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Epson WF C5790 WF C5790A WF C5710 ET 8700 WF C5210 WF C5290 WF C5290A Service Manuals 451 500
Epson WF C5790 WF C5790A WF C5710 ET 8700 WF C5210 WF C5290 WF C5290A Service Manuals 451 500
Epson WF C5790 WF C5790A WF C5710 ET 8700 WF C5210 WF C5290 WF C5290A Service Manuals 451 500
PS Cable
1. Remove the screw (S4: ), then remove the Power Supply Assy.
Route the AC Cable through the two slits, two hooks and guide on the Rea ASF Upper Guide
Assy.
Route the PS Cable through the slit on the Rea ASF Upper Guide Assy.
Back
Hook (long)
Connector Hook
Cable
1. Release the cable from the hook and slit on the Rear ASF Upper Guide Assy.
The length of the two hooks on mechanical contact sensor differs. See the following
and make sure to release the shorter hook first when removing the mechanical contact
sensor.
2. Disconnect the cable from the connector of the Rear ASF Sensor.
3. Disengage hook by pushing up the sensor.
OUTLINE
Time
Part or Component Guide Disassembly/ Adjustment/
Total
Reassembly Inspection
DISASSEMBLY FLOWCHART
Start
Start
E4 Retard Roller
(→P. 457)
A1 B1 C1
Paper Cassette 1st Assy Rear Unit
D1 E1
Buttons
Rear Unit
1. Pull out the Paper Cassette 1st Assy. 1. Remove the Rear Unit in the direction of the arrow while pressing the buttons inward.
Lever Back
Pickup Roller Housing
Lever
Feed Roller Cover
Lever
Shafts Hooks
1. Rotate the Pickup Roller Housing in the direction of the arrow while pushing three levers. 1. Disengage two hooks of the Feed Roller Cover while pushing them inward, then remove the
2. Disengage two bearing of the Pickup Roller Housing from the shafts of the Frame Base, Feed Roller Cover.
then remove the Pickup Roller Housing.
OUTLINE
Time
Part or Component Guide Disassembly/ Adjustment/
Total
Reassembly Inspection
DISASSEMBLY FLOWCHART
Start
Start
A4 B4 Housing Right
C4 D4 (→P. 461)
A5 B5 Housing Left
C5 D5 (→P. 462)
A6 B6 Housing Upper
C6 D6 (→P. 462)
C H E C K As for the procedure indicated by , refer to 6.2.4.4
P O IN T Housing (WF-C5200 Series) (2) (p. 254) in the case of
A7 B7 ADF/SCN Unit the WF-C5200 Series, and remove the parts from the
C7 D7 (→P. 463) Rear Back Cover to the Housing Top.
The procedure indicated by is applicable only in the
A8 B8 Hinge Assy WF-C5700 Series/ET-8700.
C8 D8 (→P. 464)
A10 B10 Rear ASF Assy C12 Photo Interrupter D12 Rear ASF Solenoid
C10 D10 (→P. 465) (→P. 467) (→P. 467)
A1 B1 A2 B2
Rear Cover (Back) ASF Front Cover
C1 D1 C2 D2
1. Remove the four screws (S4: ), then remove the Rear Cover (Back). 1. Remove the four screws (S4: ) that secure the ASF Front Cover.
Attach the two dowels of the Rear Cover (Back) to the positioning holes on the 2. Remove the ASF Front Cover upward while slightly bending the Rear Cover (Back) toward
Housing Left and Housing Right. the back.
A3 B3 A4 B4
Ink Eject Cover Housing Right
C3 D3 C4 D4
Rear
Hook
Housing Right
Hooks
1. Disengage the hook, and remove the Ink Eject Cover. 1. Open the ADF/SCN Unit.
2. Remove the four screws (S4: ) that secure the Housing Right.
3. Lift the Housing Right to release the two hooks on the front side of the Housing Right, then
remove the Housing Right.
Insert the four tabs of the Housing Right to the positioning holes on the Ink Supply
Unit.
