TG , Top Quality, Top Efficiency, Good Health, Safety First & Be Honest

Hazard Identification, Risk Assessment and Risk Control (HIRARC) Form

Factory / Department F18 / Former Conducted by: Kasturi M (Exec Safety)
Process / Location
(Name & designation)
Approved by: Baidury (Trainee, Safety)
(Name & designation) Ker Foo Zhan Date 8/3/2021
Date Review Date

1. Hazard Identification 2. Risk AnalysisRisk Recommended Control 3. Risk Control

Hazard Existing Risk Completion
No Work Activity (L) (S) Rankin Measures (Short & P.I.C. Legal Req. Ref. Doc.
Identification control (if any) Date
Hazard Effect g Long Term)
Score Level Clause
1 Receive former Carry heavy object backpain safety training, 4 2 8 M continuous training, Ker Foo Zhan Section 15 & 24,
from supplier (former with carton) respirator, PPE, SOP, ergonomic training Occupational
Receive former long working hour Muscoloskeletal signage, 4 2 8 M continuous training, Ker Foo Zhan Safety and Health
from supplier disease (MSD) housekeeping, SOP, ergonomic training Act 1994 (Act
railing 514)
Receive former repetitive work Muscoloskeletal 4 2 8 M continuous training, Ker Foo Zhan
from supplier disease (MSD) SOP, ergonomic training

2 Inspect the new Long hour visual eye strain housekeeping, 3 1 3 L continuous training, Ker Foo Zhan Section 15 & 24,
incoming former inspection ergonomic training, SOP, label/signage Occupational
Inspect the new sharp object cut, bruises, bone job rotation, PPE 3 4 12 M continuous training, Ker Foo Zhan Safety and Health
incoming former (broken former) fracture, swollen, (safety shoes, safety SOP, label/signage Act 1994 (Act
muscle pain helmet, gloves) 514)

* (L) = Likelihood
(S) = Severity

1. Hazard Identification 2. Risk Analysis 3. Risk Control

Hazard Identification
Risk Ranking Recommended Control Legal Req.
Existing Risk Completion
No Work Activity (L) (S) Measures (Short & P.I.C. Ref. Doc.
Hazard Effect control (if any) Date
Score Level Long Term) Clause
3 Transfer former hit by forklift injury, property PPE (safety shoes, 3 4 12 M continuous training, SOP Ker Foo Zhan Section 15 & 24,
using forklift damage safety helmet, Occupational
mask), authorized Safety and Health
forklift driver, safety Act 1994 (Act
Transfer former carton falling injury, property PPE (safety shoes, 3 4 12 M continuous training, SOP Ker Foo Zhan
training 514)
using forklift damage safety helmet,
mask), authorized
forklift driver, safety
4 Transfer former repetitive work body ache job rotation,
training 4 2 8 M continuous training, SOP Ker Foo Zhan Section 15 & 24,
using pallet jack ergonomic training, Occupational
Transfer former hit by jack pallet injury, property job
PPErotation,
(safety helmet, 3 4 12 M continuous training, SOP Ker Foo Zhan Safety and Health
using pallet jack damage ergonomic
safety shoes, training,
face Act 1994 (Act
PPE
mask)(safety helmet, 514)
Transfer former carton falling injury, property job rotation,
safety shoes, face 3 4 12 M continuous training, SOP Ker Foo Zhan
using pallet jack damage ergonomic
mask) training,
PPE (safety helmet,
safety shoes, face
mask)
* (L) = Likelihood
(S) = Severity

