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Customized Parts Catalog for Engine Model

QSM11 CM570
CONSTRUCTION

Prepared Specifically for:

SVETRUCK AB

Engine Serial Number: 35271720


Cummins Engine Co., Inc.
New Parts Warranty
Heavy Duty
This Warranty applies to New Parts, (Engines 10-18L) Series Parts, sold by Cummins Inc., hereinafter
'Cummins', and delivered to the first user on or after March 1, 2011, that are used on or with Cummins Engines
anywhere in the world where Cummins approved service is available*.

The Base Warranty covers any failure of the Parts which results, under normal use and service, from defects in
material or factory workmanship (Warrantable Failure). The Coverage is for the duration specified within the
warranty or specified maintenance interval, whichever occurs first, after the date of first installation. The
Coverage on cylinder kits designated by Cummins as "Single Ni TriTech Plus" extends two years, 200,000 miles
(321,869 km) or 7,200 hours of operation, whichever occurs first, from the date of first installation. The Coverage
on cylinder kits designated by Cummins as "Dual Ni TriTech Plus" extends three years, 300,000 miles (482,804
km) or 10,800 hours of operation, whichever occurs first, from the date of first installation. The Coverage on the
ICON product designated by Cummins as “Icon System” extends for two years or 250,000 miles (402,336 km)
whichever occurs first, from the date of first installation. The Coverage on all other Parts extends one year,
100,000 miles (160,935 km) or 3,600 hours of operation, whichever occurs first, after the date of first installation.

The Extended Major Components Warranty covers Warrantable Failures of the Engine cylinder block,
camshaft**, crankshaft and connecting rods. This Coverage begins with the expiration of the Base Warranty and
ends three years, 300,000 miles (482,804 km) or 10,800 hours of operation, whichever occurs first, from the date
of first installation.

Bushing and bearing failures are NOT covered.

These Warranties are made to all Owners in the chain of distribution and Coverage continues to all
subsequent Owners until the end of the periods of Coverage.

Cummins will pay for all parts and labor needed to repair the damage to the Engine resulting from a Warrantable
Failure.

Cummins will pay for the lubricating oil, antifreeze, filter elements, belts, hoses and other maintenance items that
are not reusable due to the Warrantable Failure.

Cummins will pay for reasonable labor costs for Engine removal and reinstallation when necessary to repair a
Warrantable Failure.

When the Parts are installed in a non-automotive Engine, Cummins will pay reasonable costs for mechanics to
travel to and from the location of the Engine, including meals, mileage and lodging, when the repair is performed
at the site of the failure.

Cummins will pay for the repair or, at its option, replacement of the defective Covered Part and any Covered Part
damaged by a Warrantable Failure of the defective Covered Part.

If the Part was installed in an automotive Engine, the Owner must deliver the Engine to the repair location. If
installed in a marine Engine, Owner is responsible for the cost of towing the boat to a repair dock and for any
associated docking and harbor charges.

Owner is responsible for the cost of lubricating oil, antifreeze, filter elements and other maintenance items
provided during Warranty repairs unless such items are not reusable due to the Warrantable Failure.

Owner is responsible for the cost of all labor needed to repair the Engine, including the labor to remove and
reinstall the Engine. When Cummins elects to repair a part instead of replacing it, Owner is not responsible for
the labor needed to repair the part.

Owner is responsible for the cost of all parts required for the repair except for the defective Covered Part and
any Covered Part damaged by a Warrantable Failure of the defective Covered Part.

Owner is responsible for the cost of lubricating oil, antifreeze, filter elements and other maintenance items
replaced during the repair.
Page ii
Cummins Engine Co., Inc.
New Parts Warranty
Heavy Duty
At the time when the Parts are installed, Owner is responsible for the preparation of a written record containing
the following: (1) the date of installation of the Part(s); (2) the Engine serial number; (3) the Engine miles,
kilometers or hours of operation; (4) the Part(s) installed; and (5) the location of the Part(s) in the Engine. The
purpose of this record is to protect Owner's interests and support any claim for a Warrantable Failure.

Owner is responsible for the operation and maintenance of the Engine as specified in the applicable Cummins
Operation and Maintenance Manual. Owner is also responsible for providing proof that all recommended
maintenance has been performed.

Before the expiration of the Warranty, Owner must notify a Cummins distributor, authorized dealer or other repair
location* approved by Cummins of any Warrantable Failure and deliver the Engine to such facility for repair.

Owner is responsible for communication expenses, meals, lodging and similar costs incurred as a result of a
Warrantable Failure.

Owner is responsible for non-Engine repairs and for "downtime" expenses, cargo damage, fines, all applicable
taxes, all business costs and other losses resulting from a Warrantable Failure.

Cummins is not responsible for failures or damage resulting from what Cummins determines to be abuse or
neglect, including, but not limited to: operation without adequate coolants or lubricants; overfueling;
overspeeding; lack of maintenance of lubricating, cooling or intake systems; improper storage, starting, warm-up,
run-in or shutdown practices; unauthorized modifications of the Engine. Cummins is also not responsible for
failures caused by incorrect oil or fuel, or water, dirt or other contaminants in the fuel or oil.

This Warranty does not apply to accessories which bear the name of another company. This category includes,
but is not limited to: alternators, starters, fans, air conditioning compressors, clutches, filters, transmissions,
torque converters, vacuum pumps, power steering pumps and air compressors.

Before a claim for excessive oil consumption will be considered, Owner must submit adequate documentation to
show that consumption exceeds Cummins published standards.

Parts used to repair a Warrantable Failure may be new Cummins parts, Cummins approved rebuilt parts or
repaired parts. Cummins is not responsible for failures resulting from the use of parts not approved by Cummins.

A new Cummins or Cummins approved rebuilt part used to repair a Warrantable Failure assumes the identity of
the part it replaced and is entitled to the remaining Coverage hereunder.

This Warranty does not apply to parts furnished by Cummins at no charge to the Owner.

Cummins Inc. reserves the right to interrogate Electronic Control Module (ECM) data for purposes of failure
analysis.

CUMMINS DOES NOT COVER WEAR OR WEAROUT OF COVERED PARTS.

CUMMINS IS NOT RESPONSIBLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES.

THE WARRANTIES SET FORTH HEREIN ARE THE SOLE WARRANTIES MADE BY CUMMINS IN REGARD
TO THESE PARTS. CUMMINS MAKES NO OTHER WARRANTIES, EXPRESS OR IMPLIED, OR OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.

This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state
or from province to province.

In the case of consumer sales, in some countries the Owner has statutory rights which cannot be affected or
limited by the terms of this Warranty.

Nothing in this Warranty excludes or restricts any contractual rights the Owner may have against third parties.
Page iii
Cummins Engine Co., Inc.
New Parts Warranty
Heavy Duty
* Locations in the United States and Canada are listed in the Cummins United States and Canada Sales and
Service Directory; other locations are listed in the Cummins International Sales and Service Directory.

** The Extended Major Components Warranty for camshafts applies only to flangeless NT camshafts when
installed with crowned cam follower rollers.

Page iv
Customer Service Information
This Customized Parts Catalog contains part information for the following Cummins engine:

Engine Data

Model Number QSM11 CM570


Serial Number 35271720
Fuel Pump Part Number 3090942
Fuel Pump Calibration XK91
Engine Configuration Number D353020CC02
CPL Number 8543
First Upfit:
Shop Order Number SO42877
Plant DARLINGTON OPERATIONS
Date 24-JUN-2010
Build:
Shop Order Number SO53743
Plant JAMESTOWN ENGINE PLANT
Date 07-JUN-2010

Certain basic engine components have been matched to give optimum performance to your engine. The part
numbers listed in this catalog for these components are for a standard engine configuration. When ordering any
of the Control Parts List (CPL) components listed below, please order by part description and engine serial
number. Reference to the CPL number stamped on the engine data (name) plate will also help identify the
proper service parts for your engine.

This catalog was compiled using the most current information as of 7-Dec-2012.

User Information
• Part numbers appearing in ( ) are for identification purposes only and should not be used when ordering
service replacement parts.
• Reference numbers appearing on art pages are for publication use only.
• Assembly content is shown by part number indentation.
• Options are engineered production part groupings, specifically used for compiling engine orders.
• Option numbers are for reference only and are not sold for service.
• Use assembly and not option content to determine service parts replacement.
• Always specify engine model and serial number when ordering parts from this catalog.
• Parts listed in this catalog may be superseded by improved parts with new part numbers. Service parts you
receive may differ in part number from those ordered because of substitution with newer equivalent
replacement parts.

Page v
NOTES

Page vi
Table of Contents
Page No. Page No.
Accessory Drive Pulley.............................................2 Fuel Filter Plumbing................................................45
Agency Approval.......................................................4 Fuel Plumbing.........................................................52
Air Compressor Inlet...............................................25 Fuel Pump...............................................................48
Air Compressor Plumbing.......................................26 Fuel Pump Coupling................................................51
Air Heater Operating Aid...........................................3 Fuel Pump Drive.....................................................29
Air Int Manifold Mounting........................................60 Fuel Pump Fitting....................................................44
Air Intake Connection..............................................58 Full Flow Oil Filter...................................................68
Air Intake Manifold..................................................59 Gear Housing..........................................................14
Air Transfer Connection..........................................62 Hand Hole Cover.....................................................80
Alternator.................................................................33 Idler Gears..............................................................16
Alternator Drive Pulley............................................36 Injectors.................................................................100
Alternator Mounting.................................................34 Lifting Bracket.........................................................64
Cam Follower..........................................................18 Lower Engine Gasket Set.....................................134
Camshaft.................................................................96 Lube Oil Accessory Manifold...................................72
Connecting Rod......................................................92 Lube Oil Cooler.......................................................66
Coolant Heater Starting Aid....................................24 Lube Oil Pump........................................................74
Corrosion Resistor................................................122 Main Bearings.........................................................12
Crankcase Breather................................................21 Nameplate...............................................................76
Crankshaft...............................................................11 Oil Cooler Water Plumbing....................................124
Cylinder Block...........................................................8 Oil Filler Arrangement.............................................78
Cylinder Block Plumbing.........................................20 Oil Level Gauge......................................................70
Cylinder Head.........................................................98 Oil Pan....................................................................82
Cylinder Head Mounting..........................................90 Piston Cooling Nozzle.............................................91
Cylinder Liner..........................................................10 Radiator Plumbing.................................................105
Dcn Ipn Documentation.............................................6 Ref Compressor Mounting......................................22
Electrical Accessories.............................................30 Rocker Lever.........................................................102
Electronic Control Cooler........................................86 Starter Mounting....................................................106
Engine Brake...........................................................31 Starting Motor........................................................109
Engine Control Module............................................84 Thermostat..............................................................32
Engine Piston Kit.....................................................94 Thermostat Housing..............................................114
Etr Cnt Mdl Wrg Harness......................................130 Thermostat Housing Plumbing..............................116
Exhaust Outlet Connection...................................132 Turbocharger...........................................................88
Fan Drive.................................................................38 Turbocharger Arrangement...................................110
Fan Drive Belt.........................................................40 Turbocharger Arrangement...................................112
Fan Pilot Spacer....................................................107 Turbocharger Plumbing.........................................118
Fan Pilot Spacer....................................................108 Upper Engine Gasket Set.....................................133
Flywheel..................................................................54 Valve Cover...........................................................120
Flywheel Housing....................................................46 Vibration Damper....................................................27
Front Engine Support..............................................37 Water Pump..........................................................126
Front Gear Cover....................................................56 Water Pump..........................................................128
Front Gear Train......................................................28 Option Number Index .......................................... A-1
Fuel Filter................................................................42 Part Number Index .............................................. B-1

Page 1
Group No. 09.03 Accessory Drive Pulley Option No. AD2061

Ref Part Number Part Name Req Remarks


No.
Accessory Drive Pulley

OPTION AD2061
Accessory Drive Pulley
Intended Drive: Refrigerant Compressor
Pulley Rotation: Same as Engine Crankshaft
Horsepower Drive Limitation (hp): 30
Side Load Limitation (lb): 350
Pulley Diameter: 198.00mm (7.8")
Pulley Groove: Poly V 6 Rib "K"
Pulley Groove Location: 96.67mm (3.81")
Drive Ratio: Turns at Engine Speed
Use On Fuel Pump Side (Left Side) of
Engine
1 4082570 Pulley, Accessory Drive 1
2 3818229 Screw, Hexagon Head Cap 1 M20 x 2.50 x 50
3 3818463 Washer, Plain 1 M20

Page 2
Group No. 10.02 Air Heater Operating Aid Option No. AH2008

Ref Part Number Part Name Req Remarks


No.
Air Heater Operating Aid

OPTION AH2008
Air Heater Operating Aid
Mounting Location: Between Aftclr and Rkr
Hsg, Between Int Manifold & Rkr Hsg
Volts: 24
Amps: 90
Customer Connection: M6 Stud w/Flanged
Nuts
Ground Strap Included: No
Grid Heater Must be Grounded to the Starter
Ground Terminal or Directly to the Battery.
1 3069786 Gasket, Intake Manifold 1
2 4083113 Heater, Intake Air 1
3 4938740 Tag, Instruction 1

Page 3
Group No. 01.06.1 Agency Approval Option No. AP2087

Page 4
Group No. 01.06.1 Agency Approval Option No. AP2087
Ref Part Number Part Name Req Remarks
No.
Agency Approval

OPTION AP2087
Agency Approval
Certified by: EPA, CARB, EU
Application: Nonroad
Cert Level: Tier 3, Tier 3, STIIIA
Special Allowance: None
Certification Agent: EPA, CARB, VCA N/A
Fuel Type: Diesel
Centinel Compatible: No
Dataplate to be Tape Mounted.
1 4923474 Dataplate 1 appropriate ES n data to receive dataplate.
2 3882893 Tape 1

Page 5
Group No. 01.06.1 Dcn Ipn Documentation Option No. AP2714
Ref Part Number Part Name Req Remarks
No.
Dcn Ipn Documentation

OPTION AP2714
Dcn Ipn Documentation
A letter of conformity is supplied with the
engine stating this product meets the
declaration of incorporation in accordance
with E.C. Machinery directive 2006/42/EC.
This engine meets the requirements of the
directives for machines which are to be
incorporated into a final product. Assembly
instructions are also supplied.
2882717 Asy Inst Bulletin 4087161 1
2882718 Doi Bulletin 4087159 1
2882719 Wire Tie Documents 1
3062329 Clamp, Wire Tie 1

Page 6
NOTES

Page 7
Group No. 01.01 Cylinder Block Option No. BB2706

Page 8
Group No. 01.01 Cylinder Block Option No. BB2706
Ref Part Number Part Name Req Remarks
No.
Cylinder Block

OPTION BB2706
Cylinder Block
Hyd Dri Gear Max Torque Capability: 58.394
Nm (43 lb.ft)
Increased Soot Level Capability: No
Geometry Revised: No
4060394 Block, Cylinder 1 Recon Equivalent 4603494RX
1 (3329058) Block, Cylinder 1
2 148555 Dowel, Pin 2
3 179063 Plug, Retainer 1
4 3014754 Washer, Plain 1 3/4 Inch.
5 3014755 Disc, Valve 1
6 3014756 Spring, Compression 1
7 2878168 Bushing 7
8 3008466 Plug, Pipe 2 1/4 NPT
9 3026758 Seat, Prs Regulator Valve 1
10 4060388 Cap, Main Bearing 1 No. 4 Only
10 4060391 Cap, Main Bearing 1
10 3026961 Cap, Main Bearing 6
3803504 Kit, Screw Hex Head Cap 14
11 3019631 Washer, Plain 1 1/2 Inch.
12 3328742 Screw, Hexagon Head Cap 1 M14 x 1.50 x 160
13 3895832 Stud 7 M10 x 1.00 x 50
14 70550 Dowel, Pin 1
15 142207 Dowel, Pin 2
16 3007635 Plug, Expansion 4
17 3007632 Plug, Expansion 5
18 3008446 Dowel, Pin 3
19 3008468 Plug, Pipe 1 1/2 NPT
20 3026231 Dowel, Ring 3
3037536 Plug, Threaded 4 9/16 - 18 UNF
21 3037536 Plug, Threaded 1 9/16 - 18 UNF
22 3037537 Seal, O Ring 1
3046202 Plug, Threaded 1 3/4 - 16 UNF
23 (3040810) Plug, Threaded 1
24 3046201 Seal, O Ring 1
25 3069728 Sensor, Viscosity 1 Oil.
26 3068979 Plunger, Prs Regulator 1
27 3010146 Spring, Compression 1
28 3821725 Plug, Retainer 1
29 3042619 Nipple, Coupling 1
(2864390) Verified Esn Stamp 1
SERVICE PLUG
3053349 Dowel, Pin 1 applications not requiring hydraulic drive.

