Electrical Manual

RH20-30 & RW15-20 W/Sourcing Interface

Active High Interface

Rev.9 3-20-08
 Electrical Manual
RH20-30 & RW15-20 W/Sourcing Interface
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS

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 Electrical Manual
RH20-30 & RW15-20 W/Sourcing Interface
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS

Table of Contents
Transformer Connection Alert....................................................................................................................... v
Electrical Safety Rules ................................................................................................................................. vi
Machine Schematic....................................................................................................................................... 1
Centurion 7 Front Panel Connections - Tactile ....................................................................................... 26
Centurion 7 Front Panel Connections - Discrete..................................................................................... 29
Electrical Panel Layout................................................................................................................................ 32
Electrical Panel Parts List........................................................................................................................ 33
Drive Parameters ........................................................................................................................................ 34
Yaskawa M5 Spindle Drive Parameters, 1-speed Mill ............................................................................ 34
Yaskawa M5 Spindle Drive Parameters, 2-Speed Mill............................................................................ 35
Sigma2 Yaskawa Axis Drive Parameters................................................................................................ 36
RH & RW Centurion 7 CNC I/O Listing....................................................................................................... 38
Centurion 7 Tactile Control Assembly......................................................................................................... 39
Centurion 7 Discrete Control Assembly ...................................................................................................... 39
Centurion 7 Tactile Control Front Panel Assembly..................................................................................... 40
Centurion 7 Discrete Control Front Panel Assembly .................................................................................. 41
Centurion 7 Power Supply Panel Assembly ............................................................................................... 42

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RH20-30 & RW15-20 W/Sourcing Interface
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS

History
3-2-07 Original version 8 – Centurion 7 “Active High” interface, based on Rev 7 Active Low.
5-1-07 Corrections to electrical panel part list
10-4-07 Updated page 17 of electrical schematic for RW20 CE access door relay.

3-20-08 Rev 9 Added notes for UL compliance, update electrical schematics to rev A (110 VAC coils
effective Jan 08). Update logo.

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RH20-30 & RW15-20 W/Sourcing Interface
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS

Transformer Connection Alert

CAUTION: MACHINE WILL BE DAMAGED IF MAIN POWER PHASE-TO-PHASE
VOLTAGE EXCEEDS 240 VAC OR IF POWER IS CONNECTED INCORRECTLY.

If a transformer is used at the machine or in the building, the ground wire going into the machine must be
connected to a neutral point within the secondary windings of the transformer and to earth ground as
shown below. This is to insure stable phase voltage. A transformer case ground is not adequate.
Computer controlled machines require properly grounded and stable power in order to operate correctly.

To determine if the secondary windings within the transformer are properly grounded:
Disconnect transformer from power supply and machine.
Check resistance between transformer ground wire and each secondary leg.
If resistance is more than 3 ohms, then the transformer ground wire is not connected
to a neutral point within the secondary windings.

In no case may conduit or wire raceways be used as ground.

Use nonconductive conduit or drop cord to route power into machine.

Do not attach conductive conduit to electrical panel. This is to prevent a ground loop
condition that can cause erratic control operation.

The ground wire must be attached to the ground terminal bar inside the
machine electrical panel. The ground bar is labeled ‘PE’.

Measure the voltage from each phase to ground. The ‘wild’ phase needs to be
attached to L2 on the machine main disconnect switch.

Phase-to-phase voltage must not exceed 240 VAC as machine damage will result.
If voltage exceeds 240 VAC, it must be reduced before connecting to machine.
10/20/04

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RH20-30 & RW15-20 W/Sourcing Interface
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS

Electrical Safety Rules

Read and understand the following list of cautions before attempting to perform service on this
equipment. Failure to observe these rules can result in death or serious injury.

