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A
Document Description Rev. SIS Document Description Rev. SIS Document Description Rev. SIS
CNT-26.00 Drawing list 3
CNT-26.01 Legend sheet 3
This document is the exclusive intellectual property of Valmet Corporation and/or its subsidiaries and is furnished solely for operating and maintaining the specific project. Re-use of the document for any other

CNT-26.02 Legend sheet 3


CNT-26.03 DCS configuration principles 3
CNT-26.04 DCS configuration details 3
CNT-26.05 DCS configuration details 3
CNT-26.06 DCS configuration details, override control 3
B
CNT-26.11 Chipbin gases to boiler 3 X
project or purpose is prohibited. The document or the information shall not be reproduced, copied or disclosed to a third party without prior written consent of the company.

CNT-26.12 Total tertiary air calculation 3


CNT-27.01 CNCG pressure from L1 and L2 3
CNT-27.02 CNCG flow and pressure 3
CNT-27.03 CNCG steam ejector 3
CNT-28.01 CNCG burner NG flow and pressure 3
CNT-28.11 CNCG temperatures after rupture disk 3
CNT-28.12 CNCG pressure to CNCG burner 3 X
CNT-28.21 CNCG burner combustion air 3 C

CERTIFIED

Rev. Designed By Checked By Approved By Project: 110374 Planta Arauco CNCG Drawn 6/27/2018 Design TREVESSAPA Rev.
1 8/2/2018/FTAMSLAP 8/2/2018/FTAMJNS 8/2/2018/FTAMSRE Name: Control diagram Chkcd FTAMJNS Appr. FTAMSRE 3
2 8/31/2018/TREVESSAPA 8/31/2018/FTAMJNS 8/31/2018/FTAMSRE Cust. Doc ID Page:
DRAWING LIST
3 5/29/2020/TREJARVEJO 5/29/2020/FTAMJNS 5/29/2020/FTAMSRE CNT
Doc. ID: P00592319 Pos. -26.00
0 1 2 3 4 5 6 7

SIGNAL HANDLING TRANSMITTERS

MIN or MAX A
SQUARE ROOT ADJUSTMENT SETPOINT
to output signal when E D = DENSITY

MIN
G
self-diagnostic detects sensor E = ELECTRICAL VARIABLE
FIXED SETPOINT or microprocessor failure
SUMMING F = FLOW
This document is the exclusive intellectual property of Valmet Corporation and/or its subsidiaries and is furnished solely for operating and maintaining the specific project. Re-use of the document for any other

Also same function is made


G = POSITION
RAMP RAMP in I/O-channel of DCS
x/y if fault is detected. L = LEVEL
DIVIDING
In case MIN/MAX not defined, P = PRESSURE
0..100
% signal should freeze to last
% SIGNAL CONVERSION PD = PRESSURE DIFFERENCE
xy MULTIPLICATION
100..0 right value.
T = TEMPERATURE
B
Q = ANALYSIS
Average is formed from signals without fault.
project or purpose is prohibited. The document or the information shall not be reproduced, copied or disclosed to a third party without prior written consent of the company.

MAX AVERAGE AVERAGE C, pH, O2, CO, SO2, dust, TRS, etc.
MIN
MIN/MAX LIMITING In case of two or more values, the average value is used.

HYSTERESIS MEDIAN MEDIAN Median is formed from signals without fault. CONTROLLERS
In case of three or more signals, the middle value is used.
If the number of values is even, then average value of
the two middle ones is used
t INTEGRATOR PI - FUNCTION CONTROLLER
PI DIR = DIRECT
DEVIATION DEVIATION If max - min > xx % the alarm is given after 5 s delay. DIR. REV = REVERSE
1 % hysteresis shall be used. C
CURVE Only signals without fault are observed DIRECT = Controller with increasing
input signal (measurement), is
giving increasing output signal
f(x) FUNCTION (FORMULA) PRESSURE AND/OR In case of measurement fault,
P&T-COMP.
TEMPERATURE the nominal value to be used
CONTROLLER WITH P - OR I - TERM
COMPENSATION I/P PARAMETER SETTING
LOW-PASS FILTER (DAMPING) WITH NOMINAL VALUES PI
(GAIN SCHEDULING)
REV.

D DERIVATION T-compensation: Gas


F = Fo * SQRT [(Td + 273.16) / (To + 273.16)] D
I/O- CHANNELS
SWITCH P&T-compensation: Gas
1 0
F = Fo * SQRT [((Td + 273.16) * (Po+1)) / ((To + 273.16) * (Pd+1))]
DCS
P&T-compensation: Steam AI ANALOG INPUT
MULTI SELECTION SWITCH DATABUS SIGNAL
F = Fo * SQRT [f(Td,Pd) / f(To,Po)] (between control systems,
f(Td,Pd) = [((Td + 273.16)/(Pd+1)) - (B/(Td + 273.16)²)]
eg. DCS-SIS)
f(To,Po) = [((To + 273.16)/(Po+1)) - (B/(To + 273.16)²)] AO
SIS ANALOG OUTPUT
MIN MINIMUM SELECTION - where Fo, To, Po are measured values and Td, Pd
design values and B = 400371.8
MAX MAXIMUM SELECTION [kg/m3]
- the pressures Po and Pd are relative pressures (bar(g)) 1006 Water density by
FW temperature # MOTOR CONTROLLED ACTUATOR
980.3
MAX
T-compensation: Water E
RATE CHANGE RATE LIMITER 923.7
F = Fo * SQRT [density_calc / density_design]
(e.g. MW/ min) 843.0
- where Fo is measured value and density_calc is
density calculated by temperature (see curve on right)
and density_design is density by design values. 720.9
[°C] CERTIFIED
0 75 150 225 300

Rev. Designed By Checked By Approved By Project: 110374 Planta Arauco CNCG Drawn 6/27/2018 Design TREVESSAPA Rev.
1 8/2/2018/FTAMSLAP 8/2/2018/FTAMJNS 8/2/2018/FTAMSRE Name: Control diagram Chkcd FTAMJNS Appr. FTAMSRE 3
2 8/31/2018/TREVESSAPA 8/31/2018/FTAMJNS 8/31/2018/FTAMSRE Cust. Doc ID Page:
LEGEND SHEET
3 5/29/2020/TREJARVEJO 5/29/2020/FTAMJNS 5/29/2020/FTAMSRE CNT
Doc. ID: P00592319 Pos. -26.01
0 1 2 3 4 5 6 7

A
DISPLAYS VALVES DIGITAL LOGIC

MEMBRANE ACTUATOR
This document is the exclusive intellectual property of Valmet Corporation and/or its subsidiaries and is furnished solely for operating and maintaining the specific project. Re-use of the document for any other

I INDICATION & AND-GATE


M
MOTOR ACTUATOR
ALM ALARM
1 OR-GATE
0000
COUNTER VALVES, ACTUATOR PISTON

B
NEGATION
OPERATION FACEPLATE WITH
project or purpose is prohibited. The document or the information shall not be reproduced, copied or disclosed to a third party without prior written consent of the company.