Page 9
Group No. 01.01.1 Cylinder Liner Option No. BB2706

Ref Part Number Part Name Req Remarks


No.
Cylinder Liner

OPTION BB2706
Cylinder Liner
3803703 Kit, Cylinder Liner 6
1 (3080760) Liner, Cylinder 1
2 3047188 Seal, Rectangular 1
LINER SHIM
3032623 Shim A/R 0.005 inch
3034663 Shim A/R 0.008 inch

Page 10
Group No. 01.02 Crankshaft Option No. BB2706

Ref Part Number Part Name Req Remarks


No.
Crankshaft

OPTION BB2706
Crankshaft
1 2882729 Crankshaft, Engine 1
2 S 300 Key, Plain Woodruff 1
3 3084445 Gear, Crankshaft 1
REPAIR PARTS
4 4024777 Kit, Oil Seal 1 Crankshaft (Rear)-Dry Clutch Sleeve
4 3800968 Kit, Oil Seal 1 Crankshaft (Rear)-Dry Clutch Sleeve
4 4024778 Kit, Oil Seal 1 Crankshaft (Rear)-Wet Clutch Sleeve
4 3800969 Kit, Oil Seal 1 Crankshaft (Rear)-Wet Clutch Sleeve
5 3820918 Sleeve, Wear 1 Front
3163565 Tool, Seal R&I Req'd for 4024777 & 4024778

Page 11
Group No. 01.02.1 Main Bearings Option No. BB2706

Page 12
Group No. 01.02.1 Main Bearings Option No. BB2706
Ref Part Number Part Name Req Remarks
No.
Main Bearings

OPTION BB2706
Main Bearings
4025120 Set, Main Bearing 1 Std
1 3016770 Bearing, Main 7 Upper
2 3016780 Bearing, Main 7 Lower
3 4926017 Bearing, Thrust 2 No. 4 Main Standard
4 4926018 Bearing, Thrust 2 No. 4 Main Standard
4025121 Set, Main Bearing 1 .25 mm oversize
1 3016771 Bearing, Main 7 Upper
2 3016781 Bearing, Main 7 Lower
3 4926017 Bearing, Thrust 2 No. 4 Main Standard
4 4926018 Bearing, Thrust 2 No. 4 Main Standard
4025122 Set, Main Bearing 1 .50 mm oversize
1 3016772 Bearing, Main 7 Upper
2 3016782 Bearing, Main 7 Lower
3 4926017 Bearing, Thrust 2 No. 4 Main Standard
4 4926018 Bearing, Thrust 2 No. 4 Main Standard
4025123 Set, Main Bearing 1 .75 mm oversize
1 3016773 Bearing, Main 7 Upper
2 3016783 Bearing, Main 7 Lower
3 4926017 Bearing, Thrust 2 No. 4 Main Standard
4 4926018 Bearing, Thrust 2 No. 4 Main Standard
4025124 Set, Main Bearing 1 1.00 mm oversize
1 3016774 Bearing, Main 7 Upper
2 3016784 Bearing, Main 7 Lower
3 4926017 Bearing, Thrust 2 No. 4 Main Standard
4 4926018 Bearing, Thrust 2 No. 4 Main Standard
OVERSIZE THRUST BEARING
3 4023084 Bearing, Thrust 2
4 4023204 Bearing, Thrust 2

Page 13
Group No. 01.06 Gear Housing Option No. BB2706

Page 14
Group No. 01.06 Gear Housing Option No. BB2706
Ref Part Number Part Name Req Remarks
No.
Gear Housing

OPTION BB2706
Gear Housing
1 4985108 Housing, Gear 1
2 3025354 Bearing, Needle 1
3 3893913 Bearing, Needle 1
4 3883150 Seal, O Ring 1
5 3818060 Screw, Captive Washer Cap 11 M10 x 1.50 x 25
6 3820186 Screw, Captive Washer Cap 5 M10 x 1.50 x 50
7 3201659 Seal, Rectangular Ring 6
8 3820945 Seal, Rectangular Ring 1
9 3820946 Seal, Rectangular Ring 1

Page 15
Group No. 01.07.1 Idler Gears Option No. BB2706

Page 16
Group No. 01.07.1 Idler Gears Option No. BB2706
Ref Part Number Part Name Req Remarks
No.
Idler Gears

OPTION BB2706
Idler Gears
CAMSHAFT IDLER GEAR
3084532 Assy, Idler Gear 1
1 (3084447) Gear, Idler 1
2 3026188 Bushing 1
3 3026166 Shaft, Idler 1
4 3026233 Retainer, Gear 1
5 2868820 Bearing, Thrust 2
6 3088161 Plate, Thrust Bearing Wear 1
7 3039398 Screw, Hexagon Head Cap 3 M10 x 1.50 x 60
WATER PUMP IDLER GEAR
3084533 Assy, Idler Gear 1
8 (3084448) Gear, Idler 1
9 3026189 Bushing 1
4 2868940 Retainer, Gear 1
5 2868820 Bearing, Thrust 2
7 3045853 Screw, Twelve Point Cap 3 M10 X 1.50 X 70.
10 3026167 Shaft, Idler 1
HYDRAULIC PUMP IDLER GEAR
Hydraulic pump idler gear for high capacity
SAE "A" drive
3038996 Assy, Idler Gear 1
11 (3038995) Gear, Idler 1
9 3026189 Bushing 1
5 3084899 Bearing, Thrust 2
10 3026167 Shaft, Idler 1
12 3882528 Retainer, Gear 1
13 3882922 Screw, Twelve Point Cap 3 M10 x 1.50 x 60
14 3883510 Seal, Rectangular Ring 1
15 3882513 Spacer, Mounting 1

Page 17
Group No. 04.01 Cam Follower Option No. BB2706

Page 18
Group No. 04.01 Cam Follower Option No. BB2706
Ref Part Number Part Name Req Remarks
No.
Cam Follower

OPTION BB2706
Cam Follower
3161475 Assy, Cam Follower Lever 12 Valve
1 (3821160) Lever, Cam Follower 1
2 3335342 Pin, Cam Follower Roller 1
3 3064621 Socket, Tappet 1
4 3895488 Roller, Cam Follower 1
3417645 Lever, Cam Follower 6 Injector
5 (3079589) Lever, Cam Follower 1
6 3335343 Pin, Cam Follower Roller 1
3 3064621 Socket, Tappet 1
7 3161423 Roller, Cam Follower 1
8 3029920 Pin, Roll 1
9 3417766 Shaft, Cam Follower 2
10 4060455 Plug, Expansion 2
11 3064582 Support, Cam Fol Shaft 1
12 3064583 Support, Cam Fol Shaft 1
13 3895830 Support, Cam Fol Shaft 5
14 3009330 Washer, Plain 7 M10
15 3044360 Nut, Regular Hexagon 7 M10 x 1.50.

Page 19
Group No. 01.01.4 Cylinder Block Plumbing Option No. BB2750

Ref Part Number Part Name Req Remarks


No.
Cylinder Block Plumbing

OPTION BB2750
Cylinder Block Plumbing
Block Hole #302 (3/4-16): Plugged
Block Hole #316 (1/4 NPT): Plugged
Block Hole #338 (9/16-18): Open
Block Hole #339 (9/16-18): Open
Block Hole #336 (9/16-18): Plugged with
Threaded Plug
Block Hole #317 (1/4 NPT): Plugged
Block Hole #337 (9/16-18): Plugged
1 3007632 Plug, Expansion 9
2 3007635 Plug, Expansion 4
3 3008466 Plug, Pipe 2 1/4 NPT
4 3008468 Plug, Pipe 1 1/2 NPT
3037536 Plug, Threaded 2 9/16 - 18 UNF
5 3037537 Seal, O Ring 1
6 (3040813) Plug, Threaded 1
3046202 Plug, Threaded 1 3/4 - 16 UNF
7 (3040810) Plug, Threaded 1
8 3046201 Seal, O Ring 1

Page 20
Group No. 03.02 Crankcase Breather Option No. BR2736

Ref Part Number Part Name Req Remarks


No.
Crankcase Breather

OPTION BR2736
Crankcase Breather
Crankcase Breather Plumbing
Breather System: Open
Breather Location: Internal
Vent Location: Side
Vent Tube Routing: Left Center
Hydraulic Pump Hose Routing: Clears Pump
in Customer Application
Block Hole Clipping Location: #333 Facing
Front
Vent Tube End Location: 24 in. Below Pan
Rail
1 4004763 Hose, Plain 1
2 107460 Clip 1
3 3818060 Screw, Captive Washer Cap 1 M10 x 1.50 x 25
4 3819475 Tube, Breather 1

Page 21
Group No. 12.05 Ref Compressor Mounting Option No. CF2009

Page 22
Group No. 12.05 Ref Compressor Mounting Option No. CF2009
Ref Part Number Part Name Req Remarks
No.
Ref Compressor Mounting

OPTION CF2009
Ref Compressor Mounting
Belt Supplier: Cummins
CPR Mtg Brkt Provision: Sanden SF7 Pad
Mount Ref CPR
Drive Belt: Poly V 6 Rib "K"
Drive Pulley Rotation: Same as Engine
Crankshaft
Compressor Pulley Diameter: 125mm (4.92")
Drive Ratio: 1.58:1
Belt Tensioner: Automatic
Pulley Grove Location: 96.67mm (3.81")
Radiator Tie Rod Mounting Provision: Yes
Backside Idler: Yes
1 68368 A Spacer, Mounting 2
2 3093807 Screw, Hex Flange Head Cap 1
3 3093936 Screw, Hex Flange Head Cap 1
4 4920437 Bracket, Belt Tensioner 1
6 3902662 Nut, Hexagon Flange 2 M10 x 1.50
8 3104139 Pulley, Idler 1
11 3401283 Belt, V Ribbed 1
12 3896408 Screw, Hex Flange Head Cap 1 M10 x 1.50 x 80
13 3925437 Screw, Hex Flange Head Cap 1 M10 x 1.50 x 40
14 3102888 Tensioner, Belt 1
15 4082717 Screw, Round Head Cap 6 M8 x 1.25 x 23
16 4083105 Bracket, Air Compressor 1

Page 23
Group No. 10.02 Coolant Heater Starting Aid Option No. CH2028

Ref Part Number Part Name Req Remarks


No.
Coolant Heater Starting Ai

OPTION CH2028
Coolant Heater Starting Aid
Heater Element Supplier: Cummins
Volts: 120
Watts: 1500
Cord Provided: Yes
Heating Element Mounting Style: Integrated
into Flat Plate
Heater Hsg Acc Plmb Hole: None
Stud Provided: Stud - Upper R.H. Corner
1 3034836 Screw, Hexagon Head Cap 3 M10 x 1.50 x 30
2 3883394 Screw, Hexagon Head Cap 1 M8x1.25x20 - M10x1.50x70
3 3893690 Gasket, Heater Housing 1 To Be Used On M11 Engine Only
Not to be used in combination with fiber
gaskets.
4 3905113 Cable, Engine Heater 1
5 4004165 Element, Heating 1

Page 24
Group No. 12.01.1 Air Compressor Inlet Option No. CI2705

Ref Part Number Part Name Req Remarks


No.
Air Compressor Inlet

OPTION CI2705
Air Compressor Inlet
Air Inlet Tube Supplier: Customer or None
1 3819871 Seal, O Ring 1
2 3036230 Screw, Hexagon Head Cap 1 M10 x 1.50 x 20
3 3600825 Connection, Air Intake 1
4 3008465 Plug, Pipe 1 1/8 NPT

Page 25
Group No. 12.01.1 Air Compressor Plumbing Option No. CP2063

Ref Part Number Part Name Req Remarks


No.
Air Compressor Plumbing

OPTION CP2063
Air Compressor Plumbing
Supplier: None
Inlet Air Supply Method: Turbocharged or
Naturally Aspirated
Drive: None
NO CONTENT OPTION

Page 26
Group No. 01.02.2 Vibration Damper Option No. DA2110

Ref Part Number Part Name Req Remarks


No.
Vibration Damper

OPTION DA2110
Vibration Damper
Intended Drive: Fan Drive Only
Crank Pulley Dia: 229.52mm (9.04")
Crank Pulley Groove Loc: 140.0mm (5.51")
Crank Pulley Groove Type: Poly V 8 Rib "K"
Threaded Bolt Hole Mtg Provision: None
1 3161942 Damper, Vibration 1 Recon equivalent 3161942 RX
2 3400877 Pulley, Crankshaft 1
3 3882675 Plate, Clamping 1
4 3820213 Screw, Hexagon Head Cap 5 M14 x 1.50 x 80
5 4070452 Plate, Clamping 1

Page 27
Group No. 09.04 Front Gear Train Option No. DF2029

Ref Part Number Part Name Req Remarks


No.
Front Gear Train

OPTION DF2029
Front Gear Train
Front Gear Train Accessory Drive
Accessory Drive Provision: Cummins
Supplied
Pump Spline: 9 Tooth
Adapter Flange Size: SAE "A"
Pump Orientation: 45 Deg Toward Block or
Vertical
Max Torque Capability : 58.394 mm (43 lb ft)
This Option Does Not Supply Hydraulic
Pump Tail Support
3820754 Support, Hydraulic Pump 1
1 3819638 Adapter, Hydraulic Pump 1
2 3025354 Bearing, Needle 1
3028421 Gear, Hydraulic Pump 1
3 3025321 Adapter, Spline 1
4 3161567 Gear, Hydraulic Pump 1
5 204048 Plate, Cover 1
6 3558515 Gasket, Hydraulic Pump 1
7 3161093 Screw, Captive Washer Cap 3 M10 x 1.50 x 35
8 3883042 Seal, O Ring 1
9 3819521 Screw, Hex Flange Head Cap 2 M10 x 1.50 x 20

Page 28
Group No. 09.01 Fuel Pump Drive Option No. DP2701

Ref Part Number Part Name Req Remarks


No.
Fuel Pump Drive

OPTION DP2701
Fuel Pump Drive
Drive Provision: Less Air Compressor
1 3883123 Screw, Hex Flange Head Cap 6 M10 x 1.50 x 40
3896047 Shaft & Gear, Acc Drive 1 Recon equivalent 3896047 RX
2 S 3193 Pin, Groove 1
3 129510 Screw, Hexagon Head Cap 1 3/8 - 16 X 1 Inch.
4 170664 Washer, Plain 1 3/8 Inch.
5 3000175 Hub, Jaw Coupling 1
6 3028309 Bearing, Thrust 1
4903443 Plug, Threaded 2 3/8 inch
7 3034412 Seal, O Ring 1
8 (4903442) Plug, Threaded 1
3041048 Gear 1
2 S 3193 Pin, Groove 1
9 3041042 Gear, Accessory Drive 1
10 3041043 Shaft, Accessory Drive 1
11 3896048 Support, Accessory Drive 1
12 3899746 Gasket, Acc Drive Support 1

Page 29
Group No. 21.01.1 Electrical Accessories Option No. EA2036

Ref Part Number Part Name Req Remarks


No.
Electrical Accessories

OPTION EA2036
Electrical Accessories
Elec. Accessories Incl: Engine System
Diagnostic Cable
Electrical Accessories Supplied: On Engine
Datalink Provision: SAE J1587 and SAE
J1939 Meets requirements of SAE 1939
physical layer-13.
Recommended practice TMCRP- 1202
Includes Power Supply Circuits: For Datalink
Adapter
Datalink Supplier: Cummins
ECM Location: High Mount
1 4060578 Harness, Wiring 1
2 4022547 Nut, Regular Hexagon 1
3 4070495 Brace, Wiring 1

Page 30
Group No. 03.04 Engine Brake Option No. EB2047

Ref Part Number Part Name Req Remarks


No.
Engine Brake

OPTION EB2047
Engine Brake
Engine Brake Control
Engine Brake Installed: No
Control System: Celect and IS2
Brake Supplier: None
1 3070175 Crosshead, Valve 6

Page 31
Group No. 08.07.2 Thermostat Option No. EC2701

Ref Part Number Part Name Req Remarks


No.
Thermostat

OPTION EC2701
Thermostat (Dependent)
Opening Temperature (C): 82 C (179.6 F)
Full Open Temperature (C): 94 C (201.2 F)
Venting Arrangement: Non- Vented
Quantity: 1
1 4973373 Thermostat 1

Page 32
Group No. 13.02 Alternator Option No. EE2036

Ref Part Number Part Name Req Remarks


No.
Alternator

OPTION EE2036
Alternator
Quantity: One
Manufacturer/Model/Type: Delco Remy 33
SI455
Volts: 24
Amps: 100
Alternator Grounding Provision: Frame
Ground Only
Sealing Provision: No
Voltage Regulator: Built In
Ground Wire Supplier: Customer
Alternator Length: 210mm (8.27 in.)
Unique Characteristics: Marine Corrosion
Resistant
Charging System: 1 Wire
Battery Terminal: 1/4
R or D Terminal: Pin
I Terminal: #10
Cummins Branded: Yes
Alternator Mounting Style: 4 Inch Double Lug
1 3400698 Alternator 1

Page 33
Group No. 13.02.1 Alternator Mounting Option No. EH2127

Page 34
Group No. 13.02.1 Alternator Mounting Option No. EH2127
Ref Part Number Part Name Req Remarks
No.
Alternator Mounting

OPTION EH2127
Alternator Mounting
Alternator Quantity: One
Manufacturer/Model: Delco Remy or Leece
Neville
Mtg. Location: Right Side
Serpentine Alternator/Fan Drive: Yes
Drive Location: Crankshaft
Alt. Pulley Diameter: 76.20mm (3 in.)
Alt. Pulley Groove: Poly V 8 Rib "K"
Alt. Pulley Groove Location: 140.0mm (5.51
in.)
Belt Tensioner: Automatic
Required Drive Pulley Dia: 229.52mm (9.04
in.)
Bracket Attachment Method: 4 Inch Spool
Horizontal Attachment Point: 330mm (12.99
in.)
Vertical Attachment Point: 223mm (8.78 in.)
Reference Point From FFOB: 102mm (4.02
in.)
Alternator Pulley Supplied: Cummins
Alternator Mtg Brkt Supplied: On Engine
Belt Tensioning Mechanism Supplied: On
Engine
Alternator Drive Speed: 3.01
EH Alt Pulley Structure Logic: In EH
Dependent Option
Mounting Hardware Supplied: Cummins
1 3009330 Washer, Plain 2 M10
2 3081348 Screw, Hexagon Head Cap 2 M10 x 1.50 x 90.
3 3821847 Screw, Captive Washer Cap 2 M10 X 1.50 X 60.
4 3104213 Support, Alternator 1
5 3400878 Brace, Alternator 1
3400884 Pulley, Idler 1
6 3400883 Pulley, Idler 1
7 3401202 Bearing, Ball 1
8 3820710 Screw, Captive Washer Cap 1 M10 X 1.50 X 80 .
9 4060100 Shaft, Idler 1
10 4060101 Cover, Idler Pulley 1
11 3818060 Screw, Captive Washer Cap 1 M10 X 1.50 X 25.
12 2871294 Tensioner, Belt 1

Page 35
Group No. 13.02.1 Alternator Drive Pulley Option No. EH2712

Ref Part Number Part Name Req Remarks


No.
Alternator Drive Pulley

OPTION EH2712
Alternator Drive Pulley
Pulley Quantity: One
Alternator Manufacturer/Model:
Delco Remy or Leece Neville
Alternator Pulley Groove: Poly V 8 Rib "K"
Alternator Pulley Diameter: 76.20
Alternator Pulley Supplied: On Engine
Serpentine Fan/Alternator Belt Drive: Yes
Mounting Hardware Supplied: On Engine
Bracket Attachment Method: 4 Inch Spool
1 70897 Nut, Lock 1 1/2 - 20 UNF
2 3400880 Pulley, Alternator 1
3 3895517 Washer, Plain 3 1 inch
4 4022822 Screw, Hexagon Head Cap 1 1/2 - 20 x 6 1/2 inch
5 4060467 Screw, Hexagon Head Cap 1 1/2 - 13 x 1 1/4 inch

Page 36
Group No. 16.03 Front Engine Support Option No. EM2038

Ref Part Number Part Name Req Remarks


No.
Front Engine Support

OPTION EM2038
Frnt Engine Support
Two hole cast iron front engine support.
OEM attachment point is 119.12 mm from
FFOB
1 203518 Washer, Plain 1 3/8 inch
2 3892105 Screw, Captive Washer Cap 5 M10 x 1.50 x 100
3 3820988 Screw, Hexagon Head Cap 1 M10 x 1.50 x 35
4 3819498 Support, Front Engine 1