A5 B5 A6 B6
Housing Left Housing Upper
C5 D5 C6 D6
Rear
Housing
Hooks Upper
Housing Left
Hooks Top
1. Open the ADF/SCN Unit. 1. Remove the six screws (S4: ), then remove the Housing Upper.
2. Remove the three screws (S4: ) that secure the Housing Left.
3. Lift the Housing Left to release the two hooks on the front side of the Housing Left.
4. Disengage two hooks on the rear side of the Housing Left, and remove the Housing Left.
Insert the eight tabs on the Housing Left to the positioning hokes of the Housing
Upper and the Ink Supply Unit.
ADF/SCN Unit
A7 B7
ADF/SCN Unit
C7 D7
Open Close
ADF/SCN Unit 45 °
Connector Lock
CN801 Double-sided tape
CN612
CN606
CN601
C H E C K When disconnecting the CISM FFC (CN601) from this connector, make sure to 3. Open the ADF/SCN Unit.
P O IN T
unlock the connector lock beforehand. 4. Remove the two screws (S4: ), then remove the ADF/SCN Unit in the direction of the
arrow.
1. Disconnect the cables and FFCs from following connectors on the Main Board.
Before screwing the ADF/SCN Unit, make sure the hinges are properly attached in place.
If the ADF/SCN Unit is opened when the hinges are NOT secured, the unit may be damaged.
• CN601 • CN606 • CN612 • CN801
2. Peel off the acetate tape, then remove the grounding cable.
A8 B8 A9 B9
Hinge Assy Hinge Lower Cover
C8 D8 C9 D9
C H E C K When removing the Main Board Assy on the way to the target part, remove the Hinge C H E C K When removing the Main Board Assy on the way to the target part, remove the Hinge
P O IN T P O IN T
Assy (Left) only. Assy (Left) only.
1. Remove the each screw (S4: ), and remove the two Hinge Assy. 1. Remove the each three screws (S4: ), and remove the two Hinge Lower Cover.
Cable Guide
CN56
CN51
Relay Board
No. Screw Type
S4 C.B.P-TITE-SCREW-3x10-F.ZN-3C
1. Disconnect the cables from the connectors (CN51, CN56) on the Relay Board. 3. Remove the four screws (S4: ), and remove the Rear ASF Assy.
2. Release the solenoid cable and photo interrupter cable from the Cable Guide.
Route the solenoid cable through the five hooks ( ) on the Cable Guide.
Route the photo interrupter cable through the three hooks ( ) on the Cable Guide.
B11
Paper Feed Roller Plate
C11 D11
Hook
Photo
Hook interrupter cable
Extension Spring
Acetate tape
Hole
Paper Feed Roller
Shaft Shaft
Grooves
1. Disengage leg of the Torsion Spring from the hook on the Rear ASF Assy. 1. Peel off a piece of acetate tape, and release the photo interrupter cable from the hole, hook
2. Release the shaft of the Paper Back Lever from the hole of the Rear ASF Assy, then remove and two grooves on the Rear ASF Assy.
the Paper Back Lever. 2. Remove the four screws (S4: ), and remove the Plate.
3. Remove the Extension Spring.
4. Disengage two shafts of the Paper Feed Roller, then remove the Paper Feed Roller.
Bottom
Cable Slit
Slits
Hook
Photo Interrupter
Cable
Extension Spring
Hooks Rear ASF Solenoid
Hole
1. Disconnect the cable from the connector of the Photo Interrupter. 1. Release the solenoid cable from the hole, hook and six slits on the Rear ASF Assy.