Caution
• Beware of High Voltage present within the machine’s electrical cabinet

• Do not attempt to service electrical components unless you are qualified to work on them
safely

• Only qualified personnel should attempt to make current and voltage readings

• Always turn the main power off before servicing components within the electrical cabinet

• Always keep hands and fingers away from live electrical terminals

• Remove jewelry while servicing the machine to avoid shorting any electrical circuits

• Allow all components to discharge before servicing them, wait at least 15 seconds after
powering off, before servicing

FAILURE TO FOLLOW THESE RULES CAN RESULT IN SERIOUS INJURY OR DEATH

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RH20-30 & RW15-20 W/Sourcing Interface
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS

Machine Schematic

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Centurion 7 Front Panel Connections - Tactile

1B

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Centurion 7 Front Panel Connections - Discrete

12B

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Electrical Panel Layout

3B

23 17 18 25 19-20 33

29

16

28
1,3,4
30

27

32

8-15
21,26

21,26

8-15
37
6,7

24

2
35 34 22 36

5 – Diodes installed across DC relay coils

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RH20-30 & RW15-20 W/Sourcing Interface
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS

Electrical Panel Parts List

13B

1 7534 C7.5 (SBC) DELUXE INTERFACE ASSY 1 EA SOURCING

2 CB00076 CABLE – YASKAWA DRIVE TO CONTROL 3 EA ONE PER AXIS
3 CO00288 5mm LEFT ORIENTED EUROSTYLE 2- 1 EA 5 VDC POWER
4 CO00289 7.5mm RIGHT ORIENTED EUROSTYLE 1 EA 24 VDC POWER
5 DI00020 DIODE-1N4007 13 EA ACROSS DC COILS
6 FU00078 FUSE HOLDER 1 EA MAIN FUSE HOLDER 1ABC
7 FU00080 FUSE-50AMP 14x50 3 EA MAIN FUSES 1ABC
8 FU00106 FUSE HOLDER-10*38 CHCC1-D 27 EA SEE BELOW
9 FU00107 FUSE-FNQ-R .5AMP 4 EA FUSE 5, 16ABC
10 FU00113 FUSE-FNQ-R 4AMP 5 EA FUSE 75, 25AC, 11AC
11 FU00109 FUSE-FNQ-R 2AMP 2 EA FUSE 24, 27
12 FU00114 FUSE-FNQ-R 6AMP 1 EA FUSE 12
13 FU00096 FUSE-FNQ-R 32AMP 3 EA FUSE 20ABC
14 FU00116 FUSE-FNQ-R 10AMP 6 EA FUSE 19ABC, ZABC
15 FU00118 FUSE-FNQ-R 8AMP 6 EA FUSE XABC, YABC
16 PR00038 BREAK OUT BOARD W/O LED 4 EA J1-J4
17 PS00049 POWER SUPPLY-5.0A/24V 1 EA 24 VDC LOGIC
18 PS00089 POWER SUPPLY-2.5A/5V 1 EA 5 VDC
19 RL00074 RELAY- 24 V coil 1 EA
K2a, RR
20 RL00075 BASE 1 EA
21 RL00098 * CONTACTOR-60AMP AL40 1 EA K1, K2b
22 RL00102 * CONTACTOR-STANDARD SINGLE MOTOR 3 EA K8,K21,K22 (for K8 see #24)
23 RL00105 RELAY-SAFETY 1 EA
24 RL00106 * OVERLOAD-1.6AMP 1 EA K8 (use with #22)
25 9107-2 QUAD RELAY BOARD - SOURCING 1 EA CR12
26 RL00121 * AUX CONTACT FOR RL-98, RL-99 1 EA K1, K2b
27 SW00199 DISCONNECT-63 AMP 1 EA P3-63
28 TB00024 TERMINAL BLOCK 9080 M4/6G SQUARE D 21 EA
29 TB00030 TERMINAL BLOCK-4POS 160857 40 EA
30 TB00043 BLOCK-3 POLE POWER DISTRIBUTION 6 EA
31 TB00044 TERMINAL BLOCK-WAGO 280-633 21 EA
32 TR00052 TRANSFORMER .56KVA 50/60HZ TBSW 1 EA
PS00053 7.5 KW INVERTER STD
STANDARD HP
PS00054 7.5 KW CONVERTER STD
33
PS00055 11 KW INVERTER OPT
OPTIONAL HP
PS00060 15 KW CONVERTER OPT
IA00020 7.5 KW REACTOR STD STANDARD HP
34
IA00021 15 KW REACTOR OPT OPTIONAL HP
AM00058 1 KW SIGMA2 AXIS DRIVE * EA X,Y,Z RH20 AXIS DRIVE
35 AM00058 1 KW SIGMA2 AXIS DRIVE * EA X & Z RH30 AXIS DRIVE
AM00059 1.5 KW SIGMA2 AXIS DRIVE * EA RH30 Y AXIS DRIVE
36 RL00077 SHIFT CONTACTOR * EA 2-SPEED SPINDLE ONLY
37 RE00106 RESISTOR, 50 OHM 225 WATT 1 EA
* ABB components replace Moeller. Ensure overloads and aux contacts are compatible
when replacing parts.