Page 37
Group No. 08.03 Fan Drive Option No. FA2267

Page 38
Group No. 08.03 Fan Drive Option No. FA2267
Ref Part Number Part Name Req Remarks
No.
Fan Drive

OPTION FA2267
Fan Drive
Fan Drive: Serpentine Alternator/Fan Drive
Fan Hub Type: Continuous Drive
Fan Center Distance: 330.2mm (13.00 in.)
Fan Drive Ratio: 1.00:1
Fan Pulley Diameter: 229.52mm (9.04 in.)
Fan Pulley Bolt Circle Dia.: 88.90mm (3.5 in.)
Pulley Groove Location: 140.0mm (5.51 in.)
Pulley Groove Type: Poly V 8 Rib "K"
Max Torque Capability: 177.898 Nm (131
lb.ft.)
Fan Mtg Nomenclature: 3/8-16 UNC 2B
Cummins Supplied Items: Automatic
Tensioner Fan Belt Horton/Kysor Fixed Fan
Hub
Pilot Diameter: 50.80mm (2 in.)
Belt Tensioner: Automatic
1 4023040 Hub, Fan 1
2 3093770 Screw, Hexagon Head Cap 3 M12 x 1.75 x 10
3 4023035 Adapter, Pilot 1

Page 39
Group No. 08.03 Fan Drive Belt Option No. FA2718

Ref Part Number Part Name Req Remarks


No.
Fan Drive Belt

OPTION FA2718
Fan Drive Belt
Fan Drive: Serpentine Alternator/Fan Drive
Required Fan Pulley Dia: 229.52
Required Fan Center Distance: 13.00
Required Fan Drive Ratio: 1.00:1
Required Pulley Loc from FFOB: 140.0
Belt Groove Profile: Poly V 8 Rib "K"
Required Alternator Pulley Dia: 76.20
Alternator Mtg Location: Right Side
Belt Back Material: Rubber
Rubber Backed Belt Industrial Applications
Only
Belt Location: Mounted
1 3290142 Belt, V Ribbed 1

Page 40
NOTES

Page 41
Group No. 06.04 Fuel Filter Option No. FF2244

Page 42
Group No. 06.04 Fuel Filter Option No. FF2244
Ref Part Number Part Name Req Remarks
No.
Fuel Filter

OPTION FF2244
Fuel Filter
Water in Fuel Sensor Included: No
Fuel Filter Supplier: Cummins
Fuel Pump Type: Celect
Fuel Filter Location: Left Rear Block
(Permanent)
Element Type: Single Spin-On
Water Separator Provision: Yes
Drain Provision: Yes
Check Valve: No
Filter Inlet Fitting: Straight
Pump Inlet Fitting: Straight
Heater Element: No
Decal: Fleetguard
Fuel Plumbing Routing: Pressure Side
Filtration Measurement (Microns): 10
Filter Model: FS1000
Pump Inlet Diagnostic Provision: No
1 (3329289) Separator, Fuel Water 1 Purchase Cummins Filtration.
2 142784 Head, Fuel Filter 1 Purchase Cummins Filtration.
3 4060554 Bracket, Filter 1
4 3818060 Screw, Captive Washer Cap 2 M10 x 1.50 x 25
5 S 112 Screw, Hexagon Head Cap 4 3/8 - 16 x 1 inch
6 129866 Union, Male 1
7 3040817 Seal, O Ring 1
(3100516) Union, Male 1 7/8-14 x 7/8-14
3329290 Decal 1

Page 43
Group No. 06.02 Fuel Pump Fitting Option No. FF2758

Ref Part Number Part Name Req Remarks


No.
Fuel Pump Fitting

OPTION FF2758
Fuel Pump Fitting
Fuel Pump Inlet Fitting: Straight
Diagnostic Provision: No
1 203850 Union, Male 1
2 3040817 Seal, O Ring 1

Page 44
Group No. 06.04.1 Fuel Filter Plumbing Option No. FF2786

Ref Part Number Part Name Req Remarks


No.
Fuel Filter Plumbing

OPTION FF2786
Fuel Filter Plumbing
Location: Left Rear Block (Permanent)
Fuel Pump Type: Celect
Heater Element: No
Air Compressor Provision: No
Element Quantity: Single
Compressor Mounted on Engine
1 4022891 Hose, Flexible 1
2 129866 Union, Male 1
3 3040817 Seal, O Ring 1
(3100516) Union, Male 1 7/8-14 x 7/8-14

Page 45
Group No. 16.01 Flywheel Housing Option No. FH2303

Page 46
Group No. 16.01 Flywheel Housing Option No. FH2303
Ref Part Number Part Name Req Remarks
No.
Flywheel Housing

OPTION FH2303
Flywheel Housing
Flywheel Housing SAE Size or Type: 1
Flywheel Housing Material: SG Iron
Engine Mount Type: High and Low Vertical
Pads
Transmission Mtg Hole Nomenclature: Metric
Starting Motor Mtg Screws: Metric
Starter Center Distance: 275.59mm (10.85")
Starter Bore Dia: 92.06mm (3.62")
Clutch Type Provision: Dry
Sensor Mtg Hole Nomenclature:
-Quad 2, 3/4 - 16
-Quad 3, 3/4 - 16
Rear Gear Drive: No
Starter Loc: 3rd Quadrant
Sensor Mtg Hole Count: 2
Engine Position: Vertical Standard
1 127316 Washer, Plain 14 5/8 Inch.
2 182459 Gasket, Water Header Cover 1
3 3161671 Plate, Cover 1
4 3008469 Plug, Pipe 1 3/4 NPT
5 3018006 Screw, Hexagon Head Cap 2 M16 X 2.00 X 45.
6 3022148 Screw, Hexagon Head Cap 12 M16 X 2.00 X 55.
7 3025802 Screw, Hexagon Head Cap 2 M8 x 1.25 x 20
8 3026134 Gasket, Cover Plate 1
9 3026135 Cover, Access Hole 1
10 3255926 Housing, Flywheel 1
11 3335044 Screw, Hexagon Head Cap 4 M10 x 1.50 x 25.
4089542 Kit, Rear Seal Crank 1 Crankshaft (Rear)-Dry Clutch
12 (4923644) Seal, Oil 1 Serviced as 4089542.
13 4083121 Screw, Captive Washer Cap 12 M8 x 1.25 x 20
16 3013786 Plug, Pipe 1 3/8 NPT
17 3063779 Plug, Threaded 2 3/4 - 16 UNF.

Page 47
Group No. 05.01 Fuel Pump Option No. FP2953

Page 48
Group No. 05.01 Fuel Pump Option No. FP2953
Ref Part Number Part Name Req Remarks
No.
Fuel Pump

OPTION FP2953
Fuel Pump
Fuel Inlet Restriction Sensor Prov: No
Fuel Pump Type: Celect
Fuel Filter Loc: Remote from Fuel Pump
Fuel Temp Sensor Provision: Yes
Fuel Shutoff Valve Volts: 12
Fuel Valve Terminal Provision: Single/
Internal Ground
Gear Pump By Pass Fitting Position: 90
Degrees to Rear Face of Gear Pump
Includes Fuel Restriction Compucheck Fitting
3090942 Pump, Fuel 1
1 S 2286 Screw, Drive 2
2 70700 Spring, Compression 1
3 100129 Screw, Socket Head Cap 4
4 105375 Nameplate 1
5 128807 Ring, Retaining 1
6 129768 Spring, Valve 1
7 129839 Shield, Shutoff Valve 1 .
8 129888 Seal, Rectangular Ring 2
9 146483 Screen, Filter 1
10 153346 Screw, Socket Head Cap 2 1/4 - 20 X 4 Inch.
11 181466 Washer, Lock 4 1/4 Inch.
12 3014575 Cap, Fuel Pump Filter 1
13 3021123 Seal, O Ring 1
3033742 Plug, Threaded 2
14 3034412 Seal, O Ring 1
15 (3079584) Plug, Threaded 1
16 3034451 Housing, Actuator 1
3036865 Union, Male 1
17 3037236 Seal, O Ring 1
18 (3100526) Union, Male 1
3042619 Nipple, Coupling 1
19 3037537 Seal, O Ring 1
20 (3042620) Nipple, Coupling 1
21 3056009 Disc, Actuator 1
3056416 Plug, Threaded 4
22 (3056003) Plug, Threaded 1
24 3034412 Seal, O Ring 1
24 3065944 Screw, Captive Washer Cap 4
25 3068768 Ring, Retaining 1
26 3074317 Spacer, Seal 1
3090993 Support, Fuel Pump 1
3074316 Spacer, Seal 1 Not shown on art.
27 2872429 Spacer, Seal 1
28 3071643 Seal, Oil 1
29 3084713 Seal, Oil 1
3090996 Support, Fuel Pump 1
30 3073887 Plug,Ball 1
31 3090997 Support, Fuel Pump 1
32 3095355 Hub, Jaw Coupling 1
33 3096077 Gasket, Fuel Pump 1
34 3408421 Solenoid 1
4954880 Pump, Gear Fuel 1
35 64816 A Dowel, Pin 2
36 70704 Washer, Plain 2
3 100129 Screw, Socket Head Cap 2
37 110855 Gasket, Fuel Pump 1
10 181466 Washer, Lock 2
Page 49
Group No. 05.01 Fuel Pump Option No. FP2953
Ref Part Number Part Name Req Remarks
No.
38 3033719 Dowel, Ring 1
39 3085615 Ring, Retaining 1
40 4010296 Plunger, PRS Regulator 1
41 4010297 Spring, Compression 1
4903125 Gear 1
42 4009847 Shaft, Idler 1
43 4010038 Valve, Check 1
44 4903124 Gear, Fuel Pumping 1
4954876 Cover, Fuel Pump Gear 1
45 3033724 Bushing 2
46 4954875 Cover, Fuel Pump Gear 1
4954877 Housing, Fuel Pump Gear 1
3095635 Gear & Shaft 1
47 4954794 Housing, Fuel Pump Gear 1
4954878 Gear 1
48 3095356 Shaft, Fuel Pump Drive 1
44 4903124 Gear, Fuel Pumping 1
BM76340 Damper, Fuel Pump 1
49 100099 Seal, Rectangular Ring 1
50 139988 Seal, Rectangular Ring 1
51 153336 Body, Fuel Pump Damper 1
52 153338 Cover, Fuel Pump Damper 1
53 160514 Washer, Lock 1
54 202897 Diaphragm, Ful Pump Damp 1
55 3017051 Screw, Captive Washer Cap 2
36 70704 Washer, Plain 2
56 151900 Seal, Rectangular Ring 1
57 153346 Screw, Socket Head Cap 2
10 181466 Washer, Lock 1
3803493 Support, Fuel Pump 1
128807 Ring, Retaining 1
3037536 Plug, Threaded 1 9/16 - 18 UNF
3037537 Seal, O Ring 1
(3040813) Plug, Threaded 1
3074316 Spacer, Seal 1
3074317 Spacer, Seal 1
3090996 Support, Fuel Pump 1
3096077 Gasket, Fuel Pump 1
3803477 Kit, Oil Seal 1
(3071643) Seal, Oil 1
(3084713) Seal, Oil 1
4024808 Kit, Fuel Solenoid 1
129888 Seal, Rectangular Ring 2
(3408421) Solenoid 1

Page 50
Group No. 05.03 Fuel Pump Coupling Option No. FP2957

Ref Part Number Part Name Req Remarks


No.
Fuel Pump Coupling

OPTION FP2957
Fuel Pump Coupling
Fuel Pump Type: Celect
Air Compressor Provision: None
1 3009330 Washer, Plain 8 M10
2 3044360 Nut, Regular Hexagon 4 M10 x 1.50.
3 3046200 Spider, Jaw Coupling 1
4 3064109 Screw, Hexagon Head Cap 4 M10 x 1.50 x 45
5 3069103 Gasket, Fuel Pump 1

Page 51
Group No. 06.03 Fuel Plumbing Option No. FT20072

Page 52
Group No. 06.03 Fuel Plumbing Option No. FT20072
Ref Part Number Part Name Req Remarks
No.
Fuel Plumbing

OPTION FT20072
Fuel Plumbing
Fuel Pump Type: Celect
Fuel Pump Drive: Less Air Compressor
Drain Position Vert from Crank C/L:
290.0mm (11.42")
Drain Position from RFOB: 395.0mm
(15.55")
Drain Position from Eng C/L: 257.0mm
(10.12")
ECM Version: CM Series
ECM Loc: 581.1 Vert/53.4 Horizontal
Vertical Distance Measured from the Crank
Centerline to Top of ECM.
Horizontal Distance Measured from Front
Face of Block to Front of ECM.
Centinel Plumbing Provision: No
1 64709 Spacer, Mounting 1
2 3161628 Tube, Fuel Supply 1
3 3161630 Tube, Fuel Drain 1
4 4985465 Elbow, Tube Connector 1
5 3902662 Nut, Hexagon Flange 1 M10 x 1.50
6 4004381 Union, Male 2 1/8 NPTF x 1/2-20
7 2864401 Hose, Flexible 1

Page 53
Group No. 16.02 Flywheel Option No. FW2160

Ref Part Number Part Name Req Remarks


No.
Flywheel

OPTION FW2160
Flywheel
Type: Flywheel
Intended Housing SAE: 1 Only
Starter Center Distance: 275.59mm (10.85
in.)
Clutch Bearing Pilot Bore Dia: 48.00mm
(1.89 in.)
Rear Gear Drive: No
Intended Drive Hardware: ZF WG250
Transmission
3254626 Flywheel 1
1 (3254625) Flywheel 1
2 4851 Gear, Flywheel Ring 1
3 4071043 Screw, Hex Flange Head Cap 8 M14 x 1.50 x 35

Page 54
NOTES

Page 55
Group No. 01.06 Front Gear Cover Option No. GG2706

Page 56
Group No. 01.06 Front Gear Cover Option No. GG2706
Ref Part Number Part Name Req Remarks
No.
Front Gear Cover

OPTION GG2706
Front Gear Cover
Water Pump Shaft Drive Provision: No
No Provision for the Water Pump Shaft in the
Gear Cover. Must be Used with a Short-
Shaft Water Pump
4089996 Kit, Gear Cover 1
1 (3400811) Cover, Gear 1
2 (4920751) Seal, Rectangular Strip 1 Serviced as 4089995.
3 4082974 Plug, Gear Cover 1
4 4070463 Screw, Hex Flange Head Cap 5 M8 x 1.25 x 12
5 4070462 Screw, Hex Flange Head Cap 33 M8 x 1.25 x 16
3804304 Kit, Oil Seal 1
6 (3892794) Seal, Oil 1
7 3328760 Gasket, Carrier 1
8 3896837 Seal, Dust 1
4955665 Kit, Oil Seal 1
9 (4962745) Seal, Oil 1 Serviced as 4955665.
10 (3328761) Gasket, Carrier 1 Serviced as 4955665.
4089995 Kit, Strip Seal 1
(4920751) Seal, Rectangular Strip 1 Serviced as 4089995.
4070462 Screw, Hex Flange Head Cap 38 M8 x 1.25 x 16
4070463 Screw, Hex Flange Head Cap 5

Page 57
Group No. 10.01.2 Air Intake Connection Option No. IC2068

Ref Part Number Part Name Req Remarks


No.
Air Intake Connection

OPTION IC2068
Air Intake Connection
Int Manf Air Conn Type: Rotatable 90 Deg
Elbow
Int Man Air Conn O.D: 101.5mm (4")
Air Inlet Conn Loc: Top
Air Inlet Conn Supplier: Cummins
Orientation: Shipped Towards Front
Engine Aspiration: Charged Air Cooled
1 3025458 Plug, Pipe 2 1/8 NPT
2 3066211 Seal, O Ring 1
3 3067979 Clamp, V Band 1
4 3068015 Connection, Air Transfer 1
5 3070100 Gasket, Connection 1
6 3883122 Screw, Hex Flange Head Cap 4 M10 x 1.50 x 35
7 4070532 Adapter, Air Inlet 1

Page 58
Group No. 10.01 Air Intake Manifold Option No. IM2003

Ref Part Number Part Name Req Remarks


No.
Air Intake Manifold

OPTION IM2003
Air Intake Manifold
Int Manifold Air Inlet Location: Top
Int Boost Sensor Mtg Loc: Rear
Intake Manifold Mounting Inc: in IMM
Dependent Option
1 3328994 Manifold, Air Intake 1

Page 59
Group No. 10.01 Air Int Manifold Mounting Option No. IM2718

Ref Part Number Part Name Req Remarks


No.
Air Int Mannifold Mounting

OPTION IM2718
Air Int Manifold Mounting
Int Manifold Air Inlet Location: Top
Requires "Bolt-On" Air Intake Connection
Int Man Temp Sensor Mounting Loc: Rear
Int Boost Sensor Mounting Loc: Rear
Air Heater Mounting Provision Yes
Turbocharger Exhaust Outlet Location: Front
Out
OEM Attachment Provision On Lifting
Bracket: No
1 3008468 Plug, Pipe 2 1/2 NPT.
2 3031511 Plug, Pipe 2 1/8 NPT.
3037536 Plug, Threaded 2 9/16 - 18 UNF.
3 3037537 Seal, O Ring 1
4 (3040813) Plug, Threaded 1
5 3821847 Screw, Captive Washer Cap 3 M10 X 1.50 X 60.
6 4022820 Screw, Captive Washer Cap 6
7 4022821 Screw, Captive Washer Cap 14

Page 60
NOTES

Page 61
Group No. 10.01.2 Air Transfer Connection Option No. IT2017

Page 62
Group No. 10.01.2 Air Transfer Connection Option No. IT2017
Ref Part Number Part Name Req Remarks
No.
Air Transfer Connection

OPTION IT2017
Air Transfer Connection
Turbocharger Compressor Outlet Connection
Type: 90 degree Rotatable Elbow
Turbocharger Compressor Outlet Connection
Outside Diameter: 101.5mm (4.5 in.)
Intake Air Pressure Compuchek Fitting Inc:
No
Turbocharger CPR Outlet Connection
Supplier: Cummins
Engine Aspiration: Charged Air Cooled
1 3067979 Clamp, V Band 1
2 3682177 Seal, O Ring 1
3 3682674 Connection, Air Transfer 1

Page 63
Group No. 17.06 Lifting Bracket Option No. LA2048

Ref Part Number Part Name Req Remarks


No.
Lifting Bracket

OPTION LA2048
Lifting Bracket
Front Lifting Bracket Loc: Front of Intake
Manifold or Aftercooler
Rear Lifting Bracket Loc: Rear of Cylinder
Head
Int Manifold Air Inlet Loc: Side "Low Profile"
Rear Brkt Vertical Position from Crank C/L:
706.6mm (27.82 in.)
Front Brkt Vertical Position from Crank C/L:
717.5mm (28.25 in.)
Front Lifting Brkt Mtg Included: In TB
Dependent Option
1 3883586 Bracket, Lifting 1
2 (4920123) Bracket, Lifting 1 Serviced as 4089870.
3 3093939 Screw, Hex Flange Head Cap 2
(4906823) Plate, Clamping 1 Item not shown on art.
KIT, LIFTING BKT (REAR)
4089870 Kit, Lifting Bkt (rear)
3093939 Screw, Hex Flange Head Cap 2
(4906823) Plate, Clamping 1
(4920123) Bracket, Lifting 1 Serviced as 4089870.