M/A-CHANGE

ON TIME DELAY, ON
OPERATION FACEPLATE WITH FAILURE FUNCTIONS
R/L-CHANGE with air supply or signal failure

OFF
TIME DELAY, OFF
OPERATION FACEPLATE WITH CLOSES (F.C.)
M/A-CHANGE AND R/L-CHANGE

PULSE C
(F.O.)
SELECTION FACEPLATE OPENS

LOCKED (F.L.) SETTING BY RAISING EDGE


HIC MANUAL STATION

FREE (F.F.) S
SR - FLIP FLOP
R

SAFETY D
SIS
INSTRUMENTED
SYSTEM

BMS BURNER
MANAGEMENT
SYSTEM

CERTIFIED

Rev. Designed By Checked By Approved By Project: 110374 Planta Arauco CNCG Drawn 6/27/2018 Design TREVESSAPA Rev.
1 8/2/2018/FTAMSLAP 8/2/2018/FTAMJNS 8/2/2018/FTAMSRE Name: Control diagram Chkcd FTAMJNS Appr. FTAMSRE 3
2 8/31/2018/TREVESSAPA 8/31/2018/FTAMJNS 8/31/2018/FTAMSRE Cust. Doc ID Page:
LEGEND SHEET
3 5/29/2020/TREJARVEJO 5/29/2020/FTAMJNS 5/29/2020/FTAMSRE CNT
Doc. ID: P00592319 Pos. -26.02
0 1 2 3 4 5 6 7

WARNING ALARMS

FREE SETTING A
FAST BY OPERATOR
TREND DEFINATIONS
FREE BY OPERATOR
SLOW
This document is the exclusive intellectual property of Valmet Corporation and/or its subsidiaries and is furnished solely for operating and maintaining the specific project. Re-use of the document for any other

R ALM ALM ALM SET ALM

EXTERNAL SIGNAL
MEASUREMENT OR CONTROL CIRCUIT FAULT
- SOME CONTROLLERS ARE
HIGH

MAN
WITH PARAMETER CORRECTION
P SIGNAL < 3,6 mA OR > 21 mA (ACCORDING NAMUR NE43)
LOW OR FEEDFORWARD OPTION
PI OR ACCORDING TO THE USED INSTRUMENT
- PARAMETERS WILL SLIDE FROM
WITH CIRCUIT FAULT: B
xx TO yy ACCORDING TO
project or purpose is prohibited. The document or the information shall not be reproduced, copied or disclosed to a third party without prior written consent of the company.

ALARMS (A) EXTERNAL SIGNAL >1


- ALARM
- CONTROLLER IS FORCED TO MAN-MODE
AND OPERATOR CAN OPERATE WITH
OUTPUT SIGNAL
INTERLOCKS (S)

MIN CONTROLLER OUTPUT MANIPULATION


I
- ALL INTERLOCKINGS AND LIMITATIONS ACTUALLY C
60 % EFFECT ON CONTROLLERS OUTPUT SIGNAL (1*).
ALARM & INTERLOCK LIMITS COMP. 1)
*

CAN BE SET AND CHANGED - INTERLOCKINGS ARE EITHER M- OR R-TYPE


ONLY BY DCS EXPERT R EXPLAINED ON NEXT PAGE.
ALM 1 0
ALL INTERLOCKING LIMITS ARE WITH - THE MIN/MAX SELECTION SHOULD LIMIT THE
HYSTERESIS (1 % OF MEAS. RANGE) DCS DCS 0% OUTPUT RANGE OF THE PASSIVE
TO DIRECTION OF GOOD STATUS (0 -> 1) AI AI CONTROLLER ACCORDINGLY
1)
CIRCUIT FAULT
M
1 0
Note!
LIMITS ARE GIVEN IN INSTR. LOOP LISTS
* COMBINE WITH SIS
AND/OR IN INTERLOCKINGS DIAGRAMS
FAULT BIT IN SIS
MEASUREMENT. SIGNAL CONVERSION (EVENTUAL)
1 ) COMPENSATION: SEE SIS PRINCIPALS.
- SOME POSITIONERS ARE CALIBRATED D
- CORRECTION MAX 0,8...1,2
DCS 0-100% SO THAT INCREASING SIGNAL CLOSES
- WITH CIRCUIT FAULT, AO 20-4 mA = VALVE OPENS WITH SIGNAL BREAK
CORRECTION 1,0

- FIELD BUS DEVICES MUST

4...20 mA
BE CONFIGURED ACCORDING TO
4...20 mA

4...20 mA

OR FIELD BUS
DEFINED FAILURE ACTION

- WITH SIGNAL CONVERSION (0...100 % = 20...4 mA)


OPERATOR CAN OPERATE NORMALLY:
OUTPUT 0 % = CLOSE
OUTPUT 100% = OPEN
TRANSMITTER TRANSMITTER CONTROL VALVE

PRINCIPLE FOR ALL ANALOG MEASUREMENT SIGNALS PRINCIPLE FOR CONTROL LOOPS

CERTIFIED

Rev. Designed By Checked By Approved By Project: 110374 Planta Arauco CNCG Drawn 6/27/2018 Design TREVESSAPA Rev.
1 8/2/2018/FTAMSLAP 8/2/2018/FTAMJNS 8/2/2018/FTAMSRE Name: Control diagram Chkcd FTAMJNS Appr. FTAMSRE 3
2 8/31/2018/TREVESSAPA 8/31/2018/FTAMJNS 8/31/2018/FTAMSRE Cust. Doc ID Page:
DCS CONFIGURATION PRINCIPLES
3 5/29/2020/TREJARVEJO 5/29/2020/FTAMJNS 5/29/2020/FTAMSRE CNT
Doc. ID: P00592319 Pos. -26.03
0 1 2 3 4 5 6 7

