TRANSFORMER | REVISION HISTORICAL SHEET Rev. No: 1 2 30fi5 Rev No Date Description “<0> 05/07/2019 | Issued For Approval _ 09/09/2019 | Issued For Approval File: LGE001-QC-PCD-046,Rev O.Shop Inspection Test Plan For Power TransformerDocument No. : 0251/STC-PMPT/C/VII/2019 Schneider — qyspection Test PLAN ” i Rev. No: 1 electric FOR POWER aos TRANSFORMER TABLE OF CONTENT L COVER .. 2. TABULATION REVISED PAGES. 3. REVISION HISTORICAL SHEET....... 4, SHOP INSPECTION TEST PLAN FOR POWER TRANSFORMER Sb PG Fle: LGEOO1-QC-PCD-046 Rev 0.Shop Inspection Test Plan For Power TransformerCLIENT INSPECTION TEST PLAN CONTRACTOR Schneider PROJECT PENGADAAN DAN PEMASANGAN TRAFO | DOCNO : 0251/STC-PMPT/C/VII/2019 ELPLN (Persere) TTENAGA 150/22KV GOMVATAHUN 2019 | REV. 1 @eElectric| KONTRAK NO: 0218,PJ/DAN.02.02/DITDAN-1/2019 | PAGE: Sof 14 | ITEM REPRE NNE ACCEPTANCE criTeRIA —VERIFIVING EYEE OF INSPECTION | na ACTIVITY DOCUMENT DOCUMENT PLN REMARK — specie nse | 14 Manufacturing Schedule | Contract Document a —= | Schedule Approve schedule] P| OR | 72 [Manufacturing inspection | Contract Document ] | Lee Seoufcaton Inspection Test Plan ITP Approve pra | 13 | Design review (electrical, | Contract Document Mechanical | Specification ‘Approval Drawing Approve Drawing ¥ iA | | 14 | FAT Procedure Contract Document 5 | | a FAT Procedure FAT Report P R 2. Material Receiving Inspection 24 Core Magnetic (CM) Contract Document MRI Procedure * Material | | Specification Grade Inspection | Bure Report (WRIA), | | Surface Condition | + Material . | Waviness Certificate | Certificates * Document | Procudure No | | __P-SP-012.Eng 22 | Wire / Copper: | Contract Document |» MRI Procedure * Material - Paperinsulated | Specification Surface Condition | Inspection copper Conductor Dimension Report (MRIR) = Copper + Cettiicates + Mater | 4 Certificate | | | « Document | | Procudure No: | - |_P-SP-013.6ng = 23 insulation + MRI Procedure * Material | = Pre Compress Board | Contract Document | « Grepe Angle Ring Type Inspection u and Component Specification + Width Report (MRIR) * Thickness 5/Sof 14[CuIENT [CONTRACTOR INSPECTION TEST PLAN hb PROJECT PENGADAAN DAN PEMASANGAN TRAFO | DOCNO : hai ‘PMPT/C/VII/2019 Sc mn e I id e r EIVELN (Eersero} | TTENAGA 150/22KV GOMVA TAHUN 2019. | REV. G@eElectric KONTRAK NO: 0218.PJ/DAN.02.02/DITDAN-1/2019 | PAGE: 6 of 14 | ] ] ] ITEM REFERENCE ACCEPTANCE CRITERIA | VERIFIVING ee No. | Activity DOCUMENT | pocument | erst PLN | REMARK I * Visual Condition | * Color | | + Cerificate | * Segment of Angle Ring / Angle | | Cap / Press plate top: | + Material |= Pre Compress Board Inner Diameter Inspection | |” and Component Oiftes Distretsr J Report (MRR) | | | Height | i 7 | Thickness Certificate -Densified Wood Thickness * Material ] Laminated and Dimension: Inspect component | Certificates Report (MRIR) | 24 Contract Document —/« MRI Procedure + Material | | Specification + Breakdown Voltage Inspection | |+ Tan Delta Report (MRIR) H R | * color + Material L + certificate | Certiicate 35 | Seat Farenied ——Coniaa Doamant —] Teeter Tank, Accessories and Specification » Visual Inspection of joint | clamping preparation and weld finish + Material + Dry Penetrate Test inspection During Hydro * Dimensional check Report (MRIR) H w fest at Tank ‘© Hydro static test Document Manufacturer + Mounting ofall bolt ana |” Procudure No | complete welding U.9900.NTSB « Conformity between design and | actual | 28 OnLoad Tap Changer | Contract Document | Type Material H rR | | Specification + Diverter switch Inspection | 6/6 of 14CLIENT CONTRACTOR PROJECT PT.PLN (Persero) | KONTRAK NO INSPECTION TEST PLAN : PENGADAAN DAN PEMASANGAN TRAFO | DOC NO ‘TENAGA 150/22KV 6OMVA TAHUN 2019 | REV. (0218.P3/DAN.02.02/DITDAN-1/2019 PAGE —: Tof 14 essere Schneider electric. | ITEM nat ACTIVITY OIP Bushing Winding Temperature Indicator 28 fo | Contract Document Specification ‘Oil Temperature Indicator | Contract Document | Specification REFERENCE DOCUMENT ACCEPTANCE criteria | VERIFIVING * Cable connector ‘+ Type of tap connector and tap marking Overall Dimension Certificates MRIR Procedure | Type Insulation and color Type and dimension of arching horn Dimension of rodilead connector Type of outer connector Dimension of bushing Dimension of flange and hole Direction of bushing horizontal and vertical Certificates Report (MRIR) © Material Inspection Report (MRIR) DOCUMENT LEVEL OF INSPECTION | | PTS! PLN REMARK * MRIR Procedure * Type ‘+ Temperature range = Capillary Tube * Material . Inspection . Report (MRIR) IP class, painting ‘Type and number of contact Function Matching Unit * Insulation Test on terminal iL * Certificates Contract Document |» MRIR Procedure = Material ‘Specification | + Type Inspection + Temperature range Capillary Tube Report (MRIR) —L T/T of 14CLIENT | PROJECT PTPLN (Persero) __KONTRAK NO - INSPECTION TEST PLAN : PENGADAAN DAN PEMASANGAN TRAFO | DOC NO TENAGA 150/22KV 60MVA TAHUN 2019 REV. (0218.P)/DAN.02.02/DITDAN-1/2019 PAGE ] CONTRACTOR | ° 0251/STC-PMPT/C/VII/2019 Schneider Ht 2 Electric :8of 14 ITEM No. ACTIVITY REFERENCE DOCUMENT | ACCEPTANCE CRITERIA | VERIFIYING LEVEL OF INSPECTION | DOCUMENT pry PLN REMARK 2.40 2.42 Oil Level Indicator Buchole Relay IP class, painting ‘Type and number of contact Function Matching Unit Insulation Test on terminal Certificates MRIR Procedure Type Enclosure (IP) ‘Scale reading Function of switch (maximi Length of floating rod Mounting dimension (Diameter) High voltage on terminal + Certificates Contract Document |» MRIR Procedure Speeification Type Enclosure (IP), Final Coat Air vent and test value Dimension of flange Glass window & Gas marking Number of contact and float Flow of direction Terminal marking Function HV insulation test on terminal High voltage on terminal | Contract Document Specification * Material Inspection Report (MRIR) H R + Material Inspection | | Report (MRIR) # R | = «Certificates Pressure Relief Device | Contract Document _|+ Type * Material Specification + Rated pressure Inspection = || HH R | + Number of switch Report (MRIR) | | 8/8 of 14‘CLIENT CONTRACTOR INSPECTION TEST PLAN Hes SS rove || ero emia Schneider PT.PLN (Persero) El TENAGA 150/22KV 60MVA TAHUN 2019 REV. ecunic L KONTRAK NO: 0218.PI/DAN.02.02/DITDAN-1/2019 | PAGE: Sof 14 REFERENCE LEVEL OF INSPECTION DOCUMENT VERIFIYING DOCUMENT ITEM NO. ACCEPTANCE CRITERIA ACTIVITY PTSI PLN REMARK ‘* Function of Switch Enclosure and accessories Dimension/Diameter High voltage’ insulation on | terminal = Certificates contract Document |» Dimension specification + Mater | |+ Mounting Bracket | = MCBs | Kiosk | * Relay contactor © Onand off delay timer * Heater and thermostat 2 ee oo | + Fans | i a | * Code plates Report (MRIR) + Wiring 2.13 | Cubicle and Marshalling * Label marking | | $ Terminal and ts suppor | | * Wire lugs and cable shoe | Wires arangement [2 centtcates 3. Manufacturing Inspection! Fabrication Inspection 31 | Core Stacking Contract Document |» SOP Procedure & Drawing | | Specification Gap in Core in Joint + Fabrication Core Dimension Inspection Core support Report (FIR) 4 aw + Comply with manufacturing | | procedure | 3.2 Winding Contract Document ‘SOP Procedure & Drawing Fabrication Specification « Wire dimension Inspection 9/9 of 14CLIENT CONTRACTOR 1 INSPECTION TEST PLAN | ey RECN RONMENT Schn eider ole TENAGA 150/22KV 6OMVA TAHUN 2019 | REV, 1 @electric| l KONTRAK NO 0218,PJ/DAN.02.02/DITDAN-1/2019 PAGE 10 of 14 | LEVEL OF INSPECTION | ITEM RErErE nce ACCEPTANCE CRITERIA VEEING = 7 ACTIVITY DOCUMENT DOCUMENT NO. | PTSI ‘'¢ Visual inspection of inter dise, Report (FIR) | no of turn, transposition = Document fp Winding height Procudure No: | | p=, Lead position P-CS&Q-25.Eng | | 33 | Winding Stabilization Contract Document ‘SOP Procedure & Drawing * Fabrication | iy | Specification Winding Height tnepection : Pressure value Report (FIR) | - Visual inspection 34 Core — Coil Assembly Contract Document ‘SOP Procedure & Drawing | and connection tank | Speciation Tighiness of col assembly setting | Lead position and fixing Verification of eable size Fabrication | Visual inspection of crimped * Fabricator | Check of earthing of al Report (FIR) H R | component | |= Winding resistance before and | after crimping process to be compared with each phase | - _ «Preparation for DP sample | 35) Tum Ratio & Vector | Contract Document |» SOP Procedure & Drawing Fabrication ‘Group Test Specification * Ratio tolerance: + 0.5 % fF Inspection H R _ Report (FIR) 36 Tap Changer Contract Document |» SOP Procedure & Drawing | + Fabrication Specification # Operation check Inspection