Page 64
NOTES

Page 65
Group No. 07.05 Lube Oil Cooler Option No. LC2766

Page 66
Group No. 07.05 Lube Oil Cooler Option No. LC2766
Ref Part Number Part Name Req Remarks
No.
Lube Oil Cooler

OPTION LC2766
Lube Oil Cooler
Oil Filter Loc: Direct to Filter Head
Engine Brake Provision: No
Oil Filter Type: Combination Full Flow/
Bypass
Lube Oil Filter Head Thrd Size: M95 x 2.5
Thermo Opening Temp: 107.222 C (225 F)
Oil Temp Sensor Plumbing Provision: No
Lube Filter Head Oil Port has Been Plugged
Increased Soot Level Capability: No
Cooler Head Clamping Plate: Two Bolt
1 109080 Seal, O Ring 2
2 3034836 Screw, Hexagon Head Cap 4 M10 x 1.50 x 30
3046202 Plug, Threaded 1 3/4 - 16 UNF
3 (3040810) Plug, Threaded 1
4 3046201 Seal, O Ring 1
5 3080401 Adapter, O Ring 2
6 3080769 Seal, Rectangular Ring 2
7 3102571 Retainer, Connection 1
3102784 Head, Lube Oil Filter 1
8 3008466 Plug, Pipe 1 1/4 NPT
3037536 Plug, Threaded 2 9/16 - 18 UNF
9 3037537 Seal, O Ring 1
10 (3040813) Plug, Threaded 1
3040815 Plug, Threaded 1 7/18 - 14 UNF
11 (3040816) Plug, Threaded 1
12 3040817 Seal, O Ring 1
13 4952630 Thermostat 1
14 3102774 Head, Lube Oil Filter 1
3202101 Plug, Threaded 1 1 1/16 - 12 UNF
15 3046943 Seal, O Ring 1
16 (3050897) Plug, Threaded 1
17 3820320 Plunger, Bypass Valve 1
18 3820631 Ring, Retaining 1
19 3820782 Ring, Retaining 1
20 3882585 Plug, Expansion 1
21 3882586 Spring, Compression 1
22 4975879 Cooler, Oil 1
23 3406888 Screw, Hex Flange Head Cap 6 M10 x 1.50 x 170
24 3820629 Gasket, Filter Head 1
25 3883394 Screw, Hexagon Head Cap 2 M8x1.25x20 - M10x1.50x70
26 3892625 Gasket, Oil Cooler Support 2
27 3896724 Screw, Hex Flange Head Cap 3
28 3036460 Washer, Spring 4

Page 67
Group No. 07.03 Full Flow Oil Filter Option No. LF2054

Ref Part Number Part Name Req Remarks


No.
Full Flow Oil Filter

OPTION LF2054
Full Flow Oil Filter
Oil Filter Loc: Direct to Filter Head
Oil Filter Supplier: Cummins
Engine Position: Vertical Standard
Oil Filter Type: Combo Full Flow/Bypass
Decal Provided: Cummins
Filter Model: LF9001
Filter Length: 299.5mm (11.79")
Filter Removal Clearance: 48.4mm (1.91")
Oil Filter Thd Size: M95 x 2.5
Oil Flow Control Thrm Opening Temp (Deg
F): 225
Heater Hsg Compatible: Yes
1 3101869 Filter, Lubricating Oil 1 Buy from Cummins Filtration.
(2877582) Decal 1

Page 68
NOTES

Page 69
Group No. 07.02 Oil Level Gauge Option No. LG2121

Page 70
Group No. 07.02 Oil Level Gauge Option No. LG2121
Ref Part Number Part Name Req Remarks
No.
Oil Level Gauge

OPTION LG2121
Oil Level Gauge
Dipstick Supplier: Cummins
Oil Gauge Tube Type: Solid
Dipstick Location: Left Side Center Hand
Hole Cover
Dipstick Tube Horiz Position: 309.26mm
(12.18 in.)
Reference Point: From Front Face of Block
Dipstick Tube Vertical Position: 523.33mm
(20.60 in)
Gauge Tube Pos Horiz from Engine
Centerline: 449.41mm (17.69 in.)
Oil Pan Material: Stamped Steel
Sump Location: Front
High Oil Pan Capacity: 34.065 L (9.0
Gallons)
Low OiL Pan Capacity: 26.495 L (7.0
Gallons)
Power Angle (Deg): 0.0
Tilt Angle (Deg): 0
Oil Fill Tube Length from Hand Hole Cover
Mounting Surface: 269.4mm (10.61 in.)
Dipstick Guide Tube Horiz Distance: 108.9
Dipstick Type: External Locking Style
1 S 114 Screw, Hexagon Head Cap 1 1/4 - 20 X 3/4 Inch.
2 S 224 Nut, Heavy Hexagon 1 1/4 - 20 UNC.
3 S 631 Washer, Plain 2 1/4 Inch.
4 108722 Clip 1
5 163759 Connector, Tube 1
6 2868809 Dipstick 1

Page 71
Group No. 07.04 Lube Oil Accessory Manifold Option No. LM2001

Page 72
Group No. 07.04 Lube Oil Accessory Manifold Option No. LM2001
Ref Part Number Part Name Req Remarks
No.
Lube Oil Accessory Manifol

OPTION LM2001
Lube Oil Accessory Manifold
Manif Mtg Loc: Block Hole #338 Left Side
Rear of Engine
Oil Port Hole Count & Size:
(1) 9/16-18 UNF-2B Straight Thd
(2) 1/4 S-2 NPTF
Compuchek Fitting Supplied: Cummins in
9/16 in. Straight
9/16" Straight Thd Tapped Hole
Oil Port Hole Loc: (1) 9/16 Port: 153.0
Vert/909.0 Horz (1) 1/4 Port: 139.5
Vert/928.1 Horz (1) 1/4 Port: 129.8
Vert/907.5 Horz Vertical
Vert Position is Measured from the Crank C/
L to C/L of the Port
Horiz Position is Measured from the FFOB to
the C/L of the Port
3099225 Manifold, Oil 1
1 3008466 Plug, Pipe 2 1/4 NPT
2 3013786 Plug, Pipe 1 3/8 NPT
3042619 Nipple, Coupling 1
3 3037537 Seal, O Ring 1
4 3042620 Nipple, Coupling 1
5 3406929 Manifold, Oil 1
6 3328464 Seal, O Ring 1
7 3901445 Screw, Hex Flange Head Cap 2 M8 x 1.25 x 45

Page 73
Group No. 07.06 Lube Oil Pump Option No. LP2709

Page 74
Group No. 07.06 Lube Oil Pump Option No. LP2709
Ref Part Number Part Name Req Remarks
No.
Lube Oil Pump

OPTION LP2709
Lube Oil Pump
Capacity: 48 GPM Max
Contains Retainer Plug
Lube Oil Suction Tube Arrangement: Block
Mounted
Oil Pan Sump Location: Front
Unique Characteristics:
Maximum Engine Family Line
Haul Rating 400 HP or Less
1 3010146 Spring, Compression 1
2 3068979 Plunger, Prs Regulator 1
3 3069728 Sensor, Viscosity 1 Oil.
4 3895718 Plug, Retainer 1
5 3895438 Screw, Hex Flange Head Cap 2 M8 x 1.25 x 60
6 3895439 Spacer, Mounting 2
7 3895440 Screw, Hex Flange Head Cap 1 M8 x 1.25 x 25
8 4003950 Pump, Lubricating Oil 1
9 3023525 Screw, Socket Head Cap 4 M8 x 1.25 x 20
10 3033247 Seal, O Ring 1
11 3033248 Seal, O Ring 1

Page 75
Group No. 01.01.3 Nameplate Option No. NN2713

Ref Part Number Part Name Req Remarks


No.
Nameplate

OPTION NN2713
Nameplate
Logo: QSM11
1 4059842 Nameplate 1

Page 76
NOTES

Page 77
Group No. 07.02 Oil Filler Arrangement Option No. OB2465

Page 78
Group No. 07.02 Oil Filler Arrangement Option No. OB2465
Ref Part Number Part Name Req Remarks
No.
Oil Filler Arrangement

OPTION OB2465
Oil Filler Arrangement
Oil Fill Supplier: Cummins Supplied
Oil Fill Location: Left Side Center HHC
Fill Tube Horiz Position: 381mm (15 in.) from
FFOB
Fill Tube Vertical Position: 523.2mm (20.6
in.)
Fill Tube Position Horiz from Eng C/L:
445.3mm (17.53 in.)
Dipstick Location: Left Side Center HHC
Dipstick Tube Attachment Method: 3/4-16
UNF
Oil Fill Tube Length from HHC Mtg Surface:
269.4mm (10.61 in.)
Dipstick Guide Tube Horiz Distance: 108.9
Oil Fill Cap Includes Tabs Which Enables the
Use of Padlocks
1 3009887 Screw, Hexagon Head Cap 3 M10 x 1.50 x 22
2 3025295 Cover, Camshaft 1
3 3025296 Gasket, Cover Plate 1
4 3028684 Cover, Hand Hole 2
5 3036230 Screw, Hexagon Head Cap 8 M10 x 1.50 x 20
6 287314 Gasket, Hand Hole 2
3892253 Tag, Instruction 1

Page 79
Group No. 07.02 Hand Hole Cover Option No. OB2726

Ref Part Number Part Name Req Remarks


No.
Hand Hole Cover

OPTION OB2726
Hand Hole Cover
Left Side Dipstick Provision: Yes
Dipstick Tube Attachment Method: 3/4-16
UNF
Left Side Oil Fill Provision: Yes
Left Side Oil Return Provision: None
CENTNEL Provision: No
Oil Fill Tube Length from HHC Mtg Surface:
269.4mm (10.61")
Dipstick Guide Tube Horiz Distance:
108.9mm (4.29")
Oil Fill Cap Includes Tabs Which Enable the
Use of Padlocks
1 3048553 Cap, Filler 1
2 3335044 Screw, Hexagon Head Cap 4 M10 x 1.50 x 25.
3 3104152 Cover, Hand Hole 1
4 2871314 Gasket, Hand Hole 1

Page 80
NOTES

Page 81
Group No. 07.01 Oil Pan Option No. OP2145

Page 82
Group No. 07.01 Oil Pan Option No. OP2145
Ref Part Number Part Name Req Remarks
No.
Oil Pan

OPTION OP2145
Oil Pan
Sump Location: Front
Material: Stamped Steel
High Oil Pan Capacity: 34.065 L (9.0
Gallons)
Low Oil Pan Capacity: 26.495 L (7.0 Gallons)
Angularity Limits:
42 Degrees Front Down
45 Degrees Rear Down
40 Degrees Fuel Pump Down
45 Degrees Exhaust Down
Drain Location: (1 in.-18) Bottom and Side
Lube Oil Suction Tube: Block Mounted
Oil Heater Boss: (1 in.-NPT) Left Side
Oil Temperature Boss: (1/2 in.-NPT) Left
Side
Low Oil Level Sensor Boss: (3/8 in.-NPT)
Left Side
Rust Inhibitor Required: No
Indented Bosses: Yes
1 3009330 Washer, Plain 1 M10.
2 3032787 Seal, O Ring 1
3 3254405 Screw, Hexagon Head Cap 1 M10 X 1.50 X 40.
4 3328583 Tube, Lub Oil Suction 1
5 67946 Washer, Plain 1 1 1/32 Inch.
6 3055069 Plug, Threaded 1 1 - 18 UNS.
7 3896022 Retainer, Cap Screw 1
8 3896723 Screw, Hex Flange Head Cap 32
9 3401290 Gasket, Oil Pan 1
10 4952795 Pan, Oil TLA 1
11 Item not on this version
12 Item not on this version
13 Item not on this version

Page 83
Group No. 05.06.1 Engine Control Module Option No. PH2017
Ref Part Number Part Name Req Remarks
No.
Engine Control Module

OPTION PH2017
Engine Control Module
Engine Control Module Location
ECM Location (mm): 581.1 vert./153.4
horizontal
Vertical distance measured from the crank
centerline to the top of the ECM.
Horizontal distance measured from the front
face of block to the front of the ECM.
ECM Input Voltage: 12 or 24
OEM Connection Vert From Crank
Centerline: 525mm (20.67 in.)
OEM Connection Horizontal From Front
Face Of Block: 235mm (9.25 in.)
OEM Connection Horizontal From Engine
Centerline: 310.4mm (12.22 in.)
(4905260) 12 Volt Solenoid 1
"For Production Information
Purposes Only, Not Actual
Part, ECM Calibration
Provides Voltage Designation"

Page 84
NOTES

Page 85
Group No. 05.06 Electronic Control Cooler Option No. PH2810

Page 86
Group No. 05.06 Electronic Control Cooler Option No. PH2810
Ref Part Number Part Name Req Remarks
No.
Electronic Control Cooler

OPTION PH2810
Electronic Control Cooler
Engine Control System: Celect
ECM Version: CM570 P2 or CM570 A30
ECM Loc: 581.1 Vert/153.4 Horz
- Vertical Position is Measured from the
Crank C/L to the Top of the ECM
- Horizontal Position is Measured from the
FFOB to the Front of the ECM
1 146161 Washer, Plain 3 3/8 inch
3085185 Sensor, Temperature 1 Intake manifold.
2 3037537 Seal, O Ring 1
3 (3085198) Sensor, Temperature 1 Intake manifold.
4 3102651 Screw, Hex Flange Head Cap 3
5 3161896 Screw, Hexagon Head Cap 2
6 3161910 Dataplate 1
7 3166309 Cooler, Electronic Control 1
8 3335561 Washer, Insulating 7
9 3335562 Washer, Ground 1
10 3406811 Support, Etr Cnt Module 1
4984223 Sensor, Position 1 Cam or Crank
11 3046201 Seal, O Ring 1
12 3408502 Sensor, Position 1 Cam or crank.
(3408504) Module, Electronic Control 1
13 3408501 Module, Electronic Control 1
(3409000) Data, Bootloader 1
(3681484) Data, Nonvolatile Memory 1
14 3900589 Nut, Hexagon Flange 2 M8 x 1.25
15 3901445 Screw, Hex Flange Head Cap 4 M8 X 1.25 X 45
16 3903112 Screw, Hex Flange Head Cap 1 M10 x 1.50 x 30
17 3925437 Screw, Hex Flange Head Cap 4 M10 x 1.50 x 40.
18 4059910 Support, Heat Exchanger 1
19 4921477 Sensor, Prs Temperature 1 Oil.
20 3330159 Seal, O Ring 1
21 4921493 Sensor, Pressure 1 Intake manifold.
29 3330159 Seal, O Ring 1
22 4954905 Sensor, Temperature 1 Coolant or Oil or Fuel
23 4010519 Seal, O Ring 1

Page 87
Group No. 10.06 Turbocharger Option No. PP20049

Page 88
Group No. 10.06 Turbocharger Option No. PP20049
Ref Part Number Part Name Req Remarks
No.
Turbocharger

OPTION PP20049
Turbocharger
4089885 Kit, Turbocharger 1
4039067 Turbocharger 1 Serviced as 4089885.
1 3037537 Seal, O Ring 1
2 3502231 Slinger, Oil 1
3 3759526 Screw, Hexagon Head Set 3 M6 X 1.00 X 12.
4 3504967 Washer, Plain 3
5 3591206 Spacer, Mounting 3
6 3519163 Screw, Drive 2
7 3521441 Seal, Split Ring 1
8 3522597 Pin, Roll 2
9 3525562 Dataplate 1
10 3527651 Plate, Cover 1
11 3528094 Baffle, Oil 1
12 3528096 Plate, Oil Seal 1
13 3528204 Nut, Lock 2 1/4 - 28 UNF.
14 3528221 Ring, Retaining 1
15 (3528414) Nut, Regular Hexagon Jam 1
16 3529372 Nut, Regular Hexagon 2 1/4 - 28 UNF.
17 3529852 Clamp, V Band 1
18 3532195 Spacer, Mounting 3
19 3592892 Screw, Hexagon Head Set 3
20 3533038 Shield, Turbocharger Heat 1
21 3534109 Collar, Thrust 1
22 3534833 Bearing, Turbocharger 2
23 3535399 Clamp, V Band 1
24 3535575 Housing, Tur Bearing 1
25 (4035887) Impeller, Tur Compressor 1
26 3535983 Shaft & Wheel 1
27 (4040639) Bracket, Actuator 1
28 (4036914) Housing, Compressor 1
29 3591655 Bearing, Tur Thrust 1
30 (3597518) End, Adjusting Link 1
31 (4037622) Actuator, Turbocharger 1
32 (3592774) Housing, Turbine 1
33 3709510 Ring, Retaining 4
34 3723863 Ring, Retaining 1
35 3758848 Seal, Split Ring 1
36 3760250 Nut, Lock 1 M8 X 1.25.
37 3762915 Seal, O Ring 1
38 3899343 Gasket, Turbocharger 1
39 (3518004) Washer, Lock 3 M6
40 (4046378) Hose, Plain 1
41 3914420 Clamp, Hose 2 10.5 - 13mm
42 (3537930) Coupling, Elbow Hose 1
43 3088984 Gasket, Turbocharger 1
44 3095798 Stud 2
45 3818824 Nut, Hexagon Flange 4 M10 X 1.50.
3682177 Seal, O Ring 1
3922794 Seal, O Ring 1

Page 89
Group No. 02.01.1 Cylinder Head Mounting Option No. PP20056

Ref Part Number Part Name Req Remarks


No.
Cylinder Head Mounting

OPTION PP20056
Cylinder Head Mounting
Oil Filter Compatible: No
1 3328328 Washer, Sealing 2
2 3328637 Screw, Hex Flange Head Cap 2