2. Disengage four hooks, and remove the Photo Interrupter. 2. Remove the Extension Spring.
3. Remove the screw (S4: ), and remove the Rear ASF Solenoid.
OUTLINE
Time
Part or Component Guide Disassembly/ Adjustment/
Total
Reassembly Inspection
DISASSEMBLY FLOWCHART
Start
Start
Preparation for Ink Discharge A10 B10 Rear ASF Assy A16 B16 Main Board Assy
Dissembling (→P. 470) D10 (→P. 476) C16 (→P. 480)
A1 B1 Rear Cover (Back) A11 B11 Cable Guide A17 B17 Head Upper Cover
C1 (→P. 471) C11 (→P. 477) C17 (→P. 483)
A2 B2 ASF Front Cover A12 B12 Extension Spring 11.11 A18 B18 Head Screw Assy
C2 (→P. 472) C12 (→P. 478) C18 (→P. 483)
A4 B4 Housing Right A14 B14 PS Ground Plate A20 B20 Frame Plate
C4 (→P. 473) C14 (→P. 479) C20 (→P. 487)
A5 B5 Housing Left A15 B15 Rear ASF Upper Guide A21 B21 Main Frame Assy
C5 (→P. 473) C15 Assy (→P. 480) C21 (→P. 487)
A6 B6 Housing Upper
C6 (→P. 474)
A22 PE Assy B22 Paper Guide Upper C22 Paper Guide Upper Assy
(→P. 488) Assy (→P. 489) Spring (→P. 489)
A7 B7 ADF/SCN Unit
C7 (→P. 474) As for the procedure indicated by , refer to 6.2.4.4 Housing (WF-
C H E C K
P O IN T C5200 Series) (2) (p. 254) in the case of the WF-C5200 Series, and
A8 B8 Hinge Assy remove the parts from the Rear Back Cover to the Housing Top.
C8 (→P. 475) Implement the procedure indicated by when removing the Ink
Tube from the RIPS Unit and Printhead.
The procedure indicated by is applicable only in the WF-C5700
A9 B9 Hinge Lower Cover Series/ET-8700.
D9 (→P. 476)
Lock Lever
1. Connect the AC cable to the printer, and turn the printer on. 3. Push the lever of the Cover Open Sensor and secure it with tape.
2. Slide the Lock Lever in the direction of the arrow to open the RIPS Front Cover. 4. Push the Ink Pack Tray BK and Ink Pack Tray CL, then remove them.
5. Make sure the display on the panel LCD does not indicate an error, such as “Cover open
error”, and is in the normal state.
When securing the lever of the Cover Open Sensor with tape, secure it properly ensuring
there is no peeling of the tape during adjustment. (If the tape peels, the “Cover open error”
will occur and the adjustment process will be interrupted.)
If the above-described steps 3 and 4 are reversed, an “Ink not delivered error” will occur, and
you will not be able to start the adjustment process.
Ink Discharge
A1 B1
Rear Cover (Back)
C1 D1
1. Connect the PC and printer with USB cable. 1. Remove the four screws (S4: ), then remove the Rear Cover (Back).
2. Start the adjustment program. Attach the two dowels of the Rear Cover (Back) to the positioning holes on the
3. Select the Ink Eject from items on the adjustment program. Housing Left and Housing Right.
4. Execute the Ink Eject at following instruction on the adjustment program.
5. After finishing the Ink Discharge, Disconnect the AC cable from the printer to turn the printer off.
Do not turn OFF the power by pressing the power button as that may cause ink to be re-
charged.
Since the amount of consumption of ink is not counted, take note of the amount of ink
remaining in the Maintenance Box during Ink Discharge.
A2 B2 A3 B3
ASF Front Cover Ink Eject Cover
C2 D2 C3 D3
Hook
ASF Front Cover
1. Remove the four screws (S4: ) that secure the ASF Front Cover. 1. Disengage the hook, and remove the Ink Eject Cover.
2. Remove the ASF Front Cover upward while slightly bending the Rear Cover (Back) toward
the back.
A4 B4 A5 B5
Housing Right Housing Left
C4 D4 C5 D5
Rear Rear
Hooks
Housing Left
Housing Right
Hooks
Hooks
Tabs
A6 B6 A7 B7
Housing Upper ADF/SCN Unit
C6 D6 C7 D7
Open Close
Housing
Upper
Connector Lock
CN801 Double-sided tape
Top CN612
CN606
CN601
1. Remove the six screws (S4: ), then remove the Housing Upper. C H E C K When disconnecting the CISM FFC (CN601) from this connector, make sure to
P O IN T
unlock the connector lock beforehand.
1. Disconnect the cables and FFCs from following connectors on the Main Board.
ADF/SCN Unit
A8 B8
Hinge Assy
C8 D8
ADF/SCN Unit 45 °
3. Open the ADF/SCN Unit. C H E C K When removing the Main Board Assy on the way to the target part, remove the Hinge
P O IN T
4. Remove the two screws (S4: ), then remove the ADF/SCN Unit in the direction of the Assy (Left) only.
arrow.