H R | * connection Reponriny | | | a7 Drying Process Contract Document |» SOP Procedure & Drawing ‘* Temperature measurement fee + Vanuum measurement hepato 4 a |S Cleanness of the active part and : Ene | | 10/10 of 14CLIENT CONTRACTOR INSPECTION TEST PLAN Ss b ° d | PROJECT : PENGADAAN DAN PEMASANGAN TRAFO | DOCNO : 0251/STC-PMPT/C/VII/2019 Cc nel er | PT.PLN (Persero) ‘TENAGA 150/22KV 6OMVA TAHUN 2019 REV. 1 @eElectric. KONTRAK NO: 0218.PI/DAN.02.02/DITDAN-1/2019 | PAGE: 11 of 14 | | ITEM REFERENCE ACCEPTANCE criTERIA —_VERIFIVING ee an ACTIVITY DOCUMENT DOCUMENT pro} | PLN | REMARK | ees — | Duration of the process | | | : Dew Point measurement 38 | Ready for tanking | Contract Document |» SOP Procedure & Drawing + Fabrication | | Specification ing Inspection Inctude | | Clamping and coil position Report (FIR) | Taking | Check on tightness of fasteners | + Document H w Insulation Procudure No: Paper for DP P-SP-011-Eng Tes core clamp (megger) 39 Contract Document [+ SOP Procedure & Drawing * Fabrication Specification Oil test for BDY, tan delta Inspection H R | | — Vacuum setting Report (FIR) [340 [Ready for inal test Contract Document |» Oiltest for BDV, tan delta | * Fabrication | Specification Impregnation and rest time Inspection HOR | _ L_ Report (FIR) | ___4: FACTORY ACCEPTANCE TEST | [47 [Measurement ofthe | Specification IEC ‘According to TEC 60076 + FAT Report ] resistance value and 60076 and Schedule + Measure the resistance value H H L checking of polarities _| of Particular and checking of polarities | | 42 Measurement of the ratio | Specification IEC 0.5% tolerance * FAT Report on all taps 60076 and Schedule | + On all tap position H H of Particular # Measure the ratio on all taps | 43 | Noload losses and Specification [EC * No load losses tolerance: + |» FAT Report | excitation current 60076 and Schedule |” 15% | of Particular | + Excitation curent tolerance : + 20% , 4 ‘+ Measure No load losses and | excitation current * On load tap changer test Second test after dielectric test 11/11 0f 14CLIENT CONTRACTOR INSPECTION TEST PLAN Ss b ° id PROJECT: PENGADAAN DAN PEMASANGAN TRAFO | DOCNO_ : 0251/STC-PMPT/C/VII/2019 cpeneiaer Puri irerseial TTENAGA 150/22KV GOMVATAHUN 2019 | REV. 1 G@eElectric KONTRAK NO: 0218.P3/DAN.02.02/DITDAN-1/2019 | PAGE: 12 of 14 ITEM REFERENCE ACCEPTANCE CRITERIA. VERIFIVING — ——— Wo. ACTIVITY | cecteaey DOCUMENT = prs} = PLN. REMARK 44 | Short ciruittest & Specification IEC * Load losses tolerance "+ 15% | FAT Report | | | Impedance 80076 and Schedule | + Impedance voltage tolerance : + | | | of Particular 7.8% | | # Total losses: + 10% ee H H + Short circuit withstand & Wa Ta | | Impedance value | ; | | + Of Load tap changer test | ca - 45 | Applied voltage test Specification IEC ‘* Withstand applied voltage within |» FAT Report z i (Separate source voltage | 60076 and Schedule | 1 minutes ae H test) of Particular + Insulation Withstand | 46 | Induce voltage test Specification IEC No breakdown at 2 X rated + FAT Report | | 60076 and Schedule | voltage ~ 200 Hz within 30 i ir of Particular ‘Second | Insulation Withstand | | | 47 |The Electrical Strength of | Specification IEC * FAT Procedure * FAT Report | | | The Oil Measurement | 60076 and Schedule «The Electrical Strength of The H HO | | | __| of Particutar Gil > 55KV | | [48 Harmonic of the No load | IEC 60076 -1 (clause | Harmonic Current * FAT Report | | Curent | 10.6) H H 4a | TestonLoad Tap | TEC60076=1 (clause |» During No load test Changer 10.8) * During on Load test | According to IEC standard 11 mA ‘* Sequence of operations shall |* FAT Report | be performed without failure 470 | insulation resistance Specification + FAT Procedure ~~ |* FAT Report = | (megger) & Polarization | IEEE C57 * Polarization Index H o | Index | | 4.11 | Dielectric Test of Gore to_| Specification IEC . + FAT Report | earth 60076 and Schedule Ho} oH SS 12/12 of 14CLIENT ] | INSPECTION TEST PLAN on | TORT ounce mo oO = RTT -Scbn eider’ | cece terra) TENAGA 150/22KV 6OMVA TAHUN 2019 | REV. Be Electric | | _KONTRAK NO: 0218.P3/DAN,02.02/DITDAN-1/2019 PAGE: 13 of 14 | | ITEM | REE ERENCe ACCEPTANCE CRITERIA REXIEVING ee No. ACTIVITY DOCUMENT DOCUMENT PTS! PLN REMARK | of Particular 412 Partial Discharge Test IEC 60076 - 3 (clause F No collapse of the test © FAT Report | 1.3) voltage occurs The continuous | | during the second 5 min does not exceed 70 pC on - - H H | + The partial discharge behavior i R does not show a continuing L [ Lo |_tising tendency. eee ae 413 ‘Tan Delta Test IEC 60076 - 1 IEEE ‘The result test should lower FAT Report cer than or equal 0.5% & | 414 SFRA measurement JEC 60076-18 Geometric integrity of © FAT Report Transformer H H 415 DGA IEC 60599 All combustible gas should be FAT Report before and after test match with IEC Standard H H 4.16 Line Terminal AC |- The Transformer should be FAT Report a ue | withstand Voltage Test Withstand 2 times Un for 30 H H second. | 418 ‘Visual, Aur ry dielectric Schedule of Particular e FAT Procedure © FAT Report | test and Functional test Visual and Functional test H H 419 ‘Oil Leakage / Pressure Specification IEC © There is no leakage in « FAT Report | Test 80076 and Schedule anywhere area or spot after24 |» Document | H w J Psi inside main tank. 13/13 of 14CLIENT & PT.PLN (Persero) INSPECTION TEST PLAN : PENGADAAN DAN PEMASANGAN TRAFO ] Doc No ‘TENAGA 150/22KV 60MVA TAHUN 2019 REV. 0218.P3/DAN.02.02/DITDAN-1/2019 | PAGE L PROJECT KONTRAK NO | > caste aeercnman Se 14 0f 14 CONTRACTOR neider bneider REFERENCE Tem DOCUMENT No. eI ACTIVITY ACCEPTANCE CRITERIA LEVEL OF INSPECTION | VERIFIYING DOCUMENT prs} PLN REMARK FAT Procedure il Leakage / Pressure Test U.9900.NTS6 Drawing and Specification FAT Procedure Setting up the rating all the instruments (WTI) Final leakage test Core — clamping structure tank megger test Rating Plate fixing ‘+ Moisture absorber / MK All customer / internal issues resolves and action (NCR Closed) ‘* Shock Recorder installation a gel in + FAT Report + Document | Procedure No P-CS&Q-17-Eng LEGEND P__: PROVIDE/PREPARE sw: SPOT WITNESS. [A_: APPROVAL W___: WITNESS INSPECTION R___:_ REVIEW OF DOCUMENTATION H__: HOLD 14/14 0f 14) U8 be / 6 / te :aeg W'H Ido, :Aq panouddy Bg uals 6876740 sea duerpay — :Aq payayy “uals area _:hq asuodsoy uss] 4/6/40 :areg uverpy :Aq pamoinoy - | Nid ajo uesedip Guek ebeus) ojeuLo)suER depewiey uexyisedsip yigal desey ‘wnwinjeseus6 yey'ss0q YIsews NPesOle, c uelnBued BulseurSuisew eped euajio soue\decce UEp ueiinBued uereyGueonewoyos ‘ue}{nBued 1 \Guad else yeyBue} uep z apojew ‘iin 6ulsew-Bulsew ueesyuewed uenin : isuaq [eUIUIWN sNPESOg LV-4 40} ainpaddig 1881 eouEjdesoy Alojoe4 Ipeluaw Isinauip npn b : “ON : - “ON 3SNOdS3Y YOLIVYINOD nano SINaWINOD Nid ice ‘S3UNGIIONd 15931 SUINOSSNVUL IAL IO a £0 Buvt-said a snuvis | “Agu YOLWaLNOD er Nid | FILL SLN3INNIOG / SONIMVEG ef 4uagWNN LN3WND0G / SONIMVEG 6TOz Jaquiaidas Zz = 1 Sel om SLN3INNDOG / SONIMVUG 4O TWAOUddY HOS M3IARY Nid MaAOUd NAWSPVNVIN LYSNd (0188184) NId LdCS8Q Procedure OIL TYPE TRANSFORMERS TEST PROCEDURES Electric PT. Schneider Indonesia Schneider Document No: P-T&S-14.eng Revision No 03 ‘Issued Date : Deo 1, 2015 Page 2 10f30 Copy Distribution List PL Fiance PL | Greenfoti | indus! netrod & Nainerance | —Puchasing Tondesng | sere | Manufacture | SupplyChainttanagement | Englnesng zl a : roe — | TesingsAter | Losete | projet | customer Satsfoton & custy | Al Depanmene 1 ee Name "Sign. Date ORIGINATOR Testing Wie Restu Galih P Supervisor ie [ar ’ in 7 [—__[ APPROVAL A. Aan Rastiawan | Testing & Service : aw Manager Alan nels ~——T1B. Agung CS & Quality 1 : Sulisiawan | Manager p/m f ‘Surya Fitri Plant Director npr to ee our oF is DOCUMENT IS “UNCONTROLLED COPY” PLNCS&Q Procedure Schneider OIL TYPE TRANSFORMERS @eElectric | | TEST PROCEDURES PT. Schneider Indonesia Document No : P-T&S-14.eng [Issued Date : Dec 1, 2015 | Revision No 03 Page 2 of 33 DOCUMENT HISTORY ion | Effective Date Nature of Release Re No Date : = —s 00 | 1 Mar 2012 01.03.2012 Transfer to PT. Schneider Indonesia and change all related contents 01 | 12 Feb 2015 12.02.2015 ‘Add to organization chart 02-23. Jun 2015, 23.06 2015 Adding Polarization Index Test ( Point 6.2.17) 03 | 1Dec 2015 1 Dec 2015 Update the all procedures based on new reference PRINT OUT OF THIS DOCUMENT IS “UNCONTROLLED COPY” PLNPLN CS&Q Procedure Schneider OIL TYPE TRANSFORMERS @electric TEST PROCEDURES PT. Schneider Indonesia Document No : P-T&S-l4.eng Issued Date - Dec 1, 2015 Revision No 03 Page 30f33 1. SCOPE This procedure covers Routine Test and Special Test of Transformer Oil Type. 2. OBJECTIVE To assure that a specific test is done correctly. 