Professional Documents
Culture Documents
Im 1366009 0102 PDF
Im 1366009 0102 PDF
Im 1366009 0102 PDF
GH500361.eps
Tetra Pak
Doc No. IM-1366009-0102
This document is valid for:
Barcode Neutralizer
674910-0400
Vertical Perforating
1030092-0100
IM1.113660090102.fm
Design Correction
1294550-0100
Inner lighting
1516358-0100
Issue 2002-05
Doc No. IM-1366009-0102
1 Introduction
1.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Document information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2.1 About this Installation Manual . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2.2 Delivered documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2.3 Design modifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2.4 Document producer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2.5 Additional copies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.2.6 Number of pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.3 Machine introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.3.1 Intended use of this Tetra Pak equipment . . . . . . . . . . . . . . . 2
1.3.2 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.3.3 Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.4 Machine identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.5 Machine orientation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.5.1 Definition of direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
IM1.0b13660090102TOC.fm
2 Safety precautions
2.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.2 Hazard information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.3 Warning signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.4 Prohibition signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.5 Warning and prohibition signs on the machine . . . . . . . . . . . . . . . . . . . . 9
2.6 Requirements on personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.7 Emergency stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.8 Main switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.9 Filter regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.10 Mist lubrication (optional equipment) . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.11 Doors and covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.12 Electrical cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.13 Hot areas. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.14 Splicing table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.15 Film equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
IM1.0b13660090102TOC.fm
2.16 Chemical products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2.17 Noise emission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.18 Hearing protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.2.2 Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
3.2.3 Conveyors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
3.2.3-1 Infeed type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
3.2.3-2 Outfeed type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
3.2.4 Optional equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
3.3 Mass / weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
3.3.1 Centre of gravity point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
3.3.2 Fork lift position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
3.3.3 Barcode Neutralizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
4 Site preparation
4.1 General requirements on site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
4.1.1 Floor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
5 Machine handling
5.1 Crate handling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
5.1.1 Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
5.1.2 Transport and auxiliary equipment . . . . . . . . . . . . . . . . . . . . 47
5.1.3 Lifting and unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
5.2 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
5.3 Unpacking and inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
5.3.1 Auxiliary equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
5.3.2 Uncrating sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
5.3.3 Inspection documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
5.3.4 Disposal / re-use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
5.4 Machine transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
5.4.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
IM1.0b13660090102TOC.fm
6.1 Space requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
6.2 Positioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
6.3 Levelling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
6.4 Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
6.4.1 Warning lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
6.4.2 Infeed and outfeed tunnels . . . . . . . . . . . . . . . . . . . . . . . . . . 57
6.5 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
6.5.1 Compressed air connection . . . . . . . . . . . . . . . . . . . . . . . . . 58
6.5.2 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
6.5.3 Infeed conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
6.5.4 Outfeed conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
6.5.5 Outfeed with end unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
6.5.6 Throughgoing outfeed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
6.5.7 Barcode Neutralizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
6.5.8 Photocells . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
7 Installation check
7.1 Final installation check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
IM1.0b13660090102TOC.fm
Copyright 2002
Tetra Pak Carton Ambient AB
All rights reserved. No part of this document may be reproduced or copied in
any form or by any means without the written permission of Tetra Pak
Carton Ambient AB.
IM1.1THV00016en.fm
1.3.2 Service
In event of problems when operating the machine, contact the nearest
Tetra Pak service station.
1.3.3 Manufacturer
This Tetra Pak equipment was produced by:
Tetra Pak Carton Ambient AB
Ruben Rausings gata
221 86 Lund
Sweden
1 2 3 4
Tetra Pak
Machine Type Manufacturer
Drawing Spec.
Machine No.
1 Machine type
Year of manufacture
2 Drawing specification
GHP00090.eps
3 Machine number
4 Manufacturer
Machine sign 5 5 Year of manufacture
A
F F
IM1.1THV00016en.fm
C D
E
GHP00066.eps
B
Left infeed machine
A
F F
C D
E
B GHP00065.eps
Right infeed machine
Left infeed
Right infeed
IM1.1THV00016en.fm
GHP00003.eps
IM1.1THV00016en.fm
Enclosures which do not clearly show that they contain electrical devices are
marked with the warning sign below.