1. Remove the each screw (S4: ), and remove the two Hinge Assy.
Before screwing the ADF/SCN Unit, make sure the hinges are properly attached in place.
If the ADF/SCN Unit is opened when the hinges are NOT secured, the unit may be damaged.
A9 B9 A10 B10
Hinge Lower Cover Rear ASF Assy
C9 D9 C10 D10
Cable Guide
Solenoid cable
CN56
CN51
Relay Board
No. Screw Type
S4 C.B.P-TITE-SCREW-3x10-F.ZN-3C
C H E C K When removing the Main Board Assy on the way to the target part, remove the Hinge 1. Disconnect the cables from the connectors (CN51, CN56) on the Relay Board.
P O IN T
Assy (Left) only. 2. Release the solenoid cable and photo interrupter cable from the Cable Guide.
1. Remove the each three screws (S4: ), and remove the two Hinge Lower Cover. Route the solenoid cable through the five hooks ( ) on the Cable Guide.
Route the photo interrupter cable through the three hooks ( ) on the Cable Guide.
Cable Guide
3. Remove the four screws (S4: ), and remove the Rear ASF Assy. 1. Release the all cable from the Cable Guide.
2. Remove the two screws (S4: ), and remove the Cable Guide.
Cable Guide
A12 B12
Extension Spring 11.11
C12 D12
Guides PS Cable
CR Scale
Main Frame
Guide Hook
Route the PS cable through the two guides and hook on the Cable Guide. 1. Remove the Extension Spring 11.11 from the CR Scale.
Route the solenoid cable through the five hooks ( ) on the Cable Guide. 2. Remove the Extension Spring 11.11 from the Main Frame.
Route the rear ASF sensor cable and photo interrupter cable through the three hooks ( ) on
the Cable Guide.
Route the ASF motor cable through the guide on the Cable Guide.
CR Unit CR Scale
1. At the full side, remove the CR Scale from hook on the frame. 1. Remove the two screws (S4: , S5: ), then remove the PS Ground Plate.
2. Pull the CR Scale out from the CR Encoder Sensor.
3. At the home side, turn the CR Scale 90 degrees upward, and remove it from the hook on the
frame.
Attach the CR Scale with the marking on the bottom right corner.
FFC
Top
Hooks
Double- Double-
sided tape CRCM FFC Sheet sided tape
Rear
Rear ASF Upper Guide Assy AC Inlet
1. Remove the screw (S4: ) that secures the AC Inlet. 1. Peel off the CRCM FFC.
2. Release the FFC from three hooks on the Rear ASF Upper Guide Assy. 2. Peel off the CRCM FFC Sheet.
3. Remove the four screws (S4: ), then remove the Rear ASF Upper Guide Assy.
Open
CN33
Fax FFC
Double-sided tape
C H E C K When disconnecting the Panel FFC (CN42), make sure to unlock the connector lock 4. Peel off the Fax FFC from the Shield Plate, and Pull the Fax FFC out from the ferrite core.
P O IN T
beforehand. (WF-C5700 Series/ET-8700 only)
5. Release the PE sensor cable from the clamp.
3. Disconnect the following connectors from the board. (* are WF-C5700 Series/ET-8700
6. Peel off the Relay FFC from the Shield Plate.
only)
7. Release the CR motor cable from two clamps.
• CN2 • CN3* • CN8 • CN9 • CN33* • CN34
• CN42 • CN44* • CN50 • CN52 • CN53 • CN55
• CN66 • CN67 • CN68 • CN72 • CN73 • CN74
• CN75 • CN77 • CN80 • CN110 • CN609
Inside
PF Encoder FFC
Double-sided tape
8. Remove the following screws that secure the Main Board Assy. Secure the PF Encoder FFC with double-sided tape as shown above.
WF-C5700 Series/ET-8700: x9 (S4: x4, S5: x2, S10: x1, S5: x2)
WF-C5200 Series: x7 (S4: x4, S5: x2, S10: x1)
In the next step, be careful not to damage the PF Scale.
