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Epson WF C5790 WF C5790A WF C5710 ET 8700 WF C5210 WF C5290 WF C5290A Service Manuals 501 550
Epson WF C5790 WF C5790A WF C5710 ET 8700 WF C5210 WF C5290 WF C5290A Service Manuals 501 550
FFC
PDL Board Assy
CN102
Shield Plate
1. Disconnect the FFC from the connector (CN102) on the PDL Board Assy. 3. Remove the two screws (S5: ), then remove the PDL Board Assy from the Shield Plate.
2. Remove the screw (S5: ), then remove the PDL Board Assy.
CRCM FFC
CRCM FFC Sheet
Double-sided tape
Double-sided tape
1. Peel off the CRCM FFC from the CRCM FFC Sheet. 3. Disconnect the cables and FFCs from all connectors on the Relay Board Assy.
2. Peel off the CRCM FFC Sheet. 4. Remove the grounding cable from the Frame.
5. Remove the four screws (S4: x2, S5: x2), then remove the Relay Board Assy.
Relay Board
Top
Main Board Assy
Slit
6. Remove the four screws (S5: ), and remove the Relay Board from the Shield Plate. 1. Disconnect the cable from the connector (CN3) on the Main Board Assy.
2. Release the cable from seven slits on the Frame Base.
3. Remove the two screws (S4: ), then remove the Speaker Holder.
4. Remove the Speaker Assy.
Fax Assy
A16
Fax Assy
Acetate tape
Shield Plate
CN1
Fax Assy
Fax FFC
Double-sided tape
Fax Assy
Acetate tape
1. Peel off the Fax FFC from the Fax Assy. 4. Remove the three screws (S5: ) that secure the Shield Plate.
2. Remove the three screws (S5: ), and slide the Fax Assy in the direction of the arrow. 5. Peel off a piece of acetate tape, and remove the Shield Plate.
3. Peel off a piece of acetate tape, then remove the Fax Assy. 6. Disconnect the FFC from the connector (CN1) on the Fax Assy.
A17 A18
Head Upper Cover Plate
Plate
Ink Tube
Joint Cover
Hook Rib
1. Remove the two screws (S7: ), and remove the Head Upper Cover. 1. Remove the two screws (S6: ), and remove the Plate.
Attach the two tabs on the Head Upper Cover to the positioning holes of the CR Unit. When installing the Ink Supply Tube to the RIPS Unit, make sure to tighten the
screws using a torque driver with the specified torque.
Screw tightening torque: 0.59±0.01Nm
2. Remove the two screws (S4: ), and remove the Ink Tube Joint Cover.
3. Remove the film from the hook on the Ink Tube Joint Cover.
Set the film under the rib of the Ink Tube Joint Cover.
87.5 ± 1 mm
Plate
Marking Hook
Ink Supply Tube
In the following steps, ink may spill from the Ink Supply Tube. Prepare waste cloths 2. Remove the Ink Supply Tube from the Tube Clamp.
or similar in advance. At the marking point on the Ink Supply Tube, attach the Ink Supply Tube to the Tube
Clamp. If the marking is not visible, refer to the drawing above to attach the Ink
1. Remove the two screws (S8: ), and remove the Ink Supply Tube from the Printhead. Supply Tube.
Make sure the plate was attached. 3. Remove the Tube Holder while pressing the hooks outward.
Joint
4. Remove the screw (S4: ). Make sure to clean the Ink tube joint part of Printhead by using the Cleaning stick,
5. Remove the Ink Supply Tube from the Joint, and remove the Ink Supply Tube. because perform the Ink Leak Check correctly.
If ink is remained to ink tube joint part of Printhead, Ink Leak Check can not perform
correctly.
Therefore cleaning the ink surely.
Types of Ink Leak Measurement Jig Rear side LEAK TESTER SHEET REAR
15mm
Front side LEAK TESTER SHEET FRONT
90°
Ink Leak Measurement Jig
90°
In this product, Ink Leak Check is necessary to prevent the ink leakage due to 1. Set the ink leak measurement jig to the ink tube connector of the Print Head.
assembly mistake. 2. Set the Ink Supply Tube to the Printhead.