Page 90
Group No. 01.01.2 Piston Cooling Nozzle Option No. PP8543

Ref Part Number Part Name Req Remarks


No.
Piston Cooling Nozzle

OPTION PP8543
Piston Cooling Nozzle
1 3080708 Nozzle, Piston Cooling 6
2 3070393 Screw, Hex Flange Head Cap 6 M10 x 1.50 x 25

Page 91
Group No. 01.04 Connecting Rod Option No. PP8543

Page 92
Group No. 01.04 Connecting Rod Option No. PP8543
Ref Part Number Part Name Req Remarks
No.
Connecting Rod

OPTION PP8543
Connecting Rod
Certified Model Name: QSM11
Timing Gear Code: KY
CPL: 8543
Certified By: EPA,CARB,EU
AFC: Yes ASA: No
EFC: No ETC: Yes
Manifold Type: Dry
Engine Aspiration: Charged Air Cooled
Engine Control System: Celect
Application: Nonroad
Power Turbine: N/A
Design Phase: DEI
Power Rating: NA
ECM Version: CM Series
Centinel Provision: No
Turbocharger Included: No
Cert Level: Tier 3, Tier 3, STIIIA.
4083569 Rod, Engine Connecting 6
1 (3896970) Rod, Engine Connecting 1
2 3896894 Bushing 1
3 3027106 Dowel, Ring 2
4 3027108 Screw, Connecting Rod Cap 2
CONNECTING ROD BEARING
5 3016760 Bearing, Connecting Rod 12 Std
5 3016761 Bearing, Connecting Rod 12 0.25 MM Oversize
5 3016762 Bearing, Connecting Rod 12 0.50 MM Oversize
5 3016763 Bearing, Connecting Rod 12 0.75 MM Oversize
5 3016764 Bearing, Connecting Rod 12 1.00 MM Oversize

Page 93
Group No. 01.05 Engine Piston Kit Option No. PP8543

Page 94
Group No. 01.05 Engine Piston Kit Option No. PP8543
Ref Part Number Part Name Req Remarks
No.
Engine Piston Kit

OPTION PP8543
Engine Piston Kit
4089865 Kit, Engine Piston 6
(3103752) Piston, Engine TLA 1
1 (3103753) Top, Piston 1
2 4070653 Skirt, Piston 1
3 3016652 Ring, Retaining 2
4 4083244 Pin, Piston 1
3803977 Set, Piston Ring 6
5 3102367 Ring, Oil Piston 1 Oil Ring
6 3899413 Ring, Compression Piston 1 2nd Ring
7 3893752 Ring, Compression Piston 1 Top Ring

Page 95
Group No. 01.07 Camshaft Option No. PP8543

Ref Part Number Part Name Req Remarks


No.
Camshaft

OPTION PP8543
Camshaft
1 4059893 Camshaft 1
2 3896335 Support, Camshaft Thrust 1
3 3822067 Screw, Captive Washer Cap 2 M10 x 1.50 x 25
4 3009953 Key, Plain Woodruff
5 3401439 Gear, Camshaft 1

Page 96
NOTES

Page 97
Group No. 02.01 Cylinder Head Option No. PP8543

Page 98
Group No. 02.01 Cylinder Head Option No. PP8543
Ref Part Number Part Name Req Remarks
No.
Cylinder Head

OPTION PP8543
Cylinder Head
2864016 Head, Cylinder TLA 1
1 (2864013) Head, Cylinder 1
2 3007632 Plug, Expansion 2
3 206741 Plug, Expansion 2
4 3007635 Plug, Expansion 8
5 3035026 Seal, O Ring 6
6 3417717 Sleeve, Injector 6
7 3090704 Insert, Valve 24
9 4923471 Guide, Valve Stem 24
10 3895860 Spring, Valve 24
4955239 Kit, Intake Valve 12
11 (4926069) Valve, Intake 12 Serviced as 4955239
12 3275354 Collet, Valve 24
3800637 Kit, Exhaust Valve 12
13 (3417779) Valve, Exhaust 12
12 3275354 Collet, Valve 24
14 3104151 Retainer, Valve Spring 24
15 3070072 Guide, Valve Spring 24
16 3008465 Plug, Pipe 16 1/8 NPT
17 3820749 Plug, Orifice 6
18 4003966 Seal, Valve Stem 24
19 3895479 Plug, Expansion 2
MISCELLANEOUS PARTS
20 4923187 Screw, Hex Flange Head Cap 29
21 4022907 Screw, Hex Flange Head Cap 3 M14 x 1.50 x 71
22 4022500 Gasket, Cylinder Head 1
23 3328328 Washer, Sealing 5
24 3328637 Stud 3
25 3328379 Screw, Hex Flange Head Cap 2
VALVE STEM GUIDE
3417558 Guide, Valve Stem A/R .20 mm Oversize
OVERSIZE VALVE SEATS
3028071 Insert, Valve
3028072 Insert, Valve
3028073 Insert, Valve
3028074 Insert, Valve

Page 99
Group No. 06.01 Injectors Option No. PP8543

Ref Part Number Part Name Req Remarks


No.
Injectors

OPTION PP8543
Injectors
1 4903084 Injector 6
2 3070136 Seal, O Ring 1 Red
3 3070137 Seal, O Ring 1 White
4 3070138 Seal, O Ring 1 Blue
5 3803682 Kit, Wiring Harness 1
6 3882793 Screw, Twelve Point Cap 6 M10 x 1.25 x 75
7 4022914 Clamp, Injector 6

Page 100
NOTES

Page 101
Group No. 03.01 Rocker Lever Option No. RL2711

Page 102
Group No. 03.01 Rocker Lever Option No. RL2711
Ref Part Number Part Name Req Remarks
No.
Rocker Lever

OPTION RL2711
Rocker Lever
Engine Brake Supplier: Customer or None
Engine Control System: Celect & IS2
Injector Harness Pass Through Loc: Front
1 3068390 Rod, Push 12
3069020 Lever, Rocker (tla) 6
2 3066257 Nut, Regular Hexagon Jam 1 9/16 - 18 UNF.
3 3066644 Screw, Slotted Set 1
3068948 Lever, Rocker 1 Service as 3069020.
4 3066643 Socket, Tappet 1
5 3067871 Bushing 1
6 3067941 Plug, Ball 2
7 (3896642) Lever, Rocker 1
8 3070175 Crosshead, Valve 6
9 3076046 Rod, Push 6
10 3077444 Clamp, Retaining 8
11 3079661 Support, Rocker Lever 2
12 3079662 Support, Rocker Lever 2
13 3080722 Screw, Hexagon Head Cap 8
14 2868953 Housing, Rocker Lever 1
15 3161093 Screw, Captive Washer Cap 14
3417765 Shaft, Rocker Lever 2
16 (3417767) Shaft, Rocker Lever 1
17 (4060417) Plug, Expansion
4003911 Lever, Rocker(tla) Exhaust Cylinders 1, 3, 5
2 3066257 Nut, Regular Hexagon Jam 1 9/16 - 18 UNF.
3 3066644 Screw, Slotted Set 1
18 (3417922) Socket, Rocker Lever 1
(4003907) Lever, Rocker 1
6 3067941 Plug, Ball 2
19 3019733 Bushing 1
20 (3417923) Retainer, Socket 1
21 (3418003) Plug, Ball 1
22 (4003903) Lever, Rocker 1
4003912 Lever, Rocker(tla) 3 Intake Cylinders 1, 3, 5
2 3066257 Nut, Regular Hexagon Jam 1 9/16 - 18 UNF
3 3066644 Screw, Slotted Set 1 9/16 - 18 UNF
18 (3417922) Socket, Rocker Lever 1
(4003908) Lever, Rocker 1
6 3067941 Plug, Ball 2
19 3019733 Bushing 1
20 (3417923) Retainer, Socket 1
21 (3418003) Plug, Ball 1
23 (4003904) Lever, Rocker 1
4003913 Lever, Rocker(tla) 3 Intake Cylinders 2, 4, 6
2 3066257 Nut, Regular Hexagon Jam 1 9/16 - 18 UNF
3 3066644 Screw, Slotted Set 1 9/16 - 18 UNF
18 (3417922) Socket, Rocker Lever 1
(4003909) Lever, Rocker 1
6 3067941 Plug, Ball 2
19 3019733 Bushing 1
20 (3417923) Retainer, Socket 1
21 (3418003) Plug, Ball 1
24 (4003905) Lever, Rocker 1
4003914 Lever, Rocker(tla) 3 Exhaust Cylinders 2, 4, 6
2 3066257 Nut, Regular Hexagon Jam 1 9/16 - 18 UNF
3 3066644 Screw, Slotted Set 1 9/16 - 18 UNF
18 (3417922) Socket, Rocker Lever 1
(4003910) Lever, Rocker 1
Page 103
Group No. 03.01 Rocker Lever Option No. RL2711
Ref Part Number Part Name Req Remarks
No.
6 3067941 Plug, Ball 2
19 3019733 Bushing 1
20 (3417923) Retainer, Socket 1
21 (3418003) Plug, Ball 1
25 (4003906) Lever, Rocker 1
26 3892105 Screw, Captive Washer Cap 4 M10 x 1.50 x 100
27 3893584 Support, Rocker Lever 4
28 4973102 Gasket, Rkr Lever Housing 1
29 2863697 Screw, Captive Washer Cap 6

Page 104
Group No. 08.13.1 Radiator Plumbing Option No. RP2709

Ref Part Number Part Name Req Remarks


No.
Radiator Plumbing

OPTION RP2709
Radiator Plumbing
Engine Aspiration: Charged Air Cooled
Front Lifting Brkt Mtg Loc: Intake Manifold
Grid Heater Mtg Provision: Yes
Int Manf/Aftrclr Mtg Flange Thickness: 25MM
(0.98")
1 3073750 Clip 1
2 3821847 Screw, Captive Washer Cap 1 M10 x 1.50 x 60
3 3883780 Hose, Flexible 1

Page 105
Group No. 13.05.1 Starter Mounting Option No. SM2703

Ref Part Number Part Name Req Remarks


No.
Starter Mounting

OPTION SM2703
Starter Mounting
Starter Motor Mounting (Dependent)
Starting Motor Mounting Screws: Metric
Clutch Type Provision: Dry
1 4907093 Screw, Twelve Point Cap 3

Page 106
Group No. 08.05 Fan Pilot Spacer Option No. SP2006

Ref Part Number Part Name Req Remarks


No.
Fan Pilot Spacer

OPTION SP2006
Fan Pilot Spacer
Spacer Thickness: 12.7 mm (0.5 in.)
Fan Pilot Dia.: 50.8 mm (2 in.)
Fan Pilot Bolt Circle Dia.: 88.90 mm (3.5 in.)
Fan Mtg Bolt Circle Dia.: 88.90 mm (3.5 in.)
1 4952765 Spacer, Fan 1

Page 107
Group No. 08.05 Fan Pilot Spacer Option No. SP2008

Ref Part Number Part Name Req Remarks


No.
Fan Pilot Spacer

OPTION SP2008
Fan Pilot Spacer
Spacer Thickness: 50.8 mm (2 in.)
Fan Pilot Dia.: 50.8 mm (2 in.)
Fan Pilot Bolt Circle Dia.: 88.90 mm (3.5 in.)
Fan Mtg Bolt Circle Dia.: 88.90 mm (3.5 in.)
1 3035776 Spacer, Fan 1

Page 108
Group No. 13.05 Starting Motor Option No. ST2035

Ref Part Number Part Name Req Remarks


No.
Starting Motor

OPTION ST2035
Starting Motor
Manufacturer: Delco Remy
Model: 39 MT-HD
Voltage: 24
Rotation: Right Hand
Solenoid Angle (degrees): 82
Length: 360.0mm (14.17 in.)
Power Supply: Electric
Cummins Branded: Yes
Integrated Magnetic Switch: Yes
Ground Wire Included: No
1 2871257 Motor, Starting 1

Page 109
Group No. 10.06.1 Turbocharger Arrangement Option No. TB2333

Page 110
Group No. 10.06.1 Turbocharger Arrangement Option No. TB2333
Ref Part Number Part Name Req Remarks
No.
Turbocharger Arrangement

OPTION TB2333
Turbocharger Arrangement
Engine Aspiration: Charged Air Cooled
Turbocharger Location: Low Mount
Exhaust Outlet Location: Front Out
Turbo Outlet Conn Flange OD: 146.05mm
(5.75 in.)
Turbocharger Type: Wastegate
Wastegate Rod-to-Crank Angle (Deg): 86
Turbo C/L Vertically from Crank C/L:
353.00mm (13.9 in)
Turbo C/L Horizontally from Crank C/L:
370.00mm (14.57 in.)
Exhaust Manifold Mtg Included: No
Turbo Oil Supply Line Type: O Ring Face
Seal
Turbo Mtg Flange Bolt Circle Diameter:
129.06mm (5.08 in.)
Intake Manifold Included: in IMI Option
Closed Crankcase Ventilation Compatible:
No
Turbocharger Model: HX55
FFOB to Turbo Compressor Inlet Flange:
630 or 655mm
Turbo Comp Outlet Angle from Horz: 87
Range of Rotation: 2 Degrees Total from 86
Degrees to 89 Degrees
Rotation Reference: Centerline of
compressor outlet is at zero when pointing
horizontal out from engine and at 90 degrees
when pointing straight up. 90 degree elbow
used in determining range of rotation.
(4023099) Exh Mfld Upside Down 1
1 3335152 Manifold, Exhaust 1
2 4003994 Manifold, Exhaust 2
(4906818) M11 Front Out Wastegate 1

Page 111
Group No. 11.01 Turbocharger Arrangement Option No. TB2723

Ref Part Number Part Name Req Remarks


No.
Turbocharger Arrangement

OPTION TB2723
Turbocharger Arrangement
OEM Clamping Plate Supplied: No
Turbocharger Loc: Low, Mid or Top Mount
Stud Quantity: 2
1 3328948 Gasket, Exhaust Manifold 6
2 3818121 Screw, Hex Flange Head Cap 12 M10 x 1.50 x 100
3 3818124 Spacer, Mounting 12
4 3818823 Stud 2

Page 112
NOTES

Page 113
Group No. 08.07 Thermostat Housing Option No. TH2086

Page 114
Group No. 08.07 Thermostat Housing Option No. TH2086
Ref Part Number Part Name Req Remarks
No.
Thermostat Housing

OPTION TH2086
Thermostat Housing
Water Outlet Connection Style: Cast On
Water Outlet Outside Diameter: 57mm (2.24
in.)
Water Outlet Direction: Vertical
Thrm Spt Top Front Wtr Port Size: 3/8 NPTF
Thrm Spt Bottom Front Wtr Port Size:
9/16-18 UNF
Thrm Spt Rear Wtr Port Size: 9/16 UNF
Water Outlet Horizontal Distance: 204.6mm
(8.06 in.)
Water Outlet Vertical Distance: 508mm (20
in.)
Wtr Out Horizontal Distance From FFOB:
17.5mm (0.69 in.)
OEM Attachment Stud Location: Upper Left,
Lower Left, Lower Right
Alt Mtg Tab Vertical from Crank C/L:
362.96mm (14.29 in.)
Thermostat Opening Temp: 82 C (179.6 F)
Thermostat Full Open Temp: 94 C (201.2 F)
Thermostat Vent Arrangement: Non-Vented
Thermostat Quantity: 1
Lube Cooler Mounting Hole Quantity: Four
1 3008690 Clamp, Hose 2 1 3/4 - 2 1/4 inch
2 3017502 Screw, Hexagon Head Cap 1 M10 x 1.50 x 120
4083195 Support, Thm Housing 1
3037536 Plug, Threaded 1 9/16 - 18 UNF
3 3037537 Seal, O Ring 1
4 (3040813) Plug, Threaded 1
5 (4083188) Support, Thm Housing 1
6 3081347 Screw, Hexagon Head Cap 1 M10 x 1.50 x 145
3406883 Housing, Thermostat TLA
7 3008468 Plug, Pipe 2 1/2 NPT
8 3008469 Plug, Pipe 1 3/4 NPT
(3406882) Housing, Thermostat 1
9 186780 Seal, Thermostat 1
10 3161913 Housing, Thermostat 1
11 3820667 Hose, Plain 1
12 3820988 Screw, Hexagon Head Cap 3 M10 x 1.50 x 35
13 3893692 Gasket, Support 1
14 3081350 Screw, Hexagon Head Cap 3 M10 x 1.50 x 172.