3. DEFINITION 3.1. Routine test is a test which is carried out at all units of production. 3.2 Type test is a test which is carried out only at one unit for some specification of products. 4, REFERENCE lec-60076 : ~ ANSI - C57.12.00 - 2000 } ANSI ~ C57.12.90 - 2010 1SO 80012000 clause 7.1 Quality Assurance Manual PT. Schneider Indonesia PRINT OUT OF THIS DOCUMENT IS “UNCONTROLLED COPY”PLN CS&Q Procedure Schneider OIL TYPE TRANSFORMERS G@eElectric TEST PROCEDURES PT. Schneider Indonesia Document No: P-T&S-14.eng_ | Issued Date : Dec 1, 2015 Revision No 03 Page 4 of 33 5. PROCEDURE AND RESPONSIBILITIES 5.1 Routine Test. 5.1.1. Measurement of Winding Resistances Though there is no guarantee value for the winding resistances, this test is a powerful tool to determine if there are problems in the windings which can be a short- Circuit problem, a problem in the number of tums of the windings or a problem in the winding joints and connections. Resistance values are also used in the calculation of load-loss. Since resistance is temperature dependent, the measurement temperature is also recorded, The resistances measurements of the transformers are performed between all phases at all tappings with direct current apply to the windings. 8 5 2 8 ° 22 a 2 2G ~ 2 2 22¢€ $s jance measurement PRINT OUT OF THIS DOCUMENT IS “UNCONTROLLED COPY”PLN Schneider PT. Schneider Indonesia CS&Q Procedure OIL TYPE TRANSFORMERS TEST PROCEDURES DocumentNo : P-T&S-14.eng Issued Date - Dec 1, 2015 Revision No 03 Page 5 of 33 5.1.2. Measurement of Voltage Ratio and Vector Group ‘The voltage ratio is defined as the ratio of no-load voltages between HV windings and LV windings, Purpose of the measurement is to verify no-load voltage ratios specified by the specification and to detect if there is a problem within the coils or tapping connections, Measurements are carried out on all taps and on all phases. The deviation tolerance between measured value and specified value in specification is not more than 20.5 %. Vector group is also checked automatically by same test equipment a Figure 2: Cirevit for the voltage ratio measurement 5.1.3 Measurement of no-load loss and no-load current : ‘The no-load test is performed when one winding (usually LV winding) is supplied with a voltage corresponding to rated voltage if the test performed on the principal tapping, or to the appropriate tapping voltage if the test is performed on another tapping at rated frequency while other windings are disconnected from power supply (usually HV windings). Then the no load losses (?,) and the no-load current (Ja) are measured. ‘The following losses occur at no-load - iron losses in the transformer core and other metal parts ~ Dielectric losses in the insulation's - Load losses caused by the no-load current Since the last two mentioned losses are relatively very low, they can be ignored. So, the no-load losses are only the iron losses. PRINT OUT OF THIS DOCUMENT IS “UNCONTROLLED COPY”“rocedire Schneider csaa OIL TYPE TRANSFORMERS @eElectric TEST PROCEDURES PT. Schneider Indonesia Document No: P-T&S-14.eng oe Issued Date : Dec 1, 2015 Revision No 03 Page 6 of 33 The transformer could be magnetized by d.c. before performing the no-load test. Therefore, transformer shall be supplied with a higher voltage during a suitable duration (a few minutes) for demagnetization of the core before the measurement is performed, Since no-load currents are not symmetrical and generally not equal in magnitude. They have also different phase angles in three phases, so that the indications on the watt meters will not be equal. The indication on one wattmeter can be zero (0) or even reach to (-) negative value If the measurement is being made on delta connected windings, one of the current can be greater in absolute value and the other two can be smaller and their magnitudes are approximately equal to each other. On star connected windings, the measured current on the middie phase may be smaller and the remaining phase currents may be greater. When analysis is made on phase currents, due to non-linear and dissymmetrical structure of the core, dissymmetrical distortion will be also detected on the currents, which are happened as current harmonics. Measurements are performed normally at room temperatures, 1,Votage Regulator 2. up Transformer ‘Curent transformers for - measurement 4 Voltage transformers for - measurement 5 Power Analyzer 6 Test Object V0 PRINT OUT OF THIS DOCUMENT IS “UNCONTROLLED COPY” PLNPLN CS&Q Procedure Schneider | OIL TYPE TRANSFORMERS. G@eElectric TEST PROCEDURES PT. Schneider Indonesia Document No : P-T&S-14.eng Issued Date : Dec 1, 2015 Revision No 03, Page 7 of 33 5.1.4 Short-duration induced AC withstand voltage test ( Induced over voltage test): ‘The test is intended to verify the AC withstand strength of the each line terminal and its connected winding(s) to earth and other windings, the withstand strength between phases and along the winding(s) under test. ‘The test frequency shall be more than two times to rated of transformer on test and the test duration is calculated from the formula below and cannot be less than 15 s. Formula 120 x in seconds The test is performed when one winding (usually LV winding) is supplied with twice the rated voltage while other windings are disconnected from power supply (usually HV windings). 1.Synchronous generator 2.Step up Transformer 3.Current transformers for measurement 4.Voltage transformers for measurement 5.Power Analyzer 6.Test Object Figure 4: Induced overvoltage test PRINT OUT OF THIS DOCUMENT IS “UNCONTROLLED COPY”PLN CS&Q Procedure | Schneider OIL TYPE TRANSFORMERS G@eElectric TEST PROCEDURES PT. Schneider Indonesia Document No: P-T&S-14.eng Issued Date : Dec 1, 2015 Revision No; 03 Page 8 of 33 5.1.5 Measurement of short-circuit impedance and load loss Short-circuit (load) losses and short-circuit impedance voltage are guaranteed and reported values by the manufacturer to customers. Short-circuit impedance voltage is an important parameter especially for the parallel operation of the transformers, where as short-circuit losses are important from economical point of view. This measurement is carried out to determine the load losses of the transformer and the impedance voltage at the rated frequency and rated current. The measurements are performed separately for each winding (e.9, between ‘st winding and 2nd winding for a two winding transformer, and between 1st and 2nd, between ‘1st and 3rd and between 2nd and 3rd winding for a three-winding transformer). If the tapping range is more than 5%, measurements are repeated on the extreme tapping also The readings have to be taken as quickly as possible to prevent significant errors caused by the temperature changes in the windings and the applied current should not be less than 0% of rated current (tapping current). If the measuring current is different than the “IN’ (rated current), short circuit impedance and load-losses are calculated referring the rated current as follows: Uy = Um x (#8) [oa Ea Pu = Pam X (ey ——s Ugm = Measured short circuit impedance: Py, = Measured load losses; Uy, Short-circult impedance at rated current; P, = Load losses at rated current; f, = Rated current, f,, = Measured current. According to the standards, the measured loss is evaluated at a reference temperature (e.g. 75°C). The measuring temperature (tq) losses are corrected to the reference temperature (75°C) according to the standards as follows: ‘The measured loss composed ohmic loss and additional loss. The ohmic loss the sum of the d.c. resistive losses (P,.) in all winding at the measuring temperature “*, and calculated using the resistance values Ryy and R,y obtained in the resistance measurement: Ry and Rj, between line terminals. Pa % UiyRay + lyRiv) Additional losses at "t;,” measuring temperature calculated by Pac = Prem — Pac For the transformers with power rating > 2500 kVA or with tapping range exceeding +5 %, the test is performed at principal tap and extreme taps. PRINT OUT OF THIS DOCUMENT IS “UNCONTROLLED COPY”= PLN CS&Q Procedure Schneider | OIL TYPE TRANSFORMERS G@eElec tric TEST PROCEDURES PT. Schneider Indonesia Document No : P-T&S-14.eng Issued Date : Dec 1, 2015 RevisionNo : 03 Page 9 of 33 Figure 5: Test circuit for ceparate-cource voltage withstands fest 1. Transformer with adjustable voltages 5- Capacitive voltage divider 2. Current transformer and Ammeter 6- Voltmeter (r.m.2. value} 3- Input voltage voltmeter of fest kanaformer _7- Volimeler (peak value/V2 