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RH20-30 & RW15-20 W/Sourcing Interface
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS

Drive Parameters
4B

Yaskawa M5 Spindle Drive Parameters, 1-speed Mill

14B

12-09-05

PARAMETER DESCRIPTION 7.5KW motor 7.5KW motor

21B 11KW motor
2B

& drive 11/15 KW drive 15/15 kw drive

C1-01 P Gain 150 50 10
C1-02 I Gain 50 400 40
C1-05 Proportional Gain / SV Mode 80 40 100
C1-06 I Gain / SV Mode 80 100 100
C1-09 Torque Filter 1.0 1.0 1.0
C1-10 Soft Start Time 4.0 .1 .5
C1-19 Zero Speed Detect 5 5 10
C1-25 Motor Code 003 0C0 010
C1-26 Max RPM (in Motor RPM) 8000 or 8000 or 8000 or
12k = 6000, 15k = 7500 6000 6000 6000
C1-27 Gear ratio 1 1 1 .585
C1-29 Gear ratio 3 1 1 .25
C1-35 Zero Speed Brake Time 0 1 1
C1-36 Bit 1 Signal selection – 6CN-11 0 0 0
C1-36 Bit 2 Signal selection – 6CN-10 0 0 1
C1-36 Bit 3 SV Mode Enabled 1 1 1
C1-36 Bit 7 Control stop position reference 0 0 0
C1-38 Bit 1 Load Meter Filter 1 1 1
C1-41 Internal speed reference value 0 0 .5
C1-56 Inverter capacity selection 6 7 7

C2 parameters for orient only

C2-01 Orient Position / set as required --- --- ---
C2-02 Position control P gain – High 20 65 15
C2-03 Position control P gain – Med 15 15 15
C2-05 Speed Control P Gain 40 40 40
C2-06 Speed Control I Time Constant 100 100 100
C2-11 Orientation Speed 150 180 400
C2-12 BCD stop position reference 45 1.0 1.0
C2-14 Orientation Spd – change ratio 0.00 60 0
C2-16 Flux Level 60 40 60

C2-22 bit 3 Stop position reference code 0 0 0

C2-22 bit 4 Tune-up Operation Disabled 1 1 0
C2-22 bit 5 Incremental positioning ref point 0 0 0
C2-22 bit 6 Encoder Selection – Motor 1 1 1

This listing contains the spindle drive parameters that have been changed by Milltronics Manufacturing.
All other parameters remain unchanged and are the factory default settings by Yaskawa.

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RH20-30 & RW15-20 W/Sourcing Interface
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS

Yaskawa M5 Spindle Drive Parameters, 2-Speed Mill

15B

1-04-06

PARAMETER DESCRIPTION VM/RH/

23B VM/RH
26B VM30XP
HMC
24B HMC
27B
18kw motor
11Kw motor
25B 18 kw motor
28B
PS 71/72
PS 73/60 PS71/72
C1-01 P Gain / High gear 30 230 225
C1-02 I Gain / High gear 600 80 25
C1-03 Proportional Gain / Low gear 30 230 30
C1-04 I Gain / Low gear 600 100 600
C1-05 Proportional Gain / SV Mode / High gear 30 50 60
C1-06 I Gain / SV Mode / High gear 100 100 100
C1-07 Proportional Gain / SV Mode / Low gear 12 40 40
C1-08 I Gain / SV Mode / Low gear 100 100 100
C1-09 Torque Filter 1 1.0 1.0
C1-10 Soft Start Time 1.5 10.0 3