1. Hazard Identification 2. Risk Analysis 3. Risk Control

Hazard Identification
Existing Risk Risk Ranking Recommended Control Completion Legal Req.
No Work Activity (L) (S) Measures (Short & P.I.C. Ref. Doc.
Hazard Effect control (if any) Date
Score Level Long Term) Clause
5 carton lifting awkward posture backache job rotation, safety 4 1 4 L continuous training, Ker Foo Zhan Section 15 & 24,
training, PPE (safety SOP, ergonomic training Occupational
carton lifting carton falling helmet,
injury, property job safety
rotation, safety 4 1 4 L continuous training, Ker Foo Zhan Safety and Health
damage shoes, face
training, PPEmask)
(safety SOP, ergonomic training Act 1994 (Act
helmet, safety 514)
shoes, face mask)
6 Install and remove Repetitive work backache housekeeping, 4 2 8 M continuous training, SOP Ker Foo Zhan Section 15 & 24,
former ergonomic training, Occupational
Install and remove Long working hour stress, body ache housekeeping,
PPE (safety shoes, 3 2 6 M continuous training, SOP Ker Foo Zhan Safety and Health
former safety helmet,
ergonomic training, Act 1994 (Act
PPE (safety shoes,
gloves) 514)
Install and remove sharp edge cut, bruise housekeeping,
safety helmet, 3 4 12 M continuous training, SOP Ker Foo Zhan
former ergonomic
gloves) training,
PPE (safety shoes,
safety helmet,
gloves)

* (L) = Likelihood
(S) = Severity

1. Hazard Identification 2. Risk Analysis 3. Risk Control

Hazard Identification
Existing Risk Risk Ranking Recommended Control Completion Legal Req.
No Work Activity (L) (S) Measures (Short & P.I.C. Ref. Doc.
Hazard Effect control (if any) Date
Score Level Long Term) Clause
7 Check and collect broken former cut, major njury safety training, PPE 3 4 12 M continuous training, Ker Foo Zhan Section 15 & 24,
broken and
Check former
collect knock bruise (safetytraining,
safety helmet, PPE 3 2 6 M SOP, propertraining,
continuous welding Ker Foo Zhan Occupational
inside oven
broken former safety shoes,
(safety helmet,face and grinding,
SOP, LEV
proper welding Safety and Health
inside oven mask),shoes, face
safety system
and grinding, LEV Act 1994 (Act
housekeeping,
mask), system 514)
insulation cover,
housekeeping,
signage cover,
insulation
signage

Check and collect pinch point swollen safety training, PPE 2 3 6 M continuous training, Ker Foo Zhan
broken former (safety helmet, SOP, proper welding
inside oven safety shoes, face and grinding, LEV
mask), system
housekeeping,
insulation cover,
signage

Check and collect sharp edge cut, bruise safety training, PPE 3 4 12 M continuous training, Ker Foo Zhan
broken former (safety helmet, SOP, proper welding
inside oven safety shoes, face and grinding, LEV
mask), system
housekeeping,
insulation cover,
signage

Check and collect contact wih hot burn safety training, PPE 4 2 8 M continuous training, Ker Foo Zhan
broken former surface (safety helmet, SOP, proper welding
inside oven safety shoes, face and grinding, LEV
mask), system
housekeeping,
insulation cover,
signage

Check and collect dust breathing difficulty safety training, PPE 4 2 8 M continuous training, Ker Foo Zhan
broken former (safety helmet, SOP, proper welding
inside oven safety shoes, face and grinding, LEV
mask), system
housekeeping,
insulation cover,
signage

Check and collect heat stress dehydration, safety training, PPE 4 2 8 M continuous training, Ker Foo Zhan
broken former dizziness (safety helmet, SOP, proper welding
inside oven safety shoes, face and grinding, LEV
mask), system
8 service former Repetitive work backache housekeeping, 4 2 8 M continuous training, SOP Ker Foo Zhan Section 15 & 24,
holder
service former Long working hour stress, body ache ergonomic
housekeeping,training,
insulation cover, 3 2 6 M continuous training, SOP Ker Foo Zhan Occupational
holder job rotation,training,
signage
ergonomic PPE Safety and Health
(safety
job shoes,
rotation, safety
PPE Act 1994 (Act
helmet,shoes,
(safety gloves),safety 514)
working gloves),
helmet, shift,
signage
working shift,
signage

service former knock by hammer cut, bruise, major housekeeping, 3 4 12 M continuous training, SOP Ker Foo Zhan
holder injury ergonomic training,
job rotation, PPE
(safety shoes, safety
helmet, gloves),
working shift,
signage
* (L) = Likelihood
(S) = Severity