Page 115
Group No. 08.07 Thermostat Housing Plumbing Option No. TH2762

Ref Part Number Part Name Req Remarks


No.
Thermostat Housing Plumbin

OPTION TH2762
Thermostat Housing Plumbing
Thrm Spt Top Front Wtr Port: 3/8 NPTF
Plugged
Thrm Spt Bottom Front Wtr Port: 9/16-18
UNF Open
1 3013786 Plug, Pipe 1 3/8 NPT

Page 116
NOTES

Page 117
Group No. 10.06.2 Turbocharger Plumbing Option No. TP2842

Page 118
Group No. 10.06.2 Turbocharger Plumbing Option No. TP2842
Ref Part Number Part Name Req Remarks
No.
Turbocharger Plumbing

OPTION TP2842
Turbocharger Plumbing
Turbocharger Location: Low Mount
Exhaust Outlet Location: Front Out
Engine Aspiration: Charged Air Cooled
Turbo C/L Vertically from Crank C/L:
353.00mm (13.9 in)
Turbo C/L Horizontally from Crank C/L:
370.00mm (14.57 in.)
Turbo Oil Supply Line End Angle: 180
Oil Supply Line Type: O Ring Face Seal
Wastegate Rod-to-Crank Angle (Deg): 86
FFOB to Turbo Compressor Inlet Flange:
630 or 655
1 3025802 Screw, Hexagon Head Cap 2 M8 X 1.25 X 20.
2 3047340 Elbow, Male Union 1 1 1/16-12x1 1/16-12 (90deg)
3081950 Union, Male 2
3 3037537 Seal, O Ring 1
4 (3085824) Union, Male 1
5 3922794 Seal, O Ring 1
6 3328640 Connection, Tur Oil Drain 1
7 3899343 Gasket, Turbocharger 1
8 4022732 Hose, Flexible 1

Page 119
Group No. 03.01.1 Valve Cover Option No. VC2086

Page 120
Group No. 03.01.1 Valve Cover Option No. VC2086
Ref Part Number Part Name Req Remarks
No.
Valve Cover

OPTION VC2086
Valve Cover
Breather Mounting Arrangement: Internal
Breather Vent Location: Side
Material: Plastic
Oil Fill Location: None
Engine Position: Vertical Standard
Straight Thread O-Ring Port Dia.: None
Valve Cover Pitch (Degrees): 23
Breather Type: Baffled/ Screened
4963815 Cover, Rocker Lever 1
1 3042401 Seal, Grommet 1
2 3047134 Tube, Breather 1
3 (4961293) Cover, Rocker Lever 1
4 3883220 Gasket, Rocker Lever Cover 1
3883222 Spacer, Mounting 16 Item not shown.
5 3899757 Screw, Hexagon Head Cap 16 M8 x 1.25 x 40
6 3899798 Isolator, Noise 16

Page 121
Group No. 08.08 Corrosion Resistor Option No. WF2031

Page 122
Group No. 08.08 Corrosion Resistor Option No. WF2031
Ref Part Number Part Name Req Remarks
No.
Corrosion Resistor

OPTION WF2031
Corrosion Resistor
Supplier: Cummins
Corrosion Resistor Location: Right Rear on
Water Header Plate
Element Type: Spin-On
Element Quantity: Single
Inhibitor Type: DCA4
DCA4 Units: 15
For Use with Cooling Systems When the
OEM DOES NOT USE WITH a Factory Fill
Coolant that Contains a Precharge Dose of
SCA.
Cooling Capacity Min Value: 18.92 L (5 Gal)
Cooling Capacity Max Value: 37.85 L (10
Gal)
Decal Provided: Fleetguard
3819767 Head, Corrosion Resistor 1
1 (3818935) Head, Corrosion Resistor 1
2 3966716 Seal, O Ring 1
3 205363 Washer, Spring 1
4 206963 Insert, Filter Head 1
5 3818849 Shaft, Shutoff Valve 1
6 3042327 Washer, Plain 1 1/4 inch
7 3202049 Screw, Hexagon Head Cap 1 M6 x 1.00 x 12
8 3328740 Seal, O Ring 2
9 3081345 Screw, Hexagon Head Cap 1 M10 x 1.50 x 65
10 3100308 Resistor, Corrosion 1 Buy from Cummins Filtration
11 3820988 Screw, Hexagon Head Cap 2 M10 x 1.50 x 35
12 3009330 Washer, Plain 1 M10
13 108330 Washer, Plain 2 3/8 inch
3826824 Decal 1

Page 123
Group No. 08.07.1 Oil Cooler Water Plumbing Option No. WH2702

Page 124
Group No. 08.07.1 Oil Cooler Water Plumbing Option No. WH2702
Ref Part Number Part Name Req Remarks
No.
Oil Cooler Water Plumbing

OPTION WH2702
Oil Cooler Water Plumbing
Crn Resistor Mtg Loc: Right Rear on Water
Header Plate Plate
Cab Heater Plmb Provision: 1/2" NPTF
Heat Shield Mtg Provision: None
Crn Rstr Wtr Port Type: Thru Hole
Egr Engine: No
1 3818060 Screw, Captive Washer Cap 18 M10 x 1.50 x 25
4985547 Cover, Water Header 1
2 3008468 Plug, Pipe 6 1/2 NPT
3 (4985548) Cover, Water Header 1
4 4083006 Gasket, Wtr Header Cover 1

Page 125
Group No. 08.01 Water Pump Option No. WP2020
Ref Part Number Part Name Req Remarks
No.
Water Pump

OPTION WP2020
Water Pump
Water pump has been
removed from this option.
It is in another depended
option now.

Page 126
NOTES

Page 127
Group No. 08.01 Water Pump Option No. WP2705

Page 128
Group No. 08.01 Water Pump Option No. WP2705
Ref Part Number Part Name Req Remarks
No.
Water Pump

OPTION WP2705
Water Pump
Alternator Drive Provision: No
Inlet Connection Type: Straight
Shaft Length: 64.097
This Water Pump is Designed for Use with
the Two-Pass Oil Cooler
1 3027924 Gasket, Connection 1
2 3034836 Screw, Hexagon Head Cap 3 M10 X 1.50 X 30.
(3328559) Connection, Water Transfer 1
3 3821718 Connection, Water Transfer 1
4 3892095 Seal, O Ring 1
4955706 Kits, Water Pump 1
(4972857) Pump, Water TLA 1
5 3008468 Plug, Pipe 1 1/2 NPT.
6 3008469 Plug, Pipe 1 3/4 NPT.
7 3008470 Plug, Pipe 1 1 NPT.
3037536 Plug, Threaded 2 9/16 - 18 UNF.
8 3037537 Seal, O Ring 1
9 (3040813) Plug, Threaded 1
3042619 Nipple, Coupling 1
8 3037537 Seal, O Ring 1
10 3042620 Nipple, Coupling 1
4972862 Pump, Water 1
11 S 16002 Bearing, Ball 1
12 160586 Ring, Retaining 1
13 3019600 Seal, Oil 1
14 3035679 Impeller, Water Pump 1
15 3038991 Gear, Water Pump 1
16 3064634 Ring, Retaining 1
17 3073695 Cover, Water Pump 1
18 3335044 Screw, Hexagon Head Cap 3 M10 X 1.50 X 25.
19 3400813 Shaft, Water Pump 1
20 3820791 Seal, O Ring 1
21 4926553 Body, Water Pump 1
22 4972860 Seal, Water Pump 1
23 2863701 Seal, O Ring 1
24 3900631 Screw, Hex Flange Head Cap 2 M8 x 1.25 x 25
25 3044896 Cover, Protective 1
WATER PUMP REPAIR KIT
4955802 Kit, Water Pump Repair Minor
S 16002 Bearing, Ball 1
3820791 Seal, O Ring 1
160586 Ring, Retaining 1
4972860 Seal, Water Pump 1
3064634 Ring, Retaining 1
3019600 Seal, Oil 1
3035679 Impeller, Water Pump 1
3882774 Seal, O Ring 1

Page 129
Group No. 05.06.1 Etr Cnt Mdl Wrg Harness Option No. WR2767

Page 130
Group No. 05.06.1 Etr Cnt Mdl Wrg Harness Option No. WR2767
Ref Part Number Part Name Req Remarks
No.
Etr Cnt Mdl Wrg Harness

OPTION WR2767
Etr Cnt Mdl Wrg Harness
Engine Control System: Celect
ECM Version: CM Series
ECM Location (mm): 581.1 Vert./153.4
Horizontal ECM
Vertical Distance is Measured from the Top
of the ECM to the Crank Centerline.
The Horizontal Distance is Measured from
the Front Face of Block to the Front of the
ECM.
Int Man Temp Sensor Loc: Rear Int
Boost Sensor Mounting Loc: Rear
OEM Interface Connection Orientation: Rear
From ECM
Engine Harness Clipping Location: Block
Hole #329
OEM Wiring Brace Included: No
Harness Routing: Attached to Air Intake
Manifold
2864482 Harness, Wiring 1
1 (2864481) Harness, Etr Cnt Mdl Wrg 1
2 3062329 Clamp, Wire Tie 4
3 3068505 Retainer, Connector Wiring 1
4 3616615 Connector, Electrical 1
5 (3616616) Connector, Electrical 3
6 3654215 Cover, Protective 1
7 4076493 Sensor, Pressure 1 Ambient Air **
2864516 Harness, Wiring 1
8 (2864515) Harness, Etr Cnt Mdl Wrg 1
9 (4022860) Cover, Protective 1
2 3062329 Clamp, Wire Tie 4
10 3251659 Nut, Regular Hexagon 3 M6 X 1.00.
11 3335571 Brace, Wiring 1
12 3681386 Stud 1
13 3818060 Screw, Captive Washer Cap 3 M10 X 1.50 X 25.
14 3821783 Screw, Captive Washer Cap 5 M8 X 1.25 X 20.
15 3900627 Screw, Hex Flange Head Cap 2 M6 X 1.00 X 14
16 3902662 Nut, Hexagon Flange 1 M10 x 1.50
17 3910266 Washer, Spring 3
18 4022547 Nut, Regular Hexagon 1
PASS-THROUGH CORRECTOR
O-RINGS
O RING SEAL
3163713 Seal, O Ring 1 For Harness Listed Below
3163714 Seal, O Ring 1 For Harness Listed Below
4004571 Harness, Etr Cnt Mdl Wrg 1
4022868 Harness, Etr Cnt Mdl Wrg 1
4004501 Harness, Etr Cnt Mdl Wrg 1
O RING SEAL
3163715 Seal, O Ring 2 For Harness Listed Below
3099354 Harness, Etr Cnt Mdl Wrg 1
4059810 Harness, Etr Cnt Mdl Wrg 1
4004573 Harness, Etr Cnt Mdl Wrg 1
4022870 Harness, Etr Cnt Mdl Wrg 1
4059814 Harness, Etr Cnt Mdl Wrg 1
4004503 Harness, Etr Cnt Mdl Wrg 1
4059812 Harness, Etr Cnt Mdl Wrg 1

Page 131
Group No. 11.01.1 Exhaust Outlet Connection Option No. XS2019

Ref Part Number Part Name Req Remarks


No.
Exhaust Outlet Connection

OPTION XS2019
Exhaust Outlet Connection
Outlet Connection Type: Straight
Turbo Outlet Connection O.D.: (in.): 5
Outlet Connection Length (in.): 1.75
Outlet Conn Clamp Qty.: One
Outlet Conn Clamp Type: V-Band Marmon
Outlet Conn Clamp Supplied: In Kit
1 203191 Adapter Exh Manifold 1
2 186917 Clamp, V Band 1

Page 132
Group No. 17.01 Upper Engine Gasket Set Option No. 4089478
Ref Part Number Part Name Req Remarks
No.
GASKET SETS

OPTION 4089478
UPPER ENGINE GASKET
Set, Upper Engine Gasket
2864080 Gasket, Cylinder Head 1
3037537 Seal, O Ring 1
3040817 Seal, O Ring 1
3042401 Seal, Grommet 1
3069786 Gasket, Intake Manifold 1
3070136 Seal, O Ring 6 Red
3070137 Seal, O Ring 6 White
3070138 Seal, O Ring 6 Blue
3088984 Gasket, Turbocharger 1
3102361 Gasket, Connection 1
3102802 Seal, O Ring 1
3328328 Washer, Sealing 7
3328464 Seal, O Ring 2
3328948 Gasket, Exhaust Manifold 4
3330538 Seal, O Ring 2
3627695 Seal, O Ring 2
3678786 Seal, O Ring 2
3678912 Seal, O Ring 1
3755843 Gasket, Turbocharger 1
3819871 Seal, O Ring 1
3819900 Gasket, Turbocharger 1
3820872 Gasket, Cover Plate 1
3867043 Seal, O Ring 19
3883220 Gasket, Rocker Lever Cover 1
3899343 Gasket, Turbocharger 1
3922794 Seal, O Ring 2
4022907 Screw, Hex Glange Head Cap 3
4973102 Gasket, Rkr Lever Housing 1
5266422 Gasket, Exhaust Manifold 2

Page 133
Group No. 17.01 Lower Engine Gasket Set Option No. 4089998
Ref Part Number Part Name Req Remarks
No.
GASKET SETS

OPTION 4089998
LOWER ENGINE GASKET SET
Set, Lower Engine Gasket
67946 Washer, Plain 2 1 1/32 Inch.
103426 Gasket, Connection 1
109080 Seal, O Ring 2
145527 Seal, O Ring 1
163654 Seal, O Ring 2
186780 Seal, Thermostat 1
2863701 Seal, O Ring 1
2863702 Seal, O Ring 1
2871314 Gasket, Hand Hole 3
3008400 Gasket, Hydraulic Pump 1
3025130 Gasket, Lub Oil Pump Cover 1
3025296 Gasket, Cover Plate 1
3027924 Gasket, Connection 1
3028295 Seal, Rectangular Ring 2
3031007 Gasket, Starter 1
3032787 Seal, O Ring 2
3033247 Seal, O Ring 1
3033248 Seal, O Ring 1
3037537 Seal, O Ring 8
3040817 Seal, O Ring 1
3046943 Seal, O Ring 1
3047188 Seal, Rectangular Ring 6
3080769 Seal, Rectangular Ring 2
3080770 Seal, Rectangular Ring 1
3102500 Seal, O Ring 1
3102646 Seal, O Ring 1
3201386 Gasket, Connection 1
3201659 Seal, Rectangular Rng 6 M10 x 1.50 x 25.
3401290 Gasket, Oil Pan 1
3335044 Screw, Hexagon Head Cap 3
3401290 Gasket, Oil Pan 1
3803894 Kit, Seal 1
3161772 Seal, O Ring 1
3328759 Gasket, Carrier 1
3895020 Seal, Dust 1
3804304 Kit, Oil Seal 1
3328760 Gasket, Carrier 1
3892794 Seal, Oil 1
3896837 Seal, Dust 1
3818841 Gasket, Thermostat Housing 1
3818885 Seal, O Ring 1
3819871 Seal, O Ring 1
3820030 Seal, Rectangular Ring 1
3820629 Gasket, Filter Head 1
3820791 Seal, O Ring 1
3820945 Seal, Rectangular Ring 1
3820946 Seal, Rectangular Ring 1
3883150 Seal, O Ring 1
3883510 Seal, Rectangular Ring 1
3892095 Seal, O Ring 1
3892625 Gasket, Oil Cooler Support 2
3893690 Gasket, Heater Housing 1
3893692 Gasket, Support 1
3899746 Gasket, Acc Drive Support 1
4026171 Gasket, Fuel Pump 1
4070462 Screw, Hex Flange Head Cap 38
4070463 Screw, Hex Flange Head Cap 5
Page 134
Group No. 17.01 Lower Engine Gasket Set Option No. 4089998
Ref Part Number Part Name Req Remarks
No.
4082772 Screw, Round Head Cap 18
4083006 Gasket, Water Header Cover 1
4089542 Kit, Rear Seal Crank 1
4083121 Screw, Hex Flange Head Cap 12
(4923644) Seal, Oil 1
(4920751) Seal, Rectangular Strip 1
4952625 Gasket, Air Compressor 1
4955665 Kit, Oil Seal 1
(3328761) Gasket, Carrier 1
(4962745) Seal, Oil 1
4970037 Hose, Plain 1
4988280 Gasket, Hydraulic Pump 1

Page 135
NOTES

Page 136
Option Index
Option No. Description Page No.
4089478...............................................Upper Engine Gasket Set.............................................................................................133
4089998...............................................Lower Engine Gasket Set.............................................................................................134
AD2061................................................Accessory Drive Pulley.....................................................................................................2
AH2008................................................Air Heater Operating Aid..................................................................................................3
AP2087................................................Agency Approval..............................................................................................................4
AP2714................................................Dcn Ipn Documentation....................................................................................................6
BB2706................................................Cylinder Block..............................................................................8, 10, 11, 12, 14, 16, 18
BB2750................................................Cylinder Block Plumbing................................................................................................20
BR2736................................................Crankcase Breather.......................................................................................................21
CF2009................................................Ref Compressor Mounting.............................................................................................22
CH2028................................................Coolant Heater Starting Aid............................................................................................24
CI2705.................................................Air Compressor Inlet.......................................................................................................25
CP2063................................................Air Compressor Plumbing..............................................................................................26
DA2110................................................Vibration Damper...........................................................................................................27
DF2029................................................Front Gear Train.............................................................................................................28
DP2701................................................Fuel Pump Drive.............................................................................................................29
EA2036................................................Electrical Accessories....................................................................................................30
EB2047................................................Engine Brake..................................................................................................................31
EC2701................................................Thermostat.....................................................................................................................32
EE2036................................................Alternator........................................................................................................................33
EH2127................................................Alternator Mounting........................................................................................................34
EH2712................................................Alternator Drive Pulley....................................................................................................36
EM2038................................................Front Engine Support.....................................................................................................37
FA2267................................................Fan Drive........................................................................................................................38
FA2718................................................Fan Drive Belt.................................................................................................................40
FF2244.................................................Fuel Filter.......................................................................................................................42
FF2758.................................................Fuel Pump Fitting...........................................................................................................44
FF2786.................................................Fuel Filter Plumbing.......................................................................................................45
FH2303................................................Flywheel Housing...........................................................................................................46
FP2953................................................Fuel Pump......................................................................................................................48
FP2957................................................Fuel Pump Coupling.......................................................................................................51
FT20072...............................................Fuel Plumbing................................................................................................................52
FW2160...............................................Flywheel.........................................................................................................................54
GG2706...............................................Front Gear Cover...........................................................................................................56
IC2068.................................................Air Intake Connection.....................................................................................................58
IM2003.................................................Air Intake Manifold..........................................................................................................59
IM2718.................................................Air Int Manifold Mounting................................................................................................60
IT2017..................................................Air Transfer Connection.................................................................................................62
LA2048.................................................Lifting Bracket.................................................................................................................64
LC2766................................................Lube Oil Cooler..............................................................................................................66
LF2054.................................................Full Flow Oil Filter...........................................................................................................68
LG2121................................................Oil Level Gauge..............................................................................................................70
LM2001................................................Lube Oil Accessory Manifold..........................................................................................72
LP2709.................................................Lube Oil Pump................................................................................................................74
NN2713................................................Nameplate......................................................................................................................76
OB2465................................................Oil Filler Arrangement....................................................................................................78
OB2726................................................Hand Hole Cover............................................................................................................80
OP2145................................................Oil Pan............................................................................................................................82
PH2017................................................Engine Control Module...................................................................................................84
PH2810................................................Electronic Control Cooler...............................................................................................86
PP20049..............................................Turbocharger..................................................................................................................88
PP20056..............................................Cylinder Head Mounting.................................................................................................90
PP8543................................................Piston Cooling Nozzle....................................................................91, 92, 94, 96, 98, 100
RL2711................................................Rocker Lever................................................................................................................102
RP2709................................................Radiator Plumbing........................................................................................................105
SM2703................................................Starter Mounting...........................................................................................................106
SP2006................................................Fan Pilot Spacer...........................................................................................................107
SP2008................................................Fan Pilot Spacer...........................................................................................................108
ST2035................................................Starting Motor...............................................................................................................109
TB2333................................................Turbocharger Arrangement..........................................................................................110
TB2723................................................Turbocharger Arrangement..........................................................................................112
TH2086................................................Thermostat Housing.....................................................................................................114
TH2762................................................Thermostat Housing Plumbing.....................................................................................116
TP2842................................................Turbocharger Plumbing................................................................................................118
VC2086................................................Valve Cover..................................................................................................................120
WF2031...............................................Corrosion Resistor........................................................................................................122
Page A-1
Option Index
Option No. Description Page No.
WH2702...............................................Oil Cooler Water Plumbing...........................................................................................124
WP2020...............................................Water Pump.................................................................................................................126
WP2705...............................................Water Pump.................................................................................................................128
WR2767...............................................Etr Cnt Mdl Wrg Harness.............................................................................................130
XS2019................................................Exhaust Outlet Connection...........................................................................................132