C1-19 Zero Speed Detect 5 5 30

C1-25 Motor Code B5 B6 B6

C1-26 Max RPM (in Motor RPM) 8000 8000 8000

C1-31 High gear motor flux level in SV mode 70 70 70

C1-33 Low gear motor flux level in SV mode 85 85 70

C1-35 Zero Speed Brake Time 0 0 0

C1-36 Bit 3 SV Mode Enabled 1 1 0

C1-38 Bit 1 Load Meter Filter 0 1 0
C1-39 Bit 0 Orientation control method 0 0 1

C2 parameters for orient only

C2-01 Orient Position / set as required As req’d As req’d * See C3
C2-02 P-Gain High 13 15 GROUP

C2-04 P Gain Low 10 15

C2-05 P Gain (high orient) 30 30
C2-06 I Gain (high orient) 60 750
C2-07 P Gain (low orient) 30 15
C2-08 I Gain (low orient) 100 750
C2-09 Orient complete width 5 5
C2-10 Orient complete width cancel 10 10
C2-11 Orientation Speed 200 400

C2-16 Magnetic Flux Level 60% 60%

C2-22 bit 4 Tune-up Operation Disabled 1 1

C2-22 bit 6 Encoder Selection – Motor 1 1
C2-22 bit 7 Rotation of motor spindle – 1=same 1 1

This listing contains the spindle drive parameters that have been changed by Milltronics Manufacturing.
All other parameters remain unchanged and are the factory default settings by Yaskawa.

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RH20-30 & RW15-20 W/Sourcing Interface
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS

Sigma2 Yaskawa Axis Drive Parameters

16B

The following table lists the axis drive parameters changed by Milltronics. All other parameters remain set
to the Yaskawa factory default settings.

RW15-20 RH20 RH30

P# X Y Z X Y Z X Y Z
000 0000H 0000H 0001H 0000H 0001H 0000H 0000H 0000H 0001H
100 33 60 35 75 75 75 43 43 57
101 650 400 850 700 700 700 950 900 960
102 40 40 30 30 30 30 30 30 30
103 188 256 200 200 200 200 200 200 200
110 0010H 0010H 0012H 0012H 0012H 0012H 0012H 0012H 0012H
201 5000 5000 3749 2540 2540 1270 2500 2500 1875
300 576 576 541 362 362 181 362 362 270
401 90 55 90 30 35 40 40 30 25
409 400 2000 1000 1000 1000 1000 1000 1000 1000
506 0 0 10 0 0 10 0 0 10
50A 8100H 8100H 8100H 8100H 8100H 8100H 8100H 8100H 8100H
50B 6548H 6548H 6548H 6548H 6548H 6548H 6548H 6548H 6548H
600 0 0 20 0 0 20 0 0 20

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RH20-30 & RW15-20 W/Sourcing Interface
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS

RH & RW Centurion 7 CNC I/O Listing

5B

Inputs Outputs
19B

1 01 Estopped 1 01 Software Estop

1 03 Drawbar On 1 02 Mist Coolant
1 04 Up To Speed 1 03 Flood Coolant
1 05 Tool Change 1 04 Spindle CW
1 06 Lube Fault 1 05 Spindle CCW
1 07 Wait Channel 1 06 Spindle OK
1 08 Zero Speed 1 07 Drawbar Enable
1 09 Drive Fault 1 08 Tool Change
1 10 15k Spndl Lube 1 09 Allow Reset
1 11 Digitizing 1 11 Spindle Latch
1 12 Home Switch 1 12 Rotary Clamp

2 01 Air Pressure 2 01 Orient

2 02 Carousel at Home 2 02 Arm In
2 03 On Pocket 2 03 Drawbar
2 04 Arm is In 2 04 Carousel CW
2 05 Arm is Out 2 05 Carousel CCW
2 06 Remote C-Start 2 09 Low Range
2 07 Oriented
2 08 Tool Out Pushed 3 02 Tap / No Ramps
2 09 Door is Open 3 04 Air Blow
2 11 Edit Switch 3 05 B axis Brake
2 12 Home Switch 3 06 Misc Mcode
3 07 EndofCylLight
3 04 Chiller Fault 3 08 Misc Mcode 1
3 08 Tool Setter 3 09 Misc Mcode 2
3 09 Back Gear Reverse 3 10 Misc Mcode 3
3 12 Home Switch 3 11 Misc Mcode 4
3 12 Spindle Reverse
4 01 X Axis Drive OK
4 02 Y Axis Drive OK 4 01 Xaxis Drv Enabled
4 03 Z Axis Drive OK 4 02 Yaxis Drv Enabled
4 04 A Axis Drive OK 4 03 Zaxis Drv Enabled
4 05 B Axis Drive OK 4 04 Aaxis Drv Enabled
4 12 Home Switch 4 05 Baxis Drv Enabled
4 06 Axis Drvs Enabled
5 01 Rmt HDW Axis3 4 10 Spindle Air Purge
5 02 Rmt HDW FOV1 4 11 Spindle Gain
5 03 Rmt HDW FOV2 4 12 Air Blast
5 04 Rmt HDW Axis1
5 05 Rmt HDW Axis2 6 04 AuxSetup Door Unlock
5 06 Rmt HDW SetCoord

