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1 s2.0 S0169433217334785 Main
1 s2.0 S0169433217334785 Main
1 s2.0 S0169433217334785 Main
a r t i c l e i n f o a b s t r a c t
Article history: Recently, controlling the wettability of a metallic surface so that it is either superhydrophobic or superhy-
Received 3 August 2017 drophilic has become important for many applications. However, conventional techniques require long
Received in revised form fabrication times or involve toxic chemicals. Herein, through a combination of pulse laser ablation and
29 September 2017
simple post-processing, the surface of aluminum was controlled to either superhydrophobic or superhy-
Accepted 21 November 2017
Available online 24 November 2017
drophilic in a short time of only a few hours. In this study, grid patterns were first fabricated on aluminum
using a nanosecond pulsed laser, and then additional post-processing without any chemicals was used.
Under heat treatment, the surface became superhydrophobic with a contact angle (CA) greater than 150◦
Keywords:
Wettability control and a sliding angle (SA) lower than 10◦ . Conversely, when immersed in boiling water, the surface became
Superhydrophobic aluminum surface superhydrophilic with a low contact angle. The mechanism for wettability change was also explained.
Superhydrophilic aluminum surface The surfaces, obtained in a short time with environmentally friendly fabrication and without the use of
Nanosecond pulse laser ablation toxic chemicals, could potentially be applied in various industry and manufacturing applications such as
Heat treatment self-cleaning, anti-icing, and biomedical devices.
Boiling water treatment © 2017 Elsevier B.V. All rights reserved.
https://doi.org/10.1016/j.apsusc.2017.11.185
0169-4332/© 2017 Elsevier B.V. All rights reserved.
C.-V. Ngo, D.-M. Chun / Applied Surface Science 435 (2018) 974–982 975
nano/microstructures. When exposing a laser-ablated surface to ity transition time, to remove any additional chemical coating
the ambient air for a relatively long time, the wettability tran- processes, and to achieve high performance of superhydrophobic
sition time from hydrophilic to superhydrophobic is between metallic surface, a simple and environmentally friendly heat treat-
two weeks to two months, depending on the metal. Aluminum ment post-processing method for copper and stainless steel was
surfaces subjected to nanosecond or picosecond laser ablation introduced in our previous research [30,31].
require 30–40 days to become superhydrophobic or near super- In addition to superhydrophobic surfaces, superhydrophilic sur-
hydrophobic [23,24]. To reduce the long exposure time required in faces have attracted significant interest recently. However, most
ambient air to become superhydrophobic, another approach is to research has focused on TiO2 and ZnO films and the use of high-
add a chemical coating to the laser-ablated nano/microstructures temperature annealing, surface acid treatment, plasma treatment,
[25–27]. However, applying a coating material to a laser-ablated and sputtering [32–35]. Some studies used boiling water to make
surface is undesirable because the coating process requires toxic flat aluminum surfaces hydrophilic through the appearance of
chemicals and cannot produce a durable superhydrophobic sur- nanostructures, then applied a chemical coating to make them
face. Other researchers have used micro end-milling or embossing superhydrophobic [36,37]. Research on the boiling water treatment
technique to investigate wettability [28,29]. However, they could of laser-ablated aluminum to make it superhydrophilic has not yet
not achieve superhydrophobicity or great superhydrophobicity been conducted.
with high contact angle (greater than 150◦ ) and low sliding angle In the present research, the wettability of aluminum surfaces,
(smaller than 10◦ ) on metal substrates. To shorten the wettabil- i.e. superhydrophobicity or superhydrophilicity, was controlled by
Fig. 2. Fabrication method using nanosecond laser ablation and simple post-processing (heat treatment or boiling water treatment).