4- Test transformer 8. Transformer under test | 5.1.6 Separate-source AC withstand voltage test (Applied potential test): ‘The purpose of the separate source AC withstand test (Acc. to IEEE: Applied potential test) is to verify the integrity of the main insulation. The line terminals of the windings under test are connected together and appropriate test voltage is applied to them, while other windings and frame are connected to earth. The test is performed for both HV and LV windings, separately. The value of test voltage is indicated in related standards and/or customer specifications. The supply voltage should be nearly sinusoidal. The peak value of the voltage is measured and therefore a digital peak voltmeter associated with capacitive voltage divider is employed The peak value divided by V2 shall be equal to the test value, The duration for application of test voltage is 60 second, The test is successful if no collapse of voltage occurs. PRINT OUT OF THIS DOCUMENT IS “UNCONTROLLED COPY”PLN CS&Q Procedure Schneider OIL TYPE TRANSFORMERS G@eElectric TEST PROCEDURES PT. Schneider Indonesia Document No: P-T&S-14.eng Issued Date : Dec 1, 2015 RevisionNo = 03 Page 10 of 33 @ ==: Figure 6: Test circuit for separate-source voltage withstands test “ol 8 20 5.1.7 Operation tests on On-load tap changers: If there is an OLTC on transformer, after the tap-changer is fully assembled, the following tests are performed; a) 8 complete operating cycles with the transformer not energized b) 1 complete operating cycle with the transformer not energized, with 85% of the rate auxiliary supply voltage. ©) 1 complete operating cycle with the transformer energized at rated voltage and frequency at no-load ¢) 10 times tap-changer operations with 2 steps on either side of the principal tapping at as far as possible to the rated current of the transformer, with one winding short-circuited. PRINT OUT OF THIS DOCUMENT IS “UNCONTROLLED COPY”CS8Q Procedure OIL TYPE TRANSFORMERS. TEST PROCEDURES Schneider G@eElec tric PT. Schneider Indonesia Document No : P-T&S-14.eng Revision No Dec 1, 2015 11 of 33 | Issued Date 03 Page 5.2 Type and Special Tests 5.2.1 Lightning impulse test: The purpose of the impulse voltage test is to confirm that the transformer insulations withstand the lightning over voltages which may occur in service The power transformers used in high voltage systems at any time may be affected by the atmospheric discharges. The magnitudes of the lightning over voltages always depend on the impulse current and the impulse impedance where the lightning impulse occurs. This value is several times of operating voltage. Lightning impulse voltages are applied to the line terminals successively. The number and application method of the lightning impulse voltages are stated in relevant standards (IEC, ANSI, DIN, BS, etc.) and/or customer specifications. The other line terminals and the neutral line terminal shall be grounded directly or through a small resistance. Sometimes on the LV windings of the transformers with high power rating, it may not be possible to reach half time-value on tail as it is defined in the standards. In such cases, suitable resistances may be connected between the windings and the ground, bho | ose Impulse Generator Measurement Circuit PRINT OUT OF THIS DOCUMENT IS “UNCONTROLLED COPY”PLN CS8Q Procedure Ss ch ei id er OIL TYPE TRANSFORMERS Electric TEST PROCEDURES PT. Schneider Indonesia Document No : P-T&S-14.eng Issued Date : Dec 1, 2015 Revision No: 03 Page 12.0633 . 1 Chopped wave | R | 5.2.2 Measurement of sound levels: When the transformer tank height is less than 2.5 m the microphone is located at half of the tank height. When the height of the tank is greater than 2.5 m the microphone position in the vertical direction shall be at 1/3 and 2/3 of the transformer height. ‘The measurement is carried out along whole circumference of the transformer. The maximum distance between measuring points will not be more than 1 m. The distance of the microphone from the principal radiation surface will be selected as follows; 41) If the fans of the cooling unit are switched-off, or they are assembled 3 m away from the transformer, then the microphone must be 0.3 m away from the principal radiation surface. 2) If the cooling unit is switched-on (the pumps and the fans working) the microphone must be 2 m away from the principal radiation surface. PRINT OUT OF THIS DOCUMENT IS “UNCONTROLLED COPY”PLN CS&Q Procedure Schneider OIL TYPE TRANSFORMERS G@eElectric TEST PROCEDURES PT. Schneider Indonesia Document No : P-T&S-14.eng Issued Date : Deo 1, 2015 Revision No 03 Page 1 13 0f 33 Before starting the transformer sound level measurement the background noise level is measured. If the difference between background noise level and the noise level of the transformer is more than 8 dB (A), no correction at the noise level of the transformer is needed. If the difference is between 3 dB (A) and 8 dB (A), a correction is needed acc. to the standards. No measurement shall be made, if the difference between background noise level and the transformer noise level is less than 3 dB. The correction factor for the effect of background noise level to the transformer noise level is the in the IEC 60076 - 10 ‘The corrected average A- weighted sound pressure level, shall be calculated by using equation as follows: “ 10 og 10°" - 108") -« ‘The characteristics of the measuring equipment are described at the international standards. The noise level of the transformer is measured acc. to IEC 60076 - 10, NEMA standards using the evaluation of the weighting curve A. The principle of parameters influencing noise are either internal (frequency, flux, mass, quality of magnetic material and operation) or external (distance). According to the laws of acoustics, the volume of sound decreases with the square of the distance * d* from the assumed point source, is the centre of the equivalent hemisphere ; where; d is in meters. Lp(d ) = Lp(2m ) - 20. Log (d/2) Sound volume varies with the square of the frequency ; where ; fis test frequency Lp( f) = Lp(50 Hz) + 20. Log ( f /50 Hz ) Figure 7: The position ofthe location of microphones at noize level PRINT OUT OF THIS DOCUMENT IS “UNCONTROLLED COPY”CS8Q Procedure OIL TYPE TRANSFORMERS, TEST PROCEDURES Document No: P-T&S-14.eng RevisionNo : 03 5.2.3. Temperature Rise Test: . | Schneider & Electric PT. Schneider Indonesia Issued Date : Dec 1, 2015 Page 140f33 ‘The necessary precautions should be taken for the effects (ie. warm or cool air circulation) which would affect the transformer under temperature-rise test. The current and voltage measuring principles, during this test, are the same as in the load loss measurement. The temperature rise test will, be carried out at the rated tap position <=2600 kVA transformers. If transformer rated power is more than 2500 kVA or tapping range exceeds + 5 %, the test will be carried out on the maximum current tapping, Since it is necessary to record the temperature during the test, thermometers are used and placed in some position. The positions of thermometers are shown in Figure 8 and Figure 9 For Hermetic and Hermetic with conservator type Lower Radiator temperoture sensors HT | Lower Radiator temperoture sensors PRINT OUT OF THIS DOCUMENT IS “UNCONTROLLED COPY”PLN CS&Q Procedure | Schneider OIL TYPE TRANSFORMERS @eElectric TEST PROCEDURES PT. Schneider Indonesia | Document No : P-T&S-14.eng RevisionNo : 03 Issued Date : Dec 1, 2 Page 15 0f 33 2 Meters °. 