A
This document is the exclusive intellectual property of Valmet Corporation and/or its subsidiaries and is furnished solely for operating and maintaining the specific project. Re-use of the document for any other

PI PI

WITH INTERLOCK WITH INTERLOCK NOTE:


CONTROLLER IS INTERLOCKED CONTROLLER IS INTERLOCKED,
TO MAN-MODE AND OUTPUT TO 0 % CURRENT MODE REMAINS AND ALWAYS WHEN CONTROL IS SET AUTOMATICALLY
0% 0% OUTPUT IS FORCED TO 0 % TO AUTO-MODE, STEP VARIATIONS MUST BE
DAMPED WITH RAMP OR CORRESPONDING SYSTEM
INTERLOCK RELEASED WHEN INTERLOCK IS RELEASED INTERLOCK RELEASED BECAUSE THERE CAN BE "BIG" DEVIATION BETWEEN B
M R WHEN INTERLOCK IS RELEASED
MOTOR RUNNING, etc. 1 0 CODE M: MOTOR RUNNING, etc. 1 0 SET-POINT AND MEASUREMENT
project or purpose is prohibited. The document or the information shall not be reproduced, copied or disclosed to a third party without prior written consent of the company.

CONTROLLER STAYS IN MAN-MODE CODE R:


AND OPERATOR CAN SET IT TO CONTROLLER REMAINS IN
DESIRED CONTROL MODE CURRENT CONTROL MODE

MANUAL MANUAL MANUAL STATION WHEN AUTO-MODE IS SELECTED,


HIC HIC HIC
STATION STATION WITH M/A-CHANGE MANUAL SETTING FOLLOWS AUTO-SIGNAL

WITH INTERLOCK
CODE M
M A
- HAND STATION IS INTERLOCKED
TO MAN-MODE AND OUTPUT TO 0%

WITH INTERLOCK WITH INTERLOCK CODE R


0% OPERATOR VALUE AND 0% 0%
OPERATOR VALUE REMAINS AND - HAND STATION DOESN'T CHANGE IT'S D
OUTPUT ARE INTERLOCKED TO 0 % DURING INTERLOCK OPERATOR MODE BUT OUTPUT IS INTERLOCKED
INTERLOCK ON, INTERLOCK ON, IS ABLE TO CHANGE SETTING 0...100% INTERLOCK ON, M
TO 0%
R
MOTOR STOP, etc. 1 0 MOTOR STOP, etc. 1 0 OUTPUT IS INTERLOCKED TO 0% MOTOR STOP, etc. 1 0 R
WHEN INTERLOCK IS RELEASED
CODE M: WHEN INTERLOCK IS RELEASED
WHEN INTERLOCK IS RELEASED
OPERATOR VALUE IS LEFT THE SAME VALUE CODE M:
OUTPUT FOLLOWS THE OPERATOR VALUE
DURING INTERLOCK AND OPERATOR - STAYS AT MAN-MODE, OPERATOR CAN SET
CAN SET DESIRED OUTPUT TO 0...100% DESIRED OUTPUT 0...100 %

CODE R:
- OUTPUT IS RELEASED TO FOLLOW
MANUAL SETTING OR AUTO-SIGNAL
DEPENDING ON MODE
E

CERTIFIED

Rev. Designed By Checked By Approved By Project: 110374 Planta Arauco CNCG Drawn 6/27/2018 Design TREVESSAPA Rev.
1 8/2/2018/FTAMSLAP 8/2/2018/FTAMJNS 8/2/2018/FTAMSRE Name: Control diagram Chkcd FTAMJNS Appr. FTAMSRE 3
2 8/31/2018/TREVESSAPA 8/31/2018/FTAMJNS 8/31/2018/FTAMSRE Cust. Doc ID Page:
DCS CONFIGURATION DETAILS
3 5/29/2020/TREJARVEJO 5/29/2020/FTAMJNS 5/29/2020/FTAMSRE CNT
Doc. ID: P00592319 Pos. -26.04
0 1 2 3 4 5 6 7

REMOTE SET-POINT CASCADE LOOP


This document is the exclusive intellectual property of Valmet Corporation and/or its subsidiaries and is furnished solely for operating and maintaining the specific project. Re-use of the document for any other

RSP
REMOTE
SET-POINT
PI MASTER
DIR. SLAVE:
WHEN LOCAL CONTROL IS SELECTED (LSP):
WHEN LOCAL CONTROL IS SELECTED (LSP): B
- NORMAL OPERATOR CONTROL
- NORMAL OPERATOR CONTROL
project or purpose is prohibited. The document or the information shall not be reproduced, copied or disclosed to a third party without prior written consent of the company.

- MASTER IS INTERLOCKED TO MAN-MODE


- MASTER OUTPUT IS UPDATED WITH SLAVE'S LSP
R L 0 1 1 0
WHEN REMOTE CONTROL IS SELECTED (RSP):
- POSSIBLE +/- DEVIATION BETWEEN LSP AND RSP IS DAMPED.
MIN
- DAMPING e.g. 0...100 % / 100 s. SLAVE:
- LOCL SET-POINT FLOLLOWS REMOTE SET-POINT WHEN REMOTE CONTROL IS SELECTED (RSP)
MAX
- MASTER IS SET TO AUTO
PI
- SLAVE'S LOCAL SET-POINT IS UPDATED WITH REMOTE SET-POINT
DIR.
NOTE
C
DETAIL DISPLAYS:
OPERATOR MUST SEE THE REMOTE SET-POINT R L
ALL THE TIME, ESPECIALLY BEFORE CHANGE TO REMOTE. SLAVE CONTROL DIRECTION IS DIRECT:
- WHEN SLAVE OUTPUT IS > 99%,
MASTER OUTPUT IS LIMITED TO CURRENT VALUE DOWNWARDS
- WHEN SLAVE OUTPUT IS < 1%,
PI SLAVE MASTER OUTPUT IS LIMITED TO CURRENT VALUE UPWARDS
DIR.