976 C.-V. Ngo, D.-M. Chun / Applied Surface Science 435 (2018) 974–982
facile post-processing without the use of any toxic chemical coat- trol the power of the laser, while the beam expander controlled
ings. When using heat treatment on laser-ablated aluminum, the the beam diameter. A focusing lens with a focal spot diameter of
surface became superhydrophobic. The material, temperature, and 5 m and an effective focal length of 49 mm was used to converge
mechanism are different than in previous research on copper and the laser beam during fabrication. A window was put between the
stainless steel [30,31] due to the initial properties of aluminum. focusing lens and the substrate to protect the lens. The substrate
When laser-ablated aluminum was immersed in boiling water, was put on a 3-axis stage to control the movements in the x-, y-,
the surface became superhydrophilic. Both superhydrophobic and and z-axes during fabrication. The 3-axis stage and the laser source
superhydrophilic aluminum surfaces showed good stability. The were controlled by a computer. A nanosecond-pulsed laser was
mechanism for wettability change after heat treatment or boil- used in this research because it is widely used in industry and can
ing water treatment was also explained. Superhydrophobic and produce relatively large burrs. The burrs play an important role
superhydrophilic surfaces could potentially be used in industry as microstructures and can support the water droplet to minimize
and manufacturing for various applications such as self-cleaning, the contact area between the water and the aluminum surface in
anti-icing, and biomedical devices. a superhydrophobic wetting condition. A grid pattern was used in
this research because it could be easily fabricated with a short fab-
2. Experiment rication time (less than half an hour for a 5 x 5 mm2 fabrication
area) and exhibited isotropic wettability [38,39]. The fabrication
2.1. Fabrication method process is shown in Fig. 2. The aluminum substrates were ablated
with 3 W of laser power by the nanosecond-pulsed laser with a
Aluminum substrate (Al 99.999%, The Nilaco Corporation, Japan) 200 m step size, which is the distance between two laser beam
with 0.5 mm thickness was used for this research. A Q-switched paths. Just after laser ablation, the samples were treated with sim-
Nd:Yag 355 nm UV nanosecond-pulsed laser system was used, as ple post-processes to control the wettability. When placed in the
shown in Fig. 1. The laser source provided the pulsed laser beam, oven at 200 ◦ C for 10 min and 120 min, the laser-ablated aluminum
which was guided by mirrors. The attenuator was used to con- surfaces showed increased contact angles. However, the treatment
Fig. 3. (a–c) Top-view FESEM images and (d-f) enlarged and tilted images of an aluminum surface just after laser ablation, a laser-ablated aluminum surface after heat
treatment, and a laser-ablated aluminum surface after boiling water treatment.
C.-V. Ngo, D.-M. Chun / Applied Surface Science 435 (2018) 974–982 977
Fig. 4. Comparison of FESEM images of an aluminum surface just after laser ablation and a laser-ablated aluminum surface with boiling water treatment: (a–b) at micro-burrs,
(c-d) at wall along the inner micro-burrs, and (e-f) on the flat area between the micro-burr arrays.
time was not sufficient to obtain superhydrophobic aluminum with 2.2. Surface characterization
an SA less than 10◦ . Therefore, to achieve superhydrophobicity,
360 min (6 h) of treatment time was chosen. When immersed in The morphology of the laser-ablated aluminum surfaces was
boiling water for 10 min and 120 min, the laser-ablated aluminum examined using field-emission scanning electron microscopy
surfaces showed decreased contact angles. A comparison of boil- (FESEM, JSM-6500F, Jeol Co., Japan). In addition, 3D laser scanning
ing water on a flat aluminum surface and the laser-ablated surface confocal microscopy (VK-X200 series, Keyence, Japan) was used to
was also carried out to evaluate the role of the micro-burrs caused measure the micro-burr height. The surface chemistry was ana-
by laser ablation. Three samples for each case were fabricated for lyzed by X-ray diffraction (XRD, ULTIMA IV, Rigaku, Japan), point
reproducibility. After both post-processes, the surfaces were placed energy-dispersive X-ray spectroscopy (point-EDS, JSM-6500F, Jeol
in ambient air for a long time (15 days and 60 days), and the wet- Co., Japan), and Fourier transform infrared spectroscopy (FT-IR, Var-
tability was evaluated again to assess the stability of the fabricated ian 670-IR, Varian Inc., USA).
surfaces. The surface wettability was defined by a contact angle meter
(SmartDrop, Femtofab Co. Ltd., Korea). A water droplet volume of
Table 1
Wettability and stability of laser-ablated aluminum with and without heat treatment.
Table 2
Wettability and stability of flat and laser-ablated aluminum with and without boiling water treatment.
1 L was chosen for measuring the superhydrophilic surfaces; how- ment did not show any clear differences from the surfaces just after
ever, this 1 L volume could not be separated from the needle of laser ablation. However, the laser-ablated aluminum surfaces after
the contact angle meter machine to place on the superhydrophobic boiling water treatment showed a slight difference in nanostruc-
surfaces. Therefore, a 10 L water droplet was used for the super- ture, as shown in Fig. 4. At the micro-burrs, the morphology did not
hydrophobic surfaces. show a clear difference before and after boiling water treatment.