Therefore, make sure to install the ink leak measurement jig when installing the Ink 3. After ink charging, follow the instructions on the Ink leak check (p.563) to remove
Tube to Printhead. the LEAK TESTER SHEET FRONT/REAR, then perform Leak Check
Before using the Leak Check Jig, push the ink leak measurement jig along the folds Judgement.
until the fold angle become 90 degrees. The smoked face of ink leak measurement jig is put toward the upside.
When installing the Ink Supply Tube, make sure to tighten the screws using a torque driver
with the specified torque.
Screw tightening torque: 0.33±0.02Nm
Plate
After ink charging, follow the instructions on the Ink leak check (p.563) to remove the In the following steps, ink may spill from the Ink Supply Tube. Prepare waste cloths
LEAK TESTER SHEET FRONT/REAR, then perform Leak Check Judgement. or similar in advance.
1. Remove the two screws (S8: ), and remove the Ink Supply Tube from the Printhaed.
Make sure the plate was attached.
Head Screw
2
Head FFC Assy Printhead Connectors
3 1
Connectors
2. Remove the three Head Screw Assy. Do not touch the nozzle surface of the Printhead.
Tighten the screws in order given above.
1. Peel off the Head FFC Assy from the Printhead, then remove the Printhead.
2. Disconnect the Head FFC Assy from the four connectors of the Printhead.
Printhead Printhead
15mm
90°
Ink Leak Measurement Jig
90°
Make sure to clean the Ink tube joint part of Ink Supply Unit by using the Cleaning In this product, Ink Leak Check is necessary to prevent the ink leakage due to
stick, because perform the Ink Leak Check correctly. assembly mistake.
Therefore, make sure to install the ink leak measurement jig when installing the Ink
If ink is remained to ink tube joint part of Ink Supply Unit, Ink Leak Check can not perform Tube to Printhead.
correctly. Therefore cleaning the ink surely. Before using the Leak Check Jig, push the ink leak measurement jig along the folds
Replace the seal joint head with the new one because it cannot be reused. until the fold angle become 90 degrees.
Check the seal joint head is not double-installed.
Check the seal joint head is inserted all the way.
Check the foreign object does not adhere on the seal joint head.
Printhead Printhead
1. Set the ink leak measurement jig to the ink tube connector of the Print Head. After ink charging, follow the instructions on the Ink leak check (p.563) to remove the
2. Set the Ink Supply Tube to the Printhead. LEAK TESTER SHEET FRONT/REAR, then perform Leak Check Judgement.
3. After ink charging, follow the instructions on the Ink leak check (p.563) to remove
the LEAK TESTER SHEET FRONT/REAR, then perform Leak Check
Judgement.
The smoked face of ink leak measurement jig is put toward the upside.
When installing the Ink Supply Tube, make sure to tighten the screws using a torque driver
with the specified torque.
Screw tightening torque: 0.33±0.02Nm
Cable Guide
A22
Cable Guide
Guides PS Cable
Cable Guide
Solenoid cable Cable Guide
Guide Hook
1. Release the all cable from the Cable Guide. Route the PS cable through the two guides and hook on the Cable Guide.
2. Remove the two screws (S4: ), and remove the Cable Guide. Route the solenoid cable through the five hooks ( ) on the Cable Guide.
Route the rear ASF sensor cable and photo interrupter cable through the three hooks ( ) on
the Cable Guide.
Route the ASF motor cable through the guide on the Cable Guide.
CN68/CN66/CN67
Head FFC Assy
Tab Slit
1. Disconnect the Head FFC Assy from the connector on the CR Encoder Sensor. 3. Release the Head FFC Assy from the seven tabs on the Frame Base.
2. Pull the Head FFC Assy out from the slit of the CR Unit. 4. Disconnect the Head FFC Assy from the connectors (CN66, CN67, CN68) on the Main
Board Assy.
Route the Head FFC Assy under the tab of the CR Unit.
Set the ferrite core of the Head FFC Assy in the point shown above.
ADF/SCN Unit
A24
ADF/SCN Unit
Open Close
ADF/SCN Unit 45 °
Connector Lock
CN801 Double-sided tape
CN612
CN606
CN601
C H E C K When disconnecting the CISM FFC (CN601) from this connector, make sure to 3. Open the ADF/SCN Unit.