SLAVE CONTROL DIRECTION IS REVERSE:


< 99% - WHEN SLAVE OUTPUT IS > 99%,
MASTER OUTPUT IS LIMITED TO CURRENT VALUE UPWARDS
D
- WHEN SLAVE CONTROL IS < 1%,
MASTER OUTPUT IS LIMTIED TO CURRENT VALUE DOWNWARDS

> 1%

CERTIFIED

Rev. Designed By Checked By Approved By Project: 110374 Planta Arauco CNCG Drawn 6/27/2018 Design TREVESSAPA Rev.
1 8/2/2018/FTAMSLAP 8/2/2018/FTAMJNS 8/2/2018/FTAMSRE Name: Control diagram Chkcd FTAMJNS Appr. FTAMSRE 3
2 8/31/2018/TREVESSAPA 8/31/2018/FTAMJNS 8/31/2018/FTAMSRE Cust. Doc ID Page:
DCS CONFIGURATION DETAILS
3 5/29/2020/TREJARVEJO 5/29/2020/FTAMJNS 5/29/2020/FTAMSRE CNT
Doc. ID: P00592319 Pos. -26.05
0 1 2 3 4 5 6 7

PRESENTATION IN CONTROL DIAGRAM TRUE FUNCTIONALITY WITH OVERRIDE

OVERRIDE CONTROL (MAX)


This document is the exclusive intellectual property of Valmet Corporation and/or its subsidiaries and is furnished solely for operating and maintaining the specific project. Re-use of the document for any other

Note !
This is limitation
of the controller output
PI
DIR.
PI
DIR. = 2%
PI
DIR. 0 - 100%
signal.
The scale of the ouput
PI
DIR. 0 - 100%
2% B
project or purpose is prohibited. The document or the information shall not be reproduced, copied or disclosed to a third party without prior written consent of the company.

must have its own


100% MAX % MAX % 100%
definition (parameters)
MIN % MIN %
- 0% for controller algorithm 0% -

0 1
1 0
CALCULATED
SIGNAL
1)
+ +
MAX a a
b a>b a>b b

MAX C

1) SECOND SIGNAL CAN BE EITHER


CONTROLLER OUTPUT OR
CALCULATED SIGNAL

OVERRIDE CONTROL (MIN)

Note ! D
2%
This is limitation 2%
of the controller output
PI signal. PI
DIR. The scale of the ouput DIR.

=
0 - 100% 0 - 100%
+ 100% must have its own 100% +

0 1
1 0
MAX % MAX %
PI PI definition (parameters)
MIN % MIN %
DIR. DIR. for controller algorithm
+ 0% 0%
+
a a
CALCULATED b a<b a<b b
SIGNAL
1)
E
MIN MIN

CERTIFIED

Rev. Designed By Checked By Approved By Project: 110374 Planta Arauco CNCG Drawn 6/27/2018 Design TREVESSAPA Rev.
1 8/2/2018/FTAMSLAP 8/2/2018/FTAMJNS 8/2/2018/FTAMSRE Name: Control diagram Chkcd FTAMJNS Appr. FTAMSRE 3
2 8/31/2018/TREVESSAPA 8/31/2018/FTAMJNS 8/31/2018/FTAMSRE DCS CONFIGURATION DETAILS, Cust. Doc ID Page:
3 5/29/2020/TREJARVEJO 5/29/2020/FTAMJNS 5/29/2020/FTAMSRE OVERRIDE CONTROL CNT
Doc. ID: P00592319 Pos. -26.06
0 1 2 3 4 5 6 7
- °C
CHIPBIN NCG RUPTURE DISC TEMPERATURE
252-TI-859

TI
A

DCS
AI
This document is the exclusive intellectual property of Valmet Corporation and/or its subsidiaries and is furnished solely for operating and maintaining the specific project. Re-use of the document for any other

MeOH ADDITION
3

BMS AO
BMS2
- Nm³/h 60.0 °C
CHIPBIN GASES FLOW T< MAX1
MEASUREMENT 252-FI-848 INT-26.11
252-PI-854
CHIPBIN NCG Pressure 1 FI BMS2
CNT-44.12 Chipbin gases pressure to TB
AI B
project or purpose is prohibited. The document or the information shall not be reproduced, copied or disclosed to a third party without prior written consent of the company.

- mmH2O - mmH2O MEASUREMENT


NCG PRESSURE 2 CHIPBIN NCG PRESSURE 1 252-FI-848
Chipbin gases flow E
252-TT-859
252-PI-886 252-PI-854 CNT-26.12 Total tertiary air calculation
T

PI PI
CHIPBIN NCG VALVE 1 ATHMOSPHERE
252-HIC-849
- mmWS - mmWS
- °C CHIPBIN NCG PRESSURE TO TERTIARY
CHIPBIN
AIR NCG PRESSURE TO TERTIARY AIR
HIC
CHIPBIN NCG TEMPERATURE 100% 252-PI-855 252-PI-856
252-TI-858
3900 mmH2O 3900 mmH2O OPERATION DISABLED PI PI
P< MAX1 P< MAX1 C
TI
INT-26.12 INT-26.12 INT-26.13 1 0

2000 mmH2O 2000 mmH2O 500 Nm³/h 60.0 °C 0%


P> MIN1 P> MIN1 F> MIN1 T> MIN1
INT-26.12 INT-26.12 INT-26.12 DCS DCS
AI AI
INT-26.13 1 0

BMS AO AO
3%/s MAX UP
BMS2 BMS2
70.0 °C 3%/s RATE DOWN 100 mmWS 100 mmWS
P&T-COMP. P> MIN1 P> MIN1
0.06 bar(g) 0% INT-26.11 INT-26.11
D
BMS2 BMS2
AI AI
INT-26.13 1 0
DCS DCS DCS DCS