However, the morphology was clearly different at the wall along
3. Result and discussion the inner micro-burrs and on the flat area between the micro-burr
arrays. Therefore, the nanostructure of the laser-ablated aluminum
3.1. Morphology surface did change after boiling water treatment.
In Fig. 3, the morphology of the aluminum surface just after laser 3.2. Wettability
ablation, the laser-ablated aluminum after heat treatment, and
the laser-ablated aluminum after boiling water treatment are pre- 3.2.1. Wettability of the surface with heat treatment
o
sented. The grid pattern was fabricated uniformly on the aluminum After laser ablation, the CA of the aluminum surface was 42 ± 1 .
surface. After post-processing (heat treatment or boiling water This CA did not change over time, even 60 days, as shown in
treatment), the microscale morphologies of the micro-burr struc- Table 1. However, after heat treatment at 200 ◦ C, the laser-ablated
tures did not change. The height of the burrs was approximately aluminum surface exhibited increased CAs. When the treatment
19 ± 3 m before and after post-processing. When investigating at time increased, the CA also increased. The laser-ablated aluminum
nanoscale, the laser-ablated aluminum surfaces after heat treat- surfaces with 10 min of heat treatment did not become superhy-
Fig. 5. Complete spreading time of laser-ablated aluminum with boiling water treatment for 10 min and 120 min and the stability of the wettability.
C.-V. Ngo, D.-M. Chun / Applied Surface Science 435 (2018) 974–982 979
Table 3
Chemical composition of the unprocessed aluminum surface, on burrs just after laser ablation, and on burrs after post processing.
drophobic, but the laser-ablated aluminum surfaces with 120 min To evaluate the effect of boiling treatment time on the super-
of heat treatment had superhydrophobic properties with large SAs. hydrophilic performance, an approach other than contact angle
Even over time (2 months) in ambient air, the SA of laser-ablated measurement was carried out. The time for a 1 L water droplet
samples with 120 min of heat treatment continuously decreased, to completely spread on the aluminum surface was measured, as
with the SA reaching approximately 10◦ with a large deviation. The shown in Fig. 5. The samples immersed in boiling water for 120 min
laser-ablated aluminum surfaces with 120 min of heat treatment required approximately 0.5 s to completely spread, while the sam-
are not appropriate for industry and manufacturing. For industrial ples immersed in boiling water for 10 min required a relatively
applications that require SA lower than 10◦ , the laser-ablated alu- longer time (approximately 1.5 s). Thus, the longer was boiling
minum with 6 h of heat treatment is suitable because the surfaces water treatment carried out on the laser-ablated aluminum, the
o o
had high CA (176 ± 1 ) and small SA (6 ± 1 ). In addition, over time better was the performance of the superhydrophilic surface, espe-
(2 months) in ambient air, the CA and the SA showed good stability. cially in complete spreading. However, a relatively long immersion
time in the boiling water might not be efficient, especially for indus-
try usage, because of the effect of treatment time on the rates of
reaction between various grades of aluminum and boiling water
3.2.2. Wettability of the surface with boiling water treatment [40]. Except for the purest aluminum, the rate of reaction is ini-
The flat aluminum and the laser-ablated aluminum with and tially very rapid but quickly slows and then stops after about 4–8
without boiling water treatment were compared to analyze the hours of immersion. With the purest aluminum, the reaction con-
wettability change caused by boiling water treatment. As shown in tinued for at least 7 days without any appreciable slowing. Based
Table 2, the flat aluminum surface without boiling water treatment on this research, 2 h of immersion in boiling water might be suf-
had hydrophobic properties, with a contact angle of 100◦ , and was ficient for fabrication of superhydrophilic aluminum surfaces in
stable over time (2 months). After immersing in boiling water for industry because of the short fabrication time and the high rate
10 min and 120 min, the CAs were reduced to 50◦ and 20◦ , respec- of reaction. Over time, the samples immersed in boiling water
tively. However, these samples were just hydrophilic, and the CAs for 120 min showed good stability, while the samples treated for
tended to increase toward hydrophobicity over the two months. 10 min showed improved complete spreading time.
In other words, boiling water treatment alone on flat aluminum
was not sufficient to make the surface superhydrophilic. Using laser
ablation, the laser-ablated aluminum surface became hydrophilic 3.3. Mechanism
with a small CA of 13◦ . Using laser ablation alone also did not make
the samples superhydrophilic, and the CA of the laser-ablated alu- 3.3.1. Superhydrophobic surface with heat treatment
minum increased over 2 months. When combining laser ablation After laser ablation, the aluminum surface was oxidized by an
and boiling water treatment (10 and 120 min), the aluminum sur- increase in oxygen content, as shown in Table 3. After heat treat-
o
face became superhydrophilic with a CA of almost 0 . The CAs of ment, the laser-ablated aluminum surface showed a clear increase
o
the samples were almost 0 over the time (2 months). in carbon content on the micro-burrs. The flat area between the
Fig. 6. (a) XRD results for unprocessed aluminum, laser-ablated aluminum, heat-treated aluminum, and boiling-water-treated aluminum; and (b) FT-IR results of laser-ablated
aluminum and heat-treated aluminum.