Page A-2
Part Index
Part No. Description Page No. Part No. Description Page No.
100099...............Seal, Rectangular Ring........................48 2877582.............Decal....................................................68
100129...............Screw, Socket Head Cap...............48, 48 2878168.............Bushing..................................................8
103426...............Gasket, Connection............................134 2882717.............Asy Inst Bulletin 4087161.......................6
105375...............Nameplate............................................48 2882718.............Doi Bulletin 4087159..............................6
107460...............Clip.......................................................21 2882719.............Wire Tie Documents...............................6
108330...............Washer, Plain.....................................122 2882729.............Crankshaft, Engine...............................11
108722...............Clip.......................................................70 3000175.............Hub, Jaw Coupling...............................29
109080...............Seal, O Ring.................................66, 134 3007632.............Plug, Expansion.........................8, 20, 98
110855...............Gasket, Fuel Pump..............................48 3007635.............Plug, Expansion.........................8, 20, 98
127316...............Washer, Plain.......................................46 3008400.............Gasket, Hydraulic Pump....................134
128807...............Ring, Retaining...............................48, 48 3008446.............Dowel, Pin..............................................8
129510...............Screw, Hexagon Head Cap..................29 3008465.............Plug, Pipe.......................................25, 98
129768...............Spring, Valve........................................48 3008466.............Plug, Pipe.............................8, 20, 66, 72
129839...............Shield, Shutoff Valve............................48 3008468.............Plug, Pipe...........8, 20, 60, 114, 124, 128
129866...............Union, Male....................................42, 45 3008469.............Plug, Pipe.............................46, 114, 128
129888...............Seal, Rectangular Ring..................48, 48 3008470.............Plug, Pipe...........................................128
139988...............Seal, Rectangular Ring........................48 3008690.............Clamp, Hose......................................114
142207...............Dowel, Pin..............................................8 3009330.............Washer, Plain.............18, 34, 51, 82, 122
142784...............Head, Fuel Filter...................................42 3009887.............Screw, Hexagon Head Cap..................78
145527...............Seal, O Ring.......................................134 3010146.............Spring, Compression........................8, 74
146161...............Washer, Plain.......................................86 3013786.............Plug, Pipe...............................46, 72, 116
146483...............Screen, Filter........................................48 3014575.............Cap, Fuel Pump Filter..........................48
148555...............Dowel, Pin..............................................8 3014754.............Washer, Plain.........................................8
151900...............Seal, Rectangular Ring........................48 3014755.............Disc, Valve.............................................8
153336...............Body, Fuel Pump Damper....................48 3014756.............Spring, Compression..............................8
153338...............Cover, Fuel Pump Damper..................48 3016652.............Ring, Retaining.....................................94
153346...............Screw, Socket Head Cap...............48, 48 3016760.............Bearing, Connecting Rod.....................92
160514...............Washer, Lock.......................................48 3016761.............Bearing, Connecting Rod.....................92
160586...............Ring, Retaining...........................128, 128 3016762.............Bearing, Connecting Rod.....................92
163654...............Seal, O Ring.......................................134 3016763.............Bearing, Connecting Rod.....................92
163759...............Connector, Tube..................................70 3016764.............Bearing, Connecting Rod.....................92
170664...............Washer, Plain.......................................29 3016770.............Bearing, Main.......................................12
179063...............Plug, Retainer........................................8 3016771.............Bearing, Main.......................................12
181466...............Washer, Lock...........................48, 48, 48 3016772.............Bearing, Main.......................................12
182459...............Gasket, Water Header Cover...............46 3016773.............Bearing, Main.......................................12
186780...............Seal, Thermostat........................114, 134 3016774.............Bearing, Main.......................................12
186917...............Clamp, V Band...................................132 3016780.............Bearing, Main.......................................12
202897...............Diaphragm, Ful Pump Damp................48 3016781.............Bearing, Main.......................................12
203191...............Adapter Exh Manifold.........................132 3016782.............Bearing, Main.......................................12
203518...............Washer, Plain.......................................37 3016783.............Bearing, Main.......................................12
203850...............Union, Male..........................................44 3016784.............Bearing, Main.......................................12
204048...............Plate, Cover.........................................28 3017051.............Screw, Captive Washer Cap................48
205363...............Washer, Spring..................................122 3017502.............Screw, Hexagon Head Cap................114
206741...............Plug, Expansion...................................98 3018006.............Screw, Hexagon Head Cap..................46
206963...............Insert, Filter Head...............................122 3019600.............Seal, Oil......................................128, 128
2863697.............Screw, Captive Washer Cap..............102 3019631.............Washer, Plain.........................................8
2863701.............Seal, O Ring...............................128, 134 3019733.............Bushing......................102, 102, 102, 102
2863702.............Seal, O Ring.......................................134 3021123.............Seal, O Ring.........................................48
2864013.............Head, Cylinder.....................................98 3022148.............Screw, Hexagon Head Cap..................46
2864016.............Head, Cylinder TLA..............................98 3023525.............Screw, Socket Head Cap.....................74
2864080.............Gasket, Cylinder Head.......................133 3025130.............Gasket, Lub Oil Pump Cover.............134
2864390.............Verified Esn Stamp................................8 3025295.............Cover, Camshaft..................................78
2864401.............Hose, Flexible......................................52 3025296.............Gasket, Cover Plate.....................78, 134
2864481.............Harness, Etr Cnt Mdl Wrg..................130 3025321.............Adapter, Spline.....................................28
2864482.............Harness, Wiring..................................130 3025354.............Bearing, Needle.............................14, 28
2864515.............Harness, Etr Cnt Mdl Wrg..................130 3025458.............Plug, Pipe.............................................58
2864516.............Harness, Wiring..................................130 3025802.............Screw, Hexagon Head Cap..........46, 118
2868809.............Dipstick.................................................70 3026134.............Gasket, Cover Plate.............................46
2868820.............Bearing, Thrust...............................16, 16 3026135.............Cover, Access Hole..............................46
2868940.............Retainer, Gear......................................16 3026166.............Shaft, Idler............................................16
2868953.............Housing, Rocker Lever.......................102 3026167.............Shaft, Idler......................................16, 16
2871257.............Motor, Starting....................................109 3026188.............Bushing................................................16
2871294.............Tensioner, Belt.....................................34 3026189.............Bushing..........................................16, 16
2871314.............Gasket, Hand Hole.......................80, 134 3026231.............Dowel, Ring............................................8
2872429.............Spacer, Seal.........................................48 3026233.............Retainer, Gear......................................16
287314...............Gasket, Hand Hole...............................78 3026758.............Seat, Prs Regulator Valve......................8
Page B-1
Part Index
Part No. Description Page No. Part No. Description Page No.
3026961.............Cap, Main Bearing.................................8 3064109.............Screw, Hexagon Head Cap..................51
3027106.............Dowel, Ring..........................................92 3064582.............Support, Cam Fol Shaft........................18
3027108.............Screw, Connecting Rod Cap................92 3064583.............Support, Cam Fol Shaft........................18
3027924.............Gasket, Connection....................128, 134 3064621.............Socket, Tappet...............................18, 18
3028295.............Seal, Rectangular Ring......................134 3064634.............Ring, Retaining...........................128, 128
3028309.............Bearing, Thrust.....................................29 3065944.............Screw, Captive Washer Cap................48
3028421.............Gear, Hydraulic Pump..........................28 3066211.............Seal, O Ring.........................................58
3028684.............Cover, Hand Hole.................................78 3066257.............Nut, Regular Hexagon Jam....102, 102,
3029920.............Pin, Roll................................................18 102, 102, 102
3031007.............Gasket, Starter...................................134 3066643.............Socket, Tappet...................................102
3031511.............Plug, Pipe.............................................60 3066644.............Screw, Slotted Set....102, 102, 102, 102,
3032787.............Seal, O Ring.................................82, 134 102
3033247.............Seal, O Ring.................................74, 134 3067871.............Bushing..............................................102
3033248.............Seal, O Ring.................................74, 134 3067941.............Plug, Ball............102, 102, 102, 102, 102
3033719.............Dowel, Ring..........................................48 3067979.............Clamp, V Band...............................58, 62
3033724.............Bushing................................................48 3068015.............Connection, Air Transfer......................58
3033742.............Plug, Threaded.....................................48 3068390.............Rod, Push..........................................102
3034412.............Seal, O Ring.............................29, 48, 48 3068505.............Retainer, Connector Wiring................130
3034451.............Housing, Actuator.................................48 3068768.............Ring, Retaining.....................................48
3034836.............Screw, Hexagon Head Cap....24, 66, 128 3068948.............Lever, Rocker.....................................102
3035026.............Seal, O Ring.........................................98 3068979.............Plunger, Prs Regulator.....................8, 74
3035679.............Impeller, Water Pump................128, 128 3069020.............Lever, Rocker (tla)..............................102
3035776.............Spacer, Fan........................................108 3069103.............Gasket, Fuel Pump..............................51
3036230.............Screw, Hexagon Head Cap............25, 78 3069728.............Sensor, Viscosity..............................8, 74
3036460.............Washer, Spring....................................66 3069786.............Gasket, Intake Manifold.................3, 133
3036865.............Union, Male..........................................48 3070072.............Guide, Valve Spring.............................98
3037236.............Seal, O Ring.........................................48 3070100.............Gasket, Connection..............................58
3037536.............Plug, Threaded..8, 8, 20, 48, 60, 66, 114, 3070136.............Seal, O Ring...............................100, 133
128 3070137.............Seal, O Ring...............................100, 133
3037537.............Seal, O Ring....8, 20, 48, 48, 60, 66, 72, 3070138.............Seal, O Ring...............................100, 133
86, 88, 114, 118, 128, 128, 133, 134 3070175.............Crosshead, Valve.........................31, 102
3038991.............Gear, Water Pump.............................128 3070393.............Screw, Hex Flange Head Cap..............91
3038995.............Gear, Idler............................................16 3071643.............Seal, Oil..........................................48, 48
3038996.............Assy, Idler Gear...................................16 3073695.............Cover, Water Pump............................128
3039398.............Screw, Hexagon Head Cap..................16 3073750.............Clip.....................................................105
3040810.............Plug, Threaded...........................8, 20, 66 3073887.............Plug,Ball...............................................48
3040813.............Plug, Threaded...20, 48, 60, 66, 114, 128 3074316.............Spacer, Seal...................................48, 48
3040815.............Plug, Threaded.....................................66 3074317.............Spacer, Seal...................................48, 48
3040816.............Plug, Threaded.....................................66 3076046.............Rod, Push..........................................102
3040817.............Seal, O Ring.......42, 44, 45, 66, 133, 134 3077444.............Clamp, Retaining................................102
3041042.............Gear, Accessory Drive.........................29 3079584.............Plug, Threaded.....................................48
3041043.............Shaft, Accessory Drive.........................29 3079589.............Lever, Cam Follower............................18
3041048.............Gear.....................................................29 3079661.............Support, Rocker Lever.......................102
3042327.............Washer, Plain.....................................122 3079662.............Support, Rocker Lever.......................102
3042401.............Seal, Grommet...........................120, 133 3080401.............Adapter, O Ring...................................66
3042619.............Nipple, Coupling.................8, 48, 72, 128 3080708.............Nozzle, Piston Cooling.........................91
3042620.............Nipple, Coupling.....................48, 72, 128 3080722.............Screw, Hexagon Head Cap................102
3044360.............Nut, Regular Hexagon....................18, 51 3080760.............Liner, Cylinder......................................10
3044896.............Cover, Protective................................128 3080769.............Seal, Rectangular Ring................66, 134
3045853.............Screw, Twelve Point Cap.....................16 3080770.............Seal, Rectangular Ring......................134
3046200.............Spider, Jaw Coupling...........................51 3081345.............Screw, Hexagon Head Cap................122
3046201.............Seal, O Ring.........................8, 20, 66, 86 3081347.............Screw, Hexagon Head Cap................114
3046202.............Plug, Threaded...........................8, 20, 66 3081348.............Screw, Hexagon Head Cap..................34
3046943.............Seal, O Ring.................................66, 134 3081350.............Screw, Hexagon Head Cap................114
3047134.............Tube, Breather...................................120 3081950.............Union, Male........................................118
3047188.............Seal, Rectangular.........................10, 134 3084445.............Gear, Crankshaft..................................11
3047340.............Elbow, Male Union.............................118 3084447.............Gear, Idler............................................16
3048553.............Cap, Filler.............................................80 3084448.............Gear, Idler............................................16
3050897.............Plug, Threaded.....................................66 3084532.............Assy, Idler Gear...................................16
3053349.............Dowel, Pin..............................................8 3084533.............Assy, Idler Gear...................................16
3055069.............Plug, Threaded.....................................82 3084713.............Seal, Oil..........................................48, 48
3056003.............Plug, Threaded.....................................48 3084899.............Bearing, Thrust.....................................16
3056009.............Disc, Actuator.......................................48 3085185.............Sensor, Temperature...........................86
3056416.............Plug, Threaded.....................................48 3085198.............Sensor, Temperature...........................86
3062329.............Clamp, Wire Tie.....................6, 130, 130 3085615.............Ring, Retaining.....................................48
3063779.............Plug, Threaded.....................................46 3085824.............Union, Male........................................118
Page B-2
Part Index
Part No. Description Page No. Part No. Description Page No.
3088161.............Plate, Thrust Bearing Wear..................16 3328379.............Screw, Hex Flange Head Cap..............98
3088984.............Gasket, Turbocharger..................88, 133 3328464.............Seal, O Ring.................................72, 133
3090704.............Insert, Valve.........................................98 3328559.............Connection, Water Transfer...............128
3090942.............Pump, Fuel...........................................48 3328583.............Tube, Lub Oil Suction...........................82
3090993.............Support, Fuel Pump.............................48 3328637.............Screw, Hex Flange Head Cap........90, 98
3090996.............Support, Fuel Pump.......................48, 48 3328640.............Connection, Tur Oil Drain...................118
3090997.............Support, Fuel Pump.............................48 3328740.............Seal, O Ring.......................................122
3093770.............Screw, Hexagon Head Cap..................38 3328742.............Screw, Hexagon Head Cap....................8
3093807.............Screw, Hex Flange Head Cap..............22 3328759.............Gasket, Carrier...................................134
3093936.............Screw, Hex Flange Head Cap..............22 3328760.............Gasket, Carrier.............................56, 134
3093939.............Screw, Hex Flange Head Cap........64, 64 3328761.............Gasket, Carrier.............................56, 134
3095355.............Hub, Jaw Coupling...............................48 3328948.............Gasket, Exhaust Manifold..........112, 133
3095356.............Shaft, Fuel Pump Drive........................48 3328994.............Manifold, Air Intake..............................59
3095635.............Gear & Shaft........................................48 3329058.............Block, Cylinder.......................................8
3095798.............Stud......................................................88 3329289.............Separator, Fuel Water..........................42
3096077.............Gasket, Fuel Pump........................48, 48 3329290.............Decal....................................................42
3099225.............Manifold, Oil.........................................72 3330159.............Seal, O Ring...................................86, 86
3099354.............Harness, Etr Cnt Mdl Wrg..................130 3330538.............Seal, O Ring.......................................133
3100308.............Resistor, Corrosion............................122 3335044.............Screw, Hexagon Head Cap...46, 80, 128,
3100516.............Union, Male....................................42, 45 134
3100526.............Union, Male..........................................48 3335152.............Manifold, Exhaust...............................110
3101869.............Filter, Lubricating Oil............................68 3335342.............Pin, Cam Follower Roller.....................18
3102361.............Gasket, Connection............................133 3335343.............Pin, Cam Follower Roller.....................18
3102367.............Ring, Oil Piston....................................94 3335561.............Washer, Insulating...............................86
3102500.............Seal, O Ring.......................................134 3335562.............Washer, Ground...................................86
3102571.............Retainer, Connection...........................66 3335571.............Brace, Wiring......................................130
3102646.............Seal, O Ring.......................................134 3400698.............Alternator..............................................33
3102651.............Screw, Hex Flange Head Cap..............86 3400811.............Cover, Gear..........................................56
3102774.............Head, Lube Oil Filter............................66 3400813.............Shaft, Water Pump.............................128
3102784.............Head, Lube Oil Filter............................66 3400877.............Pulley, Crankshaft................................27
3102802.............Seal, O Ring.......................................133 3400878.............Brace, Alternator..................................34
3102888.............Tensioner, Belt.....................................22 3400880.............Pulley, Alternator..................................36
3103752.............Piston, Engine TLA..............................94 3400883.............Pulley, Idler..........................................34
3103753.............Top, Piston...........................................94 3400884.............Pulley, Idler..........................................34
3104139.............Pulley, Idler..........................................22 3401202.............Bearing, Ball.........................................34
3104151.............Retainer, Valve Spring.........................98 3401283.............Belt, V Ribbed......................................22
3104152.............Cover, Hand Hole.................................80 3401290.............Gasket, Oil Pan....................82, 134, 134
3104213.............Support, Alternator...............................34 3401439.............Gear, Camshaft....................................96
3161093.............Screw, Captive Washer Cap........28, 102 3406811.............Support, Etr Cnt Module.......................86
3161423.............Roller, Cam Follower............................18 3406882.............Housing, Thermostat..........................114
3161475.............Assy, Cam Follower Lever...................18 3406888.............Screw, Hex Flange Head Cap..............66
3161567.............Gear, Hydraulic Pump..........................28 3406929.............Manifold, Oil.........................................72
3161628.............Tube, Fuel Supply................................52 3408421.............Solenoid.........................................48, 48
3161630.............Tube, Fuel Drain..................................52 3408501.............Module, Electronic Control...................86
3161671.............Plate, Cover.........................................46 3408502.............Sensor, Position...................................86
3161772.............Seal, O Ring.......................................134 3408504.............Module, Electronic Control...................86
3161896.............Screw, Hexagon Head Cap..................86 3409000.............Data, Bootloader..................................86
3161910.............Dataplate..............................................86 3417645.............Lever, Cam Follower............................18
3161913.............Housing, Thermostat..........................114 3417717.............Sleeve, Injector....................................98
3161942.............Damper, Vibration................................27 3417765.............Shaft, Rocker Lever...........................102
3163713.............Seal, O Ring.......................................130 3417766.............Shaft, Cam Follower.............................18