1. Hazard Identification 2. Risk Analysis 3. Risk Control

Hazard Identification
Existing Risk Risk Ranking Recommended Control Completion Legal Req.
No Work Activity (L) (S) Measures (Short & P.I.C. Ref. Doc.
Hazard Effect control (if any) Date
Score Level Long Term) Clause
9 Repair conveyor knock by hammer cut, major injury safety training, PPE 3 4 12 M continuous training, Ker Foo Zhan Section 15 & 24,
chain atconveyor
Repair line carry heavy object Body ache (safety helmet, 4 2 8 M SOP, ergonomic
continuous training Ker Foo Zhan
training, Occupational
chain at line (conveyor chain) safety shoes, face SOP, ergonomic training Safety and Health
mask), Act 1994 (Act
housekeeping, 514)
Repair conveyor Flying object injury working shift 3 4 12 M continuous training, Ker Foo Zhan
chain at line SOP, ergonomic training
10 Install and remove awkward posture backache ergonomic training, 4 2 8 M continuous training, Ker Foo Zhan Section 15 & 24,
former bearing job rotation, PPE SOP, working shift, Occupational
using hydraulic (safety shoes, safety signage Safety and Health
Install
machine and remove flying object Injury helmet, gloves) 3 4 12 M continuous training, Ker Foo Zhan Act 1994 (Act
former bearing SOP, working shift, 514)
using hydraulic signage
machine

* (L) = Likelihood
(S) = Severity
 TG , Top Quality, Top Efficiency, Good Health, Safety First & Be Honest

Hazard Identification, Risk Assessment and Risk Control (HIRARC) Form

Conducted by :
Factory / Department F18 /RASM Firzan (Eng. RASM)
(Name & designation)
Process / Location F18G RASM Issue Date 3/4/2022
Approved by : Mohd Zamri Bin Zainudin
Revision no. 1
(Name & designation) (Exec. II Safety and Health)
Date 2/2/2022 Effective Date 2/2/2022

c 2. Risk Analysis 3. Risk Control

Hazard Identification Recommended
Risk
No Dept. Work Activity Existing Risk control (if any) (L) (S) Control Measures P.I.C. Completion Date
Hazard Effect Ranking
(Short & Long Term)

RASM Wear PPE (safety boots, safety

Operating nearby Noise Continuous training,
1 (Other Hearing problem shoes, and ear plug), use 2 1 2 Firzan
pneumatic parts. exposure Safety training
Routine) barricade

RASM Wear earplug, safety shoe, safety

continuous training,
2 (Other Cutting Cut Minor cut helmet,safety spec, cotton glove 1 2 2 Firzan
SOP
Routine) and cover with canvas.

Remark : (L) Likelihood

(S) Severity"
 TG , Top Quality, Top Efficiency, Good Health, Safety First & Be Honest

Hazard Identification, Risk Assessment and Risk Control (HIRARC) Form

Factory / Department F18 / Former Conducted by: Kasturi M (Exec Safety)
Process / Location Other non-routine activities
(Name & designation)
Approved by: Baidury (Trainee, Safety)
(Name & designation) Ker Foo Zhan Date 8/3/2021
Date Review Date

1. Hazard Identification 2. Risk Analysis 3. Risk Control

Recommended
Hazard Identification Risk Ranking Legal Req.
Existing Risk Control Completion Ref.
No Work Activity (L) (S) P.I.C.
Hazard Effect control (if any) Score Level Measures (Short Date Clause Doc.
& Long Term)
1 Chemical storage trip, fall bruises ergonomic safety 2 2 4 L continuous Ker Foo Section 15 &
area
2 Chemical storage ergonomic training, respirator,
muscle pain ergonomic safety 4 1 4 training, SOP
L continuous ZhanFoo
Ker 24,
housekeeping
area PPE, signage,
training, respirator, training, SOP Zhan Occupational
housekeeping housekeeping,
PPE, signage, Safety and
railing, authorized
housekeeping, Health Act
forklift driver
railing, authorized 1994 (Act 514),
forklift driver USECHH 2000

3 Chemical storage chemical smell cough, allergic ergonomic safety 3 1 3 L continuous Ker Foo
area reaction training, respirator, training, SOP Zhan
housekeeping PPE, signage,
housekeeping,
4 Chemical storage chemical splash railing, authorized
skin irritation, ergonomic safety 1 3 3 L continuous Ker Foo
area forklift driver
rashes, eye training, respirator, training, SOP Zhan
housekeeping pain PPE, signage,
housekeeping,
railing, authorized
forklift driver