GH100784.eps
Hot surfaces are marked with the warning sign below. The temperature may
exceed 60°C.
IM1.1THV00017en.fm
GH100787.eps
The prohibition sign below indicates a risk of personal injury in the area
where the sign is placed.
GH000868.eps
Barcode neutralizer
(optional equipment)
GHP00200.eps
General
During maintenance or service work, the service technician and the
electrician are responsible not only for the machine, but for the safety of the
personnel in the vicinity of the machine as well!
It is also the responsibility of the service technician and the electrician to
ensure that the machine safety devices are fully operational before he/she
finishes the maintenance or service work.
Service technician
Only trained or instructed service technicians are allowed to work on the
machine.
Service technicians may be:
IM1.1THV00017en.fm
• technicians employed by Tetra Pak
Tetra Pak technicians are Tetra Pak employees who have completed
training courses at the Tetra Pak Technical Training Centres or have an
equivalent knowledge.
• technicians employed by the customer
Technicians employed by the customer must have the following skills:
– capable of reading (English or native) technical information
– understand technical drawings
– basic knowledge of mechanics and electronics
– basic knowledge of mathematics
– capable of handling (special) tools
(Cont’d)
(Cont’d)
Electrician
Electricians should:
• be certified according to local regulations
• have experience of similar types of installations
• have proven skills in reading and working from drawings and cable lists
• have knowledge of local safety regulations for power and automation
Work with the electrical equipment in the machine must be performed by
skilled persons only.
According to EN 60204-1:1997 clause 3.52 a skilled person is:
– a person with relevant education and experience to enable him or her
to perceive risks and to avoid hazards which electricity can create.
Machine operator
Only trained or instructed persons are allowed to operate the equipment.
The machine operator is an individual that has enough training and/or
knowledge to run the equipment in the correct way.
IM1.1THV00017en.fm
GH100876.eps
GHP00069.eps
Emergency stop button
GHP00070.eps
! WARNING! Do not by-pass the safety system and carry out any settings while the
machine is in Production mode.
GHP00071.eps
Main switch
Note! In the picture below the Shut-off valve (2) is turned OFF.
IM1.1THV00017en.fm
1
1 Regulator handle
2 Shut-off valve GH102091.eps
2
IM1.1THV00017en.fm
1 Shut-off valve
2 Mist lubrication GHD00575.EPS
Doors
All doors leading to risk areas are provided with safety switches. These
switches are part of the safety system and must under no circumstances be
bridged or by-passed or otherwise made non-operational.
Do not open doors during production. Never stop the machine by opening a
door with a safety switch. The machine may perform a reciprocating
movement directly after a stop; also some machine parts may still be hot.
! WARNING! Risk of crushing injuries!
If any door is opened the infeed and outfeed conveyor will still be
running.
IM1.1THV00017en.fm
GHP00030.eps
GHP00087.eps
Door with safety switch on
Barcode Neutralizer Doors with safety switches
Covers
All covers are screwed on to the machine.
Note! After maintenance, check that all covers are fitted to the machine
before it is run.
After the Main switch has been turned OFF, there still can remain
high voltage in the electrical cabinet. Discharge time approximately
five minutes.
Work inside the electrical cabinet must be performed by skilled persons only.
! DANGER! Risk of electrical shock!
Always make sure that the electrical cabinet doors are locked after
performing any type of work in the electrical cabinet.
IM1.1THV00017en.fm
GH100784.eps
GHP00088.eps
GH100787.eps
IM1.1THV00017en.fm
GHP00074.eps
Do not stand on the lower splicing table, otherwise you can slip and
fall.
GH000868.eps
IM1.1THV00017en.fm
GHD00192.EPS
1 Swing arm
IM1.1THV00017en.fm
GHP05030.eps
2 3
A A
A
1
A
4
A = 1 meter.
IM1.1THV00017en.fm
Data
Document 98/16
Date 980120
Machine no 19620/12526
Draw. spec. 674955
Mech. ECN 23852
El. ECN 25236
IM1.1THV00017en.fm
3.1.1 Dimensions
2315*
2248
1875
outfeed 825
IM1.1THV00018en.fm
infeed 825
150
75 500 735 50
630 1185 GHP00031.eps
*Note!