9. Disengage hook of the Main Board Assy from the hole of the CR Guide Frame, then
remove the Main Board Assy upward.
Plate
Ink Tube
Joint Cover
Ink Supply Tube
Hook Rib
1. Remove the two screws (S7: ), and remove the Head Upper Cover. In the following steps, ink may spill from the Ink Supply Tube. Prepare waste cloths
Attach the two tabs on the Head Upper Cover to the positioning holes of the CR Unit. or similar in advance.
1. Remove the two screws (S8: ), and remove the Ink Supply Tube from the Printhaed.
2. Remove the two screws (S4: ), and remove the Ink Tube Joint Cover. Make sure the plate was attached.
3. Remove the film from the hook on the Ink Tube Joint Cover.
Set the film under the rib of the Ink Tube Joint Cover.
2
Head FFC Assy Printhead Connectors
3 1
Connectors
2. Remove the three Head Screw Assy. Do not touch the nozzle surface of the Printhead.
Tighten the screws in order given above.
1. Peel off the Head FFC Assy from the Printhead, then remove the Printhead.
2. Disconnect the Head FFC Assy from the four connectors of the Printhead.
Printhead Printhead
15mm
90°
Ink Leak Measurement Jig
90°
Make sure to clean the Ink tube joint part of Ink Supply Unit by using the Cleaning In this product, Ink Leak Check is necessary to prevent the ink leakage due to
stick, because perform the Ink Leak Check correctly. assembly mistake.
Therefore, make sure to install the ink leak measurement jig when installing the Ink
If ink is remained to ink tube joint part of Ink Supply Unit, Ink Leak Check can not perform Tube to Printhead.
correctly. Therefore cleaning the ink surely. Before using the Leak Check Jig, push the ink leak measurement jig along the folds
Replace the seal joint head with the new one because it cannot be reused. until the fold angle become 90 degrees.
Check the seal joint head is not double-installed.
Check the seal joint head is inserted all the way.
Check the foreign object does not adhere on the seal joint head.
Printhead Printhead
1. Set the ink leak measurement jig to the ink tube connector of the Print Head. After ink charging, follow the instructions on the Ink leak check (p.563) to remove the
2. Set the Ink Supply Tube to the Printhead. LEAK TESTER SHEET FRONT/REAR, then perform Leak Check Judgement.
3. After ink charging, follow the instructions on the Ink leak check (p.563) to remove
the LEAK TESTER SHEET FRONT/REAR, then perform Leak Check
Judgement.
The smoked face of ink leak measurement jig is put toward the upside.
When installing the Ink Supply Tube, make sure to tighten the screws using a torque driver
with the specified torque.
Screw tightening torque: 0.33±0.02Nm
Rear Tabs
Frame Plate
Extension Spring
1. Remove the screw (S4: ), and remove the Frame Plate. 1. Release the Head FFC Assy from the seven tabs on the Frame Base.
Set the Ferrite Core of the Head FFC Assy in the point shown above.
2. Slide the CR Driven Pulley Assy in the direction of the arrow to remove the CR Timing
Belt from the CR Driven Pulley Assy.
3. Remove the Extension Spring.
Ferrite core
CR motor cable
4. Peel off the CSIC FFC from the frame. 1. Remove the screw (S5: ), and remove the PE Assy from the Main Frame.
5. Remove the three screws (S14: x2, S5: x1), then remove the Main Frame Assy. Confirm there are no gaps between the Sensor Holder and the Main Frame.
Fix CSIC FFC on the frame at the location shown in the figure above by using double-sided
tape at two locations.
Route the CR Motor Cable with reference to the figure above.
B22
Paper Guide Upper Assy Paper Guide Upper Assy Spring
C22
Hook
Hooks
Paper Guide Upper Assy Paper Guide Upper Assy Spring Paper Guide Upper Assy
1. Disengage four hooks of the Paper Guide Upper Assy, and remove the Paper Guide Upper 1. Remove the three Paper Guide Upper Assy Spring from each two hooks on the Main Frame
Assy from the Main Frame Assy. Assy using a Longnose pliers.
