Cement Mill- Heat Balance Calculation

Fill in white cells

Composition % Moisture %
Limestone 40 0 clinker 0.00
Marl 50 0.5 limestone 0.25
Sand 7 10.3 gypsum 0.72
Iron ore 3 8 pond ash 0.24
Total 100 1.21 t/h
Mill output 100 t/h Mill Return 98.79 t/h
Feed 100 t/h
Moisture on finish product 0%

Gas Flow Balance

Inputs Outputs
Amount (t/h) Nm3/h % Nm3/h
Mill inlet gas flow 0 0.0 Mill outlet gas flow 35000
Water from feed 1.21 1514 4.3
Water injection 3 3750 10.7
Cold air Mill Inlet 29736 85.0
TOTAL 35000 100 35000

In a vertical roller mill the % of false air is usely between 5 and 10%
330000 Nm3/h on wet
Gas coming from the kiln 270°C 307230 Nm3/h on dry Gas temperature 100°C
% th/h %
CO2 26.1 9687 CO2 2
O2 6.77 1812 O2 21
CO 0.1 26 CO 0
N2 67.2 17363 N2 77
H20 6.9 2250 H20 0
100.17 31137 100

Heat balance
Inputs
t/h or Nm3/h T° (°C) kCal/Nm3 th/h th/toutput
or kCal/kg

Mill input feed+return 198.79 20 3.9 775 7.8

Water from feed 1514 20 7 11 0.1
Water injection 3750 10 3.5 13 0.1
False air 29736 25 7.7 229 2.32
270 55 0 0.0
Mill Grinding Energy 3440000 2353 23.8
TOTAL 3381 34.2
 80 8.5 1030
20 17.5 10.3

%
100

100

35000 Nm3/h on wet

35000 Nm3/h on dry
th/h
29
230
0
825
0
1084 30053 3345 -88.868

Outputs
% t/h or Nm3/h T° (°C) kCal/Nm3 th/h th/toutput
or kCal/kg
Mill venting Gas flow 35000 110 1084 11.0
22.9 Fine dust with Gases 2.1 110 16.7 35 0.4
0.3
0.4 Mill Throughput 199 110 18.5 3678 37.2
6.8 Water vaporisation 4.21 636 2678 27.1
0.0 Radiation 702 7.1
69.6
100.0 TOTAL 8177 82.8

Difference 142 %
%

13.3
0.4

45.0
32.8
8.6

100.0