The measure 2315 is only valid on machine
equipped with Design Correction
977
2 1 135 135
1285
1385
818
848
259
650
35 1915 977
GHP00055.eps 250
1 Tetra Package Conveyor (818 mm)
2 Tetra Unit Conveyor (848 mm)
690 690
617
790
GHP00056.eps
IM1.1THV00018en.fm
Note! If the machine is equipped with a Barcode Neutralizer, also see sub-section
3.1.5 Barcode Neutralizer (optional equipment), on page 30, for information
regarding required space around the Barcode Neutralizer.
3.1.3 Connections
The below drawing shows the location of the connections for electricity (1)
and compressed air (2). See 3.2.2 Data, on page 38.
Note! If the machine is equipped with a Barcode Neutralizer, see sub-section 3.1.5
Barcode Neutralizer (optional equipment), on page 30, for additional
information.
! DANGER! Risk of electrical shock!
The voltage is 400V inside the electrical cabinet. Risk of immediate
danger to life through electrical shock. In case of accident,
immediately call for medical attention.
1, 2
510
IM1.1THV00018en.fm
GHP00057.eps
700
1 Connection for electricity
2 Connection for compressed air
3.1.4 Outfeed
There are two possible outfeed alternatives:
• throughgoing outfeed
• outfeed with end unit
Depending on package pattern and package volume, different conveyor types
are to be used, see 3.2.1 Selection table on page 37.
Note! If the machine is equipped with a Barcode Neutralizer, see sub-section 3.1.5
Barcode Neutralizer (optional equipment), on page 30, for additional
information.
! WARNING! Risk of serious personal injury!
Before starting installation, carefully read the instructions in chapters
2 Safety precautions, on page 7, and 6 Position, assembly &
connections, on page 55.
(Cont’d)
(Cont’d)
delivery
8 Cable for no
connection of
outfeed con-
veyor
Cable (10 m) yes
for connec-
1500
tion of M120
259 818 outfeed con-
veyor.
4
2
250
~500
3 6
35
IM1.1THV00018en.fm
977
135
1915
10
1285
1 Hose brake
2 Chain tensioner
3 Infeed tunnel
4 Infeed photocell (speed
135
regulation)
977
Outfeed with Throughgoing for Tetra Package Conveyor 53 and Tetra Conveyor Flexi 55
(Cont’d)
(Cont’d)
100
11 tation
7 3, 4, 5, 6 yes connections and cover
plates are mounted at
delivery
1000
feed conveyor.
259 848
4 10
2
250
~500
3 6
IM1.1THV00018en.fm
977
35
1 Hose brake
135
2 Chain tensioner
3 Infeed tunnel
4 Infeed photocell (speed
1915
regulation)
5 Outfeed photocell (queue
11
1285
outfeed)
6 Outfeed tunnel
7 Photocell (queue separation)
8 Photocell brake close (max
queue)
135
optional equipment)
6 10 Note!
When using Tetra Conveyor
Flexi 56 as outfeed conveyor,
1385 10
2500
Outfeed with throughgoing for Tetra Unit Conveyor 54 and Tetra Conveyor Flexi 56.
(Cont’d)
(Cont’d)
for connection
8 of M120 out-
feed conveyor.
5
1500
IM1.1THV00018en.fm
259 818
2500
4
2
250
~500
3 1 Hose brake
35
6
2 Chain tensioner
977
3 Infeed tunnel
135
outfeed)
6 Outfeed tunnel
7 Photocell (queue separation)
10
1285
Outfeed with end unit: for Tetra Package Conveyor 53 and Tetra Conveyor Flexi 55.
(Cont’d)
(Cont’d)
for connection
of M120 out-
8 feed conveyor.
5
1500
1 Hose brake
2 Chain tensioner
259 848
IM1.1THV00018en.fm
3 Infeed tunnel
4 4 Infeed photocell (speed
2500
10 regulation)
2
250
outfeed)
3 6
35
6 Outfeed tunnel
7 Photocell (queue separation)
977
queue)
9 Photocell (Start infeed conveyor,
optional equipment)
10 Note!
1915
Outfeed with end unit: for Tetra Unit Conveyor 54 and Tetra Conveyor Flexi 56.
