Electric 1,2 - 2,0 t A.C.

036-0410-07
SERVICE MANUAL chapter B
page 1

CHAPTER B

MAINTENANCE TABLES
1,2 - 2,0 t A.C. Electric
chapter B SERVICE MANUAL 036-0410-07
page 2

MAINTENANCE TABLES INDEX

OIL AND GREASE SPECIFICATION page 3

TYRE TIGHTENING TORQUES page 3

RUNNING-IN MAINTENANCE TIMES TABLE page 4

MAINTENANCE TIMES page 5

 Electric 1,2 - 2,0 t A.C.

036-0410-07
SERVICE MANUAL chapter B
page 3
OIL AND GREASE SPECIFICATIONS

FOR NORMAL ENVIRONMENTS

type specifications q.ty PARTS INVOLVED
AGIP ARNICA 46 ISO-L-HV FZG 20 L Hydraulic system, lifting and power
tests to stage 11 steering
AGIP ATF II D GM DEXRON II 6137-M 0,22 L Transmission reduction gears
GM DEXRON 6032-M
GM DEXRON ATF type A suffix A
AGIP BRAKE FLUID DOT 4 SAE J 1730-JAN 80 --------- Hydraulic brake system
DOT 4 TYPE
MOBILGREASE SPECIAL Lithium base ASTM --------- Mast securing joints - sideshift unit -
275-305 NLGI Nr.2 steering joint - general lubrication
Dropping point 180° with grease nipples - Mast guides
FOR COLD CLIMATES AND
COLD-STORAGE CELLS
type specifications q.ty PARTS INVOLVED
AGIP ARNICA 22 ISO-L-HV FZG 20 L Hydraulic system, lifting and power
tests to stage 10 steering
MOBILTEMP SHC 100 Thickening Infusible ASTM --------- Mast securing joints - sideshift unit -
265-295 NLGI Nr.2 steering joint - general lubrication
Dropping point >260° with grease nipples - Mast guides

STANDARD TYRES

Type Size Air Truck

Pressure
(C)
FRONT 432x152 1,2-1,6L t
REAR 457x178 1,8-2,0 t
REAR 381x127 ALL
(SE)
FRONT 18x7-8 1,2-1,6L t
FRONT 200/50-15 1,8-2,0 t
REAR 16x6-8 ALL
(PN)
FRONT 18x7-8 10 bar ALL

TIGHTENING TORQUES
WHEEL TORQUE
14 daNm steering wheels
14 daNm driving wheels
DRIVE UNIT TORQUE
2,3 daNm electric motor securing
13,5 daNm unit securing to frame
5 daNm service brake delivery pipes screw
5 daNm parking brake cable fixing screw
2,2 daNm oil filling and draining cap
VARIOUS TORQUES
4,9 daNm mast-securing U-bolts
0,8÷1,2 daNm jack collar self-locking nuts
20 daNm counterweight locking screws
1,2 - 2,0 t A.C. Electric
chapter B SERVICE MANUAL 036-0410-07
page 4

RUNNING-IN MAINTENANCE TIMES TABLE

50 at # hours for MEDIUM/INTENSE USE

7/- at # days/months FOR OCCASIONAL USE
LIFTING UNIT - MASTS
', guide pads - masts and sideshift unit slides
& lifting oil filter
' chain security bolts
DRIVE UNIT
& transmission reduction gears oil - differential oil
CHASSIS AND COMMANDS
, bolts in general
, wheel tightness

LEGEND

In the maintenance table showing a visual control

'
and cleaning of the parts indicated; replacement
/ lubrification / clamping according to necessity.

&
In the maintenance table showing the
replacement of the parts indicated.

"
In the maintenance table showing lubrification
of the parts indicated.

,
In the maintenance table showing tightening
or adjustment of the parts indicated.

The servicing periods are divided into hours, considering an average working day of 8 hours
of effective operation.

If the truck is used on average for less than 8 hours per day, refer to the schedules expressed
in days/months
 Electric 1,2 - 2,0 t A.C.

036-0410-07
SERVICE MANUAL chapter B
page 5

MAINTENANCE TIMES TABLES

8 50 250 500 1000 2000 5000 10000 after # hours FOR MEDIUM/INTENSE USE
1/- 7/- -/1 -/3 -/6 -/12 -/24 -/60 after # days/months FOR OCCASIONAL USE
LIFTING EQUIPMENT - MASTS
- - - - ', - - - carriage - sideshift unit
- - - - '" - - - forks positioning pins
- - - ' - - - - mast guide pads
- - - - ' - - - mast, carriage and chain rollers
- - - - - - & - tilting jacks supply pipes
- - - - - & - - lifting oil filter
- - - ' - & - - lifting system oil
- - - - ' - - - mast guides, mast and jack fixing
- - - , - - - - lifting jack retaining collars
- - - ' - - - - fork carriage position
- - - - ' - - - forks
- - - ' - - - - mast inclination
- - - , " - - - mast fixing to the frame
- - - - '" - - & lifting chains
- - - - '" - - & chain stay bolts
- - - - - - - & high pressure hydraulic pipe system
- - - - ' - - - hydraulic seals and connection
- - - , - - - - tilting jacks nuts
DRIVE UNIT(S)
- - - - ' - - - system seal
- - - ' - & - - transmission reduction gear oil - differential gear oil
- - - - , - - - transmission complete unit
1,2 - 2,0 t A.C. Electric
chapter B SERVICE MANUAL 036-0410-07
page 6

MAINTENANCE TIMES TABLES

8 50 250 500 1000 2000 5000 10000 after # hours FOR MEDIUM/INTENSE USE
1/- 7/- -/1 -/3 -/6 -/12 -/24 -/60 after # days/months FOR OCCASIONAL USE
ELECTRICAL SYSTEM
- - - - ' - - - electronic control
- - - ' - - - - contactors, pushbuttons, pedals and control valves
microswitches
- - - ' - - - - safety control circuit
- - - - ' - - - lead terminals - lead insulation
- ' - - - - - - BATTERY - specific gravity and charge level
- - - ' - - - - ELECTRIC MOTORS - external cleaning
- - - ' - - - - electric fans
- - - - ' - - & motor bearings
- - - - ', - - - motor supports
CHASSIS AND CONTROLS
- - - - ' - - & steering and pipe systems seal
- - - - ' - & - hoses from orbitrol to steering jack
- - - - ' - - - steering axle and wheel hub bearing
- - - - ' - - - steering lock pedals in general - linkage
- - - - ' - - - parking brake pedal or lever
- - - - ' - - - service brake pedal
- - - - ' - & - service brake hoses
- - - - ' & - - brake fluid
- - - - - ' - - brake fluid low level warning light
- - - - ' - - - chassis cleaning - bolts in general
- - - ' - - - - driver’s seat
- - - - ' - - - wheel tyres
- ' - - - - - - tyre pressure and completeness - wheels tightness