252-HV-850
AI AI AI AI E E
252-PT-855 252-PT-856

FO
P P
DCS
E E E AO
MIN

252-PT-886 252-PT-854 252-FT-848 E


P P F 252-TT-858
T
BOILER

CHIP BIN BOILER


NA FC FC
252-HV-849 252-HV-851

CERTIFIED

Rev. Designed By Checked By Approved By Project: 110374 Planta Arauco CNCG Drawn 6/27/2018 Design TREVESSAPA Rev.
1 8/2/2018/FTAMSLAP 8/2/2018/FTAMJNS 8/2/2018/FTAMSRE Name: Control diagram Chkcd FTAMJNS Appr. FTAMSRE 3
2 8/31/2018/TREVESSAPA 8/31/2018/FTAMJNS 8/31/2018/FTAMSRE Cust. Doc ID Page:
CHIPBIN GASES TO BOILER
3 5/29/2020/TREJARVEJO 5/29/2020/FTAMJNS 5/29/2020/FTAMSRE CNT
Doc. ID: P00592319 Pos. -26.11
0 1 2 3 4 5 6 7

EXISTING
TERTIARY AIR FLOW
UPDATE TO TOTAL TERTIARY AIR CONTROL SET POINT AND
MINIMUM TERTIARY AIR FLOW LIMIT CALCULATION A
FIC

+
MEASUREMENT -
This document is the exclusive intellectual property of Valmet Corporation and/or its subsidiaries and is furnished solely for operating and maintaining the specific project. Re-use of the document for any other

252-FI-848
Chipbin gases flow
CNT-26.11 Chipbin gases to boiler A

CLOSED
252-HSV-851
Chipbin NCG valve 2 1 0
INT-26.13 Chipbin gases valves
B
B
project or purpose is prohibited. The document or the information shall not be reproduced, copied or disclosed to a third party without prior written consent of the company.

*) WILL BE SET
DURING COMMISSIONING
OK PI
.S1
Chipbin gases DCS interlocks *) REV.
INT-26.12 Chipbin gases DCS interlocks 30% 0%
&

NCG COMMON INTERLOCKS OK


.S1
Chipbin NCG SIS interlocks 1 0 A 0
INT-26.11 Chipbin gases common interlocks C
+
+
B
1 0
252-HV-850
FO

+
CHIPBIN CNG MINIMUM TERT.AIR
FC BOILER MAIN INTERLOCK D
252-HV-851

EXISTING
DCS
AI
DCS
AO
BOILER
TERTIARY E

MIN
AIR PREHEATER F
BOILER

BOILER

TERTIARY AIR FAN E

CERTIFIED

Rev. Designed By Checked By Approved By Project: 110374 Planta Arauco CNCG Drawn 6/27/2018 Design TREVESSAPA Rev.
1 8/2/2018/FTAMSLAP 8/2/2018/FTAMJNS 8/2/2018/FTAMSRE Name: Control diagram Chkcd FTAMJNS Appr. FTAMSRE 3
2 8/31/2018/TREVESSAPA 8/31/2018/FTAMJNS 8/31/2018/FTAMSRE Cust. Doc ID Page:
TOTAL TERTIARY AIR CALCULATION
3 5/29/2020/TREJARVEJO 5/29/2020/FTAMJNS 5/29/2020/FTAMSRE CNT
Doc. ID: P00592319 Pos. -26.12
0 1 2 3 4 5 6 7

CNCG TO INCINERATOR
FC
252-HV-865
- mmWS - mmWS
A
CNCG L1 PRESSURE CNCG L1 PRESSURE
252-PIC-870 252-PIC-870

PI
This document is the exclusive intellectual property of Valmet Corporation and/or its subsidiaries and is furnished solely for operating and maintaining the specific project. Re-use of the document for any other

PIC

CNCG TO EJECTOR

PI
DIR.

100% B
project or purpose is prohibited. The document or the information shall not be reproduced, copied or disclosed to a third party without prior written consent of the company.

R
INT-27.02 1 0
DCS
AI

DCS
AO
E
252-PT-870
P

CNCG L1
FO
252-PV-870
- mmWS C
CNCG FROM L2 DIGESTER PRESSURE
252-PIC-872 - mmWS
CNCG FROM L2 DIGESTER PRESSURE
PI
252-PIC-872

PIC
- mmWS
CNCG L2 EVAPS PRESSURE
252-PIC-871
- mmWS
PI PI CNCG L2 EVAPS PRESSURE
252-PIC-871
DIR.
D
PIC
DCS
AI
DCS
AO
E
252-PT-872
P PI
DIR.
CNCG L2 DIGESTER DCS
FO AI
252-PV-872

DCS
E AO
252-PT-871 E
P

CNCG L2 EVAP
FO
252-PV-871 CERTIFIED

Rev. Designed By Checked By Approved By Project: 110374 Planta Arauco CNCG Drawn 6/27/2018 Design TREVESSAPA Rev.
1 8/2/2018/FTAMSLAP 8/2/2018/FTAMJNS 8/2/2018/FTAMSRE Name: Control diagram Chkcd FTAMJNS Appr. FTAMSRE 3
2 8/31/2018/TREVESSAPA 8/31/2018/FTAMJNS 8/31/2018/FTAMSRE Cust. Doc ID Page:
CNCG PRESSURE FROM L1 AND L2
3 5/29/2020/TREJARVEJO 5/29/2020/FTAMJNS 5/29/2020/FTAMSRE CNT
Doc. ID: P00592319 Pos. -27.01
0 1 2 3 4 5 6 7

- kg/h - Nm³/h
LP STEAM FLOW TO CNCG SYSTEM CNCG FLOW BEFORE RB2&PB2 EJECTOR
252-FI-860 252-FI-864
This document is the exclusive intellectual property of Valmet Corporation and/or its subsidiaries and is furnished solely for operating and maintaining the specific project. Re-use of the document for any other

FI FI

CNCG FLOW
252-FI-864
CNCG flow before RB2&PB2 ejector
CNT-30.13 CNCGB power limitation
B
project or purpose is prohibited. The document or the information shall not be reproduced, copied or disclosed to a third party without prior written consent of the company.