IM1.1THV00018en.fm
(Cont’d)
(Cont’d)
3.1.5-1 Dimensions
1570
1500
1220
Height of
825 50
foot plate
adjustable
±50
IM1.1THV00018en.fm
425 563
400
GHP00106.eps
(Cont’d)
(Cont’d)
1695
500 250
IM1.1THV00018en.fm
800
1000
1800
GHP00107.eps
(Cont’d)
(Cont’d)
3.1.5-3 Connections
For security reasons, the Barcode Neutralizer must be controlled from the
Tetra Film Wrapper 67. This means that the Tetra Film Wrapper 67 supplies
the neutralizer with both electrical power and compressed air.
The below illustration shows where to connect the Barcode Neutralizer to the
Tetra Film Wrapper 67.
Important! Risk of damage to equipment!
Failure to observe this information could result in damage to
equipment!
Do not connect the Barcode Neutralizer to any other supply than the
Tetra Film Wrapper 67. See section 6.5 Connections, on page 58.
IM1.1THV00018en.fm
2
1 Compressed air connection
2 Electrical connection
GHP00108.eps
(Cont’d)
(Cont’d)
1570
1500
1220
IM1.1THV00018en.fm
825 50
425 563
1695
500 250
133
1 GHP00109.eps
(Cont’d)
(Cont’d)
delivery
8
Cable for con- no
nection of out-
feed conveyor
Cable (10 m) yes
1500
for connection
of M120 out-
feed conveyor.
7
700
6
max150
10
1500
IM1.1THV00018en.fm
50-100
133
4 1 Hose brake
259 818
2
1000
2 Chain tensioner
3 Infeed tunnel
250
3
11 4 Photocell (Barcode Neutralizer
977
35
135
brake ON/OFF)
5 Outfeed photocell (queue
outfeed)
1915
13 double)
7 Infeed photocell (speed
regulation)
8 Photocell brake close (MAX
135
queue)
11
977
Outfeed with throughgoing for Tetra Package Conveyor 53 and Tetra Conveyor Flexi 55
(Cont’d)
(Cont’d)
100
1 13, 14 tion
9 3, 4, 5, 6, 7, yes connections and cover
1000 10, 11 plates are mounted at
delivery
Cable for con- no
8 nection of out-
feed conveyor
1500
6
1 Hose brake
max150
2 Chain tensioner
10 3 Infeed tunnel
1500
brake ON/OFF)
IM1.1THV00018en.fm
5 Outfeed photocell (queue
outfeed)
4 6 Infeed photocell (queue infeed,
259 848 13
1000
2 double)
3 7 Infeed photocell (speed
250
11 regulation)
977
35
135
10 Barcode Neutralizer
1285
14 11 Outfeed tunnel
12 Photocell (Start infeed conveyor,
optional equipment)
13 Note!
135
1385
This because that there is no
room for the conveyor rail
holders inside the outfeed tunnel.
14 Note!
5 Conveyor lubrication
GHP00105.eps
recommended
Outfeed with throughgoing for Tetra Unit Conveyor 54 and Tetra Conveyor Flexi 56
3.2 Data
3.2.1 Selection table
For selection tables see 6.5.3 Infeed conveyor, on page 59, and
6.5.4 Outfeed conveyor, on page 63.
Note! An order shall contain the following information:
Package type, volumes and package pattern.
(Cont’d)
(Cont’d)
3.2.2 Data
Position No-s refer to 3.1.3 Connections on page 25.
Pos Compressed air
Consumption 380 NL/min
2 Connection thread G 3/8” internal
2 Supply pressure 0,63 - 1,0 Mpa
Working pressure 0.55 ± 0,02 Mpa
Documentation
Installation drawing 1516336
Pneumatic diagram 1294730
Electricity
Electrical power consumption;
during production 5,1 kW
during pre-heating 7,0 kW
Control system GE Fanuc 90-30
Voltage/Frequency 3N-50 Hz 400/230 V
3N-60 Hz 400/230 V
Fuse dimension 25 A
Cable area (min) 6,0 mm2
IM1.1THV00018en.fm
For more information, read the Electrical Manual (EM), chapter 7.0 Mains
connections
Selections
Infeed Left or right
Outfeed Left or right
Outfeed conveyor throughgoing outfeed or outfeed with
end unit
Package pattern see 6.5.3 Infeed conveyor, on page
59 and 6.5.4 Outfeed conveyor, on
page 63
Volume see 6.5.3 Infeed conveyor, on page
59 and 6.5.4 Outfeed conveyor, on
page 63
Package type Tetra Brik, Tetra Top, Tetra Prisma
3.2.3 Conveyors
IM1.1THV00018en.fm
~1000
~625
1
IM1.1THV00018en.fm
1:20
~945
GHP00058.eps
300 300
725 800
(Cont’d)
(Cont’d)
Put the forks according to the drawing below. Fork length must reach across
the whole machine.