5 Chemical storage chemical tank fall cut, bruises, ergonomic safety 1 1 1 L continuous Ker Foo
area bone fracture, training, respirator, training, SOP Zhan
housekeeping swollen, PPE, signage,
muscle pain housekeeping,
railing, authorized
forklift driver

6 bulk tank cleaning chemical smell cough, allergic housekeeping, 4 1 4 L continuous Ker Foo Section 15 &
reaction ergonomic training, training, SOP Zhan 24,
chemical safety Occupational
training, job rotation, Safety and
7 bulk tank cleaning fall cut, bruises, housekeeping,
PPE (safety shoes, 1 4 4 L continuous Ker Foo Health Act
bone fracture, ergonomic training,
safety helmet, training, SOP Zhan 1994 (Act 514),
swollen, chemical safety
mask), ventilation USECHH 2000
muscle pain training, job rotation,
PPE (safety shoes,
safety helmet,
mask), ventilation

8 bulk tank cleaning sharp edge cut, bruises, housekeeping, 1 2 2 L continuous Ker Foo
bone fracture, ergonomic training, training, SOP Zhan
swollen, chemical safety
muscle pain training, job rotation,
PPE (safety shoes,
safety helmet,
mask), ventilation

9 bulk tank cleaning heat stress dehydrated housekeeping, 4 1 4 L continuous Ker Foo
ergonomic training, training, SOP Zhan
chemical safety
training, job rotation,
PPE (safety shoes,
safety helmet,
mask), ventilation

10 bulk tank cleaning in contact with skin irritation, housekeeping, 4 1 4 L continuous Ker Foo
chemical rashes, eye ergonomic training, training, SOP Zhan
pain chemical safety
training, job rotation,
PPE (safety shoes,
safety helmet,
mask), ventilation

11 bulk tank cleaning repetitive gesture muscle pain housekeeping, 4 1 4 L continuous Ker Foo
ergonomic training, training, SOP Zhan
chemical safety
training, job rotation,
PPE (safety shoes,
safety helmet,
mask), ventilation

12 bulk tank cleaning poor air quality difficult to housekeeping, 1 2 2 L continuous Ker Foo
breath ergonomic training, training, SOP Zhan
chemical safety
training, job rotation,
PPE (safety shoes,
safety helmet,
mask), ventilation

* (L) = Likelihood
(S) = Severity

1. Hazard Identification 2. Risk Analysis 3. Risk Control

Recommended
Hazard Identification Existing Risk Risk Ranking Control Completion Legal Req. Ref.
No Work Activity (L) (S) P.I.C.
Hazard Effect control (if any) Measures (Short Date Doc.
Score Level Clause
& Long Term)
13 Service hose sharp object cut, bruise, PPE (safety shoes, 4 1 4 L continuous Ker Foo Section 15 &
bne fracture safety helmet, training, SOP, Zhan 24,
mask, respirator), proper grinding Occupational
14 Service hose ergonomic muscle pain PPE safety(safety
training,
shoes, 4 1 4 and welding,
L continuous Ker Foo Safety and
insulator
safety helmet, install safety
training, SOP,cover Zhan Health Act
mask, respirator), proper grinding 1994 (Act 514)
safety training, and welding,
15 Painting chemical smell cough, allergic job rotation, PPE
insulator 4 1 4 L continuous
install safety cover Ker Foo Section 15 &
reaction (safety helmet, training, follow the Zhan 24,
16 Painting In contact wth skin irritatio, safety shoes,PPE
job rotation, face 4 1 4 L updated
continuousSOP Ker Foo Occupational
chemical rashes, eye mask,
(safetyrespirator),
helmet, training, follow the Zhan Safety and
pain chemical
safety safety
shoes, face updated SOP Health Act
training,
mask, respirator), 1994 (Act 514),
housekeeping
chemical safety USECHH 2000
training,
housekeeping

17 Painting trip and fall bruise, cut, job rotation, PPE 1 4 4 L continuous Ker Foo
minor injury (safety helmet, training, follow the Zhan
safety shoes, face updated SOP
mask, respirator),
chemical safety
training,
housekeeping

* (L) = Likelihood
(S) = Severity