- bar(g)
LP STEAM PRESSURE TO CNCG SYSTEM
252-PI-862

PI
LL:

C
P-COMP.
3.50 bar(g)

- °C
CNCG TEMP. BEFORE RB2&PB2 EJECTOR
252-TI-876

TI

60.0 °C
CNCG PRESSURE
252-PIC-868.MV P&T-COMP.
CNCG press. before RB2&PB2 ejector -0.10 bar(g)
DCS DCS
CNT-27.03 CNCG steam ejector
AI AI D

E E
MIN

252-FT-860 252-PT-862
F P

LP STEAM
NA
DCS DCS

252-HV-861
AI AI

FC
E E E
MIN

MIN
252-FT-864 252-TT-876
F T

CNCG FROM CNCG TO DROPLET


L1, L2 F.F. SEPARATOR
NA
252-PV-868
CERTIFIED

Rev. Designed By Checked By Approved By Project: 110374 Planta Arauco CNCG Drawn 6/27/2018 Design TREVESSAPA Rev.
1 8/2/2018/FTAMSLAP 8/2/2018/FTAMJNS 8/2/2018/FTAMSRE Name: Control diagram Chkcd FTAMJNS Appr. FTAMSRE 3
2 8/31/2018/TREVESSAPA 8/31/2018/FTAMJNS 8/31/2018/FTAMSRE Cust. Doc ID Page:
CNCG FLOW AND PRESSURE
3 5/29/2020/TREJARVEJO 5/29/2020/FTAMJNS 5/29/2020/FTAMSRE CNT
Doc. ID: P00592319 Pos. -27.02
0 1 2 3 4 5 6 7

- mmWS - mmWS
CNCG PRESS. BEFORE RB2&PB2 EJECTOR CNCG PRESS. BEFORE RB2&PB2 EJECTOR
252-PIC-868 252-PIC-868

AVERAGE
PI PIC A
MEASUREMENT MEASUREMENT
252-TI-875
CNCG temp. RB2&PB2 ejector CNCG pressure after ejector, average
CNT-28.11 CNCG temperatures after rupture disk CNT-28.12 CNCG pressure to CNCG burner
This document is the exclusive intellectual property of Valmet Corporation and/or its subsidiaries and is furnished solely for operating and maintaining the specific project. Re-use of the document for any other

- mmWS - mmWS 0.0 - 100.0 %


CNCG PRESSURE AFTER RB2&PB2 EJECTOR
CNCG PRESSURE AFTER RB2&PB2 EJECTOR CNCG CONDENSATE PUMPING TANK LEVEL
CNCG PRESSURE PI
252-PI-869 252-PI-873 252-LI-866
252-PIC-868.MV DIR.
CNCG press. before RB2&PB2 ejector HH: HH: HH: 90.0
CNT-27.02 CNCG flow and pressure PI PI LI
LL: 20.0
- °C
CNCG TEMP. RB2&PB2 EJECTOR 90.0 %
3900 mmWS 3900 mmWS
252-TI-875 P< MAX2 P< MAX2 L< MAX2 B
INT-27.03 INT-27.03 INT-27.04
project or purpose is prohibited. The document or the information shall not be reproduced, copied or disclosed to a third party without prior written consent of the company.

TI
0% 80.0 %
3000 mmWS 3000 mmWS L< MAX1
P< MAX1 P< MAX1
INT-27.04
INT-27.03 INT-27.03
R
INT-27.03 1 0 80.0 %
L> MIN1
DCS DCS DCS DCS INT-27.04
AI AI AI AI
20.0 %
L> MIN2
DCS
AO INT-27.04
E E E E
MIN

MIN
252-PT-868 252-TT-875 252-PT-869 252-PT-873
P T P P
10.0 % C
L> MIN3
INT-27.04
CNCG FROM CNCG TO DROPLET
L1 L2 F.F. SEPARATOR
252-PV-868

DCS
AI

MIN
252-LT-866
L

D
PUMPING
TANK
252-23-750

252-21-781
FOUL CONDENSATE
PUMP 1

E
FOUL CONDENSATE

252-21-782
FOUL CONDENSATE
PUMP 2
CERTIFIED

Rev. Designed By Checked By Approved By Project: 110374 Planta Arauco CNCG Drawn 6/27/2018 Design TREVESSAPA Rev.
1 8/2/2018/FTAMSLAP 8/2/2018/FTAMJNS 8/2/2018/FTAMSRE Name: Control diagram Chkcd FTAMJNS Appr. FTAMSRE 3
2 8/31/2018/TREVESSAPA 8/31/2018/FTAMJNS 8/31/2018/FTAMSRE Cust. Doc ID Page:
CNCG STEAM EJECTOR
3 5/29/2020/TREJARVEJO 5/29/2020/FTAMJNS 5/29/2020/FTAMSRE CNT
Doc. ID: P00592319 Pos. -27.03
0 1 2 3 4 5 6 7
- bar(g)
3 MeOH ADDITION
CNCG B NATURAL GAS PRESSURE (LEAK TEST)
- Nm³/h
252-PI-837
CNCG B NATURAL GAS FLOW
- bar(g)
PI 252-FIC-805
CNCG B NATURAL GAS PRESSUREA
MAX NG FLOW 252-PIC-835
M2_1 FIC
DCS CNCG B Max Load MAX
CNT-30.13 CNCGB power limitation PIA
AI SEQ-28.03
MIN
This document is the exclusive intellectual property of Valmet Corporation and/or its subsidiaries and is furnished solely for operating and maintaining the specific project. Re-use of the document for any other

AO
BMS2 BMS2
COPY PRESSURE TO MEMORY
252-PI-837.S1 BMS2 *)
CNCG B natural gas Pressure (leak test)
SEQ-28.12 CNCGB NG leakage test sequence 1
2s Always
COPY PRESSURE TO MEMORY PI PI in auto mode
252-PI-837.S2 BMS2 REV. REV.
CNCG B natural gas Pressure (leak test) 0 1
SEQ-28.12 CNCGB NG leakage test sequence *) PRESSURE MAX B
- LIMITATION
project or purpose is prohibited. The document or the information shall not be reproduced, copied or disclosed to a third party without prior written consent of the company.