Note! After any moving of the machine, it should be put down gently.
~1000
~625
IM1.1THV00018en.fm
1:20
~945
GHP05020.eps
300 300
725 800
2 2
(Cont’d)
(Cont’d)
1 1
900
IM1.1THV00018en.fm
GHP00110.eps
80
160
250
IM1.1THV00018en.fm
4.1.1 Floor
To obtain a proper production it is necessary that the machine is standing
stable on the floor. It is important that the floor is in a god state condition
IM1.1THV00019en.fm
IM1.1THV00019en.fm
Centre of gravity
The below illustration shows how the centre of gravity is indicated on a Tetra
Pak crate.
! WARNING! Example only!
The purpose of the illustration below is to give an example of how the
centre of gravity is indicated on a crate! For information on the
location of the centre of gravity for a specific crate, see the actual
marks on the crate.
IM1.1THV00020en.fm
Centre of gravity
GHV00069.eps
(Cont’d)
(Cont’d)
Insert the forks so that the centre of gravity (1) is placed between the forks.
The forks should be set as wide as possible.
Also see section 5.4 Machine transport on page 53.
1
IM1.1THV00020en.fm
GH500246.eps
1 Centre of gravity
5.2 Storage
Contents Recommended Recom-
storage mended
temperature storage
humidity
Tetra Film - 20 °C to+ 70 °C
Wrapper 67
Film 10-35° C appr. 65%
IM1.1THV00020en.fm
the machine.
Wooden crate
To uncrate the machine, perform the following steps:
a) Remove the clips (7) holding the lid (6).
b) Remove the lid (6).
c) Remove the cross beams (5).
! WARNING! Risk of personal injury!
When removing the left and right top clip (4), the front (2) as well as
loose machine parts may fall out.
d) Start to remove the lower clips on each side of the front. Finally remove
the upper clips (4).
e) Remove the front (2).
5
IM1.1THV00020en.fm
4
7
1 Centre of gravity
3 indication
2 Crate front
2 3 Clip
4 Clip
1 5 Cross beam
6 Lid
GHV00070.eps 7 Clip
Remove the machine from the crate. When lifting the machine using a fork
lift truck, use the fork lift positions as shown in 3.3.1 Centre of gravity point
on page 41.
Also see instructions in 5.4 Machine transport on page 53.
IM1.1THV00020en.fm
Tetra Pak Carton Ambient AB
GHV00073.eps
• make sure that the equipment can be lifted in accordance with the
instructions in 3.3.1 Centre of gravity point on page 41.
IM1.1THV00020en.fm
6.2 Positioning
Check that the machine can be transported to the assembly site without any
problems as regards ceiling height, doors, passages, etc.
! DANGER! Immediate danger to life!
The machine may tilt if not observing the centre of gravity or the fork
lift points. Failure to observe may result in immediate danger to life
and/or major damage to equipment.
Make sure that the machine can be lifted and moved in accordance with sub-
IM1.1THV00021en.fm
6.3 Levelling
Make sure that the machine is level by means of for example a spirit level.
Place the spirit level on the cross beams as well as on the longitudinal beams.
If necessary, adjust by turning the machine feet.
If the machine is equipped with a Barcode Neutralizer, the neutralizer should
be levelled using the same method (spirit level or similar) as described
above.
Note! It can be variations in floor height that can complicate the levelling process.
6.4 Assembly
The Tetra Film Wrapper 67 is assembled at delivery, except for the warning
lamp, see sub-section 6.4.1 Warning lamp, on page 56, and infeed/outfeed
tunnels, see sub-section 6.4.2 Infeed and outfeed tunnels, on page 57.
The Barcode Neutralizer (optional equipment) is completely assembled at
delivery.