3163714.............Seal, O Ring.......................................130 3417767.............Shaft, Rocker Lever...........................102
3163715.............Seal, O Ring.......................................130 3417779.............Valve, Exhaust.....................................98
3166309.............Cooler, Electronic Control....................86 3417922.............Socket, Rocker Lever.102, 102, 102, 102
3201386.............Gasket, Connection............................134 3417923.............Retainer, Socket.........102, 102, 102, 102
3201659.............Seal, Rectangular Ring................14, 134 3418003.............Plug, Ball....................102, 102, 102, 102
3202049.............Screw, Hexagon Head Cap................122 3502231.............Slinger, Oil............................................88
3202101.............Plug, Threaded.....................................66 3504967.............Washer, Plain.......................................88
3251659.............Nut, Regular Hexagon........................130 3518004.............Washer, Lock.......................................88
3254405.............Screw, Hexagon Head Cap..................82 3519163.............Screw, Drive.........................................88
3254625.............Flywheel...............................................54 3521441.............Seal, Split Ring.....................................88
3254626.............Flywheel...............................................54 3522597.............Pin, Roll................................................88
3255926.............Housing, Flywheel................................46 3525562.............Dataplate..............................................88
3275354.............Collet, Valve...................................98, 98 3527651.............Plate, Cover.........................................88
3290142.............Belt, V Ribbed......................................40 3528094.............Baffle, Oil..............................................88
3328328.............Washer, Sealing.....................90, 98, 133 3528096.............Plate, Oil Seal......................................88
Page B-3
Part Index
Part No. Description Page No. Part No. Description Page No.
3528204.............Nut, Lock..............................................88 3819900.............Gasket, Turbocharger........................133
3528221.............Ring, Retaining.....................................88 3820030.............Seal, Rectangular Ring......................134
3528414.............Nut, Regular Hexagon Jam..................88 3820186.............Screw, Captive Washer Cap................14
3529372.............Nut, Regular Hexagon..........................88 3820213.............Screw, Hexagon Head Cap..................27
3529852.............Clamp, V Band.....................................88 3820320.............Plunger, Bypass Valve.........................66
3532195.............Spacer, Mounting.................................88 3820629.............Gasket, Filter Head......................66, 134
3533038.............Shield, Turbocharger Heat...................88 3820631.............Ring, Retaining.....................................66
3534109.............Collar, Thrust........................................88 3820667.............Hose, Plain.........................................114
3534833.............Bearing, Turbocharger.........................88 3820710.............Screw, Captive Washer Cap................34
3535399.............Clamp, V Band.....................................88 3820749.............Plug, Orifice..........................................98
3535575.............Housing, Tur Bearing...........................88 3820754.............Support, Hydraulic Pump.....................28
3535983.............Shaft & Wheel......................................88 3820782.............Ring, Retaining.....................................66
3537930.............Coupling, Elbow Hose..........................88 3820791.............Seal, O Ring.......................128, 128, 134
3558515.............Gasket, Hydraulic Pump......................28 3820872.............Gasket, Cover Plate...........................133
3591206.............Spacer, Mounting.................................88 3820918.............Sleeve, Wear........................................11
3591655.............Bearing, Tur Thrust..............................88 3820945.............Seal, Rectangular Ring................14, 134
3592774.............Housing, Turbine..................................88 3820946.............Seal, Rectangular Ring................14, 134
3592892.............Screw, Hexagon Head Set...................88 3820988.............Screw, Hexagon Head Cap..37, 114, 122
3597518.............End, Adjusting Link..............................88 3821160.............Lever, Cam Follower............................18
3600825.............Connection, Air Intake..........................25 3821718.............Connection, Water Transfer...............128
3616615.............Connector, Electrical..........................130 3821725.............Plug, Retainer........................................8
3616616.............Connector, Electrical..........................130 3821783.............Screw, Captive Washer Cap..............130
3627695.............Seal, O Ring.......................................133 3821847.............Screw, Captive Washer Cap. .34, 60, 105
3654215.............Cover, Protective................................130 3822067.............Screw, Captive Washer Cap................96
3678786.............Seal, O Ring.......................................133 3826824.............Decal..................................................122
3678912.............Seal, O Ring.......................................133 3867043.............Seal, O Ring.......................................133
3681386.............Stud....................................................130 3882513.............Spacer, Mounting.................................16
3681484.............Data, Nonvolatile Memory....................86 3882528.............Retainer, Gear......................................16
3682177.............Seal, O Ring...................................62, 88 3882585.............Plug, Expansion...................................66
3682674.............Connection, Air Transfer......................62 3882586.............Spring, Compression............................66
3709510.............Ring, Retaining.....................................88 3882675.............Plate, Clamping....................................27
3723863.............Ring, Retaining.....................................88 3882774.............Seal, O Ring.......................................128
3755843.............Gasket, Turbocharger........................133 3882793.............Screw, Twelve Point Cap...................100
3758848.............Seal, Split Ring.....................................88 3882893.............Tape.......................................................4
3759526.............Screw, Hexagon Head Set...................88 3882922.............Screw, Twelve Point Cap.....................16
3760250.............Nut, Lock..............................................88 3883042.............Seal, O Ring.........................................28
3762915.............Seal, O Ring.........................................88 3883122.............Screw, Hex Flange Head Cap..............58
3800637.............Kit, Exhaust Valve................................98 3883123.............Screw, Hex Flange Head Cap..............29
3800968.............Kit, Oil Seal..........................................11 3883150.............Seal, O Ring.................................14, 134
3800969.............Kit, Oil Seal..........................................11 3883220.............Gasket, Rocker Lever Cover......120, 133
3803477.............Kit, Oil Seal..........................................48 3883222.............Spacer, Mounting...............................120
3803493.............Support, Fuel Pump.............................48 3883394.............Screw, Hexagon Head Cap............24, 66
3803504.............Kit, Screw Hex Head Cap......................8 3883510.............Seal, Rectangular Ring................16, 134
3803682.............Kit, Wiring Harness............................100 3883586.............Bracket, Lifting.....................................64
3803703.............Kit, Cylinder Liner.................................10 3883780.............Hose, Flexible....................................105
3803894.............Kit, Seal..............................................134 3892095.............Seal, O Ring...............................128, 134
3803977.............Set, Piston Ring...................................94 3892105.............Screw, Captive Washer Cap........37, 102
3804304.............Kit, Oil Seal..................................56, 134 3892253.............Tag, Instruction....................................78
3818060.............Screw, Captive Washer Cap...14, 21, 34, 3892625.............Gasket, Oil Cooler Support..........66, 134
42, 124, 130 3892794.............Seal, Oil........................................56, 134
3818121.............Screw, Hex Flange Head Cap............112 3893584.............Support, Rocker Lever.......................102
3818124.............Spacer, Mounting...............................112 3893690.............Gasket, Heater Housing...............24, 134
3818229.............Screw, Hexagon Head Cap....................2 3893692.............Gasket, Support.........................114, 134
3818463.............Washer, Plain.........................................2 3893752.............Ring, Compression Piston....................94
3818823.............Stud....................................................112 3893913.............Bearing, Needle...................................14
3818824.............Nut, Hexagon Flange...........................88 3895020.............Seal, Dust...........................................134
3818841.............Gasket, Thermostat Housing.............134 3895438.............Screw, Hex Flange Head Cap..............74
3818849.............Shaft, Shutoff Valve...........................122 3895439.............Spacer, Mounting.................................74
3818885.............Seal, O Ring.......................................134 3895440.............Screw, Hex Flange Head Cap..............74
3818935.............Head, Corrosion Resistor...................122 3895479.............Plug, Expansion...................................98
3819475.............Tube, Breather.....................................21 3895488.............Roller, Cam Follower............................18
3819498.............Support, Front Engine..........................37 3895517.............Washer, Plain.......................................36
3819521.............Screw, Hex Flange Head Cap..............28 3895718.............Plug, Retainer......................................74
3819638.............Adapter, Hydraulic Pump.....................28 3895830.............Support, Cam Fol Shaft........................18
3819767.............Head, Corrosion Resistor...................122 3895832.............Stud........................................................8
3819871.............Seal, O Ring.........................25, 133, 134 3895860.............Spring, Valve........................................98
Page B-4
Part Index
Part No. Description Page No. Part No. Description Page No.
3896022.............Retainer, Cap Screw............................82 4023035.............Adapter, Pilot........................................38
3896047.............Shaft & Gear, Acc Drive.......................29 4023040.............Hub, Fan..............................................38
3896048.............Support, Accessory Drive.....................29 4023084.............Bearing, Thrust.....................................12
3896335.............Support, Camshaft Thrust....................96 4023099.............Exh Mfld Upside Down.......................110
3896408.............Screw, Hex Flange Head Cap..............22 4023204.............Bearing, Thrust.....................................12
3896642.............Lever, Rocker.....................................102 4024777.............Kit, Oil Seal..........................................11
3896723.............Screw, Hex Flange Head Cap..............82 4024778.............Kit, Oil Seal..........................................11
3896724.............Screw, Hex Flange Head Cap..............66 4024808.............Kit, Fuel Solenoid.................................48
3896837.............Seal, Dust.....................................56, 134 4025120.............Set, Main Bearing.................................12
3896894.............Bushing................................................92 4025121.............Set, Main Bearing.................................12
3896970.............Rod, Engine Connecting......................92 4025122.............Set, Main Bearing.................................12
3899343.............Gasket, Turbocharger..........88, 118, 133 4025123.............Set, Main Bearing.................................12
3899413.............Ring, Compression Piston....................94 4025124.............Set, Main Bearing.................................12
3899746.............Gasket, Acc Drive Support...........29, 134 4026171.............Gasket, Fuel Pump............................134
3899757.............Screw, Hexagon Head Cap................120 4035887.............Impeller, Tur Compressor....................88
3899798.............Isolator, Noise....................................120 4036914.............Housing, Compressor..........................88
3900589.............Nut, Hexagon Flange...........................86 4037622.............Actuator, Turbocharger........................88
3900627.............Screw, Hex Flange Head Cap............130 4039067.............Turbocharger........................................88
3900631.............Screw, Hex Flange Head Cap............128 4040639.............Bracket, Actuator..................................88
3901445.............Screw, Hex Flange Head Cap........72, 86 4046378.............Hose, Plain...........................................88
3902662.............Nut, Hexagon Flange.............22, 52, 130 4059810.............Harness, Etr Cnt Mdl Wrg..................130
3903112.............Screw, Hex Flange Head Cap..............86 4059812.............Harness, Etr Cnt Mdl Wrg..................130
3905113.............Cable, Engine Heater...........................24 4059814.............Harness, Etr Cnt Mdl Wrg..................130
3910266.............Washer, Spring..................................130 4059842.............Nameplate............................................76
3914420.............Clamp, Hose........................................88 4059893.............Camshaft..............................................96
3922794.............Seal, O Ring.........................88, 118, 133 4059910.............Support, Heat Exchanger.....................86
3925437.............Screw, Hex Flange Head Cap........22, 86 4060100.............Shaft, Idler............................................34
3966716.............Seal, O Ring.......................................122 4060101.............Cover, Idler Pulley................................34
4003903.............Lever, Rocker.....................................102 4060388.............Cap, Main Bearing.................................8
4003904.............Lever, Rocker.....................................102 4060391.............Cap, Main Bearing.................................8
4003905.............Lever, Rocker.....................................102 4060394.............Block, Cylinder.......................................8
4003906.............Lever, Rocker.....................................102 4060455.............Plug, Expansion...................................18
4003907.............Lever, Rocker.....................................102 4060467.............Screw, Hexagon Head Cap..................36
4003908.............Lever, Rocker.....................................102 4060554.............Bracket, Filter.......................................42
4003909.............Lever, Rocker.....................................102 4060578.............Harness, Wiring....................................30
4003910.............Lever, Rocker.....................................102 4070452.............Plate, Clamping....................................27
4003912.............Lever, Rocker(tla)...............................102 4070462.............Screw, Hex Flange Head Cap56, 56, 134
4003913.............Lever, Rocker(tla)...............................102 4070463.............Screw, Hex Flange Head Cap56, 56, 134
4003914.............Lever, Rocker(tla)...............................102 4070495.............Brace, Wiring........................................30
4003950.............Pump, Lubricating Oil...........................74 4070532.............Adapter, Air Inlet..................................58
4003966.............Seal, Valve Stem..................................98 4070653.............Skirt, Piston..........................................94
4003994.............Manifold, Exhaust...............................110 4071043.............Screw, Hex Flange Head Cap..............54
4004165.............Element, Heating..................................24 4076493.............Sensor, Pressure...............................130
4004381.............Union, Male..........................................52 4082570.............Pulley, Accessory Drive.........................2
4004501.............Harness, Etr Cnt Mdl Wrg..................130 4082717.............Screw, Round Head Cap.....................22
4004503.............Harness, Etr Cnt Mdl Wrg..................130 4082772.............Screw, Round Head Cap...................134
4004571.............Harness, Etr Cnt Mdl Wrg..................130 4082974.............Plug, Gear Cover.................................56
4004573.............Harness, Etr Cnt Mdl Wrg..................130 4083006.............Gasket, Wtr Header Cover.........124, 134
4004763.............Hose, Plain...........................................21 4083105.............Bracket, Air Compressor......................22
4009847.............Shaft, Idler............................................48 4083113.............Heater, Intake Air...................................3
4010038.............Valve, Check........................................48 4083121.............Screw, Captive Washer Cap........46, 134
4010296.............Plunger, PRS Regulator.......................48 4083188.............Support, Thm Housing.......................114
4010297.............Spring, Compression............................48 4083195.............Support, Thm Housing.......................114
4010519.............Seal, O Ring.........................................86 4083244.............Pin, Piston............................................94
4022500.............Gasket, Cylinder Head.........................98 4083569.............Rod, Engine Connecting......................92
4022547.............Nut, Regular Hexagon..................30, 130 4089542.............Kit, Rear Seal Crank....................46, 134
4022732.............Hose, Flexible....................................118 4089865.............Kit, Engine Piston.................................94
4022820.............Screw, Captive Washer Cap................60 4089885.............Kit, Turbocharger.................................88
4022821.............Screw, Captive Washer Cap................60 4089995.............Kit, Strip Seal.......................................56
4022822.............Screw, Hexagon Head Cap..................36 4089996.............Kit, Gear Cover....................................56
4022860.............Cover, Protective................................130 4851...................Gear, Flywheel Ring.............................54
4022868.............Harness, Etr Cnt Mdl Wrg..................130 4903084.............Injector...............................................100
4022870.............Harness, Etr Cnt Mdl Wrg..................130 4903124.............Gear, Fuel Pumping.......................48, 48
4022891.............Hose, Flexible......................................45 4903125.............Gear.....................................................48
4022907.............Screw, Hex Flange Head Cap......98, 133 4903442.............Plug, Threaded.....................................29
4022914.............Clamp, Injector...................................100 4903443.............Plug, Threaded.....................................29
Page B-5
Part Index
Part No. Description Page No. Part No. Description Page No.
4905260.............12 Volt Solenoid...................................84 4962745.............Seal, Oil........................................56, 134
4906818.............M11 Front Out Wastegate..................110 4963815.............Cover, Rocker Lever..........................120
4906823.............Plate, Clamping..............................64, 64 4970037.............Hose, Plain.........................................134
4907093.............Screw, Twelve Point Cap...................106 4972857.............Pump, Water TLA...............................128
4920123.............Bracket, Lifting...............................64, 64 4972860.............Seal, Water Pump......................128, 128
4920437.............Bracket, Belt Tensioner........................22 4972862.............Pump, Water......................................128
4920751.............Seal, Rectangular Strip..........56, 56, 134 4973102.............Gasket, Rkr Lever Housing........102, 133
4921477.............Sensor, Prs Temperature.....................86 4973373.............Thermostat...........................................32
4921493.............Sensor, Pressure.................................86 4975879.............Cooler, Oil............................................66
4923187.............Screw, Hex Flange Head Cap..............98 4984223.............Sensor, Position...................................86
4923471.............Guide, Valve Stem...............................98 4985108.............Housing, Gear......................................14
4923474.............Dataplate................................................4 4985465.............Elbow, Tube Connector........................52
4923644.............Seal, Oil........................................46, 134 4985547.............Cover, Water Header.........................124
4926017.............Bearing, Thrust.............12, 12, 12, 12, 12 4985548.............Cover, Water Header.........................124
4926018.............Bearing, Thrust.............12, 12, 12, 12, 12 4988280.............Gasket, Hydraulic Pump....................134
4926069.............Valve, Intake........................................98 5266422.............Gasket, Exhaust Manifold..................133
4926553.............Body, Water Pump.............................128 64709.................Spacer, Mounting.................................52
4938740.............Tag, Instruction......................................3 64816 A.............Dowel, Pin............................................48
4952625.............Gasket, Air Compressor.....................134 67946.................Washer, Plain...............................82, 134
4952630.............Thermostat...........................................66 68368 A.............Spacer, Mounting.................................22
4952765.............Spacer, Fan........................................107 70550.................Dowel, Pin..............................................8
4952795.............Pan, Oil TLA.........................................82 70700.................Spring, Compression............................48
4954794.............Housing, Fuel Pump Gear....................48 70704.................Washer, Plain.................................48, 48
4954875.............Cover, Fuel Pump Gear.......................48 70897.................Nut, Lock..............................................36
4954876.............Cover, Fuel Pump Gear.......................48 BM76340...........Damper, Fuel Pump.............................48
4954877.............Housing, Fuel Pump Gear....................48 S 112.................Screw, Hexagon Head Cap..................42
4954878.............Gear.....................................................48 S 114.................Screw, Hexagon Head Cap..................70
4954880.............Pump, Gear Fuel..................................48 S 16002.............Bearing, Ball...............................128, 128
4954905.............Sensor, Temperature...........................86 S 224.................Nut, Heavy Hexagon............................70
4955239.............Kit, Intake Valve...................................98 S 2286...............Screw, Drive.........................................48
4955665.............Kit, Oil Seal..................................56, 134 S 300.................Key, Plain Woodruff.............................11
4955706.............Kits, Water Pump...............................128 S 3193...............Pin, Groove....................................29, 29
4961293.............Cover, Rocker Lever..........................120 S 631.................Washer, Plain.......................................70

Page B-6
NOTES

Page 7
Cummins Inc.
Box 3005
Columbus, Indiana, U.S.A., 47202

Registered Office
Cummins Ltd.
49 - 51 Gresham Road,
Staines,
Middlesex TW18 2BD,
England
Registration 573951 England

Copyright© 2012
Cummins Inc.

Engine Serial Number: 35271720 Printed in U.S.A. Dec-2012

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