1 |e @ G, un Ge fi BS a a | We i td 2 Meter Figure 8 : Location of thermocouples on the transformer PRINT OUT OF THIS DOCUMENT IS “UNCONTROLLED COPY”Schneider PT. Schneider Indonesia CS&Q Procedure OIL TYPE TRANSFORMERS. TEST PROCEDURES, Issued Date : Dec 1, 2015 Page 16 0f 33 Document No: P-T&S-14.eng Revision No 03 For N2-Air Cushion Type Figure 9: Location of thermocouples on the transformer The test is performed in two stage 1) Total loss injection: ‘The power to be supplied to the transformer is the sum of the no-load losses and the load losses in the tapping on which the temperature rise test is to be performed. The supply values and the temperatures are record every one hour. ‘The transformer is warmed until transformer reach steady state condition. The steady state condition reached when the rate of change of top-liquid temperature rise has fallen below 1K/h and has remained there for three hours. This period is called as oil stage. PRINT OUT OF THIS DOCUMENT IS “UNCONTROLLED COPY” PLNCS&Q Procedure Ss chn nei neid ler OIL TYPE TRANSFORMERS @eElectric TEST PROCEDURES PT. Schneider Indonesia ‘Document No: P-T&S-14.eng Issued Date : Dec 1, 2015 Revision No 03 Page 17 of 33 2). Rated current injection Without interrupting the supply, the current is reduced to rated current for 1 hour. The supply values and the temperatures are recorded every 5 minutes. This periode is called copper stage. At the end of one hour, supply is disconnected and hot-resistances of windings are measured. By extrapolation method the resistance value of the winding at the instant shutdown is determined. By aggreement, the two steps of the test may be combined in one single application with power injected to the transformer at least 80% of total loss. However, that loss must be in range between load loss and total loss, The oil and winding temperatures are determine following the rules below: 1) Cold resistance measurement. Before starting the test. the resistances between 2 lines for HV-side and for LV- side are measured and recorded to represent the cold resistance value. If there are no fiber optic reading which read direct measurement of winding temperature, the winding temperature is the same as the oil temperature/ambient temperature 2) Determination of the temperature rise of top-oil The top-cil temperature rise above cooling medium temperature can be calculated when the transformer reached steady state condition with equation below: A@o = (0 ~ Gs) x Fs A@o = top-oil temperature rise oe es 0 = top-oil temperature at the end of oil stage | © = ambient temperature at the end of oil stage— fe Fi = correction factor 7 Pror = total loss of the transformer (sum of the no-load losses and the load losses on the tapping which temperature rise test is to be performed) Presr = power supplied to the transformer during oil stage x 0.8 for distribution transformer with ONAN cooling = 0.9 for power transformer with ONAN/ONAF cooling ~ 1.0 for power transformer with OF...JOD... cooling PRINT OUT OF THIS DOCUMENT IS “UNCONTROLLED COPY” PLNz PLN CS&Q Procedure Schneider | OIL TYPE TRANSFORMERS @eElectric TEST PROCEDURES PT. Schneider Indonesia Document No. P-T&S-14.eng "| Issued Date : Dec 1, 2015 Revision No 03 Page 18 of 33 3) Determination of the corrected winding average temperature ‘The winding average temperature rise is calculated equation below Au = [(Re Ry x (+ ©3)) - a] + Aan = Oa AQ. = winding average temperature rise Re = hot resistance of the windings Ri = cold resistance of the windings A@sm = fall of the average liquid temperature during copper stage a = 236 for copper, 225 for aluminium @; = temperature of cold resistance @, = ambient temperature at the end of oil stage 4) Determination of average oil temperature The average oil temperature rise is determined by equation below: om = (Bo + Op) /2 Om saverage temperate Oo = top-oil temperature at the “| © =eotemoltensetestne || L | 5) Determination of gradient Gradient is define as the difference between the uncorrected average winding temperature and average oil temperature at instant shutdown. Gradient can be caloulated by equation below: 9 = [(Rof Rt x (a+ ©) -] - Gon 8 = gradient Re ot resistance of the windings Ri = cold resistance of the windings @ = 235 for copper, 226 for aluminium Gon = average oil temperature at instant shutdown PRINT OUT OF THIS DOCUMENT IS “UNCONTROLLED COPY”CS&Q Procedure OIL TYPE TRANSFORMERS, TEST PROCEDURES PLN Schneider PT. Schneider Indonesia Document No : P-T&S-14.eng Issued Date : Dec 1, 2015 RevisionNo : 03 Page 19 0f33 6) Determination of the hot-spot winding temperature rise If there is a number of thermal sensors (e.g. optical fibre sensors) which mounted inside the winding in hot-spot location, the hot spot-winding temperature rise is, obtained by An = Gh+ ABat- Os A@n = hot-spot winding temperature rise at instant shutdown ©) = hot-spot winding temperature from fibre optic reading at instant shutdown A@a = fall of the top-cil temperature during copper stage ©, = ambient temperature at the end of oil stage If thermal sensors are not available, the hot-spot winding temperature rise can be obtained by equation below: ~ | AO: = AGe + (HSF X 9) [ f | 30, = hot spot winding temperature rise at instant shutdown XG. = top-oil temperature rise a instant shutdown 3 = gradient HSF = hot spot factor, 1.1 for distribution transformer & 1.3 for power transformer 5.2.4 Measurement of capacitance and tan 6 All insulating materials used in practice have slightly small dielectric losses at rated voltage and at rated frequency. These losses are fairly low for good insulating materials. This loss changes proportionally with the square of the applied voltage. As it can be seen from figure the angle d between the total current “It and capacitive current “Ic* is a basic value. Insulation angle is dependent on the thickness, the surface and the properties of the insulation material (the pores, impurities and humidity which cause the ionization in the insulation material) Generally, the conditions and the reasons will cause a decrease in the dielectric withstand of the insulation. For this reason, the power factor measurement of the insulation at certain frequency gives a basic idea about the insulation. The measurements to be made during the service are one of the important indications, showing the ageing of the insulation PRINT OUT OF THIS DOCUMENT IS “UNCONTROLLED COPY” —_lSchneider OIL TYPE TRANSFORMERS G@eElectric TEST PROCEDURES CS8&Q Procedure PT. Schneider Indonesia Document No : P-T&S-14,eng issued Date : Deo 1, 2015 Revision No 03 Page 20 of 33 The active losses of the circuit is as follows: P=UXIx cosy =UPXCXaxtand Each winding is measured separately by applying the voltage between the winding shorted together and earth while the other windings are shorted together and are connected to the guard circuit of the lest instrument. The test voltage shall not be more than the separate source AC voltage withstand test level of the winding under test. Ina 3-phase transformer with two windings, the measurements are; HV-to-Earth, HV-to-LV and LV-to-Earth, Oil temperature is also recorded in the test since the tan di value shall be corrected to. weu Figure 10: Circuit tand measurement 5.2.5 Measurement of \ding and core insulation resistances: The purpose of the measurement is to determine the leakage current of the insulation resistance. This current is changing with the moisture, impurity contents and temperature of the insulation Beside the result of the measurements, the comparison of the periodical measurement give the information about the condition of the insulation. “Time resistance method’ in the insulation resistance measurement is one of the best methods, that is simple and gives correct results. ‘The insulation resistance is measured by means of an insulation resistance meter which can apply a voltage up to 5000 V de. Each winding is measured separately by PRINT OUT OF THIS DOCUMENT IS “UNCONTROLLED COPY”PLN CS&Q Procedure Schneider OIL TYPE TRANSFORMERS @ Electric TEST PROCEDURES PT. Schneider Indonesia Issued Date : Dec 1, 2015 Page 21 0f33 DocumentNo - P-T&S-14.eng Revision No 03 connecting the voltage between the winding shorted together or core to be tested and earth while the other windings are shorted together and are connected to the guard circuit of the test instrument. The temperature and humidity are recorded during the test. The test voltage shall not be more than the separate source AC voltage withstand test level of the winding under test ‘The Resistance values R15, R30, R45 and R60 are taken at 15 s, 30 s, 45 s and 60 s after applying the voltage. Furthermore, the ratio of the insulation resistance R60 to the insulation resistance R30 (orR15) is stated as absorption ratio in the test report This value shall be grater than 1 MEGGER, a Figure 11: Winding Insulation Resistance Test Circuit tis a very easy and a powerful test to determine if there is a short-circuit in the windings before the energization of the transformer, and for diagnostic purposes or after a failure. These can be detected by comparision of excitation currents with the factory results even at very low voltages, ‘A low voltage between 220 - 380 V is applied to HV and LV sides and the magnetizing current is measured, The test connections are shown in Figure 3 of this, procedure ‘The results are reference values for the repetative maintenance tests at site 5.2.6 Frequency response analysis test (FRA) : Frequency Response Analysis (FRA) testing has become a valuable tool for verifying the geometric integrity of electrical apparatus, especially transformers, There is a direct relationship between the