IM1.1THV00021en.fm
GH500390.eps
1 Warning lamp
1
IM1.1THV00021en.fm
GHP00059.eps
1 Infeed tunnel
2 Outfeed tunnel
GHP00060.eps
6.5 Connections
6.5.1 Compressed air connection
The compressed air should be connected at the point shown in sub-section
3.1.3 Connections, on page 25.
IM1.1THV00021en.fm
S F
(4x2) (2x4)
GHV00091.eps
Note! When running turned packages, it is not possible to neutralize the barcodes
with the Barcode Neutralizer. The Barcode Neutralizer will have to be by-
passed.
IM1.1THV00021en.fm
53 21
Tetra Brik 3x1
100 B 3x2
125 S 3x3
4x1 B40 x 55 8000
4x2
4x3
4x4
1x3 21 7500
2x3
1x4
2x4 x 55
3x4
1x5 8000
2x5
3x5
*) Machine speed is set according to filling capacity. The total capacity of the Tetra Film
Wrapper 67 is the value given in the table plus a additional 20%.
(Cont’d)
(Cont’d)
Volume Package pat- Infeed Infeed Capacity
(ml) tern conveyor conveyor (packages/
(for order) TPC TCF speed (m/ hour) *
min.)
53 21
Tetra Brik 3x1
160 S 3x2
200 M 3x3 B50 x 55 8000
200 S 4x1
250 S 4x2
4x3
1x3 21
7500
2x3
1x4
2x4 x 55
**Only 3x4**
160 S and 1x5 8000
200 S 2x5
3x5**
Tetra Brik 3x1
180 B 3x2 B55 x 55 8000
200 B 3x3
250 B 1x3 7500
284 B 2x3 21
IM1.1THV00021en.fm
300 S x 55
330 S 1x4
2x4
1x5 8000
2x5
Tetra Brik 3x1
300 B 3x2 B65 x 55 8000
375 S 3x3
1x3 21 7500
2x3 x 55
1x4
2x4 8000
Tetra Brik 3x1
200 Sq 3x2 x 55 8000
4x1
4x2
1x3 21 7500
2x3 x 55
1x4
2x4 8000
*) Machine speed is set according to filling capacity. The total capacity of the Tetra Film
Wrapper 67 is the value given in the table plus a additional 20%.
(Cont’d)
(Cont’d)
Volume Package pat- Infeed Infeed Capacity
(ml) tern conveyor conveyor (packages/
(for order) speed hour) *
TPC TCF (m/min)
53 21
Tetra Brik 3x1 R79 x 55 8000
500 Sq 3x2 21
568 Sq 1x3 x 55 7500
2x3
Tetra 3x1
Prisma 3x2 P48 x
200 Sq 4x1
250 Sq 4x2
1x3 21 8000
2x3 x
1x4
2x4
Tetra 3x1 P55 x
Prisma 3x2 21 8000
330 Sq 1x3 x
2x3
Tetra Top 2x1
IM1.1THV00021en.fm
*) Machine speed is set according to filling capacity. The total capacity of the Tetra Film
Wrapper 67 is the value given in the table plus a additional 20%.
(Cont’d)
(Cont’d)
Measurements needed when installing the infeed conveyor are found in
section 3.1 Installation drawing, on page 23.
Note! The outfeed may use Tetra Package Conveyor 53, Tetra Unit Conveyor 54,
Tetra Package Conveyor 21, Tetra Conveyor Flexi 56 or Tetra Conveyor
Flexi 55. The machine may also be equipped with a Barcode Neutralizer.
When connecting the infeed conveyor, make sure that the correct installation
drawing is used.
Note! If the machine is delivered with a Barcode Neutralizer, the neutralizer should
be in position before positioning the Tetra Film Wrapper 67. See sub-section
6.5.7 Barcode Neutralizer, on page 70.
Note! For instructions on how to assemble the infeed conveyor, see conveyor
documentation and section 3.1 Installation drawing, on page 23.
To connect the Tetra Film Wrapper 67 to the infeed conveyor, do as follows:
a) Position the Tetra Film Wrapper 67. See section 5.4 Machine transport,
on page 53.
b) Connect the infeed conveyor (2) to the infeed on the machine (3). See
illustration below.
! WARNING! Electrical hazard!