P O IN T
unlock the connector lock beforehand. 4. Remove the two screws (S4: ), then remove the ADF/SCN Unit in the direction of the
arrow.
1. Disconnect the cables and FFCs from following connectors on the Main Board.
Before screwing the ADF/SCN Unit, make sure the hinges are properly attached in place.
If the ADF/SCN Unit is opened when the hinges are NOT secured, the unit may be damaged.
• CN601 • CN606 • CN612 • CN801
2. Peel off the acetate tape, then remove the grounding cable.
A25 A26
Hinge Assy Hinge Lower Cover
C H E C K When removing the Main Board Assy on the way to the target part, remove the Hinge C H E C K When removing the Main Board Assy on the way to the target part, remove the Hinge
P O IN T P O IN T
Assy (Left) only. Assy (Left) only.
1. Remove the each screw (S4: ), and remove the two Hinge Assy. 1. Remove the each three screws (S4: ), and remove the two Hinge Lower Cover.
Cable Guide
CN56
CN51
Relay Board
No. Screw Type
S4 C.B.P-TITE-SCREW-3x10-F.ZN-3C
1. Disconnect the cables from the connectors (CN51, CN56) on the Relay Board. 3. Remove the four screws (S4: ), and remove the Rear ASF Assy.
2. Release the solenoid cable and photo interrupter cable from the Cable Guide.
Route the solenoid cable through the five hooks ( ) on the Cable Guide.
Route the photo interrupter cable through the three hooks ( ) on the Cable Guide.
A28 A29
PS Ground Plate Rear ASF Upper Guide Assy
FFC
Top
Hooks
PS Ground Plate
Rear
Rear ASF Upper Guide Assy AC Inlet
1. Remove the two screws (S4: , S5: ), then remove the PS Ground Plate. 1. Remove the screw (S4: ) that secures the AC Inlet.
2. Release the FFC from three hooks on the Rear ASF Upper Guide Assy.
3. Remove the four screws (S4: ), then remove the Rear ASF Upper Guide Assy.
A30 A31
Extension Spring 11.11 CR Scale
CR Scale
CR Scale Hook
Extension Spring 11.11
CR Unit CR Scale
Main Frame
Marking
1. Remove the Extension Spring 11.11 from the CR Scale. 1. At the full side, remove the CR Scale from hook on the frame.
2. Remove the Extension Spring 11.11 from the Main Frame. 2. Pull the CR Scale out from the CR Encoder Sensor.
3. At the home side, turn the CR Scale 90 degrees upward, and remove it from the hook on the
frame.
Attach the CR Scale with the marking on the bottom right corner.
Open
CN33
1. Peel off the CRCM FFC. C H E C K When disconnecting the Panel FFC (CN42), make sure to unlock the connector lock
P O IN T
2. Peel off the CRCM FFC Sheet. beforehand.
3. Disconnect the following connectors from the board. (* are WF-C5700 Series/ET-8700
only)
Clamps
Hook
PE sensor cable
Main Board Assy
Ferrite core Clamp Relay FFC
Fax FFC
4. Peel off the Fax FFC from the Shield Plate, and Pull the Fax FFC out from the ferrite core. 8. Remove the following screws that secure the Main Board Assy.
(WF-C5700 Series/ET-8700 only) WF-C5700 Series/ET-8700: x9 (S4: x4, S5: x2, S10: x1, S5: x2)
5. Release the PE sensor cable from the clamp. WF-C5200 Series: x7 (S4: x4, S5: x2, S10: x1)
6. Peel off the Relay FFC from the Shield Plate. In the next step, be careful not to damage the PF Scale.
7. Release the CR motor cable from two clamps.
9. Disengage hook of the Main Board Assy from the hole of the CR Guide Frame, then
remove the Main Board Assy upward.
PF Encoder FFC
Double-sided tape
Secure the PF Encoder FFC with double-sided tape as shown above. 1. Remove the two screws (S4: ), then remove the USB Interface Board.