geometric configuration and the distributed electrical PRINT OUT OF THIS DOCUMENT IS “UNCONTROLLED COPY”PLN CS&Q Procedure | Schneider OIL TYPE TRANSFORMERS G@eElectric TEST PROCEDURES PT. Schneider Indonesia Document No: P-T&S-14.eng "Issued Date : Dec 1, 2015 RevisionNo : 03 Page 22 0f 33 elements, otherwise known as RLC networks, of a winding and core assembly. This RLC network can be identified by its frequency-dependent transfer function. Changes in the geometric configuration alter the impedance network, and in tun alter the transfer function. Changes in the transfer function will reveal a wide range of failure modes. The primary objective of FRA is to determine how the impedance of the specimen behaves over a range of frequencies. Frequency range to be applied on the transformer is 20 Hz to 2 MHz. The magnitude vs frequency graphs are given in the test reports for each test connection and in maximum voltage tap where all the turns in the winding is in circuit. Test configuration for different vector groups of transformers are given in the table below. If there are bushings for core and/or clamping steel, they shall be earthed during Ue Two Winding Transformer Table Tet Type Tat [H | | [¥ [Oo Det | Wye | Dele | Wye Wye [Deka | Deba_| Wye HV Open Girt 0) Test | Wie [HLM | | WAH HIRD Al Other Teninals Footing [Test | H2-HL HoH | (HHO) Tet [HSE [H3-HO | 3-H? | LV Open Cirenit (OC) __| X-x@ X1-X0__| X1-X2 All Other Terminals Footing [Test X2-X0_] (XE-XO) Test XEN Figure 12: FRA Test Circuit 5.2.7 Measurement of current and voltage harmonics ‘With the increasing power demand, quality of the power plays an important role in ‘a power system, Harmonics can lead to several problems in a system, such as increased losses in machines and apparatuses which will cause them to operate at increased temperature and they can be overheated, resonance problems between the inductive and PRINT OUT OF THIS DOCUMENT IS “UNCONTROLLED COPY”CS&Q Procedure Schneider OIL TYPE TRANSFORMERS & Electric TEST PROCEDURES PT. Schneider Indonesia Document No Revisi (G ‘ - a 3. na P-T&S-14.eng Issued Date : Dec 1, 2015 ino: 03 Page 23 0f 33 capacitive parts of the power network, malfunctioning of control systems since electronic meters, relays, etc. are matched to the fundamental frequency. Since transformer is a part of the system, harmonics caused by the transformer may influence the system. The magnitude of harmonic component, depends on the core material, the degree of the excitation, the design of the core, the connections of the windings and the impedance of the supply circu. The measurement of current and voltage harmonics is made during the measurement of no-load loss and no-load currents. Measurements performed at 100% of rated voltage and 3,5,7,9. harmonic values are given in the test reports for current and voltage. wz © Hi Analyzer Current transformer Voltage transformer Ly svete’ Figure 13: Circuit diagram for harmonic measurement ext Obie PRINT OUT OF THIS DOCUMENT IS “UNCONTROLLED COPY” PLNCS&Q Procedure Schneider OIL TYPE TRANSFORMERS @electric TEST PROCEDURES PT. Schneider Indonesia Document No: P-T&S-14,eng _ ~ | Issued Date : Dec 1, 2015 Revision No: 03 Page 24 0f 33 5.2.8 Measurement of zero - sequence impedance The zero-sequence impedance is usually measured for all star or zig-zag - connected windings of the transformer. The measurement is carried out by supplying current with rated frequency between the parallel connected phase terminals and the neutral terminal. The voltage and current is measured in order to calculate the impedance ‘The zero-sequence impedance per phase is three times the impedance measured in this way. Zero-sequence impedance is related with connection group and manufacturing properties. Zero-sequence impedance consists of two parts as Ro ( real ) and Xo ( imaginary ), due to Ro<< Xo, Ro can be neglected. This yields the zero sequence impedance equals to zero-sequence reactance. Zero-Sequence impedance, only winding which star point is brought out can be measured. Measurement is done at principal tapping when the active part of the transformer is installed in the tank. ‘The value of zero-sequence impedance is infinity for the windings which are delta connected or the star point is not brought out Zero-sequence impedance may be given as a percentage of the rated phase impedance. In this case: Zs = relative zero-sequence impedance (%) tw rated phase current (A) Un = rated phase-neutral voltage (V) — _— Zs = zero - sequence impedance (ohm! phase) [~ 3 - Zo (oF u ° A —4 6 2N 2 =u Figure 14: Circuit diagram of zero-sequence imp. Measurement PRINT OUT OF THIS DOCUMENT IS “UNCONTROLLED COPY”PLN CS8Q Procedure | Schneider OIL TYPE TRANSFORMERS, G@eElec tric TEST PROCEDURES PT. Schneider Indonesia “Document No: P-T&S-14.eng Issued Date : Dec 1, 2015 RevisionNo : 03 Page 25 of 33 5.2.9. Measurement of partial dischargi ‘The purpose of this test is to measure the partial discharges in the test abject produced by the application of AC voltages during the tests. This test gives a ‘comprehensive information about the quality of the insulating materials and the design The following are determined during the measurement of partial discharges; - To determine the existence of a definite partial discharge in the test object at predetermined voltage. - By increasing the applied voltage at where the partial discharge begins (partial discharge inception voltage) and by decreasing the applied voltage at where the partial discharging extinguishes (partial discharge extinction voltage) - To determine the magnitude of the partial discharge at a pre-determined voltage. The mentioned partial discharges (which do not cause fiashover between the electrodes) are the discharges in a certain area of the insulation between the conductors of the test object. These discharges may occur in the gaps of the insulating environment, in the gaps of the solid materials or in the contact surfaces of two different insulations. This discharge can be captured as a single current impulse in the outer region Although these discharges do not cause permanent deteriorations in the insulating media since their energy is relatively small, the thermal energy of the discharges shall cause depreciation, aging and deterioration in the insulating media. The electrical discharge magnitude at the partial discharge point is not a direct measurement for deterioration of the insulating material in this region. Besides the numerical value, the intensity and the waveform of the impulse, regional discharge concentration, the manufacturing and the placing of the insulation also effects the situation, ‘The above evaluations prove that the “partial discharge’ measurement is implementary method to check the quality of whole insulation. ‘The wide-band or narrow-band measuring equipment’ are used for partial discharge measurement. Narrow band centre frequency is chosen nearly S00kHz Bandwith :9 kHZ. The test durations and acceptance criteria are as it is defined in IEC 60076-3 (2000-03) subclause 12.2. PRINT OUT OF THIS DOCUMENT IS “UNCONTROLLED COPY”CS&Q Procedure OIL TYPE TRANSFORMERS TEST PROCEDURES Document No: P= Revision No 03 @ LW P-T&S-14.eng Schneider & Electric PT. Schneider Indonesia Dec 1, 2015 26 of 33 | Issued Date Page Figure 15: Connection circuit for partial discharge measurement Figure 14: Connection circuit for partial 1. supply generator 2- supply transformer 3: test transformer (test object) 4- voltage transformer and meas. circuil 5- filter 5.2.10 Vacuum test ischarge measurement 6- measuring impedance 7- selector switch 8- measuring equipmentBoxcilloscope ge=-calbration generator The purpose of this testis to check strenght of tank and conservator with vacuum. Therefore before oil filing a) Transformer active part is assembled to tank ; all accessories which are exposed to oil should be mounted without radiators (*), ) Full vacuum is applied to the transformer tank. The vacuum to be applied is determined by customer specification and/or design criteria ©) After 30 minutes, vacuum is released, PRINT OUT OF THIS DOCUMENT IS “UNCONTROLLED COPY”= PLN ] | CS&Q Procedure Schneider OIL TYPE TRANSFORMERS ef Electric TEST PROCEDURES PT. Schneider Indonesia Document No : P-T&S-14.eng “Issued Date: Dec 1, 2015 Revision No 03 Page 27 of 33, After vacuum test, tank is checked visually. No permanent deformation shall be observed on tank and conservator (*) In this test strenght of tank and conservator is checked so that mounting of radiators isn't necessary 5.2.11 Pressure test ‘The purpose of this test is to check