IM1.1THV00021en.fm
Electrical installation must be done according to the Electrical Manual
(EM).
2
2
1 GHP00111.eps
1 Chain tensioner
2 infeed conveyor
3 Infeed on the machine
*) Machine speed is set according to filling capacity. The total capacity of the Tetra Film
Wrapper 67 is the value given in the table plus a additional 20%.
(Cont’d)
(Cont’d)
Volume Package Outfeed conveyor Outfeed Capacity
(ml) pattern conveyor (packages/
(for order) Minimum hour) *
TPC TUC TUC TCF speed
54 54 (m/min)
53 21
(adjustable)
Tetra Brik 3x1 B50 x 55,56
160 S 3x2 U120 56
200 S
3x3 U136 U60+106+152 56
8000
4x1 B50 x 55,56
4x2 U120 56
4x3 U136 56
1x3 x 55,56 20 7500
2x3 U120 56
1x4 x 55,56
2x4 U120 56
3x4 U207 56 8000
1x5 x 55,56
2x5 U120 56
3x5 U207 56
IM1.1THV00021en.fm
Tetra Brik 3x1 B50 x 55,56
200M 3x2 U106 56
250S
3x3 U136 U60+106+152 56
8000
4x1 B50 x 55,56
4x2 U106 56
4x3 U136 56 20
1x3 x 55,56 7500
2x3 U136 56
1x4 x 55,56
2x4 U136 56
8000
1x5 x 55,56
2x5 U136 56
*) Machine speed is set according to filling capacity. The total capacity of the Tetra Film
Wrapper 67 is the value given in the table plus a additional 20%.
(Cont’d)
(Cont’d)
Volume Package Outfeed conveyor Outfeed Capacity
(ml) pattern conveyor (packages/
(for order) Minimum hour) *
TPC TUC TUC TCF speed
54 54 (m/min)
53 21
(adjustable)
Tetra Brik 3x1 B55 x 55,56
180B 3x2 U120 U60+106+152 56 8000
200B
250B 3x3 U152 56
284B 1x3 x 55,56 7500
300S 2x3 U152 56 20
330S
1x4 x 55,56
2x4 U152 56
8000
1x5 x 55,56
2x5 U152 56
Tetra Brik 3x1 B65 x 55,56
300B 3x2 U120 U60+106+152 56 8000
375S
3x3 U207 56
1x3 x 55,56 20 7500
2x3 U152 56
IM1.1THV00021en.fm
*) Machine speed is set according to filling capacity. The total capacity of the Tetra Film
Wrapper 67 is the value given in the table plus a additional 20%.
(Cont’d)
(Cont’d)
Volume Package Outfeed conveyor Outfeed Capacity
(ml) pattern conveyor (packages/
(for order) Minimum hour) *
TPC TUC TUC TCF speed
54 54 (m/min)
53 21
(adjustable)
Tetra 3x1 P48 x
Prisma 3x2 U120
200 Sq UP48+120
250 Sq 4x1 P48 x
4x2 U120
1x3 x 56 20 8000
2x3 U136
1x4 x
2x4 U136
Tetra 3x1 P55 x
Prisma 3x2 U120 UP55+136
330 Sq 56 20 8000
1x3 x
2x3 U152
*) Machine speed is set according to filling capacity. The total capacity of the Tetra Film
Wrapper 67 is the value given in the table plus a additional 20%.
IM1.1THV00021en.fm
(Cont’d)
(Cont’d)
Volume Package Outfeed conveyor Outfeed Capacity
(ml) pattern conveyor (packages/
(for order) Minimum hour) *
TPC TUC TUC TCF speed
54 54 (m/min)
53 21
(adjustable)
Tetra Top 2x1 x 55,56
150 MINI 2x2 U120 56
200 MINI
250 MINI 3x1 x 55,56
3x2 U120 56
3x3 U152 56
4x1 x 55,56
4x2 U120 56
4x3 U152 56 20 5000
1x2 x 55,56
2x2 U120 56
1x3 x 55,56
2x3 U120 56
1x4 x 55,56
2x4 U120 56
IM1.1THV00021en.fm
3x4 U152 56
Tetra Top 2x1 x 55,56
200 MIDI 2x2 U136 56
250 MIDI
330 MIDI 3x1 x 55,56
375 MIDI 3x2 U136 56 20 5000
1x2 x 55,56
2x2 U136 56
1x3 x 55,56
2x3 U136 55
*) Machine speed is set according to filling capacity. The total capacity of the Tetra Film
Wrapper 67 is the value given in the table plus a additional 20%.