980 C.-V. Ngo, D.-M. Chun / Applied Surface Science 435 (2018) 974–982
Fig. 7. Performance of superhydrophobic aluminum surfaces: (a) touch of a water droplet, (b) bouncing effect, and (c) self-cleaning effect.
micro-burrs showed no clear difference before and after heat treat- 3.3.2. Superhydrophilic surface withboiling water treatment
ment. The main reason for the wettability change might be the When an aluminum surface is immersed in boiling water, a
increase in carbon amount. However, there was no change in struc- pseudoboehmite nanostructure is formed due to the well-known
ture between before and after heat treatment, as shown in Fig. 6a. reaction between aluminum and boiling water, as shown in Eq. (3)
Thus, the increase in carbon content might be due to organic [52]:
matter from the ambient air. Organic adsorption on the micro- 3
burrs was proposed as an explanation for the wettability change. Al + 2 H2 O → AlOOH + H2 (3)
2
This point was confirmed by FT IR measurement, as shown in
Fig. 6b. After laser ablation, the aluminum surface appeared to After boiling water treatment, the laser-ablated aluminum
show an –OH functional group on the micro-burrs. The presence surface appeared to have a new structure of pseudoboehmite nano-
of this group on metal oxide films is well-known to be related to structure (AlOOH), as shown in Fig. 6a. Additionally, more Al2 O3
organic adsorption [41,42]. Therefore, after laser ablation, metal peaks were also found after treatment. The atomic ratio between
oxides with an –OH group could adsorb organic matter from the oxygen and aluminum (O/Al) in the EDS results also confirmed the
ambient air, causing several weak hydrophobic groups (–CH3 ) to appearance of AlOOH and Al2 O3 . While the O/Al atomic ratio at the
appear on the burrs. Under heat treatment, the organic adsorption micro-burrs just after laser ablation and after heat treatment did
process was accelerated, and strong hydrophobic groups (–CH3 , not change much (approximately 2.2), the O/Al atomic ratio at the
–CH2 –) appeared on the heat-treated aluminum micro-burrs. The micro-burrs after boiling water treatment markedly increased (to
bands at approximately 1259 and 2960 cm−1 is attributed to strong approximately 3.54). Other studies have also found that a high O/Al
and medium-strong hydrophobic –CH3 group [43–46]; while the atomic ratio indicates the formation of AlOOH structures [53,54].
bands at approximately 1410, 2850, and 2925 cm−1 correspond to Moreover, on the flat area between the micro-burr arrays after boil-
medium and medium-strong hydrophobic –CH2 – group [43,44,46]. ing water treatment, the O/Al ratio also increased compared to that
At the same time, the –OH group reduced intensity after heat treat- just after laser ablation and that after heat treatment, confirm-
ment. Through no change in structure, increase in carbon content, ing the appearance of a new nanostructure, pseudoboehmite. In
and the appearance of strong hydrophobic groups, organic adsorp- Fig. 6b, the FT IR measurement also confirmed appearance of pseu-
tion on laser-ablated aluminum micro-burrs was demonstrated. doboehmite structure. Strong intensity of –OH group was found
The organic matter could have formed a hydrophobic layer on the at approximately 3300 cm−1 , typical of pseudoboehmite [55]. The
micro-burr structure so that the laser-ablated aluminum surface bands at approximately 884 cm−1 is attributed to the Al O bonds of
became superhydrophobic. This mechanism is also in good agree- pseudoboehmite [56] and the bands at approximately 1068 cm−1
ment with other studies’ findings; organic adsorption was found corresponds to the ıs Al O–H mode of pseudoboehmite [55–58].
on laser-ablated aluminum in ambient air for a long time [24,47] The FESEM, XRD, EDS, and FT IR results confirm appearance of
and was also observed on aluminum oxide [48–51]. pseudoboehmite structure (AlOOH) on laser-ablated aluminum
C.-V. Ngo, D.-M. Chun / Applied Surface Science 435 (2018) 974–982 981
surface after boiling water treatment. Moreover, AlOOH and Al2 O3 Acknowledgement
structures are well-known for their hydrophilic properties, so the
mechanism for the change in wettability to a superhydrophilic state This work was supported by National Research Foundation of
is explained by the combination of hydrophilic micro-burrs and the Korea (NRF) grant (No. NRF- 2015R1C1A1A02036321).
formation of a new hydrophilic nanostructure, pseudoboehmite.
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