strenght of tank and conservator with overpressure. Therefore before ail filing a) Transformer active part is assembled to tank ; all accessories which are ‘exposed to oil should be mounted without radiators (*), ) Full pressure is applied to the transformer tank. The pressure to be applied is determined by customer specification and/or design criteria ©) After 30 minutes, pressure is released. After pressure test, tank is checked visually. No permanent deformation shall be observed on tank and conservator. (In this test strenght of tank and donservatorlis checked)so that-mounting of radiators isn't necessary Fp | 5.2.42 Oil leakage test ‘The purpose of this test is to check if there are points on transformer tank, radiators or conservator that may cause cil leakage. There are some differences in application of this test to hermetic, semi hermetic and conservator type transformers. After all components and accessories which are directly in contact with oil are fully assembled on the subject transformer and oil filing process is finished, the following procedures are applied For conservator type transformers; a) A manometer is connected to the oil drain valve at the bottom of the tank. b) Nitrogen is filed from the de-hydrating breather flange til bottom manometer indicates double static pressure value ©) De-hydrating breather flange is tightly closed and transformer is kept under pressure for 24 hours. PRINT OUT OF THIS DOCUMENT IS “UNCONTROLLED COPY”CS&Q Procedure Schneider OIL TYPE TRANSFORMERS @eElectric TEST PROCEDURES PT. Schneider Indonesia Document No: P-T&S-14.eng ‘Issued Date : Dec 1, 2018 Revision No 03 Page 28 of 33 For hermetic transformers; After il filing, the transformer is kept in oven at 70 °C for 3 hours, For semi hermetic transformers; a) A manometer is connected to the oil drain vaive at the bottom of the tank, ») Nitrogen is filed from the de-hydrating breather flange til bottom manometer indicates static pressure value + 2 meter oil column pressure value (0.3 bars) ©) Nitrogen inlet valve is tightly closed and transformer is kept under pressure for at least 20 hours. At the end of the test if no leakage and/or dramatic pressure drop is observed; test is accepted as successful. 5.2.13 Dielectric test on terminal box and core ‘The purpose of this test is to check insulation of wiring, terminals and devices for terminal box and insulation of core to ground. Core insulation test can only be performed if there is a core bushing on top cover of the tank. ‘The test procedure is as follows. * All terminals are shorted by an appropriate jumper to bring them all to the same potential for terminal box * 2kV AC is applied to any terminal for terminal box, and to core bushing for core for 1 minute During 1 minute, it shall not result to a short circuit between live and earthed parts, 4 5.2.14 Oil Test il in the transformer is used for insulation and cooling purposes. The purpose of the oil test is to verify the insulation properties of the oil. A problem in the insulation may cause serious defects in the transformer. For the test, oil sample taken from oil drain valve of the transformer is analysed Dielectric breakdown voltage (DBV) value is measured according to the relevant standards This test shall be done periodically on the transformer working on site for maintenance. PRINT OUT OF THIS DOCUMENT IS “UNCONTROLLED COPY”CS&Q Procedure Schneider OIL TYPE TRANSFORMERS. G@eElectric TEST PROCEDURES PT. Schneider Indonesia Revision No 03 Page 29 0f 33 Figure 16: Dielectric Breakdown Voltage measurement 5.2.15 Functional tests on protective devices and terminal ‘The purpose of this test is to check if protection devices operate properly and wired correctly to terminals. The test procedure is as follows * After all devices are assembled and wired to terminal box, thelr contacts are checked by pressing andior shifting/removing * Continuity checker or buzzer will be used for checking proper connection/wiring to specified protection devices by connecting buzzer probes to related terminals of them. * Alarm and tripping conditions are simulated by pressing or shifting/removing contacts Functioning of all contacts of protection devices shall be observed on related terminals in accordance to the wiring plan For check of heater, lightning circuits, and voltage socket terminal box is energized by external supply. * Lamp is checked by switching on and of. * Proper functioning of heater is checked by manual switch. Heater is also checked by increasing and decreasing ambient temperaturefhumidity levels through hygrostat and thermostat sets * Socket voltage is checked by voltmeter PRINT OUT OF THIS DOCUMENT IS “UNCONTROLLED COPY” Document No : P-T&S-14.eng Issued Date : Dec 1, 2015 & PLNPLN CS&Q Procedure Ss 2 chneider OIL TYPE TRANSFORMERS G Electric TEST PROCEDURES PT. Schneider Indonesia Document No P-T&S-14.eng Issued Date : Dec 1, 2015 Revision No 03 Page 30 of 33 5.2.16 Dissolved gas analysis (DGA) Analysis of dissolved gasses in transformer oils a strong too! for the detection of possible faults before and after a failure happens in the transformer. This test shall be done periodically for cil type transformers in order to prevent faults before the transformer gets out of service For the test, oil samples taken from oil drain vaive of the transformer are analyzed with a Gas Chromotograph device. Some major gases like H2, CH4, C2H8, C2H4, C2H2, CO, CO2, 02, N2 are analyzed Figure 17: Dissoved Gas Arlyis measurement 5.2.17 Polarization Index Test The polarization index is a ratio of the megaohm resistance at the end of a 10 min test to that at the end of a 1 min test at constant voltage. Since leakage current increase at a faster rate with moisture present than does absorption current.the megaohm readings will not increase with time as fast with insulation in poor condition with insulation in good condition This result in a lower polarization index.An advantage of ‘the index ratio is that all of the variables that cab effect a single megaohm reading,such as temperature and humadity.are essentially the same for both the 1 min and 10 min readings. The polarization index test is performed generally by taking megaohm readings at the following intervals at a constant de voltage : 1 min and then every minute up to 10 min.The polarization index again is the ratio of the 10 min to the 1 min megaohm readings. PRINT OUT OF THIS DOCUMENT IS “UNCONTROLLED COPY”PLN CS&Q Procedure Schneider OIL TYPE TRANSFORMERS @eElectric TEST PROCEDURES PT. Schneider Indonesia Document No : P-T&S-14.eng Issued Date : Deo 1, 2015 RevisionNo : 03 Page 31 of 33, ‘The following are guidelines for evaluating transformer insulation using polarization index values Questionable Fair MEGGER = Figure 18: Polarization Index measurement 5.3 Responsibilies 6.3.1. The Testing Engineer is responsible to issue the Pre F.AT/F.A.T at the end of each witness test. PRINT OUT OF THIS DOCUMENT IS “UNCONTROLLED COPY”PLN CS&Q Procedure Schneider OIL TYPE TRANSFORMERS e Electric TEST PROCEDURES PT. Schneider Indonesia Document No > P-T&S-14.eng Issued Date : Dec 1, 2015 Revision No 03 Page 32 0f 33 ermpertre | Uhrig tp et a verso | vo | me | | "hee | pnvaedtigtinng | Sea am) remem [accra] com | orm | Oo) | windog/ | muse stan onan rj mised Yoaoe a _ |e vonage xe ones] 4 | atana ss [0 [om [mee | eater nen | 200 wonon || 2am a [ee [om [eee | cams | =n + Alltests will be conducted as per as IEC 60076-11 & Customer specifications + Allguaranteed acceptance criteria has been indicated above. + Measurement of voltage ratio and check of vector group deviation tolerance other then principal tap is 0.5 % of the design value of the tums ratio. ‘+ Measurement of no-load loss and no-load current test voltages are the rated voltage of the LV sides, (e.g. 6. KV for the 460602 and 0.72 kV for the 480608) + Induced overvoltage test voltage is twice of the rated LV side voltages and duration is 30's. for 200 Hz source and 60 s. for 100 Hz source. e.g, For the 480602, 13.8 KV for 30 s. with 200 Hz test source or 13.8 KY with 60 s. at 100 Hz test source for the 4480608, 1.44 KV for 30 s. with 200 He test source or 1.44 kV with 60 s, at 100 He test source + Lightning impulse test will be done with negative polarity on the terminals which have rated lightning impulse withstand voltage The Routine test shall be carried out on each transformer, Measurement of voltage ratio and check of vector group, | P Measurement of winding resistance lf Induced overvoltage test | Measurement of no-load loss and no-load current, = S— Measurement of short-crcut impedance and load loss. Separate-source AC withstand voltage test Partial discharge test. Type and special tests shall be carried out on transformers Lightning impulse test will be carried out on one of the transformer units of each rating + Temperature rise test will be carried out on one of the transformer units of each rating PRINT OUT OF THIS DOCUMENT IS “UNCONTROLLED COPY”PLN CS&Q Procedure Schneider OIL TYPE TRANSFORMERS G@electric TEST PROCEDURES PT. Schneider Indonesia Document No: P-T&S-14.eng Issued Date » Dec 1, 2015 RevisionNo : 03 33 of 33, 5.3.2 The Pre F.AT / F.AT must be filled up and signed by Testing Manager or Engineer and customer representative, and also signed by a responsible of Contract, Testing and QC department. 