Note! To avoid multi units sticking to each other, the speed of the outfeed conveyor
should be set to a minimum of 20 m/min.
Note! When using TCF 56 during bypass with Tetra Prisma packages, on request.
Note! The illustration shows a machine with left infeed and left outfeed using Tetra
Package Conveyor 53 with end unit.
Note! To avoid multi units sticking to each other, the speed of the outfeed conveyor
should be set to 20 m/min.
2
3
IM1.1THV00021en.fm
1
1 Infeed conveyor
4 2 Outfeed conveyor
3 Outfeed of the machine
GH500394.eps
4 End unit
The illustration shows a left infeed and left outfeed machine with a
throughgoing outfeed using Tetra Package Conveyor 53.
Note! To avoid multi units sticking to each other, the speed of the outfeed conveyor
should be set to 20 m/min.
3
IM1.1THV00021en.fm
2 1 Infeed conveyor
2 Outgoing outfeed conveyor
3 Incoming outfeed conveyor
GH500395.eps
IM1.1THV00021en.fm
GH100726.eps
4
2
5
1 Infeed conveyor
2 Outfeed conveyor (to Tetra Film
Wrapper 67)
3 Guides
4 Plug
5 Conveyor of the Barcode Neutralizer GH100727.eps
6.5.8 Photocells
The location of the photocells is shown in section 3.1 Installation drawing,
on page 23. For instructions regarding how to adjust them, see the
Maintenance Manual (MM).
If a Barcode Neutralizer is used, also see the Maintenance Manual (MM) of
the neutralizer.
IM1.1THV00021en.fm
IM1.1THV00021en.fm
Step Text √
1 Inspect the compressed air connection. Make sure that the
connection is done correctly.
4 Make sure that the machine stops when doors fitted with safety
switches are opened. This should be tested for all safety
switches. Make sure all covers are fitted to the machine before it
is run. See sub-section 2.11 Doors and covers, on page 16, in
the Safety precautions.
(Cont’d)
(Cont’d)
Step Text √
6 Make sure that the machine is correctly connected to the infeed
and outfeed conveyors.
11 Make sure that the Start-up kit is delivered together with the
machine
IM1.1THV00022en.fm
START UP
MACHINE QUALITY REPORT
IM1.1THV00023en.fm
IMPORTANT
The Start Up Machine Quality Report is a user return card, providing check lists
which can be used to report the state of packing, appearance and the initial
performance of the product. An important source of information which will be the
basis for the statistics, helping us to improve our products.
Please note that the summaries, analyses can not be accurate unless the basic records
are accurate.
In accordance with the general claim procedure we accentuate the need of returning
the reports attached to this frontpage, even if you have nothing to report.
Fax: +46 46 36 26 78
DE-5071-07
GH500610.eps
START UP
MACHINE QUALITY REPORT
Machine no TP-company
Country Contact_person
No remarks When it is a transport/misc. damage, jump over Main-group level, Sub-group level.
2 What happened
3a What was the probable reason (damage article, note part no)
Additional/other information
2 What happened
3a What was the probable reason (damage article, note part no)
Additional/other information
_______________________________________________________________________
2 What happened
3a What was the probable reason (damage article, note part no)
DE-5071-07
GH500611.eps
IM1.1THV00023en.fm
Make sure that air supply to the machine is switched OFF before
performing any disconnection work.
Disconnect the compressed air. For more information, see 6.5.1 Compressed
air connection on page 58.
9.2.2 Electricity
! DANGER! Risk of electrical shock and short circuits!
Make sure that power is switched OFF upstream before performing
any work on cables and electrical components.
9.5 Moving
IM1.1THV00024en.fm
• Check that the machine can be transported without any problems with
the ceiling height, doors, passages, etc.
• Make sure that the machine can be lifted in accordance to the section 3.3
Mass / weight on page 41.
9.6 Re-crating
Read the instructions in 5.3 Unpacking and inspection on page 50.
Re-crate the machine in the reverse order.
IM1.1THV00024en.fm
Tetra Pak