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  • Weekly Planning June W3-22

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    anurag soni
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    The document contains projections for cement production for June 2022 including: - Total clinker production of 137,500 MT from two kilns operating for 10 days each. - Cement production of various grades (OPC 43, OPC 53, PPC, PPCWR) totaling an unspecified amount. - Fuel mix for the kilns including imported coal from the US, petcoke, and alternative fuels. - Power consumption details for clinkerization and cement grinding. - Stores and spares budget of Rs. 20.46 lacs including regular and one-time expenses. - Labour and equipment hiring costs for mine operations from June 1-30, 2022.

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    Weekly planning June W3-22

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    The document contains projections for cement production for June 2022 including: - Total clinker production of 137,500 MT from two kilns operating for 10 days each. - Cement production of various grades (OPC 43, OPC 53, PPC, PPCWR) totaling an unspecified amount. - Fuel mix for the kilns including imported coal from the US, petcoke, and alternative fuels. - Power consumption details for clinkerization and cement grinding. - Stores and spares budget of Rs. 20.46 lacs including regular and one-time expenses. - Labour and equipment hiring costs for mine operations from June 1-30, 2022.

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    © All Rights Reserved
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    13 views2 pages

    Weekly Planning June W3-22

    Uploaded by

    anurag soni
    The document contains projections for cement production for June 2022 including: - Total clinker production of 137,500 MT from two kilns operating for 10 days each. - Cement production of various grades (OPC 43, OPC 53, PPC, PPCWR) totaling an unspecified amount. - Fuel mix for the kilns including imported coal from the US, petcoke, and alternative fuels. - Power consumption details for clinkerization and cement grinding. - Stores and spares budget of Rs. 20.46 lacs including regular and one-time expenses. - Labour and equipment hiring costs for mine operations from June 1-30, 2022.

    Copyright:

    © All Rights Reserved
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    of 2

    Date : 3/20/2023

    PARTICULARS UOM Projection June-2022 Remarks

    Production detail
    Clinker production
    Kiln-1 TPD 5900
    Kiln-2 TPD 7850
    Total Avg.TPD 6875

    Clinker production
    Kiln-1 MT 59000
    Kiln-2 MT 78500
    Total Clinker production MT 137500

    Kiln running days


    Kiln-1 Days 10.00
    Kiln-2 Days 10.00
    Total Days 20.00

    Clinker required
    Clinker transfer/Sale MT ###
    ###
    As per dispatch ###
    Total MT

    Specific heat cons -Kiln 1 Kcal/kg of clkr 699


    -Kiln 2 Kcal/kg of clkr 695

    Cement Production
    ---OPC 43 MT
    ---OPC 53 MT
    ---PPC MT As Per dispatch
    ---PPCWR MT
    Total MT

    Cement dispatch
    ---OPC 43 MT
    ---OPC 53 MT
    ---PPC MT
    ---PPCWR MT
    Total MT

    Fuel Mix %
    Imported Coal-Moz % L-1 0%, L-2 0 %
    Imported Coal-Aus % L-1 0 %,L-2 0 %
    Imported Coal-US % L-1 68.5 %, L-2 48.5 %
    Petcoke-RIL/NAYARA / OMAN % L-1 28.5 %, L-2 48.5 %
    Fine coal Essar %
    Alt.Fuel % 3.0%
    Power Cost
    Power cons.-Clinkerization incl Misc. Kiln-1 kWh/T of Clkr. 47.80
    Power cons.-Clinkerization incl Misc. Kiln-2 kWh/T of Clkr. 46.60

    Power consumption-Cement
    Cement grinding 43 Grade kWh/Ton of Cement 34.95
    Cement grinding 53 Grade kWh/Ton of Cement 36.80
    Cement grinding PPC Grade kWh/Ton of Cement 32.30
    Cement grinding PPCWR Grade kWh/Ton of Cement 40.00
    Packing kWh/Ton of Cement 1.60
    Cement grinding+Packing kWh/Ton of Cement 35.60

    Stores & Spares Total Rs. In Lacs 20.46


    Stores & Spares Regular " 20.00
    Kiln Section 1.00
    Cement Mill Section 19.00
    Stores & Spares One Time " 0.46
    Kiln Section 0.00
    Cement Mill Section 0.46
    RPM 0.00
    Kiln Light up Fuel Rs.Lacs
    SNS COST of Production Department
    Cement Mill Grinding Media 20 MT 95000 1900000
    Gypsum Hopper Vibrator 4 NOS 11500 46000
    Kiln Other shutdown Material 0 AU 0 - 6.95
    DIESELPPF PETRO POLYMER FUEL (PPF) KL 45 0 1.5
    Burner pipe refractory material 0 NOS 2000000 - 5.45
    Other Mis items (Safety and other consumables) 1 AU 100000 100000 One Time Regular
    Kiln Section 1.00 1.00
    Cement Mill Section 19.46 0.46 19.00

    Total Process 20.46


    Kiln-SNS 1.00
    Cement Mill-SNS 19.46

    01.06.2022 to 30.06.2022 Remark


    M/S D.L. Bhatt ( Labour + supervisor) 2057000
    JCB Hiring 270000
    Tractor trip 225000
    AFR feeding work 819,750

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