+ CHECK OVER-RIDE
MIN
- bar(g) CONFIGURATION
CNCG B NATURAL GAS PRESSURE 0% DETAILS. CNT-00.06
bar(g)
252-PI-834 252-FIC-805.C1 P< MAX1 bar(g)
0000 SEQ-28.13 PI> MIN1
PI
bar(g) 0 1
P> MIN1
0
SEQ-28.13
MAX **)
20 %
CNCG B RUNNING NG Nm3 bar(g) 252-PIC-835.S1 S **) PRESSURE MIN. LIMITATION
.S8 t P< MAX2 CNCG B natural gas pressure
CNCG B FLAME MONITORING 1 0 VALID ONLY WITHIN A-MODE.
INT-28.13 CNCGB NG flame monitoring SEQ-28.13 SEQ-28.12 CNCGB NG leakage test sequence R TEST POS C
RESET 20%
bar(g) 252-PIC-835.S11
MASKED MEASUREMENT CNCG B natural gas pressure
1 bar(g) 252-FIC-805 P> MIN2
P> MIN1 CNCG B natural gas flow SEQ-28.12 CNCGB NG leakage test sequence
SEQ-28.13 DCS
INT-28.12 A CNT-30.13 CNCGB power limitation RUNNING 1 AI
.S11 M
- Nm³/h CNCG B NG LEAKAGE TEST SEQ 1 0
CNCG B NATURAL GAS FLOW SEQ-28.12 CNCGB NG leakage test sequence
252-FIC-805 50 % IGN POS AO
252-PIC-835.S21 BMS2 BMS2
DCS 50%
CNCG B natural gas pressure SIL2
AI FI SEQ-28.03 CNCGB NG start sequence
RESET
252-PIC-835.S22 S 1.0 bar(g)
CNCG B natural gas pressure 1 PI< MAX1
AO SEQ-28.03 CNCGB NG start sequence R M INT-28.12
D
BMS2 BMS2 1 0
SIL2 RUNNING
P-COMP. .S11 0.025 bar(g)
1 bar(g) 2.00 bar(g) CNCG B NG START SEQUENCE 0% PI> MIN1
P> MIN2 SEQ-28.03 CNCGB NG start sequence INT-28.12
2s
INT-28.12
BMS2 CLOSE TO 0% AND TO M-MODE M
252-PIC-835.S2 1 0
AI CNCG B natural gas pressure 1 BMS2
252-HV-830

SEQ-28.04 CNCGB NG stop sequence AI


BMS2 DCS 2s
FO

AI AI
DCS
A
AO
E 19 % E
252-PT-837 252-PT-835
E E P Output > MAX P
252-PT-834 252-FT-805
P PD SEQ-28.12
VORTEX
E

FC FC
NATURAL GAS 252-HV-814 252-HV-815 252-FV-805 CNCG BURNER

CERTIFIED

Rev. Designed By Checked By Approved By Project: 110374 Planta Arauco CNCG Drawn 6/27/2018 Design TREVESSAPA Rev.
1 8/2/2018/FTAMSLAP 8/2/2018/FTAMJNS 8/2/2018/FTAMSRE Name: Control diagram Chkcd FTAMJNS Appr. FTAMSRE 3
2 8/31/2018/TREVESSAPA 8/31/2018/FTAMJNS 8/31/2018/FTAMSRE Page:
CNCG BURNER NG FLOW AND PRESSURE Cust. Doc ID
3 5/29/2020/TREJARVEJO 5/29/2020/FTAMJNS 5/29/2020/FTAMSRE CNT
Doc. ID: P00592319 Pos. -28.01
0 1 2 3 4 5 6 7

NEW PAGE
A
- °C
NEW TEMPERATURE
CNCG TEMPERATURE 2 AFTER EXISTING RUPTRUE DISK MEASUREMENTS,
252-TI-890 FI-0077
This document is the exclusive intellectual property of Valmet Corporation and/or its subsidiaries and is furnished solely for operating and maintaining the specific project. Re-use of the document for any other

MOVED FROM PAGE


TI - °C CNT-28.12
CNCG TEMPERATURE 1 AFTER EXISTING RUPTRUE DISK
252-TI-889

TI
°C
T< MAX1
INT-27.11
B
°C
project or purpose is prohibited. The document or the information shall not be reproduced, copied or disclosed to a third party without prior written consent of the company.

T< MAX1
INT-27.11
DCS
AI

DCS
AI
E
252-TT-890
T

E - Nm³/h
252-TT-889
T
CNCG FLOW TO CNCG RB2 BURNER
252-FI-877 C
FI

CNCG TO PB2
OR VENT

MEASUREMENT
252-TI-875 T-COMP.
CNCG temp. RB2&PB2 ejector
CNT-27.03 CNCG steam ejector

DCS
CNCG FROM AI
EXISTING
DROPLET SEPARATOR
E

MIN
252-FT-877
F

CNCG L1+L2 CNCG BURNER


FC NA
252-HV-881
252-57-750 E
DROPLET
SEPARATOR 1
252-57-750

CERTIFIED

Rev. Designed By Checked By Approved By Project: 110374 Planta Arauco CNCG Drawn 8/31/2018 Design TREVESSAPA Rev.
3 5/29/2020/TREJARVEJO 5/29/2020/FTAMJNS 5/29/2020/FTAMSRE Name: Control diagram Chkcd FTAMJNS Appr. FTAMSRE 3
CNCG TEMPERATURES AFTER RUPTURE Cust. Doc ID Page:
DISK CNT
Doc. ID: P00592319 Pos. -28.11
0 1 2 3 4 5 6 7
SET FLUSH POSITION
252-PIC-846B.S1 BMS2 - mmWS ... kPa(g)
LP Steam to CNCG RB2 burner LP STEAM TO CNCG RB2 BURNER DEFAULT kPa(g)
SEQ-28.41 CNCGB CNCG start sequence
1
252-PIC-846B.1 -
+
SET FLUSH POSITION PIC A
252-PIC-846B.S3 BMS2 - mmWS
LP Steam to CNCG RB2 burner SEQ-28.41 CNCG PRESSURE TO CNCG BURNER
SEQ-28.42 CNCGB CNCG stop sequence S SEQ-28.42 - mmWS
RESET FLUSH POSITION
252-PIC-846.2
CNCG PRESSURE TO CNCG BURNER
252-PIC-846B.S2 BMS2 R ALWAYS IN
This document is the exclusive intellectual property of Valmet Corporation and/or its subsidiaries and is furnished solely for operating and maintaining the specific project. Re-use of the document for any other

LP Steam to CNCG RB2 burner 252-PIC-846 SETPOINT RANGE:


L R REMOTE MODE PIC - kPa(g)
SEQ-28.41 CNCGB CNCG start sequence HH:
RESET FLUSH POSITION PI
252-PIC-846B.S4 BMS2 LL: SEQ-28.41
LP Steam to CNCG RB2 burner kPa(g) MAX SEQ-28.42
SEQ-28.42 CNCGB CNCG stop sequence 1 BMS kPa(g) MIN
CNCG B CNCG FAILURE DO
.S4 BMS2
CNCG B CNCG BURNER FAILURE 252-PIC-846B.S1
SEQ-28.44 CNCGB CNCG burner failure
VALVE FAILURE DCS B
.S5 BMS2 DI
CNCG B CNCG BURNER FAILURE PI PI
project or purpose is prohibited. The document or the information shall not be reproduced, copied or disclosed to a third party without prior written consent of the company.