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RH20-30 & RW15-20 W/Sourcing Interface
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS

Centurion 7 Tactile Control Assembly

6B

Centurion 7 Discrete Control Assembly

7B

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RH20-30 & RW15-20 W/Sourcing Interface
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS

Centurion 7 Tactile Control Front Panel Assembly

8B

3
4

6 10
5
8
9
7 11
12

Item Part # Assembly # 5193 Parts List Qty Remarks

1 PS-63 Backlight Inverter, 8M122802 1
2 MI-52 10” LCD Display, Optrex 1
3 FP-100 Membrane Front Panel Overlay 1
LED Board For Centurion 7 Membrane
4 BD-126 1
Panel
5 SW-242 Twist To Release E-Stop switch 1 With N/C contact
6 9482-2 E-Stop Cable, CN5 1
7 CB-83 LCD Power Cable 1
8 CB-82 LDC Signal Cable 1
9 9461-3 Handwheel Cable 1
10 EO-34 Handwheel Encoder 1
11 FP-107 Front Panel Metalwork 1
12 FP-79 Front Panel Gasket 1

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RH20-30 & RW15-20 W/Sourcing Interface
SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS

Centurion 7 Discrete Control Front Panel Assembly

9B

3
8
14

15

16

6
5 4
10

11
9 13
12

Item Part # Assemblys # 5195,5197,5198 Parts List Qty Remarks

1 PS-68 Backlight Inverter, Endicott 8MAD2971 1
2 MI-53 12” LCD Display, Optrex 1
3 9739-3 Override Assembly With Switches, CN5 1 Switch only = SW-14
FPSW Board For Centurion 7 Discrete
4 7300-2 1
Panel
5 SW-242 Twist To Release E-Stop Switch 1 With N/C contact
6 9482-1 E-Stop Cable, CN5 1
7 9599-3 LCD Power Cable 1
8 CB-68 LDC Signal Cable 1
9 9461-3 Handwheel Cable 1
10 EO-34 Handwheel Encoder 1
11 FP-108 Front Panel Metalwork 1 Short = FP-109
12 FP-77 Front Panel Gasket 1 Short = FP-79
13 9335-2 Aux Keyboard Cable, CN2 1
14 BD-98 Alpha-numeric Keypad 1
15 BD-97 F-Key Keypad 1
16 CB-88 Matrix Out Cable, CN8 1

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SERVING YOUR METAL CUTTING NEEDS FOR MORE THAN 25 YEARS

Centurion 7 Power Supply Panel Assembly

10B

3
1

11 12
2
8
4 9
10

5,6,7
13

Item Part # Assembly # 5194 Parts List Qty Remarks

1 PL-80 Centurion 7 Sub Panel Metalwork 1
2 9706-1 Centurion 7 Power Supply 1
3 CB-89 Centurion 7 Keyboard Cable, CN1 1
4 CB-78 Floppy Drive Data Cable 1
5 BD-131 64 Meg RAM module – not visible 1 Motherboard - front
6 IC-199 64 Meg Compact Flash – not visible 1 Motherboard - rear
7 BD-130 Centurion 7 Motherboard 1
8 CO-262 PC-104 connector – not visible 1 Between #9 & 10
9 9647-1 Centurion 7 Keyboard Card 1
10 9647-2 Centurion 7 Motion Control Card 1 Below #9
11 CB-86 CN6 Cable 1
Discrete systems
12 CB-85 CN4 Cable 0 -1
only
13 CB-84 CN3 Cable 1

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