A34 A35
Guide Cover RIPS Unit
Relay Board
CN55
CN10
CN22 CN54
CN11
CN30
CN31
CN2
1. Remove the two screws (S4: ), and remove the Guide Cover in the direction of the arrow. 1. Disconnect the cables from the connectors (CN2, CN10, CN11, CN12, CN22, CN30,
CN31, CN54, CN55) on the Relay Board.
2. Release the cables from the five tabs on the Frame Base.
Rear Top
Printer
Hole
RIPS Unit
Top
Joint
No. Screw Type
S4 C.B.P-TITE-SCREW-3x10-F.ZN-3C
3. Pull the Decompression Pump Cable out from the hole of the Frame Base, and release the As ink may leak in the following steps, prepare a waste cloth or the like in advance.
ferrite core of the decompression pump cable from the Frame Base.
4. Remove the eight screws (S4: ) that secure the RIPS Unit.
5. Remove the Joint from the Ink Supply Tube.
RIPS Unit
A36
Printer Mechanism
Left Joint of ink tube
PF scale
Printer
RIPS Unit
When lifting the main body, you wear gloves. Because there is a danger of cutting hands with
the sharp metal enclosed by red circles,
Lift carefully so as not to touch the PF scale on the left side of the main body. If you touch the
PF scale, clean it with a clean cloth.
6. Grasp the handle of the yellow square part on the left and right sides of the main body and
lift it vertically.
Make sure all the ink tubes are properly secured at the joints. If not, insert the rib on
the tube into the joint in place and secure the tube properly by turning it
counterclockwise.
OUTLINE
Time
Part or Component Guide Disassembly/ Adjustment/
Total
Reassembly Inspection
DISASSEMBLY FLOWCHART
Start
Start
E5 F5 One-way Gear
(→P. 532)
A1 B1 C1 A2 B2 C2
Optional Paper Cassette Paper Cassette 2nd Assy
D1 E1 F1 D2 E2 F2
Positioning pins
Dowel
1. Lift the printer, then remove the Optional Paper Cassette. 1. Pull out the Paper Cassette 2nd Assy, then remove the Paper Cassette 2nd Assy from the
Optional Paper Cassette.
When attaching the Optional Paper Cassette, be sure to align the positioning pins (x2)
and the dowels so as to avoid damage to the Drawer Connector.
A3 A4
Rear Lower Cover Assy Optional Paper Cassette Rear Cover
Rear
Holes
Optional Paper
Cassette Rear Cover
Ribs
1. Pick the tab, and remove the Rear Lower Cover Assy in the direction of the arrow. 1. Open the Optional Paper Cassette Rear Cover.
When installing the Rear Lower Cover Assy, attach the two ribs of the Rear Lower
Cover Assy to the holes of the frame.
Dowel A Dowel B
Groove of shaft
Separation Roller
Separation Roller
Optional Paper
Cassette Rear Cover
2. Push the Optional Paper Cassette Rear Cover in the direction of the arrow, and remove When performing work, hold the tabs to avoid touching the roller surface.
dowel A of the Optional Paper Cassette Rear Cover from the hole in the frame.
3. Remove dowel A of the Rear Lower Cover along the groove of the frame.
4. Remove dowel B of the Rear Lower Cover from the hole in the frame, and then remove the 1. Extend the tabs in the direction of the arrows and release them from the groove of the
Optional Paper Cassette Rear Cover. shafts, and then pull out and remove each Separation Roller (x2).
When attaching the Rear Lower Cover, first of all, attach dowel B in the hole of the
frame.
C3
Paper Feed Detector Lever E-ring (plastic)
D3 E3 F3 D4 E4 F4
Rear
E-ring (plastic) Vertical Feed Roller
Flag section
Paper Feed Detector Lever
Slit
Optional Paper
Cassette Rear Cover
1. Open the Rear Lower Cover. 1. Remove the E-ring (plastic) from the left side of the Vertical Feed Roller.
2. Remove the leg of Torsion Spring 0.9 from the Paper Feed Detector Lever.
Since the narrow part of the Paper Feed Detector Lever may be bleached and damaged,
remove the Paper Feed Detector Lever by ensuring that it does not get twisted.
3. As shown in the figure above, with the Paper Feed Detector Lever in the rotated state, remove
the Paper Feed Detector Lever from the Vertical Feed Roller in the direction of the arrow.