SEQ-28.44 CNCGB CNCG burner failure 0% 5% REV. DIR.

1
HEATING POSITION
252-PIC-846B.S6 BMS2 in A-Mode 0 1
LP Steam to CNCG RB2 burner
SEQ-28.42 CNCGB CNCG stop sequence 0 - 100 % A
MAX
CNCG VALVE 2 TO CNCG RB2 BURNER FLUSH
252-HIC-878 40%
100 % FLUSH
BMS mmWS
HIC DO M P< MAX1 40%
1 0
RAMP UPWARDS
252-PIC-846B.S2 C
Always
252-HIC-878.S3 M
CNCG valve 2 to CNCG RB2 burner 1 0 in auto mode DCS 1 0
SEQ-28.41 CNCGB CNCG start sequence 0% DI HEAT POS. - °C
5% DCS
CNCG RB2 RUPTURE DISC OUTLET TEMPERATURE
AI
252-TI-885
M
RAMP DOWNWADS 1 0
252-HIC-878.S4 TI
CNCG valve 2 to CNCG RB2 burner 1 0 0% BMS AO
SEQ-28.42 CNCGB CNCG stop sequence
kPa(g) BMS2

MEASUREMENT MAX UP M 2000 mmWS


A INT-28.23 1 0 DCS
f(x) P< MAX2
CNCG pressure after ejector, average - RATE DOWN AI
INT-28.23 [%/s]
CNT-27.03 CNCG steam ejector 100% f(x)
1.0
DCS 100 mmWS D
0% PI AO BMS AO P> MIN1
REV. BMS2 INT-28.23 M
60.0 °C INT-28.23 1 0
80% T< MAX1
SEQ-28.46 1 0 LP STEAM mmWS
*) INT-28.21 P> MIN2
FI-0077
Always BMS2 INT-28.23
252-HV-879

MOVED TO FC 0.5
PAGE 1 0 in auto mode AI
252-PV-846B
FO

CNT-28.11 CHECK VALUES


BMS2
MIN 0.3
AI
Output > 3% E
252-TI-885 0.2
T
SEQ-28.46 *) PRESSURE MAX LIMITATION
0.1
DCS CHECK OVER-RIDE CONRIGURATION
AO E 0 [kPa(g)]

MIN
DETAILS. CNT-00.06 252-PT-846
P 01 10 20 30 40 E
CNCG
CNCG BURNER
FC FC
252-HV-880 252-57-753
252-HV-878 P252-PV-846A

CERTIFIED

Rev. Designed By Checked By Approved By Project: 110374 Planta Arauco CNCG Drawn 6/27/2018 Design TREVESSAPA Rev.
1 8/2/2018/FTAMSLAP 8/2/2018/FTAMJNS 8/2/2018/FTAMSRE Name: Control diagram Chkcd FTAMJNS Appr. FTAMSRE 3
2 8/31/2018/TREVESSAPA 8/31/2018/FTAMJNS 8/31/2018/FTAMSRE Cust. Doc ID Page:
CNCG PRESSURE TO CNCG BURNER
3 5/29/2020/TREJARVEJO 5/29/2020/FTAMJNS 5/29/2020/FTAMSRE CNT
Doc. ID: P00592319 Pos. -28.12
0 1 2 3 4 5 6 7

MeOH ADDITION

START POS.
30 %
COOLING POS.
3
START-UP PROGRAM RUN 15 % A
S1
CNCG B MeOH Start Sequence
SEQ-30.11 CNCGB Start sequence MeOH
1
This document is the exclusive intellectual property of Valmet Corporation and/or its subsidiaries and is furnished solely for operating and maintaining the specific project. Re-use of the document for any other

RUNNING
.S11
CNCG B NG START SEQUENCE 1 0
SEQ-28.03 CNCGB NG start sequence
- %
50 s CNCG B H2S DETECTOR
CNCG B RUNNING NG 252-AI-838
.S8 OFF
CNCG B FLAME MONITORING HH:
FIRING POS. QS
INT-28.13 CNCGB NG flame monitoring B
50 %
project or purpose is prohibited. The document or the information shall not be reproduced, copied or disclosed to a third party without prior written consent of the company.

SSO VALVES OPEN


.S6 DCS 1
CNCG B CNCG valves common DCS
INT-28.26 CNCGB CNCG burner status AI

50 s
CNCGB RUNNING MEOH
S1 OFF
E
CNCG B Flame Monit MeOH 1 0 252-AT-838
3
Q
INT-30.12 CNCGB Flame monitoring MeOH

MeOH ADDITION C

- %
CNCG B COMBUSTION AIR DAMPER
252-HIC-817
0 - 100 %
CNCG B FLAME SCANNER
HIC H
252-BS-803
SEQ-28.03
BI

A M

D
10 %

DCS
AI

MAX
E
252-BS-803
B

DCS
AO
CNCG BURNER
E

COMBUSTION
AIR
252-HV-817 CERTIFIED

Rev. Designed By Checked By Approved By Project: 110374 Planta Arauco CNCG Drawn 6/27/2018 Design TREVESSAPA Rev.
1 8/2/2018/FTAMSLAP 8/2/2018/FTAMJNS 8/2/2018/FTAMSRE Name: Control diagram Chkcd FTAMJNS Appr. FTAMSRE 3
2 8/31/2018/TREVESSAPA 8/31/2018/FTAMJNS 8/31/2018/FTAMSRE Cust. Doc ID Page:
CNCG BURNER COMBUSTION AIR
3 5/29/2020/TREJARVEJO 5/29/2020/FTAMJNS 5/29/2020/FTAMSRE CNT
Doc. ID: P00592319 Pos. -28.21

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