OUTLINE
Time
Part or Component Guide Disassembly/ Adjustment/
Total
Reassembly Inspection
DISASSEMBLY FLOWCHART
Start
Start
a (→P. 491)
A19 Ink Supply Tube A29 Rear ASF Upper Guide Assy
(→P. 506) (→P. 518)
Lock Lever
1. Connect the AC cable to the printer, and turn the printer on. 3. Push the lever of the Cover Open Sensor and secure it with tape.
2. Slide the Lock Lever in the direction of the arrow to open the RIPS Front Cover. 4. Push the Ink Pack Tray BK and Ink Pack Tray CL, then remove them.
5. Make sure the display on the panel LCD does not indicate an error, such as “Cover open
error”, and is in the normal state.
When securing the lever of the Cover Open Sensor with tape, secure it properly ensuring
there is no peeling of the tape during adjustment. (If the tape peels, the “Cover open error”
will occur and the adjustment process will be interrupted.)
If the above-described steps 3 and 4 are reversed, an “Ink not delivered error” will occur, and
you will not be able to start the adjustment process.
Ink Discharge
A1
Stacker Assy
Stacker Assy
1. Connect the PC and printer with USB cable. 1. Remove the Stacker Assy in the direction of the arrow.
2. Start the adjustment program.
3. Select the Ink Eject from items on the adjustment program.
4. Execute the Ink Eject at following instruction on the adjustment program.
5. After finishing the Ink Discharge, Disconnect the AC cable from the printer to turn the printer off.
Do not turn OFF the power by pressing the power button as that may cause ink to be re-
charged.
Since the amount of consumption of ink is not counted, take note of the amount of ink
remaining in the Maintenance Box during Ink Discharge.
A2 A3
Rear Unit Paper Cassette 1st Assy
Buttons
Rear Unit
1. Remove the Rear Unit in the direction of the arrow while pressing the buttons inward. 1. Pull out the Paper Cassette 1st Assy.
A4 A5
Optional Paper Cassette Rear Cover (Back)
Positioning pins
Dowel
1. Lift the printer, then remove the Optional Paper Cassette. 1. Remove the four screws (S4: ), then remove the Rear Cover (Back).
When attaching the Optional Paper Cassette, be sure to align the positioning pins (x2) Attach the two dowels of the Rear Cover (Back) to the positioning holes on the
and the dowels so as to avoid damage to the Drawer Connector. Housing Left and Housing Right.
A6 A7
ASF Front Cover Ink Eject Cover
Hook
ASF Front Cover
1. Remove the four screws (S4: ) that secure the ASF Front Cover. 1. Disengage the hook, and remove the Ink Eject Cover.
2. Remove the ASF Front Cover upward while slightly bending the Rear Cover (Back) toward
the back.
A8 A9
Housing Right Housing Left
Rear Rear
Hooks
Housing Left
Housing Right
Hooks
Hooks
Tabs
A10 A11
Housing Upper Panel Assy
Close
Main Board
Assy
Double-sided tape
Top
CN42
Connector lock
1. Remove the six screws (S4: ), then remove the Housing Upper. C H E C K When disconnecting the FFC, make sure to unlock the connector lock beforehand.
P O IN T
1. Disconnect the FFC from the connector (CN42) on the Main Board Assy.
2. Peel off the FFC from the Frame Base.
3. Release the FFC from two tabs on the Frame Base.
Set the ferrite core of the FFC in the point shown above.
Panel Assy
A12
Wireless Lan Module
CRCM FFC
CRCM FFC Sheet
Right Panel Holder Double-sided
tape
Double-sided
tape
Main Board
Assy
CN31
No. Screw Type
Wireless Lan Module
S4 C.B.P-TITE-SCREW-3x10-F.ZN-3C
4. Remove the two screws (S4: ), then remove the Right Panel Holder. 1. Peel off the CRCM FFC from the CRCM FFC Sheet.
5. Release the shaft of the Panel Assy from bearing, then remove the Panel Assy. 2. Peel off the CRCM FFC Sheet.
3. Disconnect the Wireless Lan Module from the connector (CN31) on the Main Board Assy.