When attaching the Paper Feed Detector Lever, be sure to align the flag section of the
Paper Feed Detector Lever with the slit shown in the figure above.
Hole of frame
Bearing B
1. Remove the One-way Gear from the Vertical Feed Roller. 1. Remove the straight leg of Torsion Spring 0.9 from the slit of the frame.
When attaching the One-way Gear, make sure the arrow mark is facing outside as 2. Slide the Vertical Feed Roller in the direction of the arrow, and remove the bearing B from
shown in the figure above. the hole in the frame.
3. Remove bearing A from the Vertical Feed Roller, and then remove the Vertical Feed Roller
from the hole in the Hopper Drive Frame.
4. Pull out and remove Torsion Spring 0.9 from the Vertical Feed Roller.
When attaching Torsion Spring 0.9, insert the straight leg of Torsion Spring 0.9 in the
slit of the frame.
Right rear
Vertical Feed Roller
Bearing B
Hole of frame
E-ring (plastic)
1. Remove the E-ring (plastic), then remove the Bearing B from the Vertical Feed Roller.
2. Remove the Vertical Feed Roller from the hole of the frame, then remove it.
OUTLINE
Time
Part or Component Guide Disassembly/ Adjustment/
Total
Reassembly Inspection
Optional Paper Cassette
Left Cover A --- --- ---
Drawer Connector
(female) F --- --- ---
DISASSEMBLY FLOWCHART
Start
Start
B7 One-way Gear
(→P. 540)
A1 B1 C1 A2 B2 C2
Optional Paper Cassette Unit Paper Cassette 2nd Assy
D1 D2
Positioning pins
Dowel
1. Lift the printer, then remove the Optional Paper Cassette. 1. Pull out the Paper Cassette 2nd Assy, then remove the Paper Cassette 2nd Assy from the
Optional Paper Cassette.
When attaching the Optional Paper Cassette, be sure to align the positioning pins (x2)
and the dowels so as to avoid damage to the Drawer Connector.
A3 B3 C3 A4 B4 C4
Rear Lower Cover Assy Optional Paper Cassette Rear Cover
D3 D4
Rear
Holes
Optional Paper
Cassette Rear Cover
Ribs
1. Pick the tab, and remove the Rear Lower Cover Assy in the direction of the arrow. 1. Open the Optional Paper Cassette Rear Cover.
When installing the Rear Lower Cover Assy, attach the two ribs of the Rear Lower
Cover Assy to the holes of the frame.
Dowel A Dowel B
Hooks
2. Push the Optional Paper Cassette Rear Cover in the direction of the arrow, and remove 1. Remove the three screws (S4: ).
dowel A of the Optional Paper Cassette Rear Cover from the hole in the frame. 2. Disengage the hooks (x4) at the top and the bottom.
3. Remove dowel A of the Rear Lower Cover along the groove of the frame.
4. Remove dowel B of the Rear Lower Cover from the hole in the frame, and then remove the
Optional Paper Cassette Rear Cover.
When attaching the Rear Lower Cover, first of all, attach dowel B in the hole of the
frame.
Left side
Optional Paper
Cassette Left Cover
Hooks
3. Rotate in the direction of the arrow, remove the hooks (x2) on the rear side, and then 1. Remove the E-ring (plastic) from the left side of the Vertical Feed Roller.
remove the Optional Paper Cassette Left Cover.
B7 B8
One-way Gear Hopper Drive Assy
One-way Gear
Grounding Sheet
Grounding Sheet
1. Remove the One-way Gear from the Vertical Feed Roller. 1. Remove the screw (S4: ) that secures the grounding cable, then remove the grounding
cable and Grounding Sheet.
When attaching the One-way Gear, make sure the arrow mark is facing outside as
shown in the figure above. 2. Remove the screw (S4: ), then remove the Upper Grounding Plate.
Attach the grounding cable and Grounding sheet with reference to the figure above.
When attaching the Upper Grounding Plate, be sure to align the positioning hole of the Upper
Grounding Plate and the dowel of the frame.
Make sure the tip of the Upper Grounding Plate is in contact with the bearing.