5.3.3 When the FAT is filled up, Testing responsible gives original to contract and copies to * Customer representative + Production representative * QC responsible 53.4 Contract department is responsible to instruct production for the correction of observations or/and non-conformances. 5.3.5 QC inspector is responsible to check the conformance with the customer representative observations, and authorize the shipment only if all observations are achieved 5.3.6 Fornon conformance, QC opens an NCR in line with Procedure, for observations, QC follows up the repair with production without open NCR. 6.3.7 QC personnel, after witness test writes on the transformer route card that witness test has been done and the date. 6. TEST REPORT 6.1 Distribution Transformer (Please see DT Test Report) 6.2 Medium and Power Transformer (Please see PT Test Report) PRINT OUT OF THIS DOCUMENT IS “UNCONTROLLED COPY”Sebygider TRANSFORMER Efectric TEST REPORTS a oh ert Gaertner TASFORATION TE Tevet Tenant nay See Testing PTORsion Testing & After Sales Sovdce Project raw tad tas wat Tapas 1 Ta Tase Cork ESTEE RON Tay TSTVector Grup heck ie i as aE CS PEST RESRERENT ERT WOT EERE (TT icici renga TOU Check 0 ~/EBR| [255555Schneider TRANSFORMER Testing PY Division WISE TEST REPORTS Teng & Aer Sle Soni faces Power @ [dn Pransformer No seb no awe votage : (7 7 wv Jcmomer Project Name ete es ane eee] esting Date Sound Level Measurement countour Spacing :[]m Tankweight | Potnt Measurement :[—] ceotng :[—] pone Spacing :[_]m countour eight: Tap Postion: [Jar vsti ;[ Jat Lv sce “Kvsighted sound pressure levels of ambient noe “weighted sound pressure levels, UpAI Te. No. Te] a] countourSvacing [J Tankeigt [J Pointweasuement s[——] cooing :|—] in spacing [Jom CountourHeist :[ |W Tap Postion: [Jat side ;L_Jat v sie “weighted sound pressure levels of ambient nove ‘Rweighted sound pressure levels, (pal Te. No 7] No]ated Power; [J va transformer ts 8 No aes Voge esmer Project Name: Sound Level Measurement Jcountour Spacing :[]m TankHeight — :[____]m_Point Measurement :[] Cooting __] Point Spacing :[_]m Countour Height :[-_]_ Tap Position [Tat iv siae ;[ Jat tv side ‘Avweigited sound pressure levels f ambient noise ‘Ruweighted sound pressure levels, UpAI Te. No. 7] No] caurtourSpacieg :[—Jm TankHeate [Jn Point measurement: —] Coating [|] pore acing sm euntourteigt :[——] Tap postion: [ative [Jat tv side “Rvlahted sound pressure levels of ambient noe ‘Arweighted sound pressure levels, WPA Wo. No Te] No]SPB No rated vorage : [7] w customer Project Name Nector Group: (2) esting ate Part charge measurement Saply on L side Tap Postion Jat bv ste; [Jat side ‘Test frequency: [70] He Test Voltage IV) Partial Discharge Level 0) HYSide Lv sie os =Schneider TRANSFORMER ing PT Dison Beerric TEST REPORTS [ Testng a ater Stes Service] fates Power = |] ava Frantormer no se no ated votage: [7] w customer Protect Name WretorGoup © [> esting Date TN DATA MEASURE Arbient Temperature Correction Factor Injection at primary Fea a] Va 0 Free oi] Va OW) Injection at Secondary CC Feat] Va) 07% Tear Voor WF Ver Yar Toa A Te Teta Tenia Wat ses Wat kone Ww) Wate sss ap Nessie BF Tapnerarerent DA ic Cap neasarereTe A Cap naaTaFETETE BFL “an 8a Abit Tan Bak 20°C an a Avene I] Yan Bak IO-C Tan oe Abe HI] Tan Swe IOC Tan a AERO] Tan wR RO7C Zero Sequence Impedance Measurement ¥ (ots) | amperes) %a3viT (Ohn/Phasey 2, (Ohm/Phase) 2 (kv) 1 AVA, to E/E, x 100 (8)Schneider TRANSFORMER Testing PT Division WEASE TEST REPORTS Teatng & Aer Sle Soni ated Power Wa ranstomer No seen roteavotage : (77 wv estomer Project Name corse: [> [rst ote TAN DELTA BUSHING MERSURENENT Ambient Temperature: 27 Ceeretion Factor 0m PraseU Fea Ue Vic VT | Won OWT [Tas OAD | Wat Lense (ni [ Cap Mensrement FT [ Tan ak Arbre | Tan Bat 20°C Ty] FaSEY Fee OE Va RYT | Var OT [Tor (A | Wat ons mi | Cap Nesawrerant pF [Tan Bat Avbiene [Tan bat 70°C T] PSEW Freee] Va WT] Veo WY [Tor (RA | Wat Lames im) | Cop Nenarerent oF [Tan ese Arbien [Ton Baza TH]eee Scbpaiier TRANSFORMER TEMPERATURE RISE TEST REPORT Baier DATA. 1 (TEMPERATURE READING) ONAN 26 MVA Tessas | chedesty | Nerney ] ‘wreened = [ ate [ | =‘TRANSFORMER TEMPERATURE RISE TEST REPORT ‘TEMPERATURE SENSOR ARRANGEMENT Teed ty [mea] serene ey ened r —T 7Ww Schneider ‘TRANSFORMER TEMPERATURE RISE TEST REPORT “Teng PY ovr mens DATA 1 (TEMPERATURE READING) ONAN 36 MVA Teng Aer in So potent OO Prone ae Tout oar * Goatng ee Tg Ee] Tava sie [topos] topon [ropa sftaptasa]srvaas | eoctea2 | acy |) mn Tees by | Cheesy ee8Schneidse TRANSFORMER TEMPERATURE RISE TEST REPORT DATA -2 (TEMPERATURE READING) ONAF 60 MIVA Tig ter Sie Sone Vette Poet tine Toe Fe a a tay Jevawes enue esas ty | coeaoasy | aprreeoy nese come Seniesa ieSchneider TRANSFORMER TEMPERATURE RISE TEST REPORT Tetra PD eeerie DATA. 3 (FIBRE OPTIC READING, IF ANY) eng tr Sen Se Net Howry all‘Schneider TRANSFORMER TEMPERATURE RISE TEST REPORT “Tesing PY oven iesenis DATA -4 (FIBRE OPTIC READING, IF ANY) Teabig Aer Sin Sen ‘econo Pej taeSchneider OT WINDING RESISTANCE MEASUREMENT ee ne rs ee wereSchneider ‘TRANSFORMER TEMPERATURE RISE TEST REPORT “ina ov Rietrie ‘TEMPERATURE SENSOR ARRANGEMENT Teng trae ena vo Lae te | Prater et | ren fc —— ~ Jers me josey LJ Co eal ese oe | ee [eet [ead Li]Schneider "TRANSFORMER TEMPERATURE RISE TEST REPORT Tee Prove estre DATA. 1 (TEMPERATURE READING) Testo er aero a wont‘Schneider ‘TRANSFORMER TEMPERATURE RISE TEST REPORT Tea PT Own Denn DATA 2 (TEMPERATURE READING) Tata er Sa Se ST vatage | cen esses] arene meres by = =Schneider TRANSFORMER TEMPERATURE RISE TEST REPORT “sg PT anider DATA 3 (FIBRE OPTIC READING, IF ANY) “Tg Ar Brena Tesedey [oer] apm wendySehpsider ‘TRANSFORMER TEMPERATURE RISE TEST REPORT DATA.-4 (FIBRE OPTIC READING. 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Testing & Ate Sales Service Freseres [Jee foe DJ tr nesroe Sees [ Joon etedVotege [7 Jw lcntomer | oe varaivey LJ] ee | Const [Taos] tome T= a arms aoa ESTE [a 7 3 ie am ae = ae a ¥ ae rm wR nc 1 tate Tet sunaws Toate wranghatcd Senet 2 enurenert of age a Pee Demet mse scarcer cheer nes Potitin de po 3 Oftetecm oon Tot Sint ore teem ores Nota Core someerrsa90 @tcnuenet of tnt spec lage peer 290 &ilesvoan Ten west or 280 2 Tete 2 Tempe ie Tt nee ors0 o lomte Tee Insmeseer90 al vor Uning nme Yolage Wea Tet cae 2 tye Tet B acsenet of Segre mpedace msec 1290 o om 1 Cyctance onde Wig Herenet weser7 1280 Teseay [oma y] roe worse iSchneider MEASUREMENT OF WINDING RESISTANCE Testing PF Bon Testing & Aor Sales Service “Tranformer Wo Fave, Rated Power cus Po cantrat He Rates Valtoge TR stoner ecto Group Project Nae wessieent: ee = : Toba Primary [Secondary Total where: FR = 05 a Br Ba * Ra 2 Py = 05x lx Re Rea * Rea oR 0 ex PRO : ars +) / 25+) > R= Resistance Between HY Pate + Rye Resistance Between LY Phase >» 2445 For Conver 2225 For Alumioken Instrument Used: Raytech WR5O-12 * For Calculating Load Losses of Transformer Acceptance Criteria: None ‘esting Standard Reference : ANSI/IEEE C57.12.90 Tested y | checied by] Approved By Wwinesed By conpary Pr. Schelde indonesia SieTesting PrOWision Testing & Aor Sales Seroe Schneider MEASUREMENT OF VOLTAGE RATIO & PHASE DISPLACEMENT "Tastorner ta Pave ated Power rs Porconret No Raced Voltage TR customer Vector Gro Project Nome vote | vets Instrument Used : NOB ART-13502 ‘Testing Standard Reference: ANSI/IEEE C57.12.90 Acceptance Criteria: Deviation « ¢ 0.5% of Theoretical Ratio Result : Accepted ested) creches By] Aparoved By winessed By company Pr. Schneider indonesia ate sienScbnsider TWEASUREMENT OF NSULATION RESISTANCE OF WINDING Testing PFsion Testing & Aer Sale fated ower ated Vote surely : Sra ‘wining Tra REI BO] Wey TR WRT Insert od eae 08212 Accetance Cera No read Qc In Fanformer Testing Standnsetertce: SVN 87.12 ‘estes by ]eneciea by] Agproved By wes By company Pr, Senet naonesia sien