Route the grounding cable in the groove of the frame shown in the figure above.
Bearing
Left side
Hopper Drive Assy ASF Encoder Assy
ASF Encoder Assy
Hole
Dowels
Dowel
Hopper Drive Frame No. Screw Type
No. Screw Type
S4 C.B.P-TITE-SCREW-3x10-F.ZN-3C
S5 S17 C.B.P-TITE-SCREW-2X6-F.ZN-3C
C.B.S-TITE-SCREW-3x6-F.ZN-3C
3. Release the Bearing A from the Vertical Feed Roller. Perform work ensuring that the ASF Encoder Scale is not damaged.
4. Remove the four screws (S4: x2, S5: x2), then remove the Hopper Drive Frame.
When attaching the Hopper Drive Assy, align the dowels (x3) with the holes in the
1. Remove the screw (S17: ), then remove the ASF Encoder Assy.
Hopper Drive Frame.
When attaching the ASF Encoder Sensor, be sure to align the dowels of the ASF Encoder
Assy with the holes on the frame.
After attaching the ASF Encoder Assy, make sure the ASF Encoder Assy is not in contact
with the ASF Encoder Scale.
Hooks
Hooks
1. Remove the three screws (S4: ). 3. Disengage two hooks of rear side of the Optional Paper Cassette Right Cover, and remove
2. Disengage five hooks on top and bottom side of the Optional Paper Cassette Right Cover. the Optional Paper Cassette Right Cover.
Drawer Connector
Lift Phase Sensor Cable (CN2)
Cable (CN6)
1. Remove all connectors connected to the Optional Paper Cassette Main Board Assy. Route the cables connected to the Optional Paper Cassette Main Board Assy with reference
2. Remove the four screws (S5: ), and then remove the Optional Paper Cassette Main Board to the figure above.
Assy. The Feed Sensor, Cassette Detection Sensor, Cassette Detection Sensor, and Hopper Position
Sensor are connected to CN7.
Photo Sensor
Middle Frame
1. Remove the two screws (S4: ), then remove the Middle Frame. 1. Disengage four hooks using precision screw driver or similar tool, then remove the Photo
Sensor from frame.
When installing the Middle Frame, attach the two dowels of the frame to the two
positioning holes of the Middle Frame. 2. Disconnect the photo sensor cable from the connector, then remove the Photo Sensor.
Hooks
Hooks
1. Disengage the hooks (x2) by using a precision screwdriver, etc., and then remove the
Drawer Connector (female) from the frame.
2. Disengage the hooks (x2) of the Drawer Connector (female), remove the connectors on the
Drawer Connector Harness, and then remove the Drawer Connector (female).
OUTLINE
Time
Part or Component Guide Disassembly/ Adjustment/
Total
Reassembly Inspection
DISASSEMBLY FLOWCHART
Start
Start
A1 B1 C1 B2 C2
Paper Cassette 2nd Assy Extension Spring (Retard Roller)
D1 E1
Retard Roller
Extension Spring
(Retard Roller)
Hooks
1. Pull the Paper Cassette 2nd Assy, then remove it from the Optional Paper Cassette Unit. 1. Disengage two hooks of the Extension Spring, then remove the Retard Roller.
C3
Retard Roller Hopper
D2 E2
Hopper
Hooks
Retard Roller
1. Disengage the hooks (x2) by pressing in the direction of the arrow, and then rotate the 1. Lift up the Retard Roller side of the Hopper while extending the Paper Cassette 2nd Assy
Retard Roller in the direction of the red arrow. toward the outside, and then remove the Hopper from the rib of the Paper Cassette 2nd Assy.
2. Align the shape of the notch of Retard Roller and the shaft of Paper Cassette 2nd Assy, and 2. Release the Hopper from two dowels on the Paper Cassette 2nd Assy, then remove the
then remove the Retard Roller. Hopper.
1. At bottom side, remove the screw (S4: ). 1. Remove the Lift Up Gear 30T.
2. Pull the Lift Up Sector Gear 40T in the direction of the arrow, then remove the Lift Up Attach the Lift Up Gear 30T by facing the B side shown in the figure above toward
Sector Gear 40T